Troy Built Models P-40 Warhawk Instruction manual
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10 Pages
Troy Built Models P-40 Warhawk is a 50cc gasoline-powered radio control airplane designed for experienced pilots. With a wingspan of 87 inches and a flying weight of 23 pounds, this warbird replica is capable of aerobatic maneuvers and scale-like flights. The P-40 comes with a 6-channel radio system and a 50cc gasoline engine, providing plenty of power for exciting flights. The airframe is constructed from lightweight and durable materials, ensuring both strength and maneuverability.
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P-40 warhawk (50cc)
Specification:
Length: 1860mm(73.2")
Wing span: 2210mm(87")
Wing area: 74.75sq.dm(8.06sq.ft)
Wing loading: 140.5g/sq.dm(46.1oz/sq.ft)
Flying weight: 10.5kg(23lbs)
Radio: 6ch & 9servos
Engine: 50cc gasoline engine
INSTRUCTION MANUAL
SAFETY PRECAUTIONS
This R/C airplane is not a toy!
(The people under 18 years old is forbidden from flying this model)
First-time builders should seek advice from people having building experience.If misused or abused,it can cause serious bodily injury and damage to property.
Fly only in open areas and preferably at a dedicated R/C flying site.
We suggest having a qualified instructor carefully inspect your airplane before its first flight.Please carefully read and follow all instructions included with this airplane,your radio control system and any other components purchased separately.
6 9
6
6 channel radio for aiplane is highly recommended for this model.
6
Gasoline tube
Gasoline
50cc gas engine
6.25 in Spinner
22″X8-10
9 Optional parts: rubber wheel with metal hub.
We strongly recommen you use the thread lock for all the screws when you build your model.
Two wheel retract system
Make sure to assemble retracts as instructed below.
Strut
Ball joint Strut
3-way pressure inlet
3-way pressure inlet
3-way pressure inlet
3-way pressure inlet
3-way pressure inlet
Quick release connector
Pressure reduction inlet
Ø1.7mm
Air tank
Air inlet
Quick release connector
Ø0.2mm
Switch
Please insure the sealing of the retract system before flight .
Pleas notice the inner diameter for each side of the pressure reduction inlet.
Air valve
The status when the gear up
Air valve
Pull out length of 8mm to make gear down
Strut
TP Screw(2.6x14mm)
2
Retainer
1
Clevis
Rod (2X300mm)
1
1
Strut ( 110 )
1
Switch
Air line (3000mm)
3-way pressure inlet
Air tank
Air inlet
Quick release connector
1
1
5
1
1
2
Strut ( 90 )
2
Accessory list for the coming installation steps.
Clevis
Clevis
Collar (3mm)
Rod (2.5x300mm)
TP Screw (2.3x12mm)
Servo tray(68.5x56.5x2mm)
Wooden Block(20x20x8mm)
Pin hinge(4.5x67mm)
Screw (4x40mm)
Lock Nut (4mm )
Washer(4x15mm)
2
2
2
2
8
2
2
6
2
2
4
1
Apply instant type AB glue to aileron and pin hinge.
Pin hinge(4.5x67mm)
6
3
Assemble the aileron to main wing with instant type AB glue. Be careful to ensure the moving parts of the hinges are able to move freely.
4
Securely glue together. If coming off during flights, you 'll lose control of your airplane which leads to accidents!
Install the servo as the illustration below.
2
Make sure hinges are mounted in the same line.
Keep some space about 1mm width between the tailing edge and the aileron.
Tailing
edge
Cut away the rubber tube when the epoxy glue dried.
Aileron
Make sure they are in the right position while installing.
1mm
1
5
Install the nylon control horn and connect the linkage.
Collar (3mm)
Rod (2.5x300mm)
Screw (3x10mm)
Clevis
Clevis
Nut (3mm )
Screw (4x40mm)
Lock Nut (4mm )
Washer
Clevis
2
Clevis
Screw (3x10mm)
Nut (3mm )
Rod (2.5x300mm)
2
2
2
2
Screw (4x40mm)
Lock Nut (4mm )
Washer(4x15mm)
4
Collar (3mm)
2
2
2
6
Secure the servo.Install the nylon control horn and connect the linkage.
TP Screw (2.3x12mm)
1.5mm
3mm
TP Screw (2.3x12mm)
8
Rod (2.5x300mm)
Clevis
Nut (3mm )
Screw (3x10mm)
Clevis
Lock Nut (3mm )
Washer
Washer
Screw (4x40mm)
Accessory list for the coming installation steps.
Clevis
Clevis
Collar (3mm)
Rod (2.5x300mm)
TP Screw (2.3x12mm)
Servo tray(68.5x56.5x2mm)
Wooden Block(20x20x8mm)
Pin hinge(36x20x1mm)
Screw (4x40mm)
Lock Nut (4mm )
Washer(4x15mm)
Washer(4x15mm)
2
2
2
2
8
2
2
2
2
8
2
2
7
Epoxy the pin hinges to the flap.
Pin hinge (36x20x1mm)
8
8
Keep some space about 1mm width between trailing edge and flap.
Trailing
edge
Flap
1mm
9
Make sure they are in the right position while installing.
Epoxy the flaps to the wings as illustration.
Securely glue together. If coming off during flighs, you 'll lose control of your airplane which leads to accidents!
10
Install the servo as the illustration below.
78
Adjustment.
ELEVATOR
Side View
80
Adjustment.
30mm
30mm
RUDDER
Top view
30mm
30mm
79
Adjustment.
Side View
Top view
Position for right diagram.
AILERON
FLAP
81
The centre of the Gravity.
AILERON
FLAP
30mm
30mm
40mm
Side View
154mm
Make sure hinges are mounted in the same line.
2 15
Accessory list for the coming installation steps.
75
The sketch map when assemble the tail landing gear to the wheel steeling mount.
Tail wheel (45mm)
Wheel (115mm)
Collar (6mm)
Wooden Block(63x60x35mm)
Washer (3x6mm)
TP Screw (3x20mm )
Landing gear straps
4
8
2
2
4
2
Landing gear (6mm)
1
Tail gear mount
Wooden Block (3mm Ply)
1
Wooden Block (9mm Ply)
1
1
Tail landing gear(3mm)
Tail wheel (45mm)
Collar (3mm)
Steel wire (0.5x3000mm)
1
1
2
2
Collar(3mm)
Collar(3mm)
Tail landing gear Collar(3mm)
Tail gear mount
73
Assemble the wheels to the standard undercarriages.
Collar (6mm)
Collar (6mm)
Wheel (115mm)
TP Screw (3x20mm)
74
Wooden supporter
Epoxy the standard undercarriages to the wings.
76 Assemble the wheel mount to the thick wooden block wooden block to it as illustration.
Wooden Block (3mm Ply)
Wooden Block (9mm Ply)
TP Screw(3x20mm)
Wooden Block (9mm Ply)
Wooden Block (3mm Ply)
77
Wooden Block (9mm Ply)
1
Wooden Block (3mm Ply)
1
Washer (3x6mm)
TP Screw(3x20mm)
4
4
Washer (3x6mm)
Epoxy the whole wheel mount set to the form in the fuselage when it works
Steel wire (0.5x3000mm) wheel mount servo
Steel wire (0.5x3000mm)
2
14
11
Install the nylon control horn and connect the linkage.
Collar (3mm)
Rod (2.5x300mm)
Screw (3x10mm)
Clevis
Clevis
Nut (3mm )
Screw (4x40mm)
Lock Nut (4mm )
Washer
Washer(4x15mm)
Clevis
Clevis
Screw (3x10mm)
Nut (3mm )
Rod (2.5x300mm)
2
2
2
2
2
Screw (4x40mm)
Lock Nut (4mm )
Washer(4x15mm)
Washer(4x15mm)
Collar (3mm)
2
2
2
2
2
12
Secure the servo.Install the nylon control horn and connect the linkage.
TP Screw (2.3x12mm)
1.5mm
Rod (2.5x300mm)
Clevis
Nut (3mm )
Screw (3x10mm)
Clevis
Lock Nut (3mm ) Washer
3mm
Washer(4x15mm)
Screw (4x40mm)
TP Screw (2.3x12mm)
8
Accessory list for the coming installation steps.
Wood dowel (6x50mm)
Wheel (115mm)
Bushing (8X4mm)
LockNut (4mm)
TP Screw (3x20mm)
Washer(3x6mm)
PVC
Rib template (2mm ply)
Stab joiner (30x680mm)
TP Screw (2.3x12mm)
Screw (6x50mm)
1
1
28
2
4
2
2
2
12
12
2
13
14
Assembly of the main wings.
A
B
Cut off the surplus PVC part carefully along the shaded line
3mm
A’
B’
A=A’
B=B’
15
Cut away the film on the position for the air retract landing and epoxy the wheel house to relevant position.
3
16
Assemble the wheels to the retracts.
19
Epoxy the wheel cover to appropriate position around the retract as illustration.
Bushing (8X4mm)
LockNut(4mm)
Wheel (115mm)
Note:rubber wheels oleo struts and retracts are optional.
17
Assemble the retracts to the main wing carefully.
TP Screw (3x20mm)
TP Screw (3x20mm)
Washer(3x6mm)
12
12
Washer(3x6mm)
20
According to the rib template drill holes in the wing root and epoxy wood dowels in them.
Wood dowel (6x50mm)
Stab joiner (30x680mm)
1
6mm
18
1.8mm
Assemble the wheel cover as illustration.
TP Screw (2.3x12mm)
12
Rib template (2mm ply)
Wood dowel (6x50mm)
Wood dowel (6x50mm)
Rib template (2mm ply)
1
4
21
According to the rib template drill holes in the fuselage.
6mm
Rib template (2mm ply)
TP Screw (2.3x12mm)
1.5mm
67
Epoxy plies appropriate position inside the fuselage as below and assemble the cowling.
TP Screw (2.3x8mm)
1.5mm
70
Epoxy two parts and the plastic tubes in the holes.
TP Screw (2.3x8mm)
Ply (15x15x3mm)
7
7
68
Epoxy plies to the cockpit and assemble the canopy to it with screw and epoxy.
TP Screw (2.3x8mm)
32.5mm
32.5mm
Plastic tube(5x50mm)
2
71
Drill two holes to the relevant position in the airplane for assembling the drop tank.
1.5mm
5mm
130mm
90mm
TP Screw (2.3x8mm)
Ply (15x15x3mm)
8
8
69
Epoxy plies to appropriate position inside the fuel tank and drill holes through them.
Ply (15x15x7mm)
72
Epoxy the drop tank to the bottom cover.
130mm
90mm
5mm
Ply (15x15x7mm)
2
15mm
4 13
61
Epoxy the wooden block to the breaches.
64
Epoxy plies to relevant position below the breaches in the fuselage.
22
Fix the wings to the fuselage.
Stab joiner (30x680mm)
24
Drill holes in the elevator and epoxy the pin hinges to them.
Pin hinge(4.5x67mm)
6
Wooden Block (9mm)
2
62
According to the location wooden block drill holes in the fuselage.
6mm
63
Trim breaches to relevant position in the fuselage for assembling the cockpit.
260mm
4mm
15mm ply(3mm)
2
65 ply and the wooden block in the fuselage and the cockpit,then set blind nuts to the holes in the wooden block.
Screw (3x15mm)
Washer (3x6mm) Blind Nut (3mm)
260mm
3mm
8mm
Screw (3x15mm)
Washer (3x6mm)
Blind Nut (3mm)
2
2
2
66
Epoxy the exhaust to the cowling.
419mm
162mm
305mm
23
Securely glue together. If coming off during flights, you 'll lose control of your airplane which leads to accidents!
Reinforce the connection between the fuselage and the wings by the screws as illustration.
Make sure hinges are mounted in the same line.
25
Drill holes to relevant position in the stabilizers and epoxy the elevators to them.
5mm
Screw (6x50mm)
Blind Nut
Screw (6x50mm)
2
Accessory list for the coming installation steps.
Securely glue together. If coming off during flights, you 'll lose control of your airplane which leads to accidents!
26
Install the servo as the illustration below.
Wooden Block (17x17x8mm)
Stab joiner (12x250mm)
1
Pin hinge(4.5x67mm)
9
Wood dowel (4x30mm)
4
Rib template (2mm ply)
1
Servo tray(66x54x2mm)
2
Wooden Block (17x17x8mm)
4
Clevis
Retainer
Rod (2x300mm)
TP Screw (2.3x12mm)
Screw (3x35mm)
Washer(3x15mm)
Lock Nut (3mm )
Washer(3x15mm)
2
2
2
2
2
2
8
2
Servo tray(66x54x2mm)
12 5
27
Install the nylon control horn and connect the linkage.
Retainer
Rod (2x300mm)
Clevis
Screw (2x10mm)
30
Drill two holes in the stab root base on the rib template.
4mm
28
Secure the servo of elevator and connect the linkage.
TP Screw (2.3x12mm) Rod (2x300mm)
1.5mm
3mm
Clevis
Screw (2x10mm)
Lock Nut (3mm )
Washer(3x15mm)
Washer
Screw (3x35mm)
Rib template (2mm ply)
Rib template (2mm ply)
1
31
Epoxy the stabilizers to the fuselage.
TP Screw (2.3x12mm)
8
29
Drill two holes at the stabilizer root base via rib template and epexy the wood dowel in them.
Rib template (2mm ply)
4mm
Securely glue together. If coming off during flights, you 'll lose control of your airplane which leads to accidents!
32
Drill holes to appropriate position in the rudder and epoxy the pin hinges in them
Pin hinge(4.5x67mm)
3
5mm
108mm
33mm
90mm
Stab joiner (12x250mm)
Wood dowel (4x30mm)
1
4
Wood dowel (4x30mm)
Make sure hinges are mounted in the same line.
6
56
Mounting the receiver and battery to appropriate position in the fuselage.
Switch servo
58
According to the location wooden block and mark in the cockpit through the holes in the location wooden block.
Throttle servo
Rudder servo
Location wooden Block (2mm)
Location wooden Block (2mm)
1
Accessory list for the coming installation steps.
59
57
Canopy
Canopy
TP Screw (2.3x8mm)
Ply(15x15x3mm)
Pvc part
Screw (3x15mm)
Washer (3x6mm)
Blind Nut (3mm)
1
2
15
15
2
2
2
2
Ply (17x17x8mm)
4
Plastic tube(5x50mm) ply(3mm)
Wooden Block (9mm)
2
Location wooden Block (2mm)
1
Wood dowel (6x30mm)
2
Drop tank
1
2
2
Cut off the surplus part from the cowling,exhausts and canopy carefully.
6mm
15mm
Wood dowel (6x30mm)
2
Wooden Block(17x17x8mm)
2
60
Open breaches to appropriate position in the cockpit as illustration.
260mm
4mm
15mm
11
50
Install the switch and the throttle servo
Set screw (3x4mm)
53 Epoxy the fuel tank in the fuselage.
Notice the position of the fuel tank in the fuselage.
Washer (2mm)
Washer (2mm)
Linkage Stopper
1
Washer (2mm)
1
Nut (2mm)
1
Set screw (3x4mm)
1
51
Install the throttle servo to appropriate position in the fuselage.
54
Assembly of the switch servo.
52
Assembly of the fuel tank.
Linkage Stopper
1
Washer (2mm)
1
Nut (2mm)
1
Set screw (3x4mm)
1
Add a rubber ring to the clevis for insuring safety
55
Assemble the switch servo to the fuselage.
Air pressure line
Fuel spray line
Fuel supply line
10
33
Vertical
fin keep some space about 1mm width between the vertical fin and rudder.
Rudder
Cut away the rubber tube when the epoxy glue dried.
Accessory list for the coming installation steps.
Clevis
Washer(3x15mm)
Lock Nut (3mm )
Plastical tube(3x50mm)
Clevis
Copper joiner
2
4
4
2
2
2
TP Screw (2.3x12mm)
8
Screw (3x80mm)
Copper joiner
Steel wire (0.5x3000mm)
Screw (2x10mm)
Nut (2mm )
Washer(2x5mm)
Ply (15x15x3mm)
4
4
4
1
2
4
8
1mm
34
Make sure they are in the right position while installing.
Drill holes to the relevant position in the tailing edge and epoxy the rudder to them.
37
Epoxy the tail retract to the frame steadily in the fuselage as below.
5mm
35
Assembly of the stabilizer.
Make sure to glue securely.
If not properly glued, a failure in flight may occur.
Securely glue together.If coming off during flights, you'll lose control of your airplane which leads to accidents!
Temporarily fasten down the main wing and check its correct position.
A A’
B B’
A = A '
B = B '
38
The sketch map for the steel wire of tail retract.
Steel wire (0.5x3000mm)
2
Steel wire (0.5x3000mm)
7
39
Drill a small hole to appropriate possition in the fuselage for installing the plastical tube.
Plastical tube(3x50mm)
2
45mm 70mm
3mm
68mm
42
The sketch map of the steel wire for the rudder.
40
The sketch map after the rudder shaft assemble finished.
43
Install the servo.
Screw (2x10mm)
Ball joint
Steel wire
Washer(2x5mm)
Lock Nut (2mm )
Copper joiner
Aluminum tube
Steel wire
Aluminum tube
Clevis
Clevis
Washer(3x15mm)
Lock Nut (3mm )
2
2
2
Lock Nut (3mm )
Screw (3x80mm)
Washer(3x15mm)
Screw (3x80mm)
Copper joiner
Steel wire (0.5x3000mm)
1
2
2
41
The sketch map of the linkage for the rudder and the tail wheel.
Clevis
Copper joiner
Screw (2x10mm)
Nut (2mm )
Washer(2x5mm)
4
4
4
4
4
44
Assemble the servo of rudder in the fuselage.
45
1.5mm
TP Screw (2.3x12mm)
TP Screw (2.3x12mm)
Ply (15x15x3mm)
8
8
Accessory list for the coming installation steps.
Screw(5mm)
Washer(5mm)
Spring Washer(5mm)
Linkage Stopper
Plastic tube (2x650mm)
Blind Nut (5mm)
4
12
4
2
1
4
Washer
Fuel tank (550cc)
4
1
46
The front view of the engine install completion
47
5.2mm
Blind Nut
250 mm
48
Drill four holes at the diameters as shown for engine mount.
49
Assemble the engine.
Blind Nut (4mm)
4
Washer
Screw
Washer
In case of 2-cycle & 4-cycle engine.
8 9
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Key Features
- 50cc gas engine for powerful performance
- 74.75 sq. dm wing area for stability
- 140.5g/sq. dm wing loading for easy handling
- 10.5kg flying weight for a realistic flight experience
- 6ch & 9 servos for precise control
- 2210mm wingspan for a wide flight envelope
- 1860mm length for a sleek and streamlined design
- Retractable landing gear for easy takeoffs and landings
- Optional rubber wheels with metal hubs for added durability
- Pre-painted and assembled for quick and easy setup
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Frequently Answers and Questions
What is the engine size of the P-40 Warhawk?
What is the wingspan of the P-40 Warhawk?
What is the flying weight of the P-40 Warhawk?
How many channels and servos does the P-40 Warhawk have?
Does the P-40 Warhawk have retractable landing gear?
Is the P-40 Warhawk pre-painted and assembled?
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