GD82-Manual

1
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
GD82NT-PA
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
!
NATURAL GAS
WARNING
GD82PT-PA
If the information in these instructions
are not followed exactly, a fire or
explosion may result causing property
damage, personal injury or loss of life.
PROPANE
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
•
If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
This appliance may be installed as an OEM
installation in manufactured home (USA only) or
mobile home and must be installed in accordance
with the manufacturer’s instructions and the
Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, in the United
States or the Standard for Installation in Mobile
Homes, CAN/CSA Z240 MH, in Canada.
This appliance is only for use with the type(s) of
gas indicated on the rating plate. A conversion kit
is supplied with the appliance.
!
WARNING
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfireplaces.com • [email protected]
$10.00
1.28A
W415-0748 / A / 11.09.10
2
TABLE OF CONTENTS
1.0
2.0
3.0
INSTALLATION OVERVIEW
INTRODUCTION
3
4
2.1
2.2
2.3
2.4
5
5
7
7
VENTING
3.1
3.2
3.3
3.3.1
3.4
3.5
3.6
3.7
3.8
3.9
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
DIMENSIONS
GENERAL INSTRUCTIONS
GENERAL INFORMATION
RATING PLATE INFORMATION
VENTING LENGTHS AND COMPONENTS
TYPICAL VENT INSTALLATION
SPECIAL VENT INSTALLATIONS
PERISCOPE TERMINATION
MINIMUM AIR TERMINAL LOCATION CLEARANCES
VENTING APPLICATION FLOW CHART
DEFINITIONS
ELBOW VENT LENGTH VALUES
HORIZONTAL TERMINATION
VERTICAL TERMINATION
8
9
10
11
11
12
13
13
13
14
16
INSTALLATION
18
4.1
4.1.1
4.1.2
4.2
4.2.1
4.2.2
4.2.3
4.3
4.3.1
4.3.2
4.3.3
4.4
4.5
18
19
19
20
20
21
22
22
22
22
23
24
25
WALL AND CEILING PROTECTION
HORIZONTAL INSTALLATION
VERTICAL INSTALLATION
USING FLEXIBLE VENTING COMPONENTS
HORIZONTAL AIR TERMINAL INSTALLATION
VERTICAL AIR TERMINAL INSTALLATION
APPLIANCE VENT CONNECTION
USING RIGID VENT COMPONENTS
HORIZONTAL AIR TERMINAL INSTALLATION
EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION
VERTICAL AIR TERMINAL INSTALLATION
GAS INSTALLATION
MOBILE HOME INSTALLATION
FRAMING
26
5.1
5.2
5.3
28
29
31
MINIMUM CLEARANCE TO COMBUSTIBLES
MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES
MINIMUM MANTEL CLEARANCES
FINISHING
32
6.1
6.2
6.3
6.4
6.5
6.6
32
33
33
34
34
35
DOOR REMOVAL / INSTALLATION
LOG SHIPPING BRACKET
DECORATIVE BRICK PANEL INSTALLATION
LOG PLACEMENT
GLOWING EMBERS
AFK82/RFK82 FACING KIT INSTALLATION
WIRING DIAGRAM / ELECTRICAL INFORMATION
36
7.1
7.1.1
7.1.2
36
36
36
ELECTRICAL CONNECTION
HARD WIRING CONNECTION
SCHEMATIC
OPERATION
37
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
8.13
8.14
37
37
37
38
38
38
38
39
39
39
40
40
40
40
GENERAL TRANSMITTER LAYOUT
APPLIANCE OPERATION
HAND HELD REMOTE OPERATIONS
TEMPERATURE DISPLAY
ROOM THERMOSTAT
SMART THERMOSTAT
FLAME HEIGHT
FAN SPEED
CHILD PROOF FUNCTION
REMOTE AUXILIARY OUTLET
LOW BATTERY / MANUAL BYPASS
IN THE EVENT OF A POWER FAILURE
FAN CONTROL MODULE
TIMED BLOWER
OPERATING INSTRUCTIONS
ADJUSTMENTS
41
42
10.1
10.2
10.3
10.4
42
42
43
43
RESTRICTING VERTICAL VENTS
PILOT BURNER ADJUSTMENT
VENTURI ADJUSTMENT
FLAME CHARACTERISTICS
MAINTENANCE
44
11.1
11.2
11.3
11.4
11.5
11.6
11.7
44
45
45
46
46
47
47
BURNER AND VALVE REPLACEMENT
SPARK MODULE BATTERY INSTALLATION
BLOWER REPLACEMENT
NIGHT LIGHT™ REPLACEMENT
GLASS / DOOR REPLACEMENT
CARE OF GLASS
CARE OF PLATED PARTS
REPLACEMENT PARTS
TROUBLE SHOOTING GUIDE
WARRANTY
SERVICE HISTORY
W415-0748 / A / 11.09.10
48
52
55
56
3
1.0 INSTALLATION OVERVIEW
See the section
“FRAMING” for
Non-combustible
material
See the section
“MINIMUM MANTEL
AND ENCLOSURE
CLEARANCES”
See the section
“FRAMING” and
“MINIMUM
MANTEL AND
ENCLOSURE
CLEARANCES”
for Drywall (or
other combustible
material)
See the section
“FRAMING”
See the section
“VENTING” and
“INSTALLATION”
See the section
“FRAMING”
Side
Wall
Rating plate, See “RATING
PLATE INFORMATION” section
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
W415-0748 / A / 11.09.10
4
2.0 INTRODUCTION
!
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
WARNING
THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
ANY CHANGES TO THIS APPLIANCE OR IT’S CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.
Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance
according to operating instructions could cause fire or injury.
Risk of fire or asphyxiation do not operate appliance with fixed glass removed.
Do not connect 110 volts to the control valve.
Risk of burns. The appliance should be turned off and cooled before servicing.
Do not install damaged, incomplete or substitute components.
Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be
sharp.
Do not burn wood or other materials in this appliance.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or
clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there
are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other flammable material should not be placed on or near the appliance.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces.
These screens and guards must be fastened to the floor.
Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
The appliance is a vented gas-fired appliance. Do not burn wood or other materials in the appliance.
It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance
and venting system are kept clean. The appliance and its venting system should be inspected before use and at least
annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting,
bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
Under no circumstances should this appliance be modified.
This appliance must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any gas control which has been under water.
Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done
by a licensed or qualified service person.
Do not strike or slam shut the appliance glass door.
When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust
fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these
openings can also cause the surrounding combustible materials to overheat and catch fire.Only doors / optional fronts
certified with the unit are to be installed on the appliance.
Only doors / optional fronts certified with the unit are to be installed on the appliance.
Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic
bags, these are not toys and should be kept away from children and infants.
As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as
having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.
Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated
temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a
T.V. or other electronic components.
This appliance uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by
Wolf Steel Ltd.
3.1C
W415-0748 / A / 11.09.10
5
2.1
DIMENSIONS
58"
46"
17 3/4"
37 5/8"
4" DIA.
7" DIA.
1
21" 22 /8"
5"
2"
8 7/8"
24"
28"
2.2
7
13 / "
78
/8"
14"
GAS INLET
28"
GENERAL INSTRUCTIONS
!
WARNING
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.
PROVIDE ADEQUATE VENTILATION.
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE
FRONT FACE OF THE UNIT.
SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT
WHEN THE APPLIANCE IS OPERATING.
FIRE RISK. EXPLOSION HAZARD.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE PRESSURE
TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.
USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING
COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.
THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to
conform with local codes. Installation practices vary from region to region and it is important to know the
specifics that apply to your area, for example in Massachusetts State:
• This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth
of Massachusetts.
• The appliance damper must be removed or welded in the open position prior to installation of a appliance
insert or gas log.
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• A Carbon Monoxide detector is required in all rooms containing gas fired appliances.
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent
sealed combustion product.
W415-0748 / A / 11.09.10
6
The installation must conform with local codes or, in
absence of local codes, the National Gas and Propane
Installation Code CSA B149.1 in Canada, or the National
Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United
States. Suitable for mobile home installation if installed in
accordance with the current standard CAN/CSA Z240MH
Series, for gas equipped mobile homes, in Canada or
ANSI Z223.1 and NFPA 54 in the United States.
www.nficertified.org
We suggest that our gas
hearth products be installed
and serviced by professionals
who are certified in the U.S.
by the National Fireplace
Institute® (NFI) as NFI Gas
Specialists
As long as the required clearance to combustibles is
maintained, the most desirable and beneficial location for an appliance is in the center of a building, thereby
allowing the most efficient use of the heat created. The location of windows, doors and the traffic flow in the
room where the appliance is to be located should be considered. If possible, you should choose a location
where the vent will pass through the house without cutting a floor or roof joist.
If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood
flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.
Some appliances have optional fans or blowers. If an optional fan or blower is installed, the junction box must
be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian
Electrical Code in Canada or the ANSI/NFPA 70 National Electrical code in the United States.
4.1A
W415-0748 / A / 11.09.10
7
2.3
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND
QUALITY!
Appliance
NG
LP
0 - 4,500
0 - 4,500
Max. Input (BTU/HR)
26,000
26,000
Max. Output Steady State (BTU/HR)
16,150
16,150
62%
62%
Min. Inlet Gas Supply Pressure
4.5” Water Column
11” Water Column
Max. Inlet Gas Supply Pressure
7” Water Column
13” Water Column
3.5” Water Column
10” Water Column
Altitude (FT)
Efficiency (w/the fan on)
Manifold Pressure (Under Flow Conditions)
When the appliance is installed at elevations above 4,500ft, and in the absence of specific recommendations
from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of
4% for each additional 1,000ft.
This appliance is certified to be installed in an aftermarket permanently located, manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. No external electricity (110 volts or 24 volts) is
required for the gas system operation.
Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.
Change in flame appearance from “HI” to “LO” is more evident in natural gas than in propane.
NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature
but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.
2.4
RATING PLATE INFORMATION
INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to
the model, venting and gas type of the appliance.
For rating plate location, see “INSTALLATION OVERVIEW” section.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
E
L
P
M
A
S
CERTIFIED UNDER / HOMOLOGUE SELON LES NORMES: CSA 2.33-2009, ANSI Z21.88-2009 VENTED GAS FIREPLACE
ACE
CE HEATER / APPAREIL DE CHAUFFAGE ALIMENTE AU GAZ ET VENTILE
VENTED GAS FIREPLACE HEATER. APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION
ATION IFF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA
CAN/
Z240MH SERIES GAS EQUIPPED MOBILE HOMES,
IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD ISS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES
AND COMMUNITIES, ANSI / NFPA 501A. FOYER DE CHAUFFAGE AU GAZ AVEC EVACUATION. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE
AMBRE
MBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION
CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA
TITRE 24 CFR, SECTION 3280. DANS LE
A OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES,
MANUFA
CAS OU CETTE NORME D'ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE
ECURITE
CURITE CONTRE L'INCENDIEPOUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES
LE SITES ET LES COMMUNAUTES, ANSI/NFPA 501A.
NATURAL
CDV82NT
GD82NT-T
22 1/2”
CDV82NT-T
THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE WOLF STEEL
TS. SEE OWNERS INSTALLATION MANUAL FOR VENTING
VENT KITS.
SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY
AFTER SERVICING THE VENT-AIR INTAKE SYSTEM.
SYST
SYS
H AIR FILTERS
THIS VENTED GAS FIREPLACE HEATER IS NOT FOR USE WITH
SERIAL NUMBER
MBER /
NO. DE SERIE:
PROPANE
PROPA
GD82
GD82PT-T
CDV82PT
CDV82PT-T
22 1/2”
L'APPAREIL
L'APPARE DOIT
DO EVACUER SES GAZ EN UTILISANT L'ENSEMBLE
D'EVACUATION
PROPRE A WOLF STEEL. REFERER AU MANUEL
D'EVAC
D'EVACU
D'INSTALLATION
DE PROPRIETAIRE POUR L'EVACUATION PRECISE. IL EST
D'
IMPORTANT DE BIEN REINSTALLER ET RESCELLER L'EVENT APRES AVOIR
ASSURE LE MAINTIEN DU SYSTEME DE PRISE D'AIR.
WOLF STEEL LTD.
24 Napoleon Rd. Barrie, Ontario L4M 4Y8 Canada
CE FOYER À GAZ VENTILÉS NE DOIT PAS ÊTRE UTILISÉ CONJOINTEMENT
W385-0348_G
AVEC DES FILTRES À AIR
W415-0748 / A / 11.09.10
8
3.0 VENTING
!
WARNING
RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.
IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET
FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM
COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT
NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES
FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT
PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS
REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF
EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.
THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INTAKE VENT PIPE SYSTEM.
Refer to the section applicable to your installation.
For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the
minimum vertical vent length can create difficulty in burner start-up and/or carboning. Under extreme vent
configurations, allow several minutes (5-15) for the flame to stabilize after ignition. Vent lengths that pass
through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in
a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to
the appliance after the appliance is installed. Use a firestop, vent pipe shield or attic insulation shield when
penetrating interior walls, floor or ceiling.
NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions
provided for the initial installation.
7.1
W415-0748 / A / 11.09.10
9
3.1
VENTING LENGTHS AND COMPONENTS
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting
components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal
locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct
Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.
A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:
PART
4”/7”
SUPPLIER
WEBSITE
Duravent
W175-0053
Wolf Steel
www.duravent.com
Amerivent
4DSC-N2
American Metal
www.americanmetalproducts.com
Direct Temp
4DT-AAN
Selkirk
www.selkirkcorp.com
SuperSeal
4DNA
Metal-Fab
www.mtlfab.com
For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation
procedure found on the website for your venting supplier.
For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a red
high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe
joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance flue collar which must
be sealed using the black high temperature sealant Mill Pac. High temperature sealant must be ordered separately.
When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following
termination kits: wall terminal kit GD222R, or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal kit
GD111, flat roof terminal kit GD112 or periscope kit GD201 (for wall penetration below grade). With flexible venting, in
conjunction with the various terminations, use either the 5 foot vent kit GD220 or the 10 foot vent kit GD330.
For optimum flame appearance and appliance performance, keep the vent length and number of elbows to a minimum.
The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that
it is unobstructed and undamaged.
Rigid and flexible venting systems must not be combined. Different venting manufacturer components must not
be combined.
These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20
feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally
or three vertically (excluding the appliance and the air terminal connections) when using flexible venting.
Horizontal runs may have a 0” rise per foot however for optimum performance it is recommended that all horizontal
runs have a minimum 1” rise per foot using flexible venting. For safe and proper operation of the appliance, follow the
venting instructions exactly.
A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family
dwellings and serves both dwellings. Local codes or regulations may require different clearances.
Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼” air gap
all around between the inner liner and outer liner is required for safe operation.
8.7
W415-0748 / A / 11.09.10
10
3.2
TYPICAL VENT INSTALLATION
!
WARNING
THE FIRST 2 FEET OF OUTER 7 “ DIAMETER VENT PIPE FROM THE APPLIANCE MUST BE WRAPPED
IN THE 1” THICK INSULATION SLEEVE (SUPPLIED). MAKE SURE THE INSULATION IS PULLED DOWN
TIGHT TO THE APPLIANCE WHEN INSTALLED. THERE AFTER, A 2” CLEARANCE ALL AROUND THE
VENT PIPE FROM COMBUSTIBLE MATERIALS ON ALL HORIZONTAL VENT SECTIONS IS REQUIRED.
16” MINIMUM
3 FEET
MINIMUM
* FIRST TWO
FEET
REQUIRES
INSULATION
SLEEVE
24” MAXIMUM
40 FEET
MAXIMUM
10” MINIMUM
56”
PLUS
RISE
46”
46”
45.6
When venting, the horizontal run must be kept to a maximum of 20 feet. If a 20 foot horizontal run is required,
the appliance must have a minimum vertical rise immediately off the appliance of 57”. When terminating vertically, the vertical rise is a minimum 3 feet and a maximum 40 feet above the appliance.
W415-0748 / A / 11.09.10
11
3.3 SPECIAL VENT INSTALLATIONS
3.3.1 PERISCOPE TERMINATION
!
WARNING
THE FIRST 2 FEET OF OUTER 7 “ DIAMETER VENT PIPE FROM THE APPLIANCE MUST BE
WRAPPED IN THE 1” THICK INSULATION SLEEVE (SUPPLIED). MAKE SURE THE INSULATION IS
PULLED DOWN TIGHT TO THE APPLIANCE WHEN INSTALLED. THERE AFTER, A 2” CLEARANCE
ALL AROUND THE VENT PIPE FROM COMBUSTIBLE MATERIALS ON ALL HORIZONTAL VENT
SECTIONS IS REQUIRED.
Use the periscope kit to locate the air termination above grade. The periscope
must be installed so that when final grading is completed, the bottom air slot
is located a minimum 12” above grade. The maximum allowable vent length
(including both rise and run) is 10’.
12”
MINIMUM
ABOVE
GRADE
30” MINIMUM*
46”
9.3A
* First two feet requires insulation sleeve
W415-0748 / A / 11.09.10
12
3.4
MINIMUM AIR TERMINAL LOCATION CLEARANCES
COVERED BALCONY APPLICATIONS
Q
R
M
G
Q MIN
= 3 feet
R MAX
= 2 x Q ACTUAL
R MAX
” feet
P
INSTALLATIONS
CANADA
U.S.A.
A
12”
12”
9”
Clearance above grade, veranda porch, deck or balcony.
B
12”
C
12” *
12” *
Clearance to permanently closed windows.
D
18” **
18” **
Vertical clearance to ventilated soffits located above the terminal within a horizontal distance of 2’ from
the centerline of the terminal.
E
12” **
12” **
Clearance to unventilated soffit.
F
0”
0”
0” ***
0” ***
Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).
2” ***
2” ***
Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).
H
3’
3’ ****
Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum
vertical distance of 15’.
I
3’
3’ ****
Clearance to a service regulator vent outlet.
J
12”
9”
Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.
K
6’
3’
Clearance to a mechanical air supply inlet.
G
Δ
Δ
L
7’ ‡
7’ ****
M
12” ††
12” ****
Clearance to windows or doors that open.
Clearance to an outside corner wall.
Clearance above a paved sidewalk or paved driveway located on public property.
Clearance under a veranda, porch, deck or balcony.
N
16”
16”
Clearance above the roof.
O
2’ †*
2’ †*
Clearance from an adjacent wall including neighbouring buildings.
P
8’
8’
Roof must be non-combustible without openings.
Q
3’
3’
See chart for wider wall dimensions.
R
6’
6’
See chart for deeper wall dimensions. The terminal shall not be installed on any wall that has an opening between the terminal and the open side of the structure.
Δ
The terminal shall not be located less than 6 feet under a window that opens on a horizontal plane in a structure with three walls and a roof.
*
Recommended to prevent condensation on windows and thermal breakage
**
It is recommended to maximize the distance to vinyl clad soffits.
***
The periscope requires a minimum 18” clearance from an inside corner.
****
This is a recommended distance. For additional requirements check local codes.
†
3 feet above if within 10 feet horizontally.
‡
A vent shall not terminate where it may cause hazardous frost or ice accumulations on adjacent property surfaces.
††
Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.
†*
Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.
12.3B
W415-0748 / A / 11.09.10
13
3.5
VENTING APPLICATION FLOW CHART
TOP EXIT
Horizontal Termination
Vertical Termination
Vertical rise is equal
to or greater than
the horizontal run
Vertical rise is less
than horizontal run
Vertical rise is equal
to or greater than
the horizontal run
Vertical rise is less
than horizontal run
Horizontal run +
vertical rise to
maximum of 40 feet
Horizontal run +
vertical rise to
maximum of 24.75
feet
Horizontal run +
vertical rise to
maximum of 40 feet
Horizontal run +
vertical rise to
maximum of 40 feet
4.2 times the
vertical rise equal to
or greater than the
horizontal run
3 times the vertical
rise equal to or
greater than the
horizontal run
13.1
3.6
DEFINITIONS
For the following symbols used in the venting calculations and examples are:
> - greater than
> - equal to or greater than
< - less than
< - equal to or less than
HT - total of both horizontal vent lengths (Hr) and offsets (Ho) in feet
HR - combined horizontal vent lengths in feet
HO - offset factor: .03 (total degrees of offset - 90°*) in feet
VT - combined vertical vent lengths in feet
14.1
3.7
ELBOW VENT LENGTH VALUES
1°
15°
30°
45°
90°*
FEET
0.03
0.45
0.9
1.35
2.7
INCHES
0.5
6.0
11.0
16.0
32.0
* The first 90° offset has a zero value and is shown in the formula as - 90°
15.1
W415-0748 / A / 11.09.10
14
3.8
HORIZONTAL TERMINATION
(HT) < (VT)
See graph to determine the required vertical
rise VT for the required horizontal run HT.
Simple venting configuration (only one 90° elbow)
39
40
30
REQUIRED
VERTICAL
RISE IN
FEET VT
20
10
0
2.5
5
7.5
10
12.5
15
17.5
20
HORIZONTAL VENT RUN PLUS OFFSET IN
FEET HT
The shaded area within the lines represents
acceptable values for HT and VT
For vent configurations requiring more than one 90° elbow, the following formulas apply:
Formula 1: HT < VT
Formula 2: HT + VT < 40 feet
Example:
V1 = 3 FT
V2 = 8 FT
VT = V1 + V2= 3 FT + 8 FT = 11 FT
H1 = 2.5 FT
H2 = 2 FT
HR = H1 + H2 = 2.5 + 2 = 4.5 FT
HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT
HT = HR + HO = 4.5 + 5.4 = 9.9 FT
HT + VT = 9.9 + 11 = 20.9 FT
Formula 1:
HT < VT
9.9 < 11
Formula 2:
HT + VT < 40 FT
20.9 < 40
Since both formulas are met, this vent configuration is acceptable.
90°
V2
90°
H1
90°
V1
16.1A
W415-0748 / A / 11.09.10
H2
15
(HT) > (VT)
Simple venting configuration (only one 90° elbow)
See graph to determine the required vertical rise VT for the
required horizontal run HT.
147”
150
100
REQUIRED
VERTICAL
RISE IN
INCHES VT
57”
50
19 1/2”
0
5
15
10
2’
12.5’
20
19.5’
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HT and VT
For vent configurations requiring more than one 90° elbow, the following formulas apply:
Formula 1: HT < 4.2 VT
Formula 2: HT + VT < 24.75 feet
Example:
V1 = VT = 6 FT
H1 = 3 FT
H2 = 5 FT
HR = H1 + H2 = 3 + 5 = 8 FT
HO = .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT
HT = HR + HO = 8 + 2.7 = 10.7 FT
HT + VT = 10.7 + 6 = 16.7 FT
HT < 4.2 VT
4.2 VT = 4.2 x 6 = 25.2 FT
10.7 < 25.2
Formula 2:
HT + VT < 24.75 FT
16.7 < 24.75
Since both formulas are met, this vent configuration is acceptable.
Example:
V1 = 4 FT
V2 = 1.5 FT
VT = V1 + V2 = 4 + 1.5 = 5.5 FT
H1 = 2 FT
H2 = 1 FT
H3 = 1 FT
H4 = 1.5 FT
HR = H1 + H2 + H3 + H4 = 2 + 1 + 1 + 1.5 = 5.5 FT
HO = .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT
HT = HR + HO = 5.5 + 8.1 = 13.6 FT
HT + VT = 13.6 + 5.5 = 19.1 FT
H1
90°
H2
90°
V1
Formula 1:
90°
90°
H1
90°
V2
H4
H2 H
3
90°
V1
Formula 1:
HT < 4.2 VT
4.2 VT = 4.2 x 5.5 = 23.1 FT
13.6 < 23.1
Formula 2:
HT + VT < 24.75 FT
19.1 < 24.75
Since both formulas are met, this vent configuration is acceptable.
16.1_2
W415-0748 / A / 11.09.10
16
3.9
VERTICAL TERMINATION
(HT) < (VT)
Simple venting configurations.
See graph to determine the required vertical rise VT for the
required horizontal run HT.
40
30
REQUIRED
VERTICAL
RISE IN
FEET VT
20
10
3
0
5
10
15
20
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HT and VT
For vent configurations requiring one or more 90° elbows the following formulas apply:
Formula 1: HT < VT
Formula 2: HT + VT < 40 feet
Example:
V1 = 5 FT
V2 = 6 FT
V3 = 10 FT
VT = V1 + V2 + V3 = 5 + 6 + 10 = 21 FT
H1 = 8 FT
H2 = 2.5 FT
HR = H1 + H2 = 8 + 2.5 = 10.5 FT
HO = .03 (four 90° elbows - 90°)
= .03 (360° - 90°) = 8.1 FT
HT = HR + HO = 10.5 + 8.1 = 18.6 FT
HT + VT = 18.6 + 21 = 39.6 FT
90°
V3
90°
H2
V2
H1
90°
V1
90°
Formula 1:
HT < VT
18.6 < 21
Formula 2:
HT + VT < 40 FT
39.6 < 40
Since both formulas are met, this vent configuration is acceptable.
18.1
W415-0748 / A / 11.09.10
17
(HT) > (VT)
Simple venting configurations.
See graph to determine the required vertical rise VT for the
required horizontal run HT.
19
REQUIRED
VERTICAL
RISE IN
FEET VT
20
10
3
0
5
10
15
25
20
30
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT
The shaded area within the lines represents acceptable
values for HT and VT
For vent configurations requiring more than two 90° elbows the following formulas apply:
Formula 1: HT < 3VT
Formula 2: HT + VT < 40 feet
Example:
V1 = 2 FT
V2 = 1 FT
V3 = 1.5 FT
VT = V1 + V2 + V3 = 2 + 1 + 1.5 = 4.5 FT
H1 = 6 FT
H2 = 2 FT
HR = H1 + H2 = 6 + 2 = 8 FT
HO = .03 (four 90° elbows - 90°)
= .03 (360° - 90°) = 8.1 FT
HT = HR + HO = 8 + 8.1 = 16.1 FT
HT + VT = 16.1 + 4.5 = 20.6 FT
90°
V3
90°
H2
V1
H1
V2
90°
90°
Formula 1:
HT < 3VT
3VT = 3 x 4.5 = 13.5 FT
16.1 > 13.5
Since this formula is not met, this vent configuration is unacceptable.
Formula 2:
HT + VT < 40 feet
20.6 < 40
Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will
need to be established to satisfy both formulas.
18.1_2A
W415-0748 / A / 11.09.10
18
4.0 INSTALLATION
!
WARNING
FOR SAFE AND PROPER OPERATION OF THE APPLIANCE, FOLLOW THE VENTING INSTRUCTIONS
EXACTLY.
ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED
RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC
W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR
WHICH MUST BE SEALED USING MILL PAC.
IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO
ENSURE THE CONNECTION CANNOT SLIP OFF.
DO NOT CLAMP THE FLEXIBLE VENT PIPE.
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING
SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT
VENT SECTIONS PER INSTALLATION INSTRUCTIONS.
RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.
REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO
MAINTAIN CLEARANCES TO COMBUSTIBLES.
68.2A
4.1
WALL AND CEILING PROTECTION
!
WARNING
DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF
MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.
ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.
INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR
OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.
70.1
Horizontal runs may have a 0” rise per foot in all cases using Wolf Steel, Simpson Dura-Vent, Selkirk Direct
Temp or American Metal Amerivent rigid vent components and Wolf Steel flexible vent components. For
optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot using
flexible or rigid venting. For safe and proper operation of the appliance, follow the venting instructions exactly.
W415-0748 / A / 11.09.10
19
4.1.1 HORIZONTAL INSTALLATION
!
WARNING
THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.
TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE
RETURN FLANGE OF THE MOUNTING PLATE.
This application occurs when venting through an exterior wall.
Having determined the correct height for the air terminal
VENT
location, cut and frame a hole in the exterior wall as
SHIELD
illustrated to accommodate the firestop assembly.
CAULKING
Dry fit the firestop assembly before proceeding to
ensure the brackets on the rear surface fit to the
inside surface of the horizontal framing.
FIRESTOP
SPACER
The length of the vent shield may be cut shorter
for combustible walls that are less than 8 1/2” thick
but the vent shield must extend the full depth of the
combustible wall.
A. Apply a bead of caulking (not supplied) around the corner edge of
the inside surface of the firestop assembly, fit the firestop
assembly to the hole and secure using the 4 screws (supplied in your
manual baggie).
DETERMINE
THE
CORRECT
HEIGHT
FINISHING
MATERIAL
B. Once the vent pipe is installed in its final position, apply high temperature sealant W573-0007 (not
supplied) between the pipe and the firestop.
4.1.2 VERTICAL INSTALLATION
20.2
This application occurs when venting through a roof. Installation kits for
various roof pitches are available from your authorized dealer / distributor. See
accessories to order specific kits required.
A. Determine the air terminal location, cut and frame a square opening as
illustrated in the ceiling and the roof to provide the minimum 1“ clearance
between the vent pipe and any combustible material. Try to center the vent
pipe location midway between two joists to prevent having to cut them. Use
a plumb bob to line up the center of the openings. A vent pipe shield will
prevent any materials such as insulation, from filling up the 1” air space
around the pipe. Nail headers between the joist for extra support.
B. Apply a bead of caulking (not supplied) to the framework or to the Wolf
Steel vent pipe shield plate or equivalent (in the case of a finished ceiling),
and secure over the opening in the ceiling. A firestop must be placed on the
bottom of each framed opening in a roof or ceiling that the venting system passes
through. Apply a bead of caulking all around and place a firestop spacer over
the vent shield to restrict cold air from being drawn into the room or around the
fireplace. Ensure that both spacer and shield maintain the required clearance to
combustibles. Once the vent pipe is installed in its final position, apply sealant
between the pipe and the firestop assembly.
9 3/4”
9 3/4”
FIRESTOP
UNDERSIDE OF
JOIST
VENT PIPE
SHIELD
CAULKING
VENT
PIPE
COLLAR
C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and
tighten. This will prevent any materials, such as insulation, from filling up the 1” air space
around the pipe.
VENT
PIPE
SHIELD
21.1
W415-0748 / A / 11.09.10
20
4.2
USING FLEXIBLE VENTING COMPONENTS
!
WARNING
DO NOT ALLOW THE INNER FLEX PIPE TO BUNCH UP ON HORIZONTAL OR VERTICAL RUNS AND ELBOWS.
KEEP IT PULLED TIGHT.
SPACERS ARE ATTACHED TO THE INNER FLEX PIPE AT PREDETERMINED INTERVALS TO MAINTAIN AN EVEN
AIR GAP TO THE OUTER FLEX PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED
AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS
MUST NOT BE REMOVED.
ELBOW
SPACERS
For safe and proper operation of the appliance, follow the venting
instructions exactly.
All inner flex pipe and outer flex pipe joints may be sealed using high
temperature sealant W573-0002 (not supplied) or the high temperature
sealant W573-0007 Mill Pac (not supplied). However, the high temperature
sealant W573-0007 Mill Pac (not supplied) must be used on the joint
connecting the inner flex pipe and the exhaust flue collar.
Use only approved flexible vent pipe kits marked:
“Wolf Steel Approved Venting” as identified
by the stamp only on the outer flex pipe.
22.1
4.2.1 HORIZONTAL AIR TERMINAL INSTALLATION
A.
B.
C.
D.
Stretch the inner flex pipe to the required
length taking into account the additional
length needed for the finished wall surface.
Slip the vent pipe a minimum of 2” over the
inner sleeve of the air terminal and secure
with 3 #8 screws. Apply a heavy bead of the
high temperature sealant W573-0007 Mill
Pac (not supplied).
#10x2"
SCREWS
CAULKING
INNER FLEX
PIPE
2" OVERLAP
Using the outer flex pipe, slide over the outer
combustion air sleeve of the air terminal
and secure with 3 #8 screws. Seal using
high temperature sealant W573-0002 (not
supplied).
Insert the vent pipes through the firestop
maintaining the required clearance to
combustibles. Holding the air terminal (lettering
in an upright, readable position), secure to the
exterior wall and make weather tight by sealing
with caulking (not supplied).
OUTER FLEX
PIPE
HI-TEMP
SEALANT
HI-TEMP
SEALANT
#8 X 1/2” SELF DRILLING
SCREWS & WASHERS
INNER COUPLER
OUTER COUPLER
OUTER
FLEX PIPE
OUTER
If more vent pipe needs to be used to reach
INNER
the fireplace, couple them together as
FLEX PIPE
FLEX PIPE
illustrated. The vent system must be supported
approximately every 3 feet for both vertical and
horizontal runs. Use noncombustible strapping to maintain the minimum 1” clearance to combustibles.
The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth
of its return flange.
W415-0748 / A / 11.09.10
23.3
21
4.2.2 VERTICAL AIR TERMINAL INSTALLATION
!
WARNING
MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.
A.
Fasten the roof support to the roof using the screws provided. The
roof support is optional. In this case the venting is to be adequately
supported using either an alternate method suitable to the authority
having jurisdiction or the optional roof support.
B.
Stretch the inner flex pipe to the required length. Slip the
inner flex pipe a minimum of 2” over the inner pipe of the air
terminal connector and secure with 3 #8 screws. Seal using
a heavy bead of high temperature sealant W573-0007 (not
supplied).
C.
Repeat using the outer flex pipe, using a heavy bead of
high temperature sealant W573-0002 (not supplied).
D.
E.
F.
G.
ROOF SUPPORT
INNER PIPE
Thread the air terminal connector / vent pipe assembly down through
the roof. The air terminal must be positioned vertically and plumb.
Attach the air terminal connector to the roof support, ensuring that the
AIR
top of the air terminal is 16” above the highest point that it penetrates TERMINAL
the roof.
CONNECTOR
HIGH
Remove nails from the shingles, above and to the sides of the air
TEMPERATURE
terminal connector. Place the flashing over the air terminal connector
SEALANT
leaving a min. 3/4” of the air terminal connector showing above
INNER FLEX PIPE
the top of the flashing. Slide the flashing underneath the sides and
upper edge of the shingles. Ensure that the air terminal connector
OUTER FLEX PIPE
is properly centred within the flashing, giving a 3/4” margin all
around. Fasten to the roof. Do not nail through the lower portion
of the flashing. Make weather-tight by sealing with caulking. Where
possible, cover the sides and top edges of the flashing with roofing
material.
Aligning the seams of the terminal and air terminal connector,
place the terminal over the air terminal connector making sure
the vent pipe goes into the hole in the terminal. Secure with the
three screws provided.
AIR INLET
BASE
2”
CAULKING
STORM COLLAR
WEATHER
SEALANT
Apply a heavy bead of weatherproof caulking 2” above the
flashing. Install the storm collar around the air terminal and slide
down to the caulking. Tighten to ensure that a weather-tight seal
between the air terminal and the collar is achieved.
FLASHING
H.
If more vent pipe needs to be used to reach the appliance see “HORIZONTAL
AIR TERMINAL INSTALLATION” section.
24.1
W415-0748 / A / 11.09.10
22
4.2.3 APPLIANCE VENT CONNECTION
A.
Install the inner flex pipe to the appliance. Secure with 3 screws
and flat washers. Seal the joint and screw holes using the high
temperature sealant W573-0007 (not supplied).
B.
Install the outer flex pipe to the appliance. Attach and seal
the joints using the high temperature sealant W573-0002 (not
supplied).
#8 X 1/2”
SELF
DRILLING
SCREWS
2” OVERLAP
HIGH TEMP
SEALANT
28.1
4.3
USING RIGID VENT COMPONENTS
The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf
Steel Ltd. support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to
combustibles for both vertical and horizontal runs.
All inner exhaust and outer intake vent pipe joints may be sealed using either red high temperature silicone
sealant W573-0002 (not supplied) or black high temperature sealant W573-0007 Mill Pac (not supplied) with
the exception of the appliance exhaust flue collar which must be sealed using Mill Pac.
25.1
4.3.1 HORIZONTAL AIR TERMINAL INSTALLATION
A.
B.
C.
Move the fireplace into position. Measure the vent length
required between terminal and fireplace taking into
account the additional length needed for the finished
wall surface and any 1¼” overlaps between venting
components.
#10 x 2½"
SCREWS
CAULKING
OUTER
INNER PIPE
PIPE
2" OVERLAP
Apply high temperature sealant W573-0007 (not
supplied) to the outer edge of the inner collar of the
fireplace. Attach the first inner rigid pipe component
and secure using 3 self tapping screws. Repeat using the
outer rigid pipe.
HI-TEMP
SEALANT
Insert the vent pipes through the firestop maintaining the required clearance to combustibles. Holding
the air terminal (lettering in an upright, readable position), secure to the exterior wall and make
weather tight by sealing with caulking (not supplied).
The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the
depth of its return flange.
26.2
4.3.2 EXTENDED HORIZONTAL AIR TERMINAL INSTALLATION
A. Follow the instructions for "HORIZONTAL AIR TERMINAL INSTALLATIONS" section. AIR TERMINAL
TELESCOPIC
SLEEVE
B. Continue adding components alternating inner rigid pipe and outer rigid pipe. Ensure
that all inner rigid pipe and elbows have sufficient vent spacers attached and each
component is sealed and securely fastened to the one prior. Attach the inner telescopic
sleeve to the vent run. Repeat using the outer telescopic sleeve. Seal and secure as
before. To facilitate completion, attach inner and outer couplers to the air terminal.
20"
COUPLER
VENTING
C. Install the air terminal. See “HORIZONTAL AIR TERMINAL INSTALLATION” section.
48.1
W415-0748 / A / 11.09.10
23
4.3.3 VERTICAL AIR TERMINAL INSTALLATION
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
Move the appliance into position.
INNER PIPE
Fasten the roof support to the roof using the screws provided. The
roof support is optional. In this case the venting is to be adequately
supported using either an alternate method suitable to the authority
AIR
having jurisdiction or the optional roof support.
TERMINAL
Apply high temperature sealant W573-0007 (not supplied) to the
CONNECTOR
outer edge of the inner sleeve of the air terminal. Slip the inner
coupler a minimum of 2” over the sleeve and secure using 3 screws.
HIGH
Apply high temperature sealant W573-0002 (not supplied) to the
TEMPERATURE
outer edge of the of the outside sleeve of the air terminal connector.
SEALANT
Slip the outer coupler over the sleeve and secure as before. Trim the
INNER RIGID
outer coupler even with the inner coupler end.
PIPE
Thread the air terminal connector / vent pipe assembly down through
the roof support and attach, ensuring that a minimum 16” of air
OUTER
terminal connector will penetrate the roof when fastened. If the attic
RIGID PIPE
space is tight, we recommend threading the Wolf Steel vent pipe
collar or equivalent loosely onto the air terminal connector / vent pipe assembly as it is passed through
the attic. The air terminal connector must be located vertically and plumb.
Remove nails from the shingles, above and to the sides of the air terminal connector. Place the
flashing over the air terminal connector and slide it underneath the sides and upper edge of the
VENT
shingles. Ensure that the air terminal connector is properly centered within
the flashing, giving a 3/4” margin all around. Fasten to the roof. Do NOT nail
PIPE
through the lower portion of the flashing. Make weather-tight by sealing with
COLLAR
caulking. Where possible, cover the sides and top edges of the flashing with
VENT
roofing material.
PIPE
Apply a heavy bead of waterproof caulking 2” above the flashing. Install the
SHIELD
storm collar around the air terminal and slide down to the caulking. Tighten to
ensure that a weather-tight seal between the air terminal connector and the
collar is achieved.
Continue adding rigid venting sections, sealing and securing as above. Attach the inner collapsed
telescopic sleeve to the last section of rigid piping. Secure with screws and seal. Repeat using the
outer telescopic sleeve.
Run a bead of high temperature sealant W573-0007 (not supplied) around the outside of the inner
collar on the appliance. Pull the telescopic sleeve a minimum of 2” onto the collar. Secure with 3
screws. Repeat with the outer telescopic sleeve.
In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will
prevent any materials, such as insulation, from filling up the 1” air space around the pipe.
27.2
W415-0748 / A / 11.09.10
24
4.4
GAS INSTALLATION
!
WARNING
RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS
SPARKS OR OPEN FLAMES.
SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT
WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE
PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT
THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND
ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.
ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.
HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS
LINE AT TEST PRESSURES ABOVE 1/2 PSIG.
VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.
Installation and servicing to be done by a qualified installer. Do not use open flame.
A.
Move the appliance into position and secure.
B.
If equipped with a flex connector the appliance is designed to accept a 1/2” gas supply. Without the
connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off
valve to turn off the gas supply to the appliance.
C.
Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI
Z223.1 / NFPA 54 in the United States.
D.
When flexing any gas line, support the gas valve so that the lines are not bent or kinked.
E.
The gas line flex-connector should be installed to provide sufficient movement for shifting the burner
assembly on it’s side to aid with servicing components.
F.
Check for gas leaks by brushing on a soap and water solution.
30.1A
W415-0748 / A / 11.09.10
25
4.5
MOBILE HOME INSTALLATION
This appliance is certified to be installed as an OEM (Original Equipment Manufacturer) installation in
a manufactured home or mobile home and must be installed in accordance with the manufacturer’s
instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in
the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is
only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile
home appliance.
This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. Built
in appliances are equipped with 1/4” diameter holes located in the front left and right corners of the base. Use #10
hex head screws, inserted through the holes in the base to secure. For free standing products contact your local
authorized dealer / distributor for the appropriate securing kit. For mobile home installations, the appliance must be
fastened in place. It is recommended that the appliance be secured in all installations. Always turn off the pilot and
the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting
the appliance, ensure that the logs are positioned correctly.
This appliance is certified to be installed in an aftermarket permanently located, manufactured (mobile)
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
Conversion Kits
This appliance is field convertible between Natural Gas (NG) and Propane (LP).
To convert from one gas to another consult your Authorized dealer/distributor.
29.1
W415-0748 / A / 11.09.10
26
5.0 FRAMING
!
WARNING
RISK OF FIRE!
IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING
IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE
APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH
ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.
DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN
AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH
SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK
OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE INSULATION AND OTHER MATERIALS ARE SECURED.
WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO
MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS
LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS
CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS,
OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING
ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE
FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.
MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD
COULD RESULT.
THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE
BASE.
IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE
INSTALLED.
71.1
It is best to frame your appliance after it is positioned and the vent system is WARNING ATTENTION ATENCIÓN
installed. Use 2x4’s and frame to local building codes.
For convenience, the standoffs have been shipped flat. Before framing,
ensure the standoffs are opened and screwed in place. It is not necessary
to install a hearth extension, but the appliance should be raised to be flush
with either the hearth or the finished floor.
THE STANDOFFS HAVE
BEEN SHIPPED FLAT.
BEFORE FRAMING
ENSURE THE STANDOFFS
ARE BENT UP AND
SCREWED INTO PLACE.
LES ESPACEURS SONT
EMBALLÉS À PLAT. AVANT DE
CONSTRUIRE L'OSSATURE,
ASSUREZ-VOUS QUE LES
ESPACEURS SONT PLIÉS
ET FIXÉS EN PLACE À
L'AIDE DE VIS.
LAS TRABAS PERMANECEN
PLANAS DURANTE EL ENVÍO.
ANTES DE LA INSTALACIÓN,
VERIFIQUE QUE LAS TRABAS
SE PLIEGUEN HACIA ARRIBA
Y SE ATORNILLEN
CORRECTAMENTE.
W385-0395_A
W415-0748 / A / 11.09.10
27
!
WARNING
Do not build into this area - it must be left clear to
provide adequate clearance for the vent in this 14”
wide area centered along the front of the fireplace. No
combustibles are allowed. Fireplace should be in its
final location before framing.
3 1/2” MAXIMUM
72”*
MINIMUM
ENCLOSURE
HEIGHT
14” MINIMUM
1 1/2”
MAXIMUM
22 1/2”
58 1/4”*
29”**
GAS
INLET
8 7/8”
2”
* Allow for finished floor and hearth thickness when setting these dimensions
** When constructing the enclosure allow for finishing material thickness to maintain clearances.
W415-0748 / A / 11.09.10
28
MINIMUM CLEARANCE TO COMBUSTIBLES
Maintain these minimum clearances to combustibles from appliance and vent surfaces
Non-combustible appliance finishing:
- 4” from the sides of the appliance opening
- 22 3/8” to the top of the appliance opening
Combustible appliance finishing:
- 0” to rear
- 2” all around the vent pipe*
- 22 1/2” recessed depth
- 64” from the bottom of the appliance to the ceiling
- 72” from bottom of appliance to the enclosure top
*HORIZONTAL VENT SECTIONS: A minimum clearance of 2” all around the vent pipe on all horizontal runs to
combustibles is required. Use firestop spacer W010-1799 (supplied).
*VERTICAL VENT SECTIONS: A minimum of 1” all around the vent pipe on all vertical runs to combustibles is
required except for clearances in appliance enclosures. Use firestop spacer W500-0096 (not supplied).
!
WARNING
MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD
COULD RESULT.
WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO
MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS
LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS
CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS,
OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING
ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE
FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.
NEVER OBSTRUCT THE FRONT OPENING OF THE Appliance.
1"
MIN
22 1/2"
44"
1"
MIN
W415-0748 / A / 11.09.10
"
29 / "
62
1
8
5.1
29"
10"
MIN
29
5.2
MINIMUM CLEARANCE TO COMBUSTIBLE ENCLOSURES
!
WARNING
RISK OF FIRE!
THE FRONT OF THE Appliance MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS
SUCH AS BRICK, MARBLE, GRANITE, ETC., AS LONG AS THE FINISHING MATERIAL DOES NOT GO
BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. AS AN ALTERNATIVE, YOU CAN FINISH THE
Appliance WITH DRYWALL, SEE DIAGRAM BELOW FOR DETAILS.
FACING AND / OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE Appliance OPENING.
THE Appliance REQUIRES A MINIMUM ENCLOSURE HEIGHT MEASURED FROM THE Appliance
BASE.
IMPORTANT: The GD82 requires a minimum inside enclosure height of 72”, measured from the bottom
of the appliance. For temperature requirements, this area must be left unobstructed.
COMBUSTIBLE NON-COMBUSTIBLE
COMBUSTIBLE
BRICK
2”
2”
8”
0” IF NONCOMBUSTIBLE
FINISHING IS
USED SUCH AS
BRICK AND
STONE
26”
12 1/4”
INSULATION
SLEEVE
2”
72”
NONCOMBUSTIBLE
56”
MINIMUM
PLUS RISE*
* See “VENTING” section.
1”
W415-0748 / A / 11.09.10
30
COMBUSTIBLE
MATERIAL
!
WARNING
Finishing must be done using a noncombustible material placed flush with
the front face of the unit and extending
from the top of the unit such as cement
board, ceramic tile, marble, etc. DO
NOT USE WOOD OR DRYWALL. Any
firerated drywall is not acceptable.
22 3/8"
MINIMUM
4"
MINIMUM
60"
37 5/8"
MINIMUM
24"
32"
4"
MINIMUM
W415-0748 / A / 11.09.10
31
5.3
MINIMUM MANTEL CLEARANCES
!
WARNING
RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE
TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO
OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE
CLEARLY MAINTAINED.
WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE
HEAT RESISTANT TO PREVENT DISCOLOURATION.
73.1
Combustible mantel clearance can vary according to the mantel depth.
Use the graph to help evaluate the clearance needed.
8” MANTEL
6”
MH
AE
N I
TG
EH
LT
14
13
12
11
10
9
8
7
0
TOP OF
FIREPLACE
NON-COMBUSTIBLE
4”
2”
14”
12”
10”
8”
TOP OF
FIREPLACE
OPENING
1 2 3 4 5 6 7 8
MANTEL DEPTH
37 5/8”
W415-0748 / A / 11.09.10
32
6.0 FINISHING
!
WARNING
RISK OF FIRE!
NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.
THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS
SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO
BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.
THE GLASS DOOR ASSEMBLY IS DESIGNED TO PIVOT FORWARD WHEN RELIEVING EXCESS
PRESSURE THAT MIGHT OCCUR. FINISHING OR OTHER MATERIALS MUST NOT BE LOCATED IN
THE OPENING SURROUNDING THE DOOR AS THIS WILL INTERFERE WITH THE DOORS ABILITY TO
RELIEVE THE PRESSURE.
6.1
72.6
DOOR REMOVAL / INSTALLATION
!
WARNING
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO
NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED.
FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR
OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR
SERVICE. OBSERVE ALL CLEARANCES WHEN APPLYING COMBUSTIBLE MATERIALS.
BEFORE DOOR IS REMOVED TURN THE APPLIANCE OFF AND WAIT UNTIL APPLIANCE IS COOL TO
THE TOUCH. DOORS ARE HEAVY AND FRAGILE SO HANDLE WITH CARE.
75.1
Before the glass door can be
removed, the optional front must be
removed.
The glass door is secured to the
top front edge of the firebox with
two handles. Pull the handles of the
latches forward, then lift the handles
out from the door frame to release the
top of the door. Next, pivot the door
forward until the top edge clears the
front of the appliance. Carefully grip
the sides of the door lifting it out from
the retainer along the bottom of the
door.
W415-0748 / A / 11.09.10
HANDLES
33
6.2
LOG SHIPPING BRACKET
Before installing the logs, you must first remove the log shipping brackets. Lift up
to remove.
LOG SHIPPING
BRACKET
6.3
DECORATIVE BRICK PANEL INSTALLATION
Decorative panels may discolor after time.
A.
Carefully remove the glass door and all logs see
“FINISHING” section.
B.
Remove the two screws holding the front portion of the rear
air deflector. Remove the pilot shield by removing the two
screws as illustrated.
C.
Remove the 3 screws holding the burner down and carefully
remove the burner.
D.
Install the right brick panel by sliding the bottom edge of the
panel down the right firebox side then pivot the top edge of
the panel into place against the firebox wall. Hold in place
with the brick retainers.
E.
Rest the bottom edge of the rear panel on top of the rear
portion of the air deflector at the back of the firebox and
push into place. The rear panel is held in place when both
side panels are in position.
F.
Install the left brick panel using the same method described
in step 4.
G.
Replace the burner, air deflector, logs and glass door.
NOTE: Due to the brittle material of the
bricks, care must be taken not
to bend or force them into place.
Refractory panels require a 24 hour
curing period on a low flame.
STEP
#2
PILOT SHIELD
STEP
#3
1
2
3
HERRINGBONE PATTERN ILLUSTRATED
W415-0748 / A / 11.09.10
34
6.4
LOG PLACEMENT
!
WARNING
FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE
ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY
DAMAGE OR PERSONAL INJURY.
LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE
PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED
IGNITION MAY OCCUR.
THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.
76.1A
The individual logs can be easily identified by the numbers cast on the underside of each log.
PhazerTM logs and glowing embers exclusive to Wolf Steel Ltd., provide a unique and realistic glowing effect
that is different in every installation. Take time to carefully position the glowing embers for a maximum glowing
effect. During the initial use of the appliance, log colours may vary. During the initial use of the appliance the
colours will become more uniform as colour pigments burn in during the heat activated curing process.
NOTE: Decorative brick panels must be installed before the logs. See installation instructions supplied
with the panel kit.
1
3
2
A.
Place the rear log #1 onto
the locating studs along
the back edge of the
PHAZERAMIC™ burner.
B.
Position log #2 in the
2 locating holes behind
the andirons.
C.
Place log #3, with the
charred branch facing
inward. Position the pin
in log #3 into the hole
on the left of the log #2.
4
5
D.
6.5
Place log #4 with the
charred branch facing
inward. Position the pin
in log #4 into the hole on
the right of log #2.
E.
Place log #5 so the
locating hole on the
bottom of the log sits on
the screw and spacer.
6
F.
Finally, align the
rectangular peg on log
#6 with the notch on the
front right portion of the
burner.
GLOWING EMBERS
Glowing embers are NOT recommended. The burner has been designed to achieve maximum glow without
embers.
W415-0748 / A / 11.09.10
35
6.6
AFK82/RFK82 FACING KIT INSTALLATION
A.
Attach screw and spacer as illustrated to
the bottom and top of both sides of the front
housing.
B.
Attach the two hooks as illustrated using
the screws supplied. (The hooks must be
installed on the inside of the bracket). These
hooks will catch the front in the event the
latch disengages.
C.
Lift and hook the faceplate over the spacers,
starting with the bottom then pivoting the top
into place. Push the top of the faceplate so
the male catch engages the female catch.
D.
The tension of the catch is easily adjusted
by using a slotted screwdriver on the set
screw of the female catch.
SCREW
&
SPACER
NOTE: A 1/4” gap must be maintained between
the front and all finishing material due to regular
removal.
SET SCREW
RFK82 ILLUSTRATED
W415-0748 / A / 11.09.10
36
7.0 WIRING DIAGRAM / ELECTRICAL INFORMATION
7.1
ELECTRICAL CONNECTION
!
WARNING
DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED
SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE
ELECTRICAL CIRCUIT.
RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE
APPLIANCE WALL SWITCH. INCORRECT RIGGING WILL DAMAGE CONTROLS.
ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE
WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1
CANADIAN ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/
NFPA NO. 70 IN THE UNITED STATES.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OF IF THE GAS SUPPLY HAS RAN OUT,
WITH THE GLASS DOOR OPENED OR REMOVED.
7.1.1 HARD WIRING CONNECTION
It is necessary to hard wire this appliance.
Permanently framing the appliance with an enclosure, requires the appliance junction box to be hard wired.
This appliance must be electrically connected and grounded in accordance with local codes. In the absence
of local codes, use the current CSA C22.1 Canadian electrical code in Canada or the ANSI/NFPA 70-1996
National electrical code in the United States.
7.1.2 SCHEMATIC
BLOWER
ON
REMOTE
ON
Receiver Wall Mount
Night Lights
110V OUT FAN AUX OUT
OFF
REMOTE
OFF
Fan Control Module (FCM)
FCM-COM
Receiver Hearth Mount
TH
Receiver
12 Pin
Connector
TP
Red
Black
RECEIVER
OUT
White
Modulating 820
TPTH
MOTOR
W415-0748 / A / 11.09.10
Green
37
8.0 OPERATION
!
WARNING
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH
THE GLASS DOOR OPENED OR REMOVED.
8.1
GENERAL TRANSMITTER LAYOUT
TRANSMISSION
THERMOSTAT
OFF/ON/SMART
CHILD SAFETY
LOCK OUT
LOW BATTERY
ALARM
ROOM
TEMPERATURE
6
TEMPERATURE SET POINT/ LEVEL/ STATUS
FLAME
8.2
8.3
FAN
AUX. OUTPUT
35.1
APPLIANCE OPERATION
A.
Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required
as back up to household electricity). While there is a provision to connect a 6V battery pack (do not
use a 9 volt battery), it must not be used when using the remote control receiver.
B.
Place the 3 position slider switch in the “Remote” position.
C.
Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole
marked “PRG” on the receiver front cover. The receiver will “beep” three (3) times to indicate that it is
ready to synchronize with the transmitter.
D.
Install the 3 AAA batteries in the transmitter battery bay, located on the base of the transmitter.
With the batteries already installed in the transmitter, push the “ON” button. The receiver will “beep”
four times to indicate the transmitter’s command is accepted and set to the particular code of that
transmitter. The system is now initialized.
HAND HELD REMOTE OPERATIONS
A.
Press the ON/OFF key on the transmitter. The transmitter
display will show all active icons on the screen. A single
“beep” from the receiver will confirm reception of the
command.
35.2
BLUE LCD DISPLAY
ON/OFF KEY
THERMOSTAT KEY
UP/DOWN
ARROW KEY
MODE KEY
35.4
W415-0748 / A / 11.09.10
38
8.4
TEMPERATURE DISPLAY
A.
B.
8.5
8.6
With the system in the “OFF” position, press the
Thermostat Key and the Mode Key at the same
time to change from degrees F to C.
73
°F
23
Look at the LCD screen on the Transmitter to
verify that a C or F is visible to the right of the
Room Temperature display.
35.5
ROOM THERMOSTAT
The remote transmitter can operate as a room thermostat.
The thermostat can be set to a desired temperature to control the
comfort level in the room.
A.
Press the Thermostat Key. The LCD display on the
Transmitter will show that the room is “ON” and the set
temperature is now displayed.
B.
To adjust the set temperature, press the Up/Down Arrow
Keys until the desired set temperature is displayed on the
LCD screen of the Transmitter.
ROOM TEMPERATURE
76
°F
ON
68
SET TEMPERATURE
35.6
SMART THERMOSTAT
The Smart Thermostat function adjusts the flame height according to the difference
between the set temperature and the actual room temperatures. As the room
temperature gets closer to the set point the Smart Function will automatically adjust
the flame down.
8.7
°C
A.
Press the thermostat key unit the word “SMART” appears to the right of the
temperature bulb graphic.
B.
To adjust the set temperature, press the Up/Down arrow keys until the
desired set temperature is displayed on the LCD screen at the Transmitter.
FLAME HEIGHT
The remote control has six (6) flame levels. With the
system on and the flame level at the maximum, press
the Down Arrow Key once and it will reduce the flame
height by one step until the flame is turned off.
The Up Arrow Key will increase the flame height each
time it is pressed. If the Up Arrow Key is pressed while
the system is on but the flame is off, the flame will
come on the high position. A single “beep” will confirm
reception of the command.
76
°F
ON
SMART
68
MAX
35.7
ON
76
°F
ON
76
°F
OFF
FLAME AT LEVEL 1
FLAME OFF
ON
76
°F
ON
76
°F
Hi
FLAME AT LEVEL 5
W415-0748 / A / 11.09.10
FLAME AT “HI” LEVEL 6
35.8
39
8.8
FAN SPEED
If the appliance is equipped with a hot air circulating fan,
the speed of the fan can be controlled by the remote
system. The fan speed can be adjusted through six (6)
speeds.
8.9
A.
Use the Mode key to guide you to the fan control
icon.
B.
Use the Up/Down Arrow keys to turn ON/OFF or
adjust the fan speed. A single “beep” will confirm
reception of the command.
76
°F
ON
76
°F
ON
68
Hi
35.9
CHILD PROOF FUNCTION
This function will lock the keys to avoid unsupervised operation.
76
°F
ON
A.
Press the MODE and UP keys at the same time.
B.
To de-activate this function, press the MODE and UP keys at the same time.
35.10
8.10 REMOTE AUXILIARY OUTLET
The auxiliary function controls the AUX power outlet on
the Control Module which controls the NIGHT LIGHT™.
A.
Use the Mode Key to guide you to the AUX icon.
B.
Pressing the Up Arrow Key will activate the
NIGHT LIGHT™.
C.
Pressing the Down Arrow Key will turn the
NIGHT LIGHT™ off. A single “beep” will confirm
the reception of the command.
ON
SMART
76
°F
76
°F
ON
SMART
OFF ON
35.12
W415-0748 / A / 11.09.10
40
8.11 LOW BATTERY / MANUAL BYPASS
The life span of the remote batteries depends on various factors: quality of the
batteries, the number of ignitions, the number of charges to the room thermostat set
point, etc.
ON
76
°F
When the transmitter batteries are low, a Battery Icon will appear on the LCD
display before all battery power is lost. When the batteries are replaced this icon will
disappear.
Not applicable when plugged into 110V.
When the receiver batteries are low, no “beep” will be emitted from the receiver
when it receives an ON/OFF command. This in an alert for the receiver that there’s low battery. When the
batteries are replaced the “beep” will be emitted from the receiver when the ON/OFF key is pressed.
If the batteries of the receiver or transmitter are low, the appliance can be turned on manually by sliding the
three position slider switch on the receiver to the “ON” position. This will bypass the remote control feature and
the appliance main burner will come on if the gas valve is in the “ON” position.
35.13
8.12 IN THE EVENT OF A POWER FAILURE
If the receiver is equipped with batteries they will enable flame height control, ON/OFF or thermostat
function to control the fireplace during a power failure. Refer to “FIREPLACE OPERATION” section when
communications between receiver and transmitter have been lost. The will receiver emit a “beep” sound to
confirm programming has been successful once power is restored. During a power failure, if the fireplace was
on, the flame height will stay at the setting prior to the failure. If off when the failure occurs and then turned on,
the flame height will come on at “HI”. The flame height can then be controlled by the remote.
35.14
8.13 FAN CONTROL MODULE
Control module offers the added ability to control the fan
speed through six (6) speeds, a remotely actuated 120V
AUX outlet for the NIGHT LIGHT™ and a constantly
powered 120V outlet.
NOTE: Control module ON/OFF switch should always
be in the “ON” position. If for any reason the module
is turned “OFF”, the components plugged into the
module won’t have power.
MAINS VOLTAGE
SUPPLY CORD
MODULE ON/OFF
SWITCH (SHOWN IN
THE ON POSITION)
120V AUX OUTLET
COMMUNICATION
BUS (3 PIN)
FAN OUTLET
CONSTANTLY POWERED
120V OUTLET
35.15
8.14 TIMED BLOWER
Your remote system may have a built in timer (in thermostat mode) that enables the blower to cycle on and
off automatically when the burner turns on and off. With the remote control fan speed preset at the preferred
speed, the blower will come on approximately 5 minutes after the main burner comes on and will shut off
approximately 12 minutes after the burner shuts off.
This time delay is designed to maximize the blower distribution of heated air.
If at any time the burner re-ignites before the twelve minutes are over, the fan will continue to run.
NOTE: At any time in the sequence, the blower can be manually turned on/off using the remote
control.
35.19A
W415-0748 / A / 11.09.10
41
9.0 OPERATING INSTRUCTIONS
!
WARNING
IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH
THE GLASS DOOR OPENED OR REMOVED.
Ensure that a continuous gas flow is at the burner before installing the door. When lit for the first time, the fireplace will emit an
odor for a few hours. This is a normal temporary condition caused by the "burn-in" of paints and lubricants used in the manufacturing
process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season,
the fireplace may emit a slight odor for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases,
open a window to sufficiently ventilate the room.
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air
and will settle on the floor.
C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair
it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect
the fireplace and replace any part of the control system and any gas control which has been under water.
WHAT TO DO IF YOU SMELL GAS:
‡Turn off all gas to the fireplace.
‡Open windows.
‡Do not try to light any appliance.
‡Do not touch any electric switch; do not use any phone in your building.
‡Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
‡If you cannot reach your gas supplier, call the fire department.
GAS KNOB
LIGHTING INSTRUCTIONS
Do not connect valve or wall switch to electricity. See installation instructions.
When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed slightly.
1. STOP! Read the safety information on the operating label.
2. Turn off all electric power to the fireplace.
3. Turn the gas knob clockwise to off.
4. Wait 5 minutes to clear out any gas. If you smell gas, including near the floor, STOP! Follow “B” on the operating label. If
you don’t smell gas, go to the next step.
5. If the fireplace is equipped with a flame adjustment valve, turn clockwise to off.
6. Find pilot located in front of the back log on the right.
7. Turn gas knob clockwise to pilot.
8. This unit is equipped with an auto-spark. Depress and hold gas knob. Keep knob fully
depressed for one minute, then release. If pilot does not continue to burn repeat steps 3
PILOT
SOLENOID
ON/OFF
through 7.
KNOB
9. With pilot lit, push and turn gas knob counter-clockwise to on.
10. If equipped with flame adjustment valve, turn knob to high.
11. If equipped with remote on-off switch, main burner may not come on when you turn the valve
to on or high. Remote switch must be in the on position to ignite burner.
12. Turn on all electric power to the fireplace.
TO TURN OFF GAS
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE.
1. Turn off all electric power to the fireplace if service is to be performed.
2. For a complete shut-down procedure: push in gas control knob slightly and turn clockwise to off. Do not force.
3. For a temporary shut-down procedure: set the switch to off. Press and turn the gas knob clockwise to pilot.
47.5
W415-0748 / A / 11.09.10
42
10.0
ADJUSTMENTS
10.1 RESTRICTING VERTICAL VENTS
Vertical terminations may display a very active flame. If this
appearance is not desirable, the vent exit must be restricted
using restrictor plate W500-0205. This reduces the velocity
of the exhaust gases, slowing down the flame pattern and
creating a more traditional appearance.
TOP OF FIREBOX
RESTRICTOR PLATE
The plate has a series of holes to allow for adjustment.
Remove the two screws on either side of the exhaust collar inside the firebox. Install the plate in the desired set of
holes, then replace the screws.
It is recommended to secure in the third set of holes which
causes the greatest amount of restriction for vent lengths
between 15 and 30 feet.
FLUE COLLAR
10.2 PILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn in a clockwise
direction to reduce the gas flow.
PILOT
BURNER THERMOPILE
Inlet pressure can be checked by turning screw (A) counterTHERMOCOUPLE
clockwise until loosened and then placing pressure gauge
tubing over the test point. Gauge should read 7” (minimum 4.5”)
water column for natural gas or 13” (11” minimum) water column for
propane. Check that main burner is operating on “HI”.
Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5” water column for natural gas or 10” water column
for propane. Check that main burner is operating on “HI”.
AFTER TAKING PRESSURE READINGS, TIGHTEN SCREWS FIRMLY TO
SEAL. DO NOT OVER TORQUE. LEAK TEST.
B
39.2
W415-0748 / A / 11.09.10
A
43
10.3 VENTURI ADJUSTMENT
This appliance has an air shutter that has been factory set open according
to the chart below:
Regardless of venturi orientation, closing the air shutter will cause a more
yellow flame, but can lead to carboning. Opening the air shutter will cause a
more blue flame, but can cause flame lifting from the burner ports. The
flame may not appear yellow immediately; allow 15 to 30 minutes for the
final flame color to be established.
VENTURI
BURNER
AIR
SHUTTER
OPENING
ORIFICE
AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED
INSTALLER!
49.1
AIR SHUTTER OPENINGS
LP
1/2”
NG
1/16”
10.4 FLAME CHARACTERISTICS
It’s important to periodically perform a visual check of the pilot and
burner flames. Compare them to the illustrations provided. If any flames
appear abnormal call a service person.
3/8” - 1/2”
FLAME MUST
ENVELOPE UPPER
3/8" TO 1/2" OF
THERMOCOUPLE &
THERMOPILE
54.2
W415-0748 / A / 11.09.10
44
11.0
MAINTENANCE
MAINTENANCE
! WARNING
MAINTENANCE
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.
DO NOT USE ABRASIVE CLEANERS.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after servicing. This appliance and its venting system
should be inspected before use and at least annually by a qualified service person. The appliance area must
be kept clear and free of combustible materials, gasoline or other flammable vapors and liquids. The flow of
combustion and ventilation air must not be obstructed.
1.
In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to
expose both assemblies.
2.
Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs
clean by vacuuming or brushing, at least once a year.
3.
Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or
are not burning properly.
4.
Check to see that the pilot flame is large enough to engulf the flame sensor and/or thermocouple /
thermopile as well as reaches the burner.
5.
Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning
which can be distributed in the surrounding living area.
6.
Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10
second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer /
distributor.
7.
Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if
necessary.
8.
If for any reason the vent air intake system is disassembled, re-install and re-seal per the instructions
provided for the initial installation.
40.1
11.1 BURNER AND VALVE REPLACEMENT
A.
Optional Front Removal.
Pull on the top of the optional front away from
the appliance until the male portion of the latch
disengages. Tilt forward slightly and lift from the 4
shoulder screws (if installed).
B.
Control Panel Removal
Tilt control panel away from the door and lift from
slots.
C.
Turn Power and Gas off to the unit.
D.
Door Removal. See “DOOR REMOVAL” section.
E.
Burner Removal
Start by removing the logs being careful since
the logs may still be warm. Remove the 2 screws
holding the air deflector then remove the 3 screws
holding the burner. Lift burner from firebox.
F.
Remove the 5 screws securing the burner base.
Once the gas has been disconnected, the valve train assembly will lift out. Service components as
required.
W415-0748 / A / 11.09.10
AIR
DEFLECTOR
BURNER
45
11.2 SPARK MODULE BATTERY INSTALLATION
A.
Remove optional front, see “AFK82/RFK82
FACING KIT INSTALLATION” section.
B.
Tilt the control panel forward and remove
allowing access to the electrode box which is
screwed to the base of the firebox.
C.
Pull back on the battery compartment door
latch and remove.
D.
Install battery.
E.
Reinstall battery compartment and control
doors.
11.3 BLOWER REPLACEMENT
!
WARNING
BE CAREFUL NOT TO TEAR THE BURNER TRAIN GASKET. A REPLACEMENT GASKET CAN BE
ORDERED FROM YOUR LOCAL AUTHORIZED DEALER.
Your
comes equipped with a heat circulating blower. The blower
is pre-wired and is controlled by the remote control supplied with the unit.
Drywall dust will penetrate into the blower bearings, causing irreparable
damage. Care must be taken to prevent drywall dust from coming into contact
with the blower or its compartment. Any damage resulting from this condition
is not covered by the warranty policy.
A.
Turn off the power to the appliance.
B.
Turn off the gas valve.
C.
Remove the glass door, logs, rear log supports, brick panels, air
deflector, burner assembly, panel support, panel support bracket.
D.
The blower mounting plate can now be removed. Remove the four
screws that secure the plate to the firebox base.
E.
The blower is secured to the firebox. Disconnect the wire
connectors before attempting to remove the blower from the
firebox.
F.
Remove the two screws securing the blower and lift through
blower access opening.
NOTE: When re-installing the replacement blower, it will be necessary to
replace the gasket (W290-0104) on the blower mounting plate.
BLOWER
MOUNTING PLATE
REMOVE 4 SCREWS
REMOVE 2 SCREWS
BURNER
BASE
W415-0748 / A / 11.09.10
46
11.4 NIGHT LIGHT™ REPLACEMENT
Your
comes equipped with our “Night Light™”.
The light has been pre-wired and is controlled from the remote
control.
LENSE
FRAME
If in the event the lamp or lens needs to be replaced, follow the
instructions below.
SCREWS
Unplug the wire harness / transformer from the FCM (Fan Control
Module) inside the appliance.
FIREBOX TOP
Remove the four screws that secure the lens frame.
This frame retains the glass lens. The lamp can now be accessed.
NOTE: Do not handle the lamp (bulb) with bare fingers, protect with a clean
dry cloth.
The lamp will pull straight out of the socket. Replace with Wolf Steel parts only, as
lamp and lens are special “high temperature” products. When re-installing, ensure
integrity of gasket seal.
GASKET
UP
D SIDE
RE
COLOU
LENSE
FRAME
THE FIREBOX MUST BE SEALED.
Over tightening the screws could break the lens.
“Light Leakage” from the upper area may be observed. The holes in the lamp housing are necessary
for ventilation and must not be covered.
11.5 GLASS / DOOR REPLACEMENT
!
WARNING
DO NOT USE SUBSTITUTE MATERIALS.
GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.
CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR
DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE
APPLIANCE BEFORE OPERATION.
DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS
REMOVED, CRACKED, BROKEN OR SCRATCHED.
A.
Place the door frame face down careful not to scratch the
paint.
B.
Center the gasketed glass inside the door frame with the thick
side of the gasket facing up.
C.
Bend the glass retainers located along the edge of the door
frame over the gasket holding the glass in place. Careful not
to break the glass.
GASKET
GLASS
GLASS
RETAINER
DOOR
FRAME
56.1
W415-0748 / A / 11.09.10
47
11.6 CARE OF GLASS
DO NOT CLEAN GLASS WHEN HOT! DO NOT USE
ABRASIVE CLEANERS TO CLEAN GLASS.
!
WARNING
HOT GLASS WILL
CAUSE BURNS.
Buff lightly with a clean dry soft cloth. Clean both sides
of the glass after the first 10 hours of operation with a
recommended fireplace glass cleaner. Thereafter clean
as required. If the glass is not kept clean permanent
discoloration and / or blemishes may result.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
5.1
11.7 CARE OF PLATED PARTS
If the appliance is equipped with plated parts, you must clean fingerprints or other marks from the plated
surfaces before operating the appliance for the first time. Use a glass cleaner or vinegar and towel to clean.
If not cleaned properly before operating for the first time, the marks can cause permanent blemishes on
the plating. After the plating is cured, the fingerprints and oils will not affect the finish and little maintenance
is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause
discolouration on plated parts.
NOTE: The protective wrap on plated parts is best removed when the assembly is at room
temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat
source.
6.1
W415-0748 / A / 11.09.10
48
12.0
REPLACEMENT PARTS
!
WARNING
FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE
ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY
DAMAGE OR PERSONAL INJURY.
** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH
A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD.
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally
all parts can be ordered through your Authorized dealer / distributor.
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE
REQUIRED TO HONOUR THE CLAIM.
When ordering replacement parts always give the following information:
• Model & Serial Number of appliance
• Installation date of appliance
• Part number
• Description of part
• Finish
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR
AUTHORIZED DEALER.
41.2
COMPONENTS
REF NO.
PART NO.
DESCRIPTION
1
W135-0267
#1 - REAR LOG
2
W135-0268
#2 - MIDDLE LOG
3
W135-0269
#3 - RIGHT LOG
4
W135-0270
#4 - LEFT LOG
5
W135-0273
#5 - LEFT STICK
6
W135-0274
#6 - RIGHT STICK
7
GL-654
LOG SET ASSEMBLY
8*
W010-2075
DOOR LATCH ASSEMBLY
9
W725-0047
NATURAL GAS VALVE - MODULATING
9
W725-0048
PROPANE GAS VALVE - MODULATING
10
W456-0043
NATURAL GAS ORIFICE #43
10
W456-0054
PROPANE GAS ORIFICE #54
11
W680-0005
THERMOCOUPLE
12
W240-0006
ELECTRODE C/W LEAD
13
W680-0004
THERMOPILE
14
W010-1194
NATURAL GAS PILOT ASSEMBLY
14
W010-1201
PROPANE GAS PILOT ASSEMBLY
15
W455-0070
NG PILOT INJECTOR
15
W455-0068
LP PILOT INJECTOR
16*
W385-0334
NAPOLEON® LOGO
17*
W562-0062
DOOR GASKET (100 INCHES)
18
W100-0087
BURNER
19
GZ552
BLOWER
20
W660-0041
SPARK SWITCH
21
W660-0071
REMOTE TRANSMITTER
22
W660-0099
REMOTE RECEIVER
23*
W190-0017
DC SPARK UNIT CONTROL
24
W300-0067
ACCENT LIGHT GLASS
25
W387-0006
ACCENT LAMP
W415-0748 / A / 11.09.10
49
COMPONENTS
REF NO.
PART NO.
DESCRIPTION
26
W750-0178
ACCENT LIGHT WIRE
27
W290-0080
ACCENT LENS GASKET
28*
W010-1453
INSULATION SLEEVE
29
W225-0240
DOOR
30*
W010-1500
GLASS C/W GLASS AND GASKET
31*
W500-0205
RESTRICTOR
32
W010-1799
FIRESTOP SPACER
33*
W660-0086
FAN CONTROL MODULE
REF NO.
PART NO.
DESCRIPTION
34*
W010-0397
4” FLEXIBLE VENT PIPE - (5 FT) C/W SPACERS
34*
W410-0017
7” FLEXIBLE VENT PIPE - (5 FT)
FLEXIBLE VENT KITS
GD-220 (5 FT)
GD-330 (10 FT)
35*
W010-0300
4” FLEXIBLE VENT PIPE - (10 FT) C/W SPACERS
35*
W410-0018
7” FLEXIBLE VENT PIPE - (10 FT)
36*
W010-0370
WALL SUPPORT ASSEMBLY
REF NO.
PART NO.
DESCRIPTION
37
GD-201
PERISCOPE
38
GD-222R
WALL TERMINAL KIT (ROUND)
REF NO.
PART NO.
DESCRIPTION
39*
GD-110
1/12 TO 7/12 PITCH
40*
GD-111
8/12 TO 12/12 PITCH
41*
GD-112
FLAT ROOF
42*
W490-0073
4/7 INNER/OUTER SLEEVE
43
W670-0006
4/7 TERMINAL
44
W170-0086
STORM COLLAR
45
W010-0453
ROOF SUPPORT
46
W263-0065
ROOF FLASHING FLAT
W263-0066
1/12 TO 7/12 FLASHING
W263-0067
8/12 TO 12/12 FLASHING
TERMINAL KITS
ROOF TERMINAL KITS
W415-0748 / A / 11.09.10
50
ACCESSORIES
REF NO.
PART NO.
DESCRIPTION
47*
W573-0007
HI-TEMP SEALANT
48*
GD-501
HEAT GUARD
49
GA-566
HOT AIR DISTRIBUTION KIT
50
GA-72
HOT AIR EXHAUST KIT
51
GA-70
EXTENSION KIT, 5FT FLEX VENT
52*
W010-0370
WALL SUPPORT ASSEMBLY
53*
W175-0001
4” COUPLER
54*
W175-0013
7” COUPLER
55*
W175-0239
CONVERSION KIT - NG TO LP
56*
W175-0240
CONVERSION KIT - LP TO NG
57
GD811-KT
HERRINGBONE/SANDSTONE BRICK KIT
57
GD812-KT
REFRACTORY PANEL KIT
58*
PRP82
PORCELAIN REFLECTIVE RADIANT PANELS
59
AFK82-1
ARCHED FACING KIT W/LATTICE PATTERN - PAINTED BLACK
59
AFK82WI-1
ARCHED FACING KIT W/LATTICE PATTERN - WROUGHT IRON
60
RFK82-1
RECTANGLE FACING KIT - PAINTED BLACK
60
RFK82N-1
RECTANGULAR FACING KIT - BROWN
60
RFK82PW-1
RECTANGULAR FACING KIT - PEWTER
61*
SFK82SS
STAINLESS STEEL SURROUND FACING KIT
62*
HK82SS
STAINLESS STEEL SURROUND HEARTH KIT
63
ANI-O
OBELISK ANDIRON
64
ANI-K
TRADITIONAL ANDIRONS
W415-0748 / A / 11.09.10
51
12
32
13
11**
15
14
38
49
51
50
19
63
64
37
26
25
27
59
43
24
60
57
44
46
45
7
18
22
29
1
21
3
4
2
9
6
10
5
20
W415-0748 / A / 11.09.10
52
13.0
TROUBLE SHOOTING GUIDE
SYMPTOM
Main burner flame
is a blue, lazy,
transparent flame.
Flames are
consistently too
large or too small.
Carboning occurs.
PROBLEM
-
Remove blockage. In really cold conditions, ice
buildup may occur on the terminal and should be
removed as required.
Incorrect installation.
-
Refer to “VENTING” section to ensure correct
location of storm collars.
Unit is over-fired or
underfired.
-
Check pressure readings:
Inlet pressure can be checked by turning screw (A)
counter-clockwise 2 or 3 turns and then placing
pressure gauge tubing over the test point. Gauge
should read 7” (minimum 4.5”) water column for
natural gas or 13” (minimum 11”) water column for
propane. Check that main burner is operating on ‘HI’.
Outlet pressure can be checked the same as above
using screw (B). Gauge should read 3.5” water
column for natural gas or 10” water column for
propane. Check that main burner is operating on ‘HI’.
AFTER TAKING PRESSURE READINGS, BE SURE
TO TURN SCREWS CLOCKWISE FIRMLY TO
RESEAL. DO NOT OVER TORQUE.
Leak test with a soap and water solution.
Air shutter has become
blocked.
-
Ensure air shutter opening is free of lint or other
obstructions.
Flame is impinging on
the burner media or
combustion chamber.
-
Check that the burner media is correctly positioned.
Open air shutter to increase the primary air.
Check the input rate: check the manifold pressure
and orifice size as specified by the rating plate
values.
Check that the door gasketing is not broken or
missing and that the seal is tight.
Check that both vent liners are free of holes and well
sealed at all joints.
Check that minimum rise per foot has been adhered
to for any horizontal venting.
B
Carbon is being
deposited on
glass, burner
media or
combustion
chamber
surfaces.
TEST SOLUTION
Blockage in vent.
A
White / grey film
forms.
Exhaust fumes
smelled in room,
headaches.
Sulphur from fuel is
being deposited on
glass, burner media or
combustion chamber
surfaces.
Fireplace is spilling.
-
-
Clean the glass with a recommended gas fireplace
glass cleaner. DO NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass
may become permanently marked.
Ensure exhaust bracket gasket seal.
Check door seal.
Check for exhaust blockage.
Check that venting is installed correctly.
Room is in negative pressure; increase fresh air
supply.
42.2A
W415-0748 / A / 11.09.10
SYMPTOM
Main burner goes
out; pilot stays on.
PROBLEM
53
TEST SOLUTION
Pilot flame is not large
enough or not engulfing
the thermopile.
-
Turn up the pilot flame.
Replace pilot assembly.
Thermopile shorting.
-
Clean thermopile connection to the valve. Reconnect.
Replace thermopile / valve.
Remote wall switch wire
is too long; too much
resistance in the system.
-
Shorten wire to connect length or wire gauge.
Faulty thermostat or
switch.
-
Replace.
Vent is blocked
-
Check for vent blockage.
Vent is re-circulating
-
Check joint seals and installation
Flexible vent has become
disconnected from fireplace.
-
Re-attach to fireplace.
Cap was not replaced.
Pilot goes out
when the gas
knob is released.
The gas valve
has an interlock
device which
will not allow
the pilot burner
to be lit until the
thermocouple
has cooled. Allow
approximately 60
seconds for the
thermocouple to
cool.
System is not correctly
purged.
-
Purge the gas line.
Out of propane gas.
-
Fill the tank.
Pilot flame is not large
enough.
-
Turn up the pilot flame.
Pilot flame is not engulfing
the thermocouple
-
Gently twist the pilot head to improve the flame
pattern around the thermocouple.
Thermocouple shorting /
faulty.
-
Loosen and tighten thermocouple.
Clean thermocouple and valve connection.
Replace thermocouple.
Replace valve.
Faulty valve.
-
Replace.
Pilot burning;
no gas to main
burner; gas
knob is on ‘HI’;
wall switch /
thermostat is on.
Thermostat or switch is
defective
-
Connect a jumper wire across the wall switch terminals;
if main burner lights, replace switch / thermostat.
Wall switch wiring is
defective.
-
Disconnect the switch wires & connect a jumper
wire across terminals 1 & 3; if the main burner lights,
check the wires for defects and / or replace wires.
Main burner orifice is plugged.
-
Remove stoppage in orifice.
Faulty valve.
-
Replace.
No spark at pilot burner.
-
Check if pilot can be lit by a match.
Check that the wire is connected to the push button igniter.
Check if the push button igniter needs tightening.
Replace the wire if the wire insulation is broken or frayed.
Replace the electrode if the ceramic insulator is cracked or broken.
Replace the push button ignitor
Out of propane gas.
-
Fill the tank.
Spark gap is incorrect.
-
Spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.)
from the electrode tip and the pilot burner. To ensure proper
electrode location, tighten securing nut (finger tight plus 1/4 turn).
No gas at the pilot burner.
-
Check that the manual valve is turned on.
Check the pilot orifice for blockage.
Replace the valve.
Call the gas distributor.
Main burner goes
out; pilot goes
out.
Pilot will not light.
Refer to “MAIN BURNER
GOES OUT; PILOT
STAYS ON”
PILOT
BURNER THERMOPILE
THERMOCOUPLE
42.2_2
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54
SYMPTOM
Pilot goes out
while standing:
Main burner is in
“OFF” position.
PROBLEM
Gas piping is undersized.
TEST SOLUTION
-
Remote wall
switch is in “OFF”
position; main
burner comes on
when gas knob
is turned to “ON”
position.
Turn on all gas appliances and see if pilot flame
flutters, diminishes or extinguishes, especially
when main burner ignites. Monitor appliance supply
working pressure.
Check if supply piping size is to code. Correct all
undersized piping.
Wall switch is mounted
upside down.
-
Reverse.
Remote wall switch is
grounding.
-
Replace.
Remote wall switch wire
is grounding.
-
Check for ground (short); repair ground or replace
wire.
Faulty valve.
-
Replace.
42.2_3
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55
14.0
WARRANTY
NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance
Certificate.
NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great
pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete appliance is
again thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality
product that you expect from NAPOLEON®.
NAPOLEON® GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON® gas appliance are warranted against defects for as long as
you own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks,
ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum
extrusion trims.*
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote
controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during
the first year of the limited warranty.*
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior approval of
an authorized company official. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any
repair work must be done through an authorized NAPOLEON® dealer.
* Construction of models vary. Warranty applies only to components included with your specific appliance.
CONDITIONS AND LIMITATIONS
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply
provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its
representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized
NAPOLEON® dealer your appliance is subject to the following conditions and limitations:
Warranty coverage begins on the date of original installation.
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation
instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from
other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor
chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers.
This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been
operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with
respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are
not covered by this warranty.
Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is defined as
above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas appliance and any other warranties expressed or
implied with respect to this product, its components or accessories are excluded.
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product.
NAPOLEON® will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees,
hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not
be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of
dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.
All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim.
During the first 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10
years to life, NAPOLEON® will provide replacement parts at 50% of the current retail price.
All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation.
The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are
to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect.
Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without
authorization will be refused and returned to sender.
Shipping costs are not covered under this warranty.
Additional service fees may apply if you are seeking warranty service from a dealer.
Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered
by this warranty.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT
IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN.
2.073.411, 2.082.915. © WOLF STEEL LTD.
2.1A
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56
15.0
SERVICE HISTORY
43.1
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