Breckwell Tradition P24FS, P24I pellet burning stove OWNER’S MANUAL

TRADITION SERIES P24

P24FS P24I

OWNER’S MANUAL



Warning: If your appliance is not properly installed a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation

inspection requirements in your area.



PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater.

Failure to follow these instructions could result in property damage, bodily injury, or even death.



Save these instructions

PROFESSIONAL INSTALLATION IS HIGHLY RECOMMENDED

Manufactured by

Breckwell Hearth Products

Arlington, TX

Eugene, Oregon www.breckwell.com

BRECKWELL HEARTH PRODUCTS

02/09

2 INTRODUCTION

Thank you for purchasing the Breckwell Pellet Burning Stove, you are now prepared to burn wood in the most efficient, convenient way possible. To achieve the safest, most efficient and most enjoyable performance from your stove, you must do three things: 1) Install it properly; 2) Operate it correctly; and 3) Maintain it regularly. The purpose of this manual is to help you do all three.

PLEASE read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.

Keep this manual handy for future reference.

This stove has been independently tested to ASTM E1509-04 Standard Specification for Room

Heaters, Pellet Fuel Burning Type 1, ULC/ORD 1482-90 Standard for Solid Fuel Room Heaters, and

Oregon Administrative Rules for Mobile Homes (814-23-900 through 814-23-909) and Installation as a

Stove Heater.

This pellet stove, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.

The authority having jurisdiction (such as municipal building department, fire department, fire prevention bureau, etc.) should be consulted before installation to determine the need to obtain a permit.

This appliance is designed specifically for use only with pelletized wood. It is designed for residential installation according to current national and local building codes as a freestanding room heater. It is also approved as a mobile home heater which is designed for connection to an outside combustion air source.

The stove will not operate using natural draft or without a power source for the blower systems and fuel feed system and must not be burned with any type of coal (see PROPER FUEL).

This stove is designed to provide the optimum proportions of fuel and air to the fire in order to burn free of smoke and soot. Any blockage of the air supply to or from the stove will seriously degrade its performance and will be evidenced by a smoking exhaust and a sooting window. For best operation the ash content of the pellet fuel should be less than 1% and the calorific value approximately 8200

BTU/LB. Avoid high ash content fuels because this will rapidly fill up the burn pot and eventually cut off the combustion air supply.

Commercial and industrial installations of Breckwell Pellet Stoves should not be used since operational control is often not well managed in these settings.

IMPORTANT INFORMATION

Model: __P4000 _ _

MAIL YOUR WARRANTY CARD TODAY

To receive full warranty coverage, you will need to show evidence of the date you purchased your stove. We suggest that Style: ____________________________

Serial Number:_____________________

Purchase Date: ____________________

Purchased From:___________________

___________________

___________________ you attach your sales invoice to this page, and fill in the form on the left, so that you will have all the information you need in one place should the need for service or information occur.

Do not operate your stove if you smell smoke coming from it. Turn it off, monitor it, and call your dealer.

Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while in use.

Never block free airflow through the open vents of the stove.

Keep foreign objects out of the hopper.

The stove will not operate during a power outage.

If an outage does occur, check the stove for smoke spillage and open a window if any smoke spills into the room.

Disconnect the power cord before performing any maintenance or repairs on the stove.

NOTE:

Turning the stove “off” does not disconnect all power from the stove.

During the start up period;

1) DO NOT

open the viewing door;

2) DO NOT

open the damper more than ¼”;

3) DO NOT

add pellets to the burnpot by hand;

4

)

DO NOT

use the Fuel Feed button

(unless you are priming the auger after running out of pellets) as a dangerous condition could result.

Do not unplug the stove if you suspect a malfunction. Turn the stove off, periodically inspect it, and call your dealer.

Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this stove as well.

This unit must be properly installed to prevent the possibility of a house fire. The instructions must be strictly adhered to. Do not use makeshift methods or compromise in the installation.

Your stove requires periodic maintenance and cleaning. Failure to maintain your stove may lead to smoke spillage in your home.

This stove must be connected to a standard 120

V., 60 Hz grounded electrical outlet. Do not use an adapter plug or sever the grounding plug. Do not route the electrical cord underneath, in front of, or over the stove.

The exhaust system should be checked, at a minimum, at least twice a year for any build up of soot or creosote.

SAFETY PRECAUTIONS

Never try to repair or replace any part of the stove unless instructions are given in this manual. All other work should be done by a trained technician.

Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time.

Always follow the instructions in this manual.

Do not place clothing or other flammable items on or near the stove.

The viewing door must be closed and latched during operation.

Do not operate the stove if the flame becomes dark and sooty or if the burnpot overfills with pellets. Turn the stove off, periodically inspect it, and call your dealer.

Hot while in operation. Keep children, clothing, and furniture away. Contact may cause skin burns. Educate all children of the danger of a high temperature stove. Young children should be supervised when they are in the same room as the stove.

If the stove is installed in a room without air conditioning, or in an area where direct sunlight can shine on the unit, it is possible this can cause the temperature of the stove to rise to operational levels; one of the sensors could then make the stove start on its own. It is recommended that the stove be unplugged when not in use for extended amounts of time

(i.e. during the summer months).

The exhaust system must be completely airtight and properly installed. The pellet vent joints must be sealed with RTV 500°F

(260°C) silicone sealant, and with UL-181-AP foil tape.

Allow the stove to cool before carrying out any maintenance or cleaning. Ashes must be disposed in a metal container with a tight lid and placed on a no combustible surface well away from the home structure.

This stove is designed and approved for pelletized wood fuel only. Any other type of fuel burned in this heater will void the warranty and safety listing.

When installed in a mobile home, the stove must be bolted to the floor, have outside air, and NOT BE INSTALLED IN A BEDROOM

(Per H.U.D. requirements). Check with local building officials.

Breckwell Hearth Products grants no warranty, implied or stated, for the installation or maintenance of your stove, and assumes no responsibility of any consequential damage(s).

3

4 TABLE OF CONTENTS

INTRODUCTION --------------------------------------------------------------------------------------------2

SAFETY PRECAUTIONS ---------------------------------------------------------------------------------3

SPECIFICATIONS ------------------------------------------------------------------------------------------5

INSTALLATION --------------------------------------------------------------------------------------------5

Preparation ----------------------------------------------------------------------------------------5

Clearances ----------------------------------------------------------------------------------------5

Combustion Air Supply

When Outside Air Is Not Used

-------------------------------------------------------------------------6

----------------------------------------------------------------6

Venting ----------------------------------------------------------------------------------------------6

Freestanding 7

Insert 11

Electrical 14

Special Mobil Home Requirements ---------------------------------------------------------14

OPERATION --------------------------------------------------------------------------------------------------15

Proper 15

Pre-Start-Up 15

Building a Fire -------------------------------------------------------------------------------------

The HotRod™ Automatic Fire Starter --------------------------------------------------------

15

15

Panel 15

Opening 16

Room Air Fan -------------------------------------------------------------------------------------16

Re-Starting a Warm Stove ---------------------------------------------------------------------16

If Stove Runs Out Of Pellets -------------------------------------------------------------------17

Damper 17

Refueling --------------------------------------------------------------------------------------------17

Maintenance 17

Shutdown 17

Safety 17

Optional 18

Thermostat 18

(Please Read This)

Operating Safety Precautions -------------------------------------19

MAINTENANCE ---------------------------------------------------------------------------------------------20

Removal 20

Ash Disposal - Freestanding

Ash Disposal - Insert

------------------------------------------------------------------20

-----------------------------------------------------------------------------20

Vacuum 21

Cleaning 21

Blowers ---------------------------------------------------------------------------------------------21

Chimney 22

Recommended Maintenance Schedule

Removal & Replacement of Broken Door Glass

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22

22

TROUBLE SHOOTING GUIDE

Smoke Smell or Soot Build-Up

--------------------------------------------------------------------------

----------------------------------------------------------------

24

29

ELECTRICAL DIAGRAM

REPLACEMENT PARTS LIST

--------------------------------------------------------------------------------30

-------------------------------------------------------------------------31

WARRANTY -----------------------------------------------------------------------------------------------------32

INSTALLATION

SPECIFICATIONS

FREESTANDING:

Width: 26”

Height: 33 ¼”

Depth: 30 7/8” (excluding ash lip)

Weight: 325 lbs.

Flue size: 3” or 4”

Hopper Capacity: Up to 65 lbs.

(this can vary widely depending on pellet size, length, and diameter)

EPA status: exempt

Burn time: 1 lb. to 5 lbs. per hour

BTU range: 8,200 to 50,000

Approved installations: mobile home, alcove, conventional

FIREPLACE INSERT:

Width: 22” (at fireplace rear)

29 ½” (at fireplace opening)

Height: 21” (in fireplace)

Depth: 23 ½” (total)

16 3/8” (in fireplace)

Flashing Size: 44 ½” W x 28” H (medium)

48 ½” W x 32” H (large)

Weight: 250 lbs.

Flashing: 13 lbs.

Flue size: 3” or 4”

Hopper Capacity: Up to 70 lbs.

(this can vary widely depending on pellet size, length, and diameter)

EPA status: exempt

Burn time: 1 lb. to 5 lbs. per hour

BTU range: 8,200 to 50,000

Approved installations: zero-clearance, masonry, as a built-in

PREPARATION

Factory packaging must be removed, and some minor assembly work is required prior to installation. Access to the rear of the stove is necessary.

The circuit board/control panel must be unpacked and installed in the side flashing on the insert. (See installation instructions provided with the circuit board)

NOTE: Normally, your dealer will perform these functions.

CLEARANCES

The Breckwell P24 Freestanding has been tested and listed for installation in residential, mobile home and alcove applications.

The P24 Insert is approved for installation into code complying masonry fireplaces.

The P24 Insert is also approved for use in listed factory built fireplaces (UL 127) and standard residential built-ins (see As A Built-In Fireplace), including Mobile

Home built-in installations, of the following description: all brands at least 36” wide and 20” high.

FLOOR PROTECTION: Freestanding installations, minimum 25” wide by 35” deep. The stove must be placed on a continuous (grouted joints) noncombustible material such as ceramic tile, cement board, brick, 3/8” millboard or equivalent, or other approved or listed material suited for floor protection.

THE MATERIAL(S) USED MUST HAVE, OR COMBINE TO HAVE, A MINIMUM

INSULATIVE RATING OF ‘R1’.

NOTE: ceramic tile, or any tile, requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cracks or separation should occur in the finished surface, this would include floor protection for Built-in raised hearths. Check local codes for approved alternatives.

Clearances are measured from the sides, back and face (door opening) or stove body (refer to fig. 4).

DO NOT USE MAKESHIFT MATERIALS OR COMPROMISES IN THE

INSTALLATION OF THIS UNIT.

INSTALL VENT WITH CLEARANCES SPECIFIED BY THE VENT

MANUFACTURER.

SIDEWALL CLEARANCES

FIGURE 1

ALCOVE CLEARANCES

FIGURE 2

FIGURE 3

FLOOR PROTECTION

FIGURE 4

5

6 INSTALLATION

COMBUSTION AIR SUPPLY

For a mobile home installation the stove must be connected to an outside source of combustion air. A 2” inside diameter metallic pipe, either flexible or rigid, may be attached to the inlet at the stove’s rear

(refer to figures 5 & 6). A rodent guard (minimum ¼” wire mesh)/wind hood must be used at the terminus (refer to figure 7). All connections must be secured and airtight by either using the appropriately sized hose clamp and/or UL-181-AP foil tape.

For mobile home installations only

: 2” inside diameter pipe may be used for the first 5 feet of combustion air supply run. From 5 to 10 feet use 2 ¾” inside diameter pipe. No combustion air supply may exceed 10 feet.

Sources of Outside Combustion Air

fireplaces top.



Ash clean out door. b. For installations



A hole in floor near stove rear terminating only in a ventilated crawl space.



A hole in the wall behind the stove.

WHEN OUTSIDE AIR IS NOT USED

If outside air is not used, it is important that combustion air is easily available to the air inlet. A closeable outside air register can be used in tightly insulated homes. In insert installations, flashing vents should not be restricted. The flashing should not necessarily seal the fireplace face.

VENTING

The Breckwell P24 Freestanding is certified for use with listed TYPE

L-Vent, 3” or 4” diameter in size. The stove was tested with Simpson

Duravent brand. Class “A” chimney is not required. Refer to the instructions provided by the vent manufacturer, especially when passing through a wall, ceiling or roof.

This is a pressurized exhaust system. All vent connector joints must be sealed with 500

F (260C) RTV silicone sealant to ensure consistent performance and avoid smoke spillage. All horizontal connector joints must be sealed with UL-181-AP foil tape. We recommend that all vertical vent connector joints be secured with a minimum of 3 screws.

It is strongly recommended that you have a minimum of 6’ of vertical pipe in your exhaust system. For best performance of the stove limit the number of elbows and horizontal pipe as much as possible

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING

ANOTHER APPLIANCE.

DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING

SYSTEM OF THIS UNIT.

INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT

MANUFACTURER.

REAR VIEW P24FSA

FIGURE 5

REAR VIEW P24I

FIGURE 6

FIGURE 7

INSTALLATION

Equivalent Vent Length (EVL)

The longer the run of pipe in your installation (both with insert and freestanding), the more restriction there is in the system. Therefore, larger diameter pipe should be used.



Use 4” pipe if you have more than 15 feet of equivalent vent length.



Horizontal runs shall not exceed 10’ of EVL.



Recommended vertical runs to be minimum of 8’.



To calculate EVL, use the following conversions:

90º elbow or “T”

45º elbow

Horizontal Pipe Run

= 5 equivalent feet

= 3 equivalent feet

= 1 equivalent foot per actual foot

Vertical Pipe Run = 0.5 equivalent foot per actual foot

NOTE: At altitudes above 3,000 feet, we suggest the use of 4” diameter vent at an EVL of 7 feet or more.

FREESTANDING INSTALLATION

A. HORIZONTALLY THROUGH WALL

(refer to Figure 8)

NOTE:

Follow L-Vent chimney manufacturer’s instructions.

1. Position stove, adhering to clearances shown in Figures 1 & 2.

2. Locate position of hole in wall; directly behind stove exhaust vent (refer to figure 5).

3. Always maintain 3” clearance from combustible materials.

4. Install L-Vent wall thimble per L-Vent manufacturer’s instructions.

5. Attach enough piping to penetrate and extend at least 6” beyond exterior walls. An 8-foot vertical pipe run is suggested where possible to reduce the possibility of smoke spillage in the event of a loss of negative pressure.

6. Attach cap and seal outside wall thimbles with non-hardening waterproof mastic.

7. Termination should not be located so that hot exhaust gases can ignite trees, shrubs, or grasses or be a hazard to children.

Exhaust gases can reach temperatures of 500ºF and cause serious burns if touched.

FIGURE 8

Locate terminations: a) not less than 3 feet above any forced air inlet located within 10 feet; b) not less than 4 feet below or horizontally from, or one foot above, any door, window or gravity air inlet into any building; c) not less than two feet from an adjacent building and not less than 7 feet above grade when located adjacent to a public walkway. Mobile home installations must use a spark arrester.

7

8 INSTALLATION

B. VERTICALLY WITH NEW CHIMNEY SYSTEM

(Refer to

Figure 9a & 9b)

NOTE:

Follow L-Vent chimney manufacturer’s instructions.

OPTION:

To achieve a center vertical installation a 45º elbow and a clean-out tee can be used to offset the pipe from the exhaust outlet to the rear center of the stove (see figure 9a). You can also use the

P24FS Vertical Install Kit (part # A-VIK) (see figure 9b).

OPTION:

Install L-Vent elbow in place of clean-out tee. Locate stove. Drop plumb bob to center of tee outlet, mark point on ceiling.

Install ceiling support and L-Vent pipe per L-Vent manufacturer’s instructions.

1. Always maintain 3” clearance from combustible materials.

When passing through additional floors or ceilings, always install firestop spacer.

2. After lining up for hole in roof, cut either around or square hole in roof, always 3” larger all the way around pipe. Install upper edge and sides of flashing under roofing materials, nail to the roof along upper edge. Do not nail lower edge. Seal nail heads with non-hardening waterproof mastic.

3. Apply non-hardening, waterproof mastic where the storm collar will meet the vent and flashing. Slide storm collar down until it sits on the flashing. Seal and install cap. Mobile home installations must use a spark arrester.

FIGURE 9a

FIGURE 9b

INSTALLATION

C. VERTICALLY INTO EXISTING CHIMNEY SYSTEM

Adapters are available to adapt from 3” L-Vent to 6” or 8” Class-A chimney. (Figure 10a)

As an alternative, 3” or 4” L-Vent can be run inside existing chimney to termination. (Figure 10b)

This is the preferred method.

Follow guidelines for equivalent vent length.

FIGURE 10a

9

FIGURE 10b

10 INSTALLATION

D. VERTICALLY INTO EXISTING MASONRY

FIREPLACE

NOTE:

Follow L-Vent chimney manufacturer’s instructions.

1. Have the masonry chimney inspected by a qualified chimney sweep or installer to determine its structural condition.

2. You will need a pipe length equal to the chimney height from the hearth. If outside combustion air is to be used, you will need a pipe length equal to the chimney height plus 18 inches.

3. Install a blanking plate and the chimney pipe, and if used the outside air pipe, as shown in Figure 11.

4. Attach the L-Vent adapter, a section of pipe and clean out tee, making sure the clean out tee is centered in the chimney flue area. Use RTV, metallic tape, and a minimum of three self-taping screws at all joint connections to ensure a tight seal.

5. Position the stove, adhering to the clearances in

Figures 1 & 2.

6. Measure and build chimney top plate. Cut out holes for chimney pipe, and if used the outside air pipe.

Install and seal with non-hardening mastic to prevent water leakage. Install vent cap.

E. INSTALLATION THROUGH SIDE OF MASONRY

CHIMNEY

NOTE:

Follow L-Vent chimney manufacturer’s instructions.

1. Position the stove, adhering to the clearances in

Figures 1 & 2. Mark the center of the hole where the pipe is to pierce the masonry chimney.

2. It will be necessary to break out the masonry around the location of the pipe center mark. Use a 4-inch diameter hole for 3-inch pipe and 5-inch diameter hole for 4-inch pipe.

3. Measure and build chimney top plate. Cut out holes for chimney pipe, and if used the outside air pipe.

4. Install the tee on the bottom of the vertical pipe system and lower it down the chimney until the center branch of the tee is level with the center of the hole in the masonry, as shown in Figure 12.

5. Install and seal the top plate from step 3 with nonhardening mastic. Slip the storm collar over the pipe, and while holding the pipe at the proper elevation, affix the collar with a minimum of three ¼” stainless steel sheet metal screws. Seal all joints and seams around the collar.

6. Connect the horizontal pipe by pushing it through the hole in the masonry and lining it up with the branch in the tee. Push the pipe into the tee while twisting it to lock it into the tee.

7. If desired, once the horizontal pipe is in place, the space between the pipe and masonry may be filled with high-temperature grout.

8. Install the trim collar. An adjustable pipe length and adapter may be needed to finish the connection to the stove.

FIGURE 11

FIGURE 12

INSTALLATION

INSERT INSTALLATIONS

Insert installations must be vented with 3” or 4” pipe.

Pipe may be single wall stainless steel flexible pipe.

Vent may terminate within chimney beyond a blanking plate or extend to the chimney top. See

“COMBUSTION AIR SUPPLY” for outside air access information.

The fireplace and chimney should be cleaned thoroughly before starting the installation. We suggest painting the interior of particularly old and dirty fireplaces to seal any odors. In zero-clearance fireplace installations, when the fireplace opening is above the floor or raised hearth, the adjustable

“Breckwell P24 Z-C Skirt” (part # A-ZC-SKRT), or

“Breckwell P24 Z-C Legs” (part #A-S-ZCLEGS), can be used to bridge the gap between the hearth and stove bottom. (Refer to figure 13)

A. ASSEMBLING THE FLASHING SET

Follow the instructions packaged with the P24

Flashing set part C-P24-MEDFL-C or C-P24-LGFL-C.

(Refer to Figure 14)

FIGURE 13

11

FIGURE 14

12 INSTALLATION

B. WHEN VENT PIPE EXTENDS TO

CHIMNEY TOP

(Refer to Figure 15)

1. You will need a pipe length equal to the chimney height (from hearth) plus 6 inches. If outside combustion air is to be used, you will need a pipe length (see “COMBUSTION AIR

SUPPLY”

) equal to the chimney height plus

12 inches.

2. Attach cerablanket wrap to the end of vent pipe that will connect to the stove. Use 12inch lengths of light gauge metal wire (not included) or metallic tape (not included). This is to protect interior components from excess heat.

3. Set the insert on the hearth and slide it in far enough to attach the vent pipe (and combustion pipe if used).

4. Attach flashing (refer to Figure 14), route power cord out the side nearest a 120V receptacle. Slide in insert.

5. Measure and build chimney top. Cut out hole for vent pipe (and combustion air intake pipe, if used). Install and seal with a nonhardening mastic to prevent water leakage.

Install the vent cap.

C. WHEN VENT PIPE EXTENDS THROUGH

CHIMNEY BLANKING PLATE

(Masonry Fireplaces Only)

(Refer to Figure 15)

1. You will need a pipe length that extends 12” above the blanking plate. NOTE: This installation is optional but not recommended.

Outside combustion air cannot be drawn from the chimney cavity in this installation.

2. Attach cerablanket wrap to that end of vent pipe that will connect to the stove. Use 12inch lengths of light gauge metal wire (not included) or metallic tape. This is to protect interior components from excess heat.

3. Measure and build blanking plate. Cut out hole for vent pipe (and combustion air intake pipe, if used). Install and carefully seal blanking plate with non-hardening mastic.

Failure to properly seal may result in smoke spillage.

4. Slide vent pipe (and intake pipe if used) up through the blanking plate hole, leaving enough to pull back down.

5. Set the insert on the hearth, adjust the leveling bolts on the rear sides, and slide it in far enough to attach the vent pipe (and combustion air pipe if used). Be sure to seal where the pipe passes through the blanking plate.

6. Attach flashing (refer to Figure 14), route power cord out the side nearest a 120V receptacle. Slide in insert.

FIGURE 15

D. AS A BUILT-IN FIREPLACE

Figures 16 and 17 describe a P24 installation vented into either a special chase built outside an outer wall or a false inside wall. This is especially suited for new construction or remodeling.

The equipment compartment (sides and rear of the stove in fireplace) must be enclosed per the applicable electrical standards.

NOTE: Floor protection for Built-in raised hearths requires a continuous sheet beneath to prevent the possibility of embers falling through to the combustible floor if cracks or separation should occur in the finished surface.

The chase dimensions shown are minimums and must be maintained.

INSTALLATION

FIGURE 16

13

FIGURE 17

14 INSTALLATION

E. INSTALLATION IN TO A FACTORY BUILT

(METAL) FIREPLACE

(Refer to figure 18)

When installing into a factory built fireplace, the firebox must accept the insert without modification other than removing bolted or screwed together pieces such as smoke shelf/deflectors, ash lips, screen or door tracks and damper assemblies. These items must be reinstalled to restore the fireplace to its original operating condition if the insert is removed and not replaced. The removal of any part must not alter the integrity of the listed fireplace in any way. In zero-clearance fireplace installations, when the fireplace opening is above the floor or raised hearth, the adjustable “Breckwell P24 Z-C skirt” (part # A-ZC-

SKRT), or “Breckwell P24 Z-C Legs” (part #A-S-

ZCLEGS), can be used to bridge the gap between the hearth and stove bottom.

(Refer to figure 13)

The factory built fireplace must be listed per UL 127.

Installation must include a full height listed chimney liner meeting type HT requirements (2100

 F) per 1777 (U.S.).

The liner must be securely attached to the insert flue collar and the chimney top. The damper area must be sealed to prevent room air passage to chimney cavity.

Alteration of the fireplace in any manner is not permitted except with the following exceptions:

 External trim pieces, which do not affect the operation of the fireplace, may be removed proving they can be stored on or within, the fireplace for reassembly if the insert is removed.

 The fireplace damper may be removed to install the chimney liner.

Circulating air chambers, louvers or cooling air inlet or outlet ports (i.e. in a steel fireplace liner or metal heat circulator) shall not be blocked.

Means must be provided for removal of the insert to clean the chimney flue.

A permanent metal warning label must be attached to the back wall of the fireplace opening stating the following:

 “This fireplace has been altered to accommodate a fireplace insert and should be inspected by a qualified person prior to re-use as a conventional fireplace.”

 This label is available upon request.

Final approval is contingent on the authority having jurisdiction.

ELECTRICAL INSTALLATION

This stove is provided with a 6-foot grounded electrical cord extending from the rear of the stove.

We recommend connecting to a good quality surge

protector that is plugged into a standard three-prong,

120V, 60 Hz electrical outlet.

Voltage variations can lead to serious performance problems. The Breckwell electrical system is designed for

120V AC with no more than 5% variation. Breckwell cannot accept responsibility for poor performance or damage due to inadequate voltage. If connected to an older, two-prong outlet, a separate ground wire should be run to a proper ground (refer this to a qualified technician). Always route the electrical cord so that it will not come in contact with any hot part of the stove.

FIGURE 18

SPECIAL MOBILE HOME REQUIREMENTS

WARNING: DO NOT INSTALL IN A SLEEPING ROOM.

NOTE: Installation should be in accordance with the Manufactured

Home and Safety Standard (HUD), CFR 3280, Part 24

For installation in a mobile home, an outside source of combustion air must be used (see “COMBUSTION AIR SUPPLY”).

The P24 must be grounded to the steel chassis of the home with 8 Ga. copper wire using a serrated or star washer to penetrate paint or protective coating to ensure grounding.

The P24 must be securely fastened to the floor of the mobile home through the two holes in the rear of the stove using two ¼” lag bolts that are long enough to go through both a hearth pad, if used, and the floor of the home.

Refer to “VENTING” for proper exhaust configurations.

CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME

FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED.

OPERATION

PANEL CONTROLS

(See Figure 19)

The blowers and automatic fuel supply are controlled from a panel on the left-hand side of the P2000.

The control panel functions are as follows.

a. ON/OFF



When pushed the stove will automatically ignite. No other firestarter is necessary. The igniter will stay on for at least 10 and up to 15 minutes, depending on when Proof of Fire is reached. The fire should start in about 5 to 7 minutes.



The green light located above the On/Off button (in the On/Off box) will flash during the ignition start-up period. (See figure 19)



The Heat Level Advance is inoperable during the ignition start period. When the green light continuously stays on the Heat Level Advance can be adjusted to achieve the desired heat output.

NOTE:

When not connected to a thermostat if the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” button must be held down for 2 seconds.



When the “Fuel Feed” button is pushed and held down the stove will feed pellets continuously into the burnpot.



While the stove’s auger system is feeding pellets the green light (in the “Fuel Feed” box) will be illuminated.

(See figure 19)

CAUTION:

DO NOT USE THIS CONTROL DURING NORMAL OPERATION BECAUSE IT COULD

SMOTHER THE FIRE AND LEAD TO A DANGEROUS SITUATION.

c. HIGH



The room air fan speed varies directly with the feed rate. The “HIGH FAN” switch overrides this variable speed function. It will set the room air blower speed to high at any feed rate setting.



When the “HIGH FAN” button is pushed the room air fan will switch to its highest setting.



When this button is pushed again the room air fan will return to its original setting based on the

Heat Level Advance setting.

Different size and quality pellet fuel, and installation altitude, may require adjustment of the “1” feed setting on the Heat Level Advance bar graph. This is usually a one-time adjustment based on the

fuel you are using.

The “RESET TRIM” button, when adjusted, will allow for 3 different feed rate settings for the #1 feed setting only. To adjust simply push the “RESET TRIM” button while the stove is operating at setting “1” and watch the bar graph.



When the “1” & “3” lights are illuminated on the bar graph the low feed rate is at its “lowest” setting.

(Approx. 0.9 pounds per hour)



When the “1” light is illuminated on the bar graph the low feed rate is at its “normal” setting.



When the “1” & “4” lights are illuminated on the bar graph the low feed rate is at its “highest” setting.

(Approx. 1.1 to 1.2 pounds per hour)

NOTE:

When the stove is set on “1” the “reset trim” values will be shown on the Heat Level Advance bar graph. For example if the Reset Trim is set to its lowest setting every time the stove is set to low the “1” and “4” lights will be illuminated on the bar graph.

e. HEAT



This button when pushed will set the pellet feed rate, hence the heat output of your stove. The levels of heat output will incrementally change on the bar graph starting from level “1” to “5”.

NOTE:

When dropping 3 or more heat level settings (4 to 1, or 5 to 2 or 1) push the ‘High Fan’ button and allow the room air fan to run at that setting for at least 5 minutes to prevent the stove from tripping the high temp thermodisk. If the high temp thermodisk does trip see “SAFETY FEATURES” on the next page.

CAUTION:

THE “5” SETTING IS DESIGNED FOR TEMPORARY USE ONLY. IF USED FOR

EXTENDED PERIODS, IT CAN SIGNIFICANTLY REDUCE THE LIFE EXPECTANCY OF THE

ELECTRICAL COMPONENTS. AVOID USE AT THIS SETTING FOR MORE THAN ONE OR TWO

HOURS AT A TIME.

FIGURE 19

15

16 OPERATION

PROPER FUEL

THIS STOVE IS APPROVED FOR BURNING PELLETIZED WOOD FUEL ONLY!

Factory-approved pellets are those ¼” or 5/16” in diameter and not over 1” long. Longer or thicker pellets sometimes bridge the auger flights, which prevents proper pellet feed. Burning

wood in forms other than pellets is not permitted. It will violate the building codes for which the stove has been approved and will void all warranties.

The design incorporates automatic feed of the pellet fuel into the fire at a carefully prescribed rate. Any additional fuel introduced by hand will not increase heat output but may seriously impair the stoves performance by generating considerable smoke. Do not burn wet pellets. The stove’s performance depends heavily on the quality of your pellet fuel.

Avoid pellet brands that display these characteristics:

a. Excess

– “Fines” is a term describing crushed pellets or loose material that looks like sawdust or sand. Pellets can be screened before being placed in hopper to remove most fines.

b. Binders

– Some pellets are produced with materials to hold them together, or “bind” them.

c. High ash content

– Poor quality pellets will often create smoke and dirty glass. They will create a need for more frequent maintenance. You will have to empty the burnpot plus vacuum the entire system more often. Poor quality pellets could damage the auger. Breckwell cannot accept responsibility for damage due to poor quality pellets. Your dealer can recommend a good quality pellet dealer in your area.

PRE-START-UP CHECK

Remove optional imitation log set if in use. Remove burnpot, making sure it is clean and none of the air holes are plugged. Clean the firebox, and then reinstall burnpot. Clean door glass if necessary (a dry cloth or paper towel is usually sufficient). Never use abrasive cleaners on the glass or door. Check fuel in the hopper, and refill if necessary.

NOTE:

The P24FS Hopper can hold up to 60 lbs. of pellets, and the P24I Hopper can hold up to 70 lbs.

BUILDING A FIRE

Never use a grate or other means of supporting the fuel. Use only the Breckwell approved burnpot.

During the start up period:

1)

DO NOT open the viewing door.

2) DO NOT

open the damper more than ¼”.

3)

DO NOT add pellets to the burnpot by hand.

4)

DO NOT use the Fuel Feed button (unless you are priming the auger after running out of pellets).

A dangerous condition could result.

NOTE:

During the first few fires, your stove will emit an odor as the high temperature paint cures or becomes seasoned to the metal.

Maintaining smaller fires will minimize this. Avoid placing items on stovetop during this period because paint could be affected.

THE HOTROD AUTOMATIC FIRESTARTER

a. Fill hopper and clean burnpot. b. Press “On/Off” button. Make sure light is on. c. The damper should be completely closed or open no more than ¼” during start-up. This will vary depending on your installation and elevation. Once fire is established adjust for desired flame increasing the amount the damper is open as the heat setting is increased.

(See “DAMPER CONTROL”) d. Adjust feed rate to desired setting by pressing “Heat Level Advance” button.

If fire doesn’t start in 15 minutes, press “On/Off”, wait a few minutes, clear the burnpot, and start procedure again.

DAMPER CONTROL

The damper control rod on the stove’s lower left side adjusts the combustion air. This control is necessary due to the varied burn characteristics of individual installations, different pellet brands and pellet feed rates. It allows you to improve the efficiency of your stove.

Providing correct combustion air will reduce the frequency of cleaning your glass door and prevent the rapid buildup of creosote inside your stove and chimney.

You should adjust the damper based on the fire’s appearance. A low, reddish, dirty fire can be improved by pulling the damper out slightly. A

“blow torch” fire can be improved by pushing the damper in a bit.

As a general rule, on lower feed rate settings, the damper should be in farther. On higher feed rates, the damper should be more open.

Through trial and error, you will find the best setting. Consult your dealer if you need help.

NOTE:

On “1”, damper should be either completely closed or out approximately ⅛” to ¼”. If damper is out too far, it can cause the fire to go out.

OPENING DOOR

If the door is opened while the stove is in operation it must be closed within 30 seconds or the stove will shut down. If the stove shuts down push the “On/Off” button to continue the operation of your stove.

ROOM AIR FAN

When starting your stove the Room Air Fan will not come on until the stove’s heat exchanger warms up. This usually takes about 10 minutes from start-up.

OPERATION

RE-STARTING A WARM STOVE

If the stove has been shut off, and you want to re-start it while it is still warm, the “on/off” button must be held down for 2 seconds.

IF STOVE RUNS OUT OF PELLETS

The fire goes out and the auger motor and blowers will run until the stove cools. This will take 30 to 45 minutes.

After the stove components stop running the “On/Off” and the BAR GRAPH lights stay on for 10 minutes.

After the 10 minutes the “3” light on the bar graph will flash and the “On/Off” light will go off.

To restart, refill hopper and press “Fuel Feed” button until pellets begin to fall into burnpot. Press “On/Off” button.

REFUELING

We recommend that you not let the hopper drop below ¼ full.

KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING. DO NOT OVERFILL HOPPER.

BRECKWELL MAINTENANCE TOOL

A tool has been provided to help with the following functions:

FIGURE 20

a.

Stirring pellets in hopper

– unlike liquids in a tank, pellets do not drain evenly into the auger. Bridging across the opening can occur.

Pellets can hang up on the sides of the hopper. Occasionally “stirring” the hopper can help.

NOTE:

To help prevent bridging of pellets, common wax paper can be rubbed on the sidewalls and bottom of the hopper. b.

Cleaning heat exchanger tubes –

see instructions in “CLEANING”. c.

Scrape ashes from burnpot.

SHUTDOWN PROCEDURE

Turning your Breckwell stove off is a matter of pressing the “On/Off” control panel switch. The green light will go out. The blowers will continue to operate until internal firebox temperatures have fallen to a preset level.

SAFETY FEATURES

a. Your stove is equipped with a high temperature thermodisc. This safety switch has two functions.

1. To recognize an overheat situation in the stove and shut down the fuel feed or auger system.

2. In case of a malfunctioning convection blower, the high-temperature thermodisc will automatically shut down the auger, preventing the stove from overheating.

NOTE:

On some units, once tripped, like a circuit breaker, the reset button will have to be pushed before restarting your stove. On other units the thermodisk has no reset button and will reset itself once the stove has cooled. The manufacturer recommends that you call your dealer if this occurs as this may indicate a more serious problem. A service call may be required. b. If the combustion blower fails, an air pressure switch will automatically shut down the auger.

NOTE:

Opening the stove door for more than 30 seconds during operation will cause enough pressure change to activate the air switch, shutting the fuel feed off. Close the door and press “On/Off” button to continue operation of your stove.

17

18 THERMOSTAT INSTALLATION

OPTIONAL THERMOSTAT

A thermostat may help you maintain a constant house temperature automatically. A millivolt thermostat is required. A fixed wall mount or

Breckwell’s hand held model can be used. The control panel can be set up two ways to operate your stove in thermostat mode.

THERMOSTAT INSTALLATION



A MILLIVOLT THERMOSTAT IS REQUIRED.



Unplug stove from power outlet.



Remove control board from stove.



The two thermostat wires connect to the terminal block on the lower left side of the back of the control board.

(See figure 14)



Insert the wires in the terminal side and tighten the two screws.

MODES

TO SWITCH BETWEEN ANY OF THE THREE MODES THE STOVE

MUST BE SHUT OFF, THE NEW MODE SELECTED, AND THE

STOVE RESTARTED.

MANUAL MODE



USE THIS MODE EXCLUSIVELY IF YOU DO NOT CONNECT

AN OPTIONAL THERMOSTAT



In this mode the stove will operate only from the control panel as detailed in the “

OPERATION

” section of this owner’s manual.

HIGH/LOW THERMOSTAT MODE



USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT



When engaged in this mode the stove will automatically switch between two settings. When warm enough, it will switch to the

#1 or low setting. The room air blower will also slow to its lowest speed.



The Heat Level Advance setting on the bar graph will stay where it was initially set. When the house cools below the thermostat setting, the stove will switch to the feed rate of the heat level advance setting.

ON/OFF THERMOSTAT MODE



USE THIS MODE ONLY IF YOU CONNECT A THERMOSTAT



In this mode when the home is warm enough the stove will shut off. The fans will continue to run until the stove cools.



When the home cools below the thermostat setting, the stove will automatically restart and run at the last feed rate setting.

NOTE:

When in “high/low” or “on/off” thermostat mode –



Do not operate the stove higher than the #3 setting.



Set damper control rod approximately ¼” to ½” out. This will vary depending on elevation and weather conditions. Observe stoves operation and adjust damper as necessary.

FIGURE 14

OPERATION

OPERATING SAFETY PRECAUTIONS

PLEASE READ THIS!

a. Hot while in operation. Keep children, clothing, and furniture away. Contact may cause skin burns. b. If you notice a smoldering fire (burnpot full but no visible flame) AND a heavy smoke buildup in firebox,

immediately TURN OFF the stove, but DO NOT unplug it. Do not open the door, change the damper setting or tamper with any controls on the stove.

Wait until firebox clears, and blowers shut down, do as instructed in “PRE-START-UP CHECK” and “BUILDING A FIRE”, then attempt to restart the fire. If the problem persists contact your dealer. c. WARNING: DO NOT ADD PELLETS TO THE BURNPOT BY HAND AT ANY TIME, A DANGEROUS

CONDITION COULD RESULT.

d. WARNING: DURING THE START UP CYCLE; 1) DO NOT OPEN THE VIEWING DOOR; 2) DO NOT

OPEN THE DAMPER MORE THAN ¼”; 3) DO NOT USE THE FUEL FEED BUTTON

(UNLESS PRIMING

THE AUGER AFTER RUNNING OUT OF PELLETS). A DANGEROUS CONDITION COULD RESULT. e. Pellets should be stored in a dry place. The pellets should not be stored within 12” of the stove. f. DO NOT STORE OR USE FLAMMABLE LIQUIDS, ESPECIALLY GASOLINE, IN THE VICINITY OF

YOUR BRECKWELL STOVE. NEVER USE A GAS OR PROPANE TORCH, GASOLINE, GASOLINE-

TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR FLUIDS TO START

OR “FRESHEN UP” A FIRE IN THIS HEATER.

g. WARNING: DO NOT OVERFIRE THIS STOVE. This may cause serious damage to your stove and void your warranty. It also may create a fire hazard in your home. IF ANY EXTERNAL PART OF THE UNIT

BEGINS TO GLOW, YOU ARE OVERFIRING.

Immediately press the “POWER” switch on the control panel. h. KEEP ALL LOOSE OR MOVEABLE HOUSEHOLD COMBUSTIBLES, SUCH AS FURNITURE, DRAPES,

TOYS, ETC. AT LEAST THREE FEET FROM THE OPERATING STOVE.

i. Maintain proper ventilation. It is important that adequate oxygen be supplied to the fire for the combustion process. Modern houses are often so well insulated that it may become necessary to open a window slightly or install an outside air vent to provide sufficient combustion air. j. Since heating with a solid fuel is potentially hazardous, even with a well made and thoroughly tested stove, it would be wise to install strategically placed smoke detectors and have a fire extinguisher in a convenient location, near an exit. k. Do not open stove door when operating unless necessary. This will create a dirty, inefficient burn and could allow smoke spillage or sparks to escape. l. Do not permit operation by young children or those unfamiliar with stove’s operation. m. Do not service or clean this appliance without disconnecting the power cord. n. Do not abuse the door glass by striking, slamming or similar trauma. Do not operate the stove with the glass removed, cracked or broken. o. If the stove is installed in a room without air conditioning, or in an area where direct sunlight can shine on the unit, it is possible this can cause the temperature of the stove to rise to operational levels; one of the sensors could then make the stove start on its own. It is recommended that the stove be unplugged when not in use for extended amounts of time (i.e. during the summer months).

19

20 MAINTENANCE

FAILURE TO CLEAN AND MAINTAIN THIS UNIT AS INDICATED CAN RESULT

IN POOR PERFORMANCE AND SAFETY HAZARDS. NEVER CLEAN WHEN

HOT.

NOTE:

Inspect burn pot periodically to see that holes have not become plugged, if so, clean thoroughly.

ASH REMOVAL

Ashes should be placed in a metal container with a tight-fitting lid. The closed container or ashes should be placed on a noncombustible surface or on the ground, well away from all combustible materials pending final disposal. If ashes are disposed of by soil burial or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

ASH DISPOSAL – FREESTANDING MODELS

The P24 Freestanding has an ash bin located below the firebox. To remove ashes: a. Make sure fire is out and firebox is cool. b. With the door closed clean heat exchanger tubes.

(See “CLEANING” and Figure 22). c. Open door and remove the optional imitation log set, if in use. Remove the burnpots inner section by grasping it and pulling straight up (see Figure 23). d. Empty ashes from inner section into the pedestal ash bin through the opening in the bottom of the firebox. Scrape inner section with cleaning tool.

Make sure holes are not plugged. e. Scrape ash in firebox into the pedestal ash bin through the opening in the bottom of the firebox or vacuum to remove ashes.

WARNING: Make sure ashes are cool to the touch before

using a vacuum.

See “VACUUM USE”. f. Periodically remove and empty ash bin (see Figure 24) by unscrewing the two knobs on the front of the pedestal below the ash lip. Dispose of ashes properly.

(See “ASH REMOVAL” above) g. Replace ash bin, making sure to tighten the knobs and maintaining a good seal. h. Replace inner section into burnpot; make sure it is level and pushed all the way back down and that the igniter hole is to the rear when it is reinstalled

(see Figure 23). i. Make the burnpot is level and pushed all the way back in when it is reinstalled. If the collar on the burnpot attached to the fresh air tube is not pushed back to meet the firebox wall, the Hot Rod will not work properly.

ASH DISPOSAL - INSERT

Remove ashes periodically as they fill the firebox. To remove ashes: a. Make sure fire is out and firebox is cool. b. Clean heat exchanger tubes (see “CLEANING” and Figure 22). c. Remove optional imitation log set, if in use. Remove burn pot by grasping and pulling straight out. d. Empty ashes from burn pot. Scrape burn pot with cleaning tool. Make sure burnpot holes are not plugged. e. Use small shovel or vacuum to remove ashes. WARNING: Make sure

ashes are cool to the touch before using a vacuum.

See “VACUUM

USE

”. f. Replace burn pot. Make sure it is level and pushed all the way back on. If not reinstalled properly, the Hot Rod will not work properly.

FIGURE 22

Igniter Hole

FIGURE 23

FIGURE 24

MAINTENANCE

VACUUM USE

If a vacuum is used to clean your unit, we suggest using a vacuum designed for ashes.

(We recommend LoveLess Ash Vac, 1-800-568-3949 Ext. #27)

Some regular vacuums and shop vacs leak ash into the room. Your vacuum or shop vac may have a special filter or bag available to eliminate this leakage.

CLEANING

a.

Heat Exchange Tubes

– Your Breckwell stove is designed with a built-in heat exchange tube cleaner. This should be used every two or three days to remove accumulated ash on the tubes, which reduces heat transfer on the P24. Insert the handle end (with hole) of the cleaning tool onto the cleaning rod (refer to figure 22). The cleaner rod is located in the grill above the stove door. Move the cleaner rod back and forth several times to clean the heat exchanger tubes. Be sure to leave tube cleaner at the rear of the stove. b.

Interior Chambers

– Four ash doors in the firebox in the

P24FS, three in the P24I, can be removed for periodic cleaning

(refer to figures 25 & 26). These doors allow access to the chamber surrounding the firebox.

Periodically, you must vacuum ashes from this chamber. In some cases you will need to remove creosote, which can accumulate rapidly under certain conditions. A small wire brush can be used. It is important to remove this creosote because it is highly combustible. INSPECT BEHIND THESE CLEANING PLATES AT

LEAST ONCE PER TON OF PELLETS BURNED UNTIL YOU ARE

FAMILIAR WITH HOW ASHES AND CREOSOTE ACCUMULATE

WITH YOUR OPERATING PRACTICES. Use the small wire brush to also clean the inside of the chamber walls, above the access doors.

BLOWERS

DANGER: RISK OF ELECTRIC SHOCK. DISCONNECT POWER

BEFORE SERVICING UNIT.



Cleaning

– Over a period of time, ashes or dust may collect on the blades of both the combustion blower and convection blower. Periodically the blowers should be vacuumed clean as these ashes can impede performance. Creosote can also accumulate in the combustion blower. This needs to be brushed clean. The convection blower is accessed by opening the stove’s left side panel. The combustion blower can be accessed through door C (refer to figure 25 & 26) and by opening the right side panel. The convection blower is on the left (facing stove), and the combustion blower is on the right.

NOTE:

When cleaning, be careful not to dislodge balancing clip on convection blower or to bend fan blades. Some stove owners lightly spray an anti-creosote chemical on the fire to help reduce creosote formation within the stove.

HIGH TEMP

THERMODISK

POF

THERMODISK

COMBUSTION

BLOWER

.

Air Switch Tube

.

FIGURE 25

Air Switch Tube

FIGURE 26

PELLET

HOPPER

AUGER

SHAFT

COMB.

BLOWER

CONTROL

BOARD

CONVECTION

BLOWER

AIR SWITCH

AUGER

MOTOR

REAR VIEW – P24FS

FIGURE 27a

AUGER

MOTOR

21

SIDE CUTAWAY – P24FS

FIGURE 27b

22 MAINTENANCE

AUGER

MOTOR

AIR

SWITCH

HIGH TEMP

THERMODISK

FIGURE 28b

PELLET

HOPPER

AUGER

SHAFT

CONTROL

BOARD

COMB.

BLOWER

COMB.

BLOWER

CONV.

BLOWER

FIGURE 28a

POF

THERMODISK

CHIMNEY CLEANING

a.

Creosote Formation

– When any wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue or a newly started fire or from a slowburning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire, which may damage the chimney or even destroy the house. Despite their high efficiency, pellet stoves can accumulate creosote under certain conditions. b.

Soot and Fly Ash: Formation and Need for Removal

- The products of combustion will contain small particles of fly ash. The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases. Incomplete combustion, such as occurs during startup, shutdown, or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system.

The exhaust venting system should be inspected at least once every year or ton of pellets burned to determine if cleaning is necessary. c.

Inspection and Removal

– The chimney connector and chimney should be inspected annually or per ton to determine if a creosote or fly ash build-up has occurred. If creosote has accumulated, it should be removed to reduce the risk of a chimney fire. Inspect the system at the stove connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top as well as from the bottom.

The creosote should be removed with a brush specifically designed for the type of chimney in use. A qualified chimney sweep can perform this service. It is also recommended that before each heating season the entire system be professionally inspected, cleaned and, if necessary, repaired.

To clean the chimney, detach the vent at the combustion blower transition where it is attached to the blower. (See Fig. 29 for the P24 Insert)

RECOMMENDED MAINTENANCE SCHEDULE

Use this as a guide under average-use conditions.

Burn Pot

Daily

Stirred

Weekly

Emptied

Annually or per Ton

Combustion Chamber Brushed

Ashes

Interior Chambers

Heat Exchange Tubes Two passes

Emptied

Vacuumed

Combustion Blower Blades

Convection Blower Impeller

Vent System

Gaskets

Vacuumed / Brushed

Vacuumed / Brushed

Cleaned

Inspected

Hopper (end of season) Emptied and vacuumed

Gasket around door and door glass should be inspected and repaired or replaced when necessary (see “REPLACEMENT PARTS”).

REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS

While wearing leather gloves (or any other gloves suitable for handling broken glass), carefully remove any loose pieces of glass from the doorframe. Dispose of all broken glass properly. Return the damaged door to your Breckwell Dealer for repair or replacement.

Neither the appliance owner nor any other unauthorized person(s) should replace the door glass. An authorized Breckwell dealer must perform all repairs involving door glass.

MAINTENANCE 23

FIGURE 29

24 TROUBLESHOOTING GUIDE

When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel; 2) poor operation or maintenance; 3) poor installation; 4) component failure; 5) factory defect. You can usually solve those problems related to 1 and 2. Your dealer can solve problems relating to 3, 4 and 5. Refer to diagrams on page 21 - 22 to help locate indicated parts.

For the sake of troubleshooting and using this guide to assist you, you should look at your heat level setting to see which light is flashing.

** CAUTION – UNPLUG THE STOVE FROM ALL POWER PRIOR TO ATTEMPTING TO SERVICE THE UNIT! **

STOVE SHUTS OFF AND THE # 2 LIGHT FLASHES

Possible Causes:

1. Airflow switch hose or stove attachment pipes for hose are blocked.

2. The air inlet, burnpot, interior combustion air chambers, combustion blower, or exhaust pipe are blocked with ash or foreign material.

3. The firebox is not properly sealed.

Possible Remedies:

(Unplug stove first when possible)

Unhook air hose from the air switch and blow through it. If air flows freely, the hose and tube are fine. If air will not flow throw the hose, use a wire coat hanger to clear the blockage.

Follow all cleaning procedures in the maintenance section of the owner’s manual.

4. Vent pipe is incorrectly installed.

5. The airflow switch wire connections are bad.

6. The gray wires are pulled loose at the Molex connector on the wiring harness.

7. Combustion blower failure.

Make sure the door is closed and that the gasket is in good shape.

If the ash door has a latch, make sure the ash door is properly latched and the gasket is sealing good. If the stove has just a small hole for the ashes to fall through under the burnpot, make sure the slider plate is in place to seal off the firebox floor.

Check to make sure vent pipe installation meets criteria in owner’s manual.

Check the connectors that attach the gray wires to the air switch.

Check to see if the gray wires are loose at the Molex connector.

8. Control board not sending power to combustion blower.

9. Control board not sending power to air switch.

10. Air switch has failed (very rare).

With the stove on, check to see if the combustion blower is running.

If it is not, you will need to check for power going to the combustion blower. It should be a full current. If there is power, the blower is bad. If there is not, see #8.

If there is no current going to the combustion blower, check all wire connections. If all wires are properly connected, you have a bad control board.

There should be a 5-volt current (approximately) going to the air switch after the stove has been on for 30 seconds.

To test the air switch, you will need to disconnect the air hose from the body of the stove. With the other end still attached to the air switch, very gently suck on the loose end of the hose (you may want to remove the hose entirely off the stove and the air switch first and make sure it is clear). If you hear a click, the air switch is working.

BE CAREFUL TOO MUCH VACUUM CAN DAMAGE THE AIR

SWITCH.

TROUBLESHOOTING GUIDE

STOVE SHUTS OFF AND THE # 3 LIGHT FLASHES

1. The hopper is out of pellets.

2. The air damper is too far open for a low feed setting.

3. The burnpot is not pushed completely to the rear of the firebox.

4. The burnpot holes are blocked.

5. The air inlet, the interior chambers, or exhaust system has a partial blockage.

6. The hopper safety switch has failed or hopper is open.

7.

8.

9.

The auger shaft is jammed.

The auger motor has failed.

The Proof of Fire (POF) thermodisk has malfunctioned.

10. The high limit thermodisk has tripped or is defective.

11. The fuse on the control board has blown.

12. The control board is not sending power to the POF thermodisk or other auger system components.

Refill the hopper.

If burning on the low setting, you may need to close the damper all the way (push the knob in so it touches the side of the stove).

Make sure that the air intake collar on the burnpot is touching the rear wall of the firebox.

Remove the burnpot and thoroughly clean it.

Follow all cleaning procedures in the maintenance section of the owner’s manual.

When operating the unit, be sure the hopper lid is closed so that the hopper safety switch will activate. Check the wires leading from the hopper safety switch to the control panel and auger motor for secure connections. Use a continuity tester to test the hopper safety switch; replace if necessary.

Start by emptying the hopper. Then remove the auger motor by removing the auger pin. Remove the auger shaft inspection plate in the hopper so that you can see the auger shaft. Gently lift the auger shaft straight up so that the end of the auger shaft comes up out of the bottom auger bushing. Next, remove the two nuts that hold the top auger biscuit in. Then rotate the bottom end of the auger shaft up towards you until you can lift the shaft out of the stove. After you have removed the shaft, inspect it for bent flights, burrs, or broken welds. Remove any foreign material that might have caused the jam. Also, check the auger tube for signs of damage such as burrs, rough spots, or grooves cut into the metal that could have caused a jam.

Remove the auger motor from the auger shaft and try to run the unit.

If the motor will turn the shaft is jammed on something. If the motor will not turn, the motor is bad.

Temporarily bypass the POF thermodisk by disconnecting the two brown wires and connecting them with a short piece of wire. Then plug the stove back in. If the stove comes on and works, you need to replace the POF thermodisk. This is for testing only. DO NOT

LEAVE THE THERMODISC BYPASSED. Your blowers will never shut off and if the fire went out the auger will continue to feed pellets until the hopper is empty if you leave the POF thermodisk bypassed.

Wait for the stove to cool for about 30 - 45 minutes. It should now function normally. If not use the owner’s manual to locate the high limit thermodisk. To test if the thermodisk is bad, you can bypass it as described previously for the POF thermodisk.

Remove the control board. On the back there is one fuse. If it appears to be bad, replace it with a 5 Amp 250 Volt fuse. Plug the stove back in and try to run the unit.

There should be a 5-volt (approximately) current going to the POF thermodisk after the stove has been on for 10 minutes.

25

26 TROUBLESHOOTING GUIDE

STOVE FEEDS PELLETS, BUT WILL NOT IGNITE

1.

2.

Air damper open too far for ignition.

3. The burnpot is not pushed completely to the rear of the firebox.

4. Bad igniter element.

5.

Blockage in igniter tube or inlet for igniter tube.

The control board is not sending power to the igniter.

Push the air damper in closer to the side of the stove for startup. In some situations it may be necessary to have the damper completely closed for ignition to take place. After there is a flame, the damper can then be adjusted for the desired feed setting.

Find the igniter housing on the backside of the firewall. The air intake hole is a small hole located on bottom side of the housing.

Make sure it is clear. Also, look from the front of the stove to make sure there is not any debris around the igniter element inside of the igniter housing.

Make sure that the air intake collar on the burnpot is touching the rear wall of the firebox.

Put power directly to the igniter element. Watch the tip of the igniter from the front of the stove. After about 2 minutes the tip should glow. If it does not, the element is bad.

Check the voltage going to the igniter during startup. It should be a full current. If the voltage is lower than full current, check the wiring.

If the wiring checks out good, the board is bad.

SMOKE SMELL COMING BACK INTO THE HOME

1. There is a leak in the vent pipe system.

2. The gasket on the combustion blower has gone bad.

CONVECTION BLOWER SHUTS OFF AND COMES BACK ON

Inspect all vent pipe connections. Make sure they are sealed with

RTV silicone that has a temperature rating on 500 degree F or higher. Also, seal joints with UL-181-AP foil tape. Also, make sure the square to round adapter piece on the combustion blower has been properly sealed with the same RTV.

Inspect both gaskets on the combustion blower to make sure they are in good shape.

1. The convection blower is overheating and tripping the internal temperature shutoff.

2. Circuit board malfunction.

Clean any dust off of the windings and fan blades. If cleaning the blower does not help, it may be bad.

Test the current going to the convection blower. If there is power being sent to the blower when it is shut off, then the control board is fine. If there is NOT power being sent to the blower when it shuts off during operation, then you have a bad control board.

TROUBLESHOOTING GUIDE

STOVE WILL NOT FEED PELLETS, BUT FUEL FEED LIGHT COMES ON AS DESIGNED

1. Fuse on control board blew

2. High limit switch has tripped or is defective

3. Bad auger motor

4. Auger

5. Loose wire or connector

6. Bad control board

Remove the control board. On the back there is one fuse. If it appears to be bad, replace it with a 5 Amp 125 Volt fuse. Plug the stove back in and try to run the unit.

Wait for the stove to cool for about 30 - 45 minutes. It should now function normally. If not use the owner’s manual to locate the high limit thermodisk. To test if the thermodisk is bad, you can bypass it as described previously for the POF thermodisk.

Remove the auger motor from the auger shaft and try to run the unit.

If the motor will turn, the shaft is jammed on something. If the motor will not turn, the motor is bad.

Start by emptying the hopper. Then remove the auger motor by removing the auger pin. Remove the auger shaft inspection plate in the hopper so that you can see the auger shaft. Gently lift the auger shaft straight up so that the end of the auger shaft comes up out of the bottom auger bushing. Next, remove the two nuts that hold the top auger biscuit in. Then rotate the bottom end of the auger shaft up towards you until you can lift the shaft out of the stove. After you have removed the shaft, inspect it for bent flights, burrs, or broken welds. Remove any foreign material that might have caused the jam. Also, check the auger tube for signs of damage such as burrs, rough spots, or grooves cut into the metal that could have caused a jam.

Check all wires and connectors that connector to the auger motor, high limit switch, and the Molex connector.

If the fuse is good, the wires and connectors check out good, and the high limit switch did not trip, test for power going to the auger motor. If there is not a full current going to the auger motor when the fuel feed light is on, you have a bad control board.

27

28 TROUBLESHOOTING GUIDE

 GLASS “SOOT’S” UP AT A VERY FAST RATE

 FLAME IS LAZY, DARK, AND HAS BLACK TIPS

 AFTER STOVE HAS BEEN ON FOR A WHILE, THE BURNPOT OVERFILLS

1.

2.

3.

4.

5.

6.

7.

8.

Stove or vent pipe is dirty, which restricts airflow through the burnpot.

Vent pipe installed improperly.

Air damper is set too far in (closed) for a higher setting.

Burnpot holes are blocked.

Air damper is broken.

Blockage in air intake pipe.

Circuit board malfunction.

Combustion blower is not spinning fast enough.

(Applies to GLASS “SOOT’S” UP AT A VERY FAST RATE Only)

10. The trim setting on the low feed rate is to low

(Applies to GLASS “SOOT’S” UP AT A VERY FAST RATE Only)

Follow all cleaning procedure in the maintenance section of the owner’s manual.

Check to make sure the vent pipe has been installed according to the criteria in the owner’s manual.

Pull the damper knob farther out away from the side of the stove and try to burn the unit again.

Remove the burnpot and thoroughly clean it.

Visually inspect the damper assembly. Make sure the damper plate is attached to the damper rod. When the damper rod is moved the plate should move with it.

Visually inspect the air intake pipe that leads into the burnpot for foreign material.

Time the fuel feed light at each setting (after the stove has completed the startup cycle). Make sure the times match the auger timing chart. If the auger motor runs constantly, the board is bad.

Test the RPM on the blower after the blades have been cleaned.

The RPM should be approximately 3000 RPM.

The brand of pellets or the batch of pellets that are being used may be of poor quality. If possible, try a different brand of pellets. You might also want to try a brand that is made from a different type of wood (softwood vs. hardwood). Different woods have different characteristics when being burned.

Use the “Reset Trim” button to increase the low feed rate setting. If the 1 & 4 are on, the stove is currently on the lowest setting. If only the 1 light is on, the stove is in the default (medium) setting. If the 1

& 5 lights are on, the stove is in the high trim setting for the low feed rate. If the stove is being burned on one of the two lower settings, advance to the next trim setting and try burning the stove.

TROUBLESHOOTING GUIDE

HIGH LIMIT SWITCH KEEPS TRIPPING

1. The convection blower is overheating and tripping the internal temperature shutoff.

2. The stove is being left on the highest setting for extended periods of time.

3. Fuel other than wood pellets is being burned in the stove.

4. Power surge or brown out situation.

Clean any dust off of the windings and fan blades. If cleaning the blower does not help, it may be bad.

The highest heat level setting is designed for use over short periods of time. Burning the stove on the highest setting for longer than 1 –

2 hours could lead to potential overheating situations.

Breckwell pellet stoves are designed and tested to use wood pellets.

Check for signs of fuel other than wood pellets. No other types of fuel have been approved for Breckwell pellet stoves. If there are signs of other types of fuel being used, stop using them immediately.

A power surge, spike, or voltage drop could cause the high limit switch to trip. Check to see if a surge protector is being used on the stove. If not, recommend one to the consumer.

If the other items check out ok, replace the high limit switch. 5. High limit switch is malfunctioning.

DIGITAL CIRCUIT BOARD TIMING RATES

Heat Level Setting

1 & 3

P24

1.4 seconds

29

1 & 4 2.5 seconds

Total Cycle Time 14.5 seconds

SMOKE SMELL OR SOOT BUILD-UP

Because it is a wood-burning device, your Breckwell may emit a faint wood-burning odor. If this increases beyond normal, or if you notice an unusual soot build-up on walls or furniture, check your exhaust system carefully for leaks. All joints should be properly sealed. Also clean your stove, following instructions in “MAINTENANCE”. If problem persists, contact your dealer.

30 ELECTRICAL DIAGRAM

FIGURE 30

REPLACEMENT PARTS

Contact an Authorized Breckwell Pellet Stove Dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards.

31

Air Switch

Air Switch Hose

Auger Motor

Breckwell Maintenance Tool

C-E-201

C-M-340-T

C-E-017

A-TOOL-96

Brick Panel Set – Freestanding – Optional

Brick Panel Set – Insert – Optional

A-M-BRICK24

A-M-BRICK24I

Burnpot A-S-BURNPOT

Circuit Board / Control Panel

Combustion Blower

Convection Blower

Door Gasket

Door Glass

Exhaust Adapter 3”

Exhaust Adapter 4”

Hot Rod Igniter

Thermodisk, Proof of Fire

C-E-401

A-E-027

A-E-033

C-G-050

C-D-030

C-M-020

A-4-VA

C-E-IGN

C-E-090-22C

Thermodisk, High Temp C-E-090-21

Thermostat, Remote – RF – Acumen - Optional AG-RCN

Door Handle

Damper Knob

C-D-050

C-M-013

Window Clips

Window Gasket (6’-1”)

Ceramic Log Set (imitation) - Optional

Zero Clearance Skirt (P24I) - Optional

Zero Clearance Legs (P24I) - Optional

Vertical Installation Kit (P24FS) - Optional

Round Flange Gasket

C-S-1000

C-G-033

A-M-LOG

A-ZC-SKRT

A-S-ZCLEGS

A-VIK

C-G-080