Rexroth IndraDrive Additional Components Project Planning Manual
Below you will find brief information for IndraDrive Additional Components. This document contains technical data for the additional components of Rexroth IndraDrive drive systems such as transformers, mains filters, mains chokes, DC bus capacitor units, DC bus resistor units, braking resistors and motor filters. The document provides information on the type code, technical data, mechanical data, installation instructions and connections for each component.
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Rexroth IndraDrive
Additional Components
Project Planning Manual
R911306140
Edition 02
About this Documentation Rexroth IndraDrive
Title
Type of Documentation
Rexroth IndraDrive
Additional Components
Project Planning Manual
Document Typecode DOK-INDRV*-ADDCOMP****-PR02-EN
Internal File Reference Document number 120-2400-B315-02
Record of Revisions
Description
DOK-INDRV*-ADDCOMP****-PR01-EN-P
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Release
Date
11.04
03.05
Notes first edition motor filter HMF01.1 added
Copyright Bosch Rexroth AG 2004 2005
Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
Validity The specified data only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from the obligation of own judgement and verification. It must be remembered that our products are subject to a natural process of wear and aging.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main
Telefon +49 (0)93 52 / 40-0
•
Tx 68 94 21
•
Fax +49 (0)93 52 / 40-48 85 http://www.boschrexroth.de/
Abt. EDY1
Note This document has been printed on chlorine-free bleached paper.
DOK-INDRV*-ADDCOMP****-PR02-EN
Rexroth IndraDrive Contents I
Contents
1 Introduction
1.1
1.2
2 Important Directions for Use
2.1
2.2
3 Safety Instructions for Electric Drives and Controls
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
Protection Against Magnetic and Electromagnetic Fields During Operation and
3.9
4 Transformers
4.1
5 Mains Filter
5.1
5.2
DOK-INDRV*-ADDCOMP****-PR02-EN-P
II Contents Rexroth IndraDrive
5.3
6 Mains Choke
6.1
6.2
HNL01.1E-1000-N0012-A-500-NNNN, HNL01.1E-1000-N0020-A-500-NNNN,
HNL01.1E-0600-N0032-A-500-NNNN, HNL01.1E-0571-N0050-A-500-NNNN,
HNL01.1E-0400-N0051-A-480-NNNN, HNL01.1E-0362-N0080-A-500-NNNN,
HNL01.1E-0240-N0106-A-500-NNNN, HNL01.1E-0200-N0125-A-480-NNNN,
HNL01.1E-0170-N0146-A-500-NNNN, HNL01.1E-0100-N0202-A-480-NNNN ..................... 6-3
6.3
HNL01.1R-0980-C0026-A-480-NNNN, HNL01.1R-0590-C0065-A-480-NNNN,
6.4
HNL01.1E-5700-S0051-A-480-NNNN, HNL01.1E-2800-S0125-A-480-NNNN,
HNL01.1E-3400-S0202-A-480-NNNN, HNL01.1R-4200-S0026-A-480-NNNN,
HNL01.1R-6300-S0065-A-480-NNNN, HNL01.1R-3000-S0094-A-480-NNNN ...................... 6-7
7 DC Bus Capacitor Unit HLC01.1
7.1
7.2
7.3
7.4
8 DC Bus Resistor Unit HLB01.1C and HLB01.1D
8.1
8.2
8.3
8.4
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Contents III
8.5
9 Braking Resistors HLR01.1
9.1
9.2
9.3
9.4
Arrangement of the Components Device / Braking Resistor HLR01.1N-0300-N17R-
9.5
9.6
9.7
9.8
9.9
10 Motor Filter HMF01.1
11 Service & Support
11.5 Kundenbetreuungsstellen - Sales & Service Facilities
............................................................... 11-2
12 Index
DOK-INDRV*-ADDCOMP****-PR02-EN-P
IV Contents Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Introduction 1-1
1 Introduction
1.1 Documentation
About this Documentation
This documentation contains the technical data of the additional components of Rexroth IndraDrive drive systems:
•
Transformers
• Mains
• Mains
• DC bus capacitor units
• DC bus resistor units
•
Braking
•
Motor
WARNING
Personal injury and property damage caused by incorrect project planning for applications, machines and installations!
⇒
Take the content of the Project Planning Manual
"Rexroth IndraDrive Drive System" (DOK-INDRV*-
SYSTEM*****-PRxx-EN-P; part no. R911309636) into account.
For complete project planning of a Rexroth IndraDrive drive system you need, in any case, the Project Planning Manual "Rexroth IndraDrive Drive
System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no. R911309636).
This Project Planning Manual, among other things, contains:
• specifications for the components of the drive system
• configuration of the drive system components
• arrangement of the components in the control cabinet
• electromagnetic compatibility (EMC)
• types of mains connection
• requirements to the mains connection
• control circuits for the mains connection
• connections of the components in the drive system
• fusing and selecting the mains contactor
• accessories in the drive system
•
calculations (determining appropriate drive controller; mains connection; leakage capacitance; operating data of mains filters; selecting the 24V supply; braking behavior when using a DC bus resistor unit)
• Replacing
DOK-INDRV*-ADDCOMP****-PR02-EN-P
1-2 Introduction Rexroth IndraDrive
Documentations - Overview
For project planning of the drive system the following documentations are available:
Title
Rexroth IndraDrive
Drive System
Rexroth IndraDrive
Drive Controllers
Control Sections CSx
Rexroth IndraDrive M
Drive Controllers
Power Sections HMx
Rexroth IndraDrive C
Drive Controllers
Power Sections HCS02.1
Rexroth IndraDrive C
Drive Controllers
Power Sections HCS03.1
Rexroth IndraDrive
Supply Units
Electromagnetic Compatibility (EMC) in
Drive and Control Systems
Rexroth IndraDrive
Integrated Safety Technology
Rexroth Connection Cables
Safety Instructions for Electrical Drives
Kind of Documentation
Project Planning Manual
Project Planning Manual
Project Planning Manual
Project Planning Manual
Project Planning Manual
Project Planning Manual
Project Planning Manual
Document Typecode
1)
DOK-INDRV*-SYSTEM*****-PRxx-EN-P
DOK-INDRV*-CSH********-PRxx-EN-P
DOK-INDRV*-HMS+HMD****-PRxx-EN-P
DOK-INDRV*-HCS02.1****-PRxx-EN-P
DOK-INDRV*-HCS03.1****-PRxx-EN-P
DOK-INDRV*-HMV-*******-PRxx-EN-P
DOK-GENERAL-EMV********-PRxx-EN-P
Functional and Application
Description
DOK-INDRV*-SI*-**VRS**-FKxx-EN-P
Selection Data
Safety Guidelines
DOK-CONNEC-CABLE*STAND-AUxx-EN-P
DOK-GENERAL-DRIVE-******-SVSx-MS-P
Project Planning Manual DOK-INDRV*-ADDCOMP****-PRxx-EN-P Rexroth IndraDrive
Additional Components
Rexroth IndraDrive
Firmware for Drive Controllers
Rexroth IndraDrive
Firmware for Drive Controllers
Rexroth IndraDrive
Firmware for Drive Controllers
Rexroth IndraDyn S
Synchronous Motors MSK
Rexroth IndraDyn A
Asynchronous Motors MAD/MAF
Functional Description
Parameter Description
Troubleshooting Guide
Project Planning Manual
Project Planning Manual
DOK-INDRV*-MP*-02VRS**-FKxx-EN-P
DOK-INDRV*-GEN-**VRS**-PAxx-EN-P
DOK-INDRV*-GEN-**VRS**-WAxx-EN-P
DOK-MOTOR*-MSK********-PRxx-EN-P
DOK-MOTOR*-MAD/MAF****-PRxx-EN-P
Rexroth IndraDyn T
Synchronous Torque Motors MBT
Rexroth IndraDyn H
Synchronous Kit –Spindle Motors MBS-H
Rexroth IndraDyn L
Synchronous Linear Motors MLF
Third Party Motors
Project Planning Manual
Project Planning Manual
Project Planning Manual
DOK-MOTOR*-MBT********-PRxx-EN-P
DOK-MOTOR*-MBS-H******-PRxx-EN-P
DOK-MOTOR*-MLF********-PRxx-EN-P
Project Planning Manual and Commissioning
DOK-DRIVE*-3RDPART*MOT-AWxx-EN-P
1) in the document typecodes "xx" is a wild card for the current edition of the documentation (example: "PR01" is the first edition of a Project
Planning Manual)
Fig. 1-1: Documentations - overview
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Introduction 1-3
1.2 General Information on How to Install
Damage can be caused to the drive controller or circuit boards if electrostatic charging present in people and/or tools is discharged across them. Therefore, please note the following information:
CAUTION
Electrostatic charges can cause damage to electronic components and interfere with their operational safety!
⇒ Exposed conductive parts coming into contact with components and circuit boards must be discharged by means of grounding. Otherwise errors may occur when triggering motors and moving elements.
Such exposed conductive parts include:
• the copper bit when soldering
• the human body (ground connection caused by touching a conductive, grounded item)
• parts and tools (place them on a conductive support)
Endangered components may only be stored or dispatched in conductive packaging.
Note: Rexroth connection diagrams are only to be used for producing installation connection diagrams. The machine manufacturer’s installation connection diagrams must be used for wiring the installation!
• Lay signal lines separately from the load resistance lines because of the occurrence of interference.
•
Transmit analog signals (e.g. command values, actual values) via shielded lines.
•
Do not connect mains, DC bus or power leads to low voltages or allow them to come into contact with these.
• When carrying out a high voltage test or an applied-overvoltage withstand test on the machine’s electrical equipment, disconnect all connections to the devices. This protects the electronic components
(allowed in accordance with EN 60204-1). During their routine testing,
Rexroth drive components are tested for high voltage and insulation in accordance with EN 50178.
CAUTION
Risk of damage to the drive controller by connecting and disconnecting live connections!
⇒
Do not connect and disconnect live connections.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
1-4 Introduction
Notes
Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
2 Important Directions for Use
Important Directions for Use 2-1
Introduction
Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability.
The products may only be used in the manner that is defined as appropriate. If they are used in an inappropriate manner, then situations can develop that may lead to property damage or injury to personnel.
Note: Rexroth, as manufacturer, is not liable for any damages resulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are forfeited. The user alone carries all responsibility of the risks.
Before using Rexroth products, make sure that all the pre-requisites for an appropriate use of the products are satisfied:
• Personnel that in any way, shape or form uses our products must first read and understand the relevant safety instructions and be familiar with appropriate use.
•
If the product takes the form of hardware, then they must remain in their original state, in other words, no structural changes are permitted.
It is not permitted to decompile software products or alter source codes.
• Do not mount damaged or faulty products or use them in operation.
• Make sure that the products have been installed in the manner described in the relevant documentation.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
2-2 Important Directions for Use Rexroth IndraDrive
Areas of Use and Application
Drive controllers made by Rexroth are designed to control electrical motors and monitor their operation.
Control and monitoring of the motors may require additional sensors and actors.
Note: The drive controllers may only be used with the accessories and parts specified in this document. If a component has not been specifically named, then it may not be either mounted or connected. The same applies to cables and lines.
Operation is only permitted in the specified configurations and combinations of components using the software and firmware as specified in the relevant function descriptions.
Every drive controller has to be programmed before starting it up, making it possible for the motor to execute the specific functions of an application.
The drive controllers are designed for use in single or multiple-axis drive and control applications.
To ensure an application-specific use, the drive controllers are available with differing drive power and different interfaces.
Typical applications of drive controllers are:
• handling and mounting systems,
• packaging and foodstuff machines,
• printing and paper processing machines and
•
machine
The drive controllers may only be operated under the assembly, installation and ambient conditions as described here (temperature, system of protection, humidity, EMC requirements, etc.) and in the position specified.
Using the drive controllers outside of the above-referenced areas of application or under operating conditions other than described in the document and the technical data specified is defined as “inappropriate use".
Drive controllers may not be used if
• they are subject to operating conditions that do not meet the above specified ambient conditions. This includes, for example, operation under water, in the case of extreme temperature fluctuations or extremely high maximum temperatures or if
• Rexroth has not specifically released them for that intended purpose.
Please note the specifications outlined in the general safety instructions!
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-1
3 Safety Instructions for Electric Drives and Controls
3.1 Introduction
Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times.
Do not attempt to install or start up this equipment without first reading all documentation provided with the product. Read and understand these safety instructions and all user documentation of the equipment prior to working with the equipment at any time. If you do not have the user documentation for your equipment, contact your local Rexroth representative to send this documentation immediately to the person or persons responsible for the safe operation of this equipment.
If the equipment is resold, rented or transferred or passed on to others, then these safety instructions must be delivered with the equipment.
WARNING
Improper use of this equipment, failure to follow the safety instructions in this document or tampering with the product, including disabling of safety devices, may result in material damage, bodily harm, electric shock or even death!
3.2 Explanations
The safety instructions describe the following degrees of hazard seriousness in compliance with ANSI Z535. The degree of hazard seriousness informs about the consequences resulting from noncompliance with the safety instructions.
Warning symbol with signal word
Degree of hazard seriousness according to ANSI
Death or severe bodily harm will occur.
DANGER
Death or severe bodily harm may occur.
WARNING
Fig. 3-1:
Bodily harm or material damage may occur.
CAUTION
Hazard classification (according to ANSI Z535)
DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-2 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
3.3 Hazards by Improper Use
High voltage and high discharge current!
Danger to life or severe bodily harm by electric shock!
DANGER
DANGER
Dangerous movements! Danger to life, severe bodily harm or material damage by unintentional motor movements!
WARNING
High electrical voltage due to wrong connections! Danger to life or bodily harm by electric shock!
WARNING
Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electrical equipment!
CAUTION
Surface of machine housing could be extremely hot! Danger of injury! Danger of burns!
CAUTION
Risk of injury due to improper handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock or incorrect handling of pressurized systems!
CAUTION
Risk of injury due to incorrect handling of batteries!
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-3
•
Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation.
• Read the operating, maintenance and safety instructions in your language before starting up the machine. If you find that you cannot completely understand the documentation for your product, please ask your supplier to clarify.
•
Proper and correct transport, storage, assembly and installation as well as care in operation and maintenance are prerequisites for optimal and safe operation of this equipment.
•
Only persons who are trained and qualified for the use and operation of the equipment may work on this equipment or within its proximity.
• The persons are qualified if they have sufficient knowledge of the assembly, installation and operation of the equipment as well as an understanding of all warnings and precautionary measures noted in these instructions.
•
Furthermore, they must be trained, instructed and qualified to switch electrical circuits and equipment on and off in accordance with technical safety regulations, to ground them and to mark them according to the requirements of safe work practices. They must have adequate safety equipment and be trained in first aid.
• Only use spare parts and accessories approved by the manufacturer.
• Follow all safety regulations and requirements for the specific application as practiced in the country of use.
• The equipment is designed for installation in industrial machinery.
•
The ambient conditions given in the product documentation must be observed.
•
Use only safety features and applications that are clearly and explicitly approved in the Project Planning Manual.
For example, the following areas of use are not permitted: construction cranes, elevators used for people or freight, devices and vehicles to transport people, medical applications, refinery plants, transport of hazardous goods, nuclear applications, applications sensitive to high frequency, mining, food processing, control of protection equipment
(also in a machine).
•
The information given in the documentation of the product with regard to the use of the delivered components contains only examples of applications and suggestions.
The machine and installation manufacturer must
• make sure that the delivered components are suited for his individual application and check the information given in this documentation with regard to the use of the components,
• make sure that his application complies with the applicable safety regulations and standards and carry out the required measures, modifications and complements.
•
Startup of the delivered components is only permitted once it is sure that the machine or installation in which they are installed complies with the national regulations, safety specifications and standards of the application.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-4 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
•
Operation is only permitted if the national EMC regulations for the application are met.
The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control
Systems".
The machine or installation manufacturer is responsible for compliance with the limiting values as prescribed in the national regulations.
• Technical data, connections and operational conditions are specified in the product documentation and must be followed at all times.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-5
3.5 Protection Against Contact with Electrical Parts
Note: This section refers to equipment and drive components with voltages above 50 Volts.
Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock. In order to operate electrical equipment, certain parts must unavoidably have dangerous voltages applied to them.
DANGER
High electrical voltage! Danger to life, severe bodily harm by electric shock!
⇒
Only those trained and qualified to work with or on electrical equipment are permitted to operate, maintain or repair this equipment.
⇒ Follow general construction and safety regulations when working on high voltage installations.
⇒
Before switching on power the ground wire must be permanently connected to all electrical units according to the connection diagram.
⇒ Do not operate electrical equipment at any time, even for brief measurements or tests, if the ground wire is not permanently connected to the points of the components provided for this purpose.
⇒
Before working with electrical parts with voltage higher than 50 V, the equipment must be disconnected from the mains voltage or power supply. Make sure the equipment cannot be switched on again unintended.
⇒ The following should be observed with electrical drive and filter components:
⇒
Wait thirty (30) minutes after switching off power to allow capacitors to discharge before beginning to work.
Measure the voltage on the capacitors before beginning to work to make sure that the equipment is safe to touch.
⇒ Never touch the electrical connection points of a component while power is turned on.
⇒
Install the covers and guards provided with the equipment properly before switching the equipment on.
Prevent contact with live parts at any time.
⇒ A residual-current-operated protective device (RCD) must not be used on electric drives! Indirect contact must be prevented by other means, for example, by an overcurrent protective device.
⇒ Electrical components with exposed live parts and uncovered high voltage terminals must be installed in a protective housing, for example, in a control cabinet.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-6 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
To be observed with electrical drive and filter components:
DANGER
High electrical voltage on the housing!
High leakage current! Danger to life, danger of injury by electric shock!
⇒
Connect the electrical equipment, the housings of all electrical units and motors permanently with the safety conductor at the ground points before power is switched on. Look at the connection diagram. This is even necessary for brief tests.
⇒ Connect the safety conductor of the electrical equipment always permanently and firmly to the supply mains. Leakage current exceeds 3.5 mA in normal operation.
⇒
Use a copper conductor with at least 10 mm² cross section over its entire course for this safety conductor connection! The cross section must not be smaller than the cross section of a phase of the mains supply wire.
⇒ Prior to startups, even for brief tests, always connect the protective conductor or connect with ground wire.
Otherwise, high voltages can occur on the housing that lead to electric shock.
3.6 Protection Against Electric Shock by Protective Low
Voltage (PELV)
All connections and terminals with voltages between 0 and 50 Volts on
Rexroth products are protective low voltages designed in accordance with international standards on electrical safety.
WARNING
High electrical voltage due to wrong connections! Danger to life, bodily harm by electric shock!
⇒
Only connect equipment, electrical components and cables of the protective low voltage type (PELV =
Protective Extra Low Voltage) to all terminals and clamps with voltages of 0 to 50 Volts.
⇒ Only electrical circuits may be connected which are safely isolated against high voltage circuits. Safe isolation is achieved, for example, with an isolating transformer, an opto-electronic coupler or when battery-operated.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-7
3.7 Protection Against Dangerous Movements
Dangerous movements can be caused by faulty control of the connected motors. Some common examples are:
• improper or wrong wiring of cable connections
• incorrect operation of the equipment components
• wrong input of parameters before operation
• malfunction of sensors, encoders and monitoring devices
•
defective
•
software or firmware errors
Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble-free operation.
The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily injury and material damage, this alone cannot be relied upon to ensure complete safety. Until the integrated monitoring functions become effective, it must be assumed in any case that faulty drive movements will occur. The extent of faulty drive movements depends upon the type of control and the state of operation.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-8 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
DANGER
Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage!
⇒
Ensure personal safety by means of qualified and tested higher-level monitoring devices or measures integrated in the installation. Unintended machine motion is possible if monitoring devices are disabled, bypassed or not activated.
⇒ Pay attention to unintended machine motion or other malfunction in any mode of operation.
⇒
Keep free and clear of the machine’s range of motion and moving parts. Possible measures to prevent people from accidentally entering the machine’s range of motion:
- use safety fences
- use safety guards
- use protective coverings
- install light curtains or light barriers
⇒ Fences and coverings must be strong enough to resist maximum possible momentum, especially if there is a possibility of loose parts flying off.
⇒
Mount the emergency stop switch in the immediate reach of the operator. Verify that the emergency stop works before startup. Don’t operate the machine if the emergency stop is not working.
⇒ Isolate the drive power connection by means of an emergency stop circuit or use a starting lockout to prevent unintentional start.
⇒
Make sure that the drives are brought to a safe standstill before accessing or entering the danger zone. Safe standstill can be achieved by switching off the power supply contactor or by safe mechanical locking of moving parts.
⇒
Secure vertical axes against falling or dropping after switching off the motor power by, for example:
- mechanically securing the vertical axes
- adding an external braking/ arrester/ clamping mechanism
- ensuring sufficient equilibration of the vertical axes
The standard equipment motor brake or an external brake controlled directly by the drive controller are not sufficient to guarantee personal safety!
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-9
⇒
Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for:
- maintenance and repair work
- cleaning of equipment
- long periods of discontinued equipment use
⇒ Prevent the operation of high-frequency, remote control and radio equipment near electronics circuits and supply leads. If the use of such equipment cannot be avoided, verify the system and the installation for possible malfunctions in all possible positions of normal use before initial startup. If necessary, perform a special electromagnetic compatibility (EMC) test on the installation.
3.8 Protection Against Magnetic and Electromagnetic Fields
During Operation and Mounting
Magnetic and electromagnetic fields generated near current-carrying conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers, metal implants and hearing aids.
WARNING
Health hazard for persons with heart pacemakers, metal implants and hearing aids in proximity to electrical equipment!
⇒ Persons with heart pacemakers, hearing aids and metal implants are not permitted to enter the following areas:
- Areas in which electrical equipment and parts are mounted, being operated or started up.
- Areas in which parts of motors with permanent magnets are being stored, operated, repaired or mounted.
⇒
If it is necessary for a person with a heart pacemaker to enter such an area, then a doctor must be consulted prior to doing so. Heart pacemakers that are already implanted or will be implanted in the future, have a considerable variation in their electrical noise immunity. Therefore there are no rules with general validity.
⇒
Persons with hearing aids, metal implants or metal pieces must consult a doctor before they enter the areas described above. Otherwise, health hazards will occur.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-10 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive
3.9 Protection Against Contact with Hot Parts
CAUTION
Housing surfaces could be extremely hot!
Danger of injury! Danger of burns!
⇒
Do not touch housing surfaces near sources of heat!
Danger of burns!
⇒ After switching the equipment off, wait at least ten (10) minutes to allow it to cool down before touching it.
⇒
Do not touch hot parts of the equipment, such as housings with integrated heat sinks and resistors.
Danger of burns!
3.10 Protection During Handling and Mounting
Under certain conditions, incorrect handling and mounting of parts and components may cause injuries.
CAUTION
Risk of injury by incorrect handling! Bodily harm caused by crushing, shearing, cutting and mechanical shock!
⇒ Observe general installation and safety instructions with regard to handling and mounting.
⇒
Use appropriate mounting and transport equipment.
⇒ Take precautions to avoid pinching and crushing.
⇒ Use only appropriate tools. If specified by the product documentation, special tools must be used.
⇒
Use lifting devices and tools correctly and safely.
⇒
For safe protection wear appropriate protective clothing, e.g. safety glasses, safety shoes and safety gloves.
⇒ Never stand under suspended loads.
⇒
Clean up liquids from the floor immediately to prevent slipping.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-11
3.11 Battery Safety
Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage.
CAUTION
Risk of injury by incorrect handling!
⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization).
⇒
Never charge non-chargeable batteries (danger of leakage and explosion).
⇒ Never throw batteries into a fire.
⇒ Do not dismantle batteries.
⇒
Do not damage electrical components installed in the equipment.
Note: Be aware of environmental protection and disposal! The batteries contained in the product should be considered as hazardous material for land, air and sea transport in the sense of the legal requirements (danger of explosion). Dispose batteries separately from other waste. Observe the legal requirements in the country of installation.
3.12 Protection Against Pressurized Systems
Certain motors and drive controllers, corresponding to the information in the respective Project Planning Manual, must be provided with pressurized media, such as compressed air, hydraulic oil, cooling fluid and cooling lubricant supplied by external systems. Incorrect handling of the supply and connections of pressurized systems can lead to injuries or accidents. In these cases, improper handling of external supply systems, supply lines or connections can cause injuries or material damage.
CAUTION
Danger of injury by incorrect handling of pressurized systems!
⇒ Do not attempt to disassemble, to open or to cut a pressurized system (danger of explosion).
⇒
Observe the operation instructions of the respective manufacturer.
⇒
Before disassembling pressurized systems, release pressure and drain off the fluid or gas.
⇒ Use suitable protective clothing (for example safety glasses, safety shoes and safety gloves)
⇒
Remove any fluid that has leaked out onto the floor immediately.
Note: Environmental protection and disposal! The media used in the operation of the pressurized system equipment may not be environmentally compatible. Media that are damaging the environment must be disposed separately from normal waste.
Observe the legal requirements in the country of installation.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-12 Safety Instructions for Electric Drives and Controls
Notes
Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Transformers 4-1
4 Transformers
Grounded power supply lines
Transformers are only needed if the systems voltage exceeds the rated voltage of the drive controller.
For grounded power supply lines, the line voltage is matched to the rated voltage of the units using autotransformers which are suited to one specific output voltage range.
Ungrounded power supply lines To match the voltage for ungrounded power supply lines, always connect
isolating transformers to prevent excess phase to ground voltages.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
4-2 Transformers Rexroth IndraDrive
4.1 Autotransformers
Type Code
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5 6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
3
0 1 2 3 4
T R A F O D S T 4 , 0 0 / L / 3 8 0 , 4 1 5 , 4 4 0 - 2 2 0
5 6 7 8 9
1 0 M M
4
0
1.
Object
1.1
Transformer . . . . = TRAFO
2.
Product
2.1
DST. . . . . . . . . . . . . . . . . . . . . . . = DST
3.
3.1
3.2
3.3
Nominal power
2.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 2,00
2.5 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 2,50
4.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 4,00
3.4
3.5
5.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 5,00
7.5 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 7,50
3.6
10.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 10,00
3.7
12.5 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 12,50
3.8
15.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 15,00
3.918.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 18,00
3.10 20.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 20,00
3.11 25.0 kVA (for vertical mounting only) . . . . . = 25,00
3.12 35.0 kVA (for vertical mounting only) . . . . . = 35,00
3.13 50.0 kVA (for vertical mounting only) . . . . . = 50,00
4.
Construction (Design)
4.1
suitable for mounting into IP55 housing . . . . . . . . . . . . . . . = G
4.2
horizontal mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = L
4.3
vertical mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = S
5.
Nominal input voltage (Phase-Phase)
5.1
e.g., AC 380 V, AC 415 V, AC 440 V . . . . . . . . . . . . . . . . . . . . . = 380, 415, 440
6.
Nominal output voltage (Phase-Phase)
6.1
e.g., AC 230 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 220
7.
Special design
7.1
Does not apply to standard transformers.
7.2
Frequency: e.g., 100 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 100HZ
7.3
max. line diameter: e.g., 10 mm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
= 10MM
7.4
Protecting style: e.g., IP23, in protecting housing ST0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = IP23
7.5
Nema-type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NEMA
7.6
UL standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = UL-N
8.
Standard reference
Standard Title
DIN EN 60529Degrees of protection provided by enclosures (IP code)
(IEC 60529:1989 + A1:1999); German version
EN 60529:1991 + A1:2000
Edition
2000-09
Note:
= Field does not apply
Fig. 4-1: Type code
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
Selection
460
Transformers 4-3
Select an autotransformer suited to both the line voltage and the power requirements of the system.
Proceed with the selection as follows:
⇒
Determine the rating group using the required rated line voltage range in the diagram "Classification of the three-phase alternating current autotransformers and then locate the transformer ratio "i".
⇒ Calculate the actual transformer output voltage using the rated line voltage and the transformation ratio "i".
⇒ Check the drive data. The output voltage of the transformer has an effect on the drive data.
⇒
Select a three-phase autotransformer corresponding to the required connected load.
i = 0.52
i = 1.08
i = 1.26
i = 1.50
380
0
AC(200...240)V AC(480...500)V
DST**/*/240-460 DST**/*/500-460
AC(480...580)V
DST**/*/580-460
200 220 240
AC(570...690)V
DST**/*/690-460
480 500 520 540 560 580 600 620 640 660 680 700
Input voltage in V of the transformer
Ap5087f1.fh7
Fig. 4-2: Classification of three-phase autotransformers in rating groups
DOK-INDRV*-ADDCOMP****-PR02-EN-P
4-4 Transformers
Technical Data
DST autotransformer with secondary or output voltage AC (380 to 460) V
Standing version for mounting with base: DST..,../S
A
Rexroth IndraDrive
E
F
HÆ
Rating plate (example)
Type
Prim.
DST 20/S/580 - 480
480 580 V
Sec.
380 460 V 30 25 A
S 20 kVAYNa0 T 40/B
Bj.
2004 f 50/60 Hz
Block diagram
U2 V2
U1
N
V1
W2
W1
1)Temperature switch max. load:
DC 24V/1A; AC 230V/1A a b
1)
Type designation
DST...
Conn.
output in KVA
Transmission ratio
Input voltage: AC (200...240) V ±10%
4/S/240-460
7,5/S/240-460
12,5/S/240-460
25/S/240-460
50/S/240-460
4
7.5
12.5
25
50
0.52
Input voltage: AC (480...500) V ±10%
4/S/500-460
7,5/S/500-460
12,5/S/500-460
25/S/500-460
50/S/500-460
4
7.5
12.5
25
50
1.08
Input voltage: AC (480...580) V ±10%
4/S/580-460
7,5/S/580-460
12,5/S/580-460
25/S/580-460
50/S/580-460
4
7.5
12.5
25
50
1.26
Input voltage: AC (570...690) V ±10%
4/S/690-460
7,5/S/690-460
12,5/S/690-460
25/S/690-460
50/S/690-460
4
7.5
12.5
25
50
1.5
A C
Dimensions in mm
B F E G
240
335
360
480
580
150
175
190
195
265
260
365
395
500
540
170
230
250
356
400
110
160
170
-----
270
120
145
160
158
215
180
205
240
300
335
105
130
140
155
175
190
210
260
325
365
125
145
170
210
230
80
95
110
140
160
75
95
110
125
145
240
240
300
360
420
130
140
155
190
215
260
260
325
395
450
170
170
210
250
280
110
110
140
170
190
100
110
125
160
155
240
300
335
420
480
140
155
175
205
222
260
325
365
450
500
170
210
230
280
356
110
140
160
190
-----
110
125
145
145
185
HÆ
11
11
11
14
13
11
11
11
13
18
11
11
11
11
14
11
11
11
7
7
Power loss in W max. cross section in mm
2
Weight in kg
160
260
440
750
1050
140
260
375
625
1000
120
225
310
500
750
140
225
375
500
750
4
4
10
16
35
4
4
10
10
35
10
10
10
35
70
10
10
10
16
35
8.5
13
22
36
53
18
22
37
72
95
24.5
55
70
135
195
22
37
57
88
178
MB5007f1.fh7
Fig. 4-3: Technical data
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-1
5.1 Mains Filter NFD / NFE
Type Code NFE / NFD
NFE01.1
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5
N F E 0 1 . 1 - 2 5 0 - 0 0 6
6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
3
0 1 2 3 4 5 6 7 8 9
4
0
1.
Product group
1.1
NFE . . . . . . . . .= NFE
2.
Line
2.1
1 . . . . . . . . . . . . . . . . . . . = 01
3.
Design
3.1
1 . . . . . . . . . . . . . . . . . . . . . . . . . . = 1
4.
Nominal voltage
4.1
AC 250 V . . . . . . . . . . . . . . . . . . . . .= 250
5.
Nominal current
5.1
6,0 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 006
Illustration example: NFE01.1
P
N
E
P'
N'
E'
Fig. 5-1: Type code NFE01.1
DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-2 Mains Filter Rexroth IndraDrive
NFE02.1
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5
N F E 0 2 . 1 - 2 3 0 - 0 0 8
6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
3
0 1 2 3 4 5 6 7 8 9
4
0
1.
Product group
1.1
NFE . . . . . . . . .= NFE
2.
Line
2.1
2 . . . . . . . . . . . . . . . . . . . = 02
3.
Design
3.1
1 . . . . . . . . . . . . . . . . . . . . . . . . . . = 1
4.
Nominal voltage
4.1
AC 230 V . . . . . . . . . . . . . . . . . . . . .= 230
5.
Nominal current
5.1
8,0 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 008
Illustration example: NFE02.1
Fig. 5-2: Type code NFE02.1
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
NFD03.1
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5
N F D 0 3 . 1 - 4 8 0 - 0 0 7
6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
3
0 1 2 3 4 5 6 7 8 9
4
0
1.
Product group
1.1
NFD. . . . . . . . . . . = NFD
2.
Line
2.1
3 . . . . . . . . . . . . . . . . . . . = 03
3.
Design
3.1
1 . . . . . . . . . . . . . . . . . . . . . . . . . = 1
4.
Nominal voltage
4.1
AC 115 to 480 V . . . . . . . . . . . . . . . . = 480
5.
5.1
5.2
5.3
Rated current
7 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 007
16 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 016
30 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 030
5.4
5.5
55 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 055
75 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 075
5.6
130 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 130
5.7
180 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 180
Illustration example: NFD03.1
Mains Filter 5-3
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Fig. 5-3: Type code NFD03.1
5-4 Mains Filter Rexroth IndraDrive
Technical Data NFE / NFD
Maximum connecting voltage of mains
50..60 Hz
U
N
Nominal mains current
I
Netz
(1)
No. of phases
Type of mains filter
Terminals (3) Power dissipation approx
Weight Type in V
AC 480V+10%
AC 480V+10%
AC 480V+10%
AC 480V+10%
AC 480V+10%
AC 480V+10%
AC 480V+10%
AC 230V+10%
AC 230 V+10% in A
75
130
180
7
16
30
55
7,5
4,7
3
3
3
3
3
3
3
1
1
NFD 03.1-480-007
NFD 03.1-480-016
NFD 03.1-480-030
NFD 03.1-480-055
NFD 03.1-480-075
NFD 03.1-480-130
NFD 03.1-480-180
NFE 02.1-230-008
NFE 01.1-250-006
(2) flexibel mm²
4 (3)
4 (3)
10
16
25
50
95 starr mm²
6 (3)
6 (3)
16
25
35
50
95
AWG
AWG 12
AWG 12
AWG 6
AWG 4
AWG 3
AWG 1/0
AWG 4/0
4 (3) 6 (3) AWG 10 tab connectors
6,3 x 0,8 mm
W
3,9
6,4
11,9
25,9
30,4
38
61
7,2
4 kg
3,5
4,7
10
0,7
1,0
1,4
2,0
1,1
0,245
NFD = three-phase filter, NFE = single-phase filter
(1) = maximum continuous current on mains side at 45°C ambient temperature
(2) = to be used only for interference suppression of the NTM power supply unit
(3) = a conductor cross section of 10 mm
2
is to be connected for the ground wire by means of a plug connector or ring cable lug
Fig. 5-4: Technical Data vertical vertical vertical vertical vertical vertical vertical vertical horizontal
Operating frequency
Power dissipation
Temperature range
Overload
Effective attenuation
Saturation
Test voltage
Current reduced with overtemperature
Leakage current at
50 Hz
Protection category
From 0 to 60 Hz at 45 °C measured at 2 or 3 x R I
2
Nenn DC
-25 ...+ 85 °C
1.5 I
Nenn
1 minute per hour or 4 I
Nenn für 10 s frequency range 150 kHz – 30 MHz reduction of filter attenuation by 6 dB with 2.5-to 3-fold nominal current
L/N -> PE or L -> PE: 2700 V
DC
2 s at 25 °C
N -> L 2100 V
DC
2 s at 25 °C see formula for calculating the reduction symmetrical three-phase operation: typ. 30 mA, single-phase operation or in the case of fuse failure of a phase: typ. 175 … 190mA
IP20, except for NFE01.1-250-006: IP 10
Fig. 5-5: Technical Data
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-5
Dimensions NFE / NFD
Mains filter type A B
NFD 03.1-480-007 190 90
C
50
NFD 03.1-480-016 250 90 55
NFD 03.1-480-030 270 100 60
D E
160 180
220 235
240 255
F
20
25
30
NFD 03.1-480-055 250 105 90
NFD 03.1-480-075 270 145 90
220 235
240 255
60
60
5,4
6,5
NFD 03.1-480-130 270 160 100 240 255 65 6,5
NFD 03.1-480-180 380 180 130 350 365 102 6,5
G
5,4
5,4
5,4
NFE 02.1-230-008 90
NFE 01.1-250-006
H
---
---
---
---
---
---
---
J
---
---
---
---
---
---
---
K
190
250
270
260
280
330
455
L
---
---
---
---
---
---
---
M6
M6
M10
M10
210 60 60 80 40 5,3 40 0,75 --15 10 see figure
M
AE
= maximum tightening torque of the ground stud in Nm
M
Akl
= maximum tightening torque of the terminal connector in Nm
Fig. 5-6: Dimensions of the mains filters NFD/NFE
M
M5
M5
M5
M
AE
M
AKl
2,2 0,8
2,2 0,8
2,2 2
4
4
18
18
0,8
2,2
4,5
8
20
0,8
DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-6 Mains Filter Rexroth IndraDrive
NFD03.1
C
B
M
F
K D E
LOAD
A
LINE
G
Fig. 5-7: AC filter NFD03.1 for drives
Tolerance limits for NFD03.1:
•
Dimensions B, C, D, K are maximum values. They can be reduced up to 15 mm.
•
The ground studs M can also stand vertically, seen from the front side, instead of horizontally.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
54
Mains Filter 5-7
NFE02.1
H
J
G
M
F
LINE /
NETZ
LOAD /
LAST
B
MB5054F1.FH7
NFE02.1-230-008 (with 3 terminal connectors)
Fig. 5-8: Single-phase filter NFE02.1 for drives
NFE01.1
85
65
29.5
27
5.3
6.3
12
75
40
Mb5011f1.fh7
Fig. 5-9: Single-phase filter NFE01.1-250-006 for interference suppression of the power supply unit NTM
Note: The mains filter is connected by means of tab receptacles
(b = 6.3 mm, d = 1 mm).
DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-8 Mains Filter Rexroth IndraDrive
5.2 Mains Filter HNF01.1
Type Code HNF01.1
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5 6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
H N F 0 1 . 1 A - F 2 4 0 - R 0 0 9 4 - A - 4 8 0 - N N N N
3
0 1 2 3 4 5 6 7 8 9
4
0
1.
Product
1.1 HNF . . . . . . . . = HNF
2.
Line
2.1 1. . . . . . . . . . . . . . . . . = 01
3.
Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . = 1
4.
EMC area per DIN EN 61800-3
4.1 industrial area . . . . . . . . . . . . . = A
4.2 residential area . . . . . . . . . . . . = B
5.
Applications
5.1 6 axes, cable length max. 240 m = F240
5.2 15 axes, cable length max. 900 m = M900
6.
Supply system
6.1 only for feeding units . . . . . . . . . . . . . . . . . . . . = E
6.2 only for regenerative units . . . . . . . . . . . . . . . . = R
7.
Nominal current
7.1 e.g., 94 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0094
8.
Degree of protection
8.1 IP20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A
9.
Mains connecting voltage
9.1 3 AC 400 to 480V -15+10%, 50/60 Hz . . . . . . . . . . . . . . . . . . . . . = 480
9.2 3 AC 400 to 500V -15+10%, 50/60 Hz . . . . . . . . . . . . . . . . . . . . . = 500
10. Other design
10.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN
11. Standard reference
Standard
DIN EN 60529
Title
Degrees of protection provided by enclosures (IP-Code)
DIN EN 61800-3 Adjustable speed electrical power drive systems - Part 3:
EMC product standard including specific test methods
(IEC 61800-3:1996); German version EN 61800:1996 + A11:2000
Fig. 5-10: Type code
Edition
2000-09
2001-02
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
Data HNF01.1
Mains Filter 5-9
HNF01.1A- ... -A-480-NNNN
Weight kg 15
Terminal L1, L2, L3 resp. L1.1, L2.1, L3.1:
Cross section flexible min.
mm
2
0,5 0,5
Cross section flexible max.
mm
2
Cross section rigid min.
mm
2
Cross section rigid max.
mm
2
15
16
0,5
25
16
0,5
25
Cross section AWG min.
Cross section AWG max.
Tightening torque Nm
--
--
20
4
4,8
±0,5
20
4
4,8
±0,5
18
16
50
30
16
50
29
50
150
37
50
150
14
0,5
10
17
0,5
10
16
50
6
0
< 25
16 35 35 0,5 0,5
50 150 150 16 16
6 2 2
0 00/3 00/3
20
6
20
6
< 25 < 25 < 25
4,8
±0,5
4,8
±0,5
25
10
25
26
10
25
28
16
50
29
16
50
6
35
10
2
4,8
±0,5
6
35
10
2
4,8
±0,5
16
50
6
0
< 25 < 25
6
0
16
50
Power dissipation
Phase current (continuous current)
Phase current (peak current
1)
)
Leakage current at filters input (line side)
Leakage current at filters output (load side) allowed THD (Total
Harmonic Distortion)
Reduction of allowed operating data due to harmonic content
Input supply voltage
Sum of leakage currents at filters input with power supply unit switched off:
• 1 phase failed
W
A
A
A
A
%
V
A
< 89 < 91 < 127 < 174 < 238 < 373 < 73 < 77 < 163 < 157 < 135 < 146
51 51 125 125 202 202 26 26 65 65 94 94
77
< 0,83
77 188 188 303 303 65
3 x AC 380...480V ±10%, 50/60Hz ±2%
65 163 163 235 235
< 2 < 2 < 2,2 < 2,2 < 2,5 < 2,5 < 2 < 2 < 2 < 2 < 2,2 < 2,2
< 2 < 2 < 2,2 < 2,2 < 2,5 < 2,5 < 2 < 2 < 2 < 2 < 2,2 < 2,2 see Project Planning Manual "Rexroth IndraDrive Drive System" see Project Planning Manual "Rexroth IndraDrive Drive System"
• 2 phases failed
Leakage resistance
(Phase – Ground)
< 1,4
MOhm > 15
Protection category
Materials -
IP20 free of asbestos and silicone
1) duration: 300 ms ; cycle duration:
for feeding units: 0,67 s;
for regenerating units: 1,42 s; base load: 60% (continuous current)
Fig. 5-11: Data
DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-10 Mains Filter
Dimensional Drawings HNF01.1
Drilling Pattern
K M
P
Rexroth IndraDrive
R
K
HNF_bohrbild.fh7
Mains filter
HNF01.1A-F240-E0051-A-480-NNNN
HNF01.1A-M900-E0051-A-480-NNNN
HNF01.1A-F240-E0125-A-480-NNNN
HNF01.1A-M900-E0125-A-480-NNNN
HNF01.1A-F240-E0202-A-480-NNNN
HNF01.1A-M900-E0202-A-480-NNNN
HNF01.1A-F240-R0026-A-480-NNNN
HNF01.1A-M900-R0026-A-480-NNNN
HNF01.1A-F240-R0065-A-480-NNNN
HNF01.1A-M900-R0065-A-480-NNNN
HNF01.1A-F240-R0094-A-480-NNNN
HNF01.1A-M900-R0094-A-480-NNNN
K [mm]
50
125
125
150
50
100
100
125
L [mm]
466
466
466
466
466
466
466
466
Fig. 5-12: Drilling pattern
M [mm]
25
12,5
12,5
12,5
50
25
25
25
N [mm]
7
7
7
7
7
7
7
7
P [mm]
13
13
13
13
13
13
13
13
R [mm]
6,5
6,5
6,5
6,5
6,5
6,5
6,5
6,5
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
Dímensions
H
F
X3
Netz
Line
Mains Filter 5-11
Last
Load
X3.2
B H
C
HNF_abmessungen.fh7
Mains filter
HNF01.1A-F240-R0026-A-480-NNNN
HNF01.1A-F240-E0051-A-480-NNNN
HNF01.1A-M900-E0051-A-480-NNNN
HNF01.1A-M900-R0026-A-480-NNNN
HNF01.1A-F240-R0065-A-480-NNNN
HNF01.1A-M900-R0065-A-480-NNNN
HNF01.1A-F240-R0094-A-480-NNNN
HNF01.1A-M900-R0094-A-480-NNNN
HNF01.1A-F240-E0125-A-480-NNNN
HNF01.1A-M900-E0125-A-480-NNNN
HNF01.1A-F240-E0202-A-480-NNNN
HNF01.1A-M900-E0202-A-480-NNNN
A [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] H [mm]
480 262 100 440 26
M6x20
8.6 Nm
480
480
480
262
262
262
100
150
150
440
440
440
-
-
40
-
-
110
33
26
40
M6x16
2.3 Nm
M6x20
8.6 Nm
M6x16
4.8 Nm
480
480
480
480
262
262
262
262
150
150
150
250
440
440
440
440
40
40
40
40
110
110
110
110
45
45
63.5
63.5
M10x30
25 Nm
M10x30
25 Nm
M10x30
25 Nm
M10x30
25 Nm
Fig. 5-13: Dimensions
DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-12 Mains Filter Rexroth IndraDrive
5.3 Mains Filter (-Combination) HNK01.1
Type Code HNK01.1
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5 6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
H N K 0 1 . 1 A - A 0 7 5 - E 0 0 5 0 - A - 5 0 0 - N N N N
3
0 1 2 3 4 5 6 7 8 9
4
0
1.
Product
1.1 HNK. . . . . . . . = HNK
2.
Line
2.1 1. . . . . . . . . . . . . . . . . = 01
3.
Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . = 1
4.
EMC area per DIN EN 61800-3
4.1 Industrial area . . . . . . . . . . . . . = A
5.
Applications
5.1 1 axis, cable length max. 75 m. . . . = A075
6.
Supply system
4.1 only for feeding units . . . . . . . . . . . . . . . . . . . . = E
7.
Nominal current
7.1 e.g., 50 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0050
8.
Degree of protection
8.1 IP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A
9.
Mains connecting voltage
9.1 3 AC 400 to 500V -15+10%, 50/60 Hz . . . . . . . . . . . . . . . . . . . . . = 500
10. Other design
10.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN
11. Standard reference
Standard
DIN EN 60529
Title
Degrees of protection provided by enclosures (IP-Code)
DIN EN 61800-3 Adjustable speed electrical power drive systems - Part 3:
EMC product standard including specific test methods
(IEC 61800-3:1996); German version EN 61800:1996 + A11:2000
Edition
2000-09
2001-02
DT000007v01_en.FH9
Fig. 5-14: Type code HNK01.1
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-13
Type Plate HNK01.1
Each mains filter is identified by a type designation. A type plate is attached to all units.
7270
Device type
Part number
Serial number
HNK01.1A-A075-E0050-A-500-NNNN
MNR: xxxxxx FD: 03W46
SR: xxxxxxxxx
V
A
Hz
3AC500
50A
50/60
Production week
TSZU0014DE00.FH9
Fig. 5-15: Example of a type plate HNK01.1
Type plate arrangement:
HNK01.1A-A075-E0050-A-500-NNNN
MNR: xxxxxx FD: 03W46
7270
SR: xxxxxxxxx
V
A
Hz
3AC500
50A
50/60
U1 V1 W1
Type plate
ANZU0005EN00
Fig. 5-16: Type plate arrangement
DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-14 Mains Filter
Mechanical Data HNK01.1
Dimensional Drawings
125
104
251,5
Rexroth IndraDrive
PE
PE
X3
PE
L3
L2
L1
75
210,5
MBZU0050DE03.FH9
dimensions in mm
Fig. 5-17: Dimensional drawing mains filter HNK01.1A-A075-E0050
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-15
DOK-INDRV*-ADDCOMP****-PR02-EN-P dimensions in mm
Fig. Dimensional drawing mains filter HNK01.1A-A075-E0050 with
HAS02
5-16 Mains Filter Rexroth IndraDrive
175
225
270
MBZU0037DE00.FH9
dimensions in mm
Fig. 5-19: Dimensional drawing mains filter HNK01.1A-A075-E0080/0106 dimensions in mm
Fig. 5-20: Dimensional drawing mains filter HNK01.1A-A075-E0080/0106 with
HAS02
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-17
250
350
M6
270
MBZU0039EN01.FH9
dimensions in mm
Fig. 5-21: Dimensional drawing mains filter HNK01.1A-A075-E0146
DOK-INDRV*-ADDCOMP****-PR02-EN-P dimensions in mm
Fig. Dimensional drawing mains filter HNK01.1A-A075-E0146 with
HAS02
5-18 Mains Filter Rexroth IndraDrive
Technical Data HNK01.1
Mains filter HNK01.1A-A075
Nominal voltage
Nominal current
Inductance
Connection cross section
Protection category
Weight
Unit
V
A
µH mm²
kg
E0050
50
571
16 (AWG 6)
15
E0080 E0106
3*AC400…500
80
362
25 (AWG 3)
106
240
25 (AWG 3)
IP20
20
Fig. 5-23: Technical Data HNK01.1
20
Allocation of Mains Filter HNK01 to HCS03 drive controllers
Mains filter HNK01
HNK01.1A-A075-E0050
HNK01.1A-A075-E0080
HNK01.1A-A075-E0106
HNK01.1A-A075-E0146
Drive controller
HCS03.1E-W0070-
HCS03.1E-W0100-
HCS03.1E-W0150-
HCS03.1E-W0210-
Fig. 5-24: Allocation of HNK01 to HCS03
E0146
146
170
50 (AWG 1/0)
28
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
Arrangement of Components
dimensions in mm
125
75
Mains Filter 5-19
PE
A cut-out A put mains filter on guide bar; ensure connection to protective conductor by screwing the lug
PE
X3
PE
L3
L2
L1
75
MBZU0051DE01.FH9
Fig. 5-25: Arrangement of drive controller and mains filter E0050
DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-20 Mains Filter Rexroth IndraDrive
PE cut-out A put mains filter on guide bar
PE cut-out A
A ensure connection to protective conductor by screwing the lug
U1 V1 W1
175 for M6
MBZU0045EN01.FH9
Fig. 5-26: Arrangement of drive controller and mains filter E0080 and E0106 dimensions in mm
A
PE cut-out A
L1 L2 L3 put mains filter on guide bar; ensure connection to protective conductor by screwing the lug
250 for M6 MBZU0046DE01.FH9
Fig. 5-27: Arrangement of drive controller and mains filter E0146
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Choke 6-1
6.1 Identification
Type Code
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5 6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
H N L 0 1 . 1 E - 0 9 8 0 - N 0 0 2 6 - A - 4 8 0 - N N N N
3
0 1 2 3 4 5 6 7 8 9
4
0
1.
Product
1.1 HNL . . . . . . . = HNL
2.
Line
2.1 1. . . . . . . . . . . . . . . . . = 01
3.
Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . = 1
4.
Supply system
4.1 only for feeding units . . . . . . . . = E
4.2 only for regenerative units . . . . = R
5.
Nominal inductance
5.1 e.g., 980 µH . . . . . . . . . . . . . . . . . . = 0980
6.
Additionl option
6.1 with capacitors . . . . . . . . . . . . . . . . . . . . . . . . . = C
6.2 current-compensated . . . . . . . . . . . . . . . . . . . . = S
6.3 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = N
7.
Nominal current
7.1 e.g., 26 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0026
8.
Degree of protection
8.1 IP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A
9.
Mains connecting voltage
9.1 3 AC 400 to 480V -15+10%, 50/60 Hz. . . . . . . . . . . . . . . . . . . . . .= 480
9.2 3 AC 400 to 500V -15+10%, 50/60 Hz. . . . . . . . . . . . . . . . . . . . . .= 500
10. Other design
10.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN
11. Standard reference
Standard
DIN EN 60529
Title
Degrees of protection provided by enclosures (IP-Code)
Edition
2000-09 typenschl_hnl_de.EPS
Fig. 6-1: Type code
DOK-INDRV*-ADDCOMP****-PR02-EN-P
6-2 Mains Choke Rexroth IndraDrive
Type Plate
9
12
U
N
:
L
N
:
S N :
Feld Text
13
14
15
16
17
10
11
8
9
12
5
6
7
1
2
3
4
18
19
MNR:
FD:
SN:
U
N
:
BV:
I
N
:
L N :
T A :
C:
Made in
T
A
:
13
1 2
18
4
C:
I
N
:
10
14
6
MNR:
Made in
F D :
5
7
11
15
17
3
15
8
16
19
Benennung
Word mark
Business Facility Number
CE label
Type designation (two lines, 20 charact. each)
Material number
Change release
Manufacturing date (YYWww)
Certification label
Nominal voltage / Frequency
Number of design specification
Nominal current
Nominal inductance
Temperature
Numbers and data of additional capacitors
Designation of origin
Approval number
Barcode (code 39 or 93)
Serial number
Company address
Einheit
V / Hz
A
µH
°C
µF
Beispiel
7260
HNL01.1E-0400-N0051-A-500-NNNN
MNR: R911306580
0A01
FD: 04W11
U
N
: AC 500 V 50...60 Hz
BV: 12345 12345678
I
N
: 032 A
L N : 0400 µH
T A : 40°C
C: 3x20 µF
Made in Germany
12345678901234
SN: 123456-D1234
Rexroth Indramat GmbH
D-97816 Lohr am Main
Fig. 6-2: Type Plate
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
6.2 Mains Choke HNL01.1E (feeding)
HNL01.1E-1000-N0012-A-500-NNNN,
HNL01.1E-1000-N0020-A-500-NNNN,
HNL01.1E-0600-N0032-A-500-NNNN,
HNL01.1E-0571-N0050-A-500-NNNN,
HNL01.1E-0400-N0051-A-480-NNNN,
HNL01.1E-0362-N0080-A-500-NNNN,
HNL01.1E-0240-N0106-A-500-NNNN,
HNL01.1E-0200-N0125-A-480-NNNN,
HNL01.1E-0170-N0146-A-500-NNNN,
HNL01.1E-0100-N0202-A-480-NNNN
Technical Data
Dimensions Type 1:
D1
D
A
E
B
F
U1
V1
W1 a
Mains Choke 6-3
U2
V2
W2
PE b mb_hnl_a.fh7
DOK-INDRV*-ADDCOMP****-PR02-EN-P
6-4 Mains Choke
C
Dimensions Type 2:
A
B
E
Rexroth IndraDrive
D
F
DM000009v01_en.FH9
B
Dimensions Type 3:
L1 L2 L3L1.1L2.1L3.1
clamp
E for M8
C
DM000010v01_en.FH9
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Choke 6-5
Mains choke
HNL01.1E-1000-N0012-A-500-NNNN
HNL01.1E-1000-N0020-A-500-NNNN
HNL01.1E-0600-N0032-A-500-NNNN
HNL01.1E-0571-N0050-A-500-NNNN
HNL01.1E-0400-N0051-A-480-NNNN
HNL01.1E-0362-N0080-A-500-NNNN
HNL01.1E-0240-N0106-A-500-NNNN
HNL01.1E-0200-N0125-A-480-NNNN
HNL01.1E-0170-N0146-A-500-NNNN
HNL01.1E-0100-N0202-A-480-NNNN
1
3
3
3
1
2
1
Type
1
Dimensions
[mm]
A
120
1 150
B
61
66,5
150
208
180
175
193
230
205
66,5
100
112
205
205
148
250
1
1)
Fig. 6-3:
C
164
184
185
183
225
180
210
295
230
265 152 350 long hole in "B" direction
Mechanical data HNL
D
81
113
113
127
125
145
145
180
152
215
Mains choke
HNL01.1E-1000-N0012-A-500-NNNN
HNL01.1E-1000-N0020-A-500-NNNN
HNL01.1E-0600-N0032-A-500-NNNN
HNL01.1E-0571-N0050-A-500-NNNN
HNL01.1E-0400-N0051-A-480-NNNN
HNL01.1E-0362-N0080-A-500-NNNN
HNL01.1E-0240-N0106-A-500-NNNN
HNL01.1E-0200-N0125-A-480-NNNN
HNL01.1E-0170-N0146-A-500-NNNN
HNL01.1E-0100-N0202-A-480-NNNN
Switching Capacity
Switching Temperature
32
50
51
I
N
[A]
12
20
80
106
125
146
202
U
N
[V]
500
500
500
500
480
500
500
480
500
480
Fig. 6-4: Electrical data HNL
L
N
[µH]
3 x 1000
3 x 1000
3 x 600
3 x 571
3 x 400
3 x 362
3 x 240
3 x 200
3 x 170
3 x 100
1A/250V AC; 24V DC
125 °C
P
V
[W]
40
60
75
50
165
80
100
170
130
200
-
-
80
D1
-
-
-
-
-
-
-
E
44
F
1)
6,4 x 11
Weight
[kg]
2,7
49,5 6,4 x 11 3,8
49,5 6,4 x 11 4,5
80 8,5 x 12 13
87 7 x 15 13,5
185 8,5 x 12 17
185 8,5 x 12 17
122 8 x 12 24
230 8,5 x 12 23
126 15 x 11 33
I max
[A]
25
50
80
100
77
160
212
188
292
303
L min
at I max
50% von L
N
50% von L
N
50% von L
N
50% von L
N
50% von L
N
50% von L
N
50% von L
N
50% von L
N
50% von L
N
50% von L
N
Cross section
[mm²]
4
6 (a, b: 4)
10 (a, b: 4)
16 (a, b: -)
16 (a, b: 2,5)
35 (a, b: -)
50 (a, b: -)
70 (a, b: 2,5)
95 (a, b: -)
150 (a, b: 2,5)
DOK-INDRV*-ADDCOMP****-PR02-EN-P
6-6 Mains Choke Rexroth IndraDrive
6.3 Mains Choke HNL01.1R (regenerating)
HNL01.1R-0980-C0026-A-480-NNNN,
HNL01.1R-0590-C0065-A-480-NNNN,
HNL01.1R-0540-C0094-A-480-NNNN
Mains choke
D
A
HNL01.1R-0980-C0026-A-480-NNNN
HNL01.1R-0590-C0065-A-480-NNNN
HNL01.1R-0540-C0094-A-480-NNNN
Mains choke
HNL01.1R-0980-C0026-A-480-NNNN
HNL01.1R-0590-C0065-A-480-NNNN
HNL01.1R-0540-C0094-A-480-NNNN
U1
CD
PE
U2
V1 V2
B1
E
B
F
W1 a b
J
W2
A
210
300
340
1)
Fig. 6-5:
B
108
155
B1
Dimensions [mm]
C D
64 245 175
50 360 240
290 174 55 385 long hole in "B" direction
Mechanical data HNL..C
E
85
123
132
MB_KD32.fh7
F
1)
8 x 12
11 x 15
11 x 15
Weight
[kg]
16
45
65
U
N
[V] I
N
[A] P
V
[W] L
N
[µH] I max
1)
[A]
L min
at
I max [
C
µ
∆
F]
Cross section
[mm²]
3 x 10 16 (a, b: 2,5) 480 26 225 3 x 980 65 80% of L
N
480
480
65
94
310 3 x 590 163
420 3 x 540 235
80% of L
N
80% of L
N
3 x 20 35 (a, b: 2,5)
3 x 20 70 (C: 16; a, b: 2,5)
1) for 300 ms at 1,42 s cycle duration and 60 % base load
Fig. 6-6: Electrical data HNL..C
Switching Capacity
Switching Temperature
1A/250V AC; 24V DC
125 °C
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Choke 6-7
6.4 Mains Chokes HNL01.1E-****-S (current compensated)
HNL01.1E-5700-S0051-A-480-NNNN,
HNL01.1E-2800-S0125-A-480-NNNN,
HNL01.1E-3400-S0202-A-480-NNNN,
HNL01.1R-4200-S0026-A-480-NNNN,
HNL01.1R-6300-S0065-A-480-NNNN,
HNL01.1R-3000-S0094-A-480-NNNN
General Data
Input supply voltage
Minimum inductance L min
Protection category
Materials
Certification
3 x AC 380...480V ±10%, 50/60Hz ±2%
0,8*L
N
at I max
IP20 free of asbestos and silicone according to UL 508 and CSA C22.2 No. 14-M91
Fig. 6-7: General data HNL..S
Specific Data
HNL01.1 ... -A-480-NNNN
Weight kg 11 26 30 12 14 24
Inductance L
N mH
Nominal current A
Peak current
1)
A
3 x 5,7
51
77
3 x 2,8
125
188
3 x 3,4
202
303
3 x 4,2
26
65
3 x 6,3
65
163
3 x 3,0
94
235
Total leakage current at power terminal A < 2 < 2,2 < 2,2
Allowed power dissipation at nominal current and maximum leakage current
W 83 179
1) duration: 300 ms ; cycle duration:
for feeding units: 0,67 s;
for regenerating units: 1,42 s; base load: 60%
Fig. 6-8: Specific Data HNL..S
320
< 2
80
< 2
138
< 2
142
DOK-INDRV*-ADDCOMP****-PR02-EN-P
6-8 Mains Choke
Dimensional drawing
G
Rexroth IndraDrive
C
A
B
MB_HNL.fh7
Fig. 6-9: Dimensional drawing
Mains choke
HNL01.1E-5700-S0051-A-480-NNNN
HNL01.1E-2800-S0125-A-480-NNNN
HNL01.1E-3400-S0202-A-480-NNNN
A
230
340
340
B
200
280
280
HNL01.1R-4200-S0026-A-480-NNNN
HNL01.1R-6300-S0065-A-480-NNNN
230
250
200
200
6.5
6.5
HNL01.1R-3000-S0094-A-480-NNNN
1)
2)
340 mm
2
280
AWG
8.4
Fig. 6-10: Dimensions HNL..S
C
6.5
8.4
8.4
30
55
83
D
30
83
83
E
105
150
185
125
155
170
F
600
600
600
600
600
600
G
25
1)
1/0
2)
5/0
2)
16
1)
25
1)
50
1)
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Choke 6-9
Circuit Diagram (Example HNL01.1R-6300-S0065-
A-480-NNNN)
Fig. 6-11: Circuit diagram HNL..S
DOK-INDRV*-ADDCOMP****-PR02-EN-P
6-10 Mains Choke
Notes
Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
7 DC Bus Capacitor Unit HLC01.1
DC Bus Capacitor Unit HLC01.1 7-1
CAUTION
Possible damage to the drive controller!
In operating cycles of more than 30 cycles per minute the
DC bus capacitors within the drive controller can be overloaded when the mains supply voltage decreases.
⇒ Use DC bus capacitor units.
Using a DC bus capacitor unit you can increase the storable DC bus energy. This makes sense
…
• for applications with short cycle times (> 30 cycles per minute). The continuous power of braking resistor will be reduced and with it the lost heat
• for applications, which need also in case of mains supply failure a certain amount of energy (e.g. for return motions)
•
to back the DC bus for drive systems with DC bus connections > 2 m between the drive controllers
DOK-INDRV*-ADDCOMP****-PR02-EN-P
7-2 DC Bus Capacitor Unit HLC01.1
7.2 Identification
Types
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5 6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
H L C 0 1 . 1 D - 0 5 M 0 - A - 0 0 7 - N N N N
3
0 1 2
1. Product
1.1 HLC . . . . . . . . = HLC
2. Line
2.1 1 . . . . . . . . . . . . . . . . = 01
3. Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . = 1
4. Mounting depth 1
4.1 300 mm. . . . . . . . . . . . . . . . . . = C
4.2 400 mm. . . . . . . . . . . . . . . . . . = D
5. Nominal capacitance
5.1 5,0 mF . . . . . . . . . . . . . . . . . . . . . . = 05M0
5.2 2,4 mF . . . . . . . . . . . . . . . . . . . . . . = 02M4
5.3 1,0 mF . . . . . . . . . . . . . . . . . . . . . . = 01M0
6. Degree of protection
6.1 IP 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A
7. DC bus nominal voltage
7.1 DC 700 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 007
8. Other design
8.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN
9. Standard reference
Standard Title
DIN EN 60529 Degrees of protection provided by enclosures (IP-Code)
Edition
2000-09
Note:
1 Mounting depth "C" is only available with nominal capacitance "02M4" or "01M0"
Mounting depth "D" is only available with nominal capacitance "05M0"
DT000001v01_en.FH9
Fig. 7-1: Type code
Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
7.3 Mounting
Details
DC Bus Capacitor Unit HLC01.1 7-3
•
Mount the DC bus capacitor unit directly besides the drive controller with the highest DC bus continuous power.
• To compensate the different mounting depths of a DC bus capacitor unit HLC01.1C and a IndraDrive M drive controller we have suitable distance bolts (accessories HAS03.1-002-NNN-NN; contains 2 distance bolts). You are allowed to use the distance bolts only when the DC bus capacitor unit is mounted directly besides the drive controller. In this case you also have to connect the contact rails for
DC bus and control voltage connection to the DC bus capacitor unit.
• Mount the distance bolts on the bright mounting surface of the control cabinet.
A
A hlc_abstandsbolzen.FH7
A:
B: distance bolt bright mounting surface in control cabinet
Fig. 7-2: How to use the distance bolts
B
DOK-INDRV*-ADDCOMP****-PR02-EN-P
7-4 DC Bus Capacitor Unit HLC01.1
Mechanical Data
Dimensions HLC01.1C
Rexroth IndraDrive
A)
B) minimum mounting clearance view from the rear!
Fig. 7-3: Dimensions HLC01.1C
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
Dimensions HLC01.1D
DC Bus Capacitor Unit HLC01.1 7-5
DOK-INDRV*-ADDCOMP****-PR02-EN-P
A)
B) minimum mounting clearance view from the rear!
Fig. 7-4: Dimensions HLC01.1D
Weight
Type
HLC01.1C-01M0-A-007-NNNN
HLC01.1C-02M4-A-007-NNNN
HLC01.1D-05M0-A-007-NNNN
Fig. 7-5: Weight
Weight [kg]
3,2
4,3
8,6
7-6 DC Bus Capacitor Unit HLC01.1
Rexroth IndraDrive
7.4 Installation
Electrical Data
Designation Symbol Unit
HLC01.1C-01M0
Allowed input voltage
Nominal DC bus capacitance
Maximum discharge time from 820 V to 50 V
Power dissipation (at 750 V
DC bus voltage)
Insulation resistance
Maximum current (at 55 °C ambient temperature)
Cooling
U
DC
C
DC
T
P v
R is
I
Ceff
V mF s
W
MOhm
A
1
175
12
20
Fig. 7-6: Electrical Data
Type
HLC01.1 C-02M4
DC (254
…
750) V
2,4
200
24
> 25
50 natural convection
HLC01.1D-05M0
5
760
13
60
Note: The higher the input voltage the lower the energy that can be stored in the DC bus as the differential voltage between bleeder threshold and DC bus voltage (peak value of input voltage) decreases.
Connections
WARNING
High electrical voltage! Danger to life, severe bodily harm by electric shock!
Before working with electrical parts:
⇒
Wait thirty (30) minutes after switching off power to allow capacitor units to discharge.
⇒ Measure the voltage on the capacitor unit before beginning to work to make sure that the voltage is below 50 V.
Note: If you use a supply unit Rexroth IndraDrive HMV01 you can shorten the discharging time by using the DC bus short circuit function ("ZKS").
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
Overview
DC Bus Capacitor Unit HLC01.1 7-7
X1 out control voltage
+24 V
0 V
DC bus
L+
Lground
Fig. 7-7: Connections - overview
X1 in equipment grounding conductor
DG000005v01_en.fh7
DOK-INDRV*-ADDCOMP****-PR02-EN-P
7-8 DC Bus Capacitor Unit HLC01.1
Rexroth IndraDrive
X1, Bus Module
The bus module permits data exchange between the devices. At the DC bus capacitor unit the bus module is looped through to other devices without influencing the data.
Note: Abandon on connecting the bus module, if the DC bus capacitor unit is the last device in the row of devices.
Graphic Representation
X1 out X1 in
X1f2.FH7
Fig. 7-8: X1
Design
Type
Flat line connector
Flat line bushing
Fig. 7-9: Design
Number of poles
8
8
Type of design
Connector on device
Bushing on flat line
Control Voltage (+24 V, 0 V)
Design The control voltage supply is connected by contact rails and screws (M6) to the front of the drive. At the DC bus capacitor unit the control voltage is looped through to other devices. The DC bus capacitor unit itself needs no control voltage. The contact rails are parts of our accessories
HAS01.1-xxx-072-MN.
Note: Abandon on connecting the control voltage, if the DC bus capacitor unit is the last device in the row of devices.
Tightening Torque 6 Nm
Design
Tightening Torque
DC Bus (L+, L-)
The DC bus is connected by contact rails and screws (M6) to the front of the device. The contact rails are parts of our accessories HAS01.1-xxx-
072-MN.
6 Nm
DC Bus Wiring If in special cases it is not possible to use the DC bus rails provided to make the connection, the connection must be made using the shortest possible twisted cables.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Capacitor Unit HLC01.1 7-9
CAUTION
Risk of damage due to polarity reversal the DC bus connections L+ and L-!
⇒
Pay attention to correct polarity.
Length of the twisted cables
Wire cross-section
Wire protection
Voltage stability of a single strand against ground max. 2 m min. 10 mm², however, no less than the crosssection of the power input line by means of fuses in the mains supply
> 750 V
(e.g., strand type - H07)
Design
Tightening Torque
Equipment Grounding Conductor Terminal
Screw (M6 x 25)
6 Nm
Note: The equipment grounding conductor must have at least the cross section of the mains supply cable (but not smaller than
10 mm
2
).
Design
Tightening Torque
Connect the equipment grounding conductor to the protective circuit within the control cabinet.
If the neighboring device is a drive controller IndraDrive M use the grounding bracket to interconnect the equipment grounding conductor connections of the two devices. The grounding bracket is part of our accessories HAS01.1-xxx-072-MN.
Ground Connection
Screws (M6 x 25; screws for mounting the device)
6 Nm
Using the mounting screws provided connect the bright rear panel of the device electrically conductive to the mounting surface in the control cabinet. Connect the mounting surface electrically conductive to the protective circuit.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
7-10 DC Bus Capacitor Unit HLC01.1
Notes
Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-1
8 DC Bus Resistor Unit HLB01.1C and HLB01.1D
8.1 Description
The DC bus resistor unit is useful:
• for increasing the available continuous regenerated power
• for increasing the available peak regenerated power
• for DC bus dynamic braking
8.2 Identification
Type Code HLB01.1
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5 6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
H L B 0 1 . 1 C - 0 2 K 0 - N 0 6 R 0 - A - 0 0 7 - N N N N
3
0 1 2 3 4 5 6 7 8 9
4
0
1.
Product
1.1 HLB . . . . . . . . = HLB
2.
Line
2.1 1 . . . . . . . . . . . . . . . . = 01
3.
Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . = 1
4.
Mounting depth
4.1 300 mm . . . . . . . . . . . . . . . . . . = C
4.2 400 mm . . . . . . . . . . . . . . . . . . = D
5.
Nominal power
5.1 e.g., 2 kW. . . . . . . . . . . . . . . . . . . . = 02K0
6.
Additional option
6.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = N
7.
Resistance
7.1 e.g., 6 Ohm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 06R0
8.
Degree of protection
8.1 IP 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A
9.
DC bus nominal voltage
9.1 DC 700 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 007
10. Other design
10.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN
10.2 Safe stopping process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNS
11. Standard reference
Standard
DIN EN 60529
Title
Degrees of protection provided by enclosures (IP-Code)
Fig. 8-1: Type code
Edition
2000-09
DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-2 DC Bus Resistor Unit HLB01.1C and HLB01.1D
Mechanical Data HLB01.1
Dimensions HLB01.1C
Rexroth IndraDrive
A)
B) minimum mounting clearance rear view!
Fig. 8-2: Dimensions HLB01.1C
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-3
Dimensions HLB01.1D
DOK-INDRV*-ADDCOMP****-PR02-EN-P
A)
B) minimum mounting clearance rear view!
Fig. 8-3: Dimensions HLB01.1D
8-4 DC Bus Resistor Unit HLB01.1C and HLB01.1D
Weight
Type
HLB01.1C
HLB01.1D
Fig. 8-4: Weight
Weight [kg]
5,8
12,2
Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-5
Electrical Data HLB01.1
Designation Symbol Unit mains input voltage braking resistor switch-on threshold continuous power peak power maximum regenerated power derating if devices are connected in parallel
1) control voltage:
control voltage
power consumption
max. inrush current power dissipation:
basic power dissipation
U
ZK
U
Bl
P
BD
P
BS
W
MAX
V
V kW kW kWs
U
ST
P
ST
I
EIN ST
V
W
A
HLB01.1C
DC (254…750)
820
1
100
100
0,8
24 ± 20%
14
3 (for 50 ms)
Type
HLB01.1D
DC (254…750)
820
2
100
500
0,8
24 ± 5%
14
3 (for 50 ms)
P
VG
W 28 28
1) The factor of derating results from the balancing behavior. The balancing behavior is determined by tolerance afflicted voltage measurements in the single devices. Derating applies as well for the continuous power as for the maximum allowed regenerated power.
Fig. 8-5: Electrical Data
DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-6 DC Bus Resistor Unit HLB01.1C and HLB01.1D
Connections
Overview HLB01.1C
Rexroth IndraDrive
X32
X31
X2
X1 out X1 in
X13
L+
Lequipment grounding conductor hlbc_schnittstellen.fh7
Fig. 8-6: Connections HLB01.1C
Connection
L+, L- (DC bus)
Equipment grounding conductor
X1 in, X1 out (bus module)
X2 (RS232 interface)
X13 (control voltage)
X31 (ready for operation, and advance warning contact)
X32 (DC bus short circuit control, clearing errors, braking resistor threshold) see page
8-8
8-8
8-10
8-12
8-9
8-11
8-12
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-7
Overview HLB01.1D
X1 in
X31
X2
X1 out
24V
0V
L+
Lequipment grounding conductor
Fig. 8-7: Connections HLB01.1D
hlbd_schnittstellen.fh7
Connection
24V, 0V (control voltage)
L+, L- (DC bus)
Equipment grounding conductor
X1 in, X1 out (bus module)
X2 (RS232 interface)
X31 (ready for operation, and prewarning contact)
X32 (DC bus short circuit control, clearing errors, braking resistor threshold) see page
8-9
8-8
8-8
8-10
8-12
8-11
8-12
DOK-INDRV*-ADDCOMP****-PR02-EN-P
X32
8-8 DC Bus Resistor Unit HLB01.1C and HLB01.1D
Rexroth IndraDrive
DC Bus
Designation L+, L-
Design
Tightening Torque
The DC bus is connected by contact rails and screws (M6) to the front of the device.
Cross section of a contact rail:
• HLB01.1D: 72 mm² (6 mm x 12 mm)
• HLB01.1C: 48 mm² (4 mm x 12 mm)
6 Nm
Design
Tightening Torque
Equipment Grounding Conductor Terminal
Screw (M6 x 25)
6 Nm
Note: The equipment grounding conductor must have at least the cross section of the mains supply cable (but not smaller than
10 mm
2
).
For HLB01.1C: Connect the equipment grounding conductor terminal to the protective circuit in the control cabinet.
For HLB01.1D: Using a grounding bracket connect equipment grounding conductor terminal to the equipment grounding conductor terminal of the neighboring device. The grounding bracket is part of our accessories
HAS01.1-xxx-072-MN.
Design
Tightening Torque
1 erdungslasche_frontseitig
1: grounding bracket
Fig. 8-8: Grounding bracket
Ground Connection
Screws (M6 x 25; screws for mounting the device)
6 Nm
Using the mounting screws of the device connect the bare rear panel of the device electrically conductive to the mounting surface in the control cabinet. Connect the mounting surface in the control cabinet electrically conductive to the protective circuit.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-9
Control Voltage HLB01.1C
Designation X13
Design
Type
Spring power
Fig. 8-9: Design
Number of poles
4
Type of design female (connector)
Connection Cross Section
Cross section single-wire
[mm²]
Cross section multi-wire
[mm²]
0,08-1,5 0,08-1,5
Fig. 8-10: Connection Cross Section
Assignment
4
3
2
1
+24 V
+24 V
0 V
0 V
Cross section in AWG
Gauge-Nr.:
28 - 14
Lines +24V and 0V line cross section line routing max. allowed current if control voltage is looped through min. 1 mm
2 preferably in parallel
DC 6 A
Control Voltage HLB01.1D
Designation 24V, 0V
Design The control voltage is connected by contact rails and screws (M6) to the front of the drive controller.
Cross section of a contact rail: 72 mm² (6 mm x 12 mm)
Tightening Torque 6 Nm
DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-10 DC Bus Resistor Unit HLB01.1C and HLB01.1D
Rexroth IndraDrive
Module Bus
Designation
Function
X1 in, X1 out
The module bus permits data exchange between the devices.
Design
Type
Flat line connector
Flat line bushing
Fig. 8-11: Design
Number of poles
8
8
Type of design
Connector on device
Bushing on flat line
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-11
X31, Connection for Messages
Design
Type
Spring power
Fig. 8-12: Design
Number of poles
6
Type of design female (connector)
Connection Cross Section
Cross section single-wire
[mm²]
Cross section multi-wire
[mm²]
0,08-1,5 0,08-1,5
Fig. 8-13: Connection Cross Section
Loadability Max. switching voltage
Max. switched current
Max. continuous current minimum load of contacts
DC 30V
DC 1A
DC 1A
10 mA
Cross section in AWG
Gauge-Nr.:
28 - 14
Assignment
4
3
2
6
5
1 ready for operation contact ready for operation contact n.c.
n.c.
prewarning contact prewarning contact
Circuit states Ready for operation contact:
Contact is closed, if all of following conditions are met:
• control voltage present
•
heat sink temperature OK
•
load resistor temperature OK
•
continuous power is smaller than specified (see Electrical Data)
•
maximum regenerated power is smaller than specified (see Electrical
Data)
Prewarning contact:
Contact is open, if one of the following conditions is met:
•
heat sink temperature is too high
•
continuous power > 90%
•
regenerated power > 90%
Shield connection Connect the shields of the control lines to shield connection XS1 of the neighboring drive controller.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-12 DC Bus Resistor Unit HLB01.1C and HLB01.1D
Rexroth IndraDrive
X32, DC Bus Short Circuit, Clearing Errors, Braking
Resistor Threshold
Design
Type
Spring power
Fig. 8-14: Design
Number of Poles
9
Type of Design female (connector)
Connection Cross Section
Cross section single-wire
[mm²]
Cross section multi-wire
[mm²]
0,08-1,5 0,08-1,5
Fig. 8-15: Connection Cross Section
Assignment
HLB01.1C
9 n.c.
8 ZKS1 (DC bus short circuit)
7 n.c.
6 n.c.
5 Clear errors
4 GND
3 GND
2 Braking resistor threshold
1 n.c.
Cross section in AWG
Gauge-Nr.:
28 - 14
HLB01.1D
n.c.
ZKS1 (DC bus short circuit)
ZKS1 (DC bus short circuit)
ZKS1 (DC bus short circuit)
Clear errors
GND
GND
Braking resistor threshold
ZKS2 (DC bus short circuit)
Input Circuit ZKS1 (HLB01.1C)
V1 R1
ZKS1
C1 C2 V2 hlb_zks_schaltung.fh7
R1:
C1:
C2:
V1:
V2:
2k2
200 nF
100 nF
10 V
0,7 V
Fig. 8-16: Circuit ZKS (HLB01.1C)
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-13
ZKS1, ZKS2 (HLB01.1D)
V1 R1
ZKS1
C1
ZKS2
C2 V2 hlb_zks1_zks2_schaltung.fh7
R1:
C1:
C2:
V1:
V2:
2k2
200 nF
100 nF
10 V
0,7 V
Fig. 8-17: Circuit ZKS (HLB01.1D)
ZKS1 Input
ZKS1 Usage
Input voltage:
High
Low
Min.
19,2 V
0 V
Operate delay t d
Input resistance approx. 160 ms
2 kOhm ± 10%
Reverse voltage protection within the allowed input voltage range
Max.
28,8 V
5 V
•
For supplying the ZKS input with current.
•
For wiring further to the supply unit resp. to other DC bus resistor units
HLB01.1D.
ZKS2 Usage Has to be connected to GND. Bridge X32 Pin 1 and X32 Pin 4.
Release behavior of
ZKS Equipment
ZKS Input not supplied with current supplied with current
ZKS Equipment active not active
Protection of ZKS equipment with mains supply voltage present
Input Circuit
The ZKS input has to be activated by the NO contact of the mains contactor
(auxiliary switch).
Clearing Errors (X32/5)
U
R1
R3
R2 C1 hlb_floesch_schaltung.fh7
U:
R1:
R2:
R3:
C1: supply voltage
10k
2k3
10k
100 nF
Fig. 8-18: Input circuit Clearing Errors
DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-14 DC Bus Resistor Unit HLB01.1C and HLB01.1D
Rexroth IndraDrive
Clearing Errors Input Input circuit:
High
Low input open
0 V (bridge Pin 4 / Pin 5)
Clearing Errors Usage A negative edge on the input effects a clearing of all pending and clearable errors.
Usage
Braking Resistor Threshold (X32/2)
Determines the mode of the braking resistor threshold .
Input circuit
U
R1
R3
R2 C1 hlb_floesch_schaltung.fh7
U:
R1:
R2:
R3:
C1: supply voltage
10k
2k49
10k
100 nF
Fig. 8-19: Input circuit
Settings Input X32/2 Effective Mode
0 V
(bridge Pin 2 / Pin 3) independent from mains voltage open independent from mains voltage
Braking Resistor
Threshold dependent on utilization within the range of
DC (820..850) V dependent on utilization within the range of
DC (820..850) V
Shield connection Connect the shields of the control lines to shield connection XS1 of the neighboring drive controller.
X2, RS232 Interface
Note: For internal usage only!
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-15
8.5 Diagnostic LEDs and Reset-Pushbutton
S1
hlb_S1H2H3.eps
Fig. 8-20: Diagnostic LEDs and Reset-Pushbutton
Reset-Pushbutton S1 Is used for resetting errors.
Diagnostic LED H2 (green)
State blinking steady light
Meaning device is ready for operation and U device is ready for operation and U
ZK
ZK
≤ 50 V
> 50 V
Diagnostic LED H3 (red)
State blinking steady light
Meaning overload prewarning at 90% utilization overtemperature prewarning overload, overtemperature, internal error
DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-16 DC Bus Resistor Unit HLB01.1C and HLB01.1D
Notes
Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
9 Braking Resistors HLR01.1
Braking Resistors HLR01.1 9-1
For the drive controllers HCS02 and HCS03 there are external standard braking resistors HLR01.1N-xxxx-Nxxx-A-007-NNNN available. The drive controller HCS monitors the external braking resistor by means of the firmware which calculates a thermal image of the current braking power.
When the limit values for the thermal image are exceeded, the converter switches off with error "F8820 braking resistor overload" to protect the baking resistor from overload.
Note: Choose drive controllers HCS03 in design -NNBN (braking transistor integrated) or drive controllers HCS02 with type current W0054 or W0070 so that you can operate braking resistors HLR01.1.
Standard and Reinforced Design
HLR01.1
We distinguish two designs of braking resistors HLR01.1:
• The standard design is intended for assembly above the drive controller HCS03.1E.
• The reinforced design is not intended for assembly at the drive controller HCS03.1E.
For regenerative braking at higher power, occurring for example in drives with large centrifugal masses (e.g. centrifuges), long braking processes
(e.g. in crane lifting gears), reinforced braking resistors should be connected to the converters with integrated brake chopper.
CAUTION
Damage to the drive controller HCS by braking resistor HLR01 incorrectly selected and parameterized!
⇒
When selecting the braking resistor HLR01, take the allowed minimum resistance value into account. For the minimum resistance value please see the electrical data of the drive controllers HCS02 and
HCS03.
⇒
At the drive controllers HCS02 and HCS03 parameterize the performance data of the selected braking resistor in parameter "P-0-0858, Data of external braking resistor".
⇒ Activate the selected braking resistor by setting bit 8 = 1 in parameter "P-0-0860, Control word of power section".
DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-2 Braking Resistors HLR01.1
Rexroth IndraDrive
Assigning Standard Braking Resistors to Drive
Controllers HCS02 and HCS03
Braking resistor tbd tbd
HLR01.1N-0300-N17R5-A-007-NNBN
HLR01.1N-0470-N11R7-A-007-NNBN
HLR01.1N-0780-N07R0-A-007-NNBN
HLR01.1N-1K08-N05R0-A-007-NNBN
Drive controller
HCS02.1E-W0054
HCS02.1E-W0070
HCS03.1E-W0070
HCS03.1E-W0100
HCS03.1E-W0150
HCS03.1E-W0210
Fig. 9-1: Assignment of standard braking resistors HLR
Assigning Reinforced Braking Resistors to Drive
Controllers HCS03
The table below shows the allowed combinations of reinforced braking resistors HLR01.1 with drive controllers HCS03.1.
Braking resistor
HLR01.1N-01K6-N18R0-A-007-NNNN
HLR01.1N-02K0-N15R0-A-007-NNNN
HLR01.1N-04K5-N07R4-A-007-NNNN
HLR01.1N-06K5-N06R1-A-007-NNNN
HLR01.1N-03K5-N19R0-A-007-NNNN
HLR01.1N-05K0-N15R0-A-007-NNNN
HLR01.1N-08K5-N08R0-A-007-NNNN
HLR01.1N-12K5-N05R5-A-007-NNNN
HLR01.1N-04K5-N18R0-A-007-NNNN
HLR01.1N-07K0-N14R0-A-007-NNNN
HLR01.1N-11K0-N07R3-A-007-NNNN
HLR01.1N-17K0-N05R1-A-007-NNNN
HLR01.1N-06K5-N18R0-A-007-NNNN
HLR01.1N-09K5-N13R0-A-007-NNNN
HLR01.1N-15K0-N08R1-A-007-NNNN
HLR01.1N-23K0-N05R5-A-007-NNNN
HLR01.1N-10K0-N18R0-A-007-NNNN
HLR01.1N-14K5-N13R0-A-007-NNNN
HLR01.1N-24K0-N07R2-A-007-NNNN
HLR01.1N-36K0-N05R4-A-007-NNNN
Drive controller
HCS03.1E-W0070-A-05-NNBx
HCS03.1E-W0100-A-05-NNBx
HCS03.1E-W0150-A-05-NNBx
HCS03.1E-W0210-A-05-NNBx
HCS03.1E-W0070-A-05-NNBx
HCS03.1E-W0100-A-05-NNBx
HCS03.1E-W0150-A-05-NNBx
HCS03.1E-W0210-A-05-NNBx
HCS03.1E-W0070-A-05-NNBx
HCS03.1E-W0100-A-05-NNBx
HCS03.1E-W0150-A-05-NNBx
HCS03.1E-W0210-A-05-NNBx
HCS03.1E-W0070-A-05-NNBx
HCS03.1E-W0100-A-05-NNBx
HCS03.1E-W0150-A-05-NNBx
HCS03.1E-W0210-A-05-NNBx
HCS03.1E-W0070-A-05-NNBx
HCS03.1E-W0100-A-05-NNBx
HCS03.1E-W0150-A-05-NNBx
HCS03.1E-W0210-A-05-NNBx
Fig. 9-2: Assignment of reinforced braking resistors HLR
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-3
9.2 Identification
Type Code HLR01.1
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5 6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
H L R 0 1 . 1 N - 1 0 K 0 - N 0 5 R 4 - A - 0 0 7 - N N N N
3
0 1 2 3 4 5 6 7 8 9
4
0
1.
Product
1.1 HLR . . . . . . . = HLR
2.
Line
2.1 1. . . . . . . . . . . . . . . . . = 01
3.
Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . = 1
4.
Mountin style
4.1 Device mounting solution . . . . = A
4.2 Free mounting solution . . . . . . = N
5.
Continous output
5.1 e.g., 10 kW . . . . . . . . . . . . . . . . . = 10K0
6.
Additional option
6.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = N
7.
Resistance
7.1 e.g., 5.4 Ohm. . . . . . . . . . . . . . . . . . . . . . . . . . . . = 05R4
8.
Degree of protection
8.1 IP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .= A
9.
DC bus nominal voltage
9.1 DC 700 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .= 007
10. Other design
10.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN
11. Standard reference
Standard
DIN EN 60529
Title
Degrees of protection provided by enclosures (IP-Code)
Edition
2000-09
DT000008v01_en.FH9
Fig. 9-3: Type code braking resistor HLR01.1
DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-4 Braking Resistors HLR01.1
Type Plate HLR01.1
Rexroth IndraDrive
Each braking resistor is identified by a type designation. There is a type plate attached to all components.
type denomination material numberr serial number
HLR01.1N-1K08-N05R0-A-007-NNNN
MNR: xxxxxx FD: 03W46
7270
SR: xxxxxxxxx
Ohm
PD
PS
5
1,08 kW
130 kW
Fig. 9-4: Type Plate HLR01.1
production data
TSZU0015EN00.FH9
HLR01.1N-10K0-N05R4-A-007-NNNN
MNR: xxxxxx FD: 03W46
7270
SR: xxxxxxxxx ohm 11,5
0,3 kW
56 kW
Type label
1 2
ANZU0006EN00.FH9
Fig. 9-5: Type plate position
9.3 Technical Characteristics of the Standard Braking
Resistors HLR01.1
The resistors of these braking units consist of a heavy-duty metal alloy.
The resistor element is embedded within an aluminum housing, laying in an insulating ceramics material of high thermal conductivity. Complete metal cladding ensures protection from damaging ambient conditions and unintentional touching of live parts. They have the following properties:
• compact design and low weight
• high power and impulse loading
•
robust construction and high reliability
•
high dielectric strength
•
the resistor element is non-flammable
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-5
9.4 Mechanical Data of the Standard Braking Resistors
HLR01.1
Dimensioned Drawings
Dimensions in mm
123 for
M6
1 2 ground strap
75 165
196
MBZU0032EN00.FH9
Fig. 9-6: Dimension sheet braking resistor HLR01.1N-0300-N17R5-A-007-
NNNN
Dimensions in mm
223
175 for
M6
1 2
165
210 MBZU0033EN00.FH9
ground strap
Fig. 9-7: Dimension sheet braking resistor
HLR01.1N-0470-N11R7-A-007-NNNN and
HLR01.1N-0780-N07R0-A-007-NNNN
DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-6 Braking Resistors HLR01.1
Dimensions in mm for
M6
350
300
Rexroth IndraDrive
1 2
165
220 ground strap
MBZU0048EN00.FH9
Fig. 9-8: Dimension sheet braking resistor HLR01.1N-1K08-N05R0-A-007-
NNNN
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-7
Arrangement of the Components Device / Braking Resistor HLR01.1N-
0300-N17R-A-007-NNNN
Dimensions in mm
75 ground strap
1 2
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Fig. 9-9: Sample mounting device / braking resistor
HLR01.1N-0300-N17R5-A-007-NNNN
MBZU0049EN00.FH9
9-8 Braking Resistors HLR01.1
Dimensions in mm
175
Rexroth IndraDrive
1 2
ground strap
MBZU0034EN00.FH9
Fig. 9-10: Sample mounting device / braking resistor
HLR01.1N-0470-N11R7-A-007-NNNN and
HLR01.1N-0780-N07R7-A-007-NNNN
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
Dimensions in mm
300
Braking Resistors HLR01.1 9-9
24
1 2 ground strap
1)
1): 1): Joint bar is part of accessories HAS01.
Fig. 9-11: Sample mounting device / braking resistor
HLR01.1N-1K08-N05R0-A-007-NNNN
MBZU0035EN00.FH9
Note: The standard braking resistors are intended to be mounted above the drive controllers HCS03; otherwise, forced convection (blower) with a volume stream of 200 m³/hour is to be provided.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-10 Braking Resistors HLR01.1
Rexroth IndraDrive
9.5 Technical Data of the Standard Braking Resistors
HLR01.1
Braking resistor
HLR01.1N-xxxx-Nxxxx-A-007-NNNN peak power [kW] peak power duty cycle load cycle T=120 s [ED %] peak power t_ein max, T=120 s [s] energy absorption [kWs] continuous power [kW] resistance value in operating status [ Ω ] connection cross section [mm²] connection cross section [AWG] time constant [s] weight kg
0300-N17R5
37
0,83
1
0470-N11R7
56
0,83
1
0780-N07R0
93
0,83
1
37
0,30
20,5
10
8
780
3
56
0,47
13,7
25
3
780
4,5
93
0,78
8,2
25
3
780
5,5
Fig. 9-12: Technical data standard braking resistors HLR01.1
1K08-N05R0
130
0,83
1
130
1,08
5,8
50
1/0
780
8
9.6 Technical Features of the Reinforced Braking Resistors
HLR01.1
Degree of protection IP 20
Dimensioning
• Type
Cement-coated, wire-wound, tube-type fixed resistors in screwed-on condition, with side walls and perforated cover, fixed parallel to the mounting surface, with two connections wired to porcelain terminals in the mounted terminal box with conduit thread connection.
•
Type B and C
Fixed resistor in steel grid version. Depending on the power, with 2 flat terminals, 2 stud terminals M6 or M8.
The specified braking power is valid for the mentioned relative duty cycle
(ED) of 6 %, 15 %, 25 %, 40 %, and 60 %, relative to a load cycle of
120 s.
Obviously, other duty cycles are allowed as well. The required clearing time is reduced in the same ratio.
t aus
=
t ein t ein max
×
t aus min t aus
: t ein
: required clearing time in [s] duty cycle in [s] t einmax
: maximum duty cycle in [s] t ausmin
: minimum clearing time in [s]
Fig. 9-13: Calculation of the required clearing time
Example: With a duty cycle of 40%, the resistor may be activated for a maximum of 48 s (t einmax
), followed by a clearing time of 72 s. Obviously, shorter duty cycles are allowed as well. The required clearing time is
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-11 reduced in the same ratio. For example with a duty cycle of 10 s, the clearing time is as follows: example :
10 s
48 s
×
72 s
=
15 s
Fig. 9-14: Sample calculation of the required clearing time
Duty Cycles
ED
60%
40%
25%
15%
6 %
Fig. 9-15: Duty cycles t einmax in s
72
48
30
18
7,2 t ausmin in s
48
72
90
102
112,8
9.7 Technical Data of the Reinforced Braking Resistors
HLR01.1
Braking Resistors for HCS03.1E-W0070
HLR01.1N-xxxx-xxxxx-A-007-NNNN -01K6-N18R0 -03K5-N19R0 -04K5-N18R0 -06K5-N18R0 -10K0-N18R0 continuous power kW 1,6 3,5 4,5 6,5 10 resistance value in operating status
Ω 20,0 21,3 20,2 20,2 20,2 type connection cross section connection cross section mm²
AWG
A5
2,5
14
B1
4
12
B2
6
10
B2
10
8
B3
10
8
Energy absorption at peak power, duty cycle t=x sec and load cycle T=120 sec energy absorption at peak power kWs 109 252 432 peak power kW 34 31 33
686
33
1080
33 t duty cycle ED sec
%
3,3
2,7
8
6,7
13
11
21
17
32
27
Braking power at x % ED and a load cycle T=120 sec braking power t
ED kW sec
%
15
7,2
6
14
18
15
14
30
25
14
48
40
Fig. 9-16: Technical data for braking resistors at HCS03.1E-W0070
15
72
60
DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-12 Braking Resistors HLR01.1
Braking resistors for HCS03 ... 0070
Peak power P_s and Energy absorption W
10000
W [kWs]
1000
P_s [kW]
100
Energy
HLR01.1N-10K0-N18R0
HLR01.1N-06K5-N18R0
HLR01.1N-04K5-N18R0
HLR01.1N-03K5-N19R0
HLR01.1N-01K6-N18R0
Rexroth IndraDrive
10
1
1
Power
HLR01.1N-10K0-N18R0
HLR01.1N-06K5-N18R0
HLR01.1N-04K5-N18R0
HLR01.1N-03K5-N19R0
HLR01.1N-01K6-N18R0
10 100 1000
Duty cycle [s]
Fig. 9-17: Selection aid for braking resistors for HCS03.1E-W0070
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-13
Braking Resistors for HCS03.1E-W0100
HLR01.1N-xxxx-xxxxx-A-007-
NNNN continuous power kW resistance value in operating status
Ω type connection cross section connection cross section mm²
AWG
-02K0-N15R0 -05K0-N15R0 -07K0-N14R0 -09K5-N13R0 -14K5-N13R0
2
16,7
A6
4
12
5
16,9
B2
6
10
7
15,7
B3
10
8
9,5
14,6
B3
10
8
14,5
14,6
B4
16
6
Energy absorption at peak power, duty cycle t=x sec and load cycle T=120 sec energy absorption at peak power kWs 137 360 672 t peak power duty cycle ED kW sec
%
40
3,4
2,8
40
9
7,5
43
16
13
1003
46
22
18
1566
Braking power at x % ED and a load cycle T=120 sec braking power t
ED kW sec
%
19
7,2
6
20
18
15
22
30
25
21
48
40
Fig. 9-18: Technical data for braking resistors at HCS03.1E-W0100
22
72
60
46
34
28
DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-14 Braking Resistors HLR01.1
Braking resistors for HCS03 ... 0100
Peak power P_s and Energy absorption W
10000
W [kWs]
1000
P_s [kW]
100
10
1
1
Rexroth IndraDrive
Energy
HLR01.1N-14K5-N13R0
HLR01.1N-09K5-N13R0
HLR01.1N-07K0-N14R0
HLR01.1N-05K0-N15R0
Power
HLR01.1N-14K5-N13R0
HLR01.1N-09K5-N13R0
HLR01.1N-07K0-N14R0
HLR01.1N-05K0-N15R0
10 100
Duty cycle [s]
Fig. 9-19: Selection aid for braking resistors for HCS03.1E-W0100
1000
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-15
Braking Resistors for HCS03.1E-W0150
HLR01.1N-xxxx-xxxxx-A-007-
NNNN continuous power kW resistance value in operating status
Ω type connection cross section connection cross section mm²
AWG
-04K5-N07R4 -08K5-N08R0 -11K0-N07R3 -15K0-N08R1 -24K0-N07R2
4,5
8,3
B1
10
8
8,5
9,0
B3
16
6
11
8,2
B3
25
3
15
9,1
B4
25
3
24
8,1
C3
35
2
Energy absorption at peak power, duty cycle t=x sec and load cycle T=120 sec energy absorption at peak power kWs 246 612 1056 t peak power duty cycle ED kW sec
%
81
3
2,5
75
8,2
6,8
82
13
11
1584
74
21
18
2592
Braking power at x % ED and a load cycle T=120 sec braking power t
ED kW sec
%
34
7,2
6
34
18
15
35
30
25
33
48
40
Fig. 9-20: Technical data for braking resistors at HCS03.1E-W0150
36
72
60
83
31
26
DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-16 Braking Resistors HLR01.1
Braking resistors for HCS03 ... 0150
Peak power P_s and Energy absorption W
10000
W [kWs]
1000
P_s [kW]
100
Rexroth IndraDrive
Energy
HLR01.1N-24K0-N07R2
HLR01.1N-15K0-N08R1
HLR01.1N-11K0-N07R3
HLR01.1N-08K5-N08R0
HLR01.1N-04K5-N07R4
10
Power
HLR01.1N-24K0-N07R2
HLR01.1N-15K0-N08R1
HLR01.1N-11K0-N07R3
HLR01.1N-08K5-N08R0
HLR01.1N-04K5-N07R4
1
1 10 100
Duty cycle [s]
Fig. 9-21: Selection aid for braking resistors for HCS03.1-W0150
1000
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-17
Braking Resistors for HCS03.1E-W0210
HLR01.1N-xxxx-xxxxx-A-007-
NNNN continuous power kW resistance value in operating status
Ω type connection cross section connection cross section mm²
AWG
-06K5-N06R1 -12K5-N05R5 -17K0-N05R1 -23K0-N05R5 -36K0-N05R4
6,5
7
B2
16
6
12,5
6
B4
35
2
17
6
B5
35
2
23
6
C2
50
1/0
36
6
C4
50
1/0
Energy absorption at peak power, duty cycle t=x sec and load cycle T=120 sec energy absorption at peak power kWs 356 900 1632 t peak power duty cycle ED kW sec
%
98
3,6
3
109
8,3
6,9
117
14
12
2429
109
22
18
3888
111
35
29
Braking power at x % ED and a load cycle T=120 sec braking power t
ED kW sec
%
49
7,2
6
50
18
15
54
30
25
51
48
40
Fig. 9-22: Technical data for braking resistors at HCS03.1E-W0210
54
72
60
DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-18 Braking Resistors HLR01.1
10000
W [kWs]
1000
P_s [kW]
100
Braking resistors for HCS03 ... 0210
Peak power P_s and Energy absorption W
Energy
HLR01.1N-36K0-N05R4
HLR01.1N-23K0-N05R5
HLR01.1N-17K0-N05R1
HLR01.1N-12K5-N05R5
HLR01.1N-06K5-N06R1
Rexroth IndraDrive
10
Power
HLR01.1N-36K0-N05R4
HLR01.1N-23K0-N05R5
HLR01.1N-17K0-N05R1
HLR01.1N-12K5-N05R5
HLR01.1N-06K5-N06R1
1
1 10 100 1000
Duty cycle [s]
Fig. 9-23: Selection aid for braking resistors for HCS03.1E-W0210
9.8 Line Cross Sections for Reinforced Braking Resistors
HLR01.1
According to the standards "Electronic equipment for use in power installations" (EN 50178, chapter 5.3.2.1) and "Adjustable speed electrical power drive systems" (EN 61800-5-1, chapter 4.2.5.4.2), a stationary connection of the equipment grounding conductor is required. The following requirement has to be complied with: cross section of equipment grounding conductor at least 10 mm
2
(mechanical stability).
Note: For the equipment grounding conductor run lines with a cross section corresponding to that of the lines for mains connection at the drive controller HCS and having at least 10 mm
2
.
Requirements for Line Routing
•
The cross sections are valid for one phase each with multi-wire conductors and are specified according to the regulations of VDE0298.
•
Up to 50 mm
2
, single strands in the cable duct.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-19
9.9 Mechanical Data of the Reinforced Braking Resistors
HLR01.1
Fixed Resistors IP 20 Type A
B T B1
Admissible assembly
D
H H1 on horizontal area
Terminals below
Inadmissible assembly
Terminals above, right or left
PG11
DM000006v01_en.FH9
Fig. 9-24: Type A5 – A6
Type Dimensions in mm
H
A5 586
B
185
A6 686 185
T
120
120
H1
526
626
B1
150
150
Fig. 9-25: Dimensions table braking resistor type A
D
M6
M6
Weight in kg
5,2
6,2
DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-20 Braking Resistors HLR01.1
Steel Grid Fixed Resistors IP 20 Type B
B T
Rexroth IndraDrive
H
T1
D
B1
Fig. 9-26: Type B1 – B4
Admissible assembly
Terminals below
Perforated plate above and below
Inadmissible assembly on horizontal area
Terminals above, right and left
DM000007v01_en.FH9
Type Dimensions in mm
B1
B
490
T
300
B2
B3
490
490
400
600
B4
B5
490
490
800
1000
H
270
270
270
270
270
B1
380
380
380
380
380
T1
270
370
570
770
970
Fig. 9-27: Dimensions table braking resistor type B
D
M10
M10
M10
M10
M10
Weight in kg
9,5
13
22
33
44
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
Steel Grid Fixed Resistors IP 20 Type C
B T
Braking Resistors HLR01.1 9-21
H
Admissible assembly on horizontal area
B1
T1
D
DM000008v01_en.FH9
Fig. 9-28: Type C1 – C7
Type Dimensions in mm
B
C2 595
C3
C4
795
995
T
490
490
490
H
710
710
710
B1
570
770
970
T1
380
380
380
Fig. 9-29: Dimensions table braking resistor type C
D
M10
M10
M10
Weight in kg
56
80
93
Note: Under consideration of the technical data for the minimum braking resistance and the brake chopper, other braking resistors can be used alternatively.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-22 Braking Resistors HLR01.1
Notes
Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Motor Filter HMF01.1 10-1
10 Motor Filter HMF01.1
10.1 Type Code
Abbrev.
Column
Example:
1 2 3 4 5 6 7 8 9
1
0 1 2 3 4 5 6 7 8 9
2
0 1 2 3 4 5 6 7 8 9
H M F 0 1 . 1 A - N 1 K 5 - E 0 0 7 0 - A - 5 0 0 - N N N N
3
0 1 2 3 4 5 6 7 8 9
4
0
1.
Product
1.1 HMF . . . . . . . = HMF
2.
Line
2.1 1. . . . . . . . . . . . . . . . . = 01
3.
Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . = 1
4.
Mounting style
4.1 Device mounting solution . . . . = A
4.2 Free mounting solution . . . . . . = N
5.
Filter class
5.1 Dv/dt filter with limiter . . . . . . . . . . . = N
5.2 Sine-wave filter. . . . . . . . . . . . . . . . = S
6.
Motor frequency
6.1 e.g., 0...1.5 kHz . . . . . . . . . . . . . . . . . = 1K5
7.
Switching frequency
7.1 4 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = D
7.2 8 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = E
7.3 16 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = G
8.
Nominal current
8.1 e.g., 70 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0070
9.
Degree of protection
9.1 IP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A
10. Voltage rating
10.1 3 x AC 500 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 500
11. Other design
11.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN
12. Standard reference
Standard
DIN EN 60529
Title
Degrees of protection provided by enclosures (IP-Code)
Edition
2000-09
DT000016v01_en.FH9
Fig. 10-1: Type code of motor filter HMF01.1
DOK-INDRV*-ADDCOMP****-PR02-EN-P
10-2 Motor Filter HMF01.1
10.2 Type Plate
Rexroth IndraDrive
Each motor filter is identified by a type designation. There is a type plate attached to all components.
Type
Part no.
Serial number
HMF01.1A-N0K2-D0045-A-500-NNNN
MNR: xxxxxx FD: 04W48
7270
SR: xxxxxxxxx
UNetz 3 AC 500V f
INenn 45A
50/60 Hz
Date of production
(yearWweek)
TSZU0017EN00.FH9
Fig. 10-2: Type plate
10.3 Electrical Data
Motor filter
HMF01.1A-N4K0-A0045-A-007-NNNN
HMF01.1A-N4K0-A0072-A-007-NNNN
HMF01.1A-N4K0-A0095-A-007-NNNN
HMF01.1A-N4K0-A0145-A-007-NNNN
I
N
[A]
45
72
95
145
P
V
[W]
120
160
190
220
L
M
µH
3 x 160
3 x 100
3 x 78
3 x 50 f out_max
Hz
200
200
200
200 f p_max kHz
4
4
4
4 du/dt kV / us
< 4
< 4
< 4
< 4
U out_max kV
1,2
1,2
1,2
1,2
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
10.4 Mechanical Data
Dimensional Drawings
104 277
Motor Filter HMF01.1 10-3
75
125
MBZU0064EN00.FH9
Fig. 10-3: Dimensional drawing motor filter HMF01.1A-D0K2-D0045-A-500-
NNNN
DOK-INDRV*-ADDCOMP****-PR02-EN-P
10-4 Motor Filter HMF01.1
Rexroth IndraDrive
H
Type
0073
0095
0145
B
225
225
350
B1
B
T
Fig. 10-4: Dimensional drawing motor filter
HMF01.1A-N0K2-D0073-A-500-NNNN,
HMF01.1A-N0K2-D0095-A-500-NNNN and
HMF01.1A-N0K2-D0145-A-500-NNNN
H
315
315
400
Dimensions in mm
T
270
270
260
Fig. 10-5: Dimensional drawing motor filter
B1
175
175
250
MBZU0056EN00.fh9
H1
257
257
310
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Motor Filter HMF01.1 10-5
10.5 Arrangement of the Components HCS03.1 / Motor Filter
HMF
DOK-INDRV*-ADDCOMP****-PR02-EN-P
75
125
MBZU0066EN00.FH9
Fig. 10-6: Sample mounting HCS03.1E-W0070 / HMF01.1A-D0K2-D0045
10-6 Motor Filter HMF01.1
B
B1
Rexroth IndraDrive
H
MBZU0057EN00.FH9
Fig. 10-7: Sample mounting HCS03.1E-W0100 0150 0210 / motor filter
HCS03.1E-
W0100
W0150
W0210
H
720
720
780
B
225
225
350
B1
175
175
250
Fig. 10-8: Dimensions table for sample mounting HCS03.1E-.. / motor filter
HMF
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Motor Filter HMF01.1 10-7
10.6 Arrangement of the Components HCS03.1 / Motor Filter and Mains Filter
PE
DOK-INDRV*-ADDCOMP****-PR02-EN-P
PE
X3
PE
L3
L2
L1
75
125
MBZU0067EN00.FH9
Fig. 10-9: Arrangement HCS03.1E-W0070 / motor filter and mains filter +
HAS05.1-001 + HAS05.1-002
Note: For information on the HAS accessories see Project Planning
Manual on the drive system Rexroth IndraDrive.
10-8 Motor Filter HMF01.1
B
B1
Rexroth IndraDrive
H
MBZU0068EN00.FH9
Fig. 10-10: Arrangement of device 0100, 0150, 0210 / motor filter and mains filter
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Motor Filter HMF01.1 10-9
HCS03.1E-
W0100
W0150
W0210
H
980
980
1090
B1
175
175
250
B
225
225
350
Fig. 10-11: Dimensions table for sample mounting HCS03.1E-.. / mains filter / motor filter
DOK-INDRV*-ADDCOMP****-PR02-EN-P
10-10 Motor Filter HMF01.1
Notes
Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Service & Support 11-1
11 Service & Support
11.1 Helpdesk
Unser Kundendienst-Helpdesk im Hauptwerk Lohr am Main steht Ihnen mit Rat und Tat zur Seite.
Sie erreichen uns
telefonisch - by phone:
über Service Call Entry Center
- via Service Call Entry Center
per Fax by fax:
Our service helpdesk at our headquarters in Lohr am
Main, Germany can assist you in all kinds of inquiries.
Contact us
+49 (0) 9352 40 50 60
Mo-Fr 07:00-18:00
Mo-Fr 7:00 am - 6:00 pm
+49 (0) 9352 40 49 41
per e-Mail - by e-mail:
[email protected]
11.2 Service-Hotline
Außerhalb der Helpdesk-Zeiten ist der Service direkt ansprechbar unter
After helpdesk hours, contact our service department directly at oder - or
+49 (0) 171 333 88 26
+49 (0) 172 660 04 06
11.3 Internet
Unter
www.boschrexroth.com
finden Sie ergänzende Hinweise zu Service, Reparatur und
Training sowie die aktuellen Adressen *) unserer auf den folgenden Seiten aufgeführten Vertriebsund Servicebüros.
Verkaufsniederlassungen
Niederlassungen mit Kundendienst
Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit unserem für Sie nächstgelegenen Ansprechpartner auf.
*) Die Angaben in der vorliegenden Dokumentation können seit Drucklegung überholt sein.
At
www.boschrexroth.com
you may find additional notes about service, repairs and training in the Internet, as well as the actual addresses *) of our sales- and service facilities figuring on the following pages.
sales agencies offices providing service
Please contact our sales / service office in your area first.
*) Data in the present documentation may have become obsolete since printing.
11.4 Vor der Kontaktaufnahme... - Before contacting us...
Wir können Ihnen schnell und effizient helfen wenn
Sie folgende Informationen bereithalten:
1. detaillierte Beschreibung der Störung und der
Umstände.
betreffenden Produkte, insbesondere
Typenschlüssel und Seriennummern.
3. Tel.-/Faxnummern und e-Mail-Adresse, unter denen Sie für Rückfragen zu erreichen sind.
F or quick and efficient help, please have the following information ready:
1. Detailed description of the failure and circumstances.
2. Information on the type plate of the affected products, especially type codes and serial numbers.
3. Your phone/fax numbers and e-mail address, so we can contact you in case of questions.
DOK-INDRV*-ADDCOMP****-PR02-EN-P
11-2 Service & Support Rexroth IndraDrive
Deutschland –
Germany
vom Ausland: from abroad:
(0) nach Landeskennziffer weglassen!
don’t dial (0) after country code!
Vertriebsgebiet Mitte
Germany Centre
Rexroth Indramat GmbH
Bgm.-Dr.-Nebel-Str. 2 / Postf. 1357
97816 Lohr am Main / 97803 Lohr
Kompetenz-Zentrum Europa
Tel.:
Fax:
+49 (0)9352 40-0
+49 (0)9352 40-4885
Vertriebsgebiet Süd
Germany South
Bosch Rexroth AG
Landshuter Allee 8-10
80637 München
Tel.: +49 (0)89 127 14-0
Fax: +49 (0)89 127 14-490
S E R V I C E A U T O M A T I O N
C A L L E N T R Y C E N T E R
H e l p d e s k
MO – FR von 07:00 - 18:00 Uhr from 7 am – 6 pm
Tel. +49 (0) 9352 40 50 60
Fax +49 (0) 9352 40 49 41 [email protected]
Vertriebsgebiet West
Germany West
Bosch Rexroth AG
Regionalzentrum West
Borsigstrasse 15
40880 Ratingen
Tel.:
Fax:
+49 (0)2102 409-0
+49 (0)2102 409-406
+49 (0)2102 409-430
S E R V I C E A U T O M A T I O N
H O T L I N E 2 4 / 7 / 3 6 5 außerhalb der Helpdesk-Zeit out of helpdesk hours
Tel.: +49 (0)172 660 04 06 o d e r / o r
Tel.: +49 (0)171 333 88 26
Gebiet Südwest
Germany South-West
Bosch Rexroth AG
Service-Regionalzentrum Süd-West
Siemensstr. 1
70736 Fellbach
Tel.: +49 (0)711 51046–0
Fax: +49 (0)711 51046–248
S E R V I C E A U T O M A T I O N
ERSATZTEILE / SPARES verlängerte Ansprechzeit
- extended office time -
♦ nur an Werktagen
- only on working days -
♦ von 07:00 - 18:00 Uhr
- from 7 am - 6 pm -
Tel. +49 (0) 9352 40 42 22
Vertriebsgebiet Nord
Germany North
Bosch Rexroth AG
Walsroder Str. 93
30853 Langenhagen
Tel.: +49 (0) 511 72 66 57-0
Service: +49 (0) 511 72 66 57-256
Fax: +49 (0) 511 72 66 57-93
Service: +49 (0) 511 72 66 57-783
Vertriebsgebiet Mitte
Germany Centre
Bosch Rexroth AG
Regionalzentrum Mitte
Waldecker Straße 13
64546 Mörfelden-Walldorf
Tel.: +49 (0) 61 05 702-3
Fax: +49 (0) 61 05 702-444
Vertriebsgebiet Ost
Germany East
Bosch Rexroth AG
Beckerstraße 31
09120 Chemnitz
Tel.:
Fax:
+49 (0)371 35 55-0
+49 (0)371 35 55-333
Vertriebsgebiet Ost
Germany East
Bosch Rexroth AG
Regionalzentrum Ost
Walter-Köhn-Str. 4d
04356 Leipzig
Tel.:
Fax:
+49 (0)341 25 61-0
+49 (0)341 25 61-111
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Service & Support 11-3
Europa (West) -
Europe (West)
Austria - Österreich
Bosch Rexroth GmbH
Electric Drives & Controls
Stachegasse 13
1120 Wien
Tel.:
Fax:
+43 (0)1 985 25 40
+43 (0)1 985 25 40-93
Great Britain – Großbritannien
Bosch Rexroth Ltd.
Electric Drives & Controls
Broadway Lane, South Cerney
Cirencester, Glos GL7 5UH
Tel.:
Fax:
+44 (0)1285 863000
+44 (0)1285 863030 [email protected]
France – Frankreich
Bosch Rexroth SAS
Electric Drives & Controls
91, Bd. Irène Joliot-Curie
69634 Vénissieux – Cedex
Tel.: +33 (0)4 78 78 53 65
Fax: +33 (0)4 78 78 53 62
Austria
vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don’t dial (0) after country code, Italy: dial 0 after country code
– Österreich
Bosch Rexroth GmbH
Electric Drives & Controls
Industriepark 18
4061 Pasching
Tel.:
Fax:
+43 (0)7221 605-0
+43 (0)7221 605-21
Belgium - Belgien
Bosch Rexroth NV/SA
Henri Genessestraat 1
1070 Bruxelles
Tel: +32 (0) 2 451 26 08
Fax: +32 (0) 2 451 27 90 [email protected]
Denmark
BEC A/S
Zinkvej 6
8900 Randers
Tel.:
Fax:
- Dänemark
+45 (0)87 11 90 60
+45 (0)87 11 90 61
Finland - Finnland
Bosch Rexroth Oy
Electric Drives & Controls
Ansatie 6
017 40 Vantaa
Tel.:
Fax:
+358 (0)9 84 91-11
+358 (0)9 84 91-13 60
Italy - Italien
Bosch Rexroth S.p.A.
Via G. Di Vittorio, 1
20063 Cernusco S/N.MI
Hotline: +39 02 92 365 563
Tel.: +39 02 92 365 1
Service: +39 02 92 365 300
Fax: +39 02 92 365 500
Service: +39 02 92 365 516
Italy - Italien
Bosch Rexroth S.p.A.
Via Isonzo, 61
40033 Casalecchio di Reno (Bo)
France - Frankreich
Bosch Rexroth SAS
Electric Drives & Controls
Avenue de la Trentaine
(BP. 74)
77503 Chelles Cedex
Tel.:
Fax:
+33 (0)164 72-63 22
+33 (0)164 72-63 20
Hotline: +33 (0)608 33 43 28
Italy
Bosch Rexroth S.p.A.
Via Paolo Veronesi, 250
10148 Torino
Tel.:
Fax:
- Italien
+39 011 224 88 11
+39 011 224 88 30
France - Frankreich
Bosch Rexroth SAS
Electric Drives & Controls
ZI de Thibaud, 20 bd. Thibaud
(BP. 1751)
31084 Toulouse
Tel.: +33 (0)5 61 43 61 87
Fax: +33 (0)5 61 43 94 12
Italy - Italien
Bosch Rexroth S.p.A.
Via Mascia, 1
80053 Castellamare di Stabia NA
Tel.:
Fax:
+39 081 8 71 57 00
+39 081 8 71 68 85
Italy
Tel.:
Fax:
- Italien
Bosch Rexroth S.p.A.
Via del Progresso, 16 (Zona Ind.)
35020 Padova
+39 049 8 70 13 70
+39 049 8 70 13 77
Tel.:
Fax:
+39 051 29 86 430
+39 051 29 86 490
Norway
Fax:
- Norwegen
Bosch Rexroth AS
Electric Drives & Controls
Berghagan 1 or: Box 3007
1405 Ski-Langhus 1402 Ski
Tel.: +47 (0) 64 86 41 00
+47 (0) 64 86 90 62
Hotline: +47 (0)64 86 94 82
Spain – Spanien
Goimendi S.A.
Electric Drives & Controls
Parque Empresarial Zuatzu
C/ Francisco Grandmontagne no.2
20018 San Sebastian
Tel.: +34 9 43 31 84 21
- service: +34 9 43 31 84 56
Fax: +34 9 43 31 84 27
- service: +34 9 43 31 84 60
Sweden - Schweden
Bosch Rexroth AB
Electric Drives & Controls
- Varuvägen 7
(Service: Konsumentvägen 4, Älfsjö)
125 81 Stockholm
Sweden - Schweden
Bosch Rexroth AB
Electric Drives & Controls
Ekvändan 7
254 67 Helsingborg
Tel.:
Fax:
+46 (0) 42 38 88 -50
+46 (0) 42 38 88 -74
Tel.:
Fax:
+46 (0)8 727 92 00
+46 (0)8 647 32 77
Netherlands - Niederlande/Holland
Bosch Rexroth Services B.V.
Technical Services
Kruisbroeksestraat 1
(P.O. Box 32)
5281 RV Boxtel
Tel.: +31 (0) 411 65 19 51
Fax: +31 (0) 411 67 78 14
Hotline: +31 (0) 411 65 19 51 [email protected]
Spain
Bosch Rexroth S.A.
Electric Drives & Controls
Centro Industrial Santiga
Obradors s/n
08130 Santa Perpetua de Mogoda
Barcelona
Tel.:
Fax:
- Spanien
+34 9 37 47 94 00
+34 9 37 47 94 01
Switzerland East - Schweiz Ost
Bosch Rexroth Schweiz AG
Electric Drives & Controls
Hemrietstrasse 2
8863 Buttikon
Tel.
Fax
+41 (0) 55 46 46 111
+41 (0) 55 46 46 222
Netherlands – Niederlande/Holland
Bosch Rexroth B.V.
Kruisbroeksestraat 1
(P.O. Box 32)
5281 RV Boxtel
Tel.: +31 (0) 411 65 16 40
Fax: +31 (0) 411 65 14 83 www.boschrexroth.nl
Spain - Spanien
Bosch Rexroth S.A.
Electric Drives & Controls c/ Almazara, 9
28760 Tres Cantos (Madrid)
Tel.: +34 91 806 24 79
Fax: +34 91 806 24 72 [email protected]
Switzerland West - Schweiz West
Bosch Rexroth Suisse SA
Av. Général Guisan 26
1800 Vevey 1
Tel.:
Fax:
+41 (0)21 632 84 20
+41 (0)21 632 84 21
DOK-INDRV*-ADDCOMP****-PR02-EN-P
11-4 Service & Support Rexroth IndraDrive
Europa (Ost) - Europe (East)
Czech Republic - Tschechien
Bosch -Rexroth, spol.s.r.o.
Hviezdoslavova 5
627 00 Brno
Tel.:
Fax:
+420 (0)5 48 126 358
+420 (0)5 48 126 112
Czech Republic - Tschechien
DEL a.s.
Strojírenská 38
591 01 Zdar nad Sázavou
Tel.:
Fax:
+420 566 64 3144
+420 566 62 1657
Poland – Polen
Bosch Rexroth Sp.zo.o.
Biuro Poznan ul. Dabrowskiego 81/85
60-529 Poznan
Tel.:
Fax:
+48 061 847 64 62 /-63
+48 061 847 64 02
Romania - Rumänien
East Electric S.R.L.
Bdul Basarabia no.250, sector 3
73429 Bucuresti
Tel./Fax:: +40 (0)21 255 35 07
+40 (0)21 255 77 13
Fax: +40 (0)21 725 61 21 [email protected]
Russia Belarus - Weissrussland
ELMIS
10, Internationalnaya
246640 Gomel, Belarus
Tel.: +375/ 232 53 42 70
+375/ 232 53 21 69
Fax: +375/ 232 53 37 69 [email protected]
Turkey - Türkei
Bosch Rexroth Otomasyon
San & Tic. A..S.
Fevzi Cakmak Cad No. 3
34630 Sefaköy Istanbul
Tel.:
Fax:
+90 212 413 34 00
+90 212 413 34 17
www.boschrexroth.com.tr
Tel:
Fax:
vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code
Hungary - Ungarn
Bosch Rexroth Kft.
Angol utca 34
1149 Budapest
Tel.:
Fax:
+36 (1) 422 3200
+36 (1) 422 3201
Romania
Turkey
- Rumänien
Bosch Rexroth Sp.zo.o.
Str. Drobety nr. 4-10, app. 14
70258 Bucuresti, Sector 2
Tel.:
Fax:
+40 (0)1 210 48 25
+40 (0)1 210 29 50
+40 (0)1 210 29 52
- Türkei
Servo Kontrol Ltd. Sti.
Perpa Ticaret Merkezi B Blok
Kat: 11 No: 1609
80270 Okmeydani-Istanbul
+90 212 320 30 80
+90 212 320 30 81 [email protected]
www.servokontrol.com
Poland – Polen
Bosch Rexroth Sp.zo.o.
ul. Staszica 1
05-800 Pruszków
Tel.: +48 22 738 18 00
– service: +48 22 738 18 46
Fax: +48 22 758 87 35
– service: +48 22 738 18 42
Russia - Russland
Bosch Rexroth OOO
Wjatskaja ul. 27/15
127015 Moskau
Tel.:
Fax:
+7-095-785 74 78
+7-095 785 74 79
+7 095 785 74 77
Slowenia - Slowenien
DOMEL
Otoki 21
64 228 Zelezniki
Tel.: +386 5 5117 152
Fax: +386 5 5117 225 [email protected]
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Service & Support 11-5
Africa, Asia, Australia – incl. Pacific Rim
Australia - Australien
AIMS - Australian Industrial
Machinery Services Pty. Ltd.
28 Westside Drive
Laverton North Vic 3026
Melbourne
Tel.:
Fax:
+61 3 93 14 3321
+61 3 93 14 3329
Hotlines: +61 3 93 14 3321
+61 4 19 369 195 [email protected]
Australia - Australien
Bosch Rexroth Pty. Ltd.
No. 7, Endeavour Way
Braeside Victoria, 31 95
Melbourne
Tel.:
Fax:
+61 3 95 80 39 33
+61 3 95 80 17 33 [email protected]
China
Shanghai Bosch Rexroth
Hydraulics & Automation Ltd.
Waigaoqiao, Free Trade Zone
No.122, Fu Te Dong Yi Road
Shanghai 200131 - P.R.China
Tel.:
Fax:
+86 21 58 66 30 30
+86 21 58 66 55 23 [email protected]
China
Shanghai Bosch Rexroth
Hydraulics & Automation Ltd.
4/f, Marine Tower
No.1, Pudong Avenue
Shanghai 200120 - P.R.China
Tel:
Fax:
+86 21 68 86 15 88
+86 21 58 40 65 77
China
Bosch Rexroth China Ltd.
15/F China World Trade Center
1, Jianguomenwai Avenue
Beijing 100004, P.R.China
Tel.: +86 10 65 05 03 80
Fax: +86 10 65 05 03 79
Hongkong
Bosch Rexroth (China) Ltd.
6 th
Floor,
Yeung Yiu Chung No.6 Ind Bldg.
19 Cheung Shun Street
Cheung Sha Wan,
Kowloon, Hongkong
Tel.:
Fax:
+852 22 62 51 00
+852 27 41 33 44 [email protected]
Indonesia - Indonesien
PT. Bosch Rexroth
Building # 202, Cilandak
Commercial Estate
Jl. Cilandak KKO, Jakarta 12560
Tel.: +62 21 7891169 (5 lines)
Fax: +62 21 7891170 - 71 [email protected]
China
Bosch Rexroth China Ltd.
Guangzhou Repres. Office
Room 1014-1016, Metro Plaza,
Tian He District, 183 Tian He Bei Rd
Guangzhou 510075, P.R.China
China
Bosch Rexroth (China) Ltd.
A-5F., 123 Lian Shan Street
Sha He Kou District
Dalian 116 023, P.R.China
Tel.:
Fax:
+86 20 8755-0030
+86 20 8755-0011
+86 20 8755-2387
Tel.:
Fax:
+86 411 46 78 930
+86 411 46 78 932
India - Indien
Bosch Rexroth (India) Ltd.
Electric Drives & Controls
Plot. No.96, Phase III
Peenya Industrial Area
Bangalore – 560058
Tel.: +91 80 51 17 0-211...-218
Fax: +91 80 83 94 345
+91 80 83 97 374
Japan
Bosch Rexroth Automation Corp.
Service Center Japan
Yutakagaoka 1810, Meito-ku,
NAGOYA 465-0035, Japan
Tel.: +81 52 777 88 41
+81 52 777 88 53
+81 52 777 88 79
Fax: +81 52 777 89 01
India - Indien
Bosch Rexroth (India) Ltd.
Electric Drives & Controls
Advance House, II Floor
Ark Industrial Compound
Narol Naka, Makwana Road
Andheri (East), Mumbai - 400 059
Tel.: +91 22 28 56 32 90
+91 22 28 56 33 18
Fax: +91 22 28 56 32 93 [email protected]
India - Indien
Bosch Rexroth (India) Ltd.
S-10, Green Park Extension
New Delhi – 110016
Tel.:
Fax:
+91 11 26 56 65 25
+91 11 26 56 65 27
+91 11 26 56 68 87 [email protected]
Japan
Bosch Rexroth Automation Corp.
Electric Drives & Controls
2F, I.R. Building
Nakamachidai 4-26-44, Tsuzuki-ku
YOKOHAMA 224-0041, Japan
Tel.: +81 45 942 72 10
Fax: +81 45 942 03 41
Korea
Bosch Rexroth-Korea Ltd.
Electric Drives and Controls
Bongwoo Bldg. 7FL, 31-7, 1Ga
Jangchoong-dong, Jung-gu
Seoul, 100-391
Tel.:
Fax:
+82 234 061 813
+82 222 641 295
Korea
Bosch Rexroth-Korea Ltd.
1515-14 Dadae-Dong, Saha-gu
Electric Drives & Controls
Pusan Metropolitan City, 604-050
Tel.:
Fax:
+82 51 26 00 741
+82 51 26 00 747 [email protected]
Malaysia
Bosch Rexroth Sdn.Bhd.
11, Jalan U8/82, Seksyen U8
40150 Shah Alam
Selangor, Malaysia
Tel.:
Fax:
+60 3 78 44 80 00
+60 3 78 45 48 00
Singapore - Singapur
Bosch Rexroth Pte Ltd
15D Tuas Road
Singapore 638520
China
Melchers GmbH
BRC-SE, Tightening & Press-fit
13 Floor Est Ocean Centre
No.588 Yanan Rd. East
65 Yanan Rd. West
Shanghai 200001
Tel.:
Fax:
+86 21 6352 8848
+86 21 6351 3138
South Africa - Südafrika
TECTRA Automation (Pty) Ltd.
71 Watt Street, Meadowdale
Edenvale 1609
Tel.: +65 68 61 87 33
Fax: +65 68 61 18 25 sanjay.nemade
@boschrexroth.com.sg
Tel.:
Fax:
+27 11 971 94 00
+27 11 971 94 40
Hotline: +27 82 903 29 23
Taiwan
Bosch Rexroth Co., Ltd.
Taichung Industrial Area
No.19, 38 Road
Taichung, Taiwan 407, R.O.C.
Tel : +886 - 4 -235 08 383
Fax: +886 - 4 -235 08 586 [email protected]
Taiwan
Bosch Rexroth Co., Ltd.
Tainan Branch
No. 17, Alley 24, Lane 737
Chung Cheng N.Rd. Yungkang
Tainan Hsien, Taiwan, R.O.C.
Tel : +886 - 6 –253 6565
Fax: +886 - 6 –253 4754 [email protected]
Thailand
NC Advance Technology Co. Ltd.
59/76 Moo 9
Ramintra road 34
Tharang, Bangkhen,
Bangkok 10230
Tel.: +66 2 943 70 62
Fax:
+66 2 943 71 21
+66 2 509 23 62
Hotline +66 1 984 61 52 [email protected]
DOK-INDRV*-ADDCOMP****-PR02-EN-P
11-6 Service & Support Rexroth IndraDrive
Nordamerika – North America
USA
Headquarters - Hauptniederlassung
Bosch Rexroth Corporation
Electric Drives & Controls
5150 Prairie Stone Parkway
Hoffman Estates, IL 60192-3707
Tel.:
Fax:
+1 847 6 45 36 00
+1 847 6 45 62 01 [email protected]
USA Central Region - Mitte
Bosch Rexroth Corporation
Electric Drives & Controls
Central Region Technical Center
1701 Harmon Road
Auburn Hills, MI 48326
Tel.:
Fax:
+1 248 3 93 33 30
+1 248 3 93 29 06
USA Southeast Region - Südwest
Bosch Rexroth Corporation
Electric Drives & Controls
Southeastern Technical Center
3625 Swiftwater Park Drive
Suwanee, Georgia 30124
Tel.:
Fax:
+1 770 9 32 32 00
+1 770 9 32 19 03
USA SERVICE-HOTLINE
- 7 days x 24hrs -
+1-800-REX-ROTH
+1 800 739 7684
USA East Region – Ost
Bosch Rexroth Corporation
Electric Drives & Controls
Charlotte Regional Sales Office
14001 South Lakes Drive
Charlotte, North Carolina 28273
Tel.: +1 704 5 83 97 62
+1 704 5 83 14 86
USA Northeast Region – Nordost
Bosch Rexroth Corporation
Electric Drives & Controls
Northeastern Technical Center
99 Rainbow Road
East Granby, Connecticut 06026
Tel.:
Fax:
+1 860 8 44 83 77
+1 860 8 44 85 95
USA West Region – West
Bosch Rexroth Corporation
7901 Stoneridge Drive, Suite 220
Pleasant Hill, California 94588
Tel.:
Fax:
+1 925 227 10 84
+1 925 227 10 81
Canada East - Kanada Ost
Bosch Rexroth Canada Corporation
Burlington Division
3426 Mainway Drive
Burlington, Ontario
Canada L7M 1A8
Tel.:
Fax:
+1 905 335 5511
+1 905 335 4184
Hotline: +1 905 335 5511
Canada West - Kanada West
Bosch Rexroth Canada Corporation
5345 Goring St.
Burnaby, British Columbia
Canada V7J 1R1
Tel.
Fax
+1 604 205 5777
+1 604 205 6944
Hotline: +1 604 205 5777 [email protected]
Mexico
Bosch Rexroth Mexico S.A. de C.V.
Calle Neptuno 72
Unidad Ind. Vallejo
07700 Mexico, D.F.
Tel.:
Fax:
+52 55 57 54 17 11
+52 55 57 54 50 73 [email protected]
x
Tel.:
Fax:
Mexico
Bosch Rexroth S.A. de C.V.
Calle Argentina No 3913
Fracc. las Torres
64930 Monterrey, N.L.
+52 81 83 65 22 53
+52 81 83 65 89 11
+52 81 83 49 80 91
+52 81 83 65 52 80
Südamerika – South America
Argentina - Argentinien
Bosch Rexroth S.A.I.C.
"The Drive & Control Company"
Rosario 2302
B1606DLD Carapachay
Provincia de Buenos Aires
Tel.: +54 11 4756 01 40
+54 11 4756 02 40
+54 11 4756 03 40
+54 11 4756 04 40
+54 11 4756 01 36 Fax:
+54 11 4721 91 53 [email protected]
Argentina - Argentinien
NAKASE
Servicio Tecnico CNC
Calle 49, No. 5764/66
B1653AOX Villa Balester
Provincia de Buenos Aires
Tel.: +54 11 4768 36 43
Fax: +54 11 4768 24 13
Hotline: +54 11 155 307 6781 [email protected]
(Service)
Columbia - Kolumbien
Reflutec de Colombia Ltda.
Calle 37 No. 22-31
Santafé de Bogotá, D.C.
Colombia
Tel.: +57 1 368 82 67
Fax:
+57 1 368 02 59
+57 1 268 97 37 [email protected]
Brazil - Brasilien
Bosch Rexroth Ltda.
Av. Tégula, 888
Ponte Alta, Atibaia SP
CEP 12942-440
Brazil - Brasilien
Bosch Rexroth Ltda.
R. Dr.Humberto Pinheiro Vieira, 100
Distrito Industrial [ Caixa Postal 1273]
89220-390 Joinville - SC
Tel.: +55 11 4414 56 92
+55 11 4414 56 84
Fax sales: +55 11 4414 57 07
Fax serv.: +55 11 4414 56 86 [email protected]
Tel./Fax: +55 47 473 58 33
Mobil: +55 47 9974 6645 [email protected]
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
12 Index
DOK-INDRV*-ADDCOMP****-PR02-EN-P
A
Additional components
B
C
Connection
D
Documentation
E
F filter
G
grounded power supply lines 4-1
H
HCS03.1
HNL
HNL01.1E-
Index 12-1
12-2 Index Rexroth IndraDrive
HNL01.1R-
Improper use
Consequences, Discharge of liability 2-1
IndraDrive
Installation
M mains choke
motor filter
N
Netzdrossel
HNL01.1E-****-S (stromkompensiert) 6-7
P
Protection
against contact with electrical parts 3-5
against contact with hot parts 3-10
against dangerous movements 3-7
against electric shock by protective low voltage (PELV) 3-6
against magnetic and electromagnetic fields during operation and mounting 3-9
against pressurized systems 3-11
during handling and mounting 3-10
R
S
Safety Instructions for Electric Drives and Controls 3-1
single-phase filter NFE01.1-250-006 5-7
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive
T
Type code
U
ungrounded power supply lines 4-1
Use
W
X
Index 12-3
DOK-INDRV*-ADDCOMP****-PR02-EN-P
12-4 Index Rexroth IndraDrive
DOK-INDRV*-ADDCOMP****-PR02-EN-P
Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 93 52-40-50 60
Fax +49 93 52-40-49 4 1 [email protected]
www.boschrexroth.com
R911306140
Printed in Germany
DOK-INDRV*-ADDCOMP****-PR02-EN-P
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Key features
Transformers for voltage conversion
Mains filters for reducing electromagnetic interference
Mains chokes for stabilizing current flow
DC bus capacitor units for energy storage
DC bus resistor units for braking control
Braking resistors for energy dissipation
Motor filter for reducing motor noise and vibration
Frequently asked questions
IndraDrive Additional Components are a range of complementary components designed to enhance the performance and functionality of Rexroth's IndraDrive drive systems. These components are crucial for ensuring proper operation, providing features like voltage conversion, electromagnetic interference reduction, and energy storage.
The IndraDrive Additional Components include transformers, mains filters, mains chokes, DC bus capacitor units, DC bus resistor units, braking resistors, and motor filters. Each component serves a specific purpose in optimizing the IndraDrive system's performance and reliability.
These components enhance your IndraDrive system in various ways. For instance, transformers enable voltage conversion, mains filters reduce electromagnetic interference, and DC bus capacitor units provide energy storage. Braking resistors are essential for controlled braking, while motor filters reduce noise and vibration.
You can find detailed information about each additional component, including technical specifications, installation instructions, and application examples, within this Project Planning Manual.