313998U - HFR, Repair

Repair - Parts
HFR™
313998U
EN
Hydraulic, Plural-Component, Fixed-Ratio Proportioner.
For pouring and dispensing sealants and adhesives and polyurethane foam.
For professional use only. Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
See page 4 for model information and maximum
working pressure.
ti19598a
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 5
Whip Hose Bundles . . . . . . . . . . . . . . . . . . . . . . 7
Individual B (Blue) Heated Whip Hose . . . . . . . . 7
Individual A (Red) Heated Whip Hose . . . . . . . . 7
B (Blue) Individual . . . . . . . . . . . . . . . . . . . . . . . . 8
A (Red) Individual . . . . . . . . . . . . . . . . . . . . . . . . 9
Hose Bundling Accessories . . . . . . . . . . . . . . . 10
Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
B (Blue) Applicator Orifice . . . . . . . . . . . . . . . . . 11
Iso A (Red) Applicator Orifice . . . . . . . . . . . . . . 12
AC Power Pack with S-Head/L-Head Hoses,
Optional Boom . . . . . . . . . . . . . . . . . . . . . . 13
Dispense Valve Interface Kit . . . . . . . . . . . . . . . 13
Flow Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pump Feed Kits . . . . . . . . . . . . . . . . . . . . . . . . . 14
B (Blue) and A (Red) Feed Tanks . . . . . . . . . . 15
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Important Two-Component Material Information 19
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 19
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 19
Keep Components A (Red) and B (Blue) Separate
19
Moisture Sensitivity of Isocyanates . . . . . . . . . . 20
Foam Resins with 245 fa Blowing Agents . . . . . 20
Changing Materials . . . . . . . . . . . . . . . . . . . . . . 20
A (Red) and B (Blue) Components . . . . . . . . . . . . 20
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 22
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pumpline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hydraulic Power Pack Repair . . . . . . . . . . . . . . 32
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Base Machine . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Base Machine Sub-Assemblies . . . . . . . . . . . . 47
Power Pack Module Sub-Assemblies . . . . . . . . 54
Heater Options . . . . . . . . . . . . . . . . . . . . . . . . . 57
Heater Sub-Assemblies . . . . . . . . . . . . . . . . . . 65
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
DC Power Pack Pressure Adjustment Kit, 24C067
72
DC Power Pack Hydraulic Pressure Adjustment
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2
Logic Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
230V, 1 Phase, No Heat . . . . . . . . . . . . . . . . . . 74
230V, 1 Phase, with Heat . . . . . . . . . . . . . . . . . 75
230V, 3 Phase, No Heat . . . . . . . . . . . . . . . . . . 77
230V, 3 Phase, with Heat . . . . . . . . . . . . . . . . . 78
400V, 3 Phase, No Heat . . . . . . . . . . . . . . . . . . 80
400V, 3 Phase, with Heat . . . . . . . . . . . . . . . . . 81
A (Red) Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
B (Blue) Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
DC Hydraulic Power Pack . . . . . . . . . . . . . . . . . 87
Motor Control Module (MCM) . . . . . . . . . . . . . . 88
Miscellaneous Power . . . . . . . . . . . . . . . . . . . . 90
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Motor Control Module Technical Data . . . . . . . . . 93
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 94
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 94
313998U
Related Manuals
Related Manuals
Manuals are available at www.graco.com.
Component manuals in U.S. English:
System Manuals
313997
HFR Setup-Operation
Power Distribution Box Manual
3A0239
Power Distribution Boxes Instructions-Parts
Pumpline Manuals
3A0019
Z-Series Chemical Pumps Instructions-Parts
3A0020
HFR Hydraulic Actuator Instructions-Parts
Feed System Manuals
3A0238
Dispense Head Hydraulic Power
Pack Instructions-Parts
3A0235
Feed Supply Kits
Instructions-Parts
3A0395
Stainless Steel Tank Feed Systems Instructions-Parts
3A1299
Carbon Steel Tank Feed Systems
Instructions-Parts
309572
Heated Hose, Instructions-Parts
3A0237
Heated Hoses and Applicator Kits,
Instructions-Parts
Dispense Valve Manuals
313872
EP™ Gun
313536
GX-16, Operation
312185
MD2 Valve, Instructions-Parts
312752
S-Head Operation-Parts
312753
L-Head Operation-Parts
309550
Fusion® AP Gun
309856
Fusion MP Gun
312666
Fusion CS Gun
Accessory Manuals
3A1149
313998U
HFR Discrete Gateway Module
Kits Manual
3
Models
Models
See Product Configurator on page 5 for detailed product configuration information.
Full Load
Peak
Amps Per
Phase*
System
HFR,
Non-Heated
HFR,
Heated
*
Voltage
(phase)
Maximum
Approximate
Output per
Hydraulic Fluid Working
Primary
Max Flow
Cycle (A+B)** Pressure Pressure ‡
System Heater Watts Rate◆**
psi (MPa, bar)
Ratio**
Watts† (per heater) lb/min (kg/min) gal. (liter)
55 A
230V (1) 12,650
29 A
230V (3) 11,340
55 A ★✖
400V (3) 12,650
116 A
230V (1) 26,680
73 A
230V (3) 28,600
63 A ★✖
400V (3) 28,600
--
50 (22.7)
0.084
1.9:1
3000
(20.7, 207)
6,000
50 (22.7)
0.084
1.9:1
3000
(20.7, 207)
Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and
mix chamber sizes may be less.
** Values are dependent on installed pump size. Values shown are for largest available pump size.
†
210 ft (64 m) maximum heated hose length, including whip hose.
◆ Flow rate is independent of frequency 50/60 Hz.
★
approved.
‡ The maximum fluid working pressure for the base machine without hoses is 3000 psi (20.7 MPa, 207 bar). If
hoses rated at less than 3000 psi are installed, the system maximum fluid working pressure becomes the rating of
the hoses. If 2000 psi hoses were purchased and installed by Graco, the working pressure for the machine is
already setup for the lower 2000 psi (13.8 MPa, 138 bar) working pressure by Graco. If the machine was purchased without hoses and aftermarket hoses rated at or above 3000 psi are to be installed, see Adjust Motor
Control Module Selector Switch on page 34 for the procedure to setup the machine for higher rated hoses. The
change in working pressure is made by changing a rotary switch setting in the Motor Control Module. The minimum pressure rating for hoses is 2000 psi. Do not install hoses with a pressure rating lower than 2000 psi.
✖ See 400 V Power Requirements.
400 V Power Requirements
•
400 V systems are intended for International voltage
requirements. Not for voltage requirements in North
America.
•
If a 400 volt configuration is operated in North America, a special transformer rated for 400 V (“Y” configuration (4 wire)) may be required.
•
North America mostly employs a 3 wire or Delta
configuration. The two configurations are not interchangeable.
4
313998U
Product Configurator
Product Configurator
HFR
- A -
-
-
-
-
2
3
4
5
6
Voltage
B (Blue) Pump
A (Red) Pump
Primary/Hose Heat
High Volume/Low Volume
Hose Bundle Assembly
Configurator Revision
1
Base
Ref.:
-
An example of the product configurator would be the following configurator code.
HFR
- A - 1 - 6 - AM - AM - D - AG
3
4
5
6
High Volume/Low Volume
Primary/Hose Heat
A (Red) Pump
B (Blue) Pump
2
Voltage
Configurator Revision
1
Base
Ref.:
The following part number fields apply for the HFR part numbering configurator fields.
Ref. 1
Part
1
2
Ref. 2
1
2
3
4
5
6
Base Unit
HFR Base Unit, Carbon Steel
HFR Base Unit, Stainless Steel
Part
Voltage
230V, 1 phase;
No Heat
230V, 1 phase;
Maximum of Two 6 kW Primary Heater and One
Zone of Hose Heat
230V, 3 phase;
No Heat
230V, 3 phase;
Maximum of Two 6 kW Primary Heaters and Two
Zones of Hose Heat
400V, 3 phase;
No heat
400V, 3 phase;
Maximum of Two 6 kW Primary Heaters and Two
Zones of Hose Heat
Ref. 3
Part
AA
AB
AC
AD
AE
AF
AG
AH
AJ
AK
AL
AM
AQ
AS
AR
AT
L010S1
L015S1
L020S1
L025S1
L030S1
L040S1
L050S1
L060S1
L080S1
L100S1
L120S1
L160S1
L005S1
L086S1
L065S1
AU
AV
Ref. 4
B (Blue) Pump †
10 cc Stainless Steel
15 cc Stainless Steel
20 cc Stainless Steel
25 cc Stainless Steel
30 cc Stainless Steel
40 cc Stainless Steel
50 cc Stainless Steel
60 cc Stainless Steel
80 cc Stainless Steel
100 cc Stainless Steel
120 cc Stainless Steel
160 cc Stainless Steel
5 cc Stainless Steel
86 cc Stainless Steel
65 cc Stainless Steel
L035S1 35 cc Stainless Steel
L045S1 45 cc Stainless Steel
L105S1 105 cc Stainless Steel
Part
A (Red) Pump †
Code, Part, and Description for Ref. 4 are the same as Ref. 3
313998U
5
Product Configurator
Ref. 5
Part
A
B
C
No Heat
A (Red) and B (Blue) Primary Heaters
A (Red) and B (Blue) Primary Heaters, One Zone
of Hose Heat
A (Red) and B (Blue) Primary Heaters, A (Red)
and B (Blue) Hose Heat
A (Red) and B (Blue) Hose Heat, Carbon Steel
A (Red) and B (Blue) Hose Heat, Stainless Steel
B (Blue) Primary Heaters, B (Blue) Hose Heat
D
E
F
G
Ref. 6
Part
NN
--
AA
6
Primary/Hose Heat
B (Blue) Applicator Hose or High Volume/
Low Volume Hose Bundle Assembly
No Hose
24D108 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,
3500 psi
AB
24D109 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Stainless Steel,
3500 psi
AC
24D110 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Stainless Steel,
3500 psi
AD
24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,
3500 psi
AE
24D112 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Stainless Steel,
3500 psi
AF
24D113 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Stainless Steel,
3500 psi
AG
24D114 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Stainless Steel,
3500 psi
AH
24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,
3500 psi
BA
24D116 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,
3500 psi
BB
24D117 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Carbon Steel,
3500 psi
BC
24D118 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,
3500 psi
BD
24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi
BE
24D120 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Carbon Steel,
3500 psi
BF
24D121 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,
3500 psi
BG
24D122 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,
3500 psi
BH
24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi
CA
24E968
Single Hose, 1:1, 1/4 x 1/4, 10 ft, Carbon Steel,
2000 psi
CB
24E963
Single Hose, 1:1, 1/4 x 1/4, 25 ft, Carbon Steel,
2000 psi
CC
24E964
Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
2000 psi
CD
24D124 Single Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,
2000 psi
CE
24D125 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
2000 psi
CF
24E969
CG
24D126 Single Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,
2000 psi
CH
24D127 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
2000 psi
CJ
24E965
Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
2000 psi
CK
24E966
Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
3500 psi
CL
24D129 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi
CM
24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi
CN
24E967
Single Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,
2000 psi
Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
3500 psi
† Pump size listed is the combined volume dispensed
in one extending stroke and one retracting stroke.
313998U
Product Configurator
Whip Hose Bundles
Part
Description
24H076 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone
24H077 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Single Zone
24H078 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone
24H079 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Dual Zone
24H080 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone
24H081 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone
24H082 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone
24H083 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone
Individual B (Blue) Heated Whip
Hose
Part
Description
24E950
10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24E952
10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24H086 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H088 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H090 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H092 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H094 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H096 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H225 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24H227 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Single Zone, 3500 psi
24H229 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H231 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Dual Zone, 3500 psi
24H233 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H235 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H237 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H239 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
Individual A (Red) Heated Whip
Hose
Part
Description
24E949
10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24E951
10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24H085 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H087 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H089 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H091 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H093 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H095 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H224 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Single Zone, 3500 psi
24H226 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Single Zone, 3500 psi
24H228 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,
Dual Zone, 3500 psi
24H230 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon
Steel, Dual Zone, 3500 psi
24H232 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H234 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Single Zone, 3500 psi
24H236 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
24H238 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless
Steel, Dual Zone, 3500 psi
313998U
7
Product Configurator
Hoses
24E940
Heated Hose, 50 ft, 3/8, Stainless Steel, 3500 psi
24E942
Heated Hose, 5 ft, 1/2, Stainless Steel, 3500 psi
24E944
Heated Hose, 10 ft, 1/2, Stainless Steel, 3500 psi
24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,
3500 psi
24E946
Heated Hose, 25 ft, 1/2, Stainless Steel, 3500 psi
24E948
Heated Hose, 50 ft, 1/2, Stainless Steel, 3500 psi
24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,
3500 psi
262174
Unheated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi
262176
Unheated Hose, 10 ft, 1/4, Carbon Steel,
3500 psi
262178
Unheated Hose, 25 ft, 1/4, Carbon Steel,
3500 psi
262180
Unheated Hose, 50 ft, 1/4, Carbon Steel,
3500 psi
Part
Description
24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi
24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi
24E964
Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
2000 psi
262182
Unheated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi
24D125 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
2000 psi
262184
Unheated Hose, 10 ft, 3/8, Carbon Steel,
3500 psi
24D127 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
2000 psi
262186
Unheated Hose, 25 ft, 3/8, Carbon Steel,
3500 psi
24E965
Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
2000 psi
262188
Unheated Hose, 50 ft, 3/8, Carbon Steel,
3500 psi
24E966
Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,
3500 psi
262190
Unheated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi
262192
Unheated Hose, 10 ft, 1/2, Carbon Steel,
3500 psi
262194
Unheated Hose, 25 ft, 1/2, Carbon Steel,
3500 psi
262196
Unheated Hose, 50 ft, 1/2, Carbon Steel,
3500 psi
262237
Unheated Hose, 5 ft, 1/4, Stainless Steel,
3500 psi
262239
Unheated Hose, 10 ft, 1/4, Stainless Steel,
3500 psi
262241
Unheated Hose, 25 ft, 1/4, Stainless Steel,
3500 psi
262243
Unheated Hose, 50 ft, 1/4, Stainless Steel,
3500 psi
262245
Unheated Hose, 5 ft, 3/8, Stainless Steel,
3500 psi
262247
Unheated Hose, 10 ft, 3/8, Stainless Steel,
3500 psi
262249
Unheated Hose, 25 ft, 3/8, Stainless Steel,
3500 psi
262251
Unheated Hose, 50 ft, 3/8, Stainless Steel,
3500 psi
262253
Unheated Hose, 5 ft, 3/8, Stainless Steel,
3500 psi
262255
Unheated Hose, 10 ft, 3/8, Stainless Steel,
3500 psi
262257
Unheated Hose, 25 ft, 3/8, Stainless Steel,
3500 psi
262259
Unheated Hose, 50 ft, 3/8, Stainless Steel,
3500 psi
24D129 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,
3500 psi
24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,
3500 psi
24E967
Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,
3500 psi
B (Blue) Individual
Part
8
Description
24E902
Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi
24E904
Heated Hose, 10 ft, 1/4, Carbon Steel, 3500 psi
24E906
Heated Hose, 25 ft, 1/4, Carbon Steel, 3500 psi
24E908
Heated Hose, 50 ft, 1/4, Carbon Steel, 3500 psi
24E910
Heated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi
24E912
Heated Hose, 10 ft, 3/8, Carbon Steel, 3500 psi
24E914
Heated Hose, 25 ft, 3/8, Carbon Steel, 3500 psi
24E916
Heated Hose, 50 ft, 3/8, Carbon Steel, 3500 psi
24E918
Heated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi
24E920
Heated Hose, 10 ft, 1/2, Carbon Steel, 3500 psi
24E922
Heated Hose, 25 ft, 1/2, Carbon Steel, 3500 psi
24E924
Heated Hose, 50 ft, 1/2, Carbon Steel, 3500 psi
24E926
Heated Hose, 5 ft, 1/4, Stainless Steel, 3500 psi
24E928
Heated Hose, 10 ft, 1/4, Stainless Steel, 3500 psi
24E930
Heated Hose, 25 ft, 1/4, Stainless Steel, 3500 psi
24E932
Heated Hose, 50 ft, 1/4, Stainless Steel, 3500 psi
24E934
Heated Hose, 5 ft, 3/8, Stainless Steel, 3500 psi
24E936
Heated Hose, 10 ft, 3/8, Stainless Steel, 3500 psi
24E938
Heated Hose, 25 ft, 3/8, Stainless Steel, 3500 psi
313998U
Product Configurator
A (Red) Individual
Part
Description
24E901
Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi
24E903
Heated Hose, 10 ft, 1/4, Carbon Steel, 3500 psi
24E905
Heated Hose, 25 ft, 1/4, Carbon Steel, 3500 psi
24E907
Heated Hose, 50 ft, 1/4, Carbon Steel, 3500 psi
24E909
Heated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi
24E911
Heated Hose, 10 ft, 3/8, Carbon Steel, 3500 psi
24E913
Heated Hose, 25 ft, 3/8, Carbon Steel, 3500 psi
24E915
Heated Hose, 50 ft, 3/8, Carbon Steel, 3500 psi
24E917
Heated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi
24E919
Heated Hose, 10 ft, 1/2, Carbon Steel, 3500 psi
24E921
Heated Hose, 25 ft, 1/2, Carbon Steel, 3500 psi
24E923
Heated Hose, 50 ft, 1/2, Carbon Steel, 3500 psi
24E925
Heated Hose, 5 ft, 1/4, Stainless Steel, 3500 psi
24E927
Heated Hose, 10 ft, 1/4, Stainless Steel, 3500 psi
24E929
Heated Hose, 25 ft, 1/4, Stainless Steel, 3500 psi
24E931
Heated Hose, 50 ft, 1/4, Stainless Steel, 3500 psi
24E933
Heated Hose, 5 ft, 3/8, Stainless Steel, 3500 psi
24E935
Heated Hose, 10 ft, 3/8, Stainless Steel, 3500 psi
24E937
Heated Hose, 25 ft, 3/8, Stainless Steel, 3500 psi
24E939
Heated Hose, 50 ft, 3/8, Stainless Steel, 3500 psi
24E941
Heated Hose, 5 ft, 1/2, Stainless Steel, 3500 psi
24E943
Heated Hose, 10 ft, 1/2, Stainless Steel, 3500 psi
24E945
Heated Hose, 25 ft, 1/2, Stainless Steel, 3500 psi
24E947
Heated Hose, 50 ft, 1/2, Stainless Steel, 3500 psi
262173
Unheated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi
262175
Unheated Hose, 10 ft, 1/4, Carbon Steel,
3500 psi
262177
Unheated Hose, 25 ft, 1/4, Carbon Steel,
3500 psi
262179
Unheated Hose, 50 ft, 1/4, Carbon Steel,
3500 psi
262181
Unheated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi
262183
Unheated Hose, 10 ft, 3/8, Carbon Steel,
3500 psi
262185
Unheated Hose, 25 ft, 3/8, Carbon Steel,
3500 psi
262187
Unheated Hose, 50 ft, 3/8, Carbon Steel,
3500 psi
262189
Unheated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi
262191
Unheated Hose, 10 ft, 1/2, Carbon Steel,
3500 psi
262193
Unheated Hose, 25 ft, 1/2, Carbon Steel,
3500 psi
262195
Unheated Hose, 50 ft, 1/2, Carbon Steel,
3500 psi
262236
Unheated Hose, 5 ft, 1/4, Stainless Steel,
3500 psi
313998U
262238
Unheated Hose, 10 ft, 1/4, Stainless Steel,
3500 psi
262240
Unheated Hose, 25 ft, 1/4, Stainless Steel,
3500 psi
262242
Unheated Hose, 50 ft, 1/4, Stainless Steel,
3500 psi
262244
Unheated Hose, 5 ft, 3/8, Stainless Steel,
3500 psi
262246
Unheated Hose, 10 ft, 3/8, Stainless Steel,
3500 psi
262248
Unheated Hose, 25 ft, 3/8, Stainless Steel,
3500 psi
262250
Unheated Hose, 50 ft, 3/8, Stainless Steel,
3500 psi
262252
Unheated Hose, 5 ft, 1/2, Stainless Steel,
3500 psi
262254
Unheated Hose, 10 ft, 1/2, Stainless Steel,
3500 psi
262256
Unheated Hose, 25 ft, 1/2, Stainless Steel,
3500 psi
262258
Unheated Hose, 50 ft, 1/2, Stainless Steel,
3500 psi
9
Product Configurator
Hose Bundling Accessories
Part
Description
CS01RD
Fusion CS, 1:1 Only, 0.042
CS02RD
Fusion CS, 1:1 Only, 0.052
246100
Fusion AP, 1:1 Only, 0.029
24E953
Air Hose, 5 ft
247007
Fusion MP, 1:1 Only, 0.029
15B280
Air Hose, 10 ft
246101
Fusion AP, 1:1 Only, 0.042
15C624 Air Hose, 25 ft
247019
Fusion MP, 1:1 Only, 0.047
15B295
Air Hose, 50 ft
246102
Fusion AP, 1:1 Only, 0.052
24E900
Signal Cable, 5 pin, Male/Female, 2.0 meter
247025
Fusion MP, 1:1 Only, 0.057
24E899
Signal Cable, 5 pin, Male/Female, 4.0 meter
24D500
Applicator, MD2, 1:1, Soft, Carbon Steel
24E898
Signal Cable, 5 pin, Male/Female, 8.5 meter
24D501
Applicator, MD2, 1:1, Soft, Carbon Steel, Electric
24E897
Signal Cable, 5 pin, Male/Female, 16.0 meter
24D502
Applicator, MD2, 1:1, Soft, Carbon Steel, Lever
24E896
Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 2.0 meter
24D503
Applicator, MD2, 1:1, Soft, Stainless Steel
24D504
Applicator, MD2, 1:1, Soft, Stainless Steel, Electric
24D505
Applicator, MD2, 1:1, Soft, Stainless Steel, Lever
24D509
Applicator, MD2, 1:1, Hard, Carbon Steel
Applicator, MD2, 1:1, Hard, Carbon Steel, Electric
24E895
Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 3.0 meter
24E894
Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 8.0 meter
24E893
Fluid Temperature Sensor Cable, 4 pin,
Male/Female, 15.7 meter
24D510
24E954
Scuff Guard, 1.75 in. (44 mm), 200 ft (61 m) Roll
24D511
Applicator, MD2, 1:1, Hard, Carbon Steel, Lever
24E961
Scuff Guard, 1.75 in. (44 mm), 200 ft (61 m) Roll
24D512
261821
Wire Connector, 6AWG (4.11 mm)
Applicator, MD2, 1:1, Hard, Carbon Steel, Pneumatic
24E955
Hose Lacing, 1500 ft (457.2 m) Roll
24D513
Applicator, MD2, 1:1, Hard, Stainless Steel
24D514
Applicator, MD2, 1:1, Hard, Stainless Steel, Electric
24D515
Applicator, MD2, 1:1, Hard, Stainless Steel,
Lever
24D516
Applicator, MD2, 1:1, Hard, Stainless Steel,
Pneumatic
24D521
Applicator, MD2, 10:1, Soft, Carbon Steel
24D522
Applicator, MD2, 10:1, Soft, Carbon Steel, Electric
24D523
Applicator, MD2, 10:1, Soft, Carbon Steel, Lever
24D524
Applicator, MD2, 10:1, Soft, Stainless Steel
24D525
Applicator, MD2, 10:1, Soft, Stainless Steel, Electric
24D526
Applicator, MD2, 10:1, Soft, Stainless Steel,
Lever
24D530
Applicator, MD2, 10:1, Hard, Carbon Steel
24D531
Applicator, MD2, 10:1, Hard, Carbon Steel, Electric
15B679
Hose Safety Label
Applicator
NOTE: When selecting an applicator, if an applicator is
chosen which does not have a signal communicating to
the HFR, then the sizes of the A and B pumps added
together must be greater or equal to 120 cc. For example: A (red) pump size = 20 cc, B (blue) pump size = 100
cc, 20 cc + 100 cc = 120 cc. Since the pump sizes combined = 120 cc, an applicator may be selected which
does not have a signal communicating to the HFR.
Part
10
Description
24A084
L-Head 6/10 With Calibration Orifice
24A085
L-Head 10/14 With Calibration Orifice
24A086
L-Head 13/20 With Calibration Orifice
24A090
S-Head 6-625 With Calibration Orifice
24D532
Applicator, MD2, 10:1, Hard, Carbon Steel, Lever
24A092
S-Head 6-500 L/S With Calibration Orifice
24D533
24A093
S-Head 6-625 L/S With Calibration Orifice
Applicator, MD2, 10:1, Hard, Carbon Steel, Pneumatic
24J187
GX-16, 24:1, Straight, Machine Mount
24D534
Applicator, MD2, 10:1, Hard, Stainless Steel
24K233
GX-16, 24:1, Left, Machine Mount
24D535
24K234
GX-16, No Orifice, Left, Machine Mount
Applicator, MD2, 10:1, Hard, Stainless Steel,
Electric
24E876
GX-16, No Orifice, Straight, Machine Mount
24D536
Applicator, MD2, 10:1, Hard, Stainless Steel,
Lever
24E877
GX-16, 24:1, Right, Machine Mount
24D537
24E878
GX-16, No Orifice, Right, Machine Mount
Applicator, MD2, 10:1, Hard, Stainless Steel,
Pneumatic
CS00RD
Fusion CS, 1:1 Only, 0.029
24E505
MD2 Orifice Adapter Kit
313998U
Product Configurator
257999
EP Pour Gun, Pistol Grip, 1/4 in. Purge Rod
24C932
EP Pour Gun, Machine mount, 1/4 in. Purge Rod
24C933
EP Pour Gun, Pistol Grip, 3/8 in. Purge Rod
24C934
EP Pour Gun, Machine Mount, 3/8 in. Purge Rod
LC0058
Mixer Kit, (10) 3/8 in. x 24 Element with Shroud
LC0059
Mixer Kit, (10) 3/8 in. x 36 Element with Shroud
LC0060
Mixer Kit, (10) 3/8 in. Combo with Shroud
LC0295
Mixer Kit, (10) 1/2 in. x 24 Element with Shroud
LC0296
Mixer Kit, (10) 1/2 in. x 36 Element with Shroud
LC0079
Mixer Pack, (50) 3/8 in. x 24 Element
LC0080
Mixer Pack, (50) 3/8 in. x 24 Element
LC0081
Mixer Pack, (50) 3/8 in. Combo Element
LC0086
Mixer Pack, (250) 3/8 in. x 24 Element
LC0087
Mixer Pack, (250) 3/8 in. x 36 Element
LC0088
Mixer Pack, (250) 3/8 in. Combo Element
B (Blue) Applicator Orifice
S-Head and L-Head
Description
Calibrate
0.25
0.35
0.50
0.60
0.70
0.80
0.90
1.00
1.10
1.20
1.30
1.40
1.50
1.60
1.70
1.80
1.90
2.00
2.50
3.00
3.50
4.00
4.20
4.50
5.00
5.50
6.00
6.50
7.00
Calibrate
313998U
Part
24A036
24A037
24A038
24A039
24A040
24A041
24A042
24A043
24A044
24A045
24A046
24A047
24A050
24A051
24A052
24A053
24A054
24A055
24A056
24A057
24A058
24A059
24A060
24A061
24A062
24A063
24A064
24A065
24A066
24A067
M0934A-4
For Use With Applicator:
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
S-Head Only
L-Head Only
0.25
0.45
0.5
0.75
0.8
0.85
1
1.1
1.2
1.25
1.3
1.4
1.5
1.6
1.65
1.7
1.75
1.8
1.9
2
2.4
3.2
3.6
4.2
5
5.6
247761
247762
247763
247764
247765
247766
247767
247811
247848
248858
247859
247860
247861
247862
247863
247864
247865
247866
247867
247868
247869
247870
247871
247872
247873
247874
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
L-Head Only
GX-16
Description
257701
257702
257703
257704
257705
257706
257707
257708
257709
257710
257711
257712
257713
257714
257715
257716
257717
257718
257719
257720
257721
257722
257723
257724
24K682
Part
0.011 in. Orifice
0.013 in. Orifice
0.016 in. Orifice
0.018 in. Orifice
0.020 in. Orifice
0.022 in. Orifice
0.023 in. Orifice
0.024 in. Orifice
0.025 in. Orifice
0.026 in. Orifice
0.028 in. Orifice
0.029 in. Orifice
0.032 in. Orifice
0.035 in. Orifice
0.036 in. Orifice
0.038 in. Orifice
0.039 in. Orifice
0.040 in. Orifice
0.042 in. Orifice
0.043 in. Orifice
0.044 in. Orifice
0.049 in. Orifice
0.052 in. Orifice
0.061 in. Orifice
0.085 in. Orifice
11
Product Configurator
EP™ Gun
Description
Orifice Kit
0.51 mm Poly
Orifice
0.79 mm Poly
Orifice
1.19 mm Poly
Orifice
1.52 mm Poly
Orifice
1.70mm Poly
Orifice
2.18 mm Poly
Orifice
0.41 mm Poly
Orifice
0.61 mm Poly
Orifice
0.71 mm Poly
Orifice
0.89 mm Poly
Orifice
0.99 mm Poly
Orifice
1.07 mm Poly
Orifice
1.32 mm Poly
Orifice
1.40 mm Poly
Orifice
1.60 mm Poly
Orifice
1.85 mm Poly
Orifice
Orifice Kit
0.51 mm Poly
Orifice
0.79 mm Poly
Orifice
1.19 mm Poly
Orifice
1.52 mm Poly
Orifice
1.70 mm Poly
Orifice
2.18 mm Poly
Orifice
0.41 mm Poly
Orifice
0.61 mm Poly
Orifice
0.71 mm Poly
Orifice
0.89 mm Poly
Orifice
0.99 mm Poly
Orifice
12
Part
24E250
24C751
For Use With Applicator:
EP 250, 6 Blue, 6 Red
EP 250 Poly Side Orifice, Std
24C752
EP 250 Poly Side Orifice, Std
24C753
EP 250 Poly Side Orifice, Std
24C754
EP 250 Poly Side Orifice, Std
24C755
EP 250 Poly Side Orifice, Std
24C756
EP 250 Poly Side Orifice, Std
24C805
EP 250 Poly Side Orifice
24C806
EP 250 Poly Side Orifice
24C807
EP 250 Poly Side Orifice
24C808
EP 250 Poly Side Orifice
24C809
EP 250 Poly Side Orifice
24C810
EP 250 Poly Side Orifice
24C811
EP 250 Poly Side Orifice
24C812
EP 250 Poly Side Orifice
24C813
EP 250 Poly Side Orifice
24C815
EP 250 Poly Side Orifice
24E251
24C761
EP 375, 6 Blue, 6 Red
EP 375 Poly Side Orifice, Std
24C762
EP 375 Poly Side Orifice, Std
24C763
EP 375 Poly Side Orifice, Std
24C764
EP 375 Poly Side Orifice, Std
24C765
EP 375 Poly Side Orifice, Std
24C766
EP 375 Poly Side Orifice, Std
24C794
EP 375 Poly Side Orifice
24C795
EP 375 Poly Side Orifice
24C796
EP 375 Poly Side Orifice
24C797
EP 375 Poly Side Orifice
24C798
EP 375 Poly Side Orifice
1.07 mm Poly
Orifice
1.32 mm Poly
Orifice
1.40 mm Poly
Orifice
1.60 mm Poly
Orifice
1.85 mm Poly
Orifice
24C799
EP 375 Poly Side Orifice
24C800
EP 375 Poly Side Orifice
24C801
EP 375 Poly Side Orifice
24C802
EP 375 Poly Side Orifice
24C804
EP 375 Poly Side Orifice
Iso A (Red) Applicator Orifice
S-Head and L-Head
The A (Red) applicator orifices for the S-Head and
L-Head are the same as the B (Blue) applicator orifices.
See page 11.
GX-16
Description
257701
257702
257703
257704
257705
257706
257707
257708
257709
257710
257711
257712
257713
257714
257715
257716
257717
257718
257719
257720
257721
257722
257723
257724
24K682
Part
0.011 in. Orifice
0.013 in. Orifice
0.016 in. Orifice
0.018 in. Orifice
0.020 in. Orifice
0.022 in. Orifice
0.023 in. Orifice
0.024 in. Orifice
0.025 in. Orifice
0.026 in. Orifice
0.028 in. Orifice
0.029 in. Orifice
0.032 in. Orifice
0.035 in. Orifice
0.036 in. Orifice
0.038 in. Orifice
0.039 in. Orifice
0.040 in. Orifice
0.042 in. Orifice
0.043 in. Orifice
0.044 in. Orifice
0.049 in. Orifice
0.052 in. Orifice
0.061 in. Orifice
0.085 in. Orifice
313998U
Product Configurator
EP Gun
Description
0.51 mm Iso Orifice
0.79 mm Iso Orifice
1.19 mm Iso Orifice
1.52 mm Iso Orifice
1.70mm Iso Orifice
2.18 mm Iso Orifice
0.41 mm Iso Orifice
0.61 mm Iso Orifice
0.71 mm Iso Orifice
0.89 mm Iso Orifice
0.99 mm Iso Orifice
1.07 mm Iso Orifice
1.32 mm Iso Orifice
1.40 mm Iso Orifice
1.60 mm Iso Orifice
1.85 mm Iso Orifice
0.51 mm Iso Orifice
0.79 mm Iso Orifice
1.19 mm Iso Orifice
1.52 mm Iso Orifice
1.70 mm Iso Orifice
2.18 mm Iso Orifice
0.41 mm Iso Orifice
0.61 mm Iso Orifice
0.71 mm Iso Orifice
0.89 mm Iso Orifice
0.99 mm Iso Orifice
313998U
Part
24D223
For Use With Applicator:
EP 250 Iso Side Orifice, Std
24D224
EP 250 Iso Side Orifice, Std
24D225
EP 250 Iso Side Orifice, Std
24D226
EP 250 Iso Side Orifice, Std
24D227
EP 250 Iso Side Orifice, Std
24D228
EP 250 Iso Side Orifice, Std
24D229
EP 250 Iso Side Orifice
24D230
EP 250 Iso Side Orifice
24D231
EP 250 Iso Side Orifice
24D232
EP 250 Iso Side Orifice
1.07 mm Iso Orifice
1.32 mm Iso Orifice
1.40 mm Iso Orifice
1.60 mm Iso Orifice
1.85 mm Iso Orifice
24D250
EP 375 Iso Side Orifice
24D251
EP 375 Iso Side Orifice
24D252
EP 375 Iso Side Orifice
24D253
EP 375 Iso Side Orifice
24D254
EP 375 Iso Side Orifice
AC Power Pack with
S-Head/L-Head Hoses, Optional
Boom
Part
Description
24D829 230V, Boom, L-Head Hoses
24D830 230V, Boom, S-Head Hoses
24D834 400V, Boom, L-Head Hoses
24D233
EP 250 Iso Side Orifice
24D234
EP 250 Iso Side Orifice
24D235
EP 250 Iso Side Orifice
24D236
EP 250 Iso Side Orifice
24D237
EP 250 Iso Side Orifice
24D835 400V, Boom, S-Head Hoses
24D831 230V, L-Head Hoses, No Boom
24D832 230V, S-Head Hoses, No Boom
24D836 400V, L-Head Hoses, No Boom
24D837 400V, S-Head Hoses, No Boom
24D238
EP 250 Iso Side Orifice
24D239
EP 375 Iso Side Orifice, Std
24D240
EP 375 Iso Side Orifice, Std
24D241
EP 375 Iso Side Orifice, Std
24D242
EP 375 Iso Side Orifice, Std
24D243
EP 375 Iso Side Orifice, Std
24D244
EP 375 Iso Side Orifice, Std
24D245
EP 375 Iso Side Orifice
24D246
EP 375 Iso Side Orifice
24D247
EP 375 Iso Side Orifice
24D248
EP 375 Iso Side Orifice
24D249
EP 375 Iso Side Orifice
24F297
230V, L-Head Application, No Boom, No Hoses
24J912
230V, S-Head Application, No Boom, No Hoses
24F298
400V, L-Head Application, No Boom, No Hoses
24J913
230V, S-Head Application, No Boom, No Hoses
257798
Power Pack GX-16 Connection Kit
24E347
Hydraulic Power Pack Level Sensor Kit
24C872 Hydraulic Power Pack Pressure Gauge Kit
24E348
Hydraulic Power Pack Temperature Sensor
124217
Power Pack Accumulator Charging kit
Dispense Valve Interface Kit
Part
Description
24C757 MD2 Valve Solenoid, Machine Mount
24D160 MD2 Valve Solenoid, Remote Mount
24D161 Auto-Fusion Solenoid for Fusion Dispense Valve
24C067 Fusion Gun Pressure Adjust Kit
13
Product Configurator
Flow Meters
24D092 H515 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit
Flow Meter Electronics (Necessary)
Part
24J318
Description
Flow Meter Electronics Kit
24D093 H716 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit
24D094 H1050 (Air/Fluid) Stainless Steel Complete Supply Pump Kit
24D095 5:1 Monarch 55G Stainless Steel Complete Supply Pump Kit
“A” and “B” Side Flow Meter (One for each side)
Part
24J319
24J320
24J321
24J322
24J323
Description
S3000 Flow Meter Kit
(0.01 to 0.53 gpm, 50 to 2000 cc per min)
(1 to 1000 cps)
24D096 5:1 Monarch 5G Stainless Steel Complete Supply
Pump Kit
257777
High-Flo Stainless Steel Complete Supply Pump
Kit
246366
Husky™ 515 Pump, Drum with Riser Tube
246367
Husky 716 Pump, Drum with Riser Tube
G3000 Flow Meter Kit
(0.02 to 1.0 gpm, 75 to 3800 cc per min)
(20 to 3000 cps)
24D329 Husky 1050 Pump, Drum with Riser Tube
233052
G3000HR Flow Meter Kit
(0.01 to 0.5 gpm, 38 to 1900 cc per min)
(20 to 3000 cps)
Husky 515 Diaphragm Pump, Drum with Riser
Tube
233057
Husky 716 Diaphragm Pump, Drum with Riser
Tube
HG6000 Flow Meter Kit
(0.013 to 6.0 gpm, 50 to 22,700 cc per min)
(30 to 1,000,000 cps)
HG6000HR Flow Meter Kit
(0.007 to 2.0 gpm, 25 to 7571 cc per min)
(30 to 1,000,000,cps)
24D097 Husky 1050 SS Pump, Drum with Riser Tube
295616
2:1 (Air/Fluid) Stainless Steel Supply Pumps with
Riser Tubes
24D098 5:1 Monarch, 5G, Stainless Steel Supply Pumps
with Riser Tubes
24D099 5:1 Monarch, 55G, Stainless Steel Supply Pumps
with Riser Tubes
Flow Meter Calibration Kit (per applicator)
Part
Description
246481
Husky 515 Pump with Carbon Steel Fluid Plumbing
246482
Husky 716 Pump with Carbon Steel Fluid Plumbing
24J324
L-Head Flow Meter Calibration Kit
24J325
S-Head Flow Meter Calibration Kit
24J326
P2 Flow Meter Calibration Kit
24D332 Husky 1050 Pump with Carbon Steel Fluid
Plumbing
24J357
GX-16 Flow Meter Calibration Kit
246898
24F227
EP/Fusion Flow Meter Calibration Kit
255247
MD2 1:1 Flow Meter Calibration Kit
255245
MD2 10:1 Flow Meter Calibration Kit
Pump Feed Kits
Part
Description
2:1 Supply Pump with Carbon Steel Fluid Plumbing
24D100 Husky 515 Pump with Stainless Steel Fluid
Plumbing
24D101 Husky 716 Pump with Stainless Steel Fluid
Plumbing
24D102 Husky 1050 Pump with Stainless Steel Fluid
Plumbing
24D103 2:1 Supply Pump with Stainless Steel Fluid
Plumbing
246081
2:1 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
24D104 5:1 Monarch Pump with Stainless Steel Fluid
Plumbing
246369
H515 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
24D105 5:1 Monarch Pump with Stainless Steel Fluid
Plumbing
246375
H716 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
24E396
One 2:1 T-2 Pump, Carbon Steel
24E397
One 2:1 T-2 Pump, Stainless Steel
24E398
One Monarch 5:1 Pump, 5G
24E399
One Monarch 5:1 Pump, 55G
246419
Carbon Steel Riser Tube Assembly
246477
Carbon Steel Return Tube
246483
Air Supply for Feed Pump and Gun
24D328 H1050 (Air/Fluid) Carbon Steel Complete Supply
Pump Kit
257769
High-Flo® (Air/Fluid) Carbon Steel Complete
Supply Pump Kit
24D091 2:1 (Air/Fluid) Stainless Steel Complete Supply
Pump Kit
14
313998U
Product Configurator
247616
Desiccant Dryer
15C381 Desiccant Dryer Cartridge
233048
Drum Pump Accessory Kit
24D106 Stainless Steel Return Tube Accessory Kit
24D107 Stainless Steel Circulation Accessory
24D578 75L Tank, Agitation, Slinger Plate, Heat, Insulation, 2 Level Sensors
24D579 75L Tank, Agitation, Heat, Insulation, 2 Level
Sensors
257757
Insulator Blanket for 38L Tank
257758
Insulator Blanket for 75L Tank
257770
Refill Kit For Customer Supplied Feed System
24E379
Carbon Steel Circulation Accessory Kit
244053
26 sq. in., 60 mesh, Stainless Steel Fluid Filter
257778
Nitrogen Kit For 1 Tank
116178
26 sq. in., 30 mesh, Stainless Steel Fluid Filter
Element
257779
Nitrogen Kit For 2 Tanks
116179
26 sq. in., 60 mesh, Stainless Steel Fluid Filter
Element
257916
Vacuum Pump Kit, 6.9 cfm, 1st, 230V, 1 phase
24D271 3rd Level Sensor Prox Switch Option
116180
26 sq. in., 100 mesh, Stainless Steel Fluid Filter
Element
LC0097 Desiccant Dryer, 3/8 in. Npt With Adapter And
Cartridge
116181
26 sq. in., 200 mesh, Stainless Steel Fluid Filter
Element
24G952 20gal (75L) Carbon Steel Tank, 2 Level Sensors
213058
36 sq. in., 60 mesh, Carbon Steel Fluid Filter
108106
36 sq. in., 30 mesh, Carbon Steel Fluid Filter Element
108107
36 sq. in., 60 mesh, Carbon Steel Fluid Filter Element
108108
36 sq. in., 100 mesh, Carbon Steel Fluid Filter
Element
108109
36 sq. in., 150 mesh, Carbon Steel Fluid Filter
Element
108110
36 sq. in., 200 mesh, Carbon Steel Fluid Filter
Element
B (Blue) and A (Red) Feed Tanks
Part
LC0098 Desiccant Dryer Refill Cartridge
24G953 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Pneumatic Agitator
24G955 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Electric Agitator
24G956 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Chiller Control Valve, Heat Exchanger
24G957 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Pneumatic Agitator, Chiller Control Valve, Heat Exchanger
24G959 20gal (75L) Carbon Steel Tank, 2 Level Sensors,
Variable Speed Electric Agitator, Chiller Control
Valve, Heat Exchanger
24J209
20gal (75L) Stainless Steel Tank, 3 Level Sensors, Insulated
24J707
20gal (75L) Carbon Steel Tank, 3 Level Sensors,
Insulated
24J243
2gal (7.6L) Stainless Steel Tank
Description
24D562 38L Tank, No Agitation, Chiller, Desiccant, 2
Level Sensors
24D564 38L Tank, Agitation, Chiller, Desiccant, 2 Level
Sensors
24D565 75L Tank, No Agitation, Chiller, Desiccant, 2
Level Sensors
24C317 75L Tank, Agitation, Chiller, Desiccant, 2 Level
Sensors
24D568 38L Tank, No Agitation, No Level Sensors
24D569 38L Tank, No Agitation, 2 Level Sensors
24D570 38L Tank, Agitation, 2 Level Sensors
24D571 38L Tank, Agitation, Slinger Plate, 2 Level Sensors
24D572 38L Tank, Agitation, Slinger Plate, Heat, Insulation, 2 Level Sensors
24D573 38L Tank, Agitation, Heat, Insulation, 2 Level
Sensors
24D574 75L Tank, No Agitation, No Level Sensors
24D575 75L Tank, No Agitation, 2 Level Sensors
24D576 75L Tank, Agitation, 2 Level Sensors
24D577 75L Tank, Agitation, Slinger Plate, 2 Level Sensors
313998U
15
Product Configurator
Additional Accessories
Miscellaneous
Discrete Gateway Module (DGM)
Part
Description
24C871 Hydraulic Power Pack Hydraulic Tank Fluid Level
Sensor
24C873 Hydraulic Power Pack Manifold Oil Temperature
Sensor
24P090
Mobile Pallet Base with Casters
24F516
IsoGuard Select fluid, 6 quarts
121728
Extension Cable for Advanced Display Module,
4 meter,
255244
Foot Switch with Guard and 4 meter Cable
The HFR Discrete Gateway Module allows the user to
control an HFR through multiple external control devices
such as contact blocks or relays. The DGM operates in
conjunction with the existing Advanced Display Module
(ADM) such that both devices can be used to control the
machine. See HFR Communication Gateway Module
manual for more information
Part
24F843
Description
Single DGM Cube with Board
24F227
EP and Fusion Gun Ratio Check
24F844 Two DGM Cubes with Board
24F235
25 ft hose extensions for L-Head applicator;
material, hydraulic, and signal cables
24G830 Single DGM Cube
24F236
50 ft hose extensions for L-Head applicator;
material, hydraulic, and signal cables
24F237
25 ft hose extensions for S-Head applicator;
material, hydraulic, and signal cable
24F238
50 ft hose extensions for S-Head applicator;
material, hydraulic, and signal cable
24K206
Nip Sensor Kit
®
24H019 Air Inlet Filter for Hydraulic Power Pack
Communications Gateway Module (CGM)
The HFR Communication Gateway Module allows the
user to control an HFR through an external control
device such as a PLC. The DGM operates in conjunction with the existing Advanced Display Module (ADM)
such that both devices can be used to control the
machine. See HFR Communication Gateway Module
manual for more information
Part
24J415
Description
CGM Mounting KIt (Required)
CGMDN0 GCA Gateway Module, DeviceNet Fieldbus
CGMEP0 GCA Gateway Module, EtherNet/IP Fieldbus
CGMPB0 GCA Gateway Module, PROFIBUS Fieldbus
CGMPN0 GCA Gateway Module, PROFINET Fieldbus
16
313998U
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
•
Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
•
Read MSDSs to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
•
•
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
+
313998U
•
•
•
•
Do not point dispensing device at anyone or at any part of the body.
Do not put your hand over the fluid outlet.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
17
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
•
•
•
•
•
•
•
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
•
Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
•
•
•
•
•
•
•
•
•
18
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
313998U
Important Two-Component Material Information
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
•
•
•
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
•
Do not touch hot fluid or equipment.
Important Two-Component Material Information
Isocyanate Conditions
Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Keep Components A (Red) and
B (Blue) Separate
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange
component A (Red) and component B (Blue) parts.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Material Self-ignition
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
313998U
19
A (Red) and B (Blue) Components
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
•
•
•
•
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
Keep the IsoGuard Select cylinder filled with
IsoGuard Select, part 24F516. The lubricant creates
a barrier between the ISO and the atmosphere.
Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
•
•
Never use solvent on one side if it has been contaminated from the other side.
Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Changing Materials
•
When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
•
Always clean the fluid inlet strainers after flushing.
•
Check with your material manufacturer for chemical
compatibility.
•
Most materials use ISO on the A (Red) side, but
some use ISO on the B (Blue) side. See the following section.
A (Red) and B (Blue) Components
IMPORTANT!
For all machines:
Material suppliers can vary in how they refer to plural
component materials.
•
•
Be aware that when standing in front of the manifold on
proportioner:
•
•
20
Component A (Red) is on the left side.
Component B (Blue) is on the right side.
•
The A (Red) side is intended for ISO, hardeners,
and catalysts.
If one of the materials is moisture-sensitive that
material should always be on the A (Red) side.
The B (Blue) side is intended for polyols, resins, and
bases.
NOTE: For machines with material volume ratios other
than 1:1, the higher volume side is typically the B (Blue)
side.
313998U
Shutdown
Shutdown
1. Park pumps.
a. From the Home screen, press
Standby mode.
b.
and select
Press
. Material will dispense. Pump will
park automatically. Once pump is parked, pump
will stop moving.
If a dispense gun with a trigger is installed,
pulling the trigger will begin a park operation.
Material will dispense. Continue pulling the trigger until the pump stops moving.
2. Press the power key on the ADM
3. Turn main power switch (MP) to OFF position.
4. Close A (Red) and B (Blue) side fluid supply valves
(FV).
FV
ti9883a1
5. Perform Pressure Relief Procedure on page 22.
6. Shut down feed pumps as required. See feed pump
manual.
313998U
21
Pressure Relief Procedure
Pressure Relief Procedure
1. Shut off feed pumps and agitator, if used.
2. Turn PRESSURE RELIEF/DISPENSE valves (SA,
SB) to PRESSURE RELIEF/CIRCULATION
.
Route fluid to waste containers or supply tanks.
Ensure gauges drop to 0.
SA
SB
ti9879a1
3. For models with an EP Gun installed, engage gun
safety lock.
4. Relieve pressure in EP Gun or dispense valve. See
related manual.
22
313998U
Flushing
Flushing
Flush equipment only in a well-ventilated area. Do not
dispense flammable fluids. Do not turn on heaters
while flushing with flammable solvents.
•
Flush out old fluid with new fluid, or flush out old
fluid with a compatible solvent before introducing
new fluid.
•
Use the lowest possible pressure when flushing.
•
All fluid components are compatible with common
solvents. Use only moisture-free solvents. See
Technical Data on page 92 for wetted components.
See solvent manufacturers information for material
compatibility.
•
To flush feed hoses, pumps, and heaters separately
from heated hoses, set PRESSURE RELIEF/DISPENSE valves (SA, SB) to PRESSURE
RELIEF/CIRCULATION
lines (N).
. Flush through bleed
SA
SB
N
N
ti9880a1
•
To flush entire system, circulate through gun fluid
manifold (with manifold removed from gun).
•
To prevent moisture from reacting with isocyanate,
always leave the system dry or filled with a moisture-free plasticizer or oil. Do not use water. See
Important Two-Component Material Information
on page 19.
313998U
23
Repair
Repair
Pumpline
See Z-Series Chemical Pumps manual, HFR Hydraulic
Driver manuals for more detailed pumpline repair information.
Remove Chemical Pumps
5. Disconnect the chemical pump inlet and outlet fluid
lines. Do not disconnect the fluid manifold inlet line
or the fluid line connections at the heater.
Fluid Manifold Inlet
Pump Outlet
This procedure removes the chemical pumps so that
replacement parts can be installed. See Z-Series Chemical Pumps manual for replacement parts installation
procedure.
1. For models with heat, turn off all heat including
heated hoses and primary heaters.
2. Flush system, see page 23.
3. Perform Shutdown, see page 21.
4. Remove the front pump shroud.
24C352_313998_4g1
Pump Inlet
24
313998U
Repair
6. Unthread smaller cylinder from hydraulic driver and
slide inside larger cylinder. Use punch slots in lube
cylinder to aid rotation if necessary. See FIG. 1.
Lube Cylinder Outlet Fitting
Punch Slot (same on opposite side)
8. Remove coupler from the A and B side pump shafts.
See FIG. 2.
9. Unscrew LVDT sensor assembly and spool assembly from pump outlet housing. Wipe off spool
assembly. See FIG. 2.
10. Remove three nuts securing pump to tie rods. See
FIG. 2.
24C352_313998_2g1
Lube Cylinder Inlet Fitting (behind cylinder)
FIG. 1: Lube Cylinder
7. Remove two shoulder bolts from LVDT collar then
remove collar from B side pump shaft. See FIG. 2.
Pump Outlet Housing
LVDT Spool Assembly
LVDT Sensor Assembly
(behind pump)
24C352_313998_2g1
LVDT Collar
Coupler
Nuts
FIG. 2
313998U
25
Repair
Install Chemical Pumps
Prime IsoGuard Select® Cylinder
Reconnect or install a different size chemical pump to
achieve desired ratio.
1. Install ISO lube cylinder on A side pump. Apply light
coating of lubricant on o-rings on outside of small
cylinder.
2. Install nuts on tie rods after the pumps have been
installed. Torque to 50-60 ft-lb (68-81 N•m).
3. Install coupler on A and B side pump shafts.
4. Install LVDT Assembly.
a. Apply a very light coat of hydraulic oil on LVDT
sensor tube and install through pump outlet
housing. Install spool assembly.
b.
c.
Install LVDT collar on coupler and pump shaft.
Ensure that the split on the LVDT collar does
not ride in the spool assembly.
Apply thread sealant to shoulder bolts then
install in LVDT collar. Torque to 40-50 in-lb
(4.5-5.6 N•m).
5. After the IsoGuard Select cylinder has been
installed on the A side pump, apply pipe sealant on
cylinder outlet fitting.
6. Perform Prime IsoGuard Select® Cylinder procedure, see page 26.
7. Reconnect inlet and outlet fluid lines.
24C352_313998_8g1
FIG. 3: IsoGuard Select System
Ensure that the IsoGuard Select cylinder outlet faces
upward for air to exhaust.
1. Install IsoGuard Select cylinder inlet fitting and inlet
tube into bottom of cylinder. The inlet tube is the
tube with a check valve installed in it which points in
the direction of flow towards the IsoGuard Select
cylinder.
2. Install IsoGuard Select cylinder outlet fitting and outlet tube into top of cylinder. The outlet tube is the
tube with a check valve installed in it which points in
the direction of flow away from the IsoGuard Select
cylinder.
3. Remove check valve from end of outlet tube.
4. Use funnel to pour IsoGuard Select (24F516) into
tube to fill cylinder.
5. With check valve arrow pointing away from the
IsoGuard Select cylinder, install check valve in end
of outlet tube.
6. Install tubes into reservoir and install reservoir into
holder.
26
313998U
Repair
Remove HFR Hydraulic Driver
4. See FIG. 4. Remove four nuts (188) securing
hydraulic driver to hydraulic power pack. This will
also loosen manifold plate (104) from hydraulic
driver. Remove manifold plate. Remove hydraulic
driver.
Install HFR Hydraulic Driver
155
111
104
156
124
125
155
156
180
This procedure installs the hydraulic driver after replacement parts have been installed and actuator has been
reassembled. See HFR Hydraulic Driver manual for
replacement parts installation procedure.
1. Hang the hydraulic driver on the studs. Verify
o-rings between driver and hydraulic power pack
are installed and lubricated. Secure the driver with
nuts and washer at bottom-left and top-right corners.
188
2. Install manifold bracket. Secure at top-left and bottom-right corners.
112
24C352_313998_5g1
FIG. 4
This procedure removes the HFR Hydraulic Driver so
replacement parts can be installed. See HFR Hydraulic
Driver manual for replacement parts installation procedure.
3. Install pump support brackets, torque to 300 in-lb
(33.9 N•m). This will also install manifold plate (104)
to hydraulic driver.
4. Connect fluid manifold inlet lines.
5. Perform Install Chemical Pumps procedure, see
page 26.
1. Perform Remove Chemical Pumps procedure, see
page 24.
2. Disconnect the fluid manifold inlet lines. Do not disconnect the fluid line connections at the heater.
Fluid Manifold Inlet
24C352_313998_4e1
3. Remove pump support brackets. Each bracket is
secured with three screws at the base frame and
two screws at the manifold bracket.
313998U
27
Repair
Remove PowerHouse Pumpline
4. Remove lube cylinder inlet and outlet fittings. Let
cylinder drain.
Punch Slot (same on opposite side)
Lube Cylinder Outlet Fitting
The Hydraulic Power Pack must be removed to perform
some Hydraulic Power Pack repair procedures. In order
to remove the Hydraulic Power Pack, the PowerHouse
pumpline must be removed. See Hydraulic Power
Pack Repair starting on page 32 for more information.
1. Perform Shutdown procedure, see page 21.
2. Flush the system, see page 23.
3. Disconnect the chemical pump inlet, pump outlet,
and fluid manifold inlet lines. Do not disconnect the
fluid line connections at the heater.
Fluid Manifold Inlet
24C352_313998_8e1
Pump Outlet
Lube Cylinder Inlet Fitting
FIG. 5: Lube Cylinder, Viewed from Rear Left of
Machine
5. See FIG. 6. Remove four screws (107) securing
pumpline to hydraulic power pack. This will also
loosen manifold plate (104) from hydraulic driver.
155
111
104
156
124
125
155
156
180
24C352_313998_4e1
Pump Inlet
188
112
24C352_313998_5g1
FIG. 6
28
313998U
Repair
6. While supporting the pumpline, remove the three
bolts on each side of the machine securing the
pump support brackets to the machine base. See
FIG. 7. Remove pumpline.
24C352_313998_4e1
FIG. 7
313998U
29
Repair
Install PowerHouse Pumpline
The Hydraulic Power Pack must be removed to perform
some Hydraulic Power Pack repair procedures. In order
to remove the Hydraulic Power Pack, the PowerHouse
pumpline must be removed. This procedure is for installing the PowerHouse pumpline at the end of the Hydraulic Power Pack Repair procedure. See Hydraulic
Power Pack Repair starting on page 32 for more information.
1. While supporting the pumpline, install the three
bolts on each side of the machine securing the
pump support brackets to the machine base. See
FIG. 7. Torque to 150 in-lb (16.9 N•m).
2. See FIG. 6. Align manifold plate (104) with hydraulic
driver. Align hydraulic driver with hydraulic power
pack. Install four screws (107) securing hydraulic
driver to hydraulic power pack. This will also install
manifold plate (104) to hydraulic driver. Torque to
300 in-lb (33.9 N•m).
3. Install lube cylinder inlet and outlet fittings. See FIG.
5. Apply thread sealant to threads.
4. Perform Prime IsoGuard Select® Cylinder procedure, see page 26.
5. Connect the chemical pump inlet, pump outlet, and
fluid manifold inlet lines.
Fluid Manifold Inlet
Pump Outlet
24C352_313998_4e1
Pump Inlet
30
313998U
Repair
313998U
31
Repair
Hydraulic Power Pack Repair
735 8
11
734 26
6
715 2
6
7
12
721, 722
5
14
745
11
731
11
11
11
732
733
15
730
728
729
746 11
718
717 2
716 10
12
719
704 3
11
706 5
11
714 10
721,
727 4
705
2
70912
744
737
11
710 2
12
2
71212
726
711
708 3
723 9
11
12
725
9
724
11
8
701
713 10
738
702 5
11
10
13
707
257442_3A0998_1j
702 1
+.01
.30 -.00
731 24
+.00
.45 -.02
720
702 1
1
2
Assemble coupler to specified dimensions
prior to mounting assembly to housing.
8
Torque to 34 in-lb (3.8 N•m).
9
Torque 1/4 turn past hand-tight.
Torque to 40 ft-lb (54 N•m).
14
Orient with airflow arrow pointing toward
mounting bracket.
15
Prior to installing Ref. 728 into Ref. 726,
install Ref. 729 into Ref. 728 and adjust
head 1/8 in. from surface.
10
Apply PTFE tape on installation end only.
11
Apply medium strength threadlocker prior to
assembly.
24
Align fan plug as shown.
26
Apply thermal lubricant to contact side.
3
Torque to 35 ft-lb (47 N•m).
4
Torque to 20 ft-lb (27 N•m).
5
Torque to 15 ft-lb (20 N•m).
12
Apply light coating of lubricant to seals.
6
Torque to 10 ft-lb (14 N•m).
13
Fill reservoir with hydraulic fluid.
7
Torque to 58 in-lb (6.5 N•m).
FIG. 8: Hydraulic DC Power Pack
32
313998U
Repair
Remove Hydraulic Power Pack Shroud
1. Remove four screws from base of shroud.
2. Lift shroud off of Hydraulic Power Pack.
Install Hydraulic Power Pack Shroud
NOTICE
Do not over-torque any item that threads into the
hydraulic tank. This will strip the threads and
require tank replacement.
3. Remove four screws (732) connecting fan to mounting plate.
4. Remove fan and install new fan.
5. Install four screws (732) connecting fan to Motor
and Motor Control Module.
6. Install Hydraulic Power Pack Shroud, see procedure on this page.
Remove Motor Control Module
1. Place shroud on top of Hydraulic Power Pack.
2. Install four screws securing shroud to hydraulic
tank.
See FIG. 8 on page 32.
Replace Hydraulic Filter
1. Perform Shutdown procedure, see page 21.
Filter is located at right rear of hydraulic power pack.
See FIG. 8 on page 32.
2. Remove Hydraulic Power Pack Shroud, see procedure on this page.
NOTICE
3. Remove four screws (732) connecting fan to Motor
and Motor Control Module. Remove fan and mounting plate.
If any debris falls into the hydraulic tank, the debris
must be removed or machine damage will result.
1. Perform Shutdown procedure, see page 21.
4. Note the location of each Motor Control Module
cable then remove all electrical cables on the left
and right sides of the Motor Control Module.
2. Use compressed air to remove any loose debris
around the hydraulic filter.
5. Remove six screws (729) securing Motor Control
Module in place.
3. Remove new filter from wrapping.
6. Slowly and carefully slide the Motor Control Module
up until the cable on the bottom of the Motor Control
Module can be accessed and removed. Disconnect
the cable.
4. Apply a light coat of hydraulic fluid to the o-ring on
the face of the hydraulic filter.
5. Being careful not to allow any debris into the
hydraulic tank remove old filter from tank then
quickly install new filter.
7. Slide the Motor Control Module up and remove.
Replace Fan
See FIG. 8 on page 32.
1. Perform Shutdown procedure, see page 21.
2. Remove Hydraulic Power Pack Shroud, see procedure on this page.
313998U
33
Repair
Adjust Motor Control Module Selector
Switch
NOTICE
If the Motor Control Module is replaced, the selector switch must be set prior to initial startup of the
Motor Control Module or damage may occur.
•
The Motor Control Module uses an 8-position selector
switch (S) to set system maximum working pressure.
See FIG. 9.
The system can be configured to run in two pressure
ranges:
•
•
0-3000 psi (0-20.7 MPA, 0-207 bar): For systems
will all components rated to 3000 psi maximum
working pressure or higher.
0-2000 psi (0-13.8 MPA, 0-138 bar): For systems
with one or more component rated less than
3000 psi maximum working pressure. For example,
if the dispense valve is rated to 2500 psi, then the
0-2000 psi range must be used.
•
Do not install components rated to less than the
highest pressure in the selected pressure range.
For example, if the 0-2000 psi range is selected
do not install items rated less than 2000 psi. If the
0-3000 psi range is selected do not install items
rated less than 3000 psi. Doing so may lead to
overpressurization and ruptured components.
High-pressure fluid from ruptured components will
pierce skin. This may look like just a cut, but it is a
serious injury that can result in amputation. Get
immediate surgical treatment.
To set the Motor Control Module selector switch:
1. Turn machine power off.
2. Remove the access cover (D). See FIG. 9.
3. Set the selector switch (S).
NOTE: The Motor Control Module selector
switch (S) position #1 sets the system to 2000 psi
maximum working pressure. Selector switch
position #3 sets the system to 3000 psi maximum
working pressure.
The factory setting for the Motor Control Module selector switch is position #1 to set the machine to 2000 psi if
the machine is shipped with no hoses or hoses rated to
2000 psi maximum working pressure. If the machine is
shipped with hoses rated to 3000 psi maximum working
pressure or higher then the factory setting for the selector switch is position #3 to set the machine to 3000 psi.
4. Install access cover (D).
D
S
257396_3b9905_04b
FIG. 9
The selector switch position will be properly set at the
factory for new systems. When a motor control module
is replaced, the selector switch must be set to the correct setting by the user prior to initial startup.
To change the maximum working pressure rating of the
system in the field, all outlet components including
hoses and dispense valve must be rated at or above the
new system maximum working pressure rating. For
example, if the new system rating will be 3000 psi, all
system components must be rated to at least 3000 psi
maximum working pressure.
34
313998U
Repair
Install Motor Control Module
This procedure removes the hydraulic power pack from
the machine as a single unit to enable further disassembly. User must purchase three 5/16-18 eye-bolts capable of holding 300 lb to perform this procedure.
See FIG. 8 on page 32.
This procedure starts assuming that the old Motor Control Module is removed from the machine. See Remove
Motor Control Module procedure, see page 33.
1. Perform Shutdown procedure, see page 21.
See FIG. 8 on page 32.
2. Perform Remove Hydraulic Power Pack Shroud,
see procedure on page 33.
1. Perform Adjust Motor Control Module Selector
Switch procedure on page 34.
3. Perform Remove Motor Control Module procedure, see page 33.
NOTICE
4. Perform Remove PowerHouse Pumpline procedure, see page 28.
Motor Control Module selector switch position
must be set prior to startup of Motor Control Module or damage may occur.
2. Slide the Motor Control Module into the slot.
3. Attach the cable on the bottom of the Motor Control
Module.
5. Disconnect heat exchanger inlet hose and fitting
from elbow fitting (617). Disconnect heat exchanger
outlet hose and fitting from elbow fitting (025).
6. Remove the two bolts (746) from the fluid
housing (703) and replace each with a strong
5/16-18 thread eye-bolt. Install a third strong
5/16-18 eye-bolt as indicated. See FIG. 10. See FIG.
8 on page 32 for full hydraulic power pack view.
4. Install the six screws (729) securing Motor Control
Module in place.
703
746
5. Install electrical cables on left and right sides of the
Motor Control Module.
746
6. Install four screws (732) connecting fan to Motor
and Motor Control Module. Install fan and mounting
plate.
7. Install Hydraulic Power Pack Shroud, see procedure on page 33.
Remove Hydraulic Power Pack
The hydraulic power pack weighs up to 300 lb. To
avoid serious injury due the hydraulic power pack falling, secure the hydraulic lift when raising the hydraulic
power pack.
NOTICE
257442_313998_1j1
Install third eye-bolt here
FIG. 10
7. Run a rope through the three eye-bolts and between
the motor and the Motor Control Module. Secure to
a hydraulic lift.
8. Remove the four bolts (604) and washers (603)
securing the tank to the electrical enclosure. See
Power Pack Module on page 52.
9. Lift the hydraulic power pack and place on a sturdy
location capable of supporting up to 300 lbs.
If any debris falls into the hydraulic tank, the debris
must be removed or machine damage will result.
313998U
35
Repair
Install Hydraulic Power Pack
NOTICE
If any debris falls into the hydraulic tank, the debris
must be removed or machine damage will result.
NOTICE
Do not over-torque any item that threads into the
hydraulic tank. This will strip the threads and
require tank replacement.
This procedure assumes the Hydraulic Power Pack has
been removed from the machine and is assembled
except for the Motor Control Module.
See FIG. 8 on page 32.
1. Run a rope through the three eye-bolts and between
the Motor and the Motor Control Module. Secure to
a hydraulic lift.
2. Lift the Hydraulic Power Pack and place onto the
electronic enclosure.
3. Align the holes with the tank then install finger-tight
the four bolts (604) and washers (603) securing the
tank to the electrical enclosure. Torque to 10 ft-lb
(14 N•m).
Replace Tank Gasket, Tank
See FIG. 8 on page 32.
1. Perform Remove Hydraulic Power Pack procedure, see page 35.
2. Remove hex head cap screws (722) securing
hydraulic housing (703) to tank (720). Carefully
remove motor (701) and hydraulic housing assembly from tank.
3. Remove tank gasket. If tank is damaged, replace
tank.
NOTICE
Do not over-torque any item that threads into the
hydraulic tank. This will strip the threads and
require tank replacement.
4. Install thrust washers (721) onto hex head cap
screws (022). Apply pipe sealant to threads of
screws. Align tank gasket (719), hydraulic housing,
and tank (720) then install screws. Torque to
15 ft-lb (20 N•m).
5. Perform Install Hydraulic Power Pack procedure,
see page 36.
Remove Motor
4. Remove rope and lift.
5. Remove eye-bolts. Install original bolts (746) into
fluid housing (703). See FIG. 10.
6. Perform Install PowerHouse Pumpline procedure,
see page 30.
7. Perform Install Motor Control Module procedure,
see page 35.
8. Connect heat exchanger inlet hose and fitting to
elbow fitting (617). Connect heat exchanger outlet
hose and fitting to elbow fitting located on rear right
face of tank. See Power Pack Module on page 52.
See FIG. 8 on page 32.
1. Perform Remove Hydraulic Power Pack procedure, see page 35.
2. Remove four hex head cap screws (722) securing
hydraulic housing (703) and motor (701) to
tank (020). Carefully remove motor and hydraulic
housing assembly from tank.
3. Remove four hex head cap screws (727) connecting
mounting bracket (726) to motor.
4. Remove four socket head cap screws (704) securing motor to hydraulic housing. Carefully remove
motor from hydraulic housing.
36
313998U
Repair
5. Loosen set screw for motor coupler (702) then
remove motor coupler.
Remove Hydraulic Gear Pump
Install Motor
See FIG. 8 on page 32.
See FIG. 8 on page 32.
1. Perform Remove Hydraulic Power Pack procedure, see page 35.
1. Use four hex head cap screws (727) and thrust
washers (721) to install Motor Control Module
mounting bracket (726) onto motor (701).
2. Remove hex head cap screws (722) securing
hydraulic housing (703) to tank. Carefully remove
motor (701) and hydraulic housing assembly.
2. Install motor coupler (702) onto motor (701). Coupler must be 0.65-0.67 in. from the face of the
motor. Torque motor coupler set screw to 15 ft-lb
(20 N•m).
3. Remove tube (711).
3. Install spider coupler (707) into motor coupler.
4. Use four socket head cap screws (704) to attach
hydraulic housing (703) to motor. Be sure to align
teeth of gear coupler with the teeth of the motor coupler. Apply pipe sealant to threads of screws.
Torque to 35 ft lb (47 N•m).
NOTICE
4. Remove elbow fittings (710, 712) from gear
pump (705).
5. Remove two hex head cap screws (708) securing
gear pump to hydraulic housing.
6. Remove spider coupler (707).
7. Loosen set screw for gear coupler (706) then
remove gear coupler from gear pump.
Install Hydraulic Gear Pump
Do not over-torque any item that threads into the
hydraulic tank. This will strip the threads and
require tank replacement.
See FIG. 8 on page 32.
5. Install thrust washers (721) onto hex head cap
screws (722). Apply pipe sealant to threads of
screws. Align tank gasket (719), hydraulic housing,
and tank (720) then install screws. Torque to 15 ft-lb
(20 N•m).
6. Perform Install Hydraulic Power Pack procedure,
see page 36.
1. Install gear coupler (706) onto gear pump (705).
Coupler must be 0.12 to 0.13 in. from the face of the
gear pump. Torque gear coupler set screw to
15 ft-lb (20 N•m).
2. Install spider coupler (707) into gear coupler.
3. Use two hex head cap screws (708) to attach gear
pump to hydraulic housing. Be sure to align teeth of
gear coupler with the teeth of the motor coupler.
Torque screws to 35 ft-lb (47 N•m).
4. Apply a light coat of lubricant to seals of elbow
fittings (710, 712). Install elbow fittings into gear
pump. See FIG. 8 on page 32. for fitting alignment.
Torque both fittings to 40 ft-lb (54 N•m).
313998U
37
Repair
5. Apply a light coating of lubricant to seals of
tube (711). Install tube (711) onto elbow fitting (710)
and straight fitting (709). Hand-tighten then use
wrench to tighten 90 degrees further.
NOTICE
Do not over-torque any item that threads into the
hydraulic tank. This will strip the threads and
require tank replacement.
6. Install thrust washers (721) onto hex head cap
screws (722). Apply pipe sealant to threads of
screws. Align tank gasket (719), hydraulic housing,
and tank (720) then install screws. Torque to 15 ft-lb
(20 N•m).
7. Perform Install Hydraulic Power Pack procedure,
see page 36.
38
313998U
Parts
Parts
Base Machine
175
127
193
110
123
ti19598a
147
112
FIG. 11: Base Machine, Image 1 of 6
313998U
39
Parts
155
111
104
105, 150
171
3 151, 165
110
189
156
124
125
155
156
180
188 1
112 2
187
1 Torque to 300 in-lb (34 N•m).
ti19600a
2 Torque to 79 in-lb (8.9 N•m).
3 Torque to 62 in-lb (7.0 N•m).
See Power Distribution
Box manual
4 Torque to 150 in-lb (17 N•m).
110 4
ti19601a
FIG. 12: Base Machine, Image 2 of 6
40
313998U
Parts
115
114
121
158
157
154
110
132 1
108
ti19603a
130 2
128
161
102
129
110 3
101
176
1 Torque to 40-50 ft-lb (54-68 N•m).
2 IsoGuard Select fluid, 24F516.
3 Torque to 17 ft-lb (23 N•m).
FIG. 13: Base Machine, Image 3 of 6
313998U
41
Parts
116, 117
152, 153
118, 119, 120
168
110
160
146
168
132 3
109
110
ti19604a
163 2
162 1
1 Apply sealant to pipe threads.
2 Do not apply sealant to threads.
3 Torque to 40-50 ft-lb (54-68 N•m).
FIG. 14: Base Machine, Image 4 of 6
42
313998U
Parts
†
132 7
166
183
†
†
131 1
†
131 1
122 4
†
166
132 7
135 6
153
144, 145
4
134
139
106
1413
136 6
183
†
143 2
153
135 6
133
156
126
144, 145 4
167
143 2
24C352_313998_9e
142
140 5
122 4
126
1 Torque to 50-60 ft-lb (68-81 N•m).
2 Torque to 40-50 ft-lb (54-68 N•m).
3 Assemble to orientation shown.
4 Apply sealant to pipe threads.
5 Apply a very thin coating of lubricant to the sensor tube.
6 Apply a thin coating of lubricant.
7 Snug only enough to hold pump module in place until final torque is applied later in
assembly.
FIG. 15: Base Machine, Image 5 of 6
313998U
43
Parts
195
196
194
24C352_313998_11
FIG. 16: Base Machine, Image 6 of 6
44
313998U
Parts
Ref
101
102
104
105
106
107
108
109
110
111
Part
24M024
24E170
103413
258771
16E281
126
111800
255629
289999
113796
24E647
255235
120060
122168
110755
100016
121253
24E451
123111
C20487
24C234
117502
16A361
117677
16A362
255159
127
128
129
130
131
132
133
134
135
136
139
140
141
142
143
144
145
24B855
297216
295187
258707
15X519
101712
15Y596
15Y595
C20278
122892
125966
258669
16A509
258704
119999
191892
116746
112
114
115
116
117
118
119
120
121
122
123
124
125
313998U
Description
MODULE, power pack, enclosure, assy
BRACKET, anchor
BRACKET, manifold
PACKING, o-ring
DRIVER, hydraulic, horizontal
STUD, threaded, 3/8-16 x 6.0 long
BRACKET, pump, left
BRACKET, pump, right
SCREW, cap, hex head
MANIFOLD, inlet, fluid, h-controller
MANIFOLD, fluid, sst
SCREW, flanged, hex hd
BRACKET, ADM mounting
BRACKET, mounting, assembly
CLIP, speed, tubular
RIVET, aluminum
WASHER, plain
WASHER, lock
KNOB, display adj.
MODULE, ADM, w/ USB
FITTING, nipple, hex, 3/4 NPT, 3k, ss
FITTING, nipple, hex
COVER, shroud, front
FITTING, reducer #5 x #8 (JIC)
FITTING, reducer, #5 x #8 (JIC), sst
FITTING, reducer #6 x #10 (JIC)
FITTING, reducer, #6x #10 (JIC), sst
KIT, assembly, pair, inlet
KIT, pair, inlet, sst, no filter
COVER, assembly
BRACKET, reservoir, lube
SCREW, machine, ph, 8 x 3/8
RESERVOIR, bottle, assembly
ROD, tie, 12 lng, 5/8-11 unc
NUT, lock
HOUSING, iso lube, telescoping
HOUSING, iso lube, telescoping
PACKING, o-ring
O-RING, fluoroelastomer, 038
CLIP, hairpin
SENSOR, assembly
COLLAR, sensor, lvdt
SPOOL, assembly, lvdt
BOLT, shoulder
FITTING, elbow, street, 90 deg
FITTING, barbed, plated
Quantity
BASE,
BASE,
fixed ratio,
fixed ratio,
non-stainless
stainless
1
1
4
4
1
1
2
2
1
1
4
4
1
1
1
1
23
23
1
1
4
4
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
6
6
6
6
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
45
Parts
Ref
146
147
150
151
152
153
154
155
156
157
158
160
161
162
163
164
165
166
167
168
170
171
173
174
175
176
177
178
179
180
181
187
188
189
193
194
195
196
199
Part
24C235
24C153
123313
123366
16A093
121399
121002
205447
054826
123798
120999
15H108▲
122970
123140
121312
123108
123112
121581
054175
24F516
Description
COVER, pump
COVER, heat exchanger
VALVE, directional, hydraulic
SCREW, shc, 10-24 x 1.125, s
SENSOR, pressure, fluid outlet
PACKING, o-ring 012 fx75
CABLE, can, female / female 1.5m
COUPLING, hose
TUBE, plastic
CABLE, m8, 4-pin, mf, 1m, molded
RESISTOR, terminal, turck rke 57-tr2
LABEL, pinch point
COVER, enclosure, slotted, assembly
FITTING, adapter, JIC (08) x sae (08), m
FITTING, cap, 1/2 JIC, cs
SEALANT, pipe, sst
SEALANT, anaerobic
FITTING, elbow, sae x JIC
FITTING, elbow, 3/4 sae x 1/2 JIC, sst
FITTING, t, 1/4 tube, prestolock, brass
HARNESS, I/O, M12 x M12
TUBE, nylon, rd
LUBRICANT, grease
FLUID, ISO-Guard Select, 6 qt.
LABEL, identification
15M511▲
LABEL, HFR metering system
LABEL, warning, eng/span/fre
117792
117773
555621
15V551
16E277
U90126
071019
124804
15U075
24H018
16G251
16H821
FLUID, hydraulic (gallon)
GUN, grease, 3 oz
LUBRICANT, grease, food grade
WASHER, 3/8 plain flat
SHIELD, membrane, ADM
BUSHING, flanged, 1.0 x 1.25 x 1.0
NUT, hex, 3/8-16, ms, gr8
ADHESIVE, anaerobic
SCREW, hex, slotted
SCREW, cap, bh, 8-32 x 0.37
FILTER, air
HOUSING, filter
TOKEN, software upgrade
Quantity
BASE,
BASE,
fixed ratio,
fixed ratio,
non-stainless
stainless
1
1
1
1
1
1
4
4
2
2
4
4
1
1
2
2
10
10
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
5
1
1
1
1
2
1
1
5
1
1
1
1
1
1
9
1
1
4
0.100
4
4
1
4
4
1
1
1
9
1
1
4
0.100
4
4
1
4
4
1
1
1
† See Z-Series Chemical Pumps manual for parts
information.
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
46
313998U
Parts
Base Machine Sub-Assemblies
HFR Hydraulic Driver 258771
See the HFR Hydraulic Driver manual 3A0020 for parts
information.
Z-Series Chemical Pumps
See the Z-Series Chemical Pumps manual for parts
information.
Power Distribution Boxes
See the Power Distribution Boxes manual for parts information.
313998U
47
Parts
Non-Stainless Steel Fluid Manifold 255629,
Stainless Steel Fluid Manifold 289999
Aluminum Manifold with Stainless Steel Fittings, 24P166
2 308
306 3
318
2
1 302
3
302a 5
303
302b
314
315
304
307 3
301
4 312
4 313
314
317
255629_313998_1a
1
Torque to 355-395 in-lb (40.1-44.6 N•m)
2
Apply sealant (113500) to threads.
3
Valve must be closed with handle position as shown on drawing.
4
Adapter fittings for hoses are included in base machine parts. See Base Machine
starting on page 39 for part numbers.
5
For assembly 24P166, replace o-ring that comes standard with item 302.
**Apply PTFE or thread sealant to tapered threads.
48
313998U
Parts
Part
Assembly Assembly
Ref
255629
289999
301
247837
24E307
302† 247824
24E306
.302a 158674†
158674†
302b† 247779
247779
303
102814
112941
304
162453
166846
306
247788
247788
307
247789
247789
308† 112309
112309
312
117556
123106
313
117557
123107
314
121312
123108
315
100840
166866
Assembly
24P166
255228
24E306**
556560**
247779
112941
166846
247788
247789
112309
123106
123107
126565
166866
317▲ 189285
318† 150829
189285
150829
189285
150829
Description
MANIFOLD, fluid
VALVE, drain cartridge
. O-RING
. SEAL, seat, valve
GAUGE, pressure, fluid
FITTING
HANDLE, red
HANDLE, blue
NUT, hex, jam
NIPPLE, #8 JIC x 1/2 npt
NIPPLE, #10 JIC x 1/2 npt
ELBOW, 90 degrees
ELBOW, street, 1/4 npsm x
1/4 npt
LABEL, caution
SPRING, compression
Qt
y
1
2
1
1
2
2
1
1
2
1
1
2
2
1
2
▲ Replacement Warning labels, signs, tags, and cards
are available at no cost.
† Included in the following complete valve kits*:
Assembly 255629
A (Red) Valve Kit (left/red handle) 255149.
B (Blue) Valve Kit (right/blue handle) 255150.
Valve Set Kit (both handles and grease gun) 255148.
Assembly 289999:
A (Red) Valve Kit (left/red handle) 24E309.
B (Blue) Valve Kit (right/blue handle) 24E310.
Valve Set Kit (both handles and grease gun)
24E308.
*
Complete valve kits also include thread sealant.
(Purchase kits separately).
** When replacing item 302, item 302a must be
ordered to replace the standard o-ring that comes
with item 302.
313998U
49
Parts
Non-SST Fluid Inlet Assemblies, 255159
Aluminum Fluid Inlet Assemblies with Stainless Steel Fittings, 24P167
A Side Shown
401
413
401,
411
412
402
403
404
407
405
408
406
414
409
410
**
ti9841a1
Apply sealant to all non-swivel fittings.
Ref
401
Part
Assembly Assembly
255159
24P167
Description
118459
112268
UNION, swivel; 3/4 npt(m) 3/4 npsm(f)
402
---
---
VALVE, ball; 3/4 npt (FBE)
2
403
---
---
NIPPLE; 3/4 npt
2
404
247503
247503
MANIFOLD, strainer, inlet
2
405
102124
102124
THERMOMETER, dial
2
406
120300
120300
GAUGE, pressure, fluid
2
407
180199
180199
ELEMENT, filter; 20 mesh (standard)
2
408
15H200
15H200
GASKET, strainer; PTFE
2
409
15H199
15H199
PLUG, strainer
2
410
---
---
PLUG, pipe; 3/8 npt
2
411
296178
123980
UNION, swivel; 3/4 npt(m) x 1/2 npt(f); A side only
1
412
15D757
15D757
HOUSING, thermometer
2
413
253481
253481
GUARD, gauge
2
414
111800
111800
SCREW, cap, hex hd, 5/16-18 x 5/8 in. (16 mm)
4
415
---
---
SEALANT, pipe, sst
1
Qty
3
--- Not available for individual sale.
50
313998U
Parts
SST Fluid Inlet Assemblies
501
B (Blue) Side Assembly shown,
A (Red) Assembly also included
505,
509
503
507
502
506
508
504
24D285_313998_1a
501, 512
**
Ref
501
502
503
Part
112268
512485
123111
504
505
506
501118
102124
120300
507
508
500352
516308
509
15D757
Apply sealant and tape to all non-swiveling threads.
Description
SWIVEL, union
VALVE, ball, sst
FITTING, nipple, hex, 3/4npt,
3k, ss
FITTING, tee
THERMOMETER, dial
GAUGE, press, fluid,
(waterborne)
BUSHING, hex hd, sst
FITTING, bushing, reducer,
sst
HOUSING, thermometer,
Qty
3
2
4
4
2
2
2
2
2
Viscon®
510
511
512
123980
313998U
hp
SEALANT, pipe, sst
TAPE, tfe, sealant
FITTING, straight, swivel, 1/2
x 3/4, FM, sst
1
1
1
51
Parts
Power Pack Module
609
607
1
604
2
608
603
606
605
24C273_313998_1d
Ref
601
602
603
604
605
606
607
608
609
610
611
612
613
610
1
Torque to 10 ft-lb (14 N•m).
2
Apply sealant to threads.
24C273_313998_2d
601
Part
Description
Qty
1
ENCLOSURE, frame, painted
1
MODULE, hydraulic power
4
U90205 WASHER, flat, 3/8, 0.41 x 1.25 x 0.13, ms
4
802277 SCREW, machine (matrix)
1
COVER, enclosure, heat exch, assy
2
111800 SCREW, cap, btn hd (matrix)
1
15Y935 TUBE, heat exchanger, outlet
1
24C621 HOSE, heat exchanger, inlet
1
123528 FITTING, elb, swvl, 45, jic08, fm, 6k
2
24C518 CORD, fan, heat exch, mcm
1
SEALANT, anaerobic
1
189930▲ LABEL, caution, electric shock (not shown)
1
15H108▲ LABEL, pinch point (not shown)
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
52
313998U
Parts
313998U
53
Parts
Power Pack Module Sub-Assemblies
Hydraulic DC Power Pack Module
735 8
734 26
11
703
6
715 2
6
7
12
721, 722
5
14
745
11
731
11
11
11
732
733
15
730
728
729
746 11
718
717 2
716 10
12
719
704 3
11
5
706 11
714 10
721,
727 4
705
2
70912
744
737
11
710 2
12
2
71212
726
711
708 3
723 9
11
12
725
9
724
11
8
701
713 10
738
702 5
11
10
13
707
_313998_1j
706 1
+.01
.30 -.00
720
736
Assemble coupler to specified dimensions
prior to mounting assembly to housing.
2
Torque to 40 ft-lb (54 N•m).
+.00
.45 -.02
702 1
748, 749
1
731 24
8
Torque to 34 in-lb (3.8 N•m).
9
Torque 1/4 turn past hand-tight.
14
Orient with airflow arrow pointing toward
mounting bracket.
15
Prior to installing Ref. 728 into Ref. 726,
install Ref. 729 into Ref. 728 and adjust
head 1/8 in. from surface.
10
Apply PTFE tape on installation end only.
11
Apply medium strength threadlocker prior to
assembly.
24
Align fan plug as shown.
26
Apply thermal lubricant to contact side.
3
Torque to 35 ft-lb (47 N•m).
4
Torque to 20 ft-lb (27 N•m).
5
Torque to 15 ft-lb (20 N•m).
12
Apply light coating of lubricant to seals.
6
Torque to 10 ft-lb (14 N•m).
13
Fill reservoir with hydraulic fluid.
7
Torque to 58 in-lb (6.5 N•m).
FIG. 17: Hydraulic DC Power Pack
54
313998U
Parts
Ref
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
743
744
745
746
747
748
749
Part
24C719
16A951
15W772
123338
122295
16A952
16A953
123942
15T939
122520
15W798
122606
115597
101353
122527
100721
121312
101754
15X622
Description
MOTOR, power connector, assembly
COUPLER, motor
HOUSING, machined.hydraulic, module
SCREW, shc, 3/8-16 x 2.75, s(matrix)
PUMP, gear, hydraulic, h39
COUPLER, pump
COUPLER, spider
SCREW, cap, hex hd (matrix)
FITTING, straight, jic8 x sae8
FITTING, elbow, male, sae x jic
TUBE, pump to tube outlet
FITTING, elbow, male, female
NIPPLE
FITTING, nipple, pipe
VALVE, relief, t-10a cavity, 0-25g
PLUG, pipe
FITTING, elbow, sae x jic
PLUG, pipe
GASKET, housing, to, tank
RESERVOIR, assembly, 8 gallon
101971 WASHER, thrust
111302 SCREW, cap, hex hd (matrix)
15J937 FILTER, oil, 18-23 psi bypass
116915 CAP, breather filler
121486 FITTING, elbow, male, 1/2jic x 1/2npt
15Y912 BRACKET, mcm mounting
100057 SCREW, cap hex hd (matrix)
257396 MODULE, motor control
101550 SCREW, cap, sch (matrix)
PLATE, mounting, fan
122301 FAN, 220v
112310 SCREW, cap, sch (matrix)
100644 SCREW, cap, sch (matrix)
123367 HARNESS, m8 x thermal switch, 4-pin
102410 SCREW, cap soc hd (matrix)
FLUID, hydraulic (gallon)
123303 HARNESS, m12
295709 SCREW, soc.hd (matrix)
LUBRICANT, grease
SEALANT, pipe, sst
SEALANT, pipe, sst
189285▲ LABEL, caution
121208▲ LABEL, hot surface
15H108▲ LABEL, pinch point
109468 SCREW, cap, hex head
LUBRICANT, thermal
123601 CLAMP, wire, harness, nylon, 3/4
103833 SCREW, mach, crbh
Qty
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
4
1
7
1
1
8
2
1
1
8
2
4
1
1
1
1
1
1
2
1
5
5
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
313998U
55
Parts
Heat Exchanger Assembly
801
806 4 5
804
802
808 3 5
805
807
257931_313998_1f
805 1 2
257931_313998_2f
7
Ref
801
Part
257967
802
803
804
805
806
15X621
122300
122301
122842
15U075
807
808
810
811
110755
100022
56
803
1
Torque to 65 ft-lb (88 N•m).
5
Apply sealant to threads.
2
Apply lubricant to o-rings before
assembling.
6
Orient fan with airflow arrow pointing
toward cover.
3
Torque to 8 ft-lb (11 N•m).
7
Align fan plug as shown.
4
Torque to 2.5 ft-lb (3.4 N•m).
Description
COVER, enclosure, heat exch,
painted
GASKET, fan, mounting
EXCHANGER, heat, m-4
FAN, 220v
FITTING, elbow, sae x jic
SCREW, cap, bh, 8-32 x
.37(matrix)
WASHER, plain
SCREW, cap, hex hd (matrix)
LUBRICANT, thread
SEALANT, anaerobic
Qty
1
1
1
1
2
8
4
4
1
1
313998U
Parts
Heater Options
922
910
9
908
10
5
10
913
914
929
930
919
918 920
917
926
912 10
911 10
904
931
902
908 9
6
916
925
903
932
901
909
24C327_313998_1L
906
904
908 9
905
908 9
1
Assembly NPT portion of Ref. 938 into Ref.
907. Tighten to tight minus 1 turn
approximately. Insert Ref. 933 into Ref. 938
an tighten while holding against heater
element. Tighten ferrule to 21-25 ft-lb
(28-34 N•m). Hold NPT portion to prevent
tightening.
4
2
3
Apply oxide inhibitor to bare ends of wires
and to ferrule ends.
5
Apply oxide inhibitor included in Ref. 917 to
bare ends of wires and to ferrule ends.
6
Torque to 16 in-lb (1.8 N•m).
Tighten NPT thread at least one turn after
RTD has been tightened.
7
Connect to Ref. 920 through extension
cable.
Apply thermal lubricant when assembling
Ref. 934.
8
Choose adapter and swivel fitting from kit
based on hose size.
9
Torque to 17 ft-lb (23 N•m).
10
Apply lubricant to threads of tube fitting and
torque to 21 ft-lb (28 N•m).
12
Apply sealant and tape to all non-swiveling
and non-o-ring threads.
FIG. 18: Heater Options, Image 1 of 4
313998U
57
Parts
927
905
928
938 2
1
12
933 1
934 3
935
905
907
921 4
24C327_313998_1L
Non-Heated Models Only
Ref. 924, 258757 shown
915
7
24C327_313997_9f
8
24C327_313998_2L
8
FIG. 19: Heater Options, Image 2 of 4
58
313998U
Parts
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
313998U
1
No Heat
1
B (Blue) Primary Heaters,
B (Blue) Hose Heat
1
A (Red) and B (Blue) Primary Heaters
1
A (Red) and B (Blue) Hose Heat,
Carbon Steel
Description
MODULE, panel, pwr, heat, hose, pr, lv
MODULE, panel, pwr, heat, hose, lv
MODULE, panel, pwr, heat, pri, lv
MODULE, panel, pwr, heat, hose, pr, hv
MODULE, panel, pwr, heat, hose, hv
MODULE, panel, pwr, heat, pri, hv
MODULE, panel, pwr, no heat, hv
115942 NUT, hex, flange head
253192 BRACKET, painted, heater mount, poly
167002 INSULATOR, heat
113796 SCREW, flanged, hex hd (matrix)
24C426 HEATER, assy, 6kw, 1-zone, rtd, s
111800 SCREW, cap, hex hd (matrix)
255360 COVER, wire, heater, painted
253196 COVER, painted, heater, poly, h-25
16A104 TUBE, fluid, a, inlet, heater, ams
16A105 TUBE, fluid, a, outlet, heater, ams
16A106 TUBE, fluid, b, inlet, heater, ams
16A107 TUBE, fluid, b, outlet, heater, ams
16A108 TUBE, fluid, no heater, ams
24C418 MODULE, transformer, assy, hv
261821 CONNECTOR, wire, 6awg
24C314 HARNESS, wire, hptcm, hoseheat, fixed
24C312 HARNESS, wire, hptcm, heater, fixed
122242 CABLE, m8, 4-pin, mf, 2.5m, mold
255716 KIT, heater wire connector
189285▲ LABEL, caution
FLUID, oxide inhibitor
258756 KIT, fts, rtd, dual hose, sst
258757 KIT, fts, rtd, dual hose
258758 KIT, fts, rtd, single hose
24C779 MODULE, transformer, assy, lv
A (Red) and B (Blue) Hose Heat,
Stainless Steel
Part
A (Red) and B (Blue) Primary Heaters,
One Zone of Hose Heat
Ref
901
A (Red) and B (Blue) Primary Heaters,
A (Red) and B (Blue) Hose Heat
Quantity
1
1
1
1
1
1
6
2
4
4
2
16
2
2
1
1
1
1
1
2
2
2
2
1
2
1
6
2
4
4
2
14
2
2
1
1
1
1
1
1
1
2
1
1
2
1
1
6
6
4
4
2
1
2
2
6
2
4
4
2
12
2
2
1
1
1
1
2
1
2
2
2
2
2
1
2
1
3
1
2
2
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
1
1
59
Parts
927
928
929
930
931
932
933
934
935
936
937
938
939
940
123408
100518
123325
2
2
2
2
2
1
1
2
2
2
2
2
2
1
1
2
2
4
1
1
2
1
1
2
4
1
1
2
1
1
1
1
1
1
1
1
No Heat
2
B (Blue) Primary Heaters,
B (Blue) Hose Heat
2
A (Red) and B (Blue) Primary Heaters
A (Red) and B (Blue) Hose Heat,
Carbon Steel
Description
PLUG, hole, 1.5"dia
BUSHING, wire protector, snap-in
WASHER, lock
SCREW, machine, pn hd (matrix)
BUSHING, snap
GROMMET, rubber
CABLE, can, female / female 1.5m
CABLE, can, male-female, 1.5m
SENSOR, rtd, 1 k ohm, 5 ft, 4 pin, tip
sensor
HARNESS, m8 x thermal switch, 3-pin
SCREW, mach, pnhd (matrix)
LUBRICANT, thermal
LUBRICANT, thread
FITTING, compression, 1/8npt, ss
SEALANT, pipe, sst
TAPE, tfe, sealant
A (Red) and B (Blue) Hose Heat,
Stainless Steel
Part
123398
123589
100028
113783
103361
114269
121002
122487
124262
A (Red) and B (Blue) Primary Heaters,
One Zone of Hose Heat
Ref
926
A (Red) and B (Blue) Primary Heaters,
A (Red) and B (Blue) Hose Heat
Quantity
2
2
2
2
2
2
1
1
2
2
1
1
1
1
1
2
4
1
1
2
1
1
1
2
1
1
1
1
1
1
1
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
60
313998U
Parts
24J707 Shown
10
1313
10 1314
1342
1311 10
1341
1312 10
1302
1303
1331
1301
1332
1342
1341
ti17873a
9
10
Torque to 17 ft-lb (23 N•m).
Apply lubricant to threads of tube fitting and
torque to 21 ft-lb (28 N•m).
FIG. 20: Heater Options, Image 3 of 4
313998U
61
Parts
1348
1350
1346
1344
1347
1345
1351
1343
1354
1334
1308 9
1343
1345
1344
1354
1349
1353
1346
1347
ti17874a
FIG. 21: Heater Options, Image 4 of 4
62
313998U
Parts
313998U
1
24J109, HEATER, fix, pr, 2
viscon, 2 hose
24J107, HEATER, fix, pr,
2viscon
1
24J108, HEATER, fix, pr, 2
viscon, 1 hose
1
24J106, HEATER, fix, pr, 1
vis, 1 std, 2 hose
Description
MODULE, panel, pwr, heat, hose, pr, lv
MODULE, panel, pwr, heat, pri, lv
MODULE, panel, pwr, heat, hose, pr, hv
MODULE, panel, pwr, heat, pri, hv
NUT, hex, flange head
BRACKET, painted, heater mount, poly
INSULATOR, heat
SCREW, flanged, hex hd
HEATER, assy, 6kw, 1-zone, rtd, s
SCREW, cap, hex hd
COVER, wire, heater, painted
COVER, painted, heater, poly, h-25
TUBE, fluid, a, inlet, heater, ams
TUBE, fluid, outlet
TUBE, fluid, a, outlet, heater, ams
TUBE, fluid, inlet
TUBE, fluid, b, inlet, heater, visc
TUBE, fluid, b, outlet, heater, vis
MODULE, transformer, assy, hv
CONNECTOR, wire, 6awg
HARNESS, wire, hptcm, hoseheat, fixed
HARNESS, wire, hptcm, heater, fixed
CABLE, m8, 4-pin, mf, 2.5m, mold
KIT, heater wire connector
LABEL, caution
FLUID, oxide inhibitor
KIT, fts, rtd, dual hose, sst
KIT, fts, rtd, single hose
KIT, fts, rtd, single hose, 1/2-2
MODULE, transformer, assy, lv
WASHER, lock
SCREW, machine, pn hd)
BUSHING, snap
GROMMET, rubber
CABLE, can, female / female 1.5m
CABLE, can, male-female, 1.5m
HARNESS, m8 x thermal switch, 3-pin
SCREW, mach, pnhd
LUBRICANT, thermal
24J105, HEATER, fix, pr, 1
viscon, 1 std
Ref
Part
1301 24C336
24C338
1302 24C332
24C334
1303 115942
1304 253192
1305 167002
1306 113796
1307 24C426
1308 111800
1309 255360
1310 253196
1311 16A104
16H486
1312 16A105
16H485
1313 16G338
1314 16G339
1316 24C418
1317 261821
1318 24C314
1319 24C312
1320 122242
1321 255716
1322 189285
1323 261843
1324 258756
258758
24G976
1325 24C779
1327 100028
1328 113783
1329 103361
1330 114269
1331 121002
1332 122487
1334 123408
1335 100518
1336 073019
24G617, HEATER, fix, pr,
1hose, 1fts, viscon
Quantity
1
1
1
1
1
6
1
2
2
1
10
1
1
1
1
6
1
2
2
1
10
1
1
1
6
1
2
2
1
14
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1
1
1
6
1
6
6
8
10
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
2
1
1
2
1
1
1
63
Parts
64
24J108, HEATER, fix, pr, 2
viscon, 1 hose
24J109, HEATER, fix, pr, 2
viscon, 2 hose
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
0.330 0.670 0.670
1
1
1
24J107, HEATER, fix, pr,
2viscon
Description
LUBRICANT, thread
FITTING, compression, 1/8npt, ss
SEALANT, pipe, sst
TAPE, tfe, sealant
BRACKET, heater, viscon, hfr, painted
HEATER, sst
FITTING, elbw, 90, jic08x1/4npt
FITTING, rducr, 1/2nptx1/4npt
SENSOR, fluid temp rtd
COUPLING, hex, 1/2npt
FITTING, elbow, 90, jic(08)x1/2npt
FITTING, elbow, 45 deg, 3/4 conduit
CONDUIT, 3/4, gray seal tite
WASHER, reducer, 1in-3/4in
CABLE, m8, 4-pin, mf, 1m, molded
FITTING, elbow, 90 deg, conduit
HARNESS, wire, hptcm, heater, fixed
TRIM, edge protection
SCREW, mach, pnh
24J106, HEATER, fix, pr, 1
vis, 1 std, 2 hose
Part
070268
123325
070408
070274
24J537
24J787
124813
124814
262120
124586
124885
124956
124955
124909
123798
124957
24J142
114225
105676
24J105, HEATER, fix, pr, 1
viscon, 1 std
Ref
1337
1338
1339
1340
1341
1342
1343
1344
1345
1346
1347
1348
1349
1350
1351
1353
1354
1355
1356
24G617, HEATER, fix, pr,
1hose, 1fts, viscon
Quantity
1
1
1
1
1
2
2
2
2
2
2
2
2
2
4
2
2
2
1
1
2
2
2
2
2
2
2
2
2
4
2
2
2
1
1
2
2
2
2
2
2
2
2
2
4
2
2
2
2
2
2
313998U
Parts
Heater Sub-Assemblies
Heat Power Panel Module
1004, 1006 1
1004, 1006 1
1
Tie wires at this point.
2
Torque connector screws to 16 in-lb
(1.8 N•m).
1007
1005, 1006
1004, 1
1006
1001
1005,
1006
24C332_313998_3f
1010
1009
1011
1008
24C332_313998_8f
1003
1002
1014 2
1015
1016
1012
24C332_313998_1f
24C332_313998_7f
FIG. 22: Heat Power Panel Modules
313998U
65
Parts
1005, 1006
1004, 1006 1
1
Tie wires at this point.
2
Torque connector screws to 16 in-lb
(1.8 N•m).
1004,
1006
1011
1007
1 1004, 1006
1004, 1
1006
1005, 1006
24C332_313998_6f
1008 1010 1009
24C332_313998_4f
1002
1015
1016
1003
24C332_313998_4f
24C332_313998_7f
1014 2
1012
FIG. 23: Heat Power Panel Modules
66
313998U
Parts
1
1002 255774
MODULE, high power temp, gca
2
1
1
1003
MODULE, assy, pwr, heat, hose, pri, hv
1
MODULE, assy, pwr, heat, hose, hv
MODULE, panel,
pwr, no heat, lv
1
MODULE, panel,
pwr, heat, pri, lv
1
Description
MODULE, panel,
pwr, heat, hose, lv
MODULE, panel,
pwr, heat, pri, hv
PANEL, electric, heat
Part
MODULE, panel,
pwr, heat, hose, pr, lv
MODULE, panel,
pwr, heat, hose, hv
1001
Ref
MODULE, panel,
pwr, no heat, hv
MODULE, panel,
pwr, heat, hose, pr, hv
Quantity
1
1
1
1
1
2
1
1
1
MODULE, assy, pwr, heat, pri, hv
1
MODULE, assy, pwr, no heat, hv
1
MODULE, assy, pwr, heat, hose, pri, lv
1
MODULE, assy, pwr, heat, hose, lv
1
MODULE, assy, pwr, heat, pri, lv
1
MODULE, assy, pwr, no heat, lv
1
1004 123452
HOLDER, anchor, wire tie, nylon
5
5
4
4
5
5
4
4
1005 116876
WASHER, flat
4
3
3
2
4
3
3
2
1006 103833
SCREW, mach, crbh (matrix)
9
8
7
6
9
8
7
6
1007 125306
CABLE, can, female / female 0.5m
1
1008 100021
SCREW, cap hex hd (matrix)
1
1
1
1
1
1
1
1
1009 100028
WASHER, lock
2
2
2
2
2
2
2
2
1010 100015
NUT, hex mscr
2
2
2
2
2
2
2
2
1011 24C311
HARNESS, wire, pdb, ground
1
1
1
1
1
1
1
1
1012 24C318
HARNESS, wire, pdb, terminal
1
1
1
1
1
1
1
1
1014 24C304
HARNESS, wire, pdb, inline heater
2
1
1
2
1
1
1015 15R535
BRACKET, mounting, GCA high power
4
2
2
4
2
2
1016 117831
SCREW, mach., pan hd (matrix)
8
4
4
8
4
4
313998U
1
67
Parts
Heater - Aluminum with Carbon Steel Fittings, 24C426
Heater - Aluminum with Stainless Steel Fittings, 24P165
1101
24P165 Shown
1112
1111
1113
1110 9 6 2
1103 1 4
8
1106 4
r_24p165
1106a
1104 4
1105 2 4
1109 4 3
1107
1102 4
1105 2 4
r_24c106_313998_2
1108 1
68
1
Torque to 120 ft-lb (163 N•m)
2
Torque to 23 ft-lb (31 N•m)
3
Torque to 40 ft-lb (54 N•m)
4
Apply lubricant to o-rings before assembling into
heater.
6
Tighten NPT thread at least on turn after RTD
has been tightened.
8
Apply thermal paste when assembling thermal
switch.
9
Apply sealant and tape to all non swiveling and
non o-ring threads.
313998U
Parts
Ref
Part
Assembly Assembly
24C426
24P165
Description
1101
15J090
15J090
HEATER, machined, 1 zone, 3500 psi
1
1102
124132
124132
O-RING
4
1103
15H305
126561
FITTING, plug hollow hex 1-3/16 sae
4
1104
121309
126562
FITTING, adapter, sae-orb x jic
2
1105
15H304
126563
FITTING, plug 9/16 sae
3
1106
15H306
126564◆
ADAPTER, thermocouple, 9/16 x 1/8
1
1106a
120336
O-RING, packing
1
1107
15B135
16T320
MIXER, immersion heater
4
1108
16A112
16A112
HEATER, immersion (1500W 230V)
4
1109
295607
561460
PLUG, outlet
1
1110
123325
FITTING, compression, 1/8npt, ss
1
1111
124262
SENSOR, rtd, 1kohm, 90deg, 4pin, tip
1
1112
123408
HARNESS, m8 x thermal switch, 3-pin
1
1113
100518
SCREW, mach, mnhd
2
1115
---
LUBRICANT, thermal
1
◆
Qty
1116
---
---
TAPE, tfe, sealant
1
1117
---
---
LUBRICANT, thread
1
--- Not available for individual sale.
◆ Item 1106 include fluoroelastomer o-ring.
313998U
69
Parts
Heater 24J787
1409
1407
1408
1406
1404
1409
1417
1418
1419
1420
1435
1405
1416
1434
1422
1427
1428
1409
1421
1426
1404
1410
1411
1403
1408
1402
1429
1430
1431
1410
1423
1412
1433
1412
1401
ti17875a
70
313998U
Parts
Ref
1401†
1402
1403
1404
1405
1406
1407
1408
1409
1410
1411
1412†
1413▲
1414
1415
1416
1417
1418
1419
1420
1421
1422
1423
1424
1425
1426
1427
1428
1429
1430
1431
1432
1433▲
1434▲
1435▲
1442▲
1443▲
Part
--15A990
15A811
15A991
15A809
15A810
15B625
111962
100055
107542
117367
117344
172953
111307
116343
15B828
106216
15B827
103338
117483
111802
112731
109114
100166
102360
15U075
555388
100079
108674
105676
073019
235524
177922
16K138
15B623
15B777
15B819
Description
BLOCK, heater, machined
GASKET, heater
COVER, heater controls, bottom
GASKET, heater
ENCLOSURE, controls, heater
COVER, heater controls, top
LABEL, plate, warning
SCREW, cap, button hd
SCREW, drive, #6
WASHER, lock, spring
SCREW, shcs, m8x18
FITTING, tube, compression
LABEL, designation
WASHER, lock, external
SCREW, ground
HOUSING, light, heater, viscon hp
NUT, lock
LENS, light, glass
PACKING, o-ring
SCREW, jam, socket
SCREW, cap, hex hd
NUT, hex, flanged
SCREW, cap, sch
NUT, full hex
WASHER, flat
SCREW, cap, bh, 8-32 x .37
NUT, # 8-32 hex
WASHER, lock, spring
THERMOSTAT
SCREW, mach, pnh
LUBRICANT, thermal
WIRE, assy
TAG, warning
LABEL, brand, viscon hp, nvh
LABEL, plate, des, viscon hp
LABEL, warning, viscon hp
LABEL, warning, viscon hp
Qty
1
1
1
2
1
1
1
10
10
10
6
2
1
1
1
1
1
1
1
1
1
1
4
4
4
2
2
2
1
2
1
1
1
1
1
1
1
▲Replacement Danger and Warning labels, tags and
cards are available at no cost.
--- Not for individual sale
† Items available for purchase in kit 24K290
313998U
71
Kits
Kits
DC Power Pack Pressure Adjustment Kit, 24C067
This kit provides a release for excess pressure in the hydraulic system. It must be installed if a Fusion or P2 gun is
used.
2
1204 1
1203
1201
1202
Ref
1201
1202
1203
1204
72
Part
15H204
15H512
15Y370
116624
4
Torque to 23 in-lb (2.6 N•m).
5
Part is reference number 15 in hydraulic power
pack assembly. See Hydraulic DC Power Pack
Module on page 54.
Description
KNOB, pressure adjustment
LABEL, control, H25
ADAPTER, pressure relief
SCREW, set, socket head
Qty
1
1
1
1
313998U
Kits
DC Power Pack Hydraulic
Pressure Adjustment Setup
8. While watching the ADM and listening to the motor,
begin spraying material.
NOTE: If the ADM displays an overpressure situation,
the relief pressure is set too high.
This procedure requires running the machine with the
hydraulic power pack shroud removed. Be sure to
avoid contact with the fan while the machine is on.
This kit provides a release for excess pressure in the
hydraulic system. It must be installed if a Fusion or P2
gun is used.
1. Perform Shutdown on page 21.
2. Remove Hydraulic Power Pack Shroud, page 33.
3. Install pressure relief kit 24C067.
NOTE: Prior to installing pressure adjustment
knob (1201), use a 9/16 in. wrench to back the jam
nut (1203) all the way out until it stops.
NOTE: If it sounds like the motor is spinning too fast
and/or it sounds like hydraulic fluid is being dumped
back to the tank, the relief pressure is set too low.
9. If the relief pressure is set too high: Clear the
over pressure warning on the ADM then turn the
pressure adjustment knob counterclockwise 1/4
turn. See HFR operation manual 313997 if necessary.
If the relief pressure is set too low: Turn the pressure adjustment knob clockwise 1/4 turn.
10. Repeat the previous two steps until the relief pressure is correctly set.
4. Turn the pressure adjustment knob (1201) clockwise until it stops.
5. Turn the pressure adjustment knob counter-clockwise two full turns.
6. Turn main power switch to ON position.
7. Setup the machine to spray in Operator mode. See
HFR operation manual 313997 if necessary.
313998U
73
Logic Drawings
Logic Drawings
230V, 1 Phase, No Heat
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
GND
1
HARNESS
24C515
1L1
1L2
PG105
GND
L2
DISC-1
1
1L2
GND
1L1
1080
BLK
1080
1L2
1100
WHT
1100
CB1A
63A
L1
331
MCM
B VOLUME
755
MISC
B VOLUME
L2
L3
1
HARNESS
24C318
1L2
1L1
1340
1L2
1360
PG133
1340
1340
1360
1360
POWER
FILTER
CB5
5A
1340
1390 BR
L1/P
1360
1400 BL
L2/N
LOAD
1L1
LINE
1L1
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
L1
230V/
1PH/
50-60HZ
GND
POWER
SUPPLY
121808
CAN SPLITTER
123466
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
FIG. 24: 230V, 1 Phase, No Heat Logic Drawing; Page 1 of 1
74
313998U
Logic Drawings
230V, 1 Phase, with Heat
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
GND
HARNESS
24C515
1L2
GND
1L1
1080
BLK
1080
1L2
1100
WHT
1100
CB1A
63A
1L2
1L2
1L2
1160
1L2
1180
1180
HARNESS
24C517
1220
1220
1L2
1240
1240
HARNESS
24C303
1280
1280
1L2
1300
1300
HARNESS
24C318
1340
1L2
1360
1360
1360
POWER
FILTER
CB5
5A
1
TANK
B VOLUME
1
580
PG133
PRIMARY HT
B VOLUME
HOSE HT
B VOLUME
1
1340
1340
1340
1360
1400 BL
L2/N
LINE
755
MISC
B VOLUME
1390 BR
L1/P
LOAD
1L2
PG127
1L1
1L1
511
PG121
1L1
CB4
40A
1L1
MCM
B VOLUME
1
1160
CB3
15A
1L1
331
L2
PG116
1L1
CB2
40A
1L1
L1
L3
HARNESS
24C304
1L1
1
GND
1L1
PG105
GND
L2
DISC-1
1
1L2
1L1
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
L1
230V/
1PH/
50-60HZ
POWER
SUPPLY
121808
CAN SPLITTER
123466
GND
151 151
1L1
1L2
FIG. 25: 230V, 1 Phase, with Heat Logic Drawing; Page 1 of 2
313998U
75
Logic Drawings
1L1
1L2
148
148
HARNESS
24C304
1L1
1L2
1L1
1660
1660
1L2
1680
1680
CB9
40A
1L1
1L2
HARNESS
24C517
1720
1720
1L2
1740
1740
1L2
HARNESS
24C303
1780
1780
1L2
1800
1800
CB7
40A
1L1
1L2
PG178
1L1
HARNESS
24C318
1840
1840
1L2
1860
1860
PRIMARY HT
A VOLUME
2
TANK
A VOLUME
2
718
PG184
1L1
2
649
PG172
1L1
CB8
15A
1L1
PG166
GND
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
HOSE HT
A VOLUME
2
824
MISC
A VOLUME
CB6
5A
FIG. 26: 230V, 1 Phase, with Heat Logic Drawing; Page 2 of 2
76
313998U
Logic Drawings
230V, 3 Phase, No Heat
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
GND
1L3
DISC-1
1
HARNESS
24C516
1L1
1L2
1L3
PG105
GND
L3
L2
1L2
1080
BLK
1080
1L2
1100
RED
1100
1120
WHT
1120
1L3
CB1
30A
1340
1L2
1360
1360
MCM
B VOLUME
L3
1340
1360
POWER
FILTER
CB5
5A
331
L2
PG133
1340
1340
1360
755
MISC
B VOLUME
1390 BR
L1/P
1400 BL
L2/N
LOAD
1L2
1L1
L1
1
HARNESS
24C318
1L1
1
GND
1L1
LINE
1L1
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
L1
230V/
3PH/
50-60HZ
POWER
SUPPLY
121808
CAN SPLITTER
123466
GND
FIG. 27: 230V, 3 Phase, No Heat Logic Drawing; Page 1 of 1
313998U
77
Logic Drawings
230V, 3 Phase, with Heat
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
GND
DISC-1
1
HARNESS
24C516
1L1
1L2
1L3
1L1
1080
BLK
1080
1L2
1100
RED
1100
1120
WHT
1120
1L3
CB1
30A
1L3
1L1
HARNESS
24C304
1L3
1160
1160
1L1
1180
1180
HARNESS
24C517
1L1
1L2
1220
1220
1L3
1240
1240
HARNESS
24C303
1280
1280
1L2
1300
1300
1L1
1L3
1340
1L1
1360
1360
1340
1360
POWER
FILTER
CB5
5A
1340
1400 BL
L2/N
LINE
PRIMARY HT
B VOLUME
1
TANK
B VOLUME
1
580
HOSE HT
B VOLUME
1
755
MISC
B VOLUME
1390 BR
L1/P
1360
1
511
PG133
1340
LOAD
1L3
HARNESS
24C318
MCM
B VOLUME
L3
PG127
1L1
CB4
40A
331
L2
PG121
1L2
CB3
15A
L1
PG116
1L3
CB2
40A
1L2
GND
GND
1L3
1
PG105
GND
L3
L2
1L2
1L1
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
L1
230V/
3PH/
50-60HZ
POWER
SUPPLY
121808
CAN SPLITTER
123466
GND
151 151 151
1L1
1L2
1L3
FIG. 28: 230V, 3 Phase, with Heat Logic Drawing; Page 1 of 2
78
313998U
Logic Drawings
1L1
1L2
1L3
148
148
148
HARNESS
24C304
30A
1L3
1L2
1L3
1660
1660
1L2
1680
1680
CB9
40A
1L1
1L3
HARNESS
24C517
1720
1720
1L3
1740
1740
1L1
HARNESS
24C303
1780
1780
1L1
1800
1800
CB7
40A
1L3
1L2
PG178
1L2
HARNESS
24C318
1840
1840
1L2
1860
1860
PRIMARY HT
A VOLUME
2
TANK
A VOLUME
2
718
PG184
1L3
2
649
PG172
1L1
CB8
15A
1L2
PG166
GND
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
HOSE HT
A VOLUME
2
824
MISC
A VOLUME
CB6
5A
FIG. 29: 230V, 3 Phase, with Heat Logic Drawing; Page 2 of 2
313998U
79
Logic Drawings
400V, 3 Phase, No Heat
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
GND
1
1N
HARNESS
24C515
POWER
FILTER
1L1
1N
1L1
1081
1N
1101
L2/N
LINE
CB1A
63A
L1/P
PG105
GND
1080
BLK
1080
1100
WHT
1100
LOAD
1L3
DISC-1
1
GND
N
L3
L2
1L2
L1
331
L2
MCM
B VOLUME
L3
GND
1
HARNESS
24C318
1L1
1N
1N
1360
PG133
1340
1340
1360
1340
1360
POWER
FILTER
CB5
5A
1340
1360
755
MISC
B VOLUME
1390 BR
L1/P
1400 BL
L2/N
LOAD
1L1
LINE
1L1
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
L1
400V/
3PH/
50-60HZ
POWER
SUPPLY
121808
CAN SPLITTER
123466
GND
FIG. 30: 400V, 3 Phase, No Heat Logic Drawing; Page 1 of 1
80
313998U
Logic Drawings
400V, 3 Phase, with Heat
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
GND
1
HARNESS
24C515
POWER
FILTER
1N
1L1
1081
1N
1101
L2/N
LINE
CB1A
63A
L1/P
1080
BLK
1080
1100
WHT
1100
1N
1N
1N
1160
1N
1180
1180
HARNESS
24C517
1220
1220
1N
1240
1240
HARNESS
24C303
1280
1280
1N
1300
1300
HARNESS
24C318
1340
1N
1360
1360
1340
1360
POWER
FILTER
CB5
5A
1340
1400 BL
L2/N
LINE
TANK
B VOLUME
1
HOSE HT
B VOLUME
1
755
MISC
B VOLUME
1390 BR
L1/P
1360
PRIMARY HT
B VOLUME
1
580
PG133
1340
LOAD
1N
PG127
1L2
1L2
511
PG121
1L1
CB4
40A
1L2
MCM
B VOLUME
1
1160
CB3
15A
1L2
331
L2
PG116
1L1
CB2
40A
1L1
L1
L3
HARNESS
24C304
GND
1L1
GND
LOAD
1L1
PG105
GND
1N
1L3
DISC-1
1
GND
N
L3
L2
1L2
1L1
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
L1
400V/
3PH/
50-60HZ
POWER
SUPPLY
121808
CAN SPLITTER
123466
GND
151 151 151
1L2
1L3
1N
FIG. 31: 400V, 3 Phase, with Heat Logic Drawing; Page 1 of 2
313998U
81
Logic Drawings
1L2
1L3
1N
148
148
148
HARNESS
24C304
1L3
1N
1660
1660
1N
1680
1680
CB9
40A
1L3
1N
HARNESS
24C517
1720
1720
1N
1740
1740
1N
HARNESS
24C303
1780
1780
1N
1800
1800
CB7
40A
1N
PG178
1L2
HARNESS
24C318
1840
1840
1N
1860
1860
PRIMARY HT
A VOLUME
2
TANK
A VOLUME
2
718
PG184
1L2
2
649
PG172
1L3
CB8
15A
1L2
PG166
1L3
GND
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
HOSE HT
A VOLUME
2
824
MISC
A VOLUME
CB6
5A
FIG. 32: 400V, 3 Phase, with Heat Logic Drawing; Page 2 of 2
82
313998U
Logic Drawings
A (Red) Heat
A - RED
1
2
3
4
5
CAN COMM PORT
M12 5 PIN
MALE
2
M8 4 PIN
FEMALE
PRIMARY TEMP
M8 4 PIN
MALE
1
2
3
4
EXC
1
2
3
4
2
M8 3 PIN
MALE
M8 3 PIN
FEMALE
1
RTD618
SIGNAL
2
6
1
2
3
4
5
CAN COMM PORT
67
23
M12 5 PIN
MALE
45
HPTCM PRIMARY LOW VOLUME
01
1
4
3
PRIMARY TEMP
EXC
1
4
3
OTS628
SIGNAL
1
2
HARNESS
16A522
M8 3 PIN
MALE
+24VDC
1
4
3
SIGNAL
DB-1
M8 3 PIN
FEMALE
1
4
3
6480
4
2
PRIMARY HEATER
SEE CONFIGURATION
6480
6480
4
PG646
6480
PG647
6480
GND
5
3
GND
614
LOCATED IN THE MAIN
615
SUPPORT ENCLOSURE
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
6400
640
A1+
A2BRN
641
6420
642
BLU
643
CR642
644
645
HARNESS
646
24C267
PG166
647
3
4
6490
1660
648
PRIMARY HT
649
167
1
2
LOW VOLUME
6500
1680
650
651
CON863
652
HARNESS
24C265
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
6520
5
2
6520
HARNESS
6520
VR 24C313
FR 24C312
6520
3
2
6520
FIG. 33: A (Red) Heat Logic Drawing, Page 1 of 2
313998U
83
Logic Drawings
45
M8 4 PIN
FEMALE
23
1
2
3
4
EXC
1
2
3
4
RTD688
SIGNAL
2
2
M8 3 PIN
FEMALE
1
4
3
HOSE HEATER
SEE CONFIGURATION
PG716
7172
3
7210
3
7330
7290
7350
7310
HOSE TEMP
M8 4 PIN
MALE
GND
01
683
A - RED
LOCATED IN THE MAIN
684
HPTCM
HOSE LOW VOLUME
SUPPORT ENCLOSURE
685
67
686
M12 5 PIN
MALE
687
688
1
689
2
690
2
CAN COMM PORT
691
3
692
4
693
5
694
695
696
6
M12 5 PIN
MALE
697
698
1
699
1
2
700
CAN COMM PORT
701
3
702
4
703
5
704
705
HARNESS
706
16A522
707
M8 3 PIN
M8 3 PIN
708
MALE
FEMALE
7090
709
+24VDC
1
1
A1+
A2BRN
710
7110
711
4
4
4
BLU
SIGNAL
712
3
3
CR711
713
4
714
2
7170
715
PG715
PG178
716
3
4
1780
717
HOSE HT
CB718
179
718
1
2
LOW VOLUME
1800
5
GND
719
720
CON-869
721
722
723
5
724
2
725
726
727
HARNESS
PG728
24C274
728
7290
729
730
PRIMARY
7310
731
732
7330
733
734
SECONDARY
7350
735
736
737
738
2
739
740
741
742
743
744
745
746
747
748
749
750
751
2
HARNESS
VR 24C315
FR 24C314
TRANS1
24C418
FIG. 34: A (Red) Heat Logic Drawing, Page 2 of 2
84
313998U
Logic Drawings
B (Blue) Heat
B - BLUE
1
2
3
4
5
CAN COMM PORT
M12 5 PIN
MALE
2
6
1
2
3
4
5
CAN COMM PORT
67
23
M12 5 PIN
MALE
45
HPTCM PRIMARY HI VOLUME
01
M8 4 PIN
FEMALE
1
2
3
4
M8 3 PIN
FEMALE
1
1
2
3
4
EXC
2
1
M8 3 PIN
MALE
1
4
3
EXC
1
4
3
1
HARNESS
24C267
DB-1
1
4
3
PRIMARY HEATER
SEE CONFIGURATION
5100
5100
4
5100
4
1
OTS490
SIGNAL
M8 3 PIN
FEMALE
1
4
3
SIGNAL
PRIMARY TEMP
1
M8 3 PIN
MALE
+24VDC
RTD480
SIGNAL
HARNESS
16A522
5040
BLU
PRIMARY TEMP
M8 4 PIN
MALE
5100
PG508
PG509
5110
5100
5120
GND
5
3
GND
476
LOCATED IN THE MAIN
477
SUPPORT ENCLOSURE
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
5020
502
A1+
A2BRN
503
504
505
CR504
506
507
508
PG116
509
3
4
1160
510
PRIMARY HT
511
117
1
2
HI VOLUME
1180
512
513
CON794
HARNESS
514
24C265
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
5140
5
3
1
5140
5140
1
5140
HARNESS
VR 24C313
FR 24C312
5140
FIG. 35: B (Blue) Heat Logic Drawing, Page 1 of 2
313998U
85
Logic Drawings
45
M8 4 PIN
FEMALE
23
1
2
3
4
EXC
1
2
3
4
RTD550
SIGNAL
2
M8 3 PIN
FEMALE
1
1
4
3
HOSE HEATER
SEE CONFIGURATION
PG577
5792
3
5830
3
5950
5910
5970
5930
HOSE TEMP
M8 4 PIN
MALE
GND
01
545
B - BLUE
LOCATED IN THE MAIN
546
HPTCM
HOSE HI VOLUME
SUPPORT ENCLOSURE
547
67
548
M12 5 PIN
MALE
549
550
1
551
2
552
2
CAN COMM PORT
553
3
554
4
555
5
556
557
558
6
M12 5 PIN
MALE
559
560
1
561
1
2
562
CAN COMM PORT
563
3
564
4
565
5
566
567
HARNESS
568
16A522
569
M8 3 PIN
M8 3 PIN
570
MALE
FEMALE
5710
571
+24VDC
1
1
A1+
A2BRN
572
5730
573
4
4
4
BLU
SIGNAL
574
3
3
CR573
575
4 1
576
5790
577
PG578
PG127
578
3
4
1280
579
HOSE HT
CB579
129
580
1
2
HI VOLUME
1300
5
GND
581
582
CON800
HARNESS
583
24C263
584
585
5
586
1
587
588
589
HARNESS
PG590
24C274
590
5910
591
592
PRIMARY
5930
593
594
5950
595
596
SECONDARY
5970
597
598
599
600
1
601
602
603
604
605
606
607
608
609
610
611
612
613
1
HARNESS
VR 24C315
FR 24C314
TRANS1
24C418
FIG. 36: B (Blue) Heat Logic Drawing, Page 2 of 2
86
313998U
Logic Drawings
DC Hydraulic Power Pack
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
LOCATED ON THE MAIN
HYDRAULIC POWER PACK
OIL TEMP
RTD OPTIONAL
HV RTD290
LV RTD428
OIL OVERTEMP
SWITCH
HV OTS264
LV OTS402
HYD. FAN
HV M762
LV M831
PRESSURE
GAUGE
OPTIONAL
PRESSURE
RELIEF
VALVE
OIL LEVEL
SENSOR
OPTIONAL
COOLER
MCM FAN
HV M772
LV M841
M
HV M310
LV M450
PUMP
FILTER
15J437
HV PX262
LV PX400
T
HV SOL234
LV SOL372
A
B
P
B
A
HV SOL241
LV SOL378
123313
'A' RED
ISO LUBE
PUMP
'B' BLUE
HYDRAULIC CYLINDER
PUMP POSITION
+5 VDC
GND
HV LPT280
LV LPT416
SIGNAL
FIXED RATIO
MACHINE FRONT
FACING PUMPS
A
GND
B
SIGNAL
+5 VDC
VARIABLE RATIO
VERTICAL PUMP
FIG. 37: DC Hydraulic Power Pack Logic Drawing, Page 1 of 1
313998U
87
Logic Drawings
Motor Control Module (MCM)
For MCM wiring of Circ Spray Models, see the HFR for Circ Spray Operation manual.
23
45
POS 1 = 2000psi
(DEFAULT)
POS 3 = 3000psi
23
CAN COMM PORT
1
2
3
4
5
45
M12 5 PIN
FEMALE
SWITCH POSITION
SHOWN FOR
REF ONLY
9
1
2
3
4
5
B-CODE
M12 5 PIN
MALE
CAN COMM PORT
67
23
67
01
3
M12 5 PIN
MALE
67
01
3
45
LOCATED ON THE HYDRAULIC
POWER PACK - FIXED RATIO
01
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
M12 5 PIN
FEMALE
8
B-CODE
1
2
3
4
5
M8 4 PIN
FEMALE
1
2
3
4
2A
+5VDC
1
2
3
4
5
-SIG
+SIG
SHLD
1
M12 5 PIN
MALE
+5VDC
1
2
3
4
5
-SIG
PRESS XDUCER
BLUE 'B' VOLUME
DC COM
+SIG
SHLD
8
1
10
VALVE ASSY
123313
7A
START
1
PB235
0X
1
1
2
2
3
3
4
SOL240
2B
PRESS XDUCER
FIXED RATIO ONLY
RED 'A' VOLUME
DC COM
9
1
1
2
3
4
5
M12 5 PIN
MALE
5
1
M12 5 PIN
MALE
1
FS247
2
3
4
SIGNAL
1
2
3
4
5
+24VDC
COMMON
SIGNAL
SIGNAL
5
2C
1
SOL234
PUMP
LEFT
4
HARNESS
123303
HARNESS
123303
5
DISPENSE
GUN
START
1
M12 5 PIN
FEMALE
M12 5 PIN
FEMALE
1
2
3
4
5
2
7
1s
2
3
4
5
1
M12 5 PIN
MALE
1
2
3
4
5
2
7
1
1
SIGNAL
SIGNAL
COMMON
SIGNAL
2
SOL241
PUMP
RIGHT
DISPENSE SIGNAL
TO HYDRAULIC
DISP. HEAD FCM
3
DC COM
4
SIGNAL
5
7C
1
2
2
3
3
4
4
PX262
121061
1
SIGNAL
1
HYD-OIL
LO-LVL
7B
1
OIL TEMP
HI
OTS264
123367
FIG. 38: Motor Control Module (MCM) Logic Drawing, Page 1 of 2
88
313998U
Logic Drawings
1
2
3
4
6
LPT280
258669
PUMP POSITION
M8 4 PIN
MALE
M8 4 PIN
FEMALE
EXC
1
2
3
4
SHLD
COMMON
SIGNAL
6
1
2
3
4
5
EXC
8 7
6
M310
9
2
3
4
5
5
11
6
4
3
2
9
1
1
1
15 PIN DSUB
MALE
1
15 PIN DSUB
FEMALE
RTD292
SIGNAL
5
3
ENCODER
11
L3
L2
13
L1
1
BLK
MOTOR
RED
BLU
GND
GND
OPTION
MOTOR TEMP
1
2
3
4
8 7
SIGNAL
3
1
2
3
4
1
M8 4 PIN
MALE
15 14 13 12 11 10
1
2
3
4
M8 4 PIN
FEMALE
15 14 13 12 11 10
EXC
M8 4 PIN
FEMALE
13
12
1
L2
L3
1120
L1
1100
GND
1080
PG105
3 PHASE
12
1
HARNESS
24C516
109
GND
L1
L2
L3
1600
PG105
1 PHASE
1580
RTD290
M8 4 PIN
MALE
GND
OIL TEMP
GND
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
HARNESS
24C515
109
FIG. 39: Motor Control Module (MCM) Logic Drawing, Page 2 of 2
313998U
89
Logic Drawings
Miscellaneous Power
LOCATED IN THE MAIN
SUPPORT ENCLOSURE
FOR FIXED OR VARIABLE
RATIO
TERMINAL STRIP MOUNTED
ON BACKPANEL
MISC B - BLUE
HI VOLUME
135
1
1360
PG133
1340
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
M762
1360
1
2
1340
1
2
MOTOR
FAN
HYD
HEAT
EXCH'R
1
2
MOTOR
FAN
MCM
230VAC POWER TO THE FAN
MOTOR
HARNESS
24C518
M772
1360
1
2
1340
230VAC POWER TO THE FAN
MOTOR
HARNESS
24C518
1360
BL
1340
11
14
7940
CR504
1340
1360
1340
SOL234
SOL241
BR
1360
11
14
CR573
A1
A2
CON794
8000
A1
230VAC POWER TO THE
HYDRAULIC POWER VALVE
HYD
VALVE
ASSY
USED ONLY WITH PRIMARY HEAT
OPTION
A2
CON800
USED ONLY WITH HOSE HEAT
OPTION
FIG. 40: Miscellaneous Power Logic Drawing, Page 1 of 2
90
313998U
Logic Drawings
LOCATED IN THE MAIN
SUPPORT ENCLOSURE
FOR VARIABLE RATIO ONLY
TERMINAL STRIP MOUNTED
ON BACKPANEL
MISC A - RED
LOW VOLUME
185
2
1860
PG184
1840
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
M831
1860
1
2
1840
1
2
MOTOR
FAN
HYD
HEAT
EXCH'R
1
2
MOTOR
FAN
MCM
230VAC POWER TO THE FAN
MOTOR
HARNESS
24C518
M841
1860
1
2
1840
230VAC POWER TO THE FAN
MOTOR
HARNESS
24C518
1860
BL
1840
BR
1860
14
8630
CR642
1840
1860
1840
11
11
14
CR711
A1
A1
SOL372
SOL378
A2
CON863
8690
230VAC POWER TO THE
HYDRAULIC POWER VALVE
HYD
VALVE
ASSY
USED ONLY WITH PRIMARY HEAT
OPTION
A2
CON869
USED ONLY WITH HOSE HEAT
OPTION
FIG. 41: Miscellaneous Power Logic Drawing, Page 2 of 2
313998U
91
Technical Data
Technical Data
Maximum Fluid Working Pressure . . .
Maximum Fluid Temperature . . . . . . .
Fluid Inlet Feed Pressure Range . . . .
Fluid Inlets . . . . . . . . . . . . . . . . . . . . .
Fluid Outlets. . . . . . . . . . . . . . . . . . . .
Fluid Circulation Ports . . . . . . . . . . . .
Air Inlet. . . . . . . . . . . . . . . . . . . . . . . .
Air Inlet Pressure . . . . . . . . . . . . . . . .
Line Voltage Requirement . . . . . . . . .
Amperage Requirement. . . . . . . . . . .
Sound Power . . . . . . . . . . . . . . . . . . .
Heater Power
(A (Red) and B (Blue) heaters total,
no hose, Heated HFR Models only). .
Hydraulic reservoir capacity. . . . . . . .
Recommended hydraulic fluid . . . . . .
Weight . . . . . . . . . . . . . . . . . . . . . . . .
3000 psi (20.7 MPa, 207 bar)
190°F (88°C)
50 psi (0.35 MPa, 3.5 bar) to 250 psi (1.75 MPa, 17.5 bar)
Component A (Red): 1/2 npt(f)
Component B (Blue): 3/4 npt(f)
Component A (Red): #8 (1/2 in.) JIC (3/4-16 unf), with #5 (5/16 in.) JIC adapter
Component B (Blue): #10 (5/8 in.) JIC (7/8-14 unf), with #6 (3/8 in.) JIC adapter
1/4 npsm(m), with plastic tubing, 250 psi (1.75 MPa, 17.5 bar) maximum
1/4 nps
40 psi (280 KPa, 2.8 bar) to 100 psi (0.7 MPa, 7 bar)
230V / 1 phase and 230V / 3 phase Models: 195-264V, 50/60 Hz
400V / 3 phase: 360-440V, 50/60 Hz; see 400 V Power Requirements, page 4
See Models on page 4
93 dB
12 kW
8 gal. (30 liters)
Citgo A/W Hydraulic Oil, ISO Grade 46
Units with 12 kW Heaters: 868 lb (394 kg)
Units without heaters: 634 lb (288 kg)
Wetted Parts . . . . . . . . . . . . . . . . . . . Aluminum, stainless steel, zinc-plated carbon steel, brass, carbide, chrome,
fluoroelastomer, PTFE, ultra-high molecular weight polyethylene, chemically
resistant o-rings
All other brand names or marks are used for identification purposes and are trademarks of their respective owners.
92
313998U
Motor Control Module Technical Data
Motor Control Module Technical Data
Input Specifications
Input Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Line Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Line Frequency . . . . . . . . . . . . . . . . . . . . . . . . .
Input Current per Phase. . . . . . . . . . . . . . . . . . . . . . .
Maximum Branch Circuit Protection Rating: . . . . . . .
Short Circuit Current Rating. . . . . . . . . . . . . . . . . . . .
0-264 Vac, line-to-line
Single or Three Phase
50/60 Hz
25A (three-phase), 50A (single-phase)
30A (three-phase), 63A (single-phase)
5 kA
Output Specifications
Output Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Line Phasing . . . . . . . . . . . . . . . . . . . . . . . . .
Output Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Overload. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0-264 Vac
Three Phase
0-30A
200% for 0.2 seconds
DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Max Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . .
24 Vdc, Class 2, Graco-provided power supply
Type 1
50°C (122°F)
Overtemperature protection is provided to protect from motor overload.
Current limit, set via the software, is provided as a secondary protection from motor overload.
All installations and wiring must comply with NEC and local electrical codes.
313998U
93
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-746-1334 Fax: 330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 313998
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision U, February 2016