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Page 7 of 33
USER MANUAL
AQUALINE FRØYARING
– FLOATING COLLAR
As a minimum, a monthly check should be performed after a period of bad weather.
PS. When it comes to the annual control, it is most practical to replace parts after every launch. This may be extended to 2 years assuming that the check is made close to the time for the floating collar to be deployed for service.
14 References
14.1
NS9415, the most recent applicable, as well as underlying standards
14.2
The Nytec Regulations, the most recent applicable
Aqualine AS Prepared by: Kjell Roger, Odd Erland & Anders Rev. 07.06.2013 © Copyright, must not be copied
i
Appendix 1: Log inspection and maintenance, daily
Log form inspection and maintenance, daily
Name: Type: Prod. No. Purchased Year:
What How Month Sign.
MONDAY TUESDAY
SIGN. MONTH
WEDNESDAY THURSDAY FRIDAY
User Manual for the form:
If there are deviances, you should refer to a number on the repair not/deviation report and the deviation should be entered into the event log.
The person who carries out the inspection and maintenance must have passed the company’s internal training and made himself familiar with the product and understood the product’s user manual.
Aqualine AS Prepared by: Kjell Roger, Odd Erland & Anders Rev. 07.06.2013 © Copyright, must not be copied
ii
Appendix 2: Logg inspection and maintenance, weekly
Log form inspection and maintenance, weekly
Name: Type: Prod. No. Purchased Year:
What How Month Sign.
WEEK SIGN.
1
2
3
4
5
6
7
WEEK
12
SIGN.
13
14
15
16
17
18
WEEK
23
SIGN.
24
25
26
27
28
29
WEEK
34
SIGN. WEEK
45
SIGN.
35
36
37
46
47
48
38
39
40
49
50
51
8
9
10
11
19
20
21
22
30
31
32
33
41
42
43
44
52
53
User Manual for the form:
Every week the form is to be signed with “OK” and initials. If there are deviances, you should refer to a number on the repair not/deviation report and the deviation should be entered into the event log.
The person who carries out the inspection and maintenance must have passed the company’s internal training and made himself familiar with the product and understood the product’s user manual.
Aqualine AS Prepared by: Kjell Roger, Odd Erland & Anders Rev. 07.06.2013 © Copyright, must not be copied
iii
Appendix 3: Log inspection and maintenance, monthly
Log form inspection and maintenance, monthly
Name: Type: Prod. No. Purchased Year:
What
Trusses/chains/ropes
Bolt/plug connections
How
Check whether trusses/chains/ropes in the main supporting system are taught and are free for deformities or ruptures.
Check whether the trusses/chains/ropes in the main supporting system are free from deformations and ruptures.
Month Sign.
SIGN. YEAR
JANUAR FEBRUAR MARS
APRIL
JULI
MAI
AUGUST
JUNI
SEPTEMBER
OKTOBER NOVEMBER DESEMBER
User Manual for the form:
Every month the form is to be signed with “OK” and initials. If there are deviations, you should refer to a number in the repair note/deviation report and the deviation should be entered into the event log.
The person who carries out the inspection and maintenance must have passed the company’s internal training and made himself familiar with the product and understood the product’s user manual.
Aqualine AS Prepared by: Kjell Roger, Odd Erland & Anders Rev. 07.06.2013 © Copyright, must not be copied
iv
Appendix 4: Log inspection and maintenance, every 3
rd
month
Loggskjema ettersyn og vedlikehold, every 3 rd
month
Name: Type: Prod. No. Purchased Year:
What How
Trusses/chains/ropes Check whether trusses/chains/ropes in the main supporting system are taught and are free for deformities or ruptures.
SIGN. YEAR
Month Sign.
JANUAR FEBRUAR MARS
APRIL
JULI
MAI
AUGUST
JUNI
SEPTEMBER
OKTOBER NOVEMBER DESEMBER
User Manual for the form:
Every day the form is to be signed with “OK” and initials. If there are deviations, you should refer to a number in the repair note/deviation report and the deviation should be entered into the event log.
The person who carries out the inspection and maintenance must have passed the company’s internal training and made himself familiar with the product and understood the product’s user manual.
Aqualine AS Prepared by: Kjell Roger, Odd Erland & Anders Rev. 07.06.2013 © Copyright, must not be copied
v
Appendix 5: Log inspection and maintenance, annually
Log form inspection and maintenance, annually
Name: Type: Prod. No. Purchased Year:
What
Floater tube
Railing tube
Mooring clamps with bow
Mooring clamps with chain hole
Steel/plastic clamps
Main support system
How
Check the floater tube for cuts, breaks and ruptures.
Check the mooring clamp with bushings for ruptures/cracks. Check whether the mooring lug is
Check the mooring clamp with bushings for ruptures/cracks.
Check the clamps with bushings for any ruptures in the railing post.
Check for ruptures in the railing tube.
Month Sign.
Tighten main support system
Bruksanvisning skjema:
Every year is to be signed with “OK” and initials. If there are deviances, you should refer to a number on the repair not/deviation report and the deviation should be entered into the event log.
The person who carries out the inspection and maintenance must have passed the company’s internal training and made himself familiar with the product and understood the product’s user manual.
Aqualine AS Prepared by: Kjell Roger, Odd Erland & Anders Rev. 07.06.2013 © Copyright, must not be copied
vi
Appendix 6: Repair note / deviation report
Name: Type:
NO.
Prod. No.
Description of the defect/maintenance which ought to be done:
If possible, please suggest what ought to be done:
Purchased Year:
__________________________________
Date and signature, reporter
Repair
Describe what has been done and the costs related (Spent time + parts), rejects etc.:
Was the repair successful: New measure on repair note No.:
__________________________________
Date and sign., repair responsible
Aqualine AS Prepared by: Kjell Roger, Odd Erland & Anders Rev. 07.06.2013 © Copyright, must not be copied
vii
Appendix 7: Event log for floating collars
Name: Type:
NO.
Prod. No. Purchased Year:
Date Description of event/deviation Repair note Sign.
Aqualine AS Prepared by: Kjell Roger, Odd Erland & Anders Rev. 07.06.2013 © Copyright, must not be copied
vii i
Appendix 8: Risk assessment
Risk assessment
– Floating collar
No.
1
2
3
4
5
Element
Floater tube
Floater tube
Floater tube
Mooring clamps
Unwanted incident Cause
Rupture in floater tube Run into by a boat 2
Broken floater tuber
Cut in floater tube
Overload or run into by a boat
2
Run into by a boat 2
Bent mooring lug
Overload or run into by a boat
Overload or run into by a boat
2
2
6
7
Mooring clamps
Broken mooring lug
Mooring clamps
Cracks/breaks in clamp parts
Mooring clamps, tube clamps
Cracks/breaks in clamp parts
Overload or caused damage
Overload or caused damage
2
2
Probability
At least once every 10 years
At least once every 10 years
At least once every 10 years
At least once every 10 years
At least once every 10 years
At least once every 10 years
At least once every
10 years
8
9
10
11
12
Clamps
Railing tube
Trusses/chains
Rods/chains
Bolt connection
Rupture in railing post.
Rupture
Deformation
Rupture
Deformation
Overload or caused damage.
Overload or caused damage
Overload or caused damage
Overload or caused damage
Overload or caused damage.
2
2
3
2
2
At least once every 10 years
At least once every 10 years
At least once every year
At least once every 10 years
At least once every 10 years
1
1
1
1
1
Minor escape, 1 to 100 fish
Minor escape, 1 to 100 fish
Minor escape, 1 to 100 fish
Minor escape, 1 to 100 fish
Minor escape, 1 to 100 fish
1
1
Minor escape, 1 to 100 fish
Minor escape, 1 to 100 fish
1
1
1
Minor escape, 1 to 100 fish
Minor escape, 1 to 100 fish
Minor escape, 1 to 100 fish
More than 15000 fish
4
1
Consequence
Minor escape, 1 to 100 fish
Risk Exposure
2-1
2-1
2-1
2-1
2-1
2-1
2-1
2-1
2-1
3-1
2-4
2-1
13 %
13 %
13 %
13 %
13 %
13 %
13 %
13 %
13 %
19 %
50 %
13 %
Inspection and maintenance
Measure Inspection/maintenance
Trusses/chains in the floater collar’s perimeter must be inspected often
A
A
A
A
A
A
A
A
A
A
M
A
13
Bolt connection
Rupture
Overload or caused damage 2
At least once every 10 years 4
14
Floater tube
Loss of buoyancy Icing 2
At least once every 10 years
The person who performs inspection and maintenance should have a minimum of 2 years practice on a floating fish farming installation. As a minimum, a monthly check should be performed before and after a period of bad weather.
PS. When it comes to annual checks, it is most practical to perform replacements of parts after each launch. This may be extended to 2 years assuming that the check is made close to the time for the floating collar to be deployed for service again.
1
More than 15000 fish
Minor escape, 1 to 100 fish
2-4
2-1
50 %
13 %
Bolt connections must be inspected often
Low risk (no actions neede)
Medium risk (actions to be evaluated)
Large risk (unacceptable)
M
A
Aqualine AS Utarbeidet av: Kjell Roger, Odd Erland & Anders © Copyright, må ikke kopieres Rev. 26.12.2012
ix
Aqualine AS Utarbeidet av: Kjell Roger, Odd Erland & Anders Rev. 26.12.2012 © Copyright, må ikke kopieres
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