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- Turbotemp 400HD
- Installation and Operation Manual
Plumbing Connections. Waterco Turbotemp Gas Pool & Spa Heater, Turbotemp 400HD
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Section 3. Installation
I pg 12
PLUMBING CONNECTIONS
The Turbotemp heater has the unique capability of direct schedule 40
PVC plumbing connections. A set of bulkhead fittings is included with the
Turbotemp to insure conformity with
Waterco’s recommended PVC plumbing procedure. Other plumbing connections can be used. See Figure 3 for plumbing connections.
POOL
HEATER
MANUAL
BY-PASS
TO
POOL
GATE
VALVE
FILTER
PUMP
Figure 3.
FROM POOL
!
CAUTION
Before operating the heater on a new installation, turn on the circulation pump and bleed all the air from the filter using the air relief valve on top of the filter. Water should flow freely through the heater. Do not operate the heater unless water in the pool/spa is at the proper level. If a manual by-pass is installed, temporarily close it to insure that all air is purged from the heater.
VALVES
When any equipment is located below the surface of the pool or spa, valves should be placed in the circulation piping system to isolate the equipment from the pool or spa. Check valves are recommended to prevent back-siphoning. Backsiphoning is most likely to occur when the pump stops, creating a pressure-suction differential. Do NOT sanitize the pool by putting chlorine tablets or sticks into the skimmer(s). When the pump is off, this will cause a high concentration of chlorine to enter the heater, which could cause corrosion damage to the heat exchanger.
!
CAUTION
Exercise care when installing chemical feeders so as to not allow back siphoning of chemical into the heater, filters or pump. When chemical feeders are installed in the circulation of the piping system, make sure the feeder outlet line is down stream of the heater, and is equipped with a positive seal noncorrosive “Check Valve”, (P/N
R172288), between the feeder and heater.
MANUAL BY-PASS
( WATER FLOW RATE)
Where the water flow rate exceeds the maximum 454 LPM, a manual bypass should be installed and adjusted. After installing the valve, adjust the valve to bring the flow rate within the acceptable range.
Then remove the valve handle or lock it in place to avoid tampering.
See Figure 4.
Table 1.
Model Min. LPM (GPM) Max. LPM (GPM) *
200
300
76 (20)
114 (30)
454 (120)
454 (120)
400 152 (40) 454 (120)
*Do not exceed the maximum recommended flow rate for the connecting piping.
See page 32 for Pressure Relief Valve Installations.
Cool water
Warm water out
1. Set Manual
By-Pass Valve.
2. Remove Handle.
Outlet to pool
Figure 4.
Inlet to heater
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Table of contents
- 3 Section 1. Heater Identification
- 3 Heater Data Rating Plate
- 4 Section 2. Introduction
- 4 Important Notices
- 5 Warranty Information
- 5 Code Requirements
- 6 Consumer Information and
- 9 General Specifications
- 10 Section 3. Installation
- 10 Heater Description
- 11 Sequence of Operation
- 11 Putting the Heater into Service
- 12 Specifications
- 13 Plumbing Connections
- 13 Valves
- 13 Manual By-Pass
- 14 Water Connections
- 14 Below Pool Installation
- 15 Gas Connections
- 16 Gas Pipe Sizing
- 16 Sediment Trap/Drip Leg
- 16 Testing Gas Leaks and Gas Pressure
- 17 Gas Pressure Requirements
- 17 Outdoor Installation
- 19 Indoor Venting—General Requirements
- 21 Combustion Air Supply / Corrosive
- 22 Vent Installation (Indoor Installation or
- 25 Horizontal or Vertical Venting - Using
- 26 Connecting Single-Wall Stainless
- 29 Horizontal or Vertical Venting Flexible
- 29 Corrosive Vapors and Possible Causes
- 30 Control Panel Indexing
- 30 Final Installation Check
- 30 Electrical Connections
- 31 Fireman’s Switch Connection
- 33 Turbotemp Wiring Diagram
- 35 Section 4. Operation
- 35 Basic System Operation / HSI
- 36 Operating Instructions
- 37 To Turn Off Gas to Appliance
- 38 Safety Controls (Air Flow Switch
- 39 Operating the Control Panel
- 41 Section 5. Troubleshooting
- 41 Initial Troubleshooting and
- 42 Heater Will Not Fire Troubleshooting
- 46 LED Diagnostics
- 49 Section 6. Maintenance
- 49 Care and Maintenance
- 50 Pressure Relief Valve
- 50 After Start-Up
- 50 Spring, Fall (Autumn) and
- 52 Maintaining Pool Temperature
- 52 Chemical Balance
- 55 Replacement Parts