Service Manual

Moby, SE-802

Service Manual

Safety & Shop Practices

o The most successful and profitable service shops consistently seem to maintain the best habits of safety, cleanliness, and orderly procedure. The following information is intended as a guide towards developing habits that are necessary to accomplish satisfactory service work. o Maintain a clean and orderly work area that is well lighted and adequately ventilated. o Tools, instruments, and parts needed for work should be clean and readily available before any job is started.

(Special tools available for servicing TANAKA equipment are listed in this manual.) o Scooter should be cleaned before repair work starts. Cleaning will often help reveal a source of trouble. o Before attempting to repair or operate any equipment, read and understand all information provided by the instruction manual for the equipment. o Never attempt to service a unit that is running or still heated from running unless it is specifically required by the manufacturer’s instructions. o Wipe-up all spilled liquids immediately. Use non-flammable solvents for cleaning. Clean all parts before reconditioning or reassembling. o Thoroughly inspect all parts for wear or damage. Replace all parts that show damage or excessive wear. o Always recondition and /or repair equipment strictly according to the Manufacturer’s specifications. o Be sure all shields and safety devices are correctly installed before performing any final operating tests. o After completion of any service or repair, the equipment should be thoroughly cleaned.

Routine Maintenance Guide

Air Filter

All Fasteners

Cooling Fins

Each Use 20 Hrs. 25 Hrs. 100 Hrs.

Clean O

Tighten O

Clean O

Spark Arrestor

Fuel Filter

Clean O

Clean O

Spark Plug

Clean O

Muffler & Exhaust Ports Clean O

All Fasteners Tighten

Drive Belts Inspect/Adjust

O

O

Brake (front) Inspect/Adjust

Steering Head Inspect/Adjust

O

O

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