FPI L234-NG Owners & Installation Manual

L234 Gas Insert

MODELS: L234-NG Natural Gas L234-LP Propane

Owners & Installation Manual

WARNING: FOR YOUR SAFETY:

Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage, or loss of life. Refer to this manual. For assistance or additional

What to do if you smell gas:

 Do not try to light any appliance

 Do not touch any electrical switch: information consult an authorized installer, service agency or the gas supplier.

FOR YOUR SAFETY:

Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of this or any other appliance.

Installation and service must be performed by an authorized installer, service agency or the gas supplier.

do not use any phone in your building.

 Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

 If you cannot reach your gas supplier, call the fi re department.

Tested by:

Installer: Please complete the details on the back cover and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

918-667a FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4 06/29/11

REGENCY GAS FIREPLACE INSERT

TO THE NEW OWNER

Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.

The L234 Direct Vent Gas Insert has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The L234-NG and L234-LP have been approved by Warnock

Hersey for both safety and effi ciency.

As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.

2

Regency ® L234 Direct Vent Gas Insert

SAFETY LABEL

Safety Label...................................................................4

REQUIREMENTS

MA Code - CO Detector.................................................5

UNIT DIMENSIONS

Unit & Faceplate Dimensions .......................................6

INSTALLATION

For Your Safety ..............................................................7

Important Message .......................................................8

Gas Pressure Testing ....................................................8

Specifi cations ................................................................8

Installation Into A Solid Fuel Burning Fireplace .............8

Before You Start ............................................................8

Installation Checklist .....................................................9

Materials Required ........................................................9

Minimum Fireplace Opening..........................................9

Minimum Clearances To Combustibles .......................10

Combustible Mantel ...................................................10

Clearances ..................................................................10

Venting......................................................................... 11

Converting from 3" & 3" venting to 3" & 2" ..................12

Vent Restrictor Position ...............................................12

Flue Liner Installation ..................................................13

Gas Connection ..........................................................13

Gas Insert Aeration System .........................................13

Gas Pipe Pressure Testing ..........................................14

SIT Valve Description ..................................................14

Conversion Kit #536-969 from NG to LP .....................15

Optional Brick Panel Installation .................................17

Screen door install/ removal ........................................18

Glass door install/ removal ..........................................18

Contour or Contemporary Faceplate ..........................19

Optional Backing Plate ................................................22

Optional Hearth Trim ...................................................24

TABLE OF CONTENTS

Log Set Installation ......................................................25

Wiring Diagrams ..........................................................29

Optional Remote Control ............................................30

Optional Wall Thermostat ...........................................30

Final Check..................................................................30

First Fire ......................................................................31

OPERATING INSTRUCTIONS

Operating Instructions .................................................31

Lighting Procedure ......................................................31

Shutdown Procedure ...................................................31

Copy Of Lighting Instruction Plate ..............................32

Automatic Convection

Fan Operation..............................................................32

Normal Operating Sounds Of Gas Appliances ............32

Maintenance Instructions.............................................33

Log Replacement ........................................................33

Glass Gasket ...............................................................33

General Vent Maintenance .......................................33

Door Glass ..................................................................33

Fan Replacement ........................................................34

Valve Replacement .....................................................36\

PARTS LIST

Main Assembly ............................................................38

Faceplate Assembly ....................................................39

Backing Plate & Hearth Trim Assembly .......................40

WARRANTY

Warranty ......................................................................43


SAFETY LABEL

This is a copy of the labels that accompany each

L234 Gas Insert. We have printed a copy of the contents here for your review. The safety label is located on a plate inside the base of the unit visible when the bottom louver is opened. Ensure that the safety label is attached to the unit.

NOTE: FPI units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.

4

For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of

Massachusetts.

For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.

For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.

The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed.


REQUIREMENTS

MA Code - CO Detector

(for the State of Massachusetts only)

5.08: Modifications to NFPA-54, Chapter 10

(2) Revise 10.8.3 by adding the following additional requirements:

(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight

(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL

OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR

5.08(2)(a)1 through 4.

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product

Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a

Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies

"special venting systems", the following requirements shall be satisfied by the manufacturer:

1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.


5

DIMENSIONS

6


FOR YOUR SAFETY

This appliance requires air for proper combustion.

Always provide adequate combustion and ventilation air. Follow instructions and information in CSA B149.1 (in Canada) or the National Fuel Gas

Code ANS Z223.1/NFPA (in the USA), regarding requirements for combustion and ventilation air.

INSTALLATION AND REPAIR SHOULD

B E D O N E B Y A N AU T H O R I Z E D

SERVICE PERSON. THE APPLIANCE

SHOULD BE INSPECTED BEFORE

USE AND AT LEAST ANNUALLY BY A

PROFESSIONAL SERVICE PERSON.

MORE FREQUENT CLEANING MAY

BE REQUIRED DUE TO EXCESSIVE

LINT FROM CARPETING, BEDDING

MATERIAL, ETC. IT IS IMPERATIVE THAT

CONTROL COMPARTMENTS, BURNERS

AND CIRCULATING AIR PASSAGEWAYS

OF THE APPLIANCE BE KEPT CLEAN.

YOUNG CHILDREN SHOULD BE CARE-

FULLY SUPERVISED WHEN THEY ARE

IN THE SAME AREA AS THE APPLI-

ANCE. TODDLERS, YOUNG CHILDREN

AND OTHERS MAY BE SUSCEPTIBLE

TO ACCIDENTAL CONTACT BURNS. A

PHYSICAL BARRIERS IS RECOMMEND-

ED IF THERE ARE AT RISK INDIVIDUAL

IN THE HOUSE. TO RESTRICT ACCESS

TO A FIREPLACE OR STOVE, INSTALL

AN ADJUSTABLE SAFETY GATE TO

KEEP TODDLERS, YOUNG CHILDREN

AND OTHER AT RISK INDIVIDUALS OUT

OF THE ROOM AND AWAY FROM HOT

SURFACES.

CLOTHING OR OTHER FLAMMABLE

MATERIAL SHOULD NOT BE PLACED

ON OR NEAR THE APPLIANCE.

DUE TO HIGH TEMPERATURES, THE

APPLIANCE SHOULD BE LOCATED

OUT OF TRAFFIC AND AWAY FROM

FURNITURE AND DRAPERIES.

WARNING: FAILURE TO INSTALL THIS

APPLIANCE CORRECTLY WILL VOID

YOUR WARRANTY AND MAY CAUSE A

SERIOUS HOUSE FIRE.

CHILDREN AND ADULTS SHOULD BE

ALERTED TO THE HAZARDS OF HIGH

SURFACE TEMPERATURES, ESPE-

CIALLY THE FIREPLACE GLASS, AND

SHOULD STAY AWAY TO AVOID BURNS

OR CLOTHING IGNITION.

INSTALLATION

7


INSTALLATION

IMPORTANT MESSAGE

SAVE THESE

INSTRUCTIONS

The FPI Direct Vent Gas Insert must be installed in accordance with these instructions. Carefully read all the instructions in this manual fi rst. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.

NOTE: Failure to follow the instructions could cause a malfunction of the heater which could result in death, serious bodily injury, and/or property damage.

Failure to follow these instructions may also void your fi re insurance and/or warranty.

GAS PRESSURE

TESTING

The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than

1/2 psig. (3.45 kPa).

SPECIFICATIONS

At pressures over 1/2 psig, the pipe to the unit must be disconnected.

Gas Input Capacity:

Natural Gas 23,500 Btu/h

Min. Input:

Natural Gas 12,500 Btu/h

Fuels: Approved for use with both natural gas, and propane. Approved as is for use at 0' to 4,500'

(0-1370m).

Electrical: 120V A.C. system.

Circulation Fan: Variable speed, 127 CFM.

Log Set: Ceramic fi bre, 6 per set.

Vent System: 3" co-linear aluminum fl ex

or 2" intake with 3" exhaust.

INSTALLATION INTO A

SOLID FUEL BURNING

FIREPLACE OR

FACTORY BUILT

FIREPLACE

BEFORE YOU START

Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI

Standards to make you aware of the following:

General Safety Information

The L234 Gas Inserts have been tested and approved to be vented into any masonry fi replace or approved solid fuel burning factory built fi replace that will allow the insert to physically fi t into the fi rebox. Refer to the "Minimum Fireplace Opening" section.

1) The appliance installation must conform with local codes or in the absence of local codes, with CAN/CSA B149.1 (in Canada) or the National Fuel Gas Code ANSI Z223.1

NFPA 54 in the U.S.A. This appliance should be installed by a qualifi ed gas fi tter technician only.

If the factory built fi replace* height is too low for your Insert, you may remove the smoke baffl e plate and damper from the factory built fi replace as long as these items are saved and are reinstalled in the event that the Insert is removed. NOTE: Any alterations made to the listed solid fuel burning factory built fi replace may void the listing of the fi replace. Cutting any sheet-metal parts of the fi replace, in which the gas fi replace insert is to be installed, is prohibited.

2) Installation and repair should be done by a qualifi ed service person.

If the factory-built fireplace has no gas access hole(s) provided, an access hole of

1.5" (37.5mm) or less may be drilled through the lower sides or bottom of the fi rebox in a proper workmanship like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.

4) See general construction and assembly instructions. This appliance may only be installed in a vented, noncombustible fi replace.

5) This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat.

Some areas may have further requirements, check local codes before installation.

The fi replace and fi replace chimney must be clean and in good working order and constructed of non-combustible materials and chimney cleanouts must fi t properly. Refractory, glass doors, screen rails, screen mesh, and log grates can be removed from the fi replace before installing the gas fi replace insert. Smoke shelves, shields and baffl es may be removed if attached by mechanical fasteners. A tight seal between the gas fi replace insert fl ue collar and the fi replace chimney must be made to prevent heat loss.

3) The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, animal hair, etc.

It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

6) Always connect this appliance to a vent system vent that is run (or routed) to the outside of the building envelope. Never vent to another room or inside a building. Make sure that the vent is properly sized and is of adequate height to provide the proper draft.

7) Inspect the venting system annually for blockage and any signs of deterioration.

*Check with your local inspector before commencing with this installation.

8) Any glass removed for servicing must be replaced prior to operating the appliance.

Installer must mechanically attach the supplied label to the inside of the fi rebox of the fi replace into which the gas fi replace insert is installed.

9) WARNING: Failure to position the parts in accordance with the diagrams in this manual or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.

"WARNING: This fi replace has been converted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction."

10) To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fi replace.

8


INSTALLATION

11) Due to high temperatures, the appliance should be located out of high traffi c areas and away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperatures, especially the fi replace glass, and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other fl ammable material should not be placed on or near the appliance.

8) Install standard and optional features.

Refer to the following sections where applicable: a. Brick Panels b. Log Installation e. Backing Plate f. Remote Control (brick panels are

mandatory with remote control option)

Emissions from burning wood or gas could contain chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm.

9) Final check. Refer to the "Final Check"

section. Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:

a) Clocking the appliance to ensure the correct fi ring rate.

INSTALLATION

CHECKLIST

Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner.

b) Adjusting the primary air, if required, to ensure that the fl ame does not carbon. Refer to the "Gas Insert

Aeration System" section.

c) Ensuring that the appliance is venting correctly.

The FPI Gas Insert is installed as listed below.

1) Check all clearances to combustibles.

Refer to the following sections where applicable: a. Minimum Clearances to Combustibles.

b. Combustible Mantel Clearances c. Mantel Clearances

2) Make the gas connection. Refer to the "Gas

Connection" section.

3) Install the 3" x 3" or 3" x 2" fl ue liner to the sliding connector plate. Refer to the "Flue

Liner Installation" section.

MATERIALS

REQUIRED

No electrical power supply is required for the gas control to operate. A 120 Volt AC power cord is hooked up to the fan. Plug the 3 wire cord into a suitable receptacle. Do not cut the ground

terminal off under any circumstances. When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, current version of the Canadian

Electrical Code CSA C22.1 (in Canada) or in the absence of local codes, with the National

Electrical Code ANSI/NFPA 70.

4) Slide the unit half way into the fi replace.

5) Pull the vent connector plate through the tapered brackets and fasten to the front plate. Refer to the "Flue Liner Installation" section.

6) Slide the unit fully into the fi replace.

7) Test gas pressure, refer to the "Gas Pipe

Pressure Testing" section. Check aeration system, refer to "Gas Insert Aeration

Systems" section.

WARNING:

Electrical Grounding Instructions

This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

MINIMUM FIREPLACE

OPENING

The minimum fi replace opening for the L234 gas fi replace insert is shown in the following diagrams: aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa aaaaaaaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa aaaaa

9


INSTALLATION

MINIMUM CLEARANCES TO

COMBUSTIBLES

Unless otherwise stated the clearances listed below are Minimum distances to combustible materials. Please Note: A major cause of chimney related fi res is due to a failure to maintain required clearances (air space) to combustible materials. It is of the greatest importance that this insert and vent system be installed only in accordance with these instructions.

Side Walls

Ceiling

A 8" (203 mm)*

B 56" (1422 mm)

Min. Mantel Height C 21" (533 mm) see Diagram 1

Max. Mantel Depth D 12" (305 mm) see Diagram 1

Alcove Width

Alcove Depth

E 60" (1524 mm)

F 36" (914 mm)

Hearth Height

Hearth Width

Hearth Depth

G 1-1/2" (38 mm)

H 28" (686 mm)

I 12" (305 mm)

* Alcove side wall must have a min. of 8" clearance.

COMBUSTIBLE MANTEL

CLEARANCES

Because of the extreme heat this fi replace emits, the mantel clear-

ances are critical. Combustible mantel clearances from top of door frame are shown in the diagram below. Mantel may be installed anywhere in the shaded area or higher.

Note: A non-combustible mantel may be installed at a lower height.

Note: Ensure the paint that is used on the mantel and the facing is

“heat resistant” or the paint may discolour.

10

INSTALLATION WITH NON-COM-

BUSTIBLE HEARTH IN FRONT

Mantel

12" Max.

D

C

Top of

Door Frame

Faceplate

Hearth

G Existing or

Non-Combustible Hearth

12” Min.

Diagram 1

INSTALLATION WITH COMBUSTIBLE

FLOORING IN FRONT

Mantel

12" Max.

D

C

Faceplate

Top of

Door Frame

No hearth required if the unit is raised 4" (102mm) or more.

Combustible

Flooring

4” min


INSTALLATION

VENTING

THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY

FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE.

This appliance is designed to be attached to two 3" (76mm) co-linear aluminium fl ex running the full length of the chimney. The fl ue length must be a minimum length of 8' (2.44m) and a maximum of 35' (10.7m).

Periodically check that the vent is unrestricted.

Masonry chimneys may take various contours which the fl exible liner will accommodate. However, keep the fl exible liner as straight as possible, avoid unnecessary bending.

INSTALLATION WITH 3" & 3" LINERS

Part # Description

948-305 3" Flex - 35 ft. (intake & exhaust)

946-529 FPI Co-linear DV Vertical Termination Cap & Flashing

The L234 is also approved for use with a 2" liner for air intake and a 3" liner for exhaust. This would be suitable for a Class A wood burning chimney with a minimum 6" round fl ue.

The chimney must be lined with one 2" diameter liner for intake and one

3" diameter liner for exhaust. The minimum vent length is 8' and maximum is 35'.

INSTALLATION WITH 3" & 2" LINERS


948-305 3" Flex - 35 ft. (exhaust)

948-316 2" Flex - 35 ft. (intake)

946-582 FPI Co-linear DV Vertical Termination Cap, Flashing &

Vent Run

Vent Restrictor

Position

Burner Aeration

Setting

8' to 20'

20' to 35'

1"

3/4"

3/16"

3/16"

NOTE: See instructions in the "Vent Restrictor Positon" section on positioning of the vent restrictor.

Vent Run

Vent Restrictor

Position

Burner Aeration

Setting

8' to 20'

20' to 35'

1"

1"

3/16"

1/8"

NOTE: See instructions in the "Vent Restrictor Positon" section on positioning of the vent restrictor.

Alternative Approved Venting Components*

46dva-VCH High Wind Cap

923GK 3" Co-linear Adaptor with fl ashing

In areas of consistently high winds, we recommend using the Simpson

Dura-Vent System (923GK adapter and 991 high-wind cap).

The Air Intake pipe must be attached to the inlet air collar of the termination cap.

*NOTE: Simpson Duravent can only be used with 3" and 3" liners.


11

INSTALLATION

CONVERTING FROM 3" & 3" VENTING TO 3" & 2"

1) Remove the top plate from the unit by undoing the screw at the front of the fi rebox and slide out towards the back of the unit.

VENT RESTRICTOR POSITION

The Vent Restrictor plate is located on the inside top of the fi rebox.

To change the vent restrictor position, refer to the instructions below;

1) Remove the glass door.

2) Remove brick panels if installed.

3) Remove the 4 screws that hold the vent restrictor plate in place.

2) Remove the 3" collar from the top plate by undoing the 4 screws.

NOTE: The screws are secured from the underside of the top plate.

4) Adjust the vent restrictor plate to the required vent restrictor

position.

1"

‹ ›

3/4"

‹ ›

Underside of Top Plate

3) Secure the 2" collar to the top plate using 4 screws in place of the 3" collar.

4) Re-install the top plate to the unit.

Factory Set at 1" Adjusted to 3/4"

5) Once the vent restrictor plate is in the required position, secure using the 4 screws removed from step 3.

6) Re-install brick panels if removed.

7) Re-install glass door.

12

Top Plate with 2" Collar shown on Unit


FLUE LINER

INSTALLATION

2) Mark the end of one liner with an "E" to indicate Exhaust.

3) Connect the other end of the above liner to the exhaust side of the termination cap, seal connection with high temperature silicone.

Secure with gear clamp or screws.

4) Connect the 2nd liner to the inlet side of the cap, seal connection with high temperature silicone. Secure with gear clamp or screws.

6) Insert both liners into chimney, passing through the damper opening.

7) Install termination cap.

vent connector plate marked with an "E", seal connection with high temperature silicone. Secure with gear clamp or screws.

INSTALLATION

GAS CONNECTION

GAS CONNECTION WARNING:

Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.

1) When the appliance is to be installed into either an existing masonry chimney system or factory built fi replace, thoroughly clean the chimney before installation.

2) A 3/8" NPT gas supply pipe must be brought near the inlet hole.

The valve inlet is on the right side of the unit.

9) Connect the 2nd liner to the intake collar, seal connection with high temperature silicone. Secure with gear clamp or screws.

10) Align vent connector plate with guides on unit.

11) Slide unit into masonry opening, while ensuring that the slots at the rear of the connector plate mates up with the hold down plate on the unit.

12) Secure with screw.

NOTE:

1) Final gas connection should be made after unit is in place to avoid damage to the liner when pushing the unit into position.

2) Mill-pac may be used instead of high tempture silicone and screws may be used instead of gear clamps at connections of liner to inlet and vent collars.

3) Locate the center point where the vent will pass through the chimney above the appliance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.

NOTE: This unit is equipped with a heat sensor thermodisc which will prevent the blower from operating until the unit reaches the correct temperature.

GAS INSERT

AERATION SYSTEM

The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude. Open the air shutter for a blue fl ame or close for a more yellow fl ame.

Minimum Air Shutter Openings

Vent Run

Burner Aeration

Setting

8' to 20'

NG: 3/16"

LP: 3/16"

3" x 3"

20' to 35'

8' to 20'

NG: 3/16"

LP: 3/16"

NG: 3/16"

LP: 3/16"

3" x 2"

20' to 35'

NG: 1/8"

LP: 1/8"

CAUTION: Carbon will be produced if the air shutter is closed

too much.

Note: Any damage due to carboning resulting from improperly setting the aeration controls is NOT covered under warranty.

Note: Aeration Adjustment should only be performed by an authorized

FPI Installer at the time of installation or service.

13


INSTALLATION

GAS PIPE

PRESSURE TESTING

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig.

(3.45 kPa). Disconnect piping from valve at pressures over 1/2 psig.

The manifold pressure is controlled by a regulator built into the gas control, and should be checked at the pressure test point.

NOTE: To properly check gas pressure, both inlet and manifold pressures should be checked using the valve pressure ports on the valve.

1) Make sure the valve is in the "OFF" position.

2) Loosen the "IN" and/or "OUT" pressure tap(s), turning counterclockwise with a 1/8" wide fl at screwdriver.

3) Attach manometer to "IN" and/or "OUT" pressure tap(s) using a 5/16"

ID hose.

4) Light the pilot and turn the valve to "ON" position.

5) The pressure check should be carried out with the unit burning and the setting should be within the limits specifi ed on the safety label.

the hose and tighten the screw (clockwise) with a 1/8" fl at screwdriver.

Note: Screw should be snug, but do not over tighten.

SIT VALVE DESCRIPTION

1) Gas on/off knob

2) Manual high/low adjustment

4) Thermocouple Connection - option

5) Manifold (Outlet) Pressure Tap

8) Main Gas Outlet

9) Alternative TC Connection Point

1 2 3 4

IN OUT

6 5

14


CONVERSION KIT #536-969 FROM NG TO LP

INSTALLATION

LP Conversion instructions for BEFORE UNIT INSTALLATION.

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER, IF IN DOUBT DO NOT DO THIS CONVERSION!!

LP Conversion Kit Contains:

Qty. Part #

1 910-037

1 904-163

1 904-529

1 918-590

1 908-528

1 918-688

Description

LP Pilot Orifi ce

Orifi ce #54

5/32" Allen Key

LP Conversion Decal

Red Propane Label

Instruction Sheet

1) Open the left and right side faceplate panels.

2) Turn off the gas supply.

3) Remove the bottom louver by pulling out.


a) Pull off the left side spring hook that holds the door in place. While holding the hook turn it upside down and place it into the middle opening on the top side mounting bracket. Repeat for right side .

Spring Hook

Top Mounting Bracket and out.

Burner Removed

8) Remove the burner tray by undoing the 4 screws.

5) Remove the logs if installed.

6) Remove the brick panels if installed.

7) Remove the burner by undoing the 3 screws.

Burner Tray Removed

15


INSTALLATION

9) Remove burner orifi ce with a 1/2" wrench and discard.

13) From the valve remove the black protection cap by hand from the high-low knob

(Fig.1).

WARNING!

Do not overtighten the screw.

Recommended to grip the wrench by the short side.

18) Verify that if the conversion is from NG to

LPG, the screw must be re-assembled with the red o-ring visible (Fig. 5).

LPG Configuration

Red o-ring visible

Fig. 1

10) Install the new LP burner orifi ce stamped

#54 and tighten.

14) Insert the allen key into the hexagonal key-way of the screw

(Fig. 2), rotate it counter-clockwise until it is free and extract it.

11) Pull off the pilot cap to expose the pilot

Fig.2

15) Check that the screw is clean and if necessary remove dirt.

16) Flip the screw (Fig. 3).

Fig.5

19) Re-assemble the black protection cap

(Fig. 6).

Fig. 6

16

12) Unscrew the pilot orifi ce with the supplied allen key and replace it with the LP pilot orifi ce in the kit and re-install the pilot cap.

WARNING!

Also check that the pilot and main burner injectors

are appropriate for the gas type.

Fig.3

17) Using the allen key as shown in Fig.4, rotate the screw clockwise until snug, do not overtighten.

20) Attach the label "This unit has been converted to Propane" near or on top of the serial # decal.

21) Replace yellow "Natural Gas" label with red

"LPG" label.

22) Reverse steps 8) to 1).

NOTE: Before re-installing the burner, check the LP areation settings.

23) Check the inlet and outlet pressures.

24) Check operation of fl ame control.

25) Check for proper fl ame appearance.

Fig.4


INSTALLATION

OPTIONAL BRICK PANEL INSTALLATION

NOTE: Brick Panels are mandatory when using Optional Remote

1) Carefully remove the brick panels from the box and unwrap them.

2) Insert the back brick panel by carefully placing it against the back wall of the fi rebox and rest it on the rear log tray.

3) Slide the right side brick panel into position and secure in place using the brick clip. Repeat for left side.

Back Brick Panel

Brick Clip

Rear Log Tray

Completed Brick Panel Installation

Right Side Brick Panel

17


INSTALLATION

SCREEN DOOR INSTALL/ REMOVAL GLASS DOOR INSTALL/ REMOVAL


2) Hook the screen door over top of the glass door.


a) Pull off the left side spring hook that holds the door in place. While holding the hook turn it upside down and place it into the middle opening on the top side mounting bracket. Repeat for right side .

Spring Hook

Screen Door

Glass Door

3) Install the screen door and glass door as one unit.

Spring Hook

Spring Hook

Top Mounting Bracket


Spring Hook

18

2) To install the door - reverse steps.


INSTALLATION

CONTOUR OR CONTEMPORARY FACEPLATE

Faceplate Contents List:

1

1

4

Faceplate (Contour or Contemporary)

Louver (Contour or Contemporary)

Screws (10-24 x 1/2" Pan Head Phillips Black)

1 Cable Tie

Faceplate Installation:

1) Place the 4 10-24 x 1/2" screws into the faceplate mounting brackets as identifi ed in diagram 1.

4) Place the 2 wire clips on the inside of the right faceplate panel as shown in diagram 3.

Diagram 1

2) Open the left and right side faceplate panels of the faceplate.

3) Mount the faceplate onto the unit by aligning the 4 key hole slots in the faceplate with the screws installed to the mounting brackets on the unit. Tighten screws to secure. See diagram 2.

Diagram 3

5) From the right side of the unit connect the red female ON/OFF valve connectors to the ON/OFF switch located on the right faceplate panel. See diagram 4.

ON/OFF Connectors

Diagram 4

Faceplate shown on unit without left and right side panels to show keyhole mounting.

Diagram 2


19

INSTALLATION

6) Peel off the tape from the velcro strips and mount the DC Sparker to the velcro on the inside of the right faceplate panel as shown in diagram 5. Install batteries into the DC Sparker (batteries are included with packaged manual).

NOTE: The DC Sparker comes with the unit. It is cable tied to

the top left side mounting bracket.

9) Close the right side faceplate panel.

10) Remove the remote receiver bracket from the left side of the unit by undoing the 2 screws. See diagram 8.

Remote Receiver

Bracket

DC Sparker

Diagram 5

7) From the right side of the unit connect the black electrode wire to the

DC Sparker as shown in diagram 6.

Diagram 8

11) Remove the grommet from the bracket on the left side of the unit.

See diagram 9.

Diagram 9

Grommet

Diagram 6

Electrode Wire

8) Secure the loose wires into the wire clips above and to the bottom left of the DC Sparker as shown in diagram 7.

12) From the left side faceplate panel expose the fan wires from the sleeve and connect them to the wires from the unit as shown in diagram 10.

20

Diagram 10


INSTALLATION

13) Tuck the wires completely into the sleeve and place the supplied cable tie to the end of it as shown in diagram 11.

17) Fit the bottom louver into the slots at the bottom of the fi rebox as shown in diagram 14.

Diagram 11

14) Place the grommet removed from step 10 over the sleeve (see diagram 12) and put back in place (see diagram 13).

NOTE: Ensure connectors are tucked in behind the mounting bracket

to allow the side faceplate panel to close easily.

Diagram 14

Completed Faceplate Installation:

Diagram 12

Contemporary Faceplate

Diagram 13

15) Re-install the remote receiver bracket (reverse step 10).

16) Close the left side faceplate panel.


Contour Faceplate

21

INSTALLATION

OPTIONAL BACKING PLATE

Backing Plate Contents List:

9 Screws (#8 x 1/2" Type B Black)

Backing Plate Assembly:

Backing Plate Installation:

Attach Top Backing Plate to Faceplate

1) Remove the faceplate (Contour or Contemporary) from the unit if already installed.

2) Lay the faceplate on its front, on a soft surface to prevent scratching.

3) Attach the top piece of the backing plate to the faceplate using 5 screws provided as shown in diagram 1.

22

Rear View of Faceplate

Customize Backing Plate:

The Backing Plate can be adjusted to custom fi t an installation by trimming the inside of the top, corner and side pieces as shown in the diagram below. The dotted lines shown are only an example of where you can cut. Cuts can be made beyond these marks as required.

Diagram 1

Trim the backing plate using a metal cutting blade. No cut edges will be exposed once installation is complete.

Attach Faceplate & Top Backing Plate to Unit

NOTE: In place of where any existing screw holes are cut, new holes will need to be drilled for attachment.

4) Place the 4 10-24 x 1/2" screws into the faceplate mounting brackets as identifi ed in diagram 2. Screws are provided with faceplate packaging.

The inside of the backing plate may be cut as required using a metal cutting blade.

Do not cut the outside edges.

Rear View of

Backing Plate

Diagram 2


INSTALLATION

5) Open the left and right side faceplate panels of the faceplate.

Attach Left & Right Corner Backing Plate

6) Mount the faceplate onto the unit by aligning the 4 key hole slots in the faceplate with the screws installed to the mounting brackets on the unit. Tighten screws to secure. See diagram 3.

9) Place the right side corner backing plate over the top and right side backing plate. Push in place to secure, see diagram 5. Repeat for left side.

Diagram 5

Faceplate shown on unit without left and right side panels to show keyhole mounting.

Diagram 3

Attach Left & Right Backing Plate to Faceplate

7) Align the screw holes on the left and right side backing plate with the oblong openings in the faceplate and secure in place using a minimum of 2 screws on each side as shown in diagram 4.

Completed Backing Plate Installation:

Faceplate shown on unit without left and right side faceplate panels to show mounting of left and right side backing plate.

Diagram 4

8) Close the left and right side faceplate panels.


23

INSTALLATION

OPTIONAL HEARTH TRIM

Hearth Trim Contents List:

4 Screws (10-24 x 1/2" Truss Head)

Customize Hearth Trim:

a) The Hearth Trim can be adjusted to custom fi t an installation by pulling apart the top piece from the bottom piece.

b) Cut the top of the bottom piece of the hearth trim to the appropriate height using a metal cutting blade.

NOTE: The tab bends at the back of the top piece of the hearth trim should be used as the measuring point to the hearth to measure the height required.

c) Reattach the top piece of the hearth trim to the cut bottom piece by fi tting in place.

Faceplate shown without left and right side panels to show mounting of hearth trim.

Diagram 1

Completed Hearth Trim Installation:

Hearth Trim Installation:


2) Align the screw holes on the hearth trim with the screw holes on the fl anges on the left and right side faceplate. Secure in place using 2 screws on each side as shown in diagram 1.

3) Close the left and right side faceplate panels.

24


INSTALLATION

LOG SET INSTALLATION

Read the instructions below carefully and refer to the images.

Dangerous operating conditions may occur if the logs are not positioned in their correct locations. If the logs are broken do not use the unit until they are replaced. Broken logs can interfere with the pilot operation.

Log kit (Part # 536-930) contains the following pieces: a) 2-711 b) 2-712 c) 2-713 d) 2-714 e) f)

2-715

2-716

Top Left Log

Top Right Log g) h) 946-669 Platinum (supplied with packaged manual)

2-711

3) Place log 2-714 on the base of the fi rebox in front of the burner.

2-711

2-713

2-715 2-716

2-712

2-714

2-714

1) Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position.

2) Fit log 2-711 into the pins on the rear log tray.

4) Fit log 2-712 into the pins on the middle of the burner.

2-712

2-711

25


INSTALLATION

2-712

6) Place log 2-715 into the pin on log 2-712 and rest the right end of the log on the notch in log 2-713.

2-715

2-712

5) Fit the left side of log 2-713 into the pin on log 2-714 and rest the right side of the log on the burner plate pushing it against the tab.

2-713

2-713

2-714

Notch

Tab

2-712

2-713

26


7) Place embers on the right side of the burner as shown.

INSTALLATION

8) Fit log 2-716 into the pin on log 2-712.

2-716

2-712

Right side of Burner

Also place a few embers along the burner tube next to log 2-713.

Separate platinum embers and place on and around the embers.

Avoid stacking platinum embers.

2-713

27


INSTALLATION

2-715

Completed Log Set Installation

2-711 2-712

2-713 2-714 2-716

28


INSTALLATION

WIRING DIAGRAMS

This heater does not require a 120V A.C. supply for operation. However, a 120V A.C. power supply is needed for the fan/blower operation.

Caution: Ensure that the wires do not touch any hot surfaces and are away from sharp edges.

WARNING: Electrical Grounding Instructions

This appliance is equipped with a three pronged

(grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.


29

INSTALLATION

OPTIONAL REMOTE

CONTROL

IMPORTANT

Due to the extreme heat this gas insert emits, brick panels are required to be installed in the unit when using either remote control option.

Use of FPI Remote Control Kit #910-399 or

#910-368 is approved for this unit. Use of other systems may void your warranty.

The remote control kit comes with a hand held transmitter, a receiver and a wall mounting plate.

Refer to Remote Control manual for complete user setup and operation instructions.

Remote Receiver Installation

1) Remove the control switch from the remote receiver by gently pulling out.

4) Re-install the control switch and the battery pack (with batteries).

5) Remove the peel off from the velcro on the receiver bracket on the left side of the unit.

6) Secure the receiver to the velcro on the recevier bracket.

Receiver

Receiver Bracket

7) Run the receiver wires under the base of the fi rebox to the left side of the unit.

Control

Switch

Remote

Receiver

OPTIONAL WALL

THERMOSTAT

A wall thermostat may be installed if desired, follow the wiring diagram below. Note: the wires are connected to the "TH" on the gas valve. Use the table below to determine the maximum wire length. FPI offers an optional programmable thermostat but any 250-750 millivolt rated nonanticipator type thermostat that is CSA, ULC or UL approved may be used.

It is recommended that the thermostat be installed on an interior wall.

CAUTION

Do not connect the millivolt wall thermostat wires to the 120V wires.

Thermostat Wire Table

Recommended Maximum Lead Length

(Two-Wire) When Using Wall

Thermostat (CP-2 System)

Wire Size Max. Length

14 GA.

16 GA.

18 GA.

20 GA.

22 GA.

50 Ft.

32 Ft.

20 Ft.

12 Ft.

9 Ft.

2) Remove the spring loaded battery pack by pushing in and then pulling out.

Battery

Pack

3) Remove the receiver from the bracket and discard the bracket.

8) Connect the reciever wires to the valve.

9) Secure the loose wires under the fi rebox in the wire clips located on the base of the fi rebox.

FINAL CHECK

Before leaving this unit with the customer, the installer must ensure that the appliance is fi ring correctly. This includes:

1) Clocking the appliance to ensure the correct fi ring rate (rate noted on label) at

15 minutes.

2) If required, adjusting the primary air to ensure that the fl ame does not carbon. First allow the unit to burn for 15 min. to stabilize.

3) Check for proper draft.

CAUTION

Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility of the manufacturer.

Receiver

Bracket

30


FIRST FIRE

The fi rst fi re in your insert is part of the paint curing process. To ensure that the paint is properly cured, it is recommended that you burn your fi replace for at least four (4) hours the fi rst time you use it with the fan on. When fi rst operated, the unit will release an odour caused by the curing of the paint, the burning off of any oils remaining from manufacturing.

Smoke detectors in the house may go off at this time. Open a few windows to ventilate the room for a couple of hours.

The glass panel may require cleaning after the unit has cooled down.

DO NOT ATTEMPT TO CLEAN THE

GLASS WHILE IT IS HOT.

Note: When the glass is cold and the appliance is lit, it may cause condensation and fog the glass.

This condensation is normal and will disappear in a few minutes as the glass heats up.

DO NOT BURN THE APPLIANCE

WITHOUT THE GLASS FRONT IN

PLACE.

During the fi rst few fi res, a white fi lm may develop on the glass front as part of the curing process. The glass should be cleaned or the fi lm will bake on and become very diffi cult to remove. Use a non-abrasive cleaner and NEVER clean the glass while it is hot.

OPERATING

INSTRUCTIONS

1) Read and understand these instructions before operating this appliance.

2) Check to see that all wiring is correct and enclosed to prevent possible shock.

3) Check to ensure there are no gas leaks.

4) Make sure the glass in the door frame is properly positioned. Never operate the appliance with the glass removed.

5) Verify that the venting and cap are unobstructed.

6) Ensure that the brick panels, if used, are installed.

7) Verify log placement. If the pilot cannot be seen when lighting the unit, the logs have been incorrectly positioned.

8) The unit should never be turned off, and on again without a minimum of a 60 second wait.

LIGHTING

PROCEDURE

IMPORTANT

Prior to igniting or reigniting the pilot, remove the glass door.

NOTE: For all propane units and units equipped with electric spark boxes, see "Copy of Lighting Plate Instructions" section for more details.

Only when the pilot holds, without pressure being applied to the control knob, should you reinstall the glass door. The unit must not be operated with the glass door removed.

IMPORTANT: Gas on/off knob cannot be turned from "PILOT" to "OFF" unless it is partially depressed.

1) Turn burner OFF using "ON/OFF" switch.

2) Turn gas control knob so indicator points to "OFF" position and allow 5 minutes for any gas in the combustion chamber to escape.

3) Turn gas control knob counterclockwise so indicator points to the "PILOT" position.

Depress the gas control knob fully. Depress the ignitor button several times until the pilot lights. After approximately one minute, release the gas control knob. The pilot fl ame should continue to burn. If the pilot does not remain lit, repeat operation allowing a longer period before releasing gas control knob.

4) When the pilot stays lit, turn the gas knob further counterclockwise to the "ON" position.

5) Reinstall the glass door (refer to the "Standard

Flush Door" section).

6) Use the switch, thermostat or remote control to turn on the unit.

7) Rotate the fl ame height regulator to adjust the fl ame height higher or lower.

SHUTDOWN

PROCEDURE

1) Use the switch, thermostat or remote control to turn off the main burner.

2) Turn the main gas control clockwise to the

"OFF" position to turn off the pilot.

3) Turn off all electric power to appliance if service is to be performed.


OPERATING INSTRUCTIONS

COPY OF LIGHTING INSTRUCTION PLATE

OFF a

AUTOMATIC

CONVECTION

FAN OPERATION

The fan operates automatically. Turn the knob on the left side of the faceplate to adjust to the desired speed. The fan will turn on as the insert comes up to operating temperature. After the unit has been turned off and the unit has been cooled to below useful heat output range, the fan will shut off automatically.

NORMAL OPERATING

SOUNDS OF

GAS APPLIANCES

It is possible that you will hear some sounds from your gas appliance. This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance.

Listed below are some examples. All are normal

operating sounds and should not be considered as defects in your appliance.

Blower:

FPI gas appliances use high tech blowers to push heated air farther into the room. It is not unusual for the fan to make a "whirring" sound when ON. This sound will increase or decrease in volume depending on the speed setting of your fan speed control.

Burner Tray:

The burner tray is positioned directly under the burner tube(s) and logs and is made of a different gauge material from the rest of the fi rebox and body. Therefore, the varying thicknesses of steel will expand and contract at slightly different rates which can cause "ticking" and "cracking" sounds. You should also be aware that as there are temperature changes within the unit. These sounds will likely re-occur. Again, this is normal for steel fi reboxes.

Blower Thermodisc:

When thermally activated switch turns ON, it will create a small "clicking" sound. This is the contact switch closing.

Pilot Flame:

While the pilot fl ame is on it will make a slight

"whisper" sound.

Gas Control Valve:

As the gas control valve turns ON and OFF, a dull clicking sound may be heard. This is normal operation of a gas regulator or valve.

Unit Body and Firebox:

Different types and thicknesses of steel will expand and contract at different rates resulting in some "cracking" and "ticking" sounds which will be heard throughout the cycling process.


MAINTENANCE

INSTRUCTIONS

1) Always turn the gas valve to the off position before cleaning. For relighting, refer to lighting instructions. Keep the burner and control compartment clean by brushing and vacuuming at least once a year.

When cleaning the logs, use a clean soft paint brush as the logs are fragile and easily damaged.

2) Clean (never when unit is hot) appliance, door and louvers with a damp cloth. Never use an abrasive cleaner. The fi nishes on louvers and doors may be scratched if abrasives are used to clean them. The heater is fi nished in a heat resistant paint and should only be refi nished with heat resistant paint (not with wall paint). FPI uses

StoveBrite Paint - Metallic Black #6309.

3) Make a periodic check of the burner for proper position and condition. Visually check the fl ame of the burner periodically, making sure the fl ames are steady: not lifting or fl oating. If there is a problem, call a qualifi ed service person.

4) The appliance and venting system must be inspected before use, and at least annually, by a qualifi ed fi eld service person, to ensure that the fl ow of combustion and ventilation air is not obstructed.

During the annual service call, the burners should be removed and cleaned from the burner tray.

5) Keep the area near the appliance clear and free from combustible materials, gasoline and other fl ammable vapours and liquids.

Never operate the appliance without the glass properly secured in place or with the door open.

7) Do not use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace nay part of the control system and any gas control which has been under water.

8) Periodically check the pilot fl ames. Correct fl ame pattern has three strong blue fl ames: 1 fl owing around the thermopile and 1 around the thermocouple, and 1 fl owing across the front of the burner.

Note: If you have an incorrect fl ame pattern, contact your FPI dealer for further instructions.

Front Burner Tube

Top view of pilot fl ame

Incorrect fl ame pattern will have small, probably yellow fl ames, not coming into proper contact with the rear of the burner or thermopile.

WARNING: CHILDREN AND ADULTS

SHOULD BE ALERTED TO THE

H A Z A R D S O F H I G H S U R FA C E

TEMPERATURE AND SHOULD STAY

AWAY TO AVOID BURNS OR CLOTHING

IGNITION. YOUNG CHILDREN SHOULD

BE CAREFULLY SUPERVISED WHEN

THEY ARE IN THE SAME ROOM AS

THE APPLIANCE.

CAUTION: ANY SAFETY SCREEN OR

GUARD REMOVED FOR SERVICING

AN APPLIANCE MUST BE REPLACED

P R I O R T O O P E R AT I N G T H E

APPLIANCE.

CLOTHING OR OTHER FLAMMABLE

MATERIAL SHOULD NOT BE PLACED

ON OR NEAR THE APPLIANCE.

6) Each time the appliance is lit, it may cause condensation and fog the glass. This condensation and fog is normal and will disappear in a few minutes as the glass heats up.


Front Burner Tube

Top View of pilot fl ame

GENERAL VENT

MAINTENANCE

Conduct an inspection of the venting system semi-annually. Recommended areas to inspect as follows:

1) Check the Venting System for corrosion in areas that are exposed to the elements.

These will appear as rust spots or streaks, and in extreme cases, holes. These components should be replaced immediately.

MAINTENANCE

2) Remove the Termination Cap, and shine a fl ashlight down the Vent. Remove any bird nests, or other foreign material.

3) Check for evidences of excessive condensation, such as water droplets forming in the inner liner, and subsequently dripping out the joints. Continuous condensation can cause corrosion of caps, pipe, and fi ttings.

It may be caused by having excessive lateral runs, too many elbows, and exterior portions of the system being exposed to cold weather.

4) Inspect joints to verify that no pipe sections or fi ttings have been disturbed, and consequently loosened. Also check mechanical supports such as Wall Straps, or plumbers' tape for rigidity.

LOG REPLACEMENT

The unit should never be used with broken logs.

Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs. The pilot light generates enough heat to burn someone. If for any reason a log should need replacement, you must use the proper replacement log. The position of these logs must be as shown in the diagram under Log

Installation.

NOTE: Improper positioning of logs may create carbon build-up and will alter the unit’s performance which is not covered under warranty.

GLASS GASKET

If the glass gasket requires replacement use a tadpole gasket for the Flush Front (Part #

936-155).

DOOR GLASS

Your FPI insert is supplied with high temperature,

5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce. Do not abuse the glass by striking the surface or by slamming the door shut.

If your glass requires cleaning, we recommend using an approved glass cleaner available at all authorized dealers. Do not use abrasive materials. Do not clean the glass when hot.

In the event that you break your glass by impact, purchase your replacement from an authorized FPI dealer only, do not use substitute materials. Follow our step-by-step instructions for replacement. Warning: Wear gloves when removing damaged or broken glass.

Caution: Do not operate appliance with glass panels removed, cracked or broken.

Replacement of the glass should be done by a licensed or qualifi ed service person.

33

MAINTENANCE

FAN REPLACEMENT

1) Unplug the power source.




a) Pull off the left side spring hook that holds the door in place. While holding the hook turn it upside down and place it into the middle opening on the top side mounting bracket.

Repeat for right side .

Spring Hook and out.

5) Remove the logs.

6) Remove brick panels, if installed.

7) Remove the burner by undoing the 3 screws.

8) Remove the burner tray by undoing the 4 screws.


9) Remove the rear log tray by undoing the 3 screws.

34


Burner Removed

Rear Log Tray Removed


MAINTENANCE

10) Remove the fan cover plate by undoing the

12 screws that hold it in place.

12) Remove the 2 screws that hold the fan bracket in place.

15) Replace the fan.

NOTE: Bend the connector clips down before re-installing the fan cover plate.

Connector Clips

13) Remove the fan by sliding the fan forward and lift up and out.

16) Reverse steps 14 - 1.

Fan Cover Plate Removed

11) Unplug the fan connector wires.

14) Remove the ground screw which holds the ground wire.

Ground Wire

35


MAINTENANCE




a) Pull off the left side spring hook that holds the door in place. While holding the hook turn it upside down and place it into the middle opening on the top side mounting bracket.

Repeat for right side .

Spring Hook

VALVE REPLACEMENT

and out.

7) Disconnect the gas connection to the valve.

8) Disconnect the ignitor wire from the DC

Sparker.

9) Disconnect the valve wires from the DC

Sparker.

DC Sparker Wires

4) Remove the logs.

5) Remove brick panels, if installed.

6) Remove the valve shield by undoing the 2 screws.

10) Unplug the 2 connectors from the valve.

36

Top Mounting Bracket Valve Shield


11) Remove the burner by undoing the 3 screws.

13) Remove the rear log tray by undoing the 3 screws.

MAINTENANCE

Rear Log Tray Removed

Burner Removed

12) Remove the burner tray by undoing the 4 screws.

14) Remove the 12 screws that hold the valve tray to the fi rebox and carefully pull out.

Valve Removed

15) Replace the valve.

16) Reverse steps 14 - 1.



37

PARTS LIST


1) 940-355/P Glass

536-540

2) 948-463

Door Frame Assembly with Glass

Burner Assy - NG/LP

3) 536-092 Log Middle

4) 536-014 Log Rear

5) 536-011 Fan Plate

6) 536-107 Gasket - Fan Access Plate

7) 536-517/P Fan Assembly 120 V

910-215/P Fan Motor 120 V

910-985

910-986

910-692

Wire Harness (Faceplate) - Black

Wire Harness (Faceplate) - Red

Wire Fan to Power Cord Ground

536-522 Baffl e Plate Assembly

536-901

536-902

9) *

10) *

11) *

Brick Panel Set - Standard Brown

Brick Panel Set - Standard Red

Brick Panel - Right

Brick Panel - Left

Brick Panel - Back

MAIN ASSEMBLY


910-073

910-074

Battery Holder - DC Sparker

DC Sparker - Switch

910-478 Valve - S.I.T. - Natural Gas / Propane

* Tray

*

*

536-109

Insulation Hold Down Bracket

Louver Hold Down - Top

Gasket - Valve Tray

536-930 Complete Log Set

* Log

* Center

* Log

* Log

* Log

* Top Left Log

* Log

* Top Right Log

918-667 Manual

* Not available as a replacement part.

12) 536-523 Flue Adaptor Assembly

13) *

14) 536-091

15) 910-038

910-039

Valve Shield

Pilot Hood

Pilot Assy- 3 Flame - S.I.T. - NG

Pilot Assy - 3 Flame - S.I.T. - LP

904-430 Orifi ce #42 - NG

904-163 Orifi ce #54 - LP

936-170 Orifi ce Gasket

16) 536-574/P Valve Assembly - NG

536-576/P Valve Assembly - LP

38



60) 536-918

61) 536-914

62) 910-246

63) 910-330

64) 904-569

65) 536-125

66) 948-216

Contemporary Faceplate

Contour Faceplate

Burner ON/OFF Switch

Fan Speed Control 120 V

Fan Speed Control Knob

Fan Switch Bracket

Regency ® Logo

FACEPLATE ASSEMBLY

PARTS LIST


39

PARTS LIST

BACKING PLATE & HEARTH TRIM ASSEMBLY

Part #

536-922

81) *

82) *

83) *

84) *

85) *

Description

Left Side

Right Side

Top

Left Corner

Right Corner

536-940

86) *

87) *

Top

Bottom

* Not available as a replacement part.

40


NOTES


41

NOTES

42


WARRANTY

Regency Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a

Excalibur Product. This warranty is not transferable.

The Warranty: Limited Lifetime

The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime

Warranty for fi ve (5) years for parts and subsidized labour* and parts only thereafter.

Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for fi ve (5) years and parts only thereafter from date of purchase.

External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.

Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks, ie. fi nger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.

Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components, and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.

FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.

Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.

Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only. Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.

Conditions:

Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.

Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of installation. Reported damage after this time will be subject to rejection.

It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.

The authorized selling dealer is responsible for all in-fi eld service work carried out on your Regency product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.

At all times FPI reserves the right to inspect product in the fi eld which is claimed to be defective.

All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.

Exclusions:

This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.

At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured. ie. as products evolve, fi eld modifi cations or upgrades will not be performed.

FPI will not be liable for travel costs for service work.

Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.

Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.

Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.

The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.

Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.

FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.

Performance problems due to operator error will not be covered by this warranty policy.

Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty on this product.

Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.

* Subsidy according to job scale as predetermined by FPI.


43

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®

warranty online www.regency-fi re.com

Reasons to register your product online today!

• View and modify a list of all your registered products.

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• Stay informed about the current promotions, events, and special offers on related products.

Installer: Please complete the following information

Dealer Name & Address: ______________________________________________

___________________________________________________________________

Installer: ___________________________________________________________

Phone #: ___________________________________________________________

Date Installed: ______________________________________________________

Serial No.: __________________________________________________________

Regency and Liberty are trademarks of FPI Fireplace Products International Ltd.

© Copyright 2011, FPI Fireplace Products International Ltd. All rights reserved.

Printed in Canada

FPI L234-NG Owners & Installation Manual

L234 Gas Insert

Owners & Installation Manual

WARNING: FOR YOUR SAFETY:

Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage, or loss of life. Refer to this manual. For assistance or additional

What to do if you smell gas:

 Do not try to light any appliance

 Do not touch any electrical switch: information consult an authorized installer, service agency or the gas supplier.

FOR YOUR SAFETY:

Do not store or use gasoline or other fl ammable vapours and liquids in the vicinity of this or any other appliance.

Installation and service must be performed by an authorized installer, service agency or the gas supplier.

do not use any phone in your building.

 Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

 If you cannot reach your gas supplier, call the fi re department.

Installer: Please complete the details on the back cover and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

REGENCY GAS FIREPLACE INSERT

TO THE NEW OWNER

Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.

The L234 Direct Vent Gas Insert has been designed to provide you with all the warmth and charm of a fi replace, at the fl ick of a switch. The L234-NG and L234-LP have been approved by Warnock

Hersey for both safety and effi ciency.

As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace.

SAFETY LABEL

REQUIREMENTS

UNIT DIMENSIONS

INSTALLATION

OPERATING INSTRUCTIONS

PARTS LIST

WARRANTY

MA Code - CO Detector

FOR YOUR SAFETY

IMPORTANT MESSAGE

SAVE THESE

INSTRUCTIONS

GAS PRESSURE

TESTING

SPECIFICATIONS

INSTALLATION INTO A

SOLID FUEL BURNING

FIREPLACE OR

FACTORY BUILT

FIREPLACE

BEFORE YOU START

General Safety Information

INSTALLATION

CHECKLIST

MATERIALS

REQUIRED

WARNING:

Electrical Grounding Instructions

This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

MINIMUM FIREPLACE

OPENING

MINIMUM CLEARANCES TO

COMBUSTIBLES

COMBUSTIBLE MANTEL

CLEARANCES

INSTALLATION WITH NON-COM-

BUSTIBLE HEARTH IN FRONT

INSTALLATION WITH COMBUSTIBLE

FLOORING IN FRONT

VENTING

INSTALLATION WITH 3" & 3" LINERS

INSTALLATION WITH 3" & 2" LINERS

CONVERTING FROM 3" & 3" VENTING TO 3" & 2"

VENT RESTRICTOR POSITION

‹ ›

‹ ›

FLUE LINER

INSTALLATION

GAS CONNECTION

GAS INSERT

AERATION SYSTEM

GAS PIPE

PRESSURE TESTING

SIT VALVE DESCRIPTION

CONVERSION KIT #536-969 FROM NG TO LP

LP Conversion instructions for BEFORE UNIT INSTALLATION.

Fig. 1

Fig.2