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TECHNICAL GUIDE
For T-Gun™ Semi-Automatic
Air-Cooled MIG Guns –
200 amp Euro
300 amp Euro
350 amp Euro
SAFETY & WARRANTY
INFORMATION
INSTALLATION
MAINTENANCE GUIDE
TECHNICAL DATA
OPTIONS
EXPLODED VIEW & PARTS LIST
TROUBLESHOOTING
ORDERING INFORMATION
Please read instructions prior to use.
Save this manual for future reference.
TABLE OF CONTENTS
WARRANTY
Product is warranted to be free from defects in material and workmanship for the period specified below after the sale by an authorized Buyer. Should there be a defect please refer to our Return Merchandise Policy.
PRODUCT
T-Gun ™ MIG Guns and Components
TGX™ Chassis and TGX Ready To Weld MIG Guns
WARRANTY PERIOD
180 days
90 days
Bernard reserves the right to repair, replace or refund the purchase price of non-conforming product. Product found not defective will be returned to the Buyer after notification by Customer Service.
Bernard makes no other warranty of any kind, expressed or implied, including, but not limited to the warranties of merchantability or fitness for any purpose. Bernard shall not be liable under any circumstances to Buyer, or to any person who shall purchase from Buyer, for damages of any kind, including, but not limited to any, direct, indirect incidental or consequential damages or loss of production or loss of profits resulting from any cause whatsoever, including, but not limited to, any delay, act, error or omission of Bernard.
Genuine Bernard and Tregaskiss parts must be used for safety and performance reasons or the warranty becomes invalid.
Warranty shall not apply if accident, abuse, or misuse damages a product, or if a product is modified in any way except by authorized Bernard personnel.
2
THANK YOU…
…for selecting a Bernard T-Gun MIG Gun. The T-Gun MIG Gun is made from durable materials and components engineered to perform in a rugged, welding environment. Your T-Gun MIG Gun is completely assembled and ready to weld, and has undergone numerous quality checks to ensure high performance.
The instructions and illustrations in this technical guide make it easy for you to maintain your T-Gun MIG Gun. Please
read, understand, and follow all safety procedures. Keep this Technical Guide booklet as a handy reference when ordering complete guns, parts and special options.
For customer support and special applications, please call the Bernard Customer Service Department at +1-708-
946-2281 or fax +1-708-946-6726 (International) or call toll free (USA and Canada) at 1-800-946-2281. Our trained
Customer Service Team is available between 8:00 a.m. and 4:30 p.m. CST, and will answer your product application or repair questions.
Bernard employees are always striving to improve our products and services, and would appreciate receiving your suggestions or comments. Please contact us immediately if you experience any safety or operating problems.
GENERAL SAFETY
Before installation or operation of T-Gun MIG Guns, please read the safety precautions listed below.
1. Always wear a properly fitted welding helmet with the proper grade of filter plate and suitable welding gloves.
2. All exposed skin should be covered with flame resistant, protective clothing. DO NOT WEAR CLOTHING
MADE FROM FLAMMABLE SYNTHETIC FIBERS.
3. Protective screens or barriers should be used to protect others from spatter, flash and glare while welding.
4. Prevent fires by ensuring that hot slag or sparks do not contact combustible solids, liquids or gases.
5. Ensure that operator’s head is not too close to the arc and that adequate ventilation is available.
6. Constant repetitive motion may lead to cumulative trauma disorders.
7. Do not touch live electrical parts. The following should be checked to prevent electrical shock:
Equipment is adequate for the job, properly grounded and installed according to code.
Faulty or damaged equipment is repaired or replaced.
Proper operator maintenance is performed to prevent excess spatter accumulation in the nozzle, on the contact tip or other areas of the gun.
Electrical insulating components are in place and not damaged. Repair or replace if necessary.
Operator and his/her surroundings are not wet.
C ables are not wrapped around operator’s body.
Equipment is off when not in use.
8. CSA Standard W117.2 CODE FOR SAFETY IN WELDING AND CUTTING obtainable from the Canadian
Standards Association, Standards Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3.
9. ANSI Standard Z49.1 CODE FOR SAFETY IN WELDING AND CUTTING obtainable from the American
National Standards Institute, 1430 Broadway, New York, NY 10018.
CALIFORNIA PROPOSITION 65 WARNING
This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of
California to cause birth defects and, in some cases, cancer.
This product contains chemicals, including lead, known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after use.
(California Health & Safety Code Section 25249.5 at seq.)
3
1.0 – INSTALLATION
1.1 INSTALLING T-GUN EURO TO FEEDER
STEP #1
Insert Euro gun to feeder.
Thread Euro hand nut clockwise to tighten.
Pull handle trigger, to feed.
1.2 INSTALLING NON-EURO POWER PIN TO T-GUN EURO – NEW STYLE
HANDLE JAM
NUT POWER PIN
HANDLE LOCK NUT
Remove all Euro components, cut cable to remove old spring.
Add new handle and spring.
Add compression fit connection system (See Section 2.5 UNICABLE REPLACEMENT).
Fully thread jam nut onto power pin.
Thread power pin, with jam nut, into the rear connector cone.
Torque the power pin connection by using two 19 mm wrenches, one on connector cone and one on the jam nut – tighten to 24 Nm.
Tighten jam nut.
Reposition handle halves, reinstall handle lock nuts and tighten Philips screw.
Install liner (See Section 2.2 LINER REPLACEMENT).
Install gun to feeder (See below).
1.3 INSTALLING NON-EURO T-GUN MIG GUN TO FEEDER
Miller®, Lincoln®, Hobart®, Tweco® #4 and #5 Style
Power Pin
Insert & secure non-Euro T-Gun MIG Gun into feeder receptacle.
Connect gun control plug to feeder.
Pull trigger to feed wire through torch
Bernard Style and ESAB® Style Euro-Connector
Insert gun into feeder
Thread hand nut clockwise to tighten
Pull trigger to feed wire through torch.
NOTE:
It is necessary to connect gas hose to barbed fitting on
Lincoln style power pin.
4
2.0 – MAINTENANCE
2.1 TREGASKISS™ NOZZLE AND TOUGH LOCK™ CONSUMABLES
150/200 amp
STANDARD NOZZLE
VARIOUS LENGTHS
AVAILABLE
STANDARD DUTY
TREGASKISS
TOUGH LOCK
CONTACT TIP
LIGHT DUTY
TREGASKISS
TOUGH LOCK
RETAINING HEAD
NECK
INSULATOR
STANDARD DUTY
TREGASKISS
TOUGH LOCK
CONTACT TIP
300/350 amp
STANDARD DUTY
TREGASKISS
TOUGH LOCK
RETAINING HEAD
HEAVY DUTY NOZZLE
VARIOUS LENGTHS
AVAILABLE
HEAVY DUTY
TREGASKISS
TOUGHLOCK
CONTACT TIP
HEAVY DUTY
TREGASKISS
TOUGH LOCK
RETAINING HEAD
NECK
INSULATOR
IMPORTANT:
Neck insulator MUST be in place before welding to properly insulate neck armor.
Check all parts to ensure that connections are tight before welding.
The retaining head
MUST be tightened with a 5/8” (16 mm) wrench to prevent the contact tip from overheating
DO NOT use pliers to remove or tighten the retaining head or scoring may result.
Removal and Replacement
Nozzle
Pull slip-on nozzles off with a twisting motion.
When installing the nozzle, ensure that it is fully seated.
Contact Tip
Thread the contact tip into the retaining head.
Torque to 30 in.-lbs. (3.5 Nm).
The Tregaskiss Tip Tool (Part # 450-18 – for heavy-duty tips) or a pair of weld pliers are the optimal tools for contact tip installation.
Retaining Head
Thread retaining head onto neck with a 5/8” (16 mm) wrench.
Torque to 80 in.-lbs. (9 Nm).
DO NOT use pliers to remove or tighten the heavy duty retaining head or scoring may result.
Neck Insulator
The neck insulator is pressed onto the neck by hand.
Thread-On Nozzles (Optional) - 300 and 350 amp Euro Models
Thread-on nozzles do not require nozzle retainer and cannot be used with retaining head.
Thread-on nozzle requires a neck insulator.
External neck thread should be cleaned with a 9/16” - 18 die when changing the nozzle.
5
2.2 LINER REPLACEMENT
NOTE:
With Miller style power pins, liner is held captive by a guide cap which must be removed and replaced when changing liner.
STEP #1
NOTE:
Ensure power supply is off and gun is removed from feeder before proceeding.
Remove nozzle, tip and gas diffuser.
If power pin uses a liner set screw, loosen the set screw using a 5/64” Allen wrench, turning counterclockwise.
If power pin is thread-in liner type, using a 10 mm wrench, turn thread-in liner collet counterclockwise until liner is free from the power pin.
With gun straightened, remove liner.
STEP #2
Feed replacement liner through gun using short strokes to avoid kinking, twist liner clockwise if necessary.
If power pin uses a liner set screw:
- Seat liner retainer with o-ring to shoulder inside bore of power pin.
- Secure by tightening liner set screw clockwise. Do not over-tighten.
Thread-in liners and power pins require:
- Using a 10 mm wrench, turn thread-in clockwise and tighten in power pin to 3.5 Nm.
STEP #3
Load pressure on the liner from the front of the gun by pushing liner into the gun and holding in place.
Using liner gauge, trim conduit liner with 19 mm stickout.
Remove any burr that may obstruct wire feed, especially on flat wire type conduit liner.
Replace nozzle, tip and gas diffuser onto neck.
19 mm
19 mm
LINER
GAUGE
6
2.3 SWITCH REPLACEMENT
LEADS
SWITCH
SWITCH LEAD CONNECTORS
SWITCH TERMINAL
Remove:
Twist handle lock nuts counterclockwise.
Slide handle lock nuts away from handle.
Remove screw (Phillips) from handle and separate handle halves.
Remove switch from switch lead connectors with needle nose pliers.
Replace:
Connect switch lead connectors firmly onto switch terminals with needle nose pliers.
Place gun assembly into handle half positioning neck in desired position.
Fit switch into switch nest on handle, switch leads must lie parallel.
Reinstall second handle half.
Reinstall handle lock nuts on handle.
Insert screw and tighten.
2.4 NECK REPLACEMENT
STEP #1
NECK
HANDLE
LOCK
JAM
NUT
NUT
UNICABLE
SWITCH
Place old gun neck in vise.
Twist handle lock nuts counterclockwise and pull away from handle.
Remove screw from handle.
To remove switch, refer to Section 2.3 SWITCH REPLACEMENT above.
Remove handle halves, exposing jam nut and front of unicable.
Loosen jam nut using two19 mm wrenches and unthread neck.
Remove from vise and unthread neck by hand.
7
STEP #2
Install handle lock nuts on neck.
Thread jam nut onto new neck.
Thread neck into unicable (hand tighten) to desired orientation.
Place neck in vise and tighten unicable and jam nut.
HANDLE
LOCK NUT
JAM NUT
NECK
UNICABLE
STEP #3
Reposition switch and handle.
Reinstall handle lock nuts.
Reinstall screw.
HANDLE LOCK NUT
SWITCH
HANDLE LOCK NUT
SWITCH LEAD CONNECTORS
2.5 UNICABLE REPLACEMENT
STEP #1
Cut unicable to length.
Install strain relief onto unicable, with locking nut.
Cut outer casing 65 mm from end to ensure proper switch lead length.
With switch leads pulled aside, cut unicable strands 50 mm from newly trimmed outer jacket edge, cut cleanly and evenly with sharp cable cutters. Spread unicable strands exposing inner tube, trim 7 mm from inner tube.
CUT HERE
7 mm
65 mm
50 mm
STEP #2
Position the inner tube clamp on inner tube.
Insert inner support tube.
Position and clamp outer hose clamps.
Clamp inner support hose.
Assemble spring guard in proper position.
Slightly squash outer jacket clamp ears.
Assemble inner tube compression clip.
Position cone nut and tighten until threads are not visible.
SUPPORT TUBE
8
INNER TUBE CLAMP
5 mm
SWITCH
LEAD
CONNECTORS
STEP #3
Tape power cable and spare lead.
Trim and strip control leads.
Assemble control lead connectors.
Position handle.
SPARE LEAD OUTER JACKET CLAMP
SWITCH LEADS
STEP #4
FINAL ASSEMBLY - Follow identical procedure on rear of gun.
SUPPORT TUBE
INNER TUBE CLAMP
OUTER JACKET CLAMP
If assistance is required, please contact your authorized Bernard Distributor or the Customer Service Department at Bernard at 1-800-946-2281 (USA and Canada) or +1-708-946-2281 (International).
UNICABLE REPAIR KIT
PART #
200 amp
300 amp
213-7 253-7
INDIVIDUAL PARTS
158 208
350 amp
DESCRIPTION
313-9 UNICABLE CLAMP KIT (COMPLETE)
XXX CONNECTOR CONE
158-2
209
213-1
656-1
213-4
412-1
208-2
259
253-1
656-1
213-4
412-1
XXX
XXX
JAM NUT
CONE NUT
313-3 OUTER JACKET CLAMPS (2)
413-5 INNER TUBE CLAMP
413-4 SUPPORT TUBE
412-1 SWITCH LEAD CONNECTORS (2)
NOTE: 150 AMP IS NOT REPAIRABLE.
REPAIR TOOL KIT
PART # DESCRIPTION
450 REPAIR TOOL KIT (COMPLETE)
INDIVIDUAL TOOLS
450-1 CABLE CUTTER
450-2 CLAMP PLIERS - FOR CRIMPING OF OUTER
JACKET AND INNER TUBE CLAMPS
450-3 CONNECTOR CRIMPING TOOL - FOR SWITCH
LEAD TERMINALS
450-4 5/16" NUT DRIVER - FOR REMOVAL OF SWITCH
HOUSING
450-5 KNIFE - FOR TRIMMING OF OUTER JACKET
450-6 5/64" ALLEN KEY - FOR LINER REMOVAL
450-7 1/8" ALLEN KEY - FOR BODY SET SCREWS
9
3.0 – TECHNICAL DATA
3.1 NECK DIMENSIONS
19 mm
(NOMINAL SIZE FOR ALL NECKS)
D RAD.
C
A
E
B
.
NECK
135-60
155-60
205-60
ANGLE
60°
60°
60°
3.2 GUN AMPERAGE RATINGS
B mm
112
103
112
C mm
78
78
97
D mm
51
51
51
MODEL
150 amp EURO
200 amp EURO
300 amp EURO
350 amp EURO
100% CO
2
150
200
300
350
60% DUTY CYCLE
80% Ar, 20% CO
2
130
150
250
300
NOTE: Ratings are based on tests that comply with IEC 60974-7 standards.
E mm
50
45
48
10
4.0 – OPTIONS
4.1 DIRECT PLUG-INS
PART # DESCRIPTION USE ON FEEDERS
214 TREGASKISS ™ POWER PIN
MILLER ® POWER PIN - FOR .035 - 1/16" WIRE
LINCOLN POWER PIN
TREGASKISS QUICK CONNECT BLOCK HOBART 2000 SERIES
FEEDERS, TWECO® #4 RECEPTACLE BODY PART # TAK-1
MILLERMATIC 200 & 250, S22 SERIES, HOBART IRONMAN 210. 214-1
214-2
214-12 TWECO® #5 STYLE & MILLER POWER PINS
414-11-2 O-RING FOR MILLER ® POWER PINS
LINCOLN LN7, 8, 90 LN 25, NA2, A-10
TWECO #5 QUICK CONNECT BLOCK & HOBART FEEDERS
414-12-2 O-RING FOR TWECO® #5 STYLE & MILLER POWER PINS RECEPTACLE BODY PART #6TAK-1
214-116 GUIDE CAP ONLY (NEW STYLE)
414-116 GUIDE CAP ONLY FOR 414-11-116 (OLD STYLE)
4.2 SPECIALTY AND OPTIONAL ITEMS
ITEM
1
2
3
4
4.3 FEEDER ADAPTORS
PART #
401-10-87
401-21
401-41-50
401-42-50
DESCRIPTION
SPOT NOZZLE (BRASS)
FLUX CORE NOZZLE (GASLESS)
EXTENDED REACH NOZZLE 3.5" (88.9 mm)
HIGH ACCESS NOZZLE (BOTTLENECK)
To be used with 417 Quick-Connect Block
PART # USE ON FEEDERS
418-3 ESAB® (NON EURO STYLE) & HOBART BETA MIG
418-4
418-5
HOBART® 27
LINCOLN® LN4, LN5, LINDE SWM 31, 3A & 32A
418-6
418-7
418-8
418-9
LINCOLN LN7, 8 & 9, LN 25 SUITCASE, LN22
LINDE® SWM-23
LINDE 35SWM-23
MILLER® 10A, 30A (MILLERMATIC 35S FEEDER)
418-10 MILLER 52E,54E, S21, S22 SERIES & MILLERMATIC 200 &250, 60 SERIES
418-14 OTC DAIHEN®
418-21 GILLILAND®
418-26 LINCOLN NA2
418-27 PANASONIC®
418-28 TWECO® #4
418-29 TWECO #5
418-35 KOBELCO®
11
4.4 CONNECTOR OPTIONS
Euro Connector option - for European style feeders and feeder adaptors for 300 amp T-Gun MIG Guns.
PART # DESCRIPTION
425 EURO CONNECTOR ASSEMBLY – NEW STYLE
425-10 EURO CONNECTOR BODY
– NEW STYLE
425-2 HAND NUT – OLD STYLE
425-11 HAND NUT – NEW STYLE
425-7 HANDLE ASSY WITH SCREWS
425-8 CONTROL PIN
425-9 O-RING
4.5 CONTROL PLUGS
Bernard Style Connector Option - for Quick Connect feeder adaptors for 300 amp T-Gun MIG Guns.
*If switching from a new style Euro, a unicable repair is necessary!
PART # DESCRIPTION
426 BERNARD STYLE CONNECTOR ASSEMBLY
426-1
426-2
426-3
CONNECTOR BODY
LOCKING COLLAR
LOCK SPRING
426-4
426-5
426-6
425-5
CONNECTOR HOUSING
CONROL PINS
O-RINGS
MOUNTING SCREW
(Complete with plug lead and female connectors)
PART# DESCRIPTION
419-1
419-2
419-4
419-5
419-6
419-7
419-8
AIRCO®
HOBART
MILLER (52E, 54E)
WESTINGHOUSE®
LINCOLN (LN7, 8, 9 ), NA2
MILLER (10E, 30E) & LINDE (SWM-35)
DIPSTICK 160/200, HOBART HANDLER, LINCOLN SP-100
419-10 DUAL SCHEDULE MILLER
5.0 – TROUBLESHOOTING
Poor Wire Feed
PROBLEM
Short Tip Life
Gun Overheating
Switch Malfunctioning
Weld Porosity
POSSIBLE CAUSE
conduit inner clogged or kinked
incorrect liner size or contact tip
liner cut too short and not seating properly in gas diffuser
drive rolls too tight resulting in scoring of welding wire
welding wire dirty rusty or too much cast
drive rolls too tight resulting in scoring of welding wire
welding wire dirty, rusty or too much cast.
uncoated wire being used, increasing usage
wrong wire size
gun being run beyond its amperage range.
loose retaining screw on quick connect block
insufficient gauge power cable and/or ground cable
loose connector cones and/or cone nuts
guns being run beyond its amperage
electrical malfunction in power source
bad connection of leads to switch terminals
spatter built up between lever and switch housing
contacts dirty in switch
broken or worn switch lead
spatter built up in nozzle blocking gas
leaks in gas hose or improper connection
o-rings on power pin are cut or damaged
inner tube loose from connector cone
poor wire feed (see above)
improper shielding gas or welding wire
rusty or poor quality welding wire
gas flow improperly set
12
6.0 – DAILY WELDING GUN INSPECTION
Taking just a few minutes a day to perform the following quick checks for your T-Gun MIG Welding Gun will help decrease weld problems, making your job easier and safer. It will also minimize downtime for maintenance and increase consumable life.
BEGINNING OF SHIFT
Inspect the cable for deep cuts or nicks. If bare copper is visible, repair with electrical tape.
Check the Power Cable from the power source to the wire feeder for loose connections. Tighten if necessary. A loose connection can cause poor electrical contact which will result in overheated cables and the loss of electrical output.
Check for tight connection of welding gun to feeder adapter. Tighten if necessary.
Check for tight connection of welding feeder adapter into wire feeder. Tighten if necessary.
Inspect Nozzle. Clean weld spatter and inspect insulation in nozzle. If nozzle insulation is damaged - replace nozzle.
Inspect Neck insulator on neck. If damaged, replace.
Tighten Nozzle Retaining Head/Gas Diffuser on neck.
Check gas holes in gas diffuser and clean if necessary.
Tighten Contact Tip.
WHEN CLEANING NOZZLE
Inspect insulation in nozzle. If damaged, replace.
Inspect and clean gas holes in diffuser.
Tighten nozzle retainer/gas diffuser to neck.
Tighten contact tip.
7.0 – DECLARATION OF CONFORMITY
Manufacturer’s Name:
Manufacturer’s Address:
Bernard
449 W. Corning Rd.
Beecher, IL 60401
USA
The manufacturer hereby declares that the product
Product Name: T-Gun ™ EURO MIG Air-Cooled Welding MIG Guns
Model Numbers: 150 AMP, 200 AMP, 300 AMP, 350 AMP, 400 AMP,
500 AMP, 600 AMP
Product Options: All conforms to the following standards or other normative documents:
Safety: EN 50078:1993, for Class L
When and Where Issued
July 9, 1999
Oldcastle, Ontario, Canada
(by Council Directive 89/392/EEC)
Julio Villafuerte
R & D Coordinator
Marks of Compliance European Contact
Tregaskiss International Sales Inc.
1556 Third Avenue
Suite 203
New York, NY 10128
13
Numbers in this column correspond to the exploded view images above.
8.0 – EXPLODED VIEW AND PARTS LIST
ITEM
2
3
5
6
4
7
1
200 amp
151-38
151-50
151-1-38
151-1-50
403-14-23
403-14-30
403-14-35
403-14-1.0
403-14-45
154-14
154-1
152
155-60
320-2
320-3
PART #
300 amp
401-4-38
401-4-50
401-4-62
401-4-75
401-5-62
401-5-75
401-6-50
401-6-62
401-6-75
403-14-23
403-14-30
403-14-35
403-14-1.0
403-14-45
403-20-30
403-20-35
403-20-1.0
403-20-45
403-20-364
404-18
404-26
404-15
402-3
402-4
402-7
205-60
320-2
320-3
350 amp
403-14-23
403-14-30
403-14-35
403-14-1.0
403-14-45
403-20-30
403-20-35
403-20-1.0
403-20-45
403-20-364
404-18
404-26
404-15
402-3
402-4
402-7
205-60
320-2
320-3
401-4-38
401-4-50
401-4-62
401-4-75
401-5-62
401-5-75
401-6-50
401-6-62
401-6-75
DESCRIPTION
LIGHT DUTY NOZZLES
3/8” (10 mm) BORE - 1/8” (3 mm) TIP STICK OUT
1/2” (13 mm) BORE - 1/8” (3 mm) TIP STICK OUT
3/8” (10 mm) BORE - 1/8” (3 mm) TIP RECESS
1/2” (13 mm) BORE - 1/8” (3 mm) TIP RECESS
STANDARD NOZZLES
3/8" (10mm) BORE - FLUSH
1/2" (13mm) BORE - 1/2" (3mm) TIP RECESS
5/8" (16mm) BORE - 1/8" (3mm) TIP RECESS
3/4" (19mm) BORE - 1/8" (3mm) TIP RECESS
HEAVY DUTY NOZZLES
5/8" (16 mm) BORE - 1/4" TIP RECESS
3/4" (19 mm) BORE - 1/4" TIP RECESS
1/2" (13 mm) BORE - 1/8" TIP RECESS
5/8" (16 mm) BORE - 1/8" TIP RECESS
3/4" (19 mm) BORE - 1/8" TIP RECESS
STANDARD DUTY
TREGASKISS™ TOUGH LOCK™ CONTACT TIPS
FOR .023” (0.6 mm) WIRE
FOR .030” (0.8 mm) WIRE
FOR .035” (0.9 mm) WIRE
FOR 1 mm WIRE
FOR .045” (1.2 mm) WIRE
HEAVY DUTY TREGASKISS TOUGH LOCK
CONTACT TIPS
FOR .030" (0.8 mm) WIRE
FOR .035" (0.9 mm) WIRE
FOR 1mm WIRE
FOR .045" (1.2 mm) WIRE
FOR 3/64" (1.2 mm) WIRE
TREGASKISS TOUGH LOCK STANDARD DUTY RETAINING HEAD
TREGASKISS TOUGH LOCK HEAVY DUTY RETAINING HEAD
TREGASKISS TOUGH LOCK HEAVY DUTY GAS DIFFUSER
NOZZLE RETAINER
RETAINING RING ONLY
NECK INSULATOR
STANDARD NECK - 60° OPTIONAL NECK - 45°
HANDLE LOCK CAP - FRONT
HANDLE LOCK CAP - REAR
14
NEW STYLE NON EURO
NEW STYLE EURO
ITEM
12
13
15
14
8
10
11
NOT
SHOWN
16
17
18
19
20
21
415-1M
E213-7
425
425-11
425-20
PART #
300 amp
208-2
250-10
350 amp
208-2
321-10
DESCRIPTION
200 amp
158-2
213-10
213-12
213-15
320
211-5
216-1
250-12
250-15
320
211-5
216-1
321-12
321-15
320
211-5
216-1
JAM NUT
UNICABLE ASSEMBLY
10 ’ (3.1 mm) SERVICE – NOT EURO ASSEMBLY
12’ (3.7 mm) SERVICE – NOT EURO ASSEMBLY
15’ (4.6 mm) SERVICE – NOT EURO ASSEMBLY
HANDLE (FRONT )
SWITCH ASSEMBLY
CONTROL WIRE ASSEMBLY
214
214-1
214-2
214-4
214-13
214-12
414-1
214
214-1
214-2
214-4
214-13
214-12
414-1
214
214-1
214-2
214-4
214-13
214-12
414-1
FEEDER CONNECTIONS
QUICK CONNECT POWER PIN #4
MILLER POWER PIN (ALL MODELS EXCEPT 10 & 30 FEEDERS)
LINCOLN POWER PIN
L-TEC®
PANASONIC
#5 POWER PIN
O-RING - POWER PIN
415-23-15
415-30-15
415-23-15
415-30-15
415-23-15
415-30-15
LINERS
FOR 0.6 mm - 5 m LENGTH
FOR 0.8 mm - 5 m LENGTH
415-35-10
415-35-15
415-35-10
415-35-15
415-35-10
415-35-15
FOR 0.9 mm - 1.2 mm - 3 m LENGTH
FOR 0.9 mm - 1.2 mm - 5 m LENGTH
415-35-2 415-35-2 415-35-2 FOR 0.9 mm ALUM. WIRE - 5 m LENGTH
415-116-10 415-116-10 415-116-10 FOR 1.2 mm - 1.6mm WIRE - 3 m LENGTH
415-116-15 415-116-15 415-116-15 FOR 1.2 mm - 1.6mm WIRE - 5 m LENGTH
415-116-2 415-116-2 415-116-2 FOR 1.2mm - 1.6mm ALUM. WIRE - 5m LENGTH
415-1M
E213-7
425
425-11
425-20
415-1M
E313-7
425
425-11
425-20
LINER O-RING
FEED ADAPTORS (TO BE USED WITH 417 QUICK CONNECT BLOCK)
CONTROL PLUGS (C/W PLUGS LEAD & FEMALE CONNECTORS)
UNICABLE REPAIR KIT
– NOT SHOWN
COMPLETE EURO ASSEMBLY
HAND NUT
– NEW STYLE
EURO BODY NEW STYLE
NEW EURO ASSEMBLY COMPONENTS AND OLD COMPONENTS ARE NOT COMPATIBLE.
15
9.0 – ORDERING INFORMATION
EXAMPLE OF STANDARD MODEL NO.
SGB 3012-45
Wire Size
Standard Lengths - 3.05, 3.66, 4.58 m
Amperage
15 - 150 amp
20 - 200 amp
30 - 300 amp
32- 350 amp small handle
International Style Gun (Euro Connector)
EXAMPLE OF CUSTOM BUILT GUN
SGB M 3010-35-9
Use these codes to order special gun features.
B
M
- Bernard E-Z Connector
- Miller Power Pin
LN - Lincoln Power Pin
LT - L-TEC
MG - Migatronic®
9.1 GUN STANDARDS CHART
Standard models are shipped with the following components.
GUN MODEL
150 amp EURO
200 amp EURO
300 amp EURO
350 amp EURO
NECK
135-60
155-60
205-60
205-60
NOZZLE
151-50
151-50
401-4-50
401-4-50
RETAINER DIFFUSER
154-14
154-14
404-26
404-26
---
---
---
---
Option numbers should be added only if desired option is not included on standard gun model.
9 - Liner for Aluminum wire
MS - Multi-schedule (not available on
32 series guns)
Wire Size
Standard Gun Model No.
NECK
INSULATOR
152
152
402-5
402-5
Distributed by:
CONTACT TIPS
403-14-xx
403-14-xx
403-20-xx
403-20-xx
09/12 REV E TG017
16
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