Goldline AQ-LOGIC P-4, PS-4 pool automation Installation Manual

Aqua Logic

Automation and Chlorination

(actuators & remote display not included on some models - order separately)

Installation Manual

for models

AQ-LOGIC-P-4

AQ-LOGIC-PS-4

G LDLINE

CONTROLS INC.

www.goldlinecontrols.com

888-921-7665

IMPORTANT SAFETY INSTRUCTIONS

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•

•

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•

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When using this electrical equipment, basic safety precautions should always be followed, including the following:

READ AND FOLLOW ALL INSTRUCTIONS

Disconnect all AC power during installation.

Water in excess of 100 degrees Fahrenheit may be hazardous to your health.

Warning - To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.

A green colored terminal marked “Earth Ground” is located inside the wiring compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment.

One bonding lug for US models (two for Canadian models) is provided on the external surface. To reduce the risk of electric shock, connect the local common bonding grid in the area of the swimming pool, spa, or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8

AWG US / 6 AWG Canada.

All field installed metal components such as rails, ladders, drains, or other similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG

US / 6 AWG Canada.

SAVE THESE INSTRUCTIONS

Table of Contents

Introduction

1. Preparing

Pool/Spa Water

2. Mounting

Equipment

3. Plumbing

4. Electrical

Wiring

5. Configuration

6. System Startup

and Checkout

7. Warranty

Before You Begin ................................................................... 1

Plumbing Requirements ....................................................... 1

Electrical Requirements ....................................................... 2

Installation Steps...........

......................................................... 2

General Water Chemistry ..................................................... 3

Salt.........................

................................................................. 4

Aqua Logic Control Center ................................................... 6

Remote Display/Keyboard ................................................... 6

Temperature Sensors ............................................................ 6

Valve Actuators.......

............................................................... 7

General Equipment ............................................................... 8

Turbo Cell..............

................................................................. 9

Flow Switch...........

................................................................. 9

Main Service..........

................................................................ 10

Grounding and Bonding ........................................................ 11

Circuit Breaker Installation and Wiring................................ 11

General Purpose Outlet ........................................................ 11

Aqua Logic Control Power..................

................................. 11

High Voltage Pool Equipment .............................................. 12

Low Voltage Wiring ............................................................... 13

Configuration Menu ............................................................... 18

Before Startup........

................................................................ 24

Heater Checkout...........

......................................................... 24

Aqua Logic Limited Warranty .............................................. 26

Introduction

Before You Begin

Before installing the Aqua Logic System

-Determine that you have everything necessary to complete the installation

-Find a suitable mounting location for both the control center and remote keypad

-Plan and determine where components will be plumbed

-Plan wire runs and wiring connections

What’s Included

Before attempting to install the Aqua Logic system, check that the following components have been included in the package:

Aqua Logic Electronics Unit

(1) Water temperature sensor with 12 ft. (4m) cable, hose clamp

(1) Air temperature sensor with 12 ft. (4m) cable

TurboCell kit

(1) Turbo Cell with 12ft. (4m) cable

(2) Unions

(1) Flow switch with 12ft. (4m) cable

What’s NOT Included

Some of the additional items that you may need to complete an installation include:

Circuit breakers

None are included with control—see page 11 and inside of door for suitable breakers

Wire

4-conductor cable (electronics unit to remote display/keypad)

Wire/conduit for 100A service from main panel to Aqua Logic

Wire/conduit for filter pump and other high voltage loads

Wire for bonding

Miscellaneous

Utility electrical outlet and weatherproof cover (for mounting on side of Aqua Logic)

Mounting hardware (screws, etc.) for mounting Aqua Logic and remote display/keypad

Valves (use standard Jandy, Pentair/Compool, or Hayward valves)

Valve, actuator, and solar sensor for solar control option. Additional cable for the solar sensor may also be required

Accessory Products - Order Separately

AQL-REMOTE-P4 Wired Remote Display

AQL-SPASIDE-RF Wireless Spaside Remote Control (AQL-BASE-RF required)

AQL-BASE-RF

GVA-24

AQ-SOL-KIT-xx

V&A-xx

Base Receiver

Valve Actuator

Solar Kit

Valve & Actuator

1

Plumbing Requirements

The only special plumbing requirements for the Aqua Logic are the Turbo Cell and flow switch which are typically plumbed after the heater but before the pool/spa return valve. Refer to page 9 for detailed instructions.

Electrical Requirements

Power must be shut off at the circuit breaker before performing any wiring. Be sure to follow all local and

NEC electrical codes.

The Aqua Logic is designed to be used as a circuit breaker subpanel for all the pool equipment. Run the electrical service from the house’s main panel to the Aqua Logic. Then install appropriate circuit breakers and wire the pool equipment through the Aqua Logic relays. If desired, an external subpanel can be used.

The Aqua Logic control circuit requires 120VAC power. A utility receptacle (not included) can be mounted in the side of the Aqua Logic box to provide 120VAC power if desired.

Installation Steps

Details on each installation step are presented on the following pages:

1. Prepare the pool water (page 3)

General Pool chemistry

Salt

2. Mounting the equipment (page 6)

Aqua Logic main unit

Remote display/keypad (optional)

Temperature sensors

Valve actuators (if applicable)

3. Plumbing (page 8)

General plumbing

Turbo Cell

Flow Switch

4. Wiring (page 10)

Main service

Grounding and bonding

Circuit breakers

Aqua Logic control power

High Voltage pool equipment

Low voltage wiring (temperature sensors, flow switch, etc.)

5. Aqua Logic control configuration (program desired control operation) (page 18)

6. System Startup and checkout (page 24)

2

1. Preparing Pool/Spa Water

General Water Chemistry

Water Chemistry

The table below summarizes the levels that are recommended by the National Spa and Pool Institute

(NSPI). The only special requirements for the Aqua Logic are the salt level and stabilizer.

Saturation index

The saturation index (Si) relates to the calcium and alkalinity in the water and is an indicator of the pool water “balance”. Your water is properly balanced if the Si is 0 ±0.2. If the Si is below -0.2, the water is corrosive and plaster pool walls will be dissolved into the water. If the Si is above +0.2, scaling and staining will occur. Use the chart below to determine the saturation index.

Si = pH + Ti + Ci + Ai - 12.1

ºC ºF Ti

Calcuim

Hardness

Ci

Total

Alkalinity

Ai

12

16

19

24

53

60

66

76

.3

.4

.5

.6

75

100

125

150

200

250

1.5

1.6

1.7

1.8

1.9

2.0

75

100

125

150

200

250

1.9

2.0

2.1

2.2

2.3

2.4

29

34

39

84

94

103

.7

.8

.9

300

400

600

800

2.1

2.2

2.4

2.5

300

400

600

800

2.5

2.6

2.8

2.9

How to use: Measure pool pH, temperature, calcium hardness, and total alkalinity. Use the chart above to determine Ti, Ci,and

Ai from your measurements. Insert values of pH, Ti, Ci and Ai into the above equation. If Si equals .2 or more, scaling and staining may occur. If Si equals -.2 or less corrosion or irritation may occur.

-.2

0 .2

CORROSIVE SCALING

OK

3

The pool’s chemistry must be balanced BEFORE activating the Aqua Logic’s sanitizing function. NOTE:

If the pool does not have new water, add metal remover and non-copper based algaecide to the pool, per manufacturer’s instructions. This ensures a quick, troublefree transfer to the Aqua Logic system.

Salt

Salt Level

Use the chart below to determine how much salt in pounds or (Kgs) should be added to reach the recommended levels. Use the equations on the following page (measurements are in feet/gallons and meters/ liters) if pool size is unknown.

The operating salt level is between 2700-3400 PPM (parts per million) with 3200 PPM being optimal.

Before adding any salt, test the salt level. This is especially important for retrofit installation to older pools where all of the chlorine added to the pool over time is ending up as salt. If the level is low, determine the number of gallons in the pool and add salt according to the chart on page below. A low salt level will reduce the efficiency of the sanitization and result in low chlorine production. A high salt level can cause the

Aqua Logic to stop chlorinating. The salt in your pool/spa is constantly recycled and the loss of salt throughout the swimming season should be minimal. This loss is due primarily to the addition of water because of splashing, backwashing, or draining (because of rain). Salt is not lost due to evaporation.

POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM

Current salt level ppm

8,000

(30,000)

10,000

(37,500)

Gallons and (Liters) of Pool/Spa water

12,000 14,000 16,000 18,000 20,000 22,000

(45000) (52,500) (60,000) (67,500) (75,000) (82,500)

24,000

(90,000)

26,000

(97,500)

28,000 30,000 32,000 34,000 36,000 38,000 40,000

(105,000) (112,500) (120,000) (127,500) (135,000) (142,500) (150,000)

0

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

3000

3200

3400

213

(97)

267

(121)

320

(145)

373

(170)

427

(194)

200 250

(91)

(85)

(79)

(114)

187 233

(106)

173 217

(98)

160 200

(73) (91)

147 183

(67) (83)

133 167

(61) (76)

120 150

(55) (68)

200

(91)

180

(82)

107 133

(48) (61)

93 117

(42)

(30)

(53)

80 100

(36) (45)

67 83

(38)

53 67

(24) (30)

160

(73)

140

(64)

120

(55)

100

(45)

40

(18)

50

(23)

27 33

(12) (15)

13 17

(6) (8)

80

(36)

60

(27)

40

(18)

20

(9)

300

(136)

280

(127)

260

(118)

240

(109)

220

(100)

350

(159)

327

(148)

303

(138)

280

(127)

257

(117)

233

(106)

210

(95)

187

(85)

163

(74)

140

(64)

117

(53)

93

(42)

(32)

47

(21)

23

(11)

400

(182)

373

(170)

347

(158)

320

(145)

293

(133)

267

(121)

240

(109)

213

(97)

187

(85)

160

(73)

133

(61)

107

(48)

80

(36)

53

(24)

27

(12)

480

(218)

300

(136)

450

(205)

420

(191)

390

(177)

360

(164)

330

(150)

270

(123)

240

(109)

210

(95)

180

(82)

150

(68)

120

(55)

90

(41)

60

(27)

30

(14)

(242)

500

(227)

467

(212)

433

(197)

400

(182)

367

(167)

333

(152)

300

(136)

267

(121)

233

(106)

200

(91)

167

(76)

133

(61)

100

(45)

67

(30)

33

(15)

587

(267)

550

(250)

513

(233)

477

(217)

440

(200)

403

(183)

640

(291)

600

(273)

560

(255)

520

(236)

480

(218)

440

(200)

693

(315)

650

(295)

607

(276)

563

(256)

520

(236)

477

(217)

367

(167)

330

(150)

293

(133)

257

(117)

220

(100)

183

(83)

147

(67)

110

(50)

73

(33)

37

(17)

400

(182)

360

(164)

320

(145)

280

(127)

240

(109)

260

(118)

200

(91)

160

(73)

120

(55)

80

(36)

40

(18)

217

(98)

173

(79)

130

(59)

87

(39)

43

(20)

433

(197)

390

(177)

347

(158)

303

(138)

Ideal Ideal

OK OK

Ideal

OK

Ideal

OK

Ideal

OK

Ideal

OK

Ideal

OK

Ideal

OK

Ideal

OK

Ideal

OK

747

(339)

Ideal

OK

800

(364)

854

(388)

907

(412)

700

(318)

653

(297)

327

(148)

280

(127)

233

(106)

187

(85)

140

(64)

93

(42)

47

(21)

607

(276)

560

(255)

513

(233)

467

(212)

420

(191)

373

(170)

750

(341)

700

(318)

350

(159)

300

(136)

250

(114)

200

(91)

150

(68)

100

(45)

50

(23)

650

(297)

600

(273)

550

(250)

500

(227)

450

(205)

400

(182)

800

(363)

747

(339)

693

(317)

850

(385)

793

(360)

737

(337)

640

(291)

587

(267)

533

(243)

480

(218)

427

(195)

373

(169)

320

(145)

267

(121)

213

(98)

160

(73)

107

(48)

53

(24)

680

(310)

623

(283)

567

(258)

510

(232)

453

(207)

397

(180)

340

(154)

283

(129)

227

(104)

170

(77)

113

(51)

57

(26)

Ideal

OK

Ideal

OK

Ideal

OK

960

(436)

540

(246)

480

(219)

420

(190)

360

(163)

300

(137)

240

(110)

180

(81)

120

(54)

60

(27)

900

(408)

840

(382)

780

(358)

720

(328)

660

(300)

600

(274)

Ideal

OK

(460)

570

(259)

507

(231)

443

(201)

380

(172)

317

(144)

253

(117)

190

(86)

127

(57)

63

(29)

760

(346)

697

(317)

633

(289)

950

(430)

887

(403)

823

(378)

Ideal

OK

1067

(484)

600

(263)

533

(243)

467

(211)

400

(181)

333

(152)

267

(123)

200

(90)

133

(60)

67

(30)

1000

(453)

933

(424)

867

(398)

800

(364)

733

(333)

667

(304)

Ideal

OK

3600+ Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute Dilute

4

Pool Sizing Formula

Rectangular

Gallons

(pool size in feet)

Length x Width x

Average Depth x 7.5

Round

Diameter x Diameter x

Average Depth x 5.9

Oval

Length x Width x

Average Depth x 6.7

Liters

(pool size in meters)

Length x Width x

Average Depth x 1000

Diameter x Diameter x

Average Depth x 785

Length x Width x

Average Depth x 893

Type of Salt to Use

It is important to use only sodium chloride (NaCl) salt that is greater than 99% pure. This is common food quality or water softener salt and is usually available at building supply stores in 40-80 lb. bags labeled coarse or fine “Solar Salt”. It is also acceptable to use water conditioning salt pellets, however, it will take longer for them to dissolve. Do not use rock salt, or salt with more than 1% of yellow prussiate of soda, salt with anti-caking additives, or iodized salt.

How to Add Salt

For new plaster pools, wait 10-14 days before adding salt to allow the plaster to cure. Turn the circulating pump on and add salt directly into the pool. Brush the salt around to speed up the dissolving process—do not allow salt to pile up on the bottom of the pool. Run the filter pump for 24 hours with the suction coming from the main drain (use pool vacuum if there is no main drain) to allow the salt to evenly disperse throughout the pool. The salt display may take 24 hours to respond to the change in salt concentration.

Always check stabilizer (cyanuric acid), when checking salt. These levels will most likely decline together.

Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm.

Current

Stabilizer

Level (ppm)

0 ppm

10 ppm

20 ppm

30 ppm

40 ppm

50 ppm

60 ppm

70 ppm

8,000

(30000)

3.3

(2.3)

2.7

(1.8)

2.0

(1.4)

1.3

(.91)

0.7

(.45)

5.3

(3.6)

4.7

(3.2)

4.0

(2.7)

80 ppm

0.0

4.2

(2.7)

3.3

(2.1)

2.5

(1.6)

1.7

(1.1)

0.8

(.54)

10,000

(37500)

6.7

(4.3)

5.8

(3.7)

12,000

(45000)

5.0

(2.3)

4.0

(1.8)

3.0

(1.4)

8.0

(3.6)

7.0

(3.2

6.0

)

(2.7)

2.0

(.91)

1.0

(.45)

0.0

0.0

14,000

(52500)

16,000

(60000)

5.9

(2.7)

4.7

(2.1)

3.5

(1.6)

2.3

(1.1)

1.2

(.54)

9.4

(4.3)

8.2

(3.7)

7.0

(3.2)

6.7

(3.0)

5.4

(2.4)

4.0

(1.8)

2.7

(1.2)

1.4

(.64)

10.7

(4.9)

9.4

(4.3)

8.0

(3.6)

POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM

12.0

(5.4)

10.5

(4.8)

9.0

(2.2)

7.5

(3.4)

6.0

(2.7)

4.5

(2.0)

3.0

(1.4)

1.5

(.68)

18,000

(67500)

Gallons and (Liters) of Pool/Spa water

20,000

(75000)

22,000

(82500)

24,000

(90000)

26,000

(97500)

28,000

(105000)

13.4

(6.1)

11.7

(5.3)

10.0

(4.5)

8.4

(3.8)

6.7

(3.0)

5.0

(2.3)

3.3

(1.5)

1.7

(.77)

9.2

(4.2)

7.4

(3.3)

5.5

(2.5)

3.7

(1.7)

1.8

(.82)

14.7

(6.7)

12.9

(5.9)

11.0

(5.0)

16.0

(7.3)

14.0

(6.4)

12.0

(5.4)

10.0

(4.5)

8.0

(3.6)

6.0

(2.7)

4.0

(1.8)

2.0

(.91)

15.2

(6.9)

13.0

(5.9)

10.8

(4.9)

8.7

(3.9)

6.5

(2.9)

4.3

(2.0)

2.2

(1.0)

9.3

(4.2)

7.0

(3.2)

4.7

(2.1)

2.3

(1.1)

18.7

(8.5)

16.4

(7.4)

14.0

(6.4)

11.7

(5.2)

10.0

(4.5)

7.5

(3.4)

5.0

(2.3)

2.5

(1.2)

20.0

(9.1)

17.2

(8.0)

15.0

(6.8)

12.5

(5.6)

30,000

(112500)

32,000

(120000)

34,000

(127500)

36,000

(135000)

21.3

(9.7)

18.7

(8.5)

16.0

(7.2)

13.3

(6.0)

10.7

(4.8)

8.0

(3.6)

5.3

(2.4)

2.7

(1.2)

22.7

(10.3)

19.8

(9.0)

14.2

(6.3)

8.5

(3.9)

5.7

(2.6)

2.8

(1.3)

21.0

(9.5)

18.0

(8.1)

15.0

(6.7)

12.0

(5.4)

9.0

(4.1)

3.0

(1.3)

38,000

(142500)

40,000

(150000)

12.7

(5.7)

9.5

(4.3)

6.3

(2.8)

3.2

(1.4)

25.3

(11.5)

22.2

(10.0)

19.0

(8.6)

15.8

(7.1)

13.3

(6.0)

10.0

(4.5)

6.7

(3.0)

3.3

(1.5)

26.7

(12.0)

23.3

(10.5)

20.0

(9.0)

16.7

(7.5)

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

0.0

5

2. Mounting the Equipment

Aqua Logic Control Center

The Aqua Logic is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes require).

The Control Center is designed to mount vertically on a flat surface with the knockouts facing downward.

Because the enclosure also acts as a heat sink (disperses heat from inside the box), it is important not to block the four sides of the control. Do not mount Aqua Logic inside a panel or tight enclosed area.

When selecting a location, note that the standard cables supplied with the Turbo Cell, flow switch, temperature sensors, and valve actuators (if applicable) are all 12 ft. (365cm) long. Call the Goldline Service

Dept. (888-921-7665) for information regarding longer cables.

Temperature Sensors

The water temperature sensor is required for proper operation of the heater control and/or solar control functions. This sensor is used to measure the pool water temperature when the pool/spa suction valve is switched to the “pool” position and measures the spa water temperature when the valve is switched to the

“spa” position. The sensor should be installed in the filtration plumbing after the filter but before either the solar or conventionally fueled heaters—refer to the plumbing overview diagram.

1. Drill a 3/8” (10mm) diameter hole in the PVC piping and remove all chips and burrs.

2. Insert sensor until O-ring collar sits flush on the hole.

3. Position hose clamp over the sensor and gently tighten until O-ring makes an adequate seal. Do not overtighten.

4. For maximum temperature accuracy, cover the sensor and 3” (6cm) of pipe on either side with insulation and paint white.

Also, if the freeze protection option is selected for the filter pump or any aux output, the air sensor is used to detect freeze conditions. Mount the sensor (screw not included) out of direct sunlight.

The solar sensor (order separately) is required only for the solar control function. Mount the sensor near the solar collector array so that it is exposed to the same sunlight as the collectors. Use additional cable

(20 AWG) if necessary.

Optional Remote Display/Keypad

The Aqua Logic Remote Display/Keypad must be mounted indoors or in a weather protected area (rain should never hit the display/keypad). Up to 3 remote display/keypads (1 supplied with Aqua Logic, order additional remote display/keypads separately) can be installed. The display/keypad is designed to mount onto a standard electrical utility box (ideal for new construction) or can be mounted directly onto any wall surface. When selecting a location, note that the wire to the Aqua Logic main unit must be less than 500’ long. Follow the steps below:

1. Remove display/keypad baseplate from the cover by lifting up on the cover at the lower end of the keypad. See diagram on page 7.

2. Screw the baseplate in the desired position (screws supplied by installer).

6

Remote Keypad push up here to remove cover

3. See “Electrical Wiring” (page 16) for instructions on running the cable from the Aqua Logic main unit to the remote display/keypad.

Optional Valve Actuators

For actuators supplied with the Aqua Logic—refer to the Jandy instructions included in the kit with the actuators. Note that the internal cams in the actuator may also have to be adjusted depending on the way the actuator is mounted on the valve and the desired valve action.

Standard Plumbing and Actuator Mounting

RETURN SUCTION

OUT OUT IN IN

IN

(Common)

OUT

(Common)

Refer to actuator manual for other plumbing configurations and actuator mounting

7

3. Plumbing

General Equipment

Refer to these guidelines and the diagram below.

1. Spa should be at or above the level of the pool. If spa is attached to pool, provide a means for spa to overflow into the pool. If spa is not attached to pool, an overflow pipe of sufficient size to carry full pump flow must be installed between the spa and pool.

2. Plumb 3-way valve on the suction side of the filter pump, so that center port of valve is connected to the filter pump. Connect spa suction to one port, and pool suction to the other port.

3. Plumb appropriately sized spa makeup line (incorporating a manual valve and a check valve). During pool circulation, some of the pool water needs to enter the spa to keep it chemically balanced and full of water. The ball valve adjusts the amount of bypass.

4. Systems with separate main drain and skimmer lines can use a 3-way valve to balance the flow.

5. If a pressure side cleaner requiring a boost pump is used, plumb the pump in the pool return (after the pool/spa return valve).

6. A valve actuator (connected to Aqua Logic Valve3 output) or a pump (connected to Aqua Logic Aux output can be used to direct pool return water to a waterfall.

7. Plumb solar system supply and return lines between the filter and heater. Install a 3-way solar valve

(connected to Aqua Logic Valve3 output) and/or a solar booster pump (connected to an Aqua Logic

Aux output).

8. The plumbing diagram below is intended to be used as a general guideline and is not a complete plumbing schematic for the pool. The diagram shows more equipment than can be controlled with an

Aqua Logic system.

High Voltage Relays

Filter Pump

Lights

Aux 1

Aux 2

CHECK VALVE

(prevents draining of raised spas)

POOL/SPA SUCTION

VALVE

FILTER

PUMP

MANUAL

VALVE

MANUAL

VALVE

POOL VACUUM

VALVE

TWO-WAY

VALVE

ENERGY

FILTER

ISOLATED

WATER

FEATURE

PUMP

Valve Outputs

Pool/Spa Suction

Pool/Spa Return

Valve 3

Valve 4

FILTER

SOLAR BOOST

PUMP

CHECK

VALVE

SOLAR

VALVE

POOL/SPA

TEMPERATURE

SENSOR

SPA

BLOWER

HEATER

BYPASS

VALVE

(manual)

HIGH VOLTAGE

LIGHTS

TRANSFORMER

LOW VOLTAGE

LIGHTS

FIBER OPTIC

LIGHT SOURCE

COLOR WHEEL

SOLAR

TEMPERATURE

SENSOR

CHECK

VALVE

HEATER

HEAT

PUMP

CELL

FLOW

SWITCH

MANUAL

VALVE

POOL/SPA

RETURN

VALVE

POOL SWEEP

BOOST PUMP

CHECK

VALVE

(prevents draining of raised spas)

WATER

FEATURE

VALVE WATER

FEATURE

PUMP

IN-FLOOR

CLEANER

SKIM

MAIN

DRAIN

SPA JET

PUMP

SPA

POP-UP

OVERFLOW

SPILLOVER

POOL

POP-UP

SUCTION

CLEANER

ENERGY

SAVER

PRESSURE

CLEANER POP-UP

POP-UP

RETURN

JET VALVE

WATER

FEATURE

PUMP

WATER

FEATURE

NON-BOOST

PRESSURE

CLEANER

PRESSURE

CLEANER

8

Turbo Cell

The Turbo Cell (used for chlorine generation) should be plumbed AFTER the filter and heater. If installed on a pool/spa combination system, the cell should be plumbed BEFORE the pool/spa return valve in order to allow proper chlorination of both the pool and the spa. Refer to plumbing diagram below:

Flow switch before cell Flow switch after cell

The cell may be mounted vertically or horizontally, and water can move in either direction through the cell.

Install using the 2" unions provided. Tighten unions BY HAND for a watertight seal. For systems with 1

½“ plumbing use adaptors (provided by installer).

Flow Switch

The flow switch must be plumbed in the same section of plumbing as the Turbo Cell. The flow switch is a safety device that ensures that water is flowing through the cell before the Aqua Logic starts to generate chlorine. Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system.

There must be at least a 12" (30cm) straight pipe run before (upstream) the flow switch. If the switch is plumbed after the cell, the cell can by counted as the 12" (30cm) of straight pipe. To ensure proper operation, verify that the arrow on the flow switch points in the direction of water flow.

9

4. Electrical Wiring

Remote Keypad

Heater Output

Sensor Inputs

Valve Connectors

Flow Switch

Subpanel

Cell

“Local” Display

High Voltage

Relays

Control Power

Input

The Aqua Logic Control Center requires both high and low voltage connections. Low voltage connections will be made to actuators, sensors, remote keypad, etc. High voltage connections will be made to pumps, lights, etc., as well as providing direct input power to the Control Center. Always:

-Ensure that Power is disconnected prior to doing any wiring

-Follow all local and NEC (CEC if applicable) codes

-Use copper conductors only

Main Service (Power to the Circuit Breaker Subpanel)

The Aqua Logic circuit breaker subpanel is rated for 100A service. Run properly rated conductors (L1,

L2, N, and ground) from the primary house electrical panel to the main power connections on the Aqua

Logic circuit breaker base. The connection at the main house panel should be to a 240VAC circuit breaker rated at 100A maximum.

10

Grounding and Bonding

Connect a ground wire from the primary electrical panel to the Aqua Logic ground bus bar. Also ground each piece of high voltage (120 or 240VAC) equipment that is connected to the Aqua Logic control relays or circuit breakers.

The Aqua Logic should also be connected to the pool bonding system by an 8AWG (6AWG for Canada) wire. A lug for bonding (2 for Canada) is provided on the outside/bottom of the Aqua Logic enclosure.

Circuit Breaker Installation and Wiring

Circuit breakers are to supplied by the installer. See the chart below for a list of suitable circuit breakers that can be used. Follow the code and the circuit breaker manufacturers rating requirements regarding the size and temperature rating for wiring. Note that some pool equipment may be required to be connected to ground fault circuit breakers—check local and NEC (CEC) codes.

SUITABLE LISTED BREAKERS

Manufacturer Single Double Twin Quad GFCB Filler Plates

Cutler-Hammer

Murray

Siemens

Square D

Thomas & Betts

BR

MP-T

QP

HOM

TB

BR

MP-T

QP

HOM

TB

BRD

MH-T

QT

HOMT

TBBD

BRD

MH-T

QT

HOMT

TBBQ

GFCB

MP-GT

QPF

HOM

GFB

BRFP

LX100FP

QF3

HOMFP

FP-1C-TB

General Purpose Outlet

If desired, a duplex receptacle with weatherproof cover (supplied by installer) may be installed in the knockouts on the lower right side of the Aqua Logic enclosure. Per code, the receptacle should be a

GFCI type. Alternatively, connect a standard receptacle to a GFCB.

Aqua Logic Control Power

The Aqua Logic requires 120VAC, 2A power to operate the control logic circuits and the chlorinator.

This power should be connected to one of the circuit breakers.

120, 2VA

Factory

Prewired

Field

Wired

WARNING: Do not connect 240 V

11

High Voltage (120/240V) Pool Equipment

All Aqua Logic relays are double pole (they make/break both “legs” of 240V circuits) and are rated at

3HP/30A at 240V (1½HP/30A at 120V). Refer to the diagram below for typical relay wiring:

240 VAC

Load

120 VAC

Load

120 VAC

Load

Wiring relays for 240 VAC

Pool Equipment

Wiring relays for 120 VAC

Pool Equipment

Wiring GFCB for 120 VAC

Pool Equipment

WARNING: Do not use the Aqua Logic to control an automatic pool cover. Swimmers may become entrapped underneath the cover.

Two speed filter pump operation requires 2 relays (FILTER and either AUX1 or AUX2) for proper operation of both speeds. IMPORTANT: Be sure to follow the wiring diagram below AND to configure the control logic according to the instructions on page 18.

Lo Speed

Hi Speed

Common

Ground

2-Speed

Filter

Pump

N

L2

L1

G

Lights: A ground fault circuit breaker must be used to supply power for high voltage pool/spa lighting.

Low voltage lights will require an external transformer. For lighting systems that have both a light source and color wheel: connect the light source to the “Lights” relay and then connect the color wheel to one of the AUX outputs.

12

Although the AQ-LOGIC-P4 is intended primarily for pool-only or spa-only systems, it does include the valve outputs and control logic to operate pool/spa combo systems. The valve actuators must be ordered separately. The AQ-LOGIC-PS-4 and AQ-LOGIC-PS-8 have some enhanced features for pool/spa combo systems.

Low Voltage Wiring

Valve Actuators

The Aqua Logic can control up to three 24V automatic valve actuators. Two of the valve outputs are dedicated to the pool/spa suction and return valves. The third valve is for general purpose use (solar, water feature, in-floor cleaner, etc.).

For installations with solar heating, Goldline offers the AQ-SOL-KIT-xx solar kit that contains a valve, actuator, and extra temperature sensor. The “xx” indicates the valve type:

-1P 1.5” Positive Seal

-2P 2” Postive Seal

-2NP 2” Non-Positive Seal

The Aqua Logic is compatible with standard valve actuators manufactured by Jandy, Pentair/Compool, and Hayward. See diagram on page 10 for the location of valve connectors.

Heater Control

The Aqua Logic provides a set of low voltage dry contacts that can be connected to most gas heaters or heatpumps with 24V control circuits. Refer to the diagram below for a generic connection. The manuals supplied with most heaters also include specific wiring instruction for connecting the heater to an external control (usually identified as “2-wire” remote control). For millivolt or line voltage heaters, contact Goldline

Tech support, 888-921-7665. Refer to the information on the following pages for more details on the connection to several popular heaters.

1. Wire heater to 120/240V power source per the instruction in the heater manual. The Aqua Logic does

NOT control the power going to the heater.

2. Wire the Aqua Logic dry contact heater output per the diagram below. Many internal parts of the heater can get very hot--see the heater manufacturer’s recommendations on the minimum temperature rating for wires. If no guidance is given, use 105°C rated wire.

3. Set any ON/OFF switch on the heater to ON.

4. Set the thermostat(s) on the heater to the maximum (hottest) setting.

Pool/Spa

Air

Solar

Heater

Kill Switch

Thermostat

Heater

Ignition/Valve

13

Laars Heaters (most models except LX)

1. Turn power off to heater

2. Remove factory jumper from terminal block

3. Wire Aqua Logic to the heater as shown

4. Ensure toggle switch is in the ON position

5. Set heater thermostats to maximum position to limit switches remove jumper white

Pool/Spa

Air

Solar

Heater white

Fusible Link

Hayward Heaters

Refer to the instructions in the heater manual for “2-wire Remote Thermostat” operation under “Remote

Control Connections”:

1. Turn off power to heater

2. Wire Aqua Logic to terminals 1 & 2 (see diagram)

3. Leave jumper attached to terminals 4 & 5

4. Move “BYPASS” dipswitch on heater circuit board to “ON” position (up)

5. Turn heater power back on

6. Switch heater to either “Pool” or “Spa” (it doesn’t make any difference which is selected, the Aqua

Logic will take control)

7. Heater display should be “bO” (for “bypass On)

8. Heater will fire whenever Aqua Logic requests (when Aqua Logic “Heater” LED is illuminated)

ºC ON

ºF OFF

Dipswitch located on heater circuit board

PK

W

R

BK

R

Terminal block located at electrical junction box

Do not remove jumper

14

Pool/Spa

Air

Solar

Heater

Pentair/Purex/MiniMax

1. Turn power off to heater

2. Remove factory installed jumper from the “Ext Switch” connector.

3. Wire the Aqua Logic to the “Ext Switch” connector as shown below

4. The wires to the Aqua Logic must be separated from any line voltage wires. Failure to follow these instructions may cause erratic operation of the heater.

5. Set the Power (Thermostat Select) switch to either “Pool” or “Spa”

6. Set the “Pool” and “Spa” thermostats to their maximum settings.

Remove

Factory Jumper

Ext.

Switch

MINIMAX

Pool/Spa

Air

Solar

Heater

Raypak RP2100 Pool/Spa Heater

1. Turn power off to heater

2. Push the mode button to “spa” mode

3. Set the temperature to the maximum

4. Push the mode button to “OFF”

5. Lastly, plug the prewired connector in the P7 position on the board.

Alternatively, remove the heater touch pad connector (P5) which will disable the touchpad and default to remote control. This also ensures that settings are not erroneously changed via the touchpad.

Black

Orange Stripe

Orange

Black Stripe

Yellow/Black

P7

Pool/Spa

Air

Solar

Heater

RAYPAK RP2100

15

STA-RITE Heater

1. Turn power off to heater

2. Remove upper jacket and open the control box.

3. Remove the jumper for the “fireman’s switch

4. Wire to the Aqua Logic using wire rated for 105°C minimum.

Fireman’s

Switch

Operating

‘Control

Pool/Spa

Air

Solar

Heater Terminal

Board

STA-RITE

Temperature Sensors

The Aqua Logic utilizes 10K ohm thermistor type sensors. Two sensors (water temperature and air temperature) are included. If the Aqua Logic is being used to control a solar heating system, a third “solar” sensor will be required. The sensors are provided with a 12 ft. cable. If a longer cable is required, contact the Goldline service dept. (921-888-7665) for information on suitable cable types and splices.

See

Temperature Sensors on page 6 for directions on installing the sensors

POOL/SPA

SENSOR

AIR

SENSOR

SOLAR

SENSOR

Pool/Spa

Air

Solar

Heater

Remote Display/Keypad

The Aqua Logic main unit can connect to a maximum of 3 remote display/keypads. One remote display/ keypad is included with the Aqua Logic, additional display/keypads must be ordered separately.

Use four conductor cable (typically phone cable) to connect the remote display/keypad with the Aqua

Logic Control Center as shown below. The maximum wiring distance is 500ft. (160m). Note that the terminals on both the Aqua Logic main unit and the remote display/keypad are numbered: Connect 1 to 1,

2 to 2, etc. Refer to diagram on the following page.

16

Aqua Logic Control Center

2

3

4

Pool/Spa

Air

Solar

Heater

3.75 ”

Remote Display unit

4.50 ”

4 3 2 1

Alternative

Concealed Wiring

500 ft max

If multiple remote display/keypads are installed: Never connect more than 2 wires to any terminal block.

Two remotes can be wired back to the Aqua Logic main unit or the second display/keypad (and third, if applicable) can be “daisy chained” with one display/keypad wired to the next. The maximum wire run from the Aqua Logic main unit to the furthest remote display/keypad is 500 ft (160m).

Flow Switch

The flow switch cable plugs into the Aqua Logic Control Center at the position shown in the diagram on page 10. Ensure that the connector catch “snaps” in order to provide a reliable connection.

Turbo Cell

The Turbo Cell should be plugged in after the Aqua Logic cover panel is put back in place. Refer to the diagram on page 10 for the location of the connector.

17

5. Configuration Setup

After plumbing and wiring are complete, the Aqua Logic MUST BE CONFIGURED before attempting to operate. Configuration information is entered at the keypad and “tells” the Aqua Logic what equipment is connected and how each should be controlled.

Accessing the Configuration Menu

Configuring the Aqua Logic requires that you navigate through the Configuration Menu and input various information. For more detailed information about using the Aqua Logic menu system, refer to the Operation Manual.

To access the Configuration Menu

Configuration

Menu-Locked

Press repeatedly until “Configuration Menu” is displayed

Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock

Configuration

Menu-Unlocked

>

> Menu

>

> Move to configuration menu items

NOTE: The configuration menu automatically “locks” after 2 minutes of no buttons being pressed to prevent unauthorized people from changing the control logic inadvertently and possibly damaging the pool equipment or causing a “call back” to fix the configuration.

Configuration Menu Items

Each item needs to be programmed and may contain additional sub-menu items. Refer to the following pages for information on programming.

Filter Config.

+ to view/change

Filter Pump

1 Speed

Freeze Protect

Enabled

> +

>

Push to access pump options

Move to previous/next configuration menu

> +

>

Toggle between 1-speed (default) and 2-speed options

Move to next menu item

> +

>

Toggle between Enabled and Disabled Freeze Protection

Move to next menu item

Filter Pump

For 2-speed pumps: When a 2-speed pump is configured, either the AUX1 or AUX2 relays must also be configured to control the low speed motor winding on the pump (see page 12 for wiring and page 21 for AUX configuration). See the Operation manual for specific information regarding the control logic for 2-speed pump operation.

Freeze Protection

Freeze protection is used to protect the pool and plumbed equipment against freeze damage.

If freeze protection is enabled and the AIR temperature sensor falls below 38°F, the Aqua

Logic will turn on the filter pump to circulate the water. If “Pool and Spa” is selected in the

Pool/Spa sub-menu (see page 20), the valves will also alternate between the pool and spa every 15 minutes.

18

Heater1 Config.

+ to view/change

Heater1

Disable if “Heater” is enabled

Heater Cooldown

Disabled if “Heater” is enabled

Heater Extend

Disabled

> +

>

Push to access heater options

Move to previous/next configuration menu

> +

>

Toggle between Enabled and Disabled (default) Heater 1

Move to next menu item

> +

>

Toggle between Enabled and Disabled (default) Heater Cooldown

Move to next menu item

> +

>

Toggle between Enabled and Disabled (default) Heater Extend

Move to next menu item

Heater 1

If the heater is “Enabled”, the heater relay will turn on when the water temperature is less than the desired temperature setting and the filter pump is running. The desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate

“pool” and “spa” settings. Depending on the position of the pool/spa suction valve, the proper temperature setting will be used.

Heater Cooldown

This feature ensures that the heater cools down before water circulation is stopped. When enabled, The Aqua Logic will continue to run the filter pump for 15 minutes after the heater turns off. During this period the filter pump LED will flash and also a “Heater Cooldown,

Filter Pump On’ message will scroll on the display.

When the filter pump is running and the heater is on: Pressing the “Filter” button once will cause the heater to turn off, but the filter pump will continue to run for heater cooldown (filter

LED flashing and message on display). Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off.

Heater Extend

If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time if heat is still available. When heat is no longer available, both the valve/pump and filter pump will turn off simultaneously. Heater extend will NOT cause the filter pump to turn on, it will only delay the turn off time when the heater is operating.

Solar Config.

+ to view/change

Solar

Disabled if “Solar” is enabled

Solar-Extend

Disabled if “Solar” is enabled

Solar Priority

Disabled

> +

>

Push to access solar options

Move to previous/next configuration menu

> +

>

Toggle between Enabled and Disabled (default) Solar

Move to next menu item

> +

>

Toggle between Enabled and Disabled (default) Solar Extend

Move to next menu item

> +

>

Toggle between Enabled and Disabled (default) Solar Priority

Move to next menu item

Solar

If the solar control logic is “Enabled”, several additional steps must be taken to ensure proper operation of the solar system. If the solar is operated by a valve, then the Valve3 output must be setup for solar logic (page 22). If the solar is operated by a pump, then either the AUX1 or AUX2 relay must be set up for solar logic (page 21).

19

Also, the “solar” temperature sensor must be installed. This sensor is typically mounted near the collector array and is used to sense whether sufficient solar heat is available.

If solar is “Enabled”, the valve or solar pump relay will turn on when the water temperature is less than the desired temperature setting AND the solar sensor is hotter than the water. The desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate pool and spa desired temperature settings. Depending on the position of the pool/spa suction valve, the proper temperature setting will be used.

Solar Extend

If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time if solar heat is still available. When solar heat is no longer available, both the solar valve/pump and filter pump will turn off simultaneously. Solar extend will NOT cause the filter pump to turn on, it will only delay the turn off time when solar is operating.

Solar Priority

If both “Solar Control” and “Heater Control” are enabled, the Solar Priority feature will keep the conventional heater off whenever solar heat is available. This provides the most cost effective way of heating the pool. When solar heat is not available, the conventional heater will operate normally.

Pool/Spa Setup

+ to view/change

Pool/Spa Setup

Pool and Spa if “Pool and Spa” is selected

Spa Spillover

Disabled if “Pool and Spa” is selected and if “Spa Spillover” is enabled

Filter Operation

Spa Spillover

> +

> +

>

Push to access Pool/Spa options

Move to previous/next configuration menu item

> +

>

>

Rotates between Pool and Spa, Spa Only, and Pool Only (default) options

Move to next menu item

Toggle between Enabled and Disabled (default) Spa Spillover

Move to next menu item

> +

>

Toggle between Pool Only and Spa Spillover (default) options

Move to next menu item

P ool/Spa Setup

If “Pool Only” or “Spa Only” are selected then the pool/spa valves are deactivated and pushing the POOL/SPA button on the display/keypad will have no effect. If “Pool and Spa” is selected, then the pool/spa suction and return valve actuators should be connected to the

Aqua Logic. Pressing the POOL/SPA button on the display/key pad will allow the homeowner to alternate between pool and spa operation.

Spa Spillover

When spa spillover is “Enabled”, the homeowner will be able to rotate through “Pool Only”

(both suction and return valves switched to pool), “Spa Only” (both suction and return valves switched to spa) and “Spillover” (suction valve switched to pool and return valve switched to spa) by successive presses of the “Pool/Spa) button.

Filter Operation

If “Spa Spillover” is selected, the Aqua Logic will automatically switch the pool/spa suction valves to the “spillover” at the time of the programmed pool filtering time period or when the super-chlorinate function is turned on. The valves will remain in this position for the remainder of the super-chlorinate period. This option is usually preferable because both the pool and spa water will be filtered and sanitized.

20

If “Pool Only” is selected, then the Aqua Logic will switch the pool/spa valves to the “pool only” position during super chlorinate. This may be desirable on some systems with in-floor cleaners because it allows the cleaner to operate all the time the pool is being filtered and/or the super chlorinate is running.

Lights Config.

+ to view/change

Lights Function

Manual On/Off

> +

>

Push to access Lights options

Move to previous/next configuration menu item

> +

>

Rotates between Manual On/Off (default), Countdown Timer, and Timeclock

Move to next menu item

Lights Function

Manual On/Off—the lights relay will alternate between turning on and off when the LIGHTS button is pressed. There is no automatic control logic.

Countdown Timer—the lights relay will turn on when the LIGHTS button is pressed. The lights relay will turn off automatically after a programmed time (see Timers Menu in the

Operations Manual). The LIGHTS button can also be used to turn the output off. This function is typically used to control spa jets where they can be turned on with the press of a button and then they will turn off automatically at a later time.

Timeclock – the lights will turn-on and turn-off at the times set for the lights timeclock in the

Settings Menu (see Operations Manual).

Note that Aux1 and Aux2 configuration are identical. Follow the steps below to program either output.

Aux1 Config.

+ to view/change

Aux1 Function

Manual On/Off for all functions except solar

Aux1 Interlock

Disabled

Aux1 Freeze

Disabled

>

>

+

+

>

>

Push to access Aux1 options

Move to previous/next configuration menu item

Rotates between Manual On/Off, Countdown Timer, Timeclock, Solar, and

Low speed of a 2-speed pump options

Move to next menu item

> +

>

Toggle between Enabled and Disabled (default) Aux1 Interlock

Move to next menu item

> +

>

Toggle between Enabled and Disabled (default) Aux1 Freeze

Move to next menu item

WARNING: Do not use the Aqua Logic to control an automatic pool cover. Swimmers may become entrapped underneath the cover.

Aux1 Function (Aux2 Function)

Manual On/Off (default)—the aux relay will alternate between turning on and off when the aux button is pressed. There is no automatic control logic.

Countdown Timer – the aux relay will turn on when the aux button is pressed and then will turn off automatically after a programmed time (see Timers Menu in the Operations Manual).

The aux button can also be used to turn the output off. This function is typically used to control spa jets where they can be turned on with the press of a button and then they will turn off automatically at a later time.

Timeclock – the aux relay will turn-on and turn-off at the times set for the aux1 (aux2) timeclock in the Timers Menu (see Operations Manual).

21

Solar – the aux relay operates a solar booster pump which will turn on when the filter pump in running and solar heat is available and the water is less than the desired temperature setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.” menu for proper operation to occur.

Low Speed of a 2-speed Filter Pump – the Aqua Logic will operate the aux relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation.

Aux1 Interlock (Aux2 Interlock)

If “Enabled”, this feature will override the function (manual on/off, countdown timer, timeclock, selected above and turn the aux1 or aux2 relay off. This forced off condition occurs when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, for 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar or lowspeed filter pump functions.

Aux1 Freeze Protection (Aux2 Freeze Protection)

This function protects the pool, plumbing, and equipment against freeze damage. If Freeze

Protection is enabled and the AIR temperature sensor falls below 38°F, the Aqua Logic will turn on the aux relay to circulate the water. IMPORTANT: this only enables operation of the

AUX output during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system.

Valve3 Config.

+ to view/change

Valve3 Function

Solar for all functions except solar

Valve3 Interlock

Disabled

Valve3 Freeze

Disabled

> +

>

Push to access Valve3 options

Move to previous/next configuration menu item

> +

>

Rotates between Timeclock, Solar (default) , and In-Floor Cleaner

Move to next menu item

> +

>

Toggle between Enabled and Disabled (default) Valve3 Interlock

Move to next menu item

> +

>

Toggle between Enabled and Disabled (default) Valve3 Freeze

Move to next menu item

Valve3 Function

Timeclock – the valve turns on/off at the times set for the Valve3 timeclock in the Timers

Menu (see Operations Manual).

Solar (default) – the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. Solar heating must be enabled in the “Solar Config. menu for proper operation to occur.

In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor cleaner and the normal return jets which facilitate efficient surface skimming. The valve will operate the in-floor cleaner for the first half of each clock hour and then switch to the jets/ skimming for the last half of the hour.

Valve3 Interlock

If “Enabled”, this feature will override the function (timeclock, or in-floor cleaner) selected above and turn the valve off whenever the filter pump is off or the pool/spa suction/return valves are set to “spa only” or “spillover” operation. Interlock is not available with solar.

22

Valve3 Freeze Protection

This function protects the pool and plumbed equipment against freeze damage. If Freeze

Protection is enabled and the AIR temperature falls sensor falls below 38°F, the Aqua Logic will turn on the valve to allow circulation of the water. IMPORTANT: this only enables operation of the Valve3 output during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system.

All Timeclocks

7-day

> + Toggle between 7-day (default) and Weekend/Weekday time options

> Move to previous/next configuration menu item

This selection affects ALL of the timeclock logic in the Aqua Logic. If “7-day” is selected, each timeclock will have one set of turn-on/turn-off settings that operate every day of the week. If “Weekend/Weekdays” option is selected then the user can enter one set of turn-on/ turn-off times for the weekend (fixed as Saturday/Sunday) and another set of turn-on/turnoff times for weekdays (Monday through Friday).

Time Format

12 hour AM/PM

Units

ºF and PPM

>

+ Toggle between 12 hour AM/PM (default) and 24 hour time format options

> Move to previous/next configuration menu item

> + Toggle between ºF and PPM (default) and ºC and g/L (Metric) options

> Move to previous/next configuration menu item

Reset Config. to

Default Press +

Are you sure?

+ to proceed

Config. reset

Confirmed

>

> +

>

Initiate reset of all configuration parameters

Move to previous/next configuration menu item (config not reset)

> +

>

Reset all configuration parameters

Move to previous/next configuration menu item (config not reset)

> Move to previous/next configuration menu item (config reset)

Use this function to erase all previous system configuration and reset all configuration parameters back to the factory default values. This function is NOT reversible--be careful.

23

6. System startup and checkout

Before Startup

Before starting the Aqua Logic for the first time, be sure that the following items have been completed:

1. Pool/spa chemicals are within the recommended levels according to the chart on page 3.

2. Pool/spa salt level is between 2700 – 3400 PPM.

3. Properly rated circuit breakers are installed in the Aqua Logic subpanel.

4. All wiring is performed according to NEC and local codes.

5. The Aqua Logic is properly grounded and bonded.

6. The Aqua Logic is properly configured to control all desired functions.

Program Automatic Operation

Refer to the programming flow chart on the back cover of this manual for a listing of the available menus and the items included in each menu.

Settings Menu

Heater and/or solar thermostat settings

Chlorinator settings

Day and Time

Timers Menu

Timeclock and/or Countdown timer settings

Heater Checkout

Follow these instructions to verify that the Aqua Logic is properly controlling the heater.

1. Check that the Aqua Logic is calling for the heater to turn on as indicated by the “Heater” LED being illuminated. If the “Heater” LED is illuminated, go directly to step 2; if not, then check the following:

• The heater is enabled (Configuration Menu/Heater Config.)

• The heater temperature setting is at least 2ºF greater than the water temperature (Settings Menu /

Pool Heater & Spa Heater)

• The filter pump is running

• If the pool has solar heat and the solar priority feature is enabled (Configuration Menu/Solar

Config) then solar must be off in order for the heater to fire. The easiest way to force solar off is to go to the Settings Menu / Pool Solar & Spa Solar) and temporarily lower the temperature settings below the current water temperature.

2. Check that heater is running. If not, then check:

• Power is supplied to the heater.

• The Aqua Logic control output is properly connected to the heater control (see ”Heater Control” wiring, page 13)

• Some heaters also have internal switches or jumpers that have to be set correctly for remote control operation—refer to the heater manual and also “Heater Control” (page 13)

• Heater is turned on (“Kill Switch” is in the “ON” position)

• If a heater bypass valve is installed, check that water is flowing through the heater

• The heater temperature setting is set as high as possible (usually 104ºF)

3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see Configuration

Menu/Heater Config.) is operating properly:

• Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter” button)

• The heater should turn off (“Heater” LED off) and the “Filter” LED will flash to indicated heater cooldown is active.

24

• The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes remaining

• The pump will automatically turn off at the end of the 15 minute heater cooldown period.

For more detailed instructions on control and operation of the Aqua Logic system, refer to the Operation

Manual.

Service Mode

Service mode disables all automatic control operation and is intended to be used when servicing the pool system. To enter service mode, push the SERVICE button once on the keypad (main or remote). This will initially turn all outputs off and then allow you to turn outputs on/off manually at the main display (only). In service mode, the buttons on the optional remote display/keypad will turn outputs off, but will not turn any output on.

Pushing the SERVICE button twice will enter a timed service mode. Service operation as described above will continue for 3 hours, then automatically return to normal operation.

Push the SERVICE button once more to exit out of Service mode.

25

Limited Warranty—Pool Automation & Chlorination Products

1/1/2004

This warranty statement is applicable to all pool automation and chlorination products manufactured by Goldline Controls, Inc.

(Goldline) on or after January 1, 2004. See the appropriate warranty statement for other Goldline products or for pool automation and chlorination products produced prior to January 1, 2004.

Aqua Rite/Trol/Logic—Residential pools in USA or Canada:

Goldline warrants Aqua Rite, Aqua Trol, and Aqua Logic products (products with Goldline part numbers starting with AQ-RITE-,

AQ-TROL-, or AQ-LOGIC-) installed on private, residential swimming pools within the USA or Canada to be free from defects in material or workmanship, under normal use and service for five years from date of the initial system installation, provided it is installed in accordance with the Goldline installation instructions and specifications provided with the product. If written proof of the date of the initial system installation is not provided to Goldline, the manufacturing datecode on the Aqua Rite, Aqua Trol, or Aqua

Logic electronics unit will be the sole determinant of the date of the initial system installation.

If a product is defective, in workmanship or materials and is removed and returned freight prepaid within three (3) years after the date of the initial system installation, Goldline Controls will, at its option, either repair or replace the defective product and return it freight prepaid. If the defective product is returned freight prepaid to Goldline more than three (3) years but within five (5) years of the date of the initial system installation, Goldline, at its option, will either repair or replace the defective product and will charge sixty percent

(60%) of the current list price for such repairs or replacements, plus shipping charges. The costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty.

Aqua Rite/Trol/Logic-- Commercial pools or any pool outside of the USA or Canada:

Goldline warrants Aqua Rite, Aqua Trol, and Aqua Logic products (products with Goldline part numbers starting with AQ-RITE-,

AQ-TROL-, or AQ-LOGIC-) installed on commercial pools anywhere or any non-private single family residential pool or any pool outside of the USA or Canada to be free from defects in material or workmanship, under normal use and service for one year from date of the initial system installation, provided it is installed in accordance with the Goldline installation instructions and specifications provided with the product. If written proof of the date of the initial system installation is not provided to Goldline, the manufacturing datecode on the Aqua Rite, Aqua Trol, or Aqua Logic electronics unit will be the sole determinant of the date of the initial system installation.

If a product is defective, in workmanship or materials and is removed and returned freight prepaid within one (1) year after the date of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid.

The costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty.

Accessory Products and Replacement parts—any pools, anywhere:

Goldline warrants any replacement parts or accessory products (any pool automation or chlorination product or part with a part number other than AQ-RITE-, AQ-TROL-, or AQ-LOGIC-) to be free from defects in material or workmanship, under normal use and service for one year from date of the initial system installation, provided it is installed in accordance with the Goldline installation instructions and specifications provided with the product. If written proof of the date of the initial system installation is not provided to Goldline, the manufacturing datecode on the product or part will be the sole determinant of the date of the initial system installation.

If a product is defective, in workmanship or materials and is removed and returned freight prepaid within one (1) year after the date of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid.

The costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty.

Warranty exclusions:

1.

Material supplied or workmanship performed by others in the process of installation

2.

3.

Damage resulting from improper installation including installation on pools larger than the product rating.

Problems resulting from failure to operate the products in accordance with recommended instructions contained in product’s

4.

5.

owners manual.

Problems resulting from failure to maintain pool water chemistry in accordance with recommended levels.

Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alterations, fire, flood, lightning, freezing, external water, war, or acts of God.

THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE ENTIRE WARRANTY OF GOLDLINE CONTROLS,

INC. WITH RESPECT TO ITS POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL

OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS

FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL GOLDLINE CONTROLS, INC. BE RESPONSIBLE FOR ANY

CONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER.

NO WHOLESALER, AGENT, DEALER, CONTRACTOR, OR OTHER PERSON IS AUTHORIZED TO GIVE ANY WAR-

RANTY ON BEHALF OF GOLDLINE CONTROLS, INC. THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN

ALTERED IN ANY WAY AFTER LEAVING THE FACTORY.

26

default menu settings menu timers menu diagnostic menu configuration menu

Aqua Logic Programming Flow Chart

day and time air/water temperature chlorinator setting salt level spa heater1 temp (off, 65ºF-104ºF) pool heater1 temp (off, 65ºF-104ºF) spa solar temp (off, 65ºF-104ºF) pool solar temp (off, 65ºF-104ºF) superchlorinate (on/off) spa chlorinator setting (0-100%) pool chlorinator setting (0-100%) day and time display light (always on/60 sec) teach wireless remote wireless channel filter pump -- all days (or) denotes conditional items low speed -- all days spa -- all days lights -- all days aux1 -- all days aux2 -- all days valve3 -- all days

(or)

(or)

(or)

(or)

(or)

(or) filter pump -- weekends filter pump --weekdays low speed -- weekends low speed --weekdays spa -- weekends spa --weekdays lights -- weekends lights -- weekdays aux1 -- weekends aux1 -- weekdays aux2 -- weekends aux2 -- weekdays valve3 -- weekends valve3 -- weekdays

(or)

(or)

(or) lights -- countdown aux1 -- countdown aux2 -- countdown super chlorinate hours (1-96) chlorinator diagnostics instant salt flow switch water sensor air sensor solar sensor software revision filter config.

heater1 config solar config.

pool/spa config.

lights config aux1 config aux2 config valve3 config

1 speed, 2 speed freeze protection (enabled/disabled) heater1 (enabled/disabled) heater cooldown (enabled/disabled) heater extend (enabled/disabled) solar (enabled/disabled) solar extend (enabled/disabled) solar priority (enabled/disabled) pool only / spa only / pool & spa spillover (enabled/disabled) filter operation (pool only/spa spillover) function (manual only, timeclock, countdown timer) function (manual only, timeclock, countdown timer, solar, low speed filter pump) interlock (enabled/disabled) freeze protection (enabled/disabled) function (manual only, timeclock, countdown timer, solar, low speed filter pump) interlock (enabled/disabled) freeze protection (enabled/disabled) function (timeclock, solar, in-floor cleaner) interlock (enabled/disabled) freeze protection (enabled/disabled) all timeclocks (7 or 2/5 day) time format (12 or 24 hr) units (english/metric) reset config to default

G LDLINE

CONTROLS INC.

North Kingstown, RI 02852 USA www.goldlinecontrols.com

888-921-7665

092028C