Analog Output Option Card
AO-08 or AO-12
Part Numbers: AO-08, AO-12.
Applicability: F7, G7, GPD515/G5, G5 HHP.
Note: If used in a GPD503/G3, refer to Instruction
Sheet 02Y00025-0297.
Introduction: The AO-08 and AO-12 analog output option cards are mounted on the drive’s control board and enables the user to employ precision analog signals to monitor drive outputs (U1-XX) as indicated in tables 4 and 5.
Receiving: All equipment is tested against defect at the factory. Report any damages or shortages evident when the equipment is received to the commercial carrier who transported the equipment.
Warning: Hazardous voltage can cause severe injury or death. Lock all power sources feeding the drive in the “OFF” position.
Caution: This option card uses CMOS IC chips. Use proper electrostatic discharge (ESD) protective procedures when handling the card to prevent I.C. damage or erratic drive operation.
Important: a) If this option is being installed in a drive with an encoder (PG) feedback option card, that card will need to be temporarily removed to allow access to connector 3CN on the drive’s control board and TD1-TD3 on the AO-08 /
AO-12 option card. b) Before installing this option, a technically qualified individual, who is familiar with this type of
4CN
Option Card A
2CN
Option Card C
Option Clip
3CN
Option Card D
Grounding Terminal
Figure 1. AO-08 / AO-12 Option Card Installation equipment and the hazards involved, should read this entire installation guide.
Installation and Wiring:
1. Disconnect all electrical power to the drive.
2. Remove the drive’s front cover.
3. Check that the “CHARGE”
Parameter
Table 1. Specifications
AO-08 Card AO-12 Card
Output Resolution 8 bit (1/256) 11 bit + sign (1/2048)
Output Voltage 0 to +10VDC (non-Isolated) -10 to +10VDC (non-Isolated) indicator lamp inside the drive is off.
Output Channels
4. Use a voltmeter to verify that the voltage at the incoming power terminals
2 2
(L1, L2, L3) has been disconnected.
5. Option Card Installation: See Figure 1. a) Position the option card above the control board’s 3CN connector and gently press the card into place. b) Connect the green ground wire to the grounding terminal on the main control board.
6. Wiring: Refer to Figure 2 and Table 2. Make wire connections between the AO-08 / AO-12 card and the drive as well as all peripheral devices. Observe the following: a) Keep the option card (i.e. control circuit) wiring separate from main circuit input/output wiring. A separate metallic grounded conduit with only the option card’s wiring running through it is preferred. b) To prevent erroneous operation caused by noise interference, use shielded cable for control signal wires. Limit the distance to 50m (165 feet) or less. c) Connect the option card ground wire (E) to the drive’s ground terminal TB3 (12 for G5).
7. Adjustment: There are no adjustments to be made on the AO-08 / AO-12 options; however, the drive must be programmed for the output requirements of the peripheral devices. See Tables 3-5.
8. Reinstall and secure the drive’s front cover.
9. Place this instruction sheet with the drive’s technical manual.
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IG.AFD.51, Page 1 of 4
Date: 07/01/04, Rev: 04-07
Analog Output Option Card
AO-08 or AO-12
MCCB
L1
L2
L3
T1
T2
T3
MOTOR
I M
Grounding
Terminal:
F7, G7 = TB3
G5 = 12
E
F7, G7,
GPD515/G5,
G5HHP
3CN
(GREEN)
3CN
E
AO-08 or AO-12 Card
D/A
CONVERTER
TD1
0V
TYPICAL CIRCUIT
BOTH CHANNELS
200
33000 PF
TD2
0V
TD3
0V
MTR
CAL
+
10K
MTR
CAL
+
10K
FM
AM
-
-
SHIELD
Figure 2. AO-08 / AO-12 Interconnection Diagram
Terminal
TD1
TD2
Table 2. Terminal Functions of the AO-08 and AO-12
Signal Level
(1)
Functions
AO-08
F7/G7
AO-12 AO-08
GPD515/G5
AO-12
Analog signal output channel 1
Analog signal output channel 2
0-10VDC
0-10VDC or
+/-10VDC
0-10VDC
0-10VDC or
+/-10VDC
0V
(1) F7/G7: Selectable by setting of drive parameters F4-07 (TD1) and F4-08 (TD2).
GPD515/G5: Selectable by setting of drive parameter H4-07.
Drive
F7/G7
Terminal
Table 3. Adjustment of Output Signal Scaling
Gain Parameter
(1)
Setting
Range
0.0-
TD1 F4-02
1000.0%
0.0-
TD2 F4-04
1000.0%
TD1 F4-02
0.00 to
2.50
Increment
Factory
Setting
0.1% 100%
0.1% 50%
0.01 1.00
GPD
515/G5
TD2 F4-04
0.00 to
2.50
0.01 0.50
(1) A gain of 0.5 will set 5VDC = 100%; a gain of 2.0 will set 10VDC = 50%.
(2) Maximum output signal level is +11VDC.
Remarks
10VDC / 100 %
10VDC / 1.00
(2)
(2)
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IG.AFD.51, Page 2 of 4
Date: 07/01/04, Rev: 04-07
Analog Output Option Card
AO-08 or AO-12
Table 4. Selecting the Monitored Output (GPD515/G5)
Terminal Parameter
Set
Value
Control
Method
(1)
Output Monitor Scaling
TD1 or
TD2
F4-01 or
F4-03
3
5
6
1
2
7
8
9
0, 1, 2, 3
0, 1, 2, 3
0, 1, 2, 3
1, 2, 3
0, 1, 2, 3
0, 1, 2, 3
0, 1, 2, 3
2, 3
15 0, 1, 2, 3
16 0, 1, 2, 3
Frequency Reference
Output Frequency
Output Current
Motor Speed
Output Power (kW)
Torque Reference
Terminal 13 Input
Terminal 14 Input
17 0, 1, 2, 3
18 0, 1, 2, 3
19 2, 3
Terminal 16 Input
Motor Secondary Current (Iq)
Motor Exciting Current (Id)
20 0, 1, 2, 3 Output Frequency After Soft-Start (SFS)
21 1, 3 ASR Input
22 1, 3 ASR Output
23 1, 3
24 0, 1, 2, 3
Speed Deviation / Speed Regulator Input
PID Feedback
26 2, 3 Output Voltage Reference (Vq)
27 2, 3 Output Voltage Reference (Vd)
(1) Output available only when using one of the listed control methods (A1-02 setting):
0: V/Hz Mode, 1: V/Hz with Encoder (PG), 2: Open Loop Vector, 3: Closed Loop Flux Vector
10V/100%
10V/100%
10V/drive rated current
10V/100%
10V/100%
10V/100%
10V/10V
10V/10V (20mA)
10V/10V
10V/motor rated current
10V/motor rated current
10V/100%
10V/100%
10V/motor rated current
10V/100%
10V/100%
10V/230V (460V)
10V/230V (460V)
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IG.AFD.51, Page 3 of 4
Date: 07/01/04, Rev: 04-07
Analog Output Option Card
AO-08 or AO-12
Terminal
TD1 or
TD2
Parameter
F4-01 or
F4-03
Set
Value
Table 5. Selecting the Monitored Output (F7/G7)
Control
Method
(1)
Output Monitor
1 0,1,2,3,4 Frequency Reference
2 0,1,2,3,4
3 0,1,2,3,4
Output Frequency
Output Current
Scaling
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Drive rated output current
(0 ~ 10V, absolute value)
5 1,2,3,4
6 0,1,2,3,4
7 0,1,2,3,4
8 0,1,2,3,4
9 2,3,4
15 0,1,2,3,4
DC Bus Voltage
Torque
Terminal A1 Input
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: 200VAC (400VAC)
10V: 400VDC (800VDC)
10V: Drive capacity kW
(0 ~ ± 10V possible)
10V: Motor rated torque
(0 ~ ± 10V possible)
10V: 100% (at 10V input)
(0 ~ ± 10V possible)
16 0,1,2,3,4
17 0,1,2,3,4
19 2,3,4 Motor Excitation Current (Id)
20 0,1,2,3,4
21 1,3,4
22 1,3,4
24 0,1,2,3,4
26 2,3,4
32
33
36 0,1,2,3,4
37 0,1,2,3,4
38 0,1,2,3,4
42
(2)
2,3,4
2,3,4
4
Terminal A2 Input
Terminal A3 Input
Output Frequency after
Soft-Starter (SFS)
Output Voltage Reference
(Vq)
27 2,3,4
Output Voltage Reference
(Vd)
ACR (q) Output
ACR (d) Output
PID Input (Error)
PID Output
Estimated Motor Flux
10V: 100% (at 10V input)
(0 ~ ± 10V possible)
10V: 100% (at 10V input)
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: 200VAC (400VAC)
(0 ~ ± 10V possible)
10V: 200VAC (400VAC)
(0 ~ ± 10V possible)
10V: 100%
(0 ~ ± 10V possible)
10V: 100%
(0 ~ ± 10V possible)
10V: 100%
(0 ~ ± 10V possible)
10V: Maximum output frequency
(0 ~ ± 10V possible)
10V: Maximum output frequency
10V: Rated motor flux
43
(2)
44
4
3,4
45 3,4
Motor Flux Current
Compensation
ASR Output without Filter
Feed Forward Control
Output
10V: Motor rated secondary current
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
10V: Motor rated secondary current
(0 ~ ± 10V possible)
(1) Output available only when using one of the listed control methods (A1-02 setting):
0: V/Hz, 1: V/Hz with Encoder (PG), 2: Open Loop Vector, 3: Closed Loop Flux vector, 4: Open Loop Vector 2
(2)
(2) G7 only.
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IG.AFD.51, Page 4 of 4
Date: 07/01/04, Rev: 04-07
