B. Tandem Oven Models. Middleby Marshall PS310 series, PS360 SERIES, PS360WB70, PS360WB SERIES, PS360Q, PS314, PS360EWB, PS360S, PS300 Series
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B. Installing the Conveyor and Belt - Tandem oven models
NOTE
For non-tandem oven installations, skip ahead to Section VII,
Final Assembly.
1. Insert the conveyor frame into the oven as follows:
Slide one hinged conveyor frame section into each end of the oven. The two sections butt against each other at the gap between the two oven sections. See Figure 2-17.
IMPORTANT
Be sure that the drive section of the conveyor frame is at the same end of the oven as the conveyor drive motor.
2. Slide the conveyor belt through the support rods underneath the frame, and thread it through the oven. Then, reach through the oven window and pull the free end of the belt through the oven so that it lies atop the conveyor frame.
After the belt has been pulled through the oven, check the following:
The conveyor belt links must be oriented as shown in
Figure 2-18.
The smooth side of the conveyor belt must face UP.
3. Connect the inside master links. Check that the links are oriented as shown in Figure 2-18.
4. Connect the outside master links. Note that the outside master links have right and left sides. The right-side master link has an open hook facing you, as shown in Figure 2-19.
5. Check for freedom of movement of the conveyor belt by pulling it for about 2-3 feet (60 to 90 cm) with your fingers. The conveyor must move freely.
6. Check the tension of the conveyor belt as shown in Figure
2-15 (on the previous page). The belt should lift between 3-
4" (75-100mm). DO NOT OVERTIGHTEN THE CONVEYOR
BELT. If necessary, the belt tension can be adjusted by turning the conveyor adjustment screws, located at the idler
(right) end of the conveyor.
7. LOOSELY attach the conveyor drive motor to the end wall of the oven. Refer to Figure 2-12 (for ovens with standard conveyor frames) or Figure 2-20 (for ovens with heavy-duty conveyor frames).
8. Assemble the conveyor drive chain in place on the motor and conveyor drive sprockets.
9. Position the motor to adjust the deflection of the drive chain to 3/4 (19mm). DO NOT OVERTIGHTEN THE DRIVE
CHAIN. Then, tighten the bolts to hold the motor in place.
Hinged end section
SECTION 2 - INSTALLATION
Figure 2-17 - Tandem Conveyor Installation
Figure 2-18 - Conveyor and Inside Master Link Orientation
Direction of travel
Figure 2-19 - Outside Master
Link Orientation
Direction of travel
Figure 2-20 - Drive Motor for
Tandem Oven Heavy-Duty
Conveyor Frame
Figure 2-21 - Crumb tray positions
CORRECT master link position
Incorrect master link position
Upper Oven
(Drive End)
Hinged end section
Upper Oven
(Idler End)
VII. FINAL ASSEMBLY
1. Assemble the end plugs and motor housing onto the oven.
These components are shown in Figure 1-1 (on Page 1).
2. Slide the conveyor extensions over the ends of the conveyor frame. Be sure that the extension with the drive sprocket opening is placed on the drive end.
NOTE
The PS360EWB oven does not use conveyor extensions.
3. Refer to Figure 2-21 for the correct location of each crumb tray.
Then, install the crumb trays underneath the conveyor as shown in Figure 2-22. First, place the inside edge of the tray onto the bracket attached to the end plug. Then, swing the outside edge of the tray up and into place.
4. Press the end stop down over the edge of the conveyor extension at the exit end of the oven. See Figure 2-22.
5. After the oven is moved to its final location, adjust the bottom section of the legs so that the oven is level and the casters do not touch the floor.
13
Lower Oven
Figure 2-22 - Crumb trays, extensions, and end stop
End stop
Crumb tray
Conveyor extension Conveyor frame
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Table of contents
- 4 SECTION 1 - DESCRIPTION
- 4 OVEN USES
- 4 II. OVEN COMPONENTS
- 4 A. Crumb Pans
- 4 B. Conveyor Drive Motor
- 4 C. Conveyor
- 4 D. End Plugs
- 4 E. Serial Plate
- 4 F. Window
- 4 G. Machinery Compartment Access Panel
- 4 H. Control Compartment Access Panel
- 4 Control Panel
- 4 J. Eyebrows
- 4 K. Conveyor End Stop
- 4 L. Gas Burner
- 4 M. Blowers
- 4 N. Air Fingers
- 4 III. OVEN SPECIFICATIONS
- 4 A. Dimensions
- 5 B. General Specifications
- 5 C. Gas Orifice and Pressure Specifications
- 5 D. Electrical Specifications - Gas Ovens
- 5 E. Electrical Specifications - Electric Ovens
- 6 SECTION 2 - INSTALLATION
- 7 INSTALLATION KIT
- 7 A. Components
- 7 B. Additional Components - Gas Ovens
- 7 C. Additional Components - Tandem Ovens
- 8 II. VENTILATION SYSTEM
- 8 A. Requirements
- 8 B. Recommendations
- 8 C. Other Ventilation Concerns
- 9 III. ASSEMBLY
- 9 A. Stacking
- 9 B. Stands
- 9 IV. THERMOCOUPLE INSTALLATION
- 10 V. TANDEM OVEN ASSEMBLY
- 12 VI. CONVEYOR INSTALLATION
- 12 A. All Non-Tandem Ovens
- 13 B. Tandem Oven Models
- 13 VII. FINAL ASSEMBLY
- 14 VIII. ELECTRICAL SUPPLY
- 14 A. Electric Ovens
- 14 B. Gas Ovens
- 14 C. Ovens with External Transformers
- 14 D. Connection
- 15 IX. GAS SUPPLY
- 15 A. Gas Utility Rough-In Recommedations
- 15 B. Connection
- 15 C. Gas Conversion
- 16 SECTION 3 - OPERATION
- 16 A. BLOWER ( ) Switch
- 16 ) Switch
- 16 D. Conveyor Speed Controller
- 16 E. Digital Temperature Controller
- 16 F. Machinery Cpt. Access Panel Safety Switch
- 17 II. NORMAL OPERATION, STEP-BY-STEP
- 17 A. Daily Startup Procedures
- 17 B. Daily Shutdown Procedures
- 19 IV. QUICK REFERENCE: TROUBLESHOOTING
- 20 SECTION 4 - MAINTENANCE
- 21 MAINTENANCE - DAILY
- 22 II. MAINTENANCE - MONTHLY
- 23 III. MAINTENANCE - EVERY 3 MONTHS
- 23 IV. MAINTENANCE - EVERY 6 MONTHS
- 24 V. KEY SPARE PARTS KIT