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WATER SUPPLIES
This water heater must be installed in accordance with this advice to be covered by the Solahart warranty.
This water heater is manufactured to suit the water conditions of most public reticulated water supplies.
However, there are some known water chemistries which can have detrimental effects on the water heater and its operation and / or life expectancy. If you are unsure of your water chemistry, you may be able to obtain information from your local water supply authority. This water heater should only be connected to a water supply which complies with these guidelines for the Solahart warranty to apply.
CHANGE OF WATER SUPPLY
The changing or alternating from one water supply to another can have a detrimental effect on the operation and / or life expectation of a water heater cylinder, a temperature pressure relief valve and a gas booster‟s copper heat exchanger.
Where there is a changeover from one water supply to another, e.g. a rainwater tank supply, bore water supply, desalinated water supply, public reticulated water supply or water brought in from another supply, then water chemistry information should be sought from the supplier or it should be tested to ensure the water supply meets the requirements given in these guidelines for the Solahart warranty to apply.
ANODE
The vitreous enamel lined cylinder of the water heater is only covered by the Solahart warranty when the total dissolved solids (TDS) content in the water is less than 2500 mg/L and when the correct colour coded anode is used. If an incorrect colour coded anode is used in the water heater, any resultant faults will not be covered by the Solahart warranty. In addition, the use of an incorrect colour coded anode may shorten the life of the water heater cylinder.
The correct colour coded anode must be selected and fitted to the water heater in accordance with the
heater cylinder.
Total Dissolved Solids Anode colour code
0 – 40 mg/L Green
40 – 150 mg/L
150 – 400 mg/L
400 – 600 mg/L
600 – 2500 mg/L
Green or Black
Black
Black or Blue
Blue
2500 mg/L + Blue (no cylinder warranty)
The changing of an anode must be carried out by a qualified person.
Note: Some water analysis reports may state the conductivity of the water rather than the level of total dissolved solids. Conductivity, measured in microsiemens per centimetre (µS / cm), is directly proportional to the TDS content of the water. TDS, in mg / L, is approximately 70% of the conductivity in µS / cm.
TOTAL DISSOLVED SOLIDS & CONDUCTIVITY
(vitreous enamel lined water heater cylinder)
0 40 warranty applies to a vitreous enamel lined water heater cylinder if the correct coloured anode is used for the TDS / conductivity level of water
150 400 600 TOTAL DISSOLVED SOLIDS (TDS) - mg/L 2500 no warranty applies to a vitreous enamel lined water heater cylinder
Green
Black Blue Blue
0 60 215 570 860 CONDUCTIVITY - µS/cm
ANODE SELECTION
3570
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WATER SUPPLIES
ANODE INSPECTION AND REPLACEMENT
The anodes installed in a vitreous enamel lined steel water heater cylinder will slowly dissipate whilst protecting the cylinder. The life of the cylinder may be extended by replacing the anodes.
the maximum time after installation when the anodes should be replaced for this water heater is 8 years.
For water supplies which are either softened, desalinated or where the water supply may alternate between a water tank and a reticulated public supply or another supply, it is recommended the anodes be replaced within 5 years of installation.
CAUTION
If the water supply has a TDS greater than 150 mg/L and a green anode has not been changed to a black anode, or if the TDS is greater than 600 mg/L and an anode has not been changed to a blue anode, there is the possibility the anode may become overactive and hydrogen gas could accumulate in the top of the water heater during long periods of no use.
If, under these conditions, the water heater has not been used for two or more weeks the following procedure should be carried out before using any electrical appliances (automatic washing machines and dishwashers) which are connected to the hot water supply.
The hydrogen, which is highly flammable, should be vented safely by opening a hot tap and allowing the water to flow. There should be no smoking or naked flame near the tap whilst it is turned on. Any hydrogen gas will be dissipated. This is indicated by an unusual spurting of the water from the tap. Once the water runs freely, any hydrogen in the system will have been released.
SATURATION INDEX
The saturation index is used as a measure of the water‟s corrosive or scaling properties.
In a corrosive water supply, the water can attack copper parts and cause them to fail.
Where the saturation index is less than –1.0, the water is very corrosive and the Solahart warranty does not apply to a copper heat exchanger in a continuous flow water heater.
In a scaling water supply calcium carbonate is deposited out of the water onto any hot metallic surface.
Where the saturation index exceeds +0.40, the water is very scaling. An expansion control valve must be fitted on the cold water line after the non-return valve to protect and for the Solahart warranty to apply to the temperature pressure relief valve and water heater cylinder.
Where the saturation index exceeds +0.80, the Solahart warranty does not apply to a copper heat exchanger in a continuous flow gas booster water heater.
Water which is scaling may be treated with a water softening device to reduce the saturation index of the water.
Refer to the Saturation Index chart on page 15.
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WATER SUPPLIES
SATURATION INDEX (SI)
SOLAR WATER HEATERS - INTEGRATED GAS BOOST (CONTINUOUS FLOW)
WITHIN WARRANTY
SPECIFICATION very corrosive
-1.0
0 +0.4
SATURATION INDEX
(calculated @ 80°C water temperature) corrosive scaling very scaling
+0.8
SUMMARY OF WATER CHEMISTRY ADVICE AFFECTING WARRANTY
The water heater, solar collectors and their components are not suitable for certain water chemistries. Those chemistries are listed below. If the water heater is connected at any time to a water supply with the following water chemistry, the Solahart warranty will not cover any resultant faults on the components listed below:
Water Chemistry Component
Total Dissolved Solids (TDS) > 2500 mg/L
Total Dissolved Solids (TDS) not suitable for anode type water heater cylinder water heater cylinder
Saturation Index (SI) < -1.0
Saturation Index (SI) > +0.4
(if an expansion control valve is not fitted)
Saturation Index (SI) > +0.8 gas booster copper heat exchanger temperature pressure relief valve, water heater cylinder gas booster copper heat exchanger
15
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Table of contents
- 3 Contents
- 4 About Your Water Heater
- 4 Water Heater Application
- 4 Model Type
- 4 Solar Operation
- 4 Gas Boosting Operation
- 5 Water Outlet Temperature
- 5 Mains Pressure
- 5 How Hot Should The Water Be?
- 5 Hotter Water Increases The Risk Of Scald Injury
- 6 Warning
- 6 Safety
- 7 Pipe Work And Insulation
- 7 Freeze Protection
- 7 Solar Circuit
- 7 Gas Booster Water Heater
- 8 Rain Water Tank
- 8 Solar Monitor
- 8 Precautions
- 9 To Turn Off The Water Heater
- 9 To Turn On The Water Heater
- 9 Draining The Gas Booster Water Heater
- 10 Going On Holidays
- 10 How Do I Know If The Water Heater Is Installed Correctly?
- 10 Victorian Customers
- 10 Does The Water Chemistry Affect The Water Heater?
- 10 How Long Will The Water Heater Last?
- 11 Regular Care
- 11 Minor Six Month Maintenance
- 11 Major Five Year Service
- 12 Temperature Pressure Relief Valve
- 12 Expansion Control Valve
- 12 Collector Glass
- 12 General Maintenance
- 13 Water Supplies
- 13 Change Of Water Supply
- 13 Anode
- 14 Anode Inspection And Replacement
- 14 Caution
- 14 Saturation Index
- 15 Summary of Water Chemistry Advice Affecting Warranty
- 16 Save A Service Call
- 16 Cold Water From The Hot Tap
- 16 No Water From The Hot Tap
- 16 Water Flow Fluctuates
- 17 Gas Booster Operating Too Frequently
- 17 Fan Continues To Run After Water Heater Operation Stops
- 18 Temperature Pressure Relief Valve Running
- 18 Expansion Control Valve Running
- 18 Pressure Relief Valve Discharging
- 18 Clouds Of White ‘Vapour’ From The Flue Terminal
- 18 Error Code
- 19 Higher Than Expected Gas Bills
- 19 Collector Glass
- 20 Installation – Solar Storage Tank
- 20 Important Notes
- 20 Installation Standards
- 21 Victorian Installers
- 21 Water Heater Application
- 21 Solar Water Heater Storage Tank Location
- 22 Safe Tray
- 22 Mains Water Supply
- 23 Tank Water Supply
- 23 Rain Water Tank
- 23 Freeze Protection
- 24 Hot Water Delivery
- 25 Circulated Hot Water Flow And Return System
- 25 Temperature Limiting Device
- 26 Reducing Heat Losses
- 26 Anode
- 26 Saddling - Pipe Work
- 27 Dimensions And Technical Data
- 28 Typical Installation – Outdoor Location
- 29 Installation – Solar Collectors
- 29 Solar Collector Location
- 30 Latitude Of Some Australian Cities
- 30 Pipe Lengths
- 32 Maximum Height To Collectors
- 33 Pressure Testing
- 33 Indirect Closed Collector Circuit
- 33 J and KF Solar Collector Installations
- 33 Indirect Closed System
- 34 Storage Tank and Gas Booster Assembly
- 34 Gas Booster Brackets
- 35 Mounting The Gas Booster To The Storage Tank
- 36 Components for Assembly of Storage Tank and Gas Booster
- 37 Connections – Plumbing
- 37 Connection Sizes
- 37 Water Inlet And Outlets
- 38 Pipe Sizes
- 38 Temperature Pressure Relief Valve
- 38 Expansion Control Valve
- 39 Relief Valve Drain
- 39 Gas Inlet
- 40 Solar Inlet And Outlet
- 40 Auxiliary Pump
- 41 Connections – Electrical
- 41 Megger Reading
- 41 Electrical Connection
- 42 Hot Sensor Lead
- 42 Temperature Setting
- 42 Auxiliary Pump
- 42 Wiring Diagram
- 43 Auxiliary Pump
- 43 Auxiliary Pump – Plumbing Connections
- 45 Auxiliary Pump – Electrical Connection
- 46 Commissioning
- 46 To Fill And Turn On The Water Heater
- 47 Solar Circuit
- 47 Additional Equipment
- 47 Closed Circuit Fluid
- 48 Pre-Commissioning Warnings
- 49 Commissioning the Solar Circuit
- 49 Attach Closed Circuit Fluid Level Hose
- 50 Solar Circuit Circulation
- 52 Drain Back Function
- 53 Closed Circuit Fluid Level
- 56 Pressure Testing the Solar Circuit
- 57 Remove Closed Circuit Fluid Level Hose
- 57 Completing the Commissioning of the Solar Circuit
- 58 Diagnostic Features Of The Solar Controller
- 59 Preset Outlet Temperature Setting
- 59 Gas Inlet Pressure
- 59 Burner Gas Pressure
- 59 To Turn Off The Water Heater
- 60 Draining The Water Heater
- 60 Gas Booster Water Heater
- 60 Solar Storage Tank
- 61 Heat Exchanger
- 65 Solahart Streamline Indirect Closed Circuit Solar Water Heater Warranty – Australia Only
- 65 The Solahart Warranty – General
- 65 Terms Of The Solahart Warranty And Exclusions To It
- 66 What Is Covered By The Solahart Warranty For The Water Heaters Detailed In This Document
- 66 Entitlement To Make A Claim Under This Warranty
- 66 How To Make A Claim Under This Warranty
- 66 The Australian Consumer Law
- 67 Solahart Installation And Warranty Report
- 68 Solahart Offices