Kodiak Rotary Cutter Manual Standard-Medium


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Kodiak Rotary Cutter Manual Standard-Medium | Manualzz

ROTARY CUTTERS

SAFETY FIRST:

Do not use or operate this equipment until this safety manual and assembly instructions (as applicable) have been read and understood.

This Safety Alert Symbol calls your attention to important safety information in this manual.

Owner’s Manual & Parts List

SAFETY - ASSEMBLY - OPERATION - MAINTENANCE - PARTS

Standard Duty Models

40”, 48”, 60”, 72”

Medium Duty Models

60”, 72”

Heavy Duty Models

60”, 72”, 84”

Roundbacks:

Medium Heavy Duty Models

60”, 72”

Super Heavy Duty Models

72”, 84”

KODIAK MFG., INC.

8849 Candies Creek Ridge Road NW • Charleston, TN 37310 • (423) 336-2390 • Fax (423) 336-8805 [email protected] • www.kodiakmfg.com For replacement manuals call (423) 336-2390

CONGRATULATIONS ON YOUR PURCHASE OF A

Your new cutter is a durable, efficient and effective piece of equipment you can use with pride.

With proper care and use it will have a long and satisfying work life.

You must READ this safety manual before using your KODIAK cutter, even if you have had considerable experience with rotary cutters. We have worked hard to include vital information about safety, setup, operation and maintenance, as well as how to order parts and repair your cutter if needed. Taking the time now to read and understand the information from this manual will pay off later in a more trouble-free and safe operation that could prevent injury or death.

BECAUSE KODIAK MFG., INC., MAINTAINS AN ONGOING PROGRAM OF PRODUCT IMPROVE-

MENT, WE RESERVE THE RIGHT TO MAKE IMPROVEMENTS IN DESIGN OR CHANGES IN

SPECIFICATIONS WITHOUT INCURRING ANY OBLIGATION TO INSTALL THEM ON UNITS

PREVIOUSLY SOLD.

BECAUSE OF THE POSSIBILITY THAT SOME PHOTOGRAPHS IN THIS MANUAL WERE TAKEN

OF PROTOTYPE MODELS, PRODUCTION MODELS MAY VARY IN SOME DETAIL. IN ADDITION,

SOME PHOTOGRAPHS MAY SHOW SHIELDS REMOVED FOR PURPOSES OF CLARITY.

NEVER OPERATE THIS IMPLEMENT WITHOUT ALL SHIELDS IN PLACE.

NOTE

ALL REFERENCES MADE IN THIS MANUAL TO RIGHT, LEFT, FRONT, REAR, TOP OR

BOTTOM ARE AS VIEWED FACING THE DIRECTION OF FORWARD TRAVEL

WITH IMPLEMENT PROPERLY ATTACHED TO TRACTOR.

SAFETY FIRST

MUST READ ALL SAFETY INSTRUCTIONS BEFORE CUTTER IS OPERATED.

The information and illustrations in this manual were as correct and complete as possible at the time of printing. However, KODIAK continually makes minor changes and improvements, and your mower may have slight differences. KODIAK MFG., INC. reserves the right to change the design without notice.

10/11

PLEASE READ

IMPORTANT FEDERAL LAWS AND REGULATIONS*

CONCERNING EMPLOYERS, EMPLOYEES AND OPERATORS

This sections is intended to explain in broad terms the concept and effect of the following federal laws and regulations. It is not intended as a legal interpretation of the laws and should not be considered as such.

U.S. PUBLIC LAW 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA

This Act Seeks:

“...to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources...”

DUTIES

Sec. 5(a) Each Employer –

(1) shall furnish to each of its employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to its employees.

(2) shall comply with occupational safety and health standards promulgated under this Act.

(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and orders issued pursuant to this Act which are applicable to his or her own actions and conduct.

OSHA Regulations

Current OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is, or will be involved.” These will include (but are not limited to) instructions to:

Keep all guards in place when the machine is in operation;

Permit no riders on equipment;

Stop engine, disconnect the power source, and wait for all machine movement to stop before servicing, adjusting, cleaning or unclogging the equipment, except where the machine must be running to be properly serviced or maintained, in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain equipment.

Make sure no one is within 300 ft. of machinery before starting the engine, engaging power, or operating the machine.

EMPLOYEE TRACTOR OPERATING INSTRUCTIONS:

1. Securely fasten your seat belt if the tractor has a ROPS.

2. Where possible, avoid operating the tractor near

ditches, embankments, and holes.

3. Reduce speed when turning, crossing slopes, and on

rough, slick, or muddy surfaces.

4. Stay off slopes too steep for safe operation.

5. Watch where you are going, especially at row ends,

on roads, and around trees.

6. Do not permit others to ride.

7. Operate the tractor smoothly - no jerky turns, starts

or stops.

8. Hitch only to the drawbar and hitch points recom-

mended by tractor manufacturers.

9. When tractor is stopped, set brakes securely and

use park lock if available.

Child Labor Under 16 Years Old

Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home

Division, Child Labor Bulletin #102.)

4

10/11

SAFETY FIRST

IMPORTANT SAFETY INFORMATION

TO PREVENT INJURY OR DEATH

This symbol is used to call attention to safety information that should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety information could result in serious bodily injury or death.

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.

WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

BEFORE OPERATING: Make sure there is nothing under the cutter (tools, feet, hands, etc.) that should not be there. Check to make sure all parts are assembled correctly. Set tractor lift control stop at a position that will prevent the drive shaft from contacting the front edge of the cutter when cutter is at full lift. (On some tractors, this won’t be necessary.)

The cutter should only be engaged with the tractor PTO shaft when the tractor engine is at idle speed. Engaging the cutter at higher engine speeds will shorten the life of the cutter drive line. This may also damage the tractor.

For most cutting, ground speed of 3 to 5 MPH and a PTO speed of 540 RPM or 1000 RPM on specified 1000 RPM cutter is recommended. However, you may wish to adjust ground speeds for specific conditions.

After using the cutter for a full day, check the stumpjumper to make sure it is tight on the output shaft. If loose, torque the nut holding it at 350 ft-lbs of torque. Replace cotter key through output shaft to secure nut.

Check blade pivot bolts and blade carrier nuts frequently for looseness or wear. Loose blades can easily pierce a ¼” steel plate and cause serious injury or death.

We recommend purchasing and properly installing chain guards with your rotary cutter. Make sure safety chain shielding and gearbox shields are in place at all times.

In addition to the design and configuration, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel in the operation, transport, maintenance and storage of equipment. Lack of attention to safety can result in accident, personal injury, reduction of efficiency and worst of all... loss of life. Watch for safety hazards and correct deficiencies promptly. Use the following safety information as a general guide to safely operate this machine. Additional information is used throughout this manual for specific operating and maintenance procedures. Read this manual and be familiar with limitations.

PLEASE READ:

1. Read Operator’s Manual. Failure to do so is considered misuse of this equipment.

2. Be familiar with machine’s controls and read all the Caution, Warning and Danger decals on machine before starting/operating.

3. Before starting/operating, perform full inspection for obvious defects such as loose bolts, damaged components. Then correct.

4. Do not carry passengers or let children operate machine. Make sure all adults are properly instructed on operation.

5. Keep operation area clear of persons, children and pets. Cease operation if someone comes into operating area.

6. Clear the work area of objects that could be thrown or picked up by machine.

7. Use cardboard/wood rather than hands to search for hydraulic leaks! Escaping hydraulic oil under pressure can penetrate skin.

Fluid injected into skin must be surgically removed within a few hours by a knowledgeable doctor or gangrene may result.

8. Do not operate without all guards and shields in place and in good condition.

9. Lower implement to ground, stop tractor engine, apply parking brake, and allow blades to completely stop before leaving tractor.

10. Keep hands and feet away from blades.

11. Do not operate this cutter along highways or in areas where people are present unless all sides of the unit are enclosed by

permanent bands, safety chains or other factory approved safety shields that are in good repair.

12. Wear personal protective equipment such as, but not limited to, protection for eyes, ears, feet, hands and head when operating or

repairing the equipment. Do not wear loose clothing or jewelry that may catch on equipment moving parts.

13. When performing adjustments/maintenance to cutter, first lower to ground or block securely at a workable height.

14. Never stand between tractor and cutter while tractor is being backed to the cutter hitch.

15. Reduce speed when transporting cutter to avoid bouncing and momentary loss of steering.

16. Use tractor flashing warning lights, day or night, when transporting cutter on road/highways unless prohibited by law.

17. Discuss all safety procedures, prior to operation, with anyone using the equipment other than yourself.

18. It is recommended that tractor be equipped with Rollover Protective System (ROPS) and seat belt be used during operations.

10/11

5

SAFETY FIRST

PLEASE READ:

1. Rotary cutter owners must give operating instruction to operators or employees before allowing them to operate cutter, and at least

annually thereafter per OSHA (Occupational Safety and Health Administration) regulation 1928.57.

2. The most important safety device on this equipment is a safe operator. All accidents can be avoided when operators read,

understand and follow the instructions and operating safety instructions in this manual.

3. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the

awareness, concern, prudence and proper training of personnel and review instructions frequently with existing workers. A person

who has not read and understood all operating and safety instructions IS NOT QUALIFIED TO OPERATE THIS MACHINE.

An untrained operator exposes himself and bystanders to possible serious injury or death.

4. Do not modify the equipment in any way. Unauthorized modification may impair the function and/or safety and could affect

the life of the equipment and also VOID the warranty.

SAFETY AT ALL TIMES

• OPERATOR SHOULD BE FAMILIAR WITH ALL FUNCTIONS OF THE UNIT.

• OPERATE IMPLEMENT FROM THE DRIVER’S SEAT ONLY.

• DO NOT LEAVE TRACTOR OR IMPLEMENT UNATTENDED WITH ENGINE RUNNING.

• DISMOUNTING FROM A MOVING TRACTOR COULD CAUSE SERIOUS INJURY OR DEATH.

• KEEP HANDS, FEET, AND CLOTHING AWAY FROM POWER-DRIVEN PARTS.

• WEAR SNUG FITTING CLOTHING TO AVOID ENTANGLEMENT WITH MOVING PARTS.

• CLEAR THE WORK AREA OF OBJECTS WHICH MIGHT BE PICKED UP/THROWN BY MOWER.

READ ALL SAFETY INSTRUCTIONS ON THE NEXT 4 PAGES BEFORE OPERATION.

This symbol is used to call attention to safety information that should be followed by the operator to avoid accidents. When you see this symbol, carefully read the message that follows and heed its advice. Failure to comply with safety information could result in serious bodily injury or death.

6

10/11

SAFETY FIRST

THINK SAFETY! WORK SAFELY!

DANGER

Keep hands and feet clear of mower while tractor engine is running. Failure to do so will result in serious injury or death from rotating blades or PTO shaft.

WARNING

Always keep the blade carrier and blade bolts tight. Loose blades could easily pierce a quarter inch steel plate and/or seriously injure personnel.

WARNING

Always keep all shields and chain guards furnished with machine in place and in good working

order. Failure to do so could result in operator being struck by high speed rotating blades, thrown objects or being entangled in rotating parts, resulting in injury to personnel any shields are missing.

. Do not operate rotary cutter if

CAUTION

Before operating the rotary cutter, carefully inspect the area on which the cutter will be used.

Be sure to remove all objects that might be thrown by the rotating blades. Also, note any gullies, ditches, or rough terrain when you are inspecting the area.

DANGER

Wear personal protective equipment such as, but not limited to, protection for eyes, ears, feet,

hands and head when operating or repairing the equipment. Do not wear loose clothing or jewelry that could catch on equipment moving parts.

DANGER

Always disengage driveline and block machine before performing any maintenance work on

machine. Failure to do so will result in serious injury or death.

WARNING

ONLY the operator should ride on tractor and NO ONE SHOULD RIDE ON MOWER. Persons riding on tractor or mower could easily fall into the path of the tractor or mower resulting in serious injury or death. Persons riding on the mower could become entangled in the PTO resulting in serious injury or death.

CAUTION

Disengage PTO and turn off the tractor engine before leaving the tractor’s operating station.

10/11

7

SAFETY FIRST

THINK SAFETY! WORK SAFELY!

WARNING

Check driveline connections to cutter and tractor before operation.

Be sure Quick Disconnect locks are operating and locked. Failure to do so could result in driveline becoming disconnected from the tractor and cutter. Personnel could be struck by fast rotating driveline resulting in serious injury or death.

CAUTION

Cutter blades should be replaced in pairs to maintain balance and avoid vibration.

Failure to do so may result in damage to machine.

DANGER

Use extreme care when operating on hillside or slope. Cutters are more likely to throw objects when operating on hillside and tractors can easily tip over if dropped in a hole. Either will result in serious injury to the operator.

WARNING

Always disengage PTO before transporting cutter. Failure to do so could result in persons being struck by loose objects thrown by rotating blades. Thrown objects from rotating blades can strike with killing force.

CAUTION

Operate tractor PTO at 540 rpm, or 1000 rpm on specified 1000 rpm cutters. Do not exceed.

WARNING

Always relieve pressure on hydraulic lines before disconnecting. Failure to do so could result in escaping fluid under pressure penetrating the skin causing serious injury. Use a piece of cardboard or wood rather than hands to search for hydraulic leaks.

WARNING

Keep mower deck clear of debris. There is a risk of fire when dry material accumulates and contacts heat generated from rotating blades.

8

10/11

40”, 48”, 60”, 72”

KODIAK ROTARY CUTTERS

STANDARD DUTY MODELS

STANDARD DUTY MODELS

60”, 72”

MEDIUM DUTY MODELS

60”, 72”

MEDIUM DUTY MODELS

MEDIUM HEAVY DUTY MODELS 40”, 48”, 60”, 72”

SAFETY FIRST

ATTENTION!

Please observe all safety decals located on your mower.

Please read and observe all safety instructions on the next page BEFORE OPERATING YOUR MOWER. Failure to observe safety instructions could result in personal injury or death.

HEAVY DUTY MODELS

60”, 72”, 84”

HEAVY DUTY MODELS

40”, 48”, 60”, 72”

72”, 84”

9

SET UP SAFETY

3-POINT LIFT TYPE SET UP

1. Loosen A-Frame and Lift Assembly to upright position.

2. Remove Bolt and Nut at top of A-Frame.

3. Back braces that were bolted to the outside of the upright arms should be moved to the inside of the upright arms

and loosely tightened to the top of A-Frame. Attach back braces to the cutter deck. Tighten all bolts.

4. Remove check plug from each gearbox, inspect for proper EP-0 Grease level. Gearbox lube cannot be accurately

checked until the unit has been operated for 15 - 20 minutes.

5. Install gearbox shield onto face of gearbox with the 4 bolts and washers provided in the face of the gearbox.

6. Grease both universal joints of the PTO shaft. Grease the telescoping surfaces of the PTO shaft.

Grease universal joints of coupling shafts between gearboxes.

7. Grease tailwheel forks.

8. Install gearbox end (slip clutch) of PTO shaft onto center gearbox.

9. If shearbolt unit, take retaining ring off gearbox shaft, slide PTO shaft on, install shearbolt and retaining clip

back on gearbox shaft. Failure to install the drive shaft retaining clip can result in damage to mower and drive

shaft, as well as injury or death.

PULL TYPE SET UP

1. Place cutter on 4” blocks.

2. Attach wheel lift tube to cutter deck.

3. Attach turn buckle to the deck and then to the wheel lift bracket. This controls wheel height of unit.

4. Attach tongue with 3/4” x 2 1/4” bolts to the front cutter ears.

5. Attach strap to the center front angle hole, and then to the tongue.

6. Tighten all bolts and nuts.

7. Remove check plug from gearbox, inspect for proper EP-0 Grease level. Gearbox lube cannot be accurately

checked until the unit has been operated for 15 - 20 minutes.

8. INSTALL Gearbox SHIELD ONTO FACE OF GEARBOX WITH THE 4 BOLTS AND WASHERS PROVIDED

ON THE FACE OF Gearbox.

9. Grease both universal joints of the PTO shart. Grease the telescoping surfaces of the PTO shaft.

Grease universal joints of coupling shafts between gearboxes.

10. Grease tailwheel forks and tubes.

11. Install gearbox end (slip clutch) of PTO shaft onto center gearbox.

12. If shearbolt unit, take retaining ring off gearbox shaft, slide PTO shaft on, install shearbolt and retaining clip

back on gearbox shaft. Failure to install the drive shaft retaining clip can result in damage to mower and drive

shaft, as well as injury or death.

13. BEFORE ENGAGING PTO, REMOVE BLOCKS FROM UNDER CUTTER.

WARNING

USE ONLY A 1/2” X 3” GRADE 2 SHEARBOLT AND LOCK WASHER. IF WRONG SIZE

OR GRADE SHEARBOLT IS USED, IT COULD RESULT IN THE FOLLOWING:

SERIOUS DAMAGE TO CUTTER AND/OR SERIOUS INJURY OR DEATH.

WARNING

FAILURE TO INSTALL RETAINING CLIP WILL ALLOW DRIVELINE TO SWING FREELY

IF BOLT IS SHEARED, CAUSING POSSIBLE INJURY OR DEATH.

10

10/11

OPERATION

SLIP CLUTCH - OPERATIONAL CHECK

The slip clutch serves as overall protection for the tractor, driveline, and gearbox. Even though new clutch assemblies are “run-in” and checked for torque prior to shipment, re-adjustment may be advisable if the clutch has been exposed to weather for an extended period of time. The clutch facing and plates should be inspected for rust and/or corrosion. After implement has been stored for 30 days or more, perform the following operational check:

1. Make a trial run in the heaviest operating conditions expected. If the clutch slips noticeably, tighten the 8 adjusting

bolts no more that 1/2 turn between trial runs until the clutch slippage is reduced.

2. Scribe a mark across the clutch facing. When subjected to shock loads, a separation of the marks will assure that

clutch setting is correct. NOTE: Check the clutch periodically during the first hour of operation for excessive

heat build-up to undetected slippage.

If the clutch is being rebuilt (new facing and/or plates), it is necessary to “run-in” these parts prior to final adjustment. The plates should be thoroughly cleaned and free of foreign material, as well as being checked with a straight edge for warping. Warped plates cannot be adjusted properly and will not hold. To accomplish the “run-in” after assembly, follow the procedure below:

1. Tighten all adjusting bolts evenly until the clutch cannot be slipped by hand.

2. With the blade carrier locked in a stationary position, operate with the PTO at idling speed (approx. 100 rpm) until

evidence of heating is noted. IMPORTANT: DO NOT ALLOW THE CLUTCH TO OVERHEAT.

3. Discontinue operation and allow the clutch to cool completely. This is very important.

4. After the clutch has cooled, tighten all the adjusting bolts down evenly and proceed with regular clutch adjusting

procedures as described above.

SLIP CLUTCH ADJUSTMENT

The slip clutch is factory preset to the correct torque for protecting implement and tractor. Periodic adjustment is recommended. Should adjustment be needed, first check to be sure all spring lengths are the same. Initial spring length is shown on chart below. If necessary, adjust nut on any spring that is unequal. Adjust all eight spring retaining nuts 1/3 of a turn (2 flats on a nut) and check clutch slippage. If further adjustment is necessary, do so in 1/3 turn increments. Adjust only to provide sufficient torque to prevent slippage under normal conditions. Occasional slippage is normal for drive train protection. If satisfactory results cannot be obtained, consult your Kodiak dealer.

CLUTCH SPRING LENGTH CHART

EG / Comer

1.27” (32.2mm)

1.28” (32.4mm)

Bondioli & Pavesi

1.15” (29.3mm)

1.12” (28.5mm)

IMPORTANT

DO NOT OVERTIGHTEN NUT AND CAUSE SPRING TO

BECOME SOLID, AS THIS WILL CAUSE SHAFT TO FAIL.

CAUTION:

USE JACKSTANDS, BLOCKS AND

SAFETY SHOES WHEN PERFORM-

ING MAINTENANCE.

10/11

11

OPERATION

BEFORE OPERATING: Make sure there is nothing under the cutter (tools, feet, hands, etc.) that should not be there.

Check to make sure all parts are assembled correctly. Set tractor lift control stop at a position that will prevent the drive shaft from contacting the front edge of the cutter when cutter is at full lift. (On some tractors, this won’t be necessary.)

The cutter should only be engaged with the tractor PTO shaft when the tractor engine is at idle speed.

Engaging the cutter at higher engine speeds will shorten the life of the cutter drive line. This may also damage the tractor.

For most cutting, ground speed of 3 to 5 MPH and a PTO speed of 540 RPM is recommended. However, you may wish to adjust ground speeds for specific conditions.

After using the cutter for a full day, check the stumpjumper to make sure it is tight on the output shaft. If loose, torque the nut holding it at 350 ft-lbs of torque. Replace cotter key through output shaft to secure nut.

Check blade pivot bolts and blade carrier nuts frequently for looseness or wear. Loose blades can easily pierce a ¼” steel plate, and cause serious injury or death.

We recommend purchasing and properly installing chain guards with your rotary cutter. Make sure safety chain shielding and gearbox shields are in place at all times.

ADJUSTING LEVEL OF CUTTER ON YOUR TRACTOR

12

10/11

PROBLEM

Excessive Vibration

Unusual Noise

Poor Cutting

Machine Streaking

PTO Will Not Telescope

PTO Twisted

Excessive Clutch Slippage

TROUBLESHOOTING

CAUSE

1. Loose blade bolts or worn bushings

2. Bent bar blade carrier, blades

3. Deck bent causing blades to hit

4. Gearbox low of grease

1. Blades are not free to swing

2. Blades are out of balance

1. Not maintaining proper PTO speed

2. Improperly adjusted

3. Forward speed is too fast for

blade speed

4. Dull blades

5. Improper clutch adjustment

1. Cutting too high, leaving wheel tracks

2. Not maintaining proper RPM speed

3. Forward speed too fast

1. Improper lubrication

2. PTO twisted

3. Bent PTO

4. Shields damaged

1. Over torqued

2. Not maintaining correct PTO speed

1. Improperly adjusted

2. Burnt or damaged facing

SOLUTION

1. Check bushing and blade movement

2. Check blades for damage or replace

1. Tighten bolts, check busings for wear

and change as needed.

2. Replace bar blade carrier

3. Straighten deck

4. Check seals in gearbox and fill to

proper level

1. Check PTO with tachometer and

operate at proper RPM

2. Adjust according to operator’s manual

3. Coordinate forward speed with

blade speed

4. Sharpen blades

5. Adjust clutch according to manual

1. Cut lower and slower forward speed

2. Maintain proper RPM speed

3. Slow down

1. Separate and fill female tube half

full of grease

2. Replace twisted portion. Caution

operator not to ground out machine

3. PTO too long. Size to tractor

according to manual

4. Replace

1. Do not allow blades to come in

contact with the ground

2. Maintain proper PTO speed

1. Adjust according to manual

2. Rework clutch or replace according

to manual

10/11

13

39

39A

39B

4 1

Kodiak Rotary Cutters - 3 Point Hitch

33

34

32

1/2” x 2.5” CAPSCREW

BUSHING & LOCKNUT

34A

31

38

PIVOT

ARM

36

15

28

35

2

Cast Hub w/ 1” Bearings

22 A

28

21

24

25

18

22

17

23

27

20

26

26A

3

37

6

7

39

36

11

12

5

19

19A

10 9 8

13 14

3

4

4

5

5

5

5

1

1

2

3

Ref. No. Description

1

1

Gearbox 40 hp - Splined

Gearbox 40 hp - Smooth

Gearbox 90 hp - Smooth

Gearbox 90 hp - Splined

1 3/8” Snap Ring

5/8” Nut & Lock Washer

3/4” Nut & Lock Washer

5/8” x 2” Bolt

3/4” x 3” Bolt

PTO, Complete

PTO, Complete

PTO, Complete

PTO, Complete

Part No.

103 SP

101 ST

102 M

103 H

104 SMH

105 S

106 MH

107 R

108 MH

109-40

110-48

111-60

112-72

4

1

1

4

ST-40 ST-48 ST-60 ST-72 MD-60 MD-72 HD-72 HD-84

RB-60 RB-72 RB-SHD-72SC* RB-SHD-84SC*

1 1 1 1

1 (OP) 1 (OP) 1 (OP) 1 (OP)

1

4

1

4

1

4

1

1

1

1

1

1 1 1

4 4 4

4

4

4

4

4

4

4

4

1

1

1

1

1

5 PTO, Complete Slip/Clutch 111-60-S 1 (OP) 1 (OP)

14

10/11 * See Page 21 for Gearbox Requirements

Ref. No. Description Part No. ST-40 ST-48

5

5

6

7

8

9

10

11

PTO, with Slip Clutch

PTO, with Slip Clutch

113-72SC

113-84H

1/2” Lock Nut 115 SMH

1/2” x 3” Grade 2 Bolt w/nut 200 SBLT

1/8” Cotter Pin

1” Fine Thread Nut

117 SMH

118 SMH

1” Washer - Flat 119 SMH

Spun Metal Dish Blade Carrier 120 S

11

11

1/2”x16 1/2” Flat Blade Carrier 121 MH

5/8”>x27 1/2” Flat Blade Carrier (Oblong) 122 H

12-13 1 1/8” Blade Bolt Kit

14 Mower Blade

Total Length

15”

124 SMH

K-215

14

14

14

14

Mower Blade

Mower Blade

Mower Blade

Total Length

Total Length

Total Length

18 1/2” K-213

24 1/2” K-214

30 1/4” K-212

HD Mower Blade 1/2”x4”x30 3/4” K-210

15

16

17

18

1/2” x 4 1/2” Bolt

1/2” Nut, Self Locking

Tail Wheel (No TAT)

1/2” Lock Nuts

19 Replaceable Skid Shoes

19A Replaceable Skid Shoes

20

21

1/2” Nut, Lock Washer

1/2” x 1 1/2” Bolt

22 Tail Wheel Hub, Cast

22A Sealed Bearing Hub

23 Tail Wheel Bracket

23A Tail Wheel Bracket

24

25

1/2” x 1 1/2” Bolt

1 1/8” Flat Washer

26 Tail Wheel Tube

26A Tail Wheel Tube

126 SMH

127 SMH

SS60-72

SS84

130 SMH

131 SMH

132 SM

133 H

134 SMH

134 H

135 SMH

136 SMH

137 SMH

137 H

27

28

3/4” x 7 1/2” Axle Bolt w/ Nut 128 SM

1” x 8” Axle Bolt w/ Nut 128 H

31 Back Braces

31A Back Braces

32 1/2” x 4” A-Frame

142 SM

143 H

144 SM

32

33

5/8” x 4” A-Frame 145 H

1/2” x 3” Capscrew, Lock Nut 146 SMH

34 1/2” x 2 1/2” Capscrew, –

34A Stop Bushing

147 SMH

S B

35

35

7/8” Nut, Lock, Fine Thread 148 SM

3/4” S-Lock Nut 149 H

36 Lift Pin Bushing

36A Lift Pin Cat. #1

L P B

151 SM

1

1

1

2

2

2

36A Lift Pin Cat. #2

37 Main Body

38 Pivot Arm

38A Pivot Bushing

708

152 SMH

153 H

P B

1

1

1

1

39 Gearbox Shield Shear Pin

39A Gearbox Shield Slip Clutch

GS - SM

GS - MD

1

39B Gearbox Shield 7’ Cutter

**

GS - LG

Metal gearbox shields are optional and available for all size cutters.

1

1

1

1

2

2

2

4

4

1

1

2

2

2

1

2

1

1

1

1

2

2

1

1

1

1

1

1

2

2

2

2

1

2

4

4

2

2

1

1

1

1

1

1

1

1

1

1

1

1

2

ST-60

2

4

4

1

1

2

2

2

1

2

1

1

1

1

2

2

1

1

1

1

1

1

2

2

2

2

4

4

1

1

2

2

2

1

2

1

1

1

1

2

2

1

1

1

1

1

1

2

2

2

2

4

4

1

1

2

2

2

1

2

1

1

1

1

2

2

1

1

1

1

1

1

2

2

2

1

1

1

1

1

1

2

ST-72

1

1

1

1

1

1

2

Kodiak Rotary Cutters - 3 Point Hitch

MD-60

RB-60

1

1

1

1

1

1

2

MD-72 HD-72

1

1

1

2

2

2

1

1

2

2

1

1

1

4

4

1

1

1

1

2

2

2

1

2

2

1

1

1

1

1

1

2

1

1

1

1

1

2

2

4

4

2

4

2

8

8

2

HD-84

RB-72 RB-SHD-72SC* RB-SHD-84SC*

2

2

2

2

2

2

2

1

1

1

2

2

2

1

1

1

1

1

1

1

2

1

1

1

2

1

2

2

2

2

8

8

4

2

2

4

4

1

1

1

2

2

1

2

2

2

2

2

1

* See Page 21 for Gearbox Requirements 10/11

15

Kodiak Rotary Cutters - Pull Type

Cast Hub w/ 1” Bearings

26

22 A

38

38A

38B

4 1

2

15

15A

16

18-19

21

22

17

6

20

3

37

36

5

27

28

31

4

4

5

5

5

5

1

2

3

3

Ref. No. Description

1 Gearbox 40 hp - Splined

1

1

Gearbox 40 hp - Smooth

90 hp - Smooth

90 hp - Splined

1 3/8” Snap Ring

5/8” Nut & Lock Washer

3/4” Nut & Lock Washer

5/8” x 2” Bolt

3/4” x 3” Bolt

PTO, Complete

PTO, Complete

PTO, Complete Slip/Clutch

PTO, Complete Slip/Clutch

16

10/11

Part No.

103 SP

101 ST

102 M

103 H

104 SMH

105 S

106 MH

107 R

108 MH

111-60

112-72

113-72 HP

113-84

12

6

11

29

7

23

30 10 9 8

13 14

1

PT-40 PT-48 PT-60 PT-72 PT-60 MD PT-72 MD PT-72 HD PT-84 HD

1 1 1 1

1 (OP) 1 (OP) 1 (OP) 1 (OP)

1

4

1

4

1

4

1

4

1

1

4

1

1 (OP) 1 (OP) 1

1

4

1

4

1

1

4

4 4 4 4 4

4 4 4

1

1

1 1 1

1

Kodiak Rotary Cutters - Pull Type

Ref. No. Description

6 3/4” x 2 1/4” Nut

7

8

5/8” U Bolt, Nuts

1/8” Cotter Pin

9

10

11

11

11

12

13

14

14

14

14

1” Fine Thread Nut

1” Washer - Flat

Metal Dish Blade Carrier 120 ST

1/2”x16 1/2” Flat Blade Carrier 121 MH

5/8”>x27 1/2” Flat Blade Carrier (Oblong) 122 H

(see #13)

1 1/8” Blade Bolt

Mower Blade Total Length 15”

Part No.

606

607

117 SMH

118 SMH

119 SMH

124 SMH

K-215

Mower Blade Total Length 18 1/2” K-213

Mower Blade Total Length 24 1/2” K-214

Mower Blade Total Length 30 3/4” K-212

14

15

HD Mower Blade 1/2”x4”x31 1/4” K-210

3/4” x 6” Bolt 125 SMH

15A 3/4” x 6 1/2” Bolt

16 3/4” Nut, Self Locking 126 SMH

17

18

19

20

Tail Wheel

1” x 8” Bolt and Nut

3/4” x 7 1/2” Bolt and Nut

1/2” Nut, Lock Washer

127 SMH

128 SMH

128 H

130 SMH

21

22

1/2” x 1 1/2” Bolt

Tail Wheel Hub, Cast

22A Sealed Bearing Hub

23 Replaceable Skid Shoes

26

27

28

28

Tail Wheel Frame

Adjustment Bar

5/8” x 2 1/4” Nut - Top

1/2” x 2” Nut - Bottom

131 SMH

132 SM

133 H

N/A

601

602

603

29

30

31

36

Third Link

Ratchet Jack

Tongue

Body

604

709

605

N/A

1

1

1

1

37

38

1/2”x 3” Gr.2 Shearbolt w/nut 200 SBLT

Gearbox Shield Shear Pin GS - SM

38A Gearbox Shield Slip Clutch

38B Gearbox Shield 7’ Cutter

**

GS - MD

GS - LG

1

1

1

1

Metal gearbox shields are optional and available for all size cutters.

1

1

1

1

1

1

1

2

8

1

1

1

4

2

2

1

1

1

2

8

1

2

1

1

4

2

2

2

2

2

1

1

1

PT-48 PT-60 PT-72 PT-60 MD PT-72 MD PT-72 HD PT-84 HD

2 2 2 2 2 2 2

2

1

2

1

2

1

2

1

2

1

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

1

2

2

1

2

2

1

1

2

2

2

2

2

2

2

2

1

1

1

2

8

1

2

1

1

4

2

2

1

1

1

1

1

1

1

1

1

2

8

1

2

1

1

4

2

2

1

1

1

1

1

1

1

1

1

2

8

1

2

1

1

4

2

2

1

1

1

1

1

1

2

2

1

2

4

1

2

1

1

1

2

1

1

1

1

1

2

2

1

2

4

1

2

1

2

2

1

1

1

1

1

10/11

17

40 HP Gearbox

Key No. Description

101 Input Seal 60002

Smooth Black Gearbox

102 Face Plate

103 Ball Bearing 207K

104 Retaining Ring

105 Input Shaft

106 Input Gear 22T

107 Retaining Ring

108 Shim .004

109 Ball Bearing 208K

110 Housing

111 Pressure Relief Plug

112 Gasket

113 Output Shaft w/ Gear 15T

114 Ball Bearing 208K

115 Retaining Ring

116 Spacer

117 Ball Bearing 208K

118 Output Seal 60003

Smooth Black Gearbox

119 Bottom Cap

Part No.

60060

60060-C

20002

50006

200000

40040

30003

200000

50007

10001

140033

70002

30002

50007

200001

210013

50007

60061

60061-C

20003

Size

34.93 - 54.13 - 11.12

35 - 54 - 9

39.67 - 54.13 - 9.53

39.7 - 54 - 11

18

10/11

90 HP Gearbox

Key No. Description

101 Face Plate

102 Shim

103 Input Seal

Smooth Black Input Seal

104 Cup LM603014

105 Bearing LM603049

106 Spacer

107 Input Gear 19T

108 Retaining Ring

109 Input Shaft

110 Bearing

111 Cup

112 Pressure Relief Valve

113 Housing

114 Output Gear 13T

115 Cup 362A

116 Bearing 368

117 Output Shaft

118 Bearing 368

119 Cup 362

120 Shim

121 Bottom Cap

122 Output Seal

Smooth Black Output Seal

30039

200003

40135

50012

50013

140033

10112

30038

50014

50008

40112

Part No.

20162

A/R

60005

60005-C

50013

50012

90055

50008

50015

A/R

20005

60004

60004-C

Size

34.93 - 60.45 - 9.53

35 - 60 - 15

50.80 - 68.38 - 11.12

50.84 - 68.5 - 11

10/11

19

ROUNDBACK Gearbox

Super Heavy Duty

Roundback Cutters

For Roundback Models:

RB-SHD-72-SC • RB-SHD-84-SC

20

10/11

24

25

26

27

28

29

30

31

16

17

18

19

20

21

22

23

32

33

34

8

9

10

11

12

13

14

15

4

5

6

7

Key No. Description

1 Housing

2

3

Input Cap

Retaining Ring

Spacer

Seal Input

Shaft Input 20S

Gear Input

Gear Output

Shaft Output

Gasket Input

Gasket Input

Gasket Input

Gasket Output

Gasket Output

Gasket Output

Output Cap

Output Seal

Cotter Pin

Lock Nut

Blade Hub

Screw

Washer

Screw

Washer

Bearing Cup

Bearing Cone

Bearing Cone

Bearing Cup

Bearing Cup

Bearing Cone

Plug Pressure Relief

Pipe Plug – SQ. HD

Tag

Part No.

RW-R0811

RW-R0512

RW-404

RW-303

RW-304

RW-301

RW-302

RW-103

RW-104

RW-106

RW-105

RW-107

RW-108

RW-502

RW-503

RW-R0852

RW-R0851

RW-205

RW-R0821

RW-R0522

RW-R0524

RW-R0823

RW-R0541

RW-R0542

RW-R0543

RW-R0544

RW-R0545

RW-R0546

RW-R0513

RW-501

RW-501

RW-R0132

2

1

1

2

1

1

1

1

8

1

4

8

1

4

1

1

1

1

A/R

A/R

A/R

A/R

1

1

A/R

A/R

1

1

1

1

1

1

Qty.

1

Spec.

58 - 48- -2.5

44 - 60 - 11

19T 1:1.46

13T 1:1.46

50.8 - 68.5 - 12

5*45

1” - 14UNC

1/2” - 13UNC #1.5

1/2”

3/8” - 16UNC #1

3/8”

362

368

368A

362A

LM603014

LM603049

KG 1 1/2 - 14NPTF

KG 1/2 - 27NPTF

50*25

VIEW B

VIEW A

180 HP Gearbox

Gearbox for

1000 RPM Cutters

24

25

26

27

28

29

30

31

16

17

18

19

20

21

22

23

32

33

34

8

9

10

11

12

13

14

15

4

5

6

7

Key No. Description

1 Housing

2

3

Input Cap

Retaining Ring

Spacer

Seal

Shaft Input 20S

Gear Input

Gear Output

Shaft Output

Gasket Input

Gasket Input

Gasket Input

Gasket Output

Gasket Output

Gasket Output

Output Cap

Seal

Splint

Lock Nut

Blade Hub

Screw

Washer

Screw

Washer

Bearing Cup

Bearing Cone

Bearing Cone

Bearing Cup

Bearing Cup

Bearing Cone

Plug Pressure Relief

Pipe Plug – SQ. HD

Tag

For 180 HP Extra HD Models:

XH-72 • XH-84 • XH-96 • XH-120

Part No.

RW-R0811

RW-R0512

RW-404

RW-R0431

RW-303

RW-304

RW-301

RW-302

RW-103

RW-104

RW-106

RW-105

RW-107

RW-108

RW-502

RW-503

RW-R0852

RW-R0851

RW-205

RW-R0821

RW-R0924

RW-R0922

RW-R0823

RW-R0541

RW-R0542

RW-R0543

RW-R0544

RW-R0545

RW-R0546

RW-R0513

RW-203

RW-501

RW-R0132

2

1

1

2

1

1

1

1

8

1

4

8

1

4

1

1

1

1

VAR

VAR

VAR

VAR

1

1

VAR

VAR

1

1

1

1

1

1

Qty.

1

Spec.

58 - 48- -2.5

44.5 - 60 - 11

14T 1:1.21

17T 1:1.21

50.8 - 68.5 - 12

5*45

1” - 14UNC

1/2” - 13UNC #1.5

1/2”

3/8” - 16UNC #1

3/8”

362

368

368A

362A

LM603014

LM603049

KG 1/2 - 14NPTF

KG 1/8 - 27NPTF

50*25

10/11

21

STD - PTO SHAFT

7

7

8

9

10

11

12

13

1

2

3

4

5

6

6

Series 4

Key No. Description Part No.

3 - Prong Lock Outer

Outer Tube Hard Core w/

K4101

K4102

Re-enforcement Ring

Metal Re-enforcement Ring K4103

Standard Cone

Pin Stop Rotation

K4104

K4105

Outer Tube 910mm, 28” w/decal K4106

Outer Tube 1210mm, 39”w/decal K4107

Inner Tube 910mm, 28”

Inner Tube 1210mm, 39”

Inner Tube Hard Core w/

Re-enforcement Ring

3 - Prong Lock Inner

Chain

Danger Decal

Short Cone

Long Cone

K4108

K4109

K4110

K4111

K4112

K4113

K4114

K4115

Please call Kodiak Parts Dept. before ordering PTO parts at 423-336-2390.

K-36725 [90SL4069] 910mm:

Complete Shield Series 4 – 40” and 48” STD Cutter

K-36728 [90SL4099] 1210mm:

Complete Shield Series 4 – 60” and 72” STD Cutter

LONG CONE USED ONLY ON SHEAR PIN / SP LINED YOKES

(TRACTOR OR IMPLEMENT END).

ADD TO ABOVE K-4114 SHORT CONE:

Add price for complete shaft.

Shield with 1 STD Cone / 1 short cone - for slip clutch driveline.

ADD TO ABOVE K-4115 LONG CONE:

Add price for complete shaft.

Shield with 2 long cones - for splined yoke both ends.

***NOTE: SHIELDS ARE FOR UP TO 910MM AND 1210MM X-X DRIVE LINES...CUT TUBES TO FIT

ASSEMBLE THE SHIELDS ON EACH HALF, THEN CUT THE TUBES THE SAME LENGTH AS THE

SLIP TUBES. MAKE SURE THEY DO NOT COME TOGETHER AND BIND WHEN THE 2 HALVES

ARE ASSEMBLED.

ALWAYS KEEP SHIELDING IN PROPER WORKING ORDER, USE PROPER LENGTH CONES, AND

MAKE CERTAIN ALL SHIELDING FURNISHED WITH EQUIPMENT OR DRIVE LINE IS IN PLACE

AND THAT THE CROSSES AND YOKES ARE COMPLETELY COVERED BY EITHER THE INSTALLED

SHIELD OR EQUIPMENT. IT IS THE USER’S RESPONSIBILITY TO USE CORRECT SHIELDING.

22

10/11

HD - PTO SHAFT

Series 5 - 6 - 7

6

7

7

8

8

9

10

11

12

Key No. Description

1 Outer Tube Bearing

1

2

Outer Tube Bearing

Stiffner Bar

3

4

Standard Cone

Stop Snag Ring

5-6

5-6

5 Safety Sleeve 5-6

6 Outer Tube 910mm, 26” w/decal 5-6

Series Part No.

5 K5101

6

5-6

K6101

K5102

K5103

K5104

K5105

K5106

Outer Tube 1210mm, 38” w/decal 5-6

Inner Tube 910mm, 26”

Inner Tube 1210mm, 38”

Inner Tube Bearing

Inner Tube Bearing

Long Cone

Short Cone

Danger Decal

Chain

5-6

5-6

5

6

5-6

5-6

5-6

5-6

K5107

K5108

K5109

K5110

K6110

K5111

K5112

K5113

K5114

Please call Kodiak Parts Dept. at 423-336-2390 BEFORE ordering PTO parts.

***NOTE: SHIELDS ARE FOR UP TO 910MM AND 1210MM X-X DRIVE LINES...CUT TUBES TO FIT

ASSEMBLE THE SHIELDS ON EACH HALF, THEN CUT THE TUBES THE SAME LENGTH AS THE

SLIP TUBES. MAKE SURE THEY DO NOT COME TOGETHER AND BIND WHEN THE 2 HALVES

ARE ASSEMBLED.

ALWAYS KEEP SHIELDING IN PROPER WORKING ORDER, USE PROPER LENGTH CONES, AND

MAKE CERTAIN ALL SHIELDING FURNISHED WITH EQUIPMENT OR DRIVE LINE IS IN PLACE

AND THAT THE CROSSES AND YOKES ARE COMPLETELY COVERED BY EITHER THE INSTALLED

SHIELD OR EQUIPMENT. IT IS THE USER’S RESPONSIBILITY TO USE CORRECT SHIELDING.

10/11

23

PTO SHAFT COVERS

PLEASE LOOK AT THE COVER FOR ANY MARKING,

SO THE CORRECT COVER WILL BE SENT TO YOU.

40”, 4’, AND 5’ STANDARD 3 POINT HITCH CUTTER PTO COVER

PART NUMBER CPC-5

6’ STANDARD 3 POINT HITCH CUTTER PTO COVER

PART NUMBER CPC-6

7’ SERIES 6 PTO COVER

PART NUMBER K-39589

FOR HEAVY DUTY PTO SERIES 5 PTO COVER

PART NUMBER IS CPCHD-5

LONG CONE USED

ONLY ON

SHEAR PIN/

SP LINED YOKES

(TRACTOR OR

IMPLEMENT END).

K-36725 [90SL4069] 910mm:

Complete Shield Series 4 – 40” and 48” STD Cutter

K-36728 [90SL4099] 1210mm:

Complete Shield Series 4 – 60” and 72” STD Cutter

ADD TO ABOVE K-4114 SHORT CONE: Add price for complete shaft.

Shield with 1 STD Cone / 1 short cone - for slip clutch driveline.

ADD TO ABOVE K-4115 LONG CONE: Add price for complete shaft.

Shield with 2 long cones - for splined yoke both ends.

Complete PTO’s

STANDARD 3 POINT HITCH PTO

40” SERIES #4 PART NUMBER 109-40

4’ SERIES #4 PART NUMBER 111-60

5’ SERIES #4 PART NUMBER 111-60

6’ SERIES #4 PART NUMBER 112-72

SLIP CUTCH STANDARD PTO

6” SERIES #4 PART NUMBER 113-72SC

MEDIUM DUTY 3 POINT HITCH PTO

5’ SERIES #4 PART NUMBER 111-60

6’ SERIES #4 PART NUMBER 112-72

SLIP CLUTCH MEDIUM DUTY

5’ SERIES #4 PART NUMBER 113-72SC

6’ SERIES #4 PART NUMBER 113-72SC

HEAVY DUTY 3 POINT PTO

5’ SERIES #5 PART NUMBER 111-60SC

6’ SERIES #5 PART NUMBER 113-72H

7’ SERIES #6 PART NUMBER 113-84H

8’ SERIES #5 PART NUMBER 111-60SC

10’ SERIES #5 PART NUMBER 111-60SC

PULL TYPE

40” SERIES #4 PART NUMBER 111-60

4’ SERIES #4 PART NUMBER 111-60

5’ SERIES #4 PART NUMBER 112-72

6’ SERIES #4 PART NUMBER 113-72 H-P

MEDIUM DUTY PULL

5’ SERIES #4 PART NUMBER 112-72

5’ SERIES #4 PART NUMBER 113-72SC

6’ SERIES #4 PART NUMBER 113-72

HEAVY DUTY PULL

6’ SERIES #5 PART NUMBER 113-72 H

7’ SERIES #6 PART NUMBER 113-84 H

***NOTE: SHIELDS ARE FOR UP TO 910MM AND 1210MM X-X DRIVE LINES...CUT TUBES TO FIT

ASSEMBLE THE SHIELDS ON EACH HALF, THEN CUT THE TUBES THE SAME LENGTH AS THE

SLIP TUBES. MAKE SURE THEY DO NOT COME TOGETHER AND BIND WHEN THE 2 HALVES

ARE ASSEMBLED.

ALWAYS KEEP SHIELDING IN PROPER WORKING ORDER, USE PROPER LENGTH CONES, AND

MAKE CERTAIN ALL SHIELDING FURNISHED WITH EQUIPMENT OR DRIVE LINE IS IN PLACE

AND THAT THE CROSSES AND YOKES ARE COMPLETELY COVERED BY EITHER THE INSTALLED

SHIELD OR EQUIPMENT. IT IS THE USER’S RESPONSIBILITY TO USE CORRECT SHIELDING.

24

10/11

No. Description

1

Part No.

4# 1 3/8 6S Yoke Tractor End C 4116-4

2

3

4# Male Profile Yoke

4# Female Profile Yoke

C 4118-4

C 4119-4

4

5

6

7

4# Small Plastic Cone

Roll Pin

4# Male Tubing

C 3103-4

4# Tractor End Plastic Cover C 3101-4

C 4122-4

C 4121-4

8

9

10

11

12

13

14

15

4# Female Tubing

4# Plastic Shield

Chain

4# Outer Lock

4# Inner Lock

4# Male Plastic Tubing

16 Implement Smooth Yoke

16A 1/2”x 3” Gr.2 Shearbolt/nut

C 4120-4

C 3105-4

C 3110-4

C 4112-4

C 4101-4

C 4111-4

4# Bearing/Universal/Cross Kit C 4117-4

N/A

C 4106-4

200 SBLT

10/11

25

8

9

10

11

12

13

14

15

16

No. Description

1

Part No.

4# 1 3/8 6S Yoke Tractor End C 4116-4

2

3

4# Male Profile Yoke

4# Female Profile Yoke

C 4118-4

C 4119-4

4

5

6

7

4# Small Plastic Cone

Roll Pin

4# Male Tubing

C 3103-4

4# Tractor End Plastic Cover C 3101-4

C 4122-4

C 4121-4

4# Female Tubing

4# Plastic Shield

4# Male Plastic Tubing

Chain

C 4120-4

C 3105-4

C 3110-4

C 4112-4

4# Outer Lock

4# Inner Lock

C 4101-4

C 4111-4

4# Bearing/Universal/Cross Kit C 4117-4

N/A

4# Slip Clutch 1 3/8 6 Spline C 4107-4

26

10/11

8

9

10

11

12

13

14

15

16

17

18

No. Description

1

Part No.

5# 1 3/8 6S Yoke Tractor End C 5116-5

2

3

5# Male Profile Yoke

5# Female Profile Yoke

C 5118-5

C 5119-5

4

5

6

7

5# Small Plastic Cone C 5103-5

5# Tractor End Plastic Cover C 5101-5

Roll Pin

5# Male Tubing

5# Female Tubing

Chain

5# Outer Lock

5# Plastic Outside Shield

5# Plastic Inside Tubing

C 5122-5

C 5121-5

C 5120-5

C 5105-5

C 5110-5

C 5112-5

C 5101-5

5# Inner Lock C 5111-5

5# Bearing/Universal/Cross Kit C 5117-5

N/A

5# 1 3/8 Slip Clutch 6 Spline C 5107-5

10/11

27

14

15

16

17

18

No. Description

1

Part No.

6# 1 3/8 6S Yoke Tractor End C 6116-6

1A 6# 1 3/4 20S for 1,000 RPM

2

3

4

5

6# Male Profile Yoke

6# Female Profile Yoke

6# Small Plastic Cone

C 6118-6

C 6119-6

C 6103-6

6# Tractor End Plastic Cover C 6101-6

6

7

8

9

10

11

12

13

Roll Pin

6# Male Tubing

6# Female Tubing

6# Plastic Outside Tubing

6# Plastic Inside Tubing

Chain

6# Outer Lock

6# Inner Lock

C 6122-6

C 6121-6

C 6120-6

C 6105-6

C 6110-6

C 6112-6

C 6101-6

C 6111-6

6# Bearing/Universal/Cross Kit C 6117-6

N/A

6# 1 3/8 Slip Clutch 6 Spline C 6107-6

28

10/11

Drive Line Parts List

3

7

1

2

10

4

4

5

5

5

6

6

7

1

1

1

2

2

2

3

3

3

4

7

7

8

8

8

9

9A

10

9

1 3/8 - 6 Spline Yoke

1 3/8 - 6 Spline Yoke

1 3/8 - 6 Spline Yoke

Cross Bearing Kit

Cross Bearing Kit

Cross Bearing Kit

External Tube Yoke

External Tube Yoke

External Tube Yoke

Internal Tube Yoke

Internal Tube Yoke

Internal Tube Yoke

External Tube With Decal

External Tube With Decal

External Tube With Decal

Internal Tube

Internal Tube

External Tube Roll Pin

External Tube Roll Pin

External Tube Roll Pin

Internal Tube Roll Pin

Internal Tube Roll Pin

Internal Tube Roll Pin

1/2” x 3” Grade 2 Shearbolt

1 3/8 Quick Disconnect Pin

Grease Fitting 45 degree

5

6

8 4

DRIVE LINE

2

10

Series # Price Part #

6

4

5 & 6

4

4

5

5

6

6

4

4

5

6

4

5

6

4

5

6 all all all

4

5

5

6

K5122

K6122

K4123

K5123

K6123

200 SBLT

K4125

K4126

K5119

K6119

K4120

K5120

K6120

K4121

K5121

K4122

K4116

K5116

K6116

K4117

K5117

K6117

K4118

K5118

K6118

K4119

10/11

29

ROTARY CUTTERS

LIMITED WARRANTY

KODIAK MFG., INC. (the “Manufacturer”) warrants, only to the original Purchaser, this equipment will be free from defects in material and workmanship, under normal use and service, for one (1) year from date of purchase providing this equipment is purchased for individual use only. Commercial use of this equipment is not covered under any warranty.

This warranty does not apply to any equipment which has been damaged or which has been subjected to change, misuse, negligence, abnormal wear and tear, alterations, tampering, or failure to follow operating instructions. This warranty does not cover any product or parts not manufactured by Kodiak Mfg., Inc.

A five (5) year Limited Warranty* on gearbox components provided they have been properly maintained** and have not been subjected to abuse or misuse except as limited below.

*Gearbox Warranty limitations: i. Warranty is one (1) year for seals unless seals are damaged from debris wrapped around output shaft of gearbox.

After one year, seals are considered to be wearing parts, and the replacement is the owner’s responsibility.

ii. Gearboxes that are subject to warranty may be replaced with new or rebuilt gearboxes at the discretion of

Kodiak Mfg., Inc.

iii. Shearbolts must be approved Grade 2, 1/2” x 3” shearbolts.

** NOTE: “properly maintained” specifically includes, but is not limited to: i. Running gearboxes with the proper amount of the correct lubricant.

ii. Adjusting slip clutches correctly to provide proper protection for gearbox components and drive line.

Under this warranty, the Manufacturer will repair or replace any part which the Manufacturer determines has failed during the period of the warranty due to defects in material or workmanship. After written approval by the manufacturer, the equipment or defective part must be returned to Kodiak Mfg., Inc.

Warranty coverage and performance is expressly conditioned upon the return of the completed registration form to

KODIAK MFG., INC., 8849 CANDIES CREEK RIDGE ROAD NW, CHARLESTON, TENNESSEE 37310

Kodiak Mfg., Inc. reserves the right to make improvements and changes in specifications without notice or obligation to modify previously sold units.

The Owner’s Manual describes the proper assembly procedures for your implement and furnishes operating and maintenance recommendations to help you obtain long and satisfactory service.

PURCHASER’S EXCLUSIVE REMEDY FOR BREACH OF WARRANTY, OTHER DEFECT, OR CONDUCT GIVING

RISE TO LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF THE PRODUCT SOLD, AND THE MANUFAC-

TURER UNDER NO CIRCUMSTANCES SHALL BE LIABLE FOR ECONOMIC LOSS OR INCIDENTAL OR

CONSEQUENTIAL DAMAGES. THE MANUFACTURER DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING

THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR PURPOSE.

Purchaser and Kodiak Mfg., Inc. hereby (a) submit to the non-exclusive jurisdiction of the courts of competent jurisdiction in Bradley County, Tennessee, and the United State District Court for the Eastern District of Tennessee for resolution of any dispute concerning this Limited Warranty or the rights or obligations of Purchaser and/or Kodiak Mfg., Inc.; (b) agree that any litigation commenced in Tennessee in connection with this Limited Warranty shall be venued in either the Bradley

County, Tennessee District Court, or the United States District Court, Eastern District of Tennessee, Southern Division, and (c) waive any objection it may have as to any such action or proceeding brought in such court that such court is an inconvenient forum. Nothing herein shall limit the right of Purchaser or Kodiak Mfg., Inc. (or the right of any permitted successor or assign of either) to bring proceedings against the other in the courts of any other jurisdiction wherein any assets of such other party may be located.

10/11

ROTARY CUTTERS

PRODUCT REGISTRATION

THIS REGISTRATION FORM MUST BE ON FILE WITH KODIAK MFG., INC. WITHIN 30 DAYS OF

DELIVERY TO PURCHASER, OR WARRANTY CLAIM WILL NOT BE HONORED.

PLEASE RETURN COMPLETED FORM BY E-MAIL, FAX, OR MAIL:

E-MAIL: [email protected]

FAX: 423-336-8805

MAIL: 8849 CANDIES CREEK RIDGE ROAD NW, CHARLESTON, TN 37310

MODEL: __________________ SERIAL #:_________________ DELIVERY DATE:_________________

TRACTOR MAKE & MODEL BEING USED WITH ABOVE UNIT:________________________________

PURCHASER’S NAME:________________________________________________________________

ADDRESS:__________________________________________________________________________

CITY:___________________________________ STATE:___________ ZIP:______________________

SELLING DEALER’S NAME:____________________________________________________________

CITY:___________________________________ STATE:___________ ZIP:______________________

I have read all warranties and agree with these conditions. I agree to read and obey all safety instructions outlined in this manual before operating this rotary cutter.

PURCHASER’S SIGNATURE:___________________________________________________________

10/11

31

ROTARY CUTTERS

KODIAK MFG., INC.

8849 Candies Creek Ridge Road NW • Charleston, TN 37310 • (423) 336-2390 • Fax (423) 336-8805 [email protected] • www.kodiakmfg.com For replacement manuals call (423) 336-2390

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