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ROTARY CUTTERS
SAFETY FIRST:
Do not use or operate this equipment until this safety manual and assembly instructions (as applicable) have been read and understood.
This Safety Alert Symbol calls your attention to important safety information in this manual.
Owner’s Manual & Parts List
SAFETY - ASSEMBLY - OPERATION - MAINTENANCE - PARTS
Standard Duty Models
40”, 48”, 60”, 72”
Medium Duty Models
60”, 72”
Heavy Duty Models
60”, 72”, 84”
Roundbacks:
Medium Heavy Duty Models
60”, 72”
Super Heavy Duty Models
72”, 84”
KODIAK MFG., INC.
8849 Candies Creek Ridge Road NW • Charleston, TN 37310 • (423) 336-2390 • Fax (423) 336-8805 [email protected] • www.kodiakmfg.com For replacement manuals call (423) 336-2390
CONGRATULATIONS ON YOUR PURCHASE OF A
Your new cutter is a durable, efficient and effective piece of equipment you can use with pride.
With proper care and use it will have a long and satisfying work life.
You must READ this safety manual before using your KODIAK cutter, even if you have had considerable experience with rotary cutters. We have worked hard to include vital information about safety, setup, operation and maintenance, as well as how to order parts and repair your cutter if needed. Taking the time now to read and understand the information from this manual will pay off later in a more trouble-free and safe operation that could prevent injury or death.
BECAUSE KODIAK MFG., INC., MAINTAINS AN ONGOING PROGRAM OF PRODUCT IMPROVE-
MENT, WE RESERVE THE RIGHT TO MAKE IMPROVEMENTS IN DESIGN OR CHANGES IN
SPECIFICATIONS WITHOUT INCURRING ANY OBLIGATION TO INSTALL THEM ON UNITS
PREVIOUSLY SOLD.
BECAUSE OF THE POSSIBILITY THAT SOME PHOTOGRAPHS IN THIS MANUAL WERE TAKEN
OF PROTOTYPE MODELS, PRODUCTION MODELS MAY VARY IN SOME DETAIL. IN ADDITION,
SOME PHOTOGRAPHS MAY SHOW SHIELDS REMOVED FOR PURPOSES OF CLARITY.
NEVER OPERATE THIS IMPLEMENT WITHOUT ALL SHIELDS IN PLACE.
NOTE
ALL REFERENCES MADE IN THIS MANUAL TO RIGHT, LEFT, FRONT, REAR, TOP OR
BOTTOM ARE AS VIEWED FACING THE DIRECTION OF FORWARD TRAVEL
WITH IMPLEMENT PROPERLY ATTACHED TO TRACTOR.
SAFETY FIRST
MUST READ ALL SAFETY INSTRUCTIONS BEFORE CUTTER IS OPERATED.
The information and illustrations in this manual were as correct and complete as possible at the time of printing. However, KODIAK continually makes minor changes and improvements, and your mower may have slight differences. KODIAK MFG., INC. reserves the right to change the design without notice.
10/11
PLEASE READ
IMPORTANT FEDERAL LAWS AND REGULATIONS*
CONCERNING EMPLOYERS, EMPLOYEES AND OPERATORS
This sections is intended to explain in broad terms the concept and effect of the following federal laws and regulations. It is not intended as a legal interpretation of the laws and should not be considered as such.
U.S. PUBLIC LAW 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”
DUTIES
Sec. 5(a) Each Employer –
(1) shall furnish to each of its employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to its employees.
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his or her own actions and conduct.
OSHA Regulations
Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.” These will include (but are not limited to) instructions to:
Keep all guards in place when the machine is in operation;
Permit no riders on equipment;
Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing, adjusting, cleaning or unclogging the equipment, except where the machine must be running to be properly serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain equipment.
Make sure no one is within 300 ft. of machinery before starting the engine, engaging power, or operating the machine.
EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:
1. Securely fasten your seat belt if the tractor has a ROPS.
2. Where possible, avoid operating the tractor near
ditches, embankments, and holes.
3. Reduce speed when turning, crossing slopes, and on
rough, slick, or muddy surfaces.
4. Stay off slopes too steep for safe operation.
5. Watch where you are going, especially at row ends,
on roads, and around trees.
6. Do not permit others to ride.
7. Operate the tractor smoothly - no jerky turns, starts
or stops.
8. Hitch only to the drawbar and hitch points recom-
mended by tractor manufacturers.
9. When tractor is stopped, set brakes securely and
use park lock if available.
Child Labor Under 16 Years Old
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home
Division, Child Labor Bulletin #102.)
4
10/11
SAFETY FIRST
IMPORTANT SAFETY INFORMATION
TO PREVENT INJURY OR DEATH
This symbol is used to call attention to safety information that should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety information could result in serious bodily injury or death.
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
BEFORE OPERATING: Make sure there is nothing under the cutter (tools, feet, hands, etc.) that should not be there. Check to make sure all parts are assembled correctly. Set tractor lift control stop at a position that will prevent the drive shaft from contacting the front edge of the cutter when cutter is at full lift. (On some tractors, this won’t be necessary.)
The cutter should only be engaged with the tractor PTO shaft when the tractor engine is at idle speed. Engaging the cutter at higher engine speeds will shorten the life of the cutter drive line. This may also damage the tractor.
For most cutting, ground speed of 3 to 5 MPH and a PTO speed of 540 RPM or 1000 RPM on specified 1000 RPM cutter is recommended. However, you may wish to adjust ground speeds for specific conditions.
After using the cutter for a full day, check the stumpjumper to make sure it is tight on the output shaft. If loose, torque the nut holding it at 350 ft-lbs of torque. Replace cotter key through output shaft to secure nut.
Check blade pivot bolts and blade carrier nuts frequently for looseness or wear. Loose blades can easily pierce a ¼” steel plate and cause serious injury or death.
We recommend purchasing and properly installing chain guards with your rotary cutter. Make sure safety chain shielding and gearbox shields are in place at all times.
In addition to the design and configuration, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel in the operation, transport, maintenance and storage of equipment. Lack of attention to safety can result in accident, personal injury, reduction of efficiency and worst of all... loss of life. Watch for safety hazards and correct deficiencies promptly. Use the following safety information as a general guide to safely operate this machine. Additional information is used throughout this manual for specific operating and maintenance procedures. Read this manual and be familiar with limitations.
PLEASE READ:
1. Read Operator’s Manual. Failure to do so is considered misuse of this equipment.
2. Be familiar with machine’s controls and read all the Caution, Warning and Danger decals on machine before starting/operating.
3. Before starting/operating, perform full inspection for obvious defects such as loose bolts, damaged components. Then correct.
4. Do not carry passengers or let children operate machine. Make sure all adults are properly instructed on operation.
5. Keep operation area clear of persons, children and pets. Cease operation if someone comes into operating area.
6. Clear the work area of objects that could be thrown or picked up by machine.
7. Use cardboard/wood rather than hands to search for hydraulic leaks! Escaping hydraulic oil under pressure can penetrate skin.
Fluid injected into skin must be surgically removed within a few hours by a knowledgeable doctor or gangrene may result.
8. Do not operate without all guards and shields in place and in good condition.
9. Lower implement to ground, stop tractor engine, apply parking brake, and allow blades to completely stop before leaving tractor.
10. Keep hands and feet away from blades.
11. Do not operate this cutter along highways or in areas where people are present unless all sides of the unit are enclosed by
permanent bands, safety chains or other factory approved safety shields that are in good repair.
12. Wear personal protective equipment such as, but not limited to, protection for eyes, ears, feet, hands and head when operating or
repairing the equipment. Do not wear loose clothing or jewelry that may catch on equipment moving parts.
13. When performing adjustments/maintenance to cutter, first lower to ground or block securely at a workable height.
14. Never stand between tractor and cutter while tractor is being backed to the cutter hitch.
15. Reduce speed when transporting cutter to avoid bouncing and momentary loss of steering.
16. Use tractor flashing warning lights, day or night, when transporting cutter on road/highways unless prohibited by law.
17. Discuss all safety procedures, prior to operation, with anyone using the equipment other than yourself.
18. It is recommended that tractor be equipped with Rollover Protective System (ROPS) and seat belt be used during operations.
10/11
5
SAFETY FIRST
PLEASE READ:
1. Rotary cutter owners must give operating instruction to operators or employees before allowing them to operate cutter, and at least
annually thereafter per OSHA (Occupational Safety and Health Administration) regulation 1928.57.
2. The most important safety device on this equipment is a safe operator. All accidents can be avoided when operators read,
understand and follow the instructions and operating safety instructions in this manual.
3. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the
awareness, concern, prudence and proper training of personnel and review instructions frequently with existing workers. A person
who has not read and understood all operating and safety instructions IS NOT QUALIFIED TO OPERATE THIS MACHINE.
An untrained operator exposes himself and bystanders to possible serious injury or death.
4. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect
the life of the equipment and also VOID the warranty.
SAFETY AT ALL TIMES
• OPERATOR SHOULD BE FAMILIAR WITH ALL FUNCTIONS OF THE UNIT.
• OPERATE IMPLEMENT FROM THE DRIVER’S SEAT ONLY.
• DO NOT LEAVE TRACTOR OR IMPLEMENT UNATTENDED WITH ENGINE RUNNING.
• DISMOUNTING FROM A MOVING TRACTOR COULD CAUSE SERIOUS INJURY OR DEATH.
• KEEP HANDS, FEET, AND CLOTHING AWAY FROM POWER-DRIVEN PARTS.
• WEAR SNUG FITTING CLOTHING TO AVOID ENTANGLEMENT WITH MOVING PARTS.
• CLEAR THE WORK AREA OF OBJECTS WHICH MIGHT BE PICKED UP/THROWN BY MOWER.
READ ALL SAFETY INSTRUCTIONS ON THE NEXT 4 PAGES BEFORE OPERATION.
This symbol is used to call attention to safety information that should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety information could result in serious bodily injury or death.
6
10/11
SAFETY FIRST
THINK SAFETY! WORK SAFELY!
DANGER
Keep hands and feet clear of mower while tractor engine is running. Failure to do so will result in serious injury or death from rotating blades or PTO shaft.
WARNING
Always keep the blade carrier and blade bolts tight. Loose blades could easily pierce a quarter inch steel plate and/or seriously injure personnel.
WARNING
Always keep all shields and chain guards furnished with machine in place and in good working
order. Failure to do so could result in operator being struck by high speed rotating blades, thrown objects or being entangled in rotating parts, resulting in injury to personnel any shields are missing.
. Do not operate rotary cutter if
CAUTION
Before operating the rotary cutter, carefully inspect the area on which the cutter will be used.
Be sure to remove all objects that might be thrown by the rotating blades. Also, note any gullies, ditches, or rough terrain when you are inspecting the area.
DANGER
Wear personal protective equipment such as, but not limited to, protection for eyes, ears, feet,
hands and head when operating or repairing the equipment. Do not wear loose clothing or jewelry that could catch on equipment moving parts.
DANGER
Always disengage driveline and block machine before performing any maintenance work on
machine. Failure to do so will result in serious injury or death.
WARNING
ONLY the operator should ride on tractor and NO ONE SHOULD RIDE ON MOWER. Persons riding on tractor or mower could easily fall into the path of the tractor or mower resulting in serious injury or death. Persons riding on the mower could become entangled in the PTO resulting in serious injury or death.
CAUTION
Disengage PTO and turn off the tractor engine before leaving the tractor’s operating station.
10/11
7
SAFETY FIRST
THINK SAFETY! WORK SAFELY!
WARNING
Check driveline connections to cutter and tractor before operation.
Be sure Quick Disconnect locks are operating and locked. Failure to do so could result in driveline becoming disconnected from the tractor and cutter. Personnel could be struck by fast rotating driveline resulting in serious injury or death.
CAUTION
Cutter blades should be replaced in pairs to maintain balance and avoid vibration.
Failure to do so may result in damage to machine.
DANGER
Use extreme care when operating on hillside or slope. Cutters are more likely to throw objects when operating on hillside and tractors can easily tip over if dropped in a hole. Either will result in serious injury to the operator.
WARNING
Always disengage PTO before transporting cutter. Failure to do so could result in persons being struck by loose objects thrown by rotating blades. Thrown objects from rotating blades can strike with killing force.
CAUTION
Operate tractor PTO at 540 rpm, or 1000 rpm on specified 1000 rpm cutters. Do not exceed.
WARNING
Always relieve pressure on hydraulic lines before disconnecting. Failure to do so could result in escaping fluid under pressure penetrating the skin causing serious injury. Use a piece of cardboard or wood rather than hands to search for hydraulic leaks.
WARNING
Keep mower deck clear of debris. There is a risk of fire when dry material accumulates and contacts heat generated from rotating blades.
8
10/11
40”, 48”, 60”, 72”
KODIAK ROTARY CUTTERS
STANDARD DUTY MODELS
STANDARD DUTY MODELS
60”, 72”
MEDIUM DUTY MODELS
60”, 72”
MEDIUM DUTY MODELS
MEDIUM HEAVY DUTY MODELS 40”, 48”, 60”, 72”
SAFETY FIRST
ATTENTION!
Please observe all safety decals located on your mower.
Please read and observe all safety instructions on the next page BEFORE OPERATING YOUR MOWER. Failure to observe safety instructions could result in personal injury or death.
HEAVY DUTY MODELS
60”, 72”, 84”
HEAVY DUTY MODELS
40”, 48”, 60”, 72”
72”, 84”
9
SET UP SAFETY
3-POINT LIFT TYPE SET UP
1. Loosen A-Frame and Lift Assembly to upright position.
2. Remove Bolt and Nut at top of A-Frame.
3. Back braces that were bolted to the outside of the upright arms should be moved to the inside of the upright arms
and loosely tightened to the top of A-Frame. Attach back braces to the cutter deck. Tighten all bolts.
4. Remove check plug from each gearbox, inspect for proper EP-0 Grease level. Gearbox lube cannot be accurately
checked until the unit has been operated for 15 - 20 minutes.
5. Install gearbox shield onto face of gearbox with the 4 bolts and washers provided in the face of the gearbox.
6. Grease both universal joints of the PTO shaft. Grease the telescoping surfaces of the PTO shaft.
Grease universal joints of coupling shafts between gearboxes.
7. Grease tailwheel forks.
8. Install gearbox end (slip clutch) of PTO shaft onto center gearbox.
9. If shearbolt unit, take retaining ring off gearbox shaft, slide PTO shaft on, install shearbolt and retaining clip
back on gearbox shaft. Failure to install the drive shaft retaining clip can result in damage to mower and drive
shaft, as well as injury or death.
PULL TYPE SET UP
1. Place cutter on 4” blocks.
2. Attach wheel lift tube to cutter deck.
3. Attach turn buckle to the deck and then to the wheel lift bracket. This controls wheel height of unit.
4. Attach tongue with 3/4” x 2 1/4” bolts to the front cutter ears.
5. Attach strap to the center front angle hole, and then to the tongue.
6. Tighten all bolts and nuts.
7. Remove check plug from gearbox, inspect for proper EP-0 Grease level. Gearbox lube cannot be accurately
checked until the unit has been operated for 15 - 20 minutes.
8. INSTALL Gearbox SHIELD ONTO FACE OF GEARBOX WITH THE 4 BOLTS AND WASHERS PROVIDED
ON THE FACE OF Gearbox.
9. Grease both universal joints of the PTO shart. Grease the telescoping surfaces of the PTO shaft.
Grease universal joints of coupling shafts between gearboxes.
10. Grease tailwheel forks and tubes.
11. Install gearbox end (slip clutch) of PTO shaft onto center gearbox.
12. If shearbolt unit, take retaining ring off gearbox shaft, slide PTO shaft on, install shearbolt and retaining clip
back on gearbox shaft. Failure to install the drive shaft retaining clip can result in damage to mower and drive
shaft, as well as injury or death.
13. BEFORE ENGAGING PTO, REMOVE BLOCKS FROM UNDER CUTTER.
WARNING
USE ONLY A 1/2” X 3” GRADE 2 SHEARBOLT AND LOCK WASHER. IF WRONG SIZE
OR GRADE SHEARBOLT IS USED, IT COULD RESULT IN THE FOLLOWING:
SERIOUS DAMAGE TO CUTTER AND/OR SERIOUS INJURY OR DEATH.
WARNING
FAILURE TO INSTALL RETAINING CLIP WILL ALLOW DRIVELINE TO SWING FREELY
IF BOLT IS SHEARED, CAUSING POSSIBLE INJURY OR DEATH.
10
10/11
OPERATION
SLIP CLUTCH - OPERATIONAL CHECK
The slip clutch serves as overall protection for the tractor, driveline, and gearbox. Even though new clutch assemblies are “run-in” and checked for torque prior to shipment, re-adjustment may be advisable if the clutch has been exposed to weather for an extended period of time. The clutch facing and plates should be inspected for rust and/or corrosion. After implement has been stored for 30 days or more, perform the following operational check:
1. Make a trial run in the heaviest operating conditions expected. If the clutch slips noticeably, tighten the 8 adjusting
bolts no more that 1/2 turn between trial runs until the clutch slippage is reduced.
2. Scribe a mark across the clutch facing. When subjected to shock loads, a separation of the marks will assure that
clutch setting is correct. NOTE: Check the clutch periodically during the first hour of operation for excessive
heat build-up to undetected slippage.
If the clutch is being rebuilt (new facing and/or plates), it is necessary to “run-in” these parts prior to final adjustment. The plates should be thoroughly cleaned and free of foreign material, as well as being checked with a straight edge for warping. Warped plates cannot be adjusted properly and will not hold. To accomplish the “run-in” after assembly, follow the procedure below:
1. Tighten all adjusting bolts evenly until the clutch cannot be slipped by hand.
2. With the blade carrier locked in a stationary position, operate with the PTO at idling speed (approx. 100 rpm) until
evidence of heating is noted. IMPORTANT: DO NOT ALLOW THE CLUTCH TO OVERHEAT.
3. Discontinue operation and allow the clutch to cool completely. This is very important.
4. After the clutch has cooled, tighten all the adjusting bolts down evenly and proceed with regular clutch adjusting
procedures as described above.
SLIP CLUTCH ADJUSTMENT
The slip clutch is factory preset to the correct torque for protecting implement and tractor. Periodic adjustment is recommended. Should adjustment be needed, first check to be sure all spring lengths are the same. Initial spring length is shown on chart below. If necessary, adjust nut on any spring that is unequal. Adjust all eight spring retaining nuts 1/3 of a turn (2 flats on a nut) and check clutch slippage. If further adjustment is necessary, do so in 1/3 turn increments. Adjust only to provide sufficient torque to prevent slippage under normal conditions. Occasional slippage is normal for drive train protection. If satisfactory results cannot be obtained, consult your Kodiak dealer.
CLUTCH SPRING LENGTH CHART
EG / Comer
1.27” (32.2mm)
1.28” (32.4mm)
Bondioli & Pavesi
1.15” (29.3mm)
1.12” (28.5mm)
IMPORTANT
DO NOT OVERTIGHTEN NUT AND CAUSE SPRING TO
BECOME SOLID, AS THIS WILL CAUSE SHAFT TO FAIL.
CAUTION:
USE JACKSTANDS, BLOCKS AND
SAFETY SHOES WHEN PERFORM-
ING MAINTENANCE.
10/11
11
OPERATION
BEFORE OPERATING: Make sure there is nothing under the cutter (tools, feet, hands, etc.) that should not be there.
Check to make sure all parts are assembled correctly. Set tractor lift control stop at a position that will prevent the drive shaft from contacting the front edge of the cutter when cutter is at full lift. (On some tractors, this won’t be necessary.)
The cutter should only be engaged with the tractor PTO shaft when the tractor engine is at idle speed.
Engaging the cutter at higher engine speeds will shorten the life of the cutter drive line. This may also damage the tractor.
For most cutting, ground speed of 3 to 5 MPH and a PTO speed of 540 RPM is recommended. However, you may wish to adjust ground speeds for specific conditions.
After using the cutter for a full day, check the stumpjumper to make sure it is tight on the output shaft. If loose, torque the nut holding it at 350 ft-lbs of torque. Replace cotter key through output shaft to secure nut.
Check blade pivot bolts and blade carrier nuts frequently for looseness or wear. Loose blades can easily pierce a ¼” steel plate, and cause serious injury or death.
We recommend purchasing and properly installing chain guards with your rotary cutter. Make sure safety chain shielding and gearbox shields are in place at all times.
ADJUSTING LEVEL OF CUTTER ON YOUR TRACTOR
12
10/11
PROBLEM
Excessive Vibration
Unusual Noise
Poor Cutting
Machine Streaking
PTO Will Not Telescope
PTO Twisted
Excessive Clutch Slippage
TROUBLESHOOTING
CAUSE
1. Loose blade bolts or worn bushings
2. Bent bar blade carrier, blades
3. Deck bent causing blades to hit
4. Gearbox low of grease
1. Blades are not free to swing
2. Blades are out of balance
1. Not maintaining proper PTO speed
2. Improperly adjusted
3. Forward speed is too fast for
blade speed
4. Dull blades
5. Improper clutch adjustment
1. Cutting too high, leaving wheel tracks
2. Not maintaining proper RPM speed
3. Forward speed too fast
1. Improper lubrication
2. PTO twisted
3. Bent PTO
4. Shields damaged
1. Over torqued
2. Not maintaining correct PTO speed
1. Improperly adjusted
2. Burnt or damaged facing
SOLUTION
1. Check bushing and blade movement
2. Check blades for damage or replace
1. Tighten bolts, check busings for wear
and change as needed.
2. Replace bar blade carrier
3. Straighten deck
4. Check seals in gearbox and fill to
proper level
1. Check PTO with tachometer and
operate at proper RPM
2. Adjust according to operator’s manual
3. Coordinate forward speed with
blade speed
4. Sharpen blades
5. Adjust clutch according to manual
1. Cut lower and slower forward speed
2. Maintain proper RPM speed
3. Slow down
1. Separate and fill female tube half
full of grease
2. Replace twisted portion. Caution
operator not to ground out machine
3. PTO too long. Size to tractor
according to manual
4. Replace
1. Do not allow blades to come in
contact with the ground
2. Maintain proper PTO speed
1. Adjust according to manual
2. Rework clutch or replace according
to manual
10/11
13
39
39A
39B
4 1
Kodiak Rotary Cutters - 3 Point Hitch
33
34
32
1/2” x 2.5” CAPSCREW
BUSHING & LOCKNUT
34A
31
38
PIVOT
ARM
36
15
28
35
2
Cast Hub w/ 1” Bearings
22 A
28
21
24
25
18
22
17
23
27
20
26
26A
3
37
6
7
39
36
11
12
5
19
19A
10 9 8
13 14
3
4
4
5
5
5
5
1
1
2
3
Ref. No. Description
1
1
Gearbox 40 hp - Splined
Gearbox 40 hp - Smooth
Gearbox 90 hp - Smooth
Gearbox 90 hp - Splined
1 3/8” Snap Ring
5/8” Nut & Lock Washer
3/4” Nut & Lock Washer
5/8” x 2” Bolt
3/4” x 3” Bolt
PTO, Complete
PTO, Complete
PTO, Complete
PTO, Complete
Part No.
103 SP
101 ST
102 M
103 H
104 SMH
105 S
106 MH
107 R
108 MH
109-40
110-48
111-60
112-72
4
1
1
4
ST-40 ST-48 ST-60 ST-72 MD-60 MD-72 HD-72 HD-84
RB-60 RB-72 RB-SHD-72SC* RB-SHD-84SC*
1 1 1 1
1 (OP) 1 (OP) 1 (OP) 1 (OP)
1
4
1
4
1
4
1
1
1
1
1
1 1 1
4 4 4
4
4
4
4
4
4
4
4
1
1
1
1
1
5 PTO, Complete Slip/Clutch 111-60-S 1 (OP) 1 (OP)
14
10/11 * See Page 21 for Gearbox Requirements
Ref. No. Description Part No. ST-40 ST-48
5
5
6
7
8
9
10
11
PTO, with Slip Clutch
PTO, with Slip Clutch
113-72SC
113-84H
1/2” Lock Nut 115 SMH
1/2” x 3” Grade 2 Bolt w/nut 200 SBLT
1/8” Cotter Pin
1” Fine Thread Nut
117 SMH
118 SMH
1” Washer - Flat 119 SMH
Spun Metal Dish Blade Carrier 120 S
11
11
1/2”x16 1/2” Flat Blade Carrier 121 MH
5/8”>x27 1/2” Flat Blade Carrier (Oblong) 122 H
12-13 1 1/8” Blade Bolt Kit
14 Mower Blade
Total Length
15”
124 SMH
K-215
14
14
14
14
Mower Blade
Mower Blade
Mower Blade
Total Length
Total Length
Total Length
18 1/2” K-213
24 1/2” K-214
30 1/4” K-212
HD Mower Blade 1/2”x4”x30 3/4” K-210
15
16
17
18
1/2” x 4 1/2” Bolt
1/2” Nut, Self Locking
Tail Wheel (No TAT)
1/2” Lock Nuts
19 Replaceable Skid Shoes
19A Replaceable Skid Shoes
20
21
1/2” Nut, Lock Washer
1/2” x 1 1/2” Bolt
22 Tail Wheel Hub, Cast
22A Sealed Bearing Hub
23 Tail Wheel Bracket
23A Tail Wheel Bracket
24
25
1/2” x 1 1/2” Bolt
1 1/8” Flat Washer
26 Tail Wheel Tube
26A Tail Wheel Tube
126 SMH
127 SMH
SS60-72
SS84
130 SMH
131 SMH
132 SM
133 H
134 SMH
134 H
135 SMH
136 SMH
137 SMH
137 H
27
28
3/4” x 7 1/2” Axle Bolt w/ Nut 128 SM
1” x 8” Axle Bolt w/ Nut 128 H
31 Back Braces
31A Back Braces
32 1/2” x 4” A-Frame
142 SM
143 H
144 SM
32
33
5/8” x 4” A-Frame 145 H
1/2” x 3” Capscrew, Lock Nut 146 SMH
34 1/2” x 2 1/2” Capscrew, –
34A Stop Bushing
147 SMH
S B
35
35
7/8” Nut, Lock, Fine Thread 148 SM
3/4” S-Lock Nut 149 H
36 Lift Pin Bushing
36A Lift Pin Cat. #1
L P B
151 SM
1
1
1
2
2
2
36A Lift Pin Cat. #2
37 Main Body
38 Pivot Arm
38A Pivot Bushing
708
152 SMH
153 H
P B
1
1
1
1
39 Gearbox Shield Shear Pin
39A Gearbox Shield Slip Clutch
GS - SM
GS - MD
1
39B Gearbox Shield 7’ Cutter
**
GS - LG
Metal gearbox shields are optional and available for all size cutters.
1
1
1
1
2
2
2
4
4
1
1
2
2
2
1
2
1
1
1
1
2
2
1
1
1
1
1
1
2
2
2
2
1
2
4
4
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
ST-60
2
4
4
1
1
2
2
2
1
2
1
1
1
1
2
2
1
1
1
1
1
1
2
2
2
2
4
4
1
1
2
2
2
1
2
1
1
1
1
2
2
1
1
1
1
1
1
2
2
2
2
4
4
1
1
2
2
2
1
2
1
1
1
1
2
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
2
ST-72
1
1
1
1
1
1
2
Kodiak Rotary Cutters - 3 Point Hitch
MD-60
RB-60
1
1
1
1
1
1
2
MD-72 HD-72
1
1
1
2
2
2
1
1
2
2
1
1
1
4
4
1
1
1
1
2
2
2
1
2
2
1
1
1
1
1
1
2
1
1
1
1
1
2
2
4
4
2
4
2
8
8
2
HD-84
RB-72 RB-SHD-72SC* RB-SHD-84SC*
2
2
2
2
2
2
2
1
1
1
2
2
2
1
1
1
1
1
1
1
2
1
1
1
2
1
2
2
2
2
8
8
4
2
2
4
4
1
1
1
2
2
1
2
2
2
2
2
1
* See Page 21 for Gearbox Requirements 10/11
15
Kodiak Rotary Cutters - Pull Type
Cast Hub w/ 1” Bearings
26
22 A
38
38A
38B
4 1
2
15
15A
16
18-19
21
22
17
6
20
3
37
36
5
27
28
31
4
4
5
5
5
5
1
2
3
3
Ref. No. Description
1 Gearbox 40 hp - Splined
1
1
Gearbox 40 hp - Smooth
90 hp - Smooth
90 hp - Splined
1 3/8” Snap Ring
5/8” Nut & Lock Washer
3/4” Nut & Lock Washer
5/8” x 2” Bolt
3/4” x 3” Bolt
PTO, Complete
PTO, Complete
PTO, Complete Slip/Clutch
PTO, Complete Slip/Clutch
16
10/11
Part No.
103 SP
101 ST
102 M
103 H
104 SMH
105 S
106 MH
107 R
108 MH
111-60
112-72
113-72 HP
113-84
12
6
11
29
7
23
30 10 9 8
13 14
1
PT-40 PT-48 PT-60 PT-72 PT-60 MD PT-72 MD PT-72 HD PT-84 HD
1 1 1 1
1 (OP) 1 (OP) 1 (OP) 1 (OP)
1
4
1
4
1
4
1
4
1
1
4
1
1 (OP) 1 (OP) 1
1
4
1
4
1
1
4
4 4 4 4 4
4 4 4
1
1
1 1 1
1
Kodiak Rotary Cutters - Pull Type
Ref. No. Description
6 3/4” x 2 1/4” Nut
7
8
5/8” U Bolt, Nuts
1/8” Cotter Pin
9
10
11
11
11
12
13
14
14
14
14
1” Fine Thread Nut
1” Washer - Flat
Metal Dish Blade Carrier 120 ST
1/2”x16 1/2” Flat Blade Carrier 121 MH
5/8”>x27 1/2” Flat Blade Carrier (Oblong) 122 H
(see #13)
1 1/8” Blade Bolt
Mower Blade Total Length 15”
Part No.
606
607
117 SMH
118 SMH
119 SMH
124 SMH
K-215
Mower Blade Total Length 18 1/2” K-213
Mower Blade Total Length 24 1/2” K-214
Mower Blade Total Length 30 3/4” K-212
14
15
HD Mower Blade 1/2”x4”x31 1/4” K-210
3/4” x 6” Bolt 125 SMH
15A 3/4” x 6 1/2” Bolt
16 3/4” Nut, Self Locking 126 SMH
17
18
19
20
Tail Wheel
1” x 8” Bolt and Nut
3/4” x 7 1/2” Bolt and Nut
1/2” Nut, Lock Washer
127 SMH
128 SMH
128 H
130 SMH
21
22
1/2” x 1 1/2” Bolt
Tail Wheel Hub, Cast
22A Sealed Bearing Hub
23 Replaceable Skid Shoes
26
27
28
28
Tail Wheel Frame
Adjustment Bar
5/8” x 2 1/4” Nut - Top
1/2” x 2” Nut - Bottom
131 SMH
132 SM
133 H
N/A
601
602
603
29
30
31
36
Third Link
Ratchet Jack
Tongue
Body
604
709
605
N/A
1
1
1
1
37
38
1/2”x 3” Gr.2 Shearbolt w/nut 200 SBLT
Gearbox Shield Shear Pin GS - SM
38A Gearbox Shield Slip Clutch
38B Gearbox Shield 7’ Cutter
**
GS - MD
GS - LG
1
1
1
1
Metal gearbox shields are optional and available for all size cutters.
1
1
1
1
1
1
1
2
8
1
1
1
4
2
2
1
1
1
2
8
1
2
1
1
4
2
2
2
2
2
1
1
1
PT-48 PT-60 PT-72 PT-60 MD PT-72 MD PT-72 HD PT-84 HD
2 2 2 2 2 2 2
2
1
2
1
2
1
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
2
2
1
2
2
1
1
2
2
2
2
2
2
2
2
1
1
1
2
8
1
2
1
1
4
2
2
1
1
1
1
1
1
1
1
1
2
8
1
2
1
1
4
2
2
1
1
1
1
1
1
1
1
1
2
8
1
2
1
1
4
2
2
1
1
1
1
1
1
2
2
1
2
4
1
2
1
1
1
2
1
1
1
1
1
2
2
1
2
4
1
2
1
2
2
1
1
1
1
1
10/11
17
40 HP Gearbox
Key No. Description
101 Input Seal 60002
Smooth Black Gearbox
102 Face Plate
103 Ball Bearing 207K
104 Retaining Ring
105 Input Shaft
106 Input Gear 22T
107 Retaining Ring
108 Shim .004
109 Ball Bearing 208K
110 Housing
111 Pressure Relief Plug
112 Gasket
113 Output Shaft w/ Gear 15T
114 Ball Bearing 208K
115 Retaining Ring
116 Spacer
117 Ball Bearing 208K
118 Output Seal 60003
Smooth Black Gearbox
119 Bottom Cap
Part No.
60060
60060-C
20002
50006
200000
40040
30003
200000
50007
10001
140033
70002
30002
50007
200001
210013
50007
60061
60061-C
20003
Size
34.93 - 54.13 - 11.12
35 - 54 - 9
39.67 - 54.13 - 9.53
39.7 - 54 - 11
18
10/11
90 HP Gearbox
Key No. Description
101 Face Plate
102 Shim
103 Input Seal
Smooth Black Input Seal
104 Cup LM603014
105 Bearing LM603049
106 Spacer
107 Input Gear 19T
108 Retaining Ring
109 Input Shaft
110 Bearing
111 Cup
112 Pressure Relief Valve
113 Housing
114 Output Gear 13T
115 Cup 362A
116 Bearing 368
117 Output Shaft
118 Bearing 368
119 Cup 362
120 Shim
121 Bottom Cap
122 Output Seal
Smooth Black Output Seal
30039
200003
40135
50012
50013
140033
10112
30038
50014
50008
40112
Part No.
20162
A/R
60005
60005-C
50013
50012
90055
50008
50015
A/R
20005
60004
60004-C
Size
34.93 - 60.45 - 9.53
35 - 60 - 15
50.80 - 68.38 - 11.12
50.84 - 68.5 - 11
10/11
19
ROUNDBACK Gearbox
Super Heavy Duty
Roundback Cutters
For Roundback Models:
RB-SHD-72-SC • RB-SHD-84-SC
20
10/11
24
25
26
27
28
29
30
31
16
17
18
19
20
21
22
23
32
33
34
8
9
10
11
12
13
14
15
4
5
6
7
Key No. Description
1 Housing
2
3
Input Cap
Retaining Ring
Spacer
Seal Input
Shaft Input 20S
Gear Input
Gear Output
Shaft Output
Gasket Input
Gasket Input
Gasket Input
Gasket Output
Gasket Output
Gasket Output
Output Cap
Output Seal
Cotter Pin
Lock Nut
Blade Hub
Screw
Washer
Screw
Washer
Bearing Cup
Bearing Cone
Bearing Cone
Bearing Cup
Bearing Cup
Bearing Cone
Plug Pressure Relief
Pipe Plug – SQ. HD
Tag
Part No.
RW-R0811
RW-R0512
RW-404
RW-303
RW-304
RW-301
RW-302
RW-103
RW-104
RW-106
RW-105
RW-107
RW-108
RW-502
RW-503
RW-R0852
RW-R0851
RW-205
RW-R0821
RW-R0522
RW-R0524
RW-R0823
RW-R0541
RW-R0542
RW-R0543
RW-R0544
RW-R0545
RW-R0546
RW-R0513
RW-501
RW-501
RW-R0132
2
1
1
2
1
1
1
1
8
1
4
8
1
4
1
1
1
1
A/R
A/R
A/R
A/R
1
1
A/R
A/R
1
1
1
1
1
1
Qty.
1
Spec.
58 - 48- -2.5
44 - 60 - 11
19T 1:1.46
13T 1:1.46
50.8 - 68.5 - 12
5*45
1” - 14UNC
1/2” - 13UNC #1.5
1/2”
3/8” - 16UNC #1
3/8”
362
368
368A
362A
LM603014
LM603049
KG 1 1/2 - 14NPTF
KG 1/2 - 27NPTF
50*25
VIEW B
VIEW A
180 HP Gearbox
Gearbox for
1000 RPM Cutters
24
25
26
27
28
29
30
31
16
17
18
19
20
21
22
23
32
33
34
8
9
10
11
12
13
14
15
4
5
6
7
Key No. Description
1 Housing
2
3
Input Cap
Retaining Ring
Spacer
Seal
Shaft Input 20S
Gear Input
Gear Output
Shaft Output
Gasket Input
Gasket Input
Gasket Input
Gasket Output
Gasket Output
Gasket Output
Output Cap
Seal
Splint
Lock Nut
Blade Hub
Screw
Washer
Screw
Washer
Bearing Cup
Bearing Cone
Bearing Cone
Bearing Cup
Bearing Cup
Bearing Cone
Plug Pressure Relief
Pipe Plug – SQ. HD
Tag
For 180 HP Extra HD Models:
XH-72 • XH-84 • XH-96 • XH-120
Part No.
RW-R0811
RW-R0512
RW-404
RW-R0431
RW-303
RW-304
RW-301
RW-302
RW-103
RW-104
RW-106
RW-105
RW-107
RW-108
RW-502
RW-503
RW-R0852
RW-R0851
RW-205
RW-R0821
RW-R0924
RW-R0922
RW-R0823
RW-R0541
RW-R0542
RW-R0543
RW-R0544
RW-R0545
RW-R0546
RW-R0513
RW-203
RW-501
RW-R0132
2
1
1
2
1
1
1
1
8
1
4
8
1
4
1
1
1
1
VAR
VAR
VAR
VAR
1
1
VAR
VAR
1
1
1
1
1
1
Qty.
1
Spec.
58 - 48- -2.5
44.5 - 60 - 11
14T 1:1.21
17T 1:1.21
50.8 - 68.5 - 12
5*45
1” - 14UNC
1/2” - 13UNC #1.5
1/2”
3/8” - 16UNC #1
3/8”
362
368
368A
362A
LM603014
LM603049
KG 1/2 - 14NPTF
KG 1/8 - 27NPTF
50*25
10/11
21
STD - PTO SHAFT
7
7
8
9
10
11
12
13
1
2
3
4
5
6
6
Series 4
Key No. Description Part No.
3 - Prong Lock Outer
Outer Tube Hard Core w/
K4101
K4102
Re-enforcement Ring
Metal Re-enforcement Ring K4103
Standard Cone
Pin Stop Rotation
K4104
K4105
Outer Tube 910mm, 28” w/decal K4106
Outer Tube 1210mm, 39”w/decal K4107
Inner Tube 910mm, 28”
Inner Tube 1210mm, 39”
Inner Tube Hard Core w/
Re-enforcement Ring
3 - Prong Lock Inner
Chain
Danger Decal
Short Cone
Long Cone
K4108
K4109
K4110
K4111
K4112
K4113
K4114
K4115
Please call Kodiak Parts Dept. before ordering PTO parts at 423-336-2390.
K-36725 [90SL4069] 910mm:
Complete Shield Series 4 – 40” and 48” STD Cutter
K-36728 [90SL4099] 1210mm:
Complete Shield Series 4 – 60” and 72” STD Cutter
LONG CONE USED ONLY ON SHEAR PIN / SP LINED YOKES
(TRACTOR OR IMPLEMENT END).
ADD TO ABOVE K-4114 SHORT CONE:
Add price for complete shaft.
Shield with 1 STD Cone / 1 short cone - for slip clutch driveline.
ADD TO ABOVE K-4115 LONG CONE:
Add price for complete shaft.
Shield with 2 long cones - for splined yoke both ends.
***NOTE: SHIELDS ARE FOR UP TO 910MM AND 1210MM X-X DRIVE LINES...CUT TUBES TO FIT
ASSEMBLE THE SHIELDS ON EACH HALF, THEN CUT THE TUBES THE SAME LENGTH AS THE
SLIP TUBES. MAKE SURE THEY DO NOT COME TOGETHER AND BIND WHEN THE 2 HALVES
ARE ASSEMBLED.
ALWAYS KEEP SHIELDING IN PROPER WORKING ORDER, USE PROPER LENGTH CONES, AND
MAKE CERTAIN ALL SHIELDING FURNISHED WITH EQUIPMENT OR DRIVE LINE IS IN PLACE
AND THAT THE CROSSES AND YOKES ARE COMPLETELY COVERED BY EITHER THE INSTALLED
SHIELD OR EQUIPMENT. IT IS THE USER’S RESPONSIBILITY TO USE CORRECT SHIELDING.
22
10/11
HD - PTO SHAFT
Series 5 - 6 - 7
6
7
7
8
8
9
10
11
12
Key No. Description
1 Outer Tube Bearing
1
2
Outer Tube Bearing
Stiffner Bar
3
4
Standard Cone
Stop Snag Ring
5-6
5-6
5 Safety Sleeve 5-6
6 Outer Tube 910mm, 26” w/decal 5-6
Series Part No.
5 K5101
6
5-6
K6101
K5102
K5103
K5104
K5105
K5106
Outer Tube 1210mm, 38” w/decal 5-6
Inner Tube 910mm, 26”
Inner Tube 1210mm, 38”
Inner Tube Bearing
Inner Tube Bearing
Long Cone
Short Cone
Danger Decal
Chain
5-6
5-6
5
6
5-6
5-6
5-6
5-6
K5107
K5108
K5109
K5110
K6110
K5111
K5112
K5113
K5114
Please call Kodiak Parts Dept. at 423-336-2390 BEFORE ordering PTO parts.
***NOTE: SHIELDS ARE FOR UP TO 910MM AND 1210MM X-X DRIVE LINES...CUT TUBES TO FIT
ASSEMBLE THE SHIELDS ON EACH HALF, THEN CUT THE TUBES THE SAME LENGTH AS THE
SLIP TUBES. MAKE SURE THEY DO NOT COME TOGETHER AND BIND WHEN THE 2 HALVES
ARE ASSEMBLED.
ALWAYS KEEP SHIELDING IN PROPER WORKING ORDER, USE PROPER LENGTH CONES, AND
MAKE CERTAIN ALL SHIELDING FURNISHED WITH EQUIPMENT OR DRIVE LINE IS IN PLACE
AND THAT THE CROSSES AND YOKES ARE COMPLETELY COVERED BY EITHER THE INSTALLED
SHIELD OR EQUIPMENT. IT IS THE USER’S RESPONSIBILITY TO USE CORRECT SHIELDING.
10/11
23
PTO SHAFT COVERS
PLEASE LOOK AT THE COVER FOR ANY MARKING,
SO THE CORRECT COVER WILL BE SENT TO YOU.
40”, 4’, AND 5’ STANDARD 3 POINT HITCH CUTTER PTO COVER
PART NUMBER CPC-5
6’ STANDARD 3 POINT HITCH CUTTER PTO COVER
PART NUMBER CPC-6
7’ SERIES 6 PTO COVER
PART NUMBER K-39589
FOR HEAVY DUTY PTO SERIES 5 PTO COVER
PART NUMBER IS CPCHD-5
LONG CONE USED
ONLY ON
SHEAR PIN/
SP LINED YOKES
(TRACTOR OR
IMPLEMENT END).
K-36725 [90SL4069] 910mm:
Complete Shield Series 4 – 40” and 48” STD Cutter
K-36728 [90SL4099] 1210mm:
Complete Shield Series 4 – 60” and 72” STD Cutter
ADD TO ABOVE K-4114 SHORT CONE: Add price for complete shaft.
Shield with 1 STD Cone / 1 short cone - for slip clutch driveline.
ADD TO ABOVE K-4115 LONG CONE: Add price for complete shaft.
Shield with 2 long cones - for splined yoke both ends.
Complete PTO’s
STANDARD 3 POINT HITCH PTO
40” SERIES #4 PART NUMBER 109-40
4’ SERIES #4 PART NUMBER 111-60
5’ SERIES #4 PART NUMBER 111-60
6’ SERIES #4 PART NUMBER 112-72
SLIP CUTCH STANDARD PTO
6” SERIES #4 PART NUMBER 113-72SC
MEDIUM DUTY 3 POINT HITCH PTO
5’ SERIES #4 PART NUMBER 111-60
6’ SERIES #4 PART NUMBER 112-72
SLIP CLUTCH MEDIUM DUTY
5’ SERIES #4 PART NUMBER 113-72SC
6’ SERIES #4 PART NUMBER 113-72SC
HEAVY DUTY 3 POINT PTO
5’ SERIES #5 PART NUMBER 111-60SC
6’ SERIES #5 PART NUMBER 113-72H
7’ SERIES #6 PART NUMBER 113-84H
8’ SERIES #5 PART NUMBER 111-60SC
10’ SERIES #5 PART NUMBER 111-60SC
PULL TYPE
40” SERIES #4 PART NUMBER 111-60
4’ SERIES #4 PART NUMBER 111-60
5’ SERIES #4 PART NUMBER 112-72
6’ SERIES #4 PART NUMBER 113-72 H-P
MEDIUM DUTY PULL
5’ SERIES #4 PART NUMBER 112-72
5’ SERIES #4 PART NUMBER 113-72SC
6’ SERIES #4 PART NUMBER 113-72
HEAVY DUTY PULL
6’ SERIES #5 PART NUMBER 113-72 H
7’ SERIES #6 PART NUMBER 113-84 H
***NOTE: SHIELDS ARE FOR UP TO 910MM AND 1210MM X-X DRIVE LINES...CUT TUBES TO FIT
ASSEMBLE THE SHIELDS ON EACH HALF, THEN CUT THE TUBES THE SAME LENGTH AS THE
SLIP TUBES. MAKE SURE THEY DO NOT COME TOGETHER AND BIND WHEN THE 2 HALVES
ARE ASSEMBLED.
ALWAYS KEEP SHIELDING IN PROPER WORKING ORDER, USE PROPER LENGTH CONES, AND
MAKE CERTAIN ALL SHIELDING FURNISHED WITH EQUIPMENT OR DRIVE LINE IS IN PLACE
AND THAT THE CROSSES AND YOKES ARE COMPLETELY COVERED BY EITHER THE INSTALLED
SHIELD OR EQUIPMENT. IT IS THE USER’S RESPONSIBILITY TO USE CORRECT SHIELDING.
24
10/11
No. Description
1
Part No.
4# 1 3/8 6S Yoke Tractor End C 4116-4
2
3
4# Male Profile Yoke
4# Female Profile Yoke
C 4118-4
C 4119-4
4
5
6
7
4# Small Plastic Cone
Roll Pin
4# Male Tubing
C 3103-4
4# Tractor End Plastic Cover C 3101-4
C 4122-4
C 4121-4
8
9
10
11
12
13
14
15
4# Female Tubing
4# Plastic Shield
Chain
4# Outer Lock
4# Inner Lock
4# Male Plastic Tubing
16 Implement Smooth Yoke
16A 1/2”x 3” Gr.2 Shearbolt/nut
C 4120-4
C 3105-4
C 3110-4
C 4112-4
C 4101-4
C 4111-4
4# Bearing/Universal/Cross Kit C 4117-4
N/A
C 4106-4
200 SBLT
10/11
25
8
9
10
11
12
13
14
15
16
No. Description
1
Part No.
4# 1 3/8 6S Yoke Tractor End C 4116-4
2
3
4# Male Profile Yoke
4# Female Profile Yoke
C 4118-4
C 4119-4
4
5
6
7
4# Small Plastic Cone
Roll Pin
4# Male Tubing
C 3103-4
4# Tractor End Plastic Cover C 3101-4
C 4122-4
C 4121-4
4# Female Tubing
4# Plastic Shield
4# Male Plastic Tubing
Chain
C 4120-4
C 3105-4
C 3110-4
C 4112-4
4# Outer Lock
4# Inner Lock
C 4101-4
C 4111-4
4# Bearing/Universal/Cross Kit C 4117-4
N/A
4# Slip Clutch 1 3/8 6 Spline C 4107-4
26
10/11
8
9
10
11
12
13
14
15
16
17
18
No. Description
1
Part No.
5# 1 3/8 6S Yoke Tractor End C 5116-5
2
3
5# Male Profile Yoke
5# Female Profile Yoke
C 5118-5
C 5119-5
4
5
6
7
5# Small Plastic Cone C 5103-5
5# Tractor End Plastic Cover C 5101-5
Roll Pin
5# Male Tubing
5# Female Tubing
Chain
5# Outer Lock
5# Plastic Outside Shield
5# Plastic Inside Tubing
C 5122-5
C 5121-5
C 5120-5
C 5105-5
C 5110-5
C 5112-5
C 5101-5
5# Inner Lock C 5111-5
5# Bearing/Universal/Cross Kit C 5117-5
N/A
5# 1 3/8 Slip Clutch 6 Spline C 5107-5
10/11
27
14
15
16
17
18
No. Description
1
Part No.
6# 1 3/8 6S Yoke Tractor End C 6116-6
1A 6# 1 3/4 20S for 1,000 RPM
2
3
4
5
6# Male Profile Yoke
6# Female Profile Yoke
6# Small Plastic Cone
C 6118-6
C 6119-6
C 6103-6
6# Tractor End Plastic Cover C 6101-6
6
7
8
9
10
11
12
13
Roll Pin
6# Male Tubing
6# Female Tubing
6# Plastic Outside Tubing
6# Plastic Inside Tubing
Chain
6# Outer Lock
6# Inner Lock
C 6122-6
C 6121-6
C 6120-6
C 6105-6
C 6110-6
C 6112-6
C 6101-6
C 6111-6
6# Bearing/Universal/Cross Kit C 6117-6
N/A
6# 1 3/8 Slip Clutch 6 Spline C 6107-6
28
10/11
Drive Line Parts List
3
7
1
2
10
4
4
5
5
5
6
6
7
1
1
1
2
2
2
3
3
3
4
7
7
8
8
8
9
9A
10
9
1 3/8 - 6 Spline Yoke
1 3/8 - 6 Spline Yoke
1 3/8 - 6 Spline Yoke
Cross Bearing Kit
Cross Bearing Kit
Cross Bearing Kit
External Tube Yoke
External Tube Yoke
External Tube Yoke
Internal Tube Yoke
Internal Tube Yoke
Internal Tube Yoke
External Tube With Decal
External Tube With Decal
External Tube With Decal
Internal Tube
Internal Tube
External Tube Roll Pin
External Tube Roll Pin
External Tube Roll Pin
Internal Tube Roll Pin
Internal Tube Roll Pin
Internal Tube Roll Pin
1/2” x 3” Grade 2 Shearbolt
1 3/8 Quick Disconnect Pin
Grease Fitting 45 degree
5
6
8 4
DRIVE LINE
2
10
Series # Price Part #
6
4
5 & 6
4
4
5
5
6
6
4
4
5
6
4
5
6
4
5
6 all all all
4
5
5
6
K5122
K6122
K4123
K5123
K6123
200 SBLT
K4125
K4126
K5119
K6119
K4120
K5120
K6120
K4121
K5121
K4122
K4116
K5116
K6116
K4117
K5117
K6117
K4118
K5118
K6118
K4119
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29
ROTARY CUTTERS
LIMITED WARRANTY
KODIAK MFG., INC. (the “Manufacturer”) warrants, only to the original Purchaser, this equipment will be free from defects in material and workmanship, under normal use and service, for one (1) year from date of purchase providing this equipment is purchased for individual use only. Commercial use of this equipment is not covered under any warranty.
This warranty does not apply to any equipment which has been damaged or which has been subjected to change, misuse, negligence, abnormal wear and tear, alterations, tampering, or failure to follow operating instructions. This warranty does not cover any product or parts not manufactured by Kodiak Mfg., Inc.
A five (5) year Limited Warranty* on gearbox components provided they have been properly maintained** and have not been subjected to abuse or misuse except as limited below.
*Gearbox Warranty limitations: i. Warranty is one (1) year for seals unless seals are damaged from debris wrapped around output shaft of gearbox.
After one year, seals are considered to be wearing parts, and the replacement is the owner’s responsibility.
ii. Gearboxes that are subject to warranty may be replaced with new or rebuilt gearboxes at the discretion of
Kodiak Mfg., Inc.
iii. Shearbolts must be approved Grade 2, 1/2” x 3” shearbolts.
** NOTE: “properly maintained” specifically includes, but is not limited to: i. Running gearboxes with the proper amount of the correct lubricant.
ii. Adjusting slip clutches correctly to provide proper protection for gearbox components and drive line.
Under this warranty, the Manufacturer will repair or replace any part which the Manufacturer determines has failed during the period of the warranty due to defects in material or workmanship. After written approval by the manufacturer, the equipment or defective part must be returned to Kodiak Mfg., Inc.
Warranty coverage and performance is expressly conditioned upon the return of the completed registration form to
KODIAK MFG., INC., 8849 CANDIES CREEK RIDGE ROAD NW, CHARLESTON, TENNESSEE 37310
Kodiak Mfg., Inc. reserves the right to make improvements and changes in specifications without notice or obligation to modify previously sold units.
The Owner’s Manual describes the proper assembly procedures for your implement and furnishes operating and maintenance recommendations to help you obtain long and satisfactory service.
PURCHASER’S EXCLUSIVE REMEDY FOR BREACH OF WARRANTY, OTHER DEFECT, OR CONDUCT GIVING
RISE TO LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF THE PRODUCT SOLD, AND THE MANUFAC-
TURER UNDER NO CIRCUMSTANCES SHALL BE LIABLE FOR ECONOMIC LOSS OR INCIDENTAL OR
CONSEQUENTIAL DAMAGES. THE MANUFACTURER DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING
THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR PURPOSE.
Purchaser and Kodiak Mfg., Inc. hereby (a) submit to the non-exclusive jurisdiction of the courts of competent jurisdiction in Bradley County, Tennessee, and the United State District Court for the Eastern District of Tennessee for resolution of any dispute concerning this Limited Warranty or the rights or obligations of Purchaser and/or Kodiak Mfg., Inc.; (b) agree that any litigation commenced in Tennessee in connection with this Limited Warranty shall be venued in either the Bradley
County, Tennessee District Court, or the United States District Court, Eastern District of Tennessee, Southern Division, and (c) waive any objection it may have as to any such action or proceeding brought in such court that such court is an inconvenient forum. Nothing herein shall limit the right of Purchaser or Kodiak Mfg., Inc. (or the right of any permitted successor or assign of either) to bring proceedings against the other in the courts of any other jurisdiction wherein any assets of such other party may be located.
10/11
ROTARY CUTTERS
PRODUCT REGISTRATION
THIS REGISTRATION FORM MUST BE ON FILE WITH KODIAK MFG., INC. WITHIN 30 DAYS OF
DELIVERY TO PURCHASER, OR WARRANTY CLAIM WILL NOT BE HONORED.
PLEASE RETURN COMPLETED FORM BY E-MAIL, FAX, OR MAIL:
E-MAIL: [email protected]
FAX: 423-336-8805
MAIL: 8849 CANDIES CREEK RIDGE ROAD NW, CHARLESTON, TN 37310
MODEL: __________________ SERIAL #:_________________ DELIVERY DATE:_________________
TRACTOR MAKE & MODEL BEING USED WITH ABOVE UNIT:________________________________
PURCHASER’S NAME:________________________________________________________________
ADDRESS:__________________________________________________________________________
CITY:___________________________________ STATE:___________ ZIP:______________________
SELLING DEALER’S NAME:____________________________________________________________
CITY:___________________________________ STATE:___________ ZIP:______________________
I have read all warranties and agree with these conditions. I agree to read and obey all safety instructions outlined in this manual before operating this rotary cutter.
PURCHASER’S SIGNATURE:___________________________________________________________
10/11
31
ROTARY CUTTERS
KODIAK MFG., INC.
8849 Candies Creek Ridge Road NW • Charleston, TN 37310 • (423) 336-2390 • Fax (423) 336-8805 [email protected] • www.kodiakmfg.com For replacement manuals call (423) 336-2390
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