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P OWER P ROTECTION
Series 300™ DT UPS
Dual Input - Three Phase
10 kVA to 125 kVA; 60 Hz
Installation, Operation,
& Maintenance Manual
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TABLE OF CONTENTS
I
MPORTANT
S
AFETY
I
NSTRUCTIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0
I
NTRODUCTION
2.0
I
NSTALLATION
3.0
O
PERATION
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i
4.0
M
AINTENANCE
ii
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5.0
S
YSTEM
O
PTIONS
6.0
S
PECIFICATIONS
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FIGURES
iv
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TABLES
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vi
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I MPORTANT S AFETY I NSTRUCTIONS
Save These Instructions.
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IBM-PC ® , Macintosh ® , Procomm ® , Microsoft Windows ® , CompuServe ® , and NEC ® are registered trademarks of their respective companies.
Telix™, IBM™, AS/400™, and System/38™ are trademarks of their respective companies.
2
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1.0 I NTRODUCTION
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Table 1 Model Numbers and Ratings
Rating kVA kW
312
10
8
322
15
12
332
20
16
342
30
24
Model Number
347 357
40
32
50
40
362
65
52
367
75
60
377
100
80
382
125
100
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1.1
Definitions
Uninterruptible Power System (UPS)
UPS Module
UPS Module Cabinet
Battery Cabinet
Input Power
Input Filter
Input Auto Transformer
Rectifier/Charger
Inverter
Internal Control System
Operator Controls and Display
Static Bypass Line
4 Introduction
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Static Transfer Switch
Transfer
Retransfer
Maintenance Bypass Line
External Maintenance Bypass Cabinet
Slim-Line Distribution Cabinet
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1.2
Modes of Operation
1.2.1 Through the UPS Module
1.2.2 Static Bypass Line
1.2.3 Maintenance Bypass Line
6 Introduction
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2.0 I NSTALLATION
2.1
Safety Precautions
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Table 2 Site Planning Data, Series 300 DT, Dual Input 10 to 50 kVA
AC Input
Input Filter Battery AC Output Mechanical Data
Model Current Current
Dis-
Current Current
Nom
322
* kVA kW VAC/Freq Nom Max
240/60Hz
600/60Hz
15 12 208/60Hz
240/60Hz
480/60Hz
600/60Hz
29A
12A
50A
43A
22A
18A
36A
15A
63A
54A
28A
23A
50A
20A
80A
70A
40A
30A
Nom Max
26A
11A
44A
38A
19A
15A
32A
14A
55A
48A
24A
19A
40A
20A
70A
60A
30A
25A
204VDC
(102 cells) kW
9.3
13.8
58A
85A
342
*
240/60Hz
600/60Hz
30 24 208/60Hz
240/60Hz
480/60Hz
600/60Hz
56A
23A
96A
83A
42A
33A
70A
29A
120A
104A
53A
41A
90A
40A
150A
125A
70A
50A
50A
20A
85A
74A
37A
29A
62A
25A
106A
92A
46A
37A
80A
30A
150A
110A
60A
50A
360VDC
(180 cells)
17.8
26.4
62A
92A
357
*
Applicable
Notes:
240/60Hz
600/60Hz
50 40 208/60Hz
240/60Hz
480/60Hz
600/60Hz
—
111A
44A
158A
137A
68A
55A
1
139A
55A
198A
171A
85A
69A
2
175A
70A
250A
225A
110A
90A
9,10
11
13
14
98A
39A
140A
122A
61A
49A
1
123A
49A
175A
152A
76A
61A
2
150A
60A
225A
200A
100A
80A
9,10
11
14
360VDC
(180 cells)
5
For explanation of Applicable Notes, see referenced numbers in Notes below.
35.2 122A
43.7 150A
—
9
11
14
24A
10A
42A
36A
18A
14A
48A
20A
83A
72A
36A
29A
96A
39A
139A
120A
60A
48A
1
60A
25A
125A
90A
50A
40A
125A
50A
175A
150A
80A
60A
8,9
11
14
30A
15A
60A
45A
25A
20A
(WxDxH)
Weight
DFL
Lb./
Distion hr.
157 6000
36x28x72 in
91x72x183 cm
1100 lbs
499 kg
157 8000
36x28x72 in
91x72x183 cm
36x28x72 in
91x72x183 cm
12,13,15
1400 lbs
635 kg
1900 lbs
862 kg
15
200 8900
Cooling
CFM
200 12300 1050
271 16400 1050
271 18700 1050
15 —
600
600
800
—
**Rec = Recommended External Overcurrent Protection
DFL = Distributed Floor Loading
Notes
1. Nominal (NOM) current is based on full rated output load.
2. Maximum (MAX) current (125% of NOM) is short duration for battery recharge conditions.
3. UPS input and bypass cables must be run in separate conduit from output cables.
4. If the UPS module is to be upgraded in the future, it is recommended that the AC input, bypass AC input, battery, and AC output wiring and overcurrent protection be sized initially for the future upgraded size.
5. Nominal battery voltage is shown at 2.0 volts/cell per NEC 480-2.
6. Power cables from UPS DC link to batteries should be sized for a total maximum 2.0 volt line drop (measured at UPS) at maximum discharge current.
7. Recommended bypass AC input and AC output overcurrent protection represents 125% of nominal full load current (continuous) per NEC 220-2(a).
8. UPS output load cables must be run in separate conduit from input and bypass cables.
9. Minimum sized grounding conductors to be per NEC 250-95. Parity sized ground conductors are recommended. Neutral conductors to be sized for full capacity per NEC-16 Note 10.
10. Wiring requirements:
AC INPUT: 3-phase, 3-wire plus ground (unit supplied with input isolation transformer).
3-phase, 4-wire plus ground (unit supplied with input auto transformer).
AC OUTPUT: 3-phase, 4-wire plus ground.
DC INPUT: 2-wire (positive and negative), plus ground.
11. All wiring is to be in accordance with national and local electrical codes.
12. Minimum access clearance is 3 feet front and 1 foot above UPS.
13. Top or bottom cable entry through removable access plates. Cut plate to suit conduit size, then replace.
15. Battery cabinet not included.
Additional Notes application. Generator options would typically include an isochronous governor (generator frequency regulation) and a UPS compatible regulator
(generator voltage regulation). Consult generator manufacturer for required generator options and sizing.
2. If site configuration includes an automatic transfer switch, refer to the Liebert Power Line titled “Criteria for Application of Automatic Transfer Switches
(ATS) with Uninterruptible Power Supply (UPS) Systems.” 91K-PLT-48-02. It is also recommended that the transfer switch be equipped with auxiliary contacts for UPS “on generator” current limit. Consult transfer switch manufacturer for required transfer switch options and sizing.
output, with the optional delta-wye input isolation transformer. Consult with sales representative or UPS applications engineer.
8 Installation
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Table 3 Site Planning Data, Series 300 DT, Dual Input 65 to 125 kVA
AC Input
Input Filter Battery AC Output Mechanical Data
Model Current Current
Dis-
Current Current kVA kW VAC/Freq Nom Max
382 125 100 208/60Hz
240/60Hz
480/60Hz
600/60Hz
Applicable
Notes:
240/60Hz
600/60Hz
367 75 60 208/60Hz
240/60Hz
600/60Hz
240/60Hz
600/60Hz
—
171A
68A
234A
203A
101A
81A
270A
108A
386A
334A
167A
134A
1
214A
85A
293A
254A
126A
101A
338A
135A
483A
418A
209A
168A
2
300A
110A
400A
350A
175A
125A
450A
175A
600A
600A
300A
225A
9,10
11
13
14
Nom Max
158A
63A
208A
180A
90A
72A
240A
95A
343A
297A
148A
119A
1
197A
79A
260A
225A
113A
90A
300A
120A
429A
371A
185A
149A
2
250A
100A
350A
300A
150A
125A
400A
150A
600A
450A
225A
175A
9,10
11
14
360VDC
(180 cells)
360VDC
(180 cells)
5 kW
57.1 198A
108.1 383A
For explanation of Applicable Notes, see referenced numbers in Notes below.
—
9,10
11
14
Nom
180A
65.2 225A 208A
180A
90A
72A
86.5 307A 278A
347A
150A
120A
1
200A
80A
300A
225A
125A
90A
300A
125A
450A
400A
200A
150A
8,9,10
11
13
14
(WxDxH)
54x28x72 in
137x72x183 cm
2500 lbs
1134 kg
54x28x72 in
137x72x183 cm
2700 lbs
1225 kg
12,13,15
Weight
15
DFL
Lb./
Dissipation hr.
Cooling
CFM
238 24200 1200
238 25400 1200
257 33800 1600
257 38000 1600
15 — —
**Rec = Recommended External Overcurrent Protection
DFL = Distributed Floor Loading
Notes
1. Nominal (NOM) current is based on full rated output load.
2. Maximum (MAX) current (125% of NOM) is short duration for battery recharge conditions.
3. UPS input and bypass cables must be run in separate conduit from output cables.
4. If the UPS module is to be upgraded in the future, it is recommended that the AC input, bypass AC input, battery, and AC output wiring and overcurrent protection be sized initially for the future upgraded size.
5. Nominal battery voltage is shown at 2.0 volts/cell per NEC 480-2.
6. Power cables from UPS DC link to batteries should be sized for a total maximum 2.0 volt line drop (measured at UPS) at maximum discharge current.
7. Recommended bypass AC input and AC output overcurrent protection represents 125% of nominal full load current (continuous) per NEC 220-2(a).
8. UPS output load cables must be run in separate conduit from input and bypass cables.
9. Minimum sized grounding conductors to be per NEC 250-95. Parity sized ground conductors are recommended. Neutral conductors to be sized for full capacity per NEC-16 Note 10.
10. Wiring requirements:
AC INPUT: 3-phase, 3-wire plus ground (unit supplied with input isolation transformer).
3-phase, 4-wire plus ground (unit supplied with input auto transformer).
AC OUTPUT: 3-phase, 4-wire plus ground.
DC INPUT: 2-wire (positive and negative), plus ground.
11. All wiring is to be in accordance with national and local electrical codes.
12. Minimum access clearance is 3 feet front and 1 foot above UPS.
13. Top or bottom cable entry through removable access plates. Cut plate to suit conduit size, then replace.
15. Battery cabinet not included.
Additional Notes application. Generator options would typically include an isochronous governor (generator frequency regulation) and a UPS compatible regulator
(generator voltage regulation). Consult generator manufacturer for required generator options and sizing.
2. If site configuration includes an automatic transfer switch, refer to the Liebert Power Line titled “Criteria for Application of Automatic Transfer Switches
(ATS) with Uninterruptible Power Supply (UPS) Systems.” 91K-PLT-48-02. It is also recommended that the transfer switch be equipped with auxiliary contacts for UPS “on generator” current limit. Consult transfer switch manufacturer for required transfer switch options and sizing.
output, with the optional delta-wye input isolation transformer. Consult with sales representative or UPS applications engineer.
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2.2
UPS Installation
2.2.1 Installation Considerations
10 Installation
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2.2.2 Unloading and External Inspection
2.2.3 Internal Inspection of the UPS System
2.2.4 Equipment Location
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2.3
Battery Installation
Battery Safety Precautions
12 Installation
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2.3.1 Matching Battery Cabinets
2.3.2 Non-Standard Batteries
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2.4
Electrical Wiring
2.4.1 UPS Wire Size Guidelines
2.4.2 Power and Control Wiring
14 Installation
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2.4.3 Battery Wiring
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Table 4 Table 310-16
Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F) 1
Not More than Three Conductors in Raceway or Cable or Earth (Directly Buried), based on Ambient Temperature of 30° (86°F)
Size
AWG kcmil
60°C
(140°F)
Types
TW†
UF†
Temperature Rating of Conductor. See Table 310-13.
75°C
(167°F)
Types
FEPW+,
RH,RHW†,
THHW†,
THW†,
THWN†,
XHHW†,
USE†, ZW†
90°C
(194°F)
Types
TBS, SA,
SIS,FEP†,
FEPB†,MI,
RHH†, RHW-2
THHN†,THHW†,
THW-2,THWN-2,
USE-2, XHH,
XHHW†
XHHW-2,ZW-2
60°C
(140°F)
Types
TW†
UF†
75°C
(167°F)
Types
RH†, RHW†,
THHW†,
THW†,
THWN†,
XHHW†,
USE†
90°C
(194°F)
Types
TBS,
SA,SIS,
THHN†,
THHW†,
THW-2, THWN-2,
RHH†, RHW-2,
USE-2,
XHH, XHHW†,
XHHW-2, ZW-2
Size
AWG kcmil
250
300
350
400
500
600
700
750
800
900
1000
1250
1500
1750
2000
1/0
2/0
3/0
4/0
3
2
6
4
1
18
16
14
12
10
8
255
285
310
335
380
420
460
475
490
520
65
85
100
115
130
150
175
200
230
545
590
625
650
665
215
240
260
280
320
355
385
400
410
435
455
495
520
545
560
55
70
85
95
110
125
145
165
195
.......
.......
20†
25†
30
40
.......
.......
20†
25†
35†
50
Copper
290
320
350
380
430
475
520
535
555
585
615
665
705
735
750
75
95
110
130
150
170
195
225
260
14
18
25†
30†
40†
55
205
230
250
270
310
340
375
385
395
425
50
65
75
90
100
120
135
155
180
445
485
520
545
560
170
190
210
225
260
285
310
320
330
355
40
55
65
75
85
100
115
130
150
375
405
435
455
470
Aluminum or Copper-Clad Aluminum
.......
.......
.......
20†
25
30
.......
.......
.......
20†
30†
40
.......
.......
.......
25†
35†
45
230
255
280
305
350
385
420
435
450
480
60
75
85
100
115
135
150
175
205
500
545
585
615
630
Correction Factors
Ambient
Temp °C
For ambient temperatures other than 30°C (86°F), multiply the allowable ampacities shown above by the appropriate factor shown below.
Ambient
Temp °F
21-25
26-30
31-35
36-40
41-45
46-50
51-55
56-60
61-70
71-80
1.08
1.00
.91
.82
.71
.58
.41
.......
.......
.......
1.05
1.00
.94
.88
.82
.75
.67
.58
.33
.......
1.04
1.00
.96
.91
.87
.82
.76
.71
.58
.41
1.08
1.00
.91
.82
.71
.58
.41
.......
.......
.......
1.05
1.00
.94
.88
.82
.75
.67
.58
.33
.......
1.04
1.00
.96
.91
.87
.82
.76
.71
.58
.41
70-77
78-86
87-95
96-104
105-113
114-122
123-131
132-140
141-158
159-176
† Unless otherwise specifically permitted elsewhere in this Code, the overcurrent protection for conductor types marked with an obelisk (†) shall not exceed 15 amperes for No. 14, 20 amperes for No. 12, and 30 amperes for No. 10 copper; or 15 amperes for
No. 12 and 25 amperes for No. 10 aluminum and copper-clad aluminum after any correction factors for ambient temperature and number of conductors have been applied.
1 Reprinted with permission from NFPA 70-1993, the National Electrical Code®, Copyright 1996, National Fire Protection Association,
Quincy, MA 02269. This reprinted material is not the complete and official position of the National Fire Protection Association, on the referenced subject which is represented only by the standard in its entirety.
250
300
350
400
500
600
700
750
800
900
1000
1250
1500
1750
2000
1/0
2/0
3/0
4/0
3
2
6
4
1
.......
.......
.......
12
10
8
16 Installation
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Table 5 Connection Type / Wire Size Range
Connection Type
UPS Module
Rating kVA
10 - 30
40 - 50
65 - 125
AC Input
Compression lug
#14 to #1/0
Battery
Compression lug
#14 to #1/0
Bypass Input
& AC Output
Compression lug
#14 to #1/0
Neutral
Compression lug
#14 to #1/0
Ground
Ground studs
3/8" - 16 x 1.00"
Lug required
Compression lug
#6 to 250 kcmil
Compression lug
#6 to 250 kcmil
Compression lug
#6 to 250 kcmil
Natural studs
3/8" - 16 x 1.00"
Lug required
Ground studs
3/8" - 16 x 1.00"
Lug required
Bus bars (2” x 3-1/4”) with connecting hardware (3/8”) are provided for all power wiring terminations. A field-supplied lug is required.
Use factory supplied connections for terminations where they are provided. Refer to Figure 16 for fieldsupplied wiring termination details. Use commercially available UL listed solderless lugs for the wire size required for your application. Connect wire to the lug using tool and procedure specified by the lug manufacturer.
Table 6 Torque Specifications (Unless Otherwise Labeled)
Nut and Bolt Combinations
Grade 2
Standard
Bolt Shaft Size
1/4
5/16
3/8
1/2
Lb-in
53
107
192
428
N-m
6.0
12.1
21.7
48.4
Terminal Block Compression Lugs
UPS Module
Rating kVA
10 - 125
10 - 30
40 - 50
Wiring
Control
Power
Power
Wire Size or
Range
#22 - #14
#6 - #1/0
#6
250 kcmil
Electrical Connections with Belleville Washers
Lb-in N-m
46
60
95
256
5.2
6.8
10.7
28.9
Lb-in
3.5 to 5.3
50
250
275
N-m
0.4 to 0.6
5.6
28.2
31.1
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2.4.4 Wiring Connections
2.4.5 Wiring Inspection
18 Installation
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Figure 1 Single Line Diagram 10-125 kVA
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Figure 2 Single Line Diagram 10-125 kVA with Input, Bypass, and Load Breakers
20 Installation
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Figure 3 Single Line Diagram 10-125 kVA with Bypass Transformer, and Load Circuit Breaker
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Figure 4 Single Line Diagram 10-125 kVA with Bypass Transformer, Input, Bypass, and Load Circuit
Breakers
22 Installation
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Figure 5 Single Line Diagram 10-125 kVA with Maintenance Bypass Switch
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Figure 6 Single Line Diagram 10-125 kVA with Maintenance Bypass Switch, Input, Bypass, and Load
Circuit Breakers
24 Installation
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Figure 7 Single Line Diagram 10-125 kVA with Bypass Isolation Transformer, Maintenance Bypass
Switch, and Load Circuit Breaker
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Figure 8 Single Line Diagram 10-125 kVA with Bypass Isolation Transformer, Maintenance Bypass
Switch, Input, Bypass, and Load Circuit Breakers
26 Installation
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Figure 9 UPS Cabinet Installation Diagram 10-30 kVA
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Figure 10 UPS Cabinet Installation Diagram 40-50 kVA
28 Installation
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Figure 11 UPS Cabinet Installation Diagram 65-125 kVA
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Figure 11 UPS Cabinet Installation Diagram 65-125 kVA (continued)
30 Installation
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Figure 12 Battery Cabinet Installation Diagram 36-inch Frame
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Figure 12 Battery Cabinet Installation Diagram 36-inch Frame (continued)
32 Installation
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Figure 13 Control Wiring Diagram 10-30 kVA
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Figure 14 Control Wiring Diagram 40-50 kVA
34 Installation
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Figure 15 Control Wiring Diagram 65-125 kVA
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Figure 16 Field Wiring Terminations
36 Installation
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Figure 16 Field Wiring Terminations (continued)
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3.0 O PERATION
3.1
Operator Controls and Indicators
3.1.1 Digital Display Screen
Figure 17 Operator Controls and Indicators on UPS Module Cabinet Front
38 Operation
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Figure 18 Block Diagram of the Series 300 DT UPS
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3.1.2 Selection Pads
Figure 19 Display Screen and Selection Pads
3.1.3 Power Status Diagram
Figure 20 Power Status Diagram
40 Operation
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3.1.4 Rotary Switch
3.1.5 Advisory Display
Figure 21 Rotary Switch and Advisory Display
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3.2
Display Screen Menu
Figure 22 Menu Selection Arrangement
42 Operation
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3.3
Default Screen Messages
3.3.1 Normal Operation
NORMAL OPERATION
Load on UPS
Load XXX%
3.3.2 Warning: Load on Maintenance Bypass
WARNING: Load on Maintenance
Bypass
Check Messages
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3.3.3 Warning: Load on UPS
Check Messages
3.3.4 Warning: Load on Static Bypass
Load on Static
Switch
Check Messages
3.3.5 Fault: System Shutdown
Check Messages
3.3.6 UPS on Battery
Time Remaining
>XX Minutes
Check Messages
44 Operation
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3.4
Alarm Messages
3.4.1 UPS Response to an Alarm
3.4.2 Operator Response to an Alarm
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3.5
System Status Screens
3.5.1 Meter Functions
LOAD: XXX%
A PHASE XXX kVA
B PHASE XXX kVA
C PHASE XXX kVA
DC BUS
Voltage 410
Amps 15
Charging
INPUT A-PHASE
A - B XXX VOLTS
A - N XXX VOLTS
A XXX AMPS
OUTPUT A-PHASE
A - B XXX VOLTS
A - N XXX VOLTS
A XXX AMPS
46 Operation
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FREQUENCY
60.0 Hz OUTPUT
60.0 Hz INPUT
3.5.2 System Configuration
Press to review System Options and Configuration
Espanol Francais
Italia
Press to set
UPS Rating
XXX kVA
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XXX/XXX Volts
Output Voltage
Rating
XXX/XXX Volts
Frequency
60 Hz
Input / Output
Input Frequency
0.5 Hz
Slew Rate
0.1 Hz/Second
Press to set
48 Operation
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Low Battery
Warning Time
05 Minutes
Press to set
Second
DC Bus Walk-in
Time and Date:
HH:MM:SS
DDD DD MMM YY
Press to set
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PRODUCT
Auto Battery
Test Parameters:
Press to view or set
THRESHOLD: 360 VDC
INTERVAL: 5 WEEKS
TEST ENABLED
Auto Restart:
DISABLED
50 Operation
DISCONTINUED
PRODUCT
3.5.3 Alarm History
Alarm History
Press
to access
3.5.4 Lamp Test
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PRODUCT
3.6
Start-Up
3.6.1 Start-Up Procedure
Start-Up from Position 0
52 Operation
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PRODUCT
Start-Up from Position 1
Press button to start system.
Press to check configuration.
STARTUP
Checking Input power
[XX]
STARTUP
Testing charger
[XX
STARTUP
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PRODUCT
STARTUP
Test passed. Turn rotary switch to position 3
STARTUP
Testing battery
[XX]
STARTUP
Testing walk-in
[XX]
STARTUP
Testing static
54 Operation
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PRODUCT
STARTUP
Test passed. Turn
Testing Input synchronization
[XX]
NORMAL OPERATION
Load on UPS
Load XXX%
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PRODUCT
3.6.2 Abnormal Conditions During Start-Up
Table 7 Alarm Messages During Start-Up
Alarm
Message
Meaning and
Corrective Action in Brackets [ ]
START-UP SEQUENCE ABORTED
Input phase rotation incorrect
Incorrect input frequency The frequency of the input power is outside the specified acceptable range.
[Check your utility source.]
Rotary switch is in the wrong position Power has been applied to the UPS with the Rotary Switch in the wrong position. This message is displayed when the input power is removed, the battery is discharged, and the UPS system has completely shut down. This message indicates the Rotary Switch is still in Position 4 when input power is restored.
[Turn the Rotary Switch to Position 1 and perform a UPS start-up procedure.]
Rotary switch improperly operated
Check Messages.
The power conductors are not wired to the UPS input in the desired sequence.
[Disconnect power from the UPS input and correct the wiring. A Liebert
Customer Service and Support representative must be present during initial start-up of your UPS system.]
Battery Failed Test
Static Switch Failure
The Rotary Switch has been operated improperly. This means the switch has been operated either too fast or in the wrong direction.
[Turn the Rotary Switch to Position 1 and perform a UPS start-up procedure.]
The Start-up test routine has detected a failure in the battery.
[Contact Liebert Customer Service and Support.]
The Start-up test routine has detected a failure in the Static Transfer Switch.
[Contact Liebert Customer Service and Support.]
56 Operation
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PRODUCT
3.6.3 Response to an Incorrect Start-Up Sequence
Check Messages
WARNING: Load
bypass
Check Messages
improperly operated
DISCONTINUED
PRODUCT
3.7
Normal Operation
NORMAL OPERATION
Load on UPS
Load XXX%
58 Operation
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PRODUCT
3.8
Shutdown
3.8.1 Shutdown to Maintenance Bypass
Please turn rotary switch to
Position 2.
3.8.2 Complete Shutdown
3.8.3 Emergency Shutdown
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3.9
Response to a Power Failure
3.9.1 UPS Response
UPS ON BATTERY
Calculating Time
Time Remaining
>XX Minutes
Check Messages
60 Operation
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3.9.2 Operator Response
3.9.3 As Battery Time Approaches Zero
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3.10 Response to a UPS Failure
3.10.1 UPS Response
WARNING: Load on Static
Switch
Check Messages
3.10.2 Operator Response
62 Operation
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3.11 Alarm Messages
Table 8 Alarm Messages
Alarm
Message
AC INPUT
Input power out of tolerance
Meaning and
Corrective Action in Brackets [ ]
Frequency or voltage of the input power is outside the acceptable range. The battery supplies power to the critical load through the UPS Module.
DC BUS
Charger in reduced current mode
Battery charger problems
Low battery warning issued
Low battery shutdown
DC bus overvoltage
Customer has selected reduced current operation of the charger from a contact external to the UPS.
The battery is not being charged. The voltage produced by the charger is insufficient to maintain a charge on the battery.
[Contact Liebert Customer Service and Support.]
Battery has been discharging and the Low Battery Warning Time (factory set at
5 minutes, adjustable range 1 to 99 minutes) has been reached.
[Note time stamp on alarm message. Follow appropriate procedures to shut down the critical load in an orderly sequence.]
Battery has discharged to the minimum allowable voltage and the UPS is shut down. No power is being supplied to the critical load.
[When input power becomes available, perform a UPS start-up procedure.]
DC bus voltage has exceeded the specified limit and the charger has been turned off. The charger will automatically restart when the DC bus voltage returns to within tolerance.
[Contact Liebert Customer Service and Support if this condition persists for more than 2 minutes.]
BYPASS
Bypass frequency out of tolerance
Load transferred to bypass due to overload
Load transferred to bypass due to DC overvoltage
Excessive retransfers attempted
Static Switch failure
Input power frequency is outside of the specified tolerance (adjustable range .5 to 5 Hz). Automatic transfers to the Static Bypass Line are prohibited.
[Do not operate the Rotary Switch while this condition is present.]
Critical load connected to the UPS has exceeded the UPS power rating. The load has been automatically transferred to the Static Bypass Line. Power to the load is not being conditioned by the UPS. An automatic retransfer will be attempted when the load is reduced.
[Determine cause of the overload and reduce the load.]
DC bus voltage has exceeded the specified limit. The load has been automatically transferred to the Static Bypass Line. An automatic retransfer will be attempted when the DC bus voltage returns to within tolerance.
[Contact Liebert Customer Service and Support if this condition persists for more than 2 minutes.]
Several automatic retransfer attempts (15 attempts during 20 minutes or less) have been made to retransfer the load from the Static Bypass Line back to the
UPS. The UPS has not been able to consistently sustain the load because of an overload condition or an inverter failure. The load will remain on the Static
Bypass Line. Power to the load is not being conditioned by the UPS.
[Check other messages for inverter failure. Determine cause of the overload and reduce the load.]
A fault has been detected in the Static Transfer Switch. Automatic transfers to the Static Bypass Line are prohibited.
[Contact Liebert Customer Service and Support.]
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Table 8
Output undervoltage
Output overvoltage
Output overcurrent
Control error
Alarm Messages (continued)
Alarm
Message
UPS SYSTEM
UPS output not synchronized to input power
Input power single phased
Input voltage sensor failed
Inverter leg over current in X-phase
System output overloaded
Load transferred to bypass due to overload
System output overloaded
System shutdown due to overload
Critical power supply failure
Load transferred due to internal protection
Meaning and
Corrective Action in Brackets [ ]
UPS inverter output is not synchronized with the input power. Automatic transfers to the Static Bypass Line are prohibited. This is usually a temporary condition that is corrected automatically by the UPS internal control system.
This message indicates an input power problem.
[Check all input power phases.]
Each input voltage phase has two sensors. One of these sensors has failed.
[Contact Liebert Customer Service and Support.]
A fault has been detected in the inverter, caused by a UPS failure. The load has been automatically transferred to the Static Bypass Line. Power to the load is not being conditioned by the UPS.
[Contact Liebert Customer Service and Support.]
UPS output voltage is below a specified minimum. The load has been automatically transferred to the Static Bypass Line. Power to the load is not being conditioned by the UPS. An automatic retransfer will be attempted when the output voltage is within tolerance.
[Contact Liebert Customer Service and Support if this condition persists.]
UPS output voltage is above a specified maximum. The load has been automatically transferred to the Static Bypass Line. Power to the load is not being conditioned by the UPS. An automatic retransfer will be attempted when the output voltage is within tolerance.
[Contact Liebert Customer Service and Support if this condition persists.]
An output overcurrent surge has been detected. The load has been automatically transferred to the Static Bypass Line. An automatic retransfer will be attempted when the output current returns to nominal.
[Contact Liebert Customer Service and Support if this condition persists.]
An overload condition is present. If the load is on the UPS inverter, the load will be automatically transferred to the Static Bypass Line if the overload exceeds the UPS Module capacity.
[Determine cause of the overload and reduce the load.]
The load has been automatically transferred to the Static Bypass Line because of an overload condition.
[Determine cause of the overload and reduce the load.]
The overload condition is still present and must be reduced or it will soon exceed the capacity of the Static Bypass Line, resulting in loss of all power to the critical load. Power to the load is not being conditioned by the UPS.
[Determine cause of the overload and reduce the load.]
An overload condition has exceeded the capacity of the Static Bypass Line.
The UPS has been shut down, resulting in loss of power to the critical load.
[Perform a UPS shutdown procedure. Correct the overload condition and perform a UPS start-up procedure.]
Automatic diagnostic testing has detected a failure (of hardware or software) in the UPS internal control system. A second message may indicate internal test or software timeout. The load has been automatically transferred to the Static
Bypass Line. Power to the load is not being conditioned by the UPS.
[Contact Liebert Customer Service and Support.]
A failure has been detected in one of the low voltage power supplies. The load has been automatically transferred to the Static Bypass Line. Power to the load is not being conditioned by the UPS.
[Contact Liebert Customer Service and Support.]
A failure has been detected in the UPS. More specific information may be available in a separate Alarm Message. The load has been automatically transferred to the Static Bypass Line (provided the power available on the bypass line is within specifications). Power to the load is not being conditioned by the UPS.
[Contact Liebert Customer Service and Support.]
64 Operation
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Table 8 Alarm Messages (continued)
Alarm
Message
UPS SYSTEM (continued)
External shutdown The UPS has been shut down from an external contact.
[Perform a UPS start-up procedure when the conditions causing the external shutdown have been corrected.]
COOLING
Fan failure
Meaning and
Corrective Action in Brackets [ ]
System shutdown impending due to overtemperature
System shutdown in 5 minutes due to overtemp
A failure has been detected in at least one of the internal cooling fans.
[Contact Liebert Customer Service and Support.]
An overtemperature condition is present in the UPS cabinet. The UPS will automatically shutdown if the overtemperature continues.
[Determine the cause of the condition and correct it if possible. Check for clogged air filter, restricted air flow, or fan failure.]
Overtemperature condition has persisted. Note the time stamp on the alarm message.
[Perform an orderly shutdown of the critical load. Perform a UPS shutdown procedure or allow the UPS to perform an automatic shutdown. Contact Liebert
Customer Service and Support.]
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4.0 M AINTENANCE
4.1
Safety Precautions
66 Maintenance
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4.2
When To Call
4.3
Steps To Take
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4.4
Preventive Maintenance
4.4.1 Maintaining an Operatorʼs Log
4.4.2 Changing the Air Filter
4.4.3 Periodic Restart of the UPS
68 Maintenance
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4.4.4 Maintaining the Battery
Battery Safety Precautions
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Battery Safety Precautions in French Per CSA Requirements
Instructions Importantes Concernant La Sécurité
Conserver Ces Instructions
70 Maintenance
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Matching Battery Cabinets
Number of Cells
102
180
Battery Voltage (VDC)
Nominal Float
204
360
230 - 232
405 - 409
Battery Model Number
UPS12-100(FR)
UPS12-140(FR)
UPS12-170(FR)
UPS12-270(FR)
UPS12-310(FR)
UPS12-370(FR)
UPS12-475(FR)
Initial Torque Value
40 lb-in.
65 lb-in.
110 lb-in.
Retorque Value
32 lb-in.
52 lb-in.
110 lb-in.
72 Maintenance
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Non-Standard Batteries
Battery Cabinet Voltage Record
Date
Float Voltage
(Volts DC)
Nominal Voltage
(Volts DC)
Ambient Temp.
(°F)
*___________ *______________________ *______________________ *______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
___________ ______________________ ______________________ ______________________
* To be completed by Liebert Customer Service Representative at time of start-up.
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4.5
Liebert Customer Service and Support
Professional Start-Up
Maintenance Agreements
Training
Warranties
74 Maintenance
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5.0 S YSTEM O PTIONS
5.1
General
5.2
Optional External Maintenance Bypass Cabinet
Table 9 Optional External Maintenance Bypass Cabinet
Configuration Description
Configuration H This cabinet includes input, bypass, and load circuit breakers.
Configuration J This cabinet includes bypass shielded isolation transformer and load circuit breaker.
Configuration K This cabinet includes bypass shielded isolation transformer with input, bypass, and load circuit breakers.
Configuration L This cabinet includes a maintenance bypass switch that provides “make-before-break” operation to and from maintenance bypass via a single rotary switch without the need for interlocking schemes.
Configuration N This cabinet includes a maintenance bypass switch that provides “make-before-break” operation to and from maintenance bypass via a single rotary switch without the need for interlocking schemes. Also provides input, bypass, and load circuit breakers.
Configuration P This cabinet includes a maintenance bypass switch that provides “make-before-break” operation to and from maintenance bypass via a single rotary switch without the need for interlocking schemes. Also provides bypass shielded isolation transformer and load circuit breakers.
Configuration Q This cabinet includes a maintenance bypass switch that provides “make-before-break” operation to and from maintenance bypass via a single rotary switch without the need for interlocking schemes. Also provides bypass shielded isolation transformer with input, bypass, and load circuit breakers.
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5.2.1 Installation
Location Considerations:
Electrical Wiring:
76 System Options
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5.2.2 Operation
Control (Rotary Switch)
Figure 23 External Maintenance Bypass Rotary Switch
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Start-Up from “Maintenance” Position (External Maintenance Bypass Cabinet)
Figure 24 Block Diagram of the External Maintenance Bypass
78 System Options
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Shutdown to “Maintenance” Position
Complete Shutdown
DISCONTINUED
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5.3
Optional Slim-Line Distribution
5.4
Optional Remote Status Panel
5.5
Optional Remote Contact Board
80 System Options
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5.6
Optional RS-232 Interface Port
5.6.1 Using a Terminal as a Remote Station
Figure 25 Cable Connections between UPS and Terminal
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5.6.2 Remote Front Panel (Terminal Mode)
Figure 26 UPS Remote Monitor/Control
Table 10 Terminal Mode Menu
Item Key Description
Redraw
Charset
Colors
Screen
Number
Alarm Silence
ESP
A
E
O
S
R
C
Redraws the screen in case data was corrupted during transmission.
Changes from the ASCII character set to the IBM-PC character set. If your remote terminal is an IBM-PC or compatible, this may produce a more attractive screen.
Redraws the screen with a different color set. There are 4 color sets.
Displays the current screen number on the top line of the remote 4 by 16 character LCD display.
Silences the UPS alarm and the speaker on the terminal.
Switch to Emerson Standard Protocol. Unless you have an application program which communicates using ESP, you will not need to use this option. Should you ever accidentally enter ESP mode, type the word EXIT to return to terminal mode. If you have entered ESP mode, the keyboard will stop responding normally.
Use Good-bye to hang up if you are connected over a modem.
Good-bye G
Pushbutton Chord Map
Chord
UP + DOWN + ALARM SILENCE
UP + DOWN
DOWN + ALARM SILENCE
Key
7
K
Z
82 System Options
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5.6.3 Emerson Standard Protocol (ESP)
5.6.4 Remote Load Control
LOAD ON/OFF
5.6.5 Setting the Password
Password:
******
Status:
LOCKED
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5.7
Optional Internal SNMP (Simple Network Management Protocol) Support
5.7.1 Using an SNMP Adapter (Optional)
84 System Options
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5.8
Optional Internal Modem
5.8.1 The Communication Mode Screen
Modem Mode: OFF
Modem Present: ?
Call #2: NEVER
Baud Rate: 2400
Setting the Modem Mode
The Modem Present Field
The Call #2 Field
The Baud Rate Field
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5.8.2 Using the Modem
Incoming Calls
Data rate (baud rate) 1200 or 2400 (see 5.8.3 - Setting the Data Rate)
Parity
Data Bits
Stop Bits
Terminal Emulation
None
8
1
ANSI (a popular “escape sequence” protocol which provides cursor movement and color control functions). Note that some PC software programs will work using VT-51,
VT-52, VT-100, or other terminal emulation protocols. Many protocols are based on the basic ANSI set. Feel free to experiment, you canʼt hurt the UPS or the computer.
Configuring the UPS to Accept Incoming Calls
Outgoing Calls
Table 11 Dial-Out Events
ID Code
0
1
3
5
6
3
4
Delay
0
0
Dial-out test
Automatic battery test failed
60 Sec.
Alarm event, load is on inverter
Event
60 Sec.
Utility outage, load on inverter, battery discharging
0
60 Sec.
Load has been transferred to static switch. Overload or other alarm condition present.
0
Low battery warning, load is in danger of shutdown
Load has been shut down
86 System Options
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Calling a Pager
91(000)-000-0000
Pager Disabled
Pager Delay: 13
Phone Number 1
91(000)-000-0000
000*000*000**?#
Pager Delay: 13
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Calling a Modem
88 System Options
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Editing the Phone Numbers
Character
!
-
( ) <SPACE>
,
W
?
;
*
#
R
T, P
@
Explanation
Used to force the modem to perform a “hook flash” (i.e., hang up quickly and release) operation. Although rapidly fading from use, this mechanism is sometimes used in office phone systems to signal the local switchboard to listen for special codes to follow.
These characters are used only to make the field more readable. They are ignored by the modem, and can be placed anywhere in the field.
The comma forces the modem to pause 2 seconds before continuing to dial. A typical use of this feature would be when the UPS is connected to a local phone system which requires you to dial ʻ9ʼ to get an outside line. Some systems may need the modem to pause for a bit after dialing 9 before an outside line can be assigned. In such an instance, you might see the complete dial string looking like this: 9, 555-8243.
Like the comma, the W command causes the modem to wait before continuing. The difference is that the comma imposes a fixed 2 second delay, while the W means “wait for a dial tone”.
Used in pager display fields to signify the end of the number. Most pager service equipment require that the pound symbol be used to terminate an entry.
Stands for “Reverse.” The R command is a prefix which tells the modem to connect with an originate-only modem. If the modem on the remote end answers silently (without asserting a carrier tone) you may be dealing with an originate-only modem. Such modems are rare these days. The R should be prefixed to any digits dialed, i.e., R 9,
555-8325.
Select tone or pulse dialing. Only one of these can be used in a given number. They are both prefixes, the T stands for tone (i.e., touch tone) and the P stands for pulse. By default, the modem uses tone dialing. If the UPS is connected to a phone line which requires pulse dialing, a P should be prefixed to the number, i.e., P 555-8325.
Use @ to dial a service that uses a recorded voice to request further information to be tone-dialed, such as a password and a transaction code: 555-8325 @ 9876. The modem dials the phone number, waits for one ring at the remote end, and then waits for
5 seconds before continuing to the next part of the dial string. The @ imposes a 5 second “quiet answer” pause.
Used in pager display strings to generate a separator character between fields in the display window. For example, if the pager display string is 555*8325, it will appear in the pager window as 555-8325.
Used to force the modem to return to command mode after dialing. Unless you are very familiar with modems and know exactly what youʼre doing, do not use this command.
This character, if present in a pager display string, will be replaced with the event ID code before being transmitted to the pager service equipment (see Table 11 for the list of ID codes and associated events). For example, if the modem is dialing a pager because of a battery test failed, the ? character would be replaced with the number 1 before being transmitted, and the number 1 would then appear in the pager display window at the same location in which it appeared in the pager display number field. The
? character has no meaning in a dial number (line 1) field, it should only be used in pager display (line 2) fields.
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Testing the Dial-Out Setup
Dial Test: OFF
Last Attempt(s):
#1: NONE
#1: NONE
Table 12 Last Attempt(s) Messages
Messages Meaning
NONE
UNKNOWN
NOT READY
No dial-out has been attempted.
Displayed when UPS has called a pager. The UPS has no way to verify that the pager service equipment has received the message, and certainly no way to verify that the radio transmission to the pager was received or displayed. Although less common, this message will also be displayed if the UPS lost control power at the moment it was transmitting data to another modem. This means that the UPS is not sure the message got through.
The UPS cannot perform a dial-out at the moment because the modem is not ready. Usually this means that a modem presence test was in progress at the moment a dial-out request occurred. Try the dial-out test again in a minute or two. When an actual system event causes a dial-out, a NOT
READY state will not be a problem—the UPS will wait until the modem test is done and then restart the dial-out.
DISABLED
NO MODEM
Displayed in the #2 field if Call #2 is set to NEVER.
The Modem Mode is set correctly, but the modem is either not installed, installed incorrectly, or defective.
OUT MODE OFF The Modem Mode is set to OFF or IN, both disable dial-outs.
NO DIAL TONE The modem is responding, but reports no dial tone found. Check the phone line connection.
BUSY
NO CARRIER
DIALING
SENDING
PASSED
FAILED
The phone line is busy. The UPS will retry the number 20 times before giving up.
The UPS is calling a remote modem, but the remote modem is not responding with a carrier tone.
The modem is dialing and/or waiting for a response.
The modem is transmitting the message to either a remote modem or pager service equipment.
The dial-out succeeded: the UPS connected with a remote modem and transmitted the message.
The dial-out failed, UPS was unable to connect and has given up.
5.8.3 Setting the Data Rate
90 System Options
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5.9
Optional SiteScan
®
/Sitemaster Interface
Monitoring
Input Voltage
Output Voltage
Output Current
Output Frequency
Output kVA
Output kW
DC Voltage
Battery Current
% Capacity
Alarms
Output Overload
Load on Bypass
Static Switch Disabled
Unit Offline (EPO)
Module Cooling Failure
Ambient Overtemperature
Battery Discharging
Low Battery Reserve
Battery Disconnected
Control Power Failure
Fuse Cleared
5.10 Optional IBM
®
AS/400 Signal Interface
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5.11 Optional System/38 Power Warning Signal
5.12 Optional Battery Circuit Breaker
5.13 Optional DC Ground Fault Alarm
5.14 Optional Computer Interface System
5.15 Optional Multi-Computer Interface System
92 System Options
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5.16 Optional IBM
®
AS/400 Multi-Interface System
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Figure 27 Optional Maintenance Bypass Cabinet with Input, Bypass, and Load
Circuit Breakers
94 System Options
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Figure 28 Optional Maintenance Bypass Cabinet with Isolation Transformer and Load
Circuit Breaker
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Figure 29 Optional Maintenance Bypass Cabinet with Isolation Transformer, Input, Bypass, and Load
Circuit Breakers
96 System Options
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Figure 30 Optional Maintenance Bypass Cabinet with Maintenance Bypass Switch
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Figure 31 Optional Maintenance Bypass Cabinet with Maintenance Bypass Switch, Input,
Bypass, and Load Circuit Breakers
98 System Options
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Figure 32 Optional Maintenance Bypass Cabinet with Isolation Transformer, Maintenance
Bypass Switch, and Load Circuit Breaker
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Figure 33 Optional Maintenance Bypass Cabinet with Isolation Transformer, Maintenance Bypass
Switch, Input, Bypass, and Load Circuit Breakers
100 System Options
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Figure 34 Optional Slim-Line Distribution
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Figure 34 Optional Slim-Line Distribution (continued)
102 System Options
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Figure 35 Optional Remote Status Panel
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Figure 36 Optional Remote Contact Board
104 System Options
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Figure 37 Optional IBM ® AS/400 Signal Interface
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Figure 38 Optional IBM ® AS/400 Signal Interface (with Remote Status Panel)
106 System Options
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Figure 39 Optional Battery Circuit Breaker 10-75 kVA
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Figure 40 Optional Battery Circuit Breaker 100-125 kVA
108 System Options
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Figure 41 Optional Computer Interface System
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Figure 42 Optional Multi-Computer Interface System
110 System Options
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Figure 43 Optional IBM ® AS/400 Multi-Computer Interface System
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6.0 S PECIFICATIONS
6.1
Electrical Specifications
6.1.1 AC Inputs to UPS
6.1.2 AC Output. UPS Inverter
112 Specifications
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6.2
Ratings
6.3
Environmental Specifications
6.4
Mechanical Specifications
114 Specifications
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6.5
Battery
kVA
10 - 15
20 - 125
DC Voltage Range
163V - 240V
288V - 423V
Number of Cells
102
180
Table 13 Matching Battery Cabinets
Battery Cabinet
Model Number*
UPS
Rating kVA
Dimensions
WxDxH
Weight
Lb (Kg)
Dist.
Floor
Loading
Lb/Sq Ft
No. of
Cells
Standard
Cabinet
Battery
Model No.*
Computer
Room
Cabinet
Battery
Model No.*
UBCB_140V25YJ
UBCB_170V25YJ
UBCB_270V25YJ
UBCB_370V25YJ
UBCB_475V25YJ
UBCB_100H25YJ
UBCB_140H25YJ
UBCB_170H25YJ
10 - 15
10 - 15
10 - 15
10 - 15
10 - 15
20 - 30
20 - 50
20 - 50
22x28x72 in.
760 (345)
22x28x72 in.
1000 (454)
22x28x72 in.
1300 (590)
22x28x72 in.
1650 (748)
22x28x72 in.
2100 (953)
22x28x72 in.
990 (450)
22x28x72 in.
22x28x72 in.
1150 (522)
1500 (680)
UBCP_270H25JJ
UBCP_310H25JJ
UBCP_370H25JJ
UBCP_475H25JJ
20 - 50
20 - 50
20 - 50
20 - 50
36x28x72 in.
2050 (930)
36x28x72 in.
2500 (1134)
36x28x72 in.
2750 (1247)
36x28x72 in.
3500 (1588)
UBCP_270H25MJ 65 - 125 36x28x72 in.
2050 (930)
UBCP_310H25MJ 65 - 125 36x28x72 in.
2500 (1134)
UBCP_370H25MJ 65 - 125 36x28x72 in.
2750 (1247)
UBCP_475H25MJ 65 - 125 36x28x72 in.
3500 (1588)
178
234
304
386
491
232
269
351
293
358
393
500
293
358
393
500
1x102
1x102
1x102
1x102
1x102
1x180
1x180
1x180
1x180
1x180
1x180
1x180
1x180
1x180
1x180
1x180
UPS12-140
UPS12-170
UPS12-270
UPS12-370
UPS12-475
UPS12-100
UPS12-140
UPS12-170
UPS12-270
UPS12-310
UPS12-370
UPS12-475
UPS12-270
UPS12-310
UPS12-370
UPS12-475
UPS12-140FR
UPS12-170FR
UPS12-270FR
UPS12-370FR
UPS12-475FR
UPS12-100FR
UPS12-140FR
UPS12-170FR
UPS12-270FR
UPS12-310FR
UPS12-370FR
UPS12-475FR
UPS12-270FR
UPS12-310FR
UPS12-370FR
UPS12-475FR
UBPP_270H25SJ 100 - 125 36x28x72 in.
2050 (930)
UBPP_370H25SJ 100 - 125 36x28x72 in.
2750 (1247)
293
393
1x180
1x180
UPS12-270
UPS12-370
UPS12-270FR
UPS12-370FR
UBPP_475H25SJ 100 - 125 36x28x72 in.
3500 (1588) 500 1x180 UPS12-475 UPS12-475FR
*An “O” in the 5th digit of the battery cabinet model number signifies standard batteries are being utilized in the battery cabinet. An “F” in the 5th digit of the battery cabinet model number signifies flame retardant batteries are being utilized in the battery cabinet.
DISCONTINUED
PRODUCT
116 Specifications
DISCONTINUED
PRODUCT
Series 300™ DT UPS
Dual Input - Three Phase
10 kVA to 125 kVA; 60 Hz
Technical Support
U.S.A. 1-800-222-5877
Outside the U.S.A. 614-841-6755
U.K. +44 (0) 1793 553355
France +33 1 4 87 51 52
Germany +49 89 99 19 220
Italy +39 2 98250 1
Netherlands +00 31 475 503333
E-mail [email protected]
Web site http://www.liebert.com
Worldwide FAX tech support
614-841-5471
The Company Behind The Products
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