Sunnen MMT-MHS Special Instructions

I-MMT-110B http://www.sunnen.com

SPECIAL INSTRUCTIONS for

SUNNEN MMT-MHS

®

SPINDLE ADAPTER KIT

For Use on Sunnen MHS ® -Series Modular Honing System

GENERAL

Sunnen MMT Spindle Adapter is designed to allow

Sunnen MHS ® -Series Modular Honing System to use

Sunnen MMT TURBOHONE ® Multi-Stone Tools.

Sunnen TURBOHONE Multi-Stone Tools are designed to provide superior speed and accuracy on

Sunnen high-production machines.

preset Torque Wrench and Torque Wrench Head

(supplied).

• Grasp Tool by Wedge Nut and unscrew Mandrel from Spindle.

CAUTION

DO NOT grasp Tool at Hub while rotating Tool. This may damage Tool.

INSTALLATION

To install Adapter, proceed as follows:

1. Follow SETUP instructions on main menu.

6. Install Wedge Quick Disconnect: Wipe Face of

Spindle Adapter and Hub to ensure faces are clean; then, screw Quick Disconnect into Spindle. Tighten with wrench ( see Figure 2 ).

2. Press F2, Install New Tool. Warning Appears.

7. Loosen Lettered Setscrews in Spindle Nose ( see

Figure 3 ).

WARNING

When installing new Tool, remove Red Spindle

Adapter Cap.

8. Remove Inner Spindle ( see Figure 4 ).

3. Remove Red Spindle Adapter Cap from Spindle, by removing three (3) Socket Head Capscrews ( see

Figure 1 ).

9. Slide MMT Inner Spindle Nose into Spindle Nose and secure by tightening Setscrews ( see Figures 5 & 6 ).

10. Assembly Collet & Collet Nut ( see Figure 7 ).

NOTE: Red Spindle Adapter Cap will not be used with MMT TURBOHONE Tools; save for reinstallation for other tools.

11. Install Collet and Collet Nut on Inner Spindle

Nose ( see Figure 8 ).

4. Press (ENTER) when complete. Tools moves down, out of spindle. (That is, machine will expand

Tool until feed adapter is fully exposed.)

5. Remove existing Tool:

• While holding Spindle Nose with Spanner Wrench

(supplied), loosen Tool by turning Wedge Nut using

12. Install MMT Tool ( see Figure 9 ):

• Insert Tool into Adapter, until wedge is seated firmly in Wedge Quick Disconnect Assembly.

(Mounting Flange on Tool is flush with face of

Collet.)

• While holding upward pressure on wedge, use UP

Selector Switch to retract wedge 25mm (1 in).

MHS, TURBOHONE, SUNNEN, AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.

FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4

FIGURE 5 FIGURE 6 FIGURE 7 FIGURE 8

• Push Mandrel Up against Collet while tightening

Collet Nut until hand tight.

• Tighten Collet Nut to 68 N/m (50 ft/lbs), using

Special Wrench (supplied).

Calculate torque setting for your torque wrench using the following formula:

TORQUE WRENCH SETTING (ft/lbs) =

(50)(L)

(L + 5.6)

Where L = effective length of torque wrench in inches.

TORQUE WRENCH SETTING (N.m) =

(68)(L)

(L + .142)

Where L = effective length of torque wrench in meters.

9. Press (ENTER) when complete.

10. Continue with setup following instructions on display screen and the manual packaged with your machine.

STONE

ASSEMBLY

1

FIGURE 9

NOTE

Sunnen MMT TURBOHONE Multi-Stone Tools come fully assembled, including stones. Tool MUST be returned to Sunnen for inspection and reloading of stones.

8

7

6

4

5

3

2

5

6

7

-

4

-

3

8

ITEM PART

No. No. QTY

*

1

2

MMT-[ ]-[ ]

MMT-[ ]-M

MMT-[ ]-W

Ref.

1

1

N/S

N/S

[ ]

MMT-WCAS

- - -

MMT-SCN

MMT-SC[ ]

MMT-4422-Collet

MMT-4422S

MMT-WCA

MMT-SCE

MMT-SCW

1

1

1

1

1

Ref.

1

1

1

1

DESCRIPTION

....TURBOHONE

.....Mandrel

.....Wedge

.....Collet Nut

.....Collet

®

.....Spring Retainer

Mandrel

.....Stone Assembly Set

....Wedge Adapter Stop

.....Inner Spindle Nose, MHS ®

....Wedge Quick Disconnect Assembly

....Collet Extractor

....Wrench, Special includes

....Spindle Adapter Assembly, MHS ® includes

N/S - Not Shown * TURBOHONE ® Mandrel is not included with Adapter Kit, it must be ordered separately.

MHS, TURBOHONE, SUNNEN, AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.

Sunnen ® reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify discrepancy with Sunnen before proceeding.

PRINTED IN U.S.A. 0601

SUNNEN PRODUCTS COMPANY

7910 Manchester Ave., St. Louis, MO 63143 U.S.A.

Phone: 314-781-2100 Fax: 314-781-2268

U.S.A. Toll-Free Sales and Service –

Automotive: 1-800-772-2878 • Industrial: 1-800-325-3670

International Division Fax: 314-781-6128 http://www.sunnen.com

e-mail: [email protected]

SUNNEN PRODUCTS LIMITED

No. 1 Centro, Maxted Road

Hemel Hempstead, Herts HP2 7EF ENGLAND

Phone: ++ 44 1442 39 39 39 Fax: ++ 44 1442 39 12 12 www.sunnen.co.uk e-mail: [email protected]

SUNNEN AG

Fabrikstrasse 1

8586 Ennetaach-Erlen, Switzerland

Phone: ++ 41 71 649 33 33 Fax: ++ 41 71 649 34 34 www.sunnen.ch e-mail: [email protected]

SHANGHAI SUNNEN MECHANICAL CO., LTD.

889 Kang Qiao East Road, PuDong

Shanghai 201319, P.R. China

Phone: 86 21 5 813 3322 Fax: 86 21 5 813 2299 www.sunnensh.com e-mail: [email protected]

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Viale Stelvio 12/15

20021 Ospiate di Bollate (MI) Italy

Phone: 39 02 383 417 1 Fax: 39 02 383 417 50 www.sunnenitalia.com e-mail: [email protected]

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