Preassembled Circular Washfountain w/ TouchTime Control

WF2505

WF2808

IMPORTANT

Read this entire installation manual to ensure proper installation.

Flush all the water supply lines before making connections.

Turn OFF electrical supply to the unit before installation.

Main water supply to the unit should be ON at all times.

This installation manual and parts list should be filed by the owner or maintenance department.

Installation

Instructions

WF2505, WF2508 Terreon®

WF2805, WF2808 Bradstone®

Pre-Assembled Classic

Circular 36"/54"

Washfountain with

Touch Time™ Control

Table of Contents

Pre-Installation Information . . . . . . . . . . . . . . . . . . . . 2

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Circular Washfountain Dimensions . . . . . . . . . . . . . 3-4

Rough-In Specifications . . . . . . . . . . . . . . . . . . . . . . 5-6

Drain Rough-In Specifications . . . . . . . . . . . . . . . . . . .7

Pedestal and Bowl Assembly and Mounting . . . . . . . .8

Drain Spud Installation . . . . . . . . . . . . . . . . . . . . . . . . .8

Supplies with Optional Soap Dispenser

(A/O drains) . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10

Supplies with Optional Soap Dispenser

(B/H drains) . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12

Valve Connections For Touch Time™ . . . . . . . . . . . .13

Electrical Connections for Touch Time™ . . . . . . . . .14

Toubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Check Valve Troubleshooting . . . . . . . . . . . . . . . . . . .16

Control Valve Assembly and Repair Parts . . . . . . . . .17

Stop, Strainer, Check Valve Repair Parts . . . . . . . . . .18

Solenoid Valve Repair Parts . . . . . . . . . . . . . . . . . . . .19

Soap Recommendations and Maintenance Tips . . . . .20

Soap Dispensing Valve Repair Parts . . . . . . . . . . . . .21

Sprayhead Troubleshooting/Repair Parts . . . . . . . . . 22

Manual Mixing Valve Repair Parts . . . . . . . . . . . . . .23

Volume Control Valve Repair Parts . . . . . . . . . . . . . .24

Vernatherm™ Mixing Valve Maintenance . . . . . .25-27

Cleaning and Maintenance Instructions . . . . . . . .28-29

UPC Certified

C

U

P

C

R

215-1514 Rev. C; EN 06-915B

© 2007 Bradley Corporation

Page 1 of 29 4/6/2007

P.O. Box 309, Menomonee Falls, WI 53052-0309

TEL. 1-800-BRADLEY FAX 262-251-5817 http://www.bradleycorp.com

Pre-Assembled Classic Circular 36"/54" Washfountain with Touch Time™ Control

WF2505, WF2508 Terreon® – WF2805, WF2808 Bradstone® Installation Instructions

Pre-Installation Information

Touch Time™

Pushing the Touch Time Button allows the user to activate a solenoid valve. This starts the flow of water with a 15 second run time.

Supplies required for installation:

• (8) 1/2" lag bolts, screws or other fasteners to anchor washfountain pedestal to floor

• 1" hot and cold water supply lines and fittings (refer to rough-ins on pages 5-6)

• Reducing fittings and 1/2" nom. copper tubing supply lines for types with supplies from above

• 2" drain lines and fittings (refer to rough-ins on pages 5-6)

• Standard P-trap (refer to rough-ins on page 7, special vented trap supplied for B and H type)

• Pipe sealant and plumber’s putty

• 1-1/2" vent pipe on types vented through washfountain column (refer to page 4 for lengths required)

• 110 VAC GFI power source for 110/24 VAC UL Class II transformer supplied

• OPTIONAL: Bradley recommends installing an electrical cut-off switch to the unit. This feature prevents accidental water delivery during regular maintenance and service.

NOTE: Supply lines for one or two washfountains should be 1"; for three washfountains 1-1/4"; for more than three washfountains pipe size should increase proportionally. Vent pipe to be 1-1/2" on models vented through washfountain.

Bradley Classic Washfountain Warranty Information

Product warranties may be found under “Product Information” on our website at www.bradleycorp.com

2 4/6/2007 Bradley Corporation • 215-1514 Rev. C; EN 06-915B

Installation Instructions


WF2505, WF2508 Terreon® – WF2805, WF2808 Bradstone®

Circular Washfountain Dimensions

J

A

B

C

D

E

F

H

G

Approximate Dimensions in Inches*

Material

Terreon®

Size

54

Terreon® 36

Bradstone® 54

A

19

19

19-3/4

B

29-1/2

29-1/2

29-1/4

C

38-3/4

35-1/4

37-1/2

D

42-1/4

38-3/4

41

E

50-3/4

46-3/4

49-1/2

F

59-1/4

55-3/4

57-7/8

Bradstone® 36 19-3/4 29-1/4 34 37-1/2 46 54-3/8

*

Juvenile height: Subtract 4" from dimensions A through E for juvenile height.

(Bradstone not available in juvenile height)

Approximate Dimensions in Millimeters*

Material

Terreon®

Size

1372

Terreon® 914

Bradstone® 1372

A

483

483

502

B

749

749

743

C

984

895

953

D

1073

984

1041

E

1289

1188

1257

F

1505

1416

1470

Bradstone® 914 502 743 864 953 1169 1381

*

Juvenile height: Subtract 102mm from dimensions A through E for juvenile height.

(Bradstone not available in juvenile height)

G

914

635

914

635

G

36

25

36

25

Bradley Corporation • 215-1514 Rev. C; EN 06-915B 4/6/2007

H

32

21

32

21

J

54

36

54

36

H

813

533

813

533

J

1372

914

1372

914

3



Length of Tie Pipe Required for Vent Through Washfountain Column

Type

54" Less Soap Dispenser

36" Less Soap Dispenser

54" With Soap Dispenser

36" With Soap Dispenser

54" Less Soap Dispenser With Towel Dispenser

36" Less Soap Dispenser With Towel Dispenser

54" With Soap Dispenser With Towel Dispenser

36" With Soap Dispenser With Towel Dispenser

54" With Cube Adapter

36" With Cube Adapter

54" With Cube Adapter With Towel Dispenser

36" With Cube Adapter With Towel Dispenser

54" With Cube Adapter And Soap Dispenser

36" With Cube Adapter And Soap Dispenser

Pipe Length

21-1/2" (546mm)

18" (457mm)

30" (762mm)

26-1/2" (673mm)

55-1/2" (1410mm)

52" (1321mm)

48" (1219mm)

44-1/2" (1130mm)

32" (813mm)

28-1/2" (724mm)

50" (1270mm)

46-1/2" (1181mm)

40" (1016mm)

36-1/2" (927mm)

NOTE: Drain must be connected with 2" schedule 40 welded wrought iron pipe, minimum, to provide lower support for this installation. Vent or support pipe must be of the same material in 1-1/2".





Rough-In Specifications

Type A

Off-line vent with supplies from below

1" NPT SUPPLIES THROUGH

FLOOR: STUB UP 2-1/2" (64)

ABOVE FLOOR

7-5/8"

(194)

7-5/8"

(194)

COLD

2-1/2"

(64)

HOT

TOP VIEW

NOTE: UPC and IPC restrict the vertical distance from the fixture outlet to the trap weir to not more than 24". Check state and local codes for variances.

5" *

LOCATION

4"

(102)

2" NPT DRAIN:

STUB UP 3" (76)

ABOVE FLOOR

36" (914) BOW L

54" (1372) BOWL

TOP VIEW

Type B

Centrally rising vent with supplies from above

1" NPT SUPPLIES FROM ABOVE

MUST REDUCE TO 1/2 NOM.

COPPER TUBE ON THESE CENTERS

TO PASS THRU WASHFOUNTAIN

7/8"

(22.2)

CONDUIT

LOCATION

*

COLD

5"

(127)

7/8"

(22.2)

HOT 1-1/4"

(32)

Rough-In Notes For All Models:

1. All pipes and fittings not furnished by

Bradley are shown in broken lines.

2. Supply lines for one to two washfountains should

be 1"; for three washfountains 1-1/4"; for more

than three washfountains, pipe sizes should be

increased proportionately.

3. Overhead supplies must be reduced to 1/2"

copper tube to pass through support tube.

4. Check valve inlets are 1/2" NPT.

5. Dimensions shown in parentheses are millimeters.

2" NPT DRAIN:

STUB UP 3" (76)

ABOVE FLOOR 4"

(102)

36" (914) BOWL

1-1/2" NPT VENT

TO CEILING

54" (1372) BOWL supply to washfountain is recommended (this conduit

location is only a recommendation). See local electrical

codes before roughing in.

Bradley Corporation • 215-1514 Rev. C; EN 06-915B 4/6/2007 5



Rough-In Specifications continued . . .


6

Type O

Off-line vent with supplies from above

TOP VIEW

1" NPT SUPPLIES FROM ABOVE MUST

REDUCE TO 1/2 NOM. COPPER TUBE

ON THESE CENTERS TO PASS

THRU WASHFOUNTAIN

7/8"

(22.2)

7/8"

(22.2)

1-1/4"

(32)

HOT COLD

2" NPT DRAIN:

STUB UP 3" (76)

ABOVE FLOOR

5" *

CONDUIT

LOCATION

4"

(102)

NOTE: UPC and IPC restrict the vertical distance from the fixture outlet to the trap weir to not more than 24". Check state and local codes for variances.

36" (914) BOWL

54" (1372) BOWL

Type H

Centrally rising vent with supplies from below

Rough-In Notes For All Models:

1. All pipes and fittings not furnished by

Bradley are shown in broken lines.

2. Supply lines for one to two washfountains should

be 1"; for three washfountains 1-1/4"; for more

than three washfountains, pipe sizes should be

increased proportionately.

3. Overhead supplies must be reduced to 1/2"

copper tube to pass through support tube.

4. Check valve inlets are 1/2" NPT.

5. Dimensions shown in parentheses are millimeters.

* Remote mounting of transformer with 24 VAC electrical

supply to washfountain is recommended (this conduit

location is only a recommendation). See local electrical

codes before roughing in.

2" NPT DRAIN:

STUB UP 3"

(76) ABOVE

FLOOR

TOP VIEW

1" NPT SUPPLIES THROUGH

FLOOR: STUB UP 2-1/2" (64)

ABOVE FLOOR

7-5/8"

(194)

7-5/8"

(194)

HOT

COLD

4"

(102)

5" *

CONDUIT

LOCATION

1-1/2" NPT

VENT TO

CEILING

36" (914) BOWL

54" (1372) BOWL

4/6/2007 Bradley Corporation • 215-1514 Rev. C; EN 06-915B




Installation Instructions

Step 1: Rough-In of Drain & Supplies

1. Rough in supply and drain piping as required for your installation (see pages 5-6 for rough-ins).

2. Assemble the drain to the dimension shown in Figure 1 and Table 1 for bowl size of the washfountain you are installing.

NOTE: All piping shown in dotted lines to be supplied by the installer.

NOTE: When Touch Time control is ordered, a plug-in location for the 24 VAC transformer is required. Compliance/conformity to local codes and ordinances is the responsibility of the installer.

Vent or

Tie Pipe

(Supplied by Installer)

Types B, H

2" NPT Coupling if Tie

Pipe is not required


Centerline of

Washfountain

Centerline of

Wa shfountain

4"

(102)

B – See

Table 1

Vent or

Tie Pipe


Vented Trap

(111-024)

B – See

Table 1

4"

(102)

Optional

Tie Pipe Bracket

(S70-082)

Types A, O

Centerline of

Washfountain

B – See

Table 1

See rough-ins on Pages 5-6 for dimensions not shown

4"

(102)

Figure 1 Types A, O

With Tie Pipe

Bracket Option

Table 1 — “B” Trap Dimensions

Material

Terreon®

Terreon®

Bradstone®

Bradstone®

Size

36"

Dim

B

54" B

36" B

54" B

Standard Height

18-5/8" (473)

18-5/8" (473)

17" (432)


Juvenile Height

14-5/8" (371)

14-5/8" (371)

N/A

N/A

7

8



Installation Instructions continued . . .

Step 2: Pedestal and bowl assembly and mounting

NOTE: (Terreon only) It will require more than one person to turn the bowl/pedestal assembly upright. (It is shipped with the bowl on the bottom).

1. Position the bowl and pedestal assembly so that the bowl drain is in line with trap or drain line.

2. Drop the spud into the drain to insure correct alignment (see Figure 2).

3. Level bowl, if required, by placing washers under legs.

4. Anchor the pedestal to the floor with suitable fasteners (supplied by installer) (see Figure 3).

NOTE: The pedestal must be level when secured to floor for proper drainage.

CAUTION: BOWL SURFACE IS SMOOTH. USE SUITABLE LIFTING EQUIPMENT TO

POSITION BOWL AND PEDESTAL ASSEMBLY. HANDLE WITH CARE!

Step 3: Installing drain spud in bowl

NOTE: Seal between drain spud and drain hole with plumber’s putty (supplied by installer).

1. Secure drain spud with lock nut and washers as shown in Figure 2.

DRAIN PRE-PACK

S45-273

GASKET

125-011

STRAINER

S45-067

SPUD

112-015

TOP VIEW OF PEDESTAL ASSEMBLY

PEDESTAL

ASSEMBLY

MOUNTING

HOLES FOR

ANCHOR BOLTS

LOCKNUT

161-021

Figure 2

WASHER

142-068

BOWL

Figure 3

4/6/2007 Bradley Corporation • 215-1514 Rev. C; EN 06-915B





Step 4a: Installing Supplies with Optional Soap Dispenser for A/O drain units

NOTE: See Step 4b on page 11 for Type B/H drain units.

NOTE: For models with optional paper towel dispensers, tie pipe assembly, or shroud, see separate instruction sheets and Step 4b for units with type B/H drain.

1. Install hemmed end (not sharp end) of support tube with gasket onto bowl as shown in Figure 5 on page 10.

2. Connect 1/2" supply tubing to sprayhead as shown in Figure 4. Follow the procedures below when installing 1/2" tubing into sprayhead to ensure that you achieve a leakproof seal.

• Using a sharp knife, cut tubing squarely and remove any burrs. DO NOT pinch or crush end of tubing.

• Loosen nut on fitting. Moisten end of tube and push into fitting until it is firmly seated.

Tighten nut to secure tube to fitting (make sure nut is securely tightened).

• If connector leaks, reseat tubing according to above procedure. If leaking persists, replace male connector, or call your Bradley representative for assistance.

3. Place sprayhead with 1/2" tubing onto support tube as shown in Figure 5 on page 10. Run tubing down through support tube.

4. Assemble the lower tie rod (the longer threaded rod), upper tie bar (notched at corners), lower tie bar, tie rod nut, and coupling nut, then attach the 4-1/4" tie rod to coupling nut as shown in

Figure 5.

5. Connect the eight wires from the two Touch Time switches in the Touch Time module assembly to the terminal block as shown in Figure 8 on Page 14.

6. Place Touch Time module assembly on top of sprayhead. Rotate until Touch Time module locks in with module tie bar. Drop the terminal block with the wires attached down into the pedestal.

7a. FOR UNITS WITH SOAP OPTION: Install the spacer, soap dispenser and cover using the coupling nut, soap tie rod (8-5/8" long) and second coupling nut as shown (see Figure 5). Secure with acorn nut and socket head set screw.

7b. FOR UNITS WITHOUT SOAP OPTION: Secure module cover and dispenser cover with acorn nut and socket head set screw.

8. Continue installation with Step 5 on page 13.

SPRAYHEAD

NUT

MALE

1/2" TUBE

CONNECTOR

269-626

TUBING

Figure 4 TUBING





TYPE "O" DRAIN

(Supplies from above)


TYPE "A" DRAIN

10

Figure 5

(See Figure 7 on page 13 for valving assembly)

HOT

4/6/2007

COLD

Bradley Corporation • 215-1514 Rev. C; EN 06-915B





Step 4b: Installing Supplies with Optional Soap Dispenser for B/H drain units

1. Install hemmed end (not sharp end) of support tube with gasket onto bowl as shown in Figure 6 on page 12.

2. Connect 1/2" supply tubing to sprayhead as shown in Figure 4 on page 9. Follow the procedures below when installing 1/2" tubing into sprayhead to ensure that you achieve a leakproof seal.

• Using a sharp knife, cut tubing squarely and remove any burrs. DO NOT pinch or crush end of tubing.

• Loosen nut on fitting. Moisten end of tube and push into fitting until it is firmly seated. Tighten nut to secure tube to fitting (make sure nut is securely tightened).

• If connector leaks, reseat tubing according to above procedure. If leaking persists, replace male connector, or call your Bradley representative for assistance.

3. Place sprayhead with 1/2" tubing onto support tube as shown in Figure 6. Run tubing down through support tube.

4. Connect the eight wires from the two Touch Time switches in the Touch Time module assembly to the terminal block as shown in Figure 8 on Page 14.

5. Place Touch Time module assembly on top of sprayhead.

6. Drop the terminal block with the wires attached down into the pedestal.

7. Insert the 1-1/2" vent pipe (supplied by installer, see page 4 for length) through the Touch Time module, sprayhead, and support tube.

8. Connect to the vented trap provided.

9a. FOR UNITS WITH SOAP OPTION: Place the spacer, soap dispenser and cover in position on top of Touch Time module (see Figure 6). Slide soap tie bar over 1-1/2" vent pipe 1/2" below top of soap dispenser cover and secure with the two cap screws included with the tie bar. Slide the dispenser cover over 1-1/2" vent pipe and secure with the two cap screws included with the tie bar.

9b. FOR UNITS WITHOUT SOAP OPTION: Slide module tie bar over 1-1/2" vent pipe, 1/2" below top of Touch Time module and secure with set screws. Slide the dispenser cover over

1-1/2" vent pipe and secure with the two cap screws included with the tie bar.

10. Connect vent pipe to vent through ceiling with pipe union.

11. Continue installation with Step 5 on page 13.





TYPE "H" DRAIN

(Supplies from below)


SOAP DISPENSER

TT MODULE

ASSEMBLY

(S83-179)

SPRAYHEAD

(S05-054)

TYPE "B" DRAIN

SUPPLIES 1/2" NOM.

COPPER TUBING

CAP SCREW

(160-108)

DISPENSER COVER

UPPER TIE BAR

— LOCATION FOR UNIT

WITH SOAP (159-020)

SOAP DISPENSER LID

SPACER

(113-155A)

PARTS SHOWN

IN BOX ARE FOR

UNITS WITH

SOAP

DISPENSER.

UPPER TIE BAR — LOCATION FOR UNIT

WITHOUT SOAP (159-020)

1-1/2" VENT PIPE

SUPPORT TUBE

(S57-006 36" BOWL)

(S57-005 54" BOWL)

12

SUPPORT TUBE GASKET

(125-011)

1/2" SUPPLY TUBE

(See Figure 7 on page 13 for valving assembly)

4/6/2007

VENTED TRAP

(111-024)

Figure 6






Step 5: Valve Connections

NOTE: Flush supply lines before making connections.

1. Connect the solenoid valve assembly to the mixing valve. Use pipe sealant to seal threads.

2. For overhead supply lines, install 1/2" nominal copper supply tubing by passing lines through holes in the dispenser cover and then down through the support tube.

3. Using suitable fittings, install the complete valving assembly to the supplies as shown in Figure 7 at the approximate height indicated in Table 2.

4. Connect the 1/2" supply tubing from the sprayhead to the solenoid valve assembly.

1/2" Supply

Supply Tube

Reducer (269-851)

Volume Control

Valve (S02-045)

Solenoid Valve

(S08-055)

Tailpiece Nut (110-005)

Fiber Washer (124-001AF)

Stop-Strainer-Check

Valve (S60-003)

1/2" Supply

Manual Mixing

Valve (S01-038)

TMA Optional

(S01-525)

Distance

To Finished

Floor

(See Table 2)

Figure 7

Table 2 — Distance from 1/2" Supply to Finished Floor

Model Number

Standard Height

Juvenile Height

Type A

9" (229mm)

5-1/4" (133mm)

Type B

6-3/16" (157)mm)

3-7/16" (87mm)

Type O

9" (229mm)

5-1/4" (133mm)


Type H

6-3/16" (157)mm)

3-7/16" (87mm)

13




Step 6: Electrical Connections for Touch Time

1. Mount the terminal block in a convenient location using the hook and loop fastener supplied.

Make sure all wires will reach.

NOTE: Each Touch Time switch has four wires.

2. Connect the two transformer wires, and the two wires from the solenoid valve to the terminal block.

(The eight wires from the two Touch Time switches were previously connected in Step 4). See Figure 8.

3. Plug the 24 VAC Class II transformer into the 110 VAC GFI outlet.

4. Push the Touch Time switch to activate water. Water will turn on when the button is released.

5. If the switch does not activate water, recheck electrical connections to the terminal block.

Touch Time Module

(S83-179)

Transformer

(S83-134)

Circular TT

Module Assembly

14

Figure 8

4/6/2007

Supply Tube

1/2" Supply

To 1/2" Supply

Manual Mixing Valve

(S01-038)

TMA Optional (S01-525)





Toubleshooting

IMPORTANT: Make sure there is electrical power going to the transformer and there are

24 volts coming from the transformer.

CAUTION: Be sure to turn off electrical and water supplies as instructed during troubleshooting.

If the Touch Time ™ push button unit does not function properly

1. Make sure the water supply and the 24 VAC power are both turned on.

If the water supply and the electrical power are both turned on but the push button is still not functioning, check the wiring following the steps outlined in procedure #2 below.

2. Check the wiring following the procedure outlined below: a. Turn the electrical power off.

b. Check the wiring for loose connections or corrosion and correct if necessary.

c. Turn the electrical power back on and retest the push button.

If, after checking the wiring, the push button is still not functioning properly, test the transformer following the steps outlined in procedure #3.

3. Test the transformer with a volt meter following the procedure outlined below: a. Turn the water supply off (the electrical power should remain on).

b. Set the volt meter scale to be able to read “24 VAC”.

c. Connect the volt meter leads from the transformer as shown in Figure 8 on page 14.

d. The voltage reading should indicate 24 VAC ± 10%.

If you are unable to obtain a proper voltage reading, the transformer is not working properly and needs to be replaced. Contact your Bradley representative to order a replacement transformer.

If the transformer is working properly, turn the water supply back on and test the solenoid following the steps outlined in procedure #4.

4. Test the solenoid valve following the procedure outlined below (see Figure 8 on page 14): a. Disconnect the Green/Gray wires from the solenoid.

b. Disconnect the brown transformer leads from the terminal block.

c. Connect the brown transformer leads directly to the solenoid. The solenoid coil should activate and you should hear a single click and a humming noise.

d. If the solenoid still does not function, turn off the electrical power. Then remove the four screws that secure the clamping plate to the valve body. Be careful not to lose the armature or spring

(see page 19).

e. Remove the diaphragm and clean it gently but thoroughly. Hold the diaphragm up to a light and find the small hole which is located about halfway between the inner diameter and the outer diameter. Make sure the hole in the diaphragm is not plugged.

f. Reassemble the valve in reverse order and test again with power from the transformer.

If the solenoid coil does not activate, the solenoid valve is not working properly and needs to be replaced. Contact your Bradley representative to order a replacement solenoid valve assembly .

If, after checking the transformer, the solenoid valve and the wiring, you are unable to activate the sprayhead by pressing the Touch Time push button, the Touch Time switch assembly is not working properly and needs to be replaced. Contact your Bradley representative to order a replacement switch assembly.




Check Valve Troubleshooting

If water just dribbles or does not flow from sprayhead:

1. Turn off water supplies to fixture.

2 Inspect check valves for proper installation. See Stop, Strainer and Check Valve on page 18.

3. Open the stops and clean the strainers, if necessary.

If water sprayhead delivers all hot or cold water:

1. Turn off water supplies to fixture.

2. Inspect check valves for proper installation.

3. Open the stops and clean the strainers, if necessary.

4. Inspect mixing valve for proper installation (see Vernatherm valve on page 25).





Control Valve Assembly and Repair Parts

1/2" Tube to Sprayhead

(R68-600012)

Solenoid

Valve Assembly

(S08-055)

Reducer

(269-851)

Angle Volume control Valve

(S02-045)

Stop-Strainer-Check Valve

(S60-003)

OPTIONAL Vernatherm™

Thermostatic Mixing Valve

(S01-525)

(Units are supplied with

Manual Mixing Valve as

Standard Equipment)

Manual Mixing Valve

(S01-038)

Nut

(110-005)

Washer

(124-001AF)

Tailpiece

(129-007)

Touch Time™ Module

Assembly (S83-179)




Stop, Strainer and Check Valve

Stop

1

2

3

2

4

5

6

1

1/2" NPT

11

5

6

Strainer

8

1/2" NPT

9

10

7

Check

Parts List

S60-003 Stop, Strainer and Check Valve

Item Part No.

Qty Description

3

*4

*5

1

1

2

3

118-039

118-039A

160-131

S21-014

S21-026

156-006

124-001BV

*6

7

7

153-068

129-007

129-007A

8

8

110-005

110-005A

*9 124-001AF

*10 135-001AB

*11 S21-015

1

1

1

1

1

2

1

1

1

1

2

1

1

1

1

Valve Body - Brass

Valve Body - Plated

Set Screw

Stop Assembly - Celcon

Stop Assembly - Brass

Strainer

Fiber Washer

Plug - Brass

Tail Piece - Brass

Tail Piece - Plated

Tail Piece Nut - Brass

Tail Piece Nut - Plated

Tail Piece Washer

Spring

Check Assembly

* S45-050 Repair Kit Includes these parts

4

3

Parts List

Stop Assembly S21-014

Standard Celcon Core

Item Part No.

Qty Description

1

*2

*3

4

119-057

125-001AW

125-001L

160-164

1

1

1

1

Valve Core

“O” Ring

Bibb Washer

Screw

2

1

Parts List

Check Assembly S21-015*

Item Part No.

Qty Description

1

2

119-091

125-001BB

1

1

Plunger

Washer





Solenoid Valve Repair Parts

REPAIR KIT

(S65-155)

SPRING

(269-578)

ARMATURE

(269-577)

DIAPHRAGM

(269-1346)

SOLENOID VALVE

(S27-250)

REDUCING COUPLING

(269-1246)


MALE CONNECTOR

(269-626)

4/6/2007 19



Soap Recommendations and Maintenance Tips

Quality soap dispensers require good quality soap and periodic maintenance to properly operate. Bradley soap dispensers will provide dependable, consistent operation over the long term when soap with reasonable viscosity and pH levels are used and when a minimal amount of periodic maintenance is performed on the valves.

Soap thickness is determined by a measurement called viscosity. Soap viscosity should be between 100 cps

(centerpoise) and 2500 cps for all Bradley soap dispensers. Thinner soaps are perceived by the users as being

“watered down” so users tend to take more than they need, resulting in waste. Thick soaps flow slower and inhibit the “flushing” action of the valves, which allows the soap to congeal in the valve and cause clogs.

The pH (acid) level of the soap should be in the range of 6.5 to 8.5. More acidic soaps (pH levels lower than 6.5) will corrode metal parts (even stainless steel!!) and degrade rubber and plastic components.

They will also cause skin irritation. Most inexpensive soaps (typically the pink lotion type) fall into this

acidic category and will eventually cause valve failure and metal corrosion. Base soaps (pH levels higher than 8.5) will cause swelling or degradation of rubber and plastic parts and skin irritation.

Generally, any quality soap meeting the viscosity and pH guidelines above will work well with Bradley soap dispensers. PCMX or Isapropanol based antibacterial soaps (within viscosity and pH limits) will also work with Bradley dispensers. Soaps satisfying these basic guidelines will provide consistent flow and reduce clogs.

Most soap dispenser problems are caused by soap that is too thick or corrosive, or by a lack of maintenance.

Many soaps come in concentrate form which must be diluted with water. Often, the soap is improperly diluted or used straight out of the bottle, which causes clogging and valve failure. If proper soap is being used, valves that have never been cleaned are usually the source of dispensing problems. Bradley has entered into an agreement with Champion Brand Products to provide additional customer service for purchasers of our dispensers regarding soap issues. They are very helpful and can get to the bottom of almost any soap dispenser-related problem. They also sell an excellent “Bradley approved” soap. Please see Bradley Instruction sheet 215-1286 for soap valve cleaning details and Champion Brand Products contact information.





Soap Valve - Liquid - S09-007S

This valve delivers a measured amount of soap with each upward stroke. The soap dispenser has been standard on washfountains since 1983 and is not well-suited for very thick lotion soaps.

NOTE: Lotion soap will clog liquid soap valves. Use only lotion soap valves with lotion soap.

Item

*

*

5

*

3

4

1

2

Parts List

* Not Illustrated

Attaching

Parts

S09-007S

Qty Part No.

Description

118-025

110-007

Valve Body

Packing Nut

135-001L Spring

125-001BU Washer

119-028

161-014

Plunger

Nut

124-001D Washer

142-002AH Washer - Stainless Steel

2

1

1

1

1

1

1

1

Soap Valve - Lotion - S09-057S Parts List

Item

3

4

1

2

5

6

7

8

Part No.

124-001D

110-057

125-001AN

159-114

124-001AT

160-176

S09-040

S53-045

Soap Valve - Powdered - S09-010A

Parts List

Item Part No.

Qty Description

1

2

3

4

160-069

142-002X

S62-002

192-004

1

1

1

1

Screw, 1/4-20 RD

Washer, 1/4 Split-Lock

Agitator / Slide Assy.

Lever - Powdered Soap

NOTE: Reducer plugs are available for use with fine granulated soap to reduce the flow.

NOTE: Valves can be changed from powdered to liquid by plugging the innermost, or “bearing” hole with rubber plug, part number 125-001AK.

To change from liquid to powdered, the plug must be removed. If none is present, it will be necessary to drill out the bearing hole with a 1/2" or

5/8" drill. The plastic container configuration forms a natural template for locating the bearing hole.

Description

Washer

Nut

Stopper

Reinforcing Plate

Washer

Screw

Valve

Adapter

Valve Attaching

Assembly Parts

S09-057 S09-057S

Qty

—

—

—

—

—

—

1

1

1

1

1

1

1

1

1

1




Sprayhead Troubleshooting and Repair Parts

Problem: Water splashes over the rim of the bowl.

Cause: Foreign matter has reduced the size of the sprayhead slots, causing greater pressure at the open slots.

Solution: Clean the sprayhead:

1. Disassemble the sprayhead and dislodge any dirt, lime build-up and foreign debris with a wire brush.

2. Sprayheads with rubber grommet spray rings may be cleaned by rubbing a coin over the grommet.

3. Throttle down the volume control (water spray should strike the bowl without splashing outside of the bowl).

Problem: Water flow diminishes from the sprayhead.

Cause: Strainer portion of the stop-strainer-check valve is plugged.

Solution: Remove and clean the strainer screen from the stop-strainer-check valve.

NOTE: The sprayhead shown below includes a perforated rubber spray ring grommet that is selfcleaning. The water pressure flexes the spray holes which slows accumulation of foreign matter and tends to “break loose” any such deposits that may have accumulated.

Item

5

6

3

4

7

8

1

2

9

10

Parts List

Part No.

125-001DE

139-031

124-001AL

160-211

115-061

116-008

124-001AT

161-025

124-020C

125-001DF

Description

Neoprene Washer-Top

Sprayhead Manifold

Washer

Carriage Bolt

Sprayhead Top

Sprayhead Bottom

Washer

Nut

Sprayhead Grommet - Circle

Neoprene Washer-Bottom

Sprayhead Assembly

S05-054

Qty

Repair Kit

S45-051

1

1

3

3

1

1

3

3

1

1

1

—

4

4

—

—

4

4

—

1





Manual Mixing Valve Repair Parts

Manual Mixing Valve Parts List

Valve

Assembly

S01-038

Item

6

6

4

5

7

7

2

3

1

1

*

*

*

*

*

Part No.

Description

118-034

118-034A

Mixing Valve Body - Brass

Mixing Valve Body - Chrome

124-001BD Fiber Washer

125-001BC O-Ring

119-059

152-038

121-016

121-016A

160-197

160-189

129-007

110-005

129-007A

110-005A

124-001AF

Mixing Valve Core

Roll Pin

Bonnet - Brass

Bonnet - Chrome

Screw - Brass

Screw - Stainless Steel

Tailpiece - Brass

Tailpiece Nut - Brass

Tailpiece - Chrome

Tailpiece Nut - Chrome

Tailpiece Washer

1

1

1

—

1

—

1

—

1

1

—

—

—

—

—

* Parts not shown

Valve and

Tailpieces

S01-038S

Qty

1

1

1

—

1

—

1

—

1

1

2

2

—

—

2

Repair Kit

S45-197

1

1

1

—

—

—

—

—

1

1

—

—

—

—

2




Volume Control Valve Repair Parts


Volume Control Valve Parts List

Item

5

6

3

4

6

1

2

3

Part No.

125-001BC

152-038

121-016

121-016A

124-001BD

119-060

118-033

118-033B

Description

O-Ring

Roll Pin

Bonnet

Bonnet

Fiber Washer

Valve Core

Valve Body

Valve Body

Brass

Valve

S02-045

—

1

1

1

—

1

1

1

Repair Kit

S45-198

Qty

—

1

1

—

—

1

1

1





Adjusting the Vernatherm Thermostatic Mixing Valve

NOTE: This valve is NOT factory preset. Upon installation, the temperature of this valve must be checked and adjusted to ensure delivery of a safe water temperature. Water in excess of 110°F

(43°C) may cause scalding.

1. Check the temperature when approximately 1.0 GPM water flow is reached and adjust if necessary (the range of the valve is 95°F–115°F (35°C–43°C). To adjust the temperature, follow the procedure below:

• Loosen temperature locking nut with wrench.

• Using a blade screwdriver, turn the adjustment stem counterclockwise to increase the temperature or clockwise to decrease the temperature (Figure 9).

• Once desired temperature has been reached, tighten lock nut to prevent change in temperature.

2. Shut the hot water inlet off by closing the hot water stop-strainer-check valve. While the hot water supply is turned off, check to make sure the cold water flow is reduced. If the cold water is reduced properly, reopen the hot water supply.

3. Shut the cold water inlet off by closing the cold water stop-strainer-check valve. While the cold water supply is off, check to make sure that the hot water flow has shut down.

TEMPERATURE

ADJUSTMENT

STEM

TEMPERATURE

LOCKING

NUT

Figure 9




Thermostatic Mixing Valve Maintenance and Troubleshooting

NOTE: Before attempting to troubleshoot the valve or disassemble the components, check for the following conditions:

• If stop/check valves are used, make sure that they are fully open

• Make sure that the hot and cold inlet pipes are connected properly, and that there are no crossconnections or leaking stop/check valves

• check the hot water heater output to make sure that it is at least 20° F above the set temperature.

Be sure to close the appropriate shut-off valves prior to disassembly of the valve and reopen the valves after inspection and repair is complete.

Problem: Limited water flow

Cause: Dirt and debris have built up in the valve.

Solution: Check the valve's piston for free and smooth movement, follow the procedures outlined below:

1. Remove the valve's cap and thermostat (see Figure 10 on Page 27).

2. Push down on the piston with your finger (the piston should move freely). If the movement is not as it should be, the piston needs to be cleaned. Follow the method outlined below for cleaning the piston and valve body:

• Remove the thermostat.

• Lift the piston out with a needle-nose pliers and remove the spring.

• Any cleaner suitable for brass and stainless steel may be used (if cleaning with suitable cleaner is not sufficient to remove debris, a 400-grit sandpaper may be used to polish and hone the piston and valve body).

• Snap spring into piston (will detent) and reassemble into the valve body.

• Retest the piston.

3. If, after a thorough cleaning, the piston does not move freely, the piston must be replaced.

Contact your Bradley representative and ask for Repair Kit (part number S65-259).

Problem: External leaks in the system

Cause: O-rings have been damaged.

Solution: Replace O-rings where necessary. For replacement of the O-rings, contact your

Bradley representative and ask for Repair Kit (part number S65-259).

Problem: Improper water temperature or temperature fluctuation

Cause: Thermostat is slowly failing or not working at all.

Solution: "Check the thermostat for proper operation".

1. At room temperature (80° F or less) remove cap and thermostat.

2. Place thermostat into container with 115° F water. The pushrod should pop out of the thermostat approximately 1/10".

3. If thermostat pushrod does not pop out, the thermostat must be replaced. Contact your Bradley representative and ask for Repair Kit (part number S65-259).

Cause: Valve temperature is not properly set.

Solution: "Adjust the temperature" per steps on Page 25.





Vernatherm Thermostatic Mixing Valve (S01-525) Parts List — Repair Kit S65-259

Parts List

S65-259 Valve Repair Kit

Item Part No.

Qty Description

5

7

8

S39-413

125-001BX

125-157

1

1

1

Thermostat

O-Ring

O-Ring

10 Nut 3/8-24 Hex Jam

9 Cap

8 O-Ring

7 O-Ring

6 Stem

5 Thermostat

4 Piston

3 Spring

2 Seal Cup

1 Valve Body

Figure 10




Cleaning and Maintenance Instructions for Terreon®

Material Description: Terreon ® is a NAHB Certified densified solid surface material composed of polyester resin and is resistant to chemicals, stains, burns and impact. Surface damage can be easily repaired with everyday cleansers or fine grit abrasives.

Routine Cleaning: Clean daily or as often as conditions require using a standard commercial or household cleaner such as Formula 409 ® or Windex ® .

Stubborn Stains: Remove tough stains with Ajax ® , Comet ® , or Soft-Scrub ® and a green Scotch-Brite ® pad or lightly sand in a circular motion with 240 grit wet/dry sandpaper. The finish can be renewed with a maroon

Scotch-Brite pad.

Special Situations for Material

Scratches: Remove scratches with a green Scotch-Brite ®

Scotch-Brite ® pad.

pad. The finish can then be renewed with a maroon

Hard Water Deposits: Remove hard water deposits with a mild solution of vinegar and water. Always rinse the unit thoroughly after cleaning.

Restoring the surface: Use Hope's ® Solid Surface cleaner and polish to refresh and protect the Terreon

Solid Surface material.Bradley recommends additional care and maintenance for the darker colored Terreon, for complete instructions on this additional maintenance see Bradley document #1505.

IMPORTANT: DO NOT USE STRONG ACID OR ALKALINE CHEMICALS AND

CLEANSERS TO CLEAN TERREON. IF THESE CHEMICALS COME IN

CONTACT WITH THE TERREON SURFACE, WIPE THEM OFF

IMMEDIATELY AND RINSE WITH SOAPY WATER.

AVOID CONTACT WITH HARSH CHEMICALS SUCH AS PAINT REMOVER,

BLEACH, ACETONE, ETC. AVOID CONTACT WITH HOT PANS AND

OBJECTS.

Repair Kits: Terreon ® numbers and pricing.

repair kits are available. Contact your Bradley representative or distributor for part

NOTE: Repair kits are made to order and have a shelf life of 30 days.

Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, or does the omission of any brand name cleaner imply it’s inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.

Cleaning and Maintenance Instructions for Bradstone

Bradstone is impervious to most chemicals and stains. Soap and dirt accumulations should be washed off with detergent cleaners. Abrasives and caustic cleaners are not recommended. An occasional waxing with automotive wax will make future cleaning even easier.





Cleaning and Maintenance Instructions for Stainless Steel

Material Description: Stainless steel is extremely durable, and maintenance is simple and inexpensive.

Proper care, particularly under corrosive conditions, is essential. Always start with the simplest solution and work your way toward the more complicated.

Routine cleaning: Daily or as often as needed use a solution of warm water and soap, detergent, or ammonia. Apply the cleaning solution per the manufactures instructions and always use a soft cloth or sponge to avoid damaging the finish.

Stubborn Stains: To remove stains from stainless steel use a stainless steel cleaner and polish such as Ball ® stainless steel cleaner or a soft abrasive. Always follow the manufactures instructions and apply in the same direction as the polish lines.

IMPORTANT: NEVER USE ORDINARY STEEL WOOL OR STEEL BRUSHES ON

STAINLESS STEEL. ALWAYS USE STAINLESS STEEL WOOL OR

STAINLESS STEEL BRUSHES.

Special Situations for Material

Fingerprints and Smears: To remove fingerprints or smears use a high quality stainless steel cleaner and polish in accordance with the manufactures instructions. Many of these products leave a protective coating the helps prevent future smears and fingerprints.

Grease and Oil : To remove grease and oil use a quality commercial detergent or caustic cleaner. Apply in accordance to the manufactures instructions and in the direction of the polish lines.

Precautions: Avoid prolonged contact with chlorides (bleaches, salts), bromides (sanitizing agents), thiocyanates (pesticides, photography chemicals, and some foods), and iodides on stainless steel equipment, especially if acid conditions exist.

IMPORTANT: DO NOT PERMIT SALTY SOLUTIONS TO EVAPORATE AND DRY ON

STAINLESS STEEL.

The appearance of rust streaks on stainless steel leads to the belief that the stainless steel is rusting. Look for the actual source of the rust in some iron or steel particles which may be touching, but not actually a part of the stainless steel structure.

NOTE: Strongly acidic or caustic cleaners may attack the steel causing a reddish film to appear. The use of these cleaners should be avoided.

Brand Names: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products named are regional in distribution, and can be found in local supermarkets, department and hardware stores, or through your cleaning service. It is emphasized that all products should be used in strict accordance with package instructions.

Drain Cleaning

Drains can be cleaned with a plumbers snake inserted through the drain spud after removing the strainer, or through the trap clean out plug

IMPORTANT: Do not put drain cleaners in bowl. Damage to bowl will result.


Preassembled Circular Washfountain w/ TouchTime Control

Installation

Instructions

Pre-Assembled Classic

Circular 36"/54"

Washfountain with

Touch Time™ Control

Table of Contents

Pre-Installation Information

Touch Time™

Supplies required for installation:

Circular Washfountain Dimensions

Approximate Dimensions in Inches*

Approximate Dimensions in Millimeters*

Length of Tie Pipe Required for Vent Through Washfountain Column

Rough-In Specifications

Type A

Type B

Rough-In Specifications continued . . .

Installation Instructions

Step 1: Rough-In of Drain & Supplies

Table 1 — “B” Trap Dimensions

Installation Instructions continued . . .

Step 2: Pedestal and bowl assembly and mounting

Step 3: Installing drain spud in bowl

Installation Instructions continued . . .

Step 4a: Installing Supplies with Optional Soap Dispenser for A/O drain units

Installation Instructions continued . . .

Installation Instructions continued . . .

Step 4b: Installing Supplies with Optional Soap Dispenser for B/H drain units

Installation Instructions continued . . .

Installation Instructions continued . . .

Step 5: Valve Connections

Table 2 — Distance from 1/2" Supply to Finished Floor

Installation Instructions continued . . .

Step 6: Electrical Connections for Touch Time

Toubleshooting

Check Valve Troubleshooting

If water just dribbles or does not flow from sprayhead:

If water sprayhead delivers all hot or cold water:

Control Valve Assembly and Repair Parts

Stop, Strainer and Check Valve

Solenoid Valve Repair Parts

Soap Recommendations and Maintenance Tips

Soap Valve - Liquid - S09-007S

Parts List

Soap Valve - Lotion - S09-057S Parts List

Soap Valve - Powdered - S09-010A

Sprayhead Troubleshooting and Repair Parts

Problem: Water splashes over the rim of the bowl.

Problem: Water flow diminishes from the sprayhead.

Parts List

Manual Mixing Valve Repair Parts

Manual Mixing Valve Parts List

Volume Control Valve Repair Parts

Volume Control Valve Parts List

Adjusting the Vernatherm Thermostatic Mixing Valve

Thermostatic Mixing Valve Maintenance and Troubleshooting

Problem: Limited water flow

Problem: External leaks in the system

Problem: Improper water temperature or temperature fluctuation

Vernatherm Thermostatic Mixing Valve (S01-525) Parts List — Repair Kit S65-259

Cleaning and Maintenance Instructions for Terreon®

Special Situations for Material

Cleaning and Maintenance Instructions for Bradstone

Cleaning and Maintenance Instructions for Stainless Steel

Special Situations for Material

Drain Cleaning

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