GlobalTop BLE Module Application Notes
Below you will find brief information for Bcs-u1623. The Bcs-u1623 is a BLE (Bluetooth Low Energy) module designed for a variety of applications. It offers wireless connectivity with a built-in PCB antenna, ensuring reliable communication in diverse environments. This application note provides guidelines for successful system design using the BLE module, covering circuit design, layout, and thermal considerations.
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Ver. A01 Technical Document GlobalTop Technology Inc. BLE Module Application Notes (CSR1010 series) Revision: A01 Reference layout, design tips, guides, and cautions for GlobalTop BLE modules. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. th No.16 Nan-ke 9 Rd, Science-Based Industrial Park, Tainan, 741, Taiwan, R.O.C. Tel: +886-6-5051268 / Fax: +886-6-5053381 / Email: [email protected] / Web: www.gtop-tech.com GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 Version History Title: Subtitle: Doc Type: GlobalTop BLE Module Application Notes (CSR1010 series) BLE Module Technical Document Revision A00 Date 2014-04-01 Editor Yingjie A01 2014-04-30 Dylan Description First Release Modify Technical Support. Modify Appendix VI: Cautions on Reflow Soldering Process. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 2 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 3 Table of Contents Attention ................................................................................................................................... 4 Technical Support ...................................................................................................................... 5 1. Introduction .......................................................................................................................... 6 2. General Rules for Design-in .................................................................................................... 7 2.1 Circuit Design ....................................................................................................... 7 2.1.1 Power supply VCC .................................................................................................................. 7 2.1.2 UART (RX/TX) –Serial Interface .............................................................................................. 8 2.1.3 Download Firmware (SPI-Serial Interface) ............................................................................. 9 2.1.4 GND-Ground ........................................................................................................................ 10 2.2 Layout Guideline ................................................................................................ 11 2.2.1 Trace..................................................................................................................................... 11 2.2.2 Ground Segmentation .......................................................................................................... 12 2.2.3 Ground Plane ....................................................................................................................... 12 2.2.4 Ground Clarence .................................................................................................................. 13 3. Thermal Profile for SMD Modules .........................................................................................14 4. Manual Soldering..................................................................................................................15 5. Contact Information..............................................................................................................16 Appendix I: UART to RS232 Interface.........................................................................................17 Appendix II: UART to USB Interface ...........................................................................................18 Appendix VI: Cautions on Reflow Soldering Process ..................................................................19 This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 Attention Please read carefully before you start: This application note provides the necessary guideline to successfully design a system using BLE modules. For detailed module specification, please refer to the corresponding datasheet of BLE module. BLE Module is an electrostatic sensitive device, please don’t touch BLE module directly, please follow ESD safety rule when handling. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 4 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 Technical Support If you have any technical problems or cannot find the required information in our documents, please feel free to contact us for technical support. Below is a list of information which you can provide to us to help us to determining the source of the problem and the necessary solution: 1. Your company name and website 2. Description about application and system 3. BLE module type 4. BLE firmware version 5. Description of the question or problems encountered, together with figures, pictures or videos files ― Test setup ― The problem or issue shown in figures This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 5 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 1. Introduction GlobalTop has various BLE modules designed for many different applications. The application note is compliant with the models listed below using CSR1010 chip: Module built-in PCB Antenna: Bcs-u1623 Bcs-u1623 This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 6 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 2. General Rules for Design-in In order to obtain good BLE performances, there are some rules which require attentions for using BLE module. 2.1 Circuit Design Compatible Model: Bcs-u1623 2.1.1 Power supply VCC It is necessary to provide a clean and stable power supply for our BLE module in order to obtain good performance. Unstable power source will have a significant negative impact on the BLE performance. To achieve this, the Vcc ripple must be controlled under 50mV pp . In addition, there are also some important suggestions for main power circuit design: (1). Add ferrite bead, power choke or low pass filter for power noise reduction. (2). Linear regulator is better than switch DC/DC power supply in ripple. (3). Use enough decoupling capacitors beside VCC for stable voltage. Power design for BLE module This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 7 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 2.1.2 UART (RX/TX) –Serial Interface Compatible Model: Bcs-u1623 (1). UART is the default interface (TTL level) that has the baud rate ranging from 1200 bps to 2Mbps. (2). Placing damping resistor on the RX and TX of the BLE module could limit the interference from host MCU or high speed digital logics. Fine tuning the damping resistor is required to suppress interference efficiently. The damping resistor would be a chock coil as well. (3). Please leave RX open if it is not used as there is an internal pull-up to VCC. (4). Please don’t connect diode(s) to RX/TX as it will decrease signal driving capability which might adversely affect RX/TX signal level (ex. no data output). (5). If RS232 logic-level is needed for any particular application, and then the level shifter is necessary. Please refer to “Appendix I: UART to RS232 Interface” for more information. (6). If USB logic-level is needed for any particular application. Please refer to “Appendix II: UART to USB Interface” for more information. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 8 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 2.1.3 Download Firmware (SPI-Serial Interface) Below shows a typical download firmware circuit. Bellow shows the method for firmware download. (1). Used CSR Bluetooth download firmware tool (USB to SPI transform): This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 9 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 (2). Via Parallel port to download Firmware connect circuit as below: Parallel Port (25pin) 2.1.4 GND-Ground Compatible Model: Bcs-u1623 Make sure all GND pins of the module are connected to a good ground plane. Please refer to “2.2.2 Ground Segmentation”. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 10 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 2.2 Layout Guideline Please follow the layout criteria to design a system using BLE module. 2.2.1 Trace Compatible Model: Bcs-u1623 (1). The USB differential signals should be traced closely and of equal-length for minimum radiation and better noise immunity. (2). Any right angle turn in trace routing should be accomplished with two 135 degree turn or an arc turn It is better to have independent trace of power source for any device This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 11 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 2.2.2 Ground Segmentation The separation of ground between BLE module and the rest of the system is recommended to avoid interference. If this is not possible, it is best to follow these typical rules: segmentation of ground between digital and analogue system, high current and low current system, and different radiation systems in general. One way to segment the ground is to place digital and noise component at one corner of the board, while placing analog and quiet components at the opposite corner of the board. Make sure there is no crossing of microstrip or current between the two component sets and grounds of each sets are contacted in one point only. Another way to do this is the place the two different sets at different layers of the board, while the ground of each layer is contacted in one point only (preferable at border of the board). 2.2.3 Ground Plane Compatible Model: Bcs-u1623 It must place the ground plane on the top layer of the PCB, directly underneath the BLE module as the figure below shows: A GND plane on the both side of the module will affect the antenna efficiency. It is better to have the GND plane as small as possible. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 12 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 2.2.4 Ground Clarence Compatible Model: Bcs-u1623 The PCB trace Antenna of BLE module is a sensitive component to the environment. The circled area as shown in the figure is a ground clearance area on the top, bottom and in all layers. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 13 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 3. Thermal Profile for SMD Modules The following information is Pb-Free compliant. (The details are for reference only) SMT Reflow Soldering Temperature Profile Average ramp-up rate (25 ~ 150°C): 3°C/sec. max. Average ramp-up rate (270°C to peak): 3°C/sec. max. Preheat: 175 ± 25°C, 60 ~ 120 seconds Temperature maintained above 217°C: 60~150 seconds Peak temperature: 250 +0/-5°C, 20~40 seconds Ramp-down rate: 6°C/sec. max. Time 25°C to peak temperature: 8 minutes max. SMT Solder Mask Please use the dimension of PCB pad as reference and shrink the size by 0.1 to 0.2 mm and use that as layout for paste mask. (For PCB pad layout, please refer to “Recommended PCB pad layout” on individual BLE module data sheet) Manual Soldering Soldering iron: Bit Temperature: Under 380°C | Time: Under 3 second. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 14 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 4. Manual Soldering Soldering iron: Heat Temperature: Under 380°C | Time: Under 3 sec. Notes: 1. Please do not directly touch the soldering pads on the surface of the PCB boardto prevent further oxidation 2. The solder paste must be defrosted to room temperature before use so it can return to its optimal working temperature. The time required for this procedure is unique and dependent on the properties of the solder paste used. 3. The steel plate must be properly assessed before and after use, so its measurement stays strictly within the specification set by SOP. 4. Please watch out for the spacing between soldering joint, as excess solder may cause electrical shortage 5. Please exercise with caution and do not use extensive amount of flux due to possible siphon effects on neighboring components, which may lead to electrical shortage. 6. Please do not use the heat gun for long periods of time when removing the shielding or inner components of the BLE module, as it is very likely to cause a shift to the inner components and will leads to electrical shortage. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 15 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 5. Contact Information GlobalTop Technology Inc. Address: No.16 Nan-ke 9th Road Science-based Industrial Park, Tainan 741, Taiwan Tel: +886-6-5051268 Fax: +886-6-5053381 Website: www.gtop-tech.com Email: [email protected] This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 16 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 Appendix I: UART to RS232 Interface Typically RS232 or USB interface is required to connect the PC to the GlobalTop BLE module for communication. Majority of GlobalTop modules uses a set of communication port in TTLlogic. Some newer ones supports for direct USB connection. A bridge IC is needed for RS232 signal conversion. Please refer to the reference circuit below for RS232 signal conversion. SP3320 IC is used here as an example. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 17 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 Appendix II: UART to USB Interface If the GlobalTop module you have chosen does not contain USB interface or if you do not wish to use the integrated USB interface (perhaps due to driver or other concerns), it is possible to connect it to an external USB IC. To further enhance the transferring speed, use one that is capable of USB 2.0 interface. Once the driver for the chosen USB Bridge IC is successfully installed onto Windows or other operating system, the USB Bridge IC will be automatically recognized as a COM port within the operating system. Note: Proper driver must be installed or else the operating system will not be able to recognize the device! Please refer to the reference circuits below for the conversion: CP2102 IC is used here as an example This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 18 GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 19 Appendix VI: Cautions on Reflow Soldering Process Details Before proceeding with the reflowsoldering process, the BLE module must be pre-baked. Suggestions Pre-bake Time: 6 Hours @ 60°±5°C or Notes The maximum tolerated temperature for the tray is 100°C. 4 Hours @ 70°±5°C After the pre-baking process, please make sure the temperature is sufficiently cooled down to 35°C or below in order to prevent any tray deformation. Because PCBA (along with the PCB antenna) is highly endothermic during the reflowsoldering process, extra care must be paid to the BLE module's solder joint to see if there are any signs of cold weld(ing) or false welding. The parameters of the reflow temperature must be set accordingly to module’s reflow-soldering temperature profile. Double check to see if the surrounding components around the BLE module are displaying symptoms of cold weld(ing) or false welding. 3 Special attentions are needed for PCBA board during reflow-soldering to see if there are any symptoms of bending or deformation to the PCBA board, possibility due to the weight of the module. If so, this will cause concerns at the latter half of the production process. A loading carrier fixture must be used with PCBA if the reflow soldering process is using rail conveyors for the production. If there is any bending or deformation to the PCBA board, this might causes the PCBA to collide into one another during the unloading process. 4 Before the PCBA is going through the reflow-soldering process, the production operators must check by eyesight to see if there are positional offset to the module, because it will be difficult to readjust after the module has gone through reflowsoldering process. The operators must check by eyesight and readjust the position before reflowsoldering process. If the operator is planning to readjust the module position, please do not touch the PCB antenna Before handling the PCBA, they must be cooled to 35°C or below after they have gone through the reflow-soldering process, in order to prevent positional shift that might occur when the module is still hot. 1. Can use electric fans behind the Reflow machine to cool them down. 2. Cooling the PCBA can prevent the module from shifting due to fluid effect. 1 2 5 -- This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. GlobalTop Technology BLE Module Application Notes (CSR1010 series) Ver. A01 Other Cautionary Notes on Reflow-Soldering Process: 1. Module must be pre-baked before going through SMT solder reflow process. 2. The usage of solder paste should follow “First-in-First-Out” principle. Opened solder paste needs to be monitored and recorded in a timely manner ( refer to IPQC standards for related documentation and examples). 3. Temperature and humidity must be controlled within SMT production line and storage area. Temperature of 23°C, 60±5% RH humidity is recommended. (please refer to IPQC standards for related documentation and examples) 4. When performing solder paste printing, please notice if the amount of solder paste is in excess or insufficient, as both conditions may lead to defects such as electrical shortage, empty solder and etc. 5. Make sure the vacuum mouthpiece is able to bear the weight of the BLE module to prevent positional shift during the loading process. 6. Before the PCBA is going through the reflow-soldering process, the operators should check by eyesight to see if there are positional offset to the module. 7. The reflow temperature and its profile data must be measured before the SMT process and match the levels and guidelines set by IPQC. 8. If SMT protection line is running a double-sided process for PCBA, please process BLE module during the second pass only to avoid repeated reflow exposures of the BLE modules. Please contact GlobalTop beforehand if you must process BLE modules during the 1st pass of double-side process. Place BLE modules right-side up when running reflow-solder process, do not invert. This document is the exclusive property of GlobalTop Tech Inc. and should not be distributed, reproduced, into any other format without prior permission of GlobalTop Tech Inc. Specifications subject to change without prior notice. Copyright © 2014 GlobalTop Technology Inc. All Rights Reserved. 20 ">
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Key features
BLE Module with CSR1010 chip
Built-in PCB Antenna
Low Power Consumption
UART (RX/TX) Serial Interface
Firmware Download via SPI
Compact Design
Frequently asked questions
A clean and stable power supply is necessary for optimal performance. The Vcc ripple must be controlled under 50mV pp.
UART (TTL level) is the default interface, with a baud rate ranging from 1200 bps to 2Mbps.
Before proceeding with the reflow-soldering process, the BLE module must be pre-baked.