OWNER’S OPERATION AND

INSTALLATION MANUAL

C

PFS

®

US

ICC-ES #ESR-2542

INDOOR WOOD BURNING

(V)GMCAT50(H,S)(I,R)A SERIES

INDOOR/OUTDOOR WOOD BURNING

(V)JMCAT50(H,S)(I,R)A SERIES

MASONRY FIREPLACES WITH

INSULATION

These models meet the EPA Wood Burning Fireplace

Program Phase 2 emission level. NOTE: To ensure proper fireplace operation, the catalyst should be replaced at a minimum of 3 years and a maximum of 5 years.

SAVE THIS BOOK

This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or accessory items when needed. Keep it with your other important papers.

This fireplace is approved for use as a wood burning fireplace or for use with a vented gas log approved to

ANS Z21.60 and Z21.84 standards.

This wood burning fireplace complies with UL127-CAN/

ULC-S610-M87 standard as a FACTORY BUILT FIREPLACE.

FOR CANADA: The authority having jurisdiction (such as the municipal building department, fire department, etc.) should be contacted before installation to determine the need to obtain a permit.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

For more information, visit www.fmiproducts.com

2

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional information. Consult a qualified installer or local distributor.

TABLE OF CONTENTS

Safety .................................................................. 2

Specifications ...................................................... 3

Fireplace Installation............................................ 4

Venting Installation .............................................. 6

Firebrick Wall Installation ....................................11

Optional Gas Line Installation............................ 14

PureFire Installation........................................... 15

Glass Door Installation ...................................... 16

Operation and Maintenance Guidelines ............ 17

PureFire Emissions Control System .................. 18

Parts ................................................................. 20

Technical Service............................................... 25

Replacement Parts ............................................ 25

Accessories ....................................................... 25

SAFETY

IMPORTANT: Check local codes before installing this fireplace.

Before beginning the installation of the fireplace, read these instructions through completely.

• This FMI PRODUCTS, LLC fireplace and its components are safe when installed according to this installation manual. Unless you use FMI PRODUCTS, LLC components, which have been designed and tested for the fireplace system, you may cause a fire hazard.

• The FMI PRODUCTS, LLC warranty will be voided by and FMI PRODUCTS, LLC disclaims any responsibility for the following actions.

a. Modification of the fireplace, components, doors, air inlet system and damper control.

b. Use of any component part not manufactured or approved by FMI PROD-

UCTS, LLC in combination with a FMI

PRODUCTS, LLC fireplace system.

Proper installation is the most important step in ensuring safe and continuous operation of the fireplace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built fireplaces.

FOR YOUR SAFETY

• Do not store or use gasoline or any other flammable vapors or liquids in the vicinity of this or any other appliance.

• Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.

• Do not place clothing or other flammable materials on or near the appliance.

• Never leave children unattended when a fire is burning in the fireplace.

WARNING: Use solid wood or processed solid fuel firelogs only. When processed wood fuel fire logs are used, do not poke or stir the logs while they are burning. Use only fire logs that have been evaluated for the application in fireplace and refer to fire log warnings and caution markings on packaging prior to use.

WARNING: Do not install a fireplace insert in this box unless the manufacturer's instructions with the insert specifically state this fireplace has been tested for use with this insert.

This fireplace is not intended to be used as a substitute for a furnace to heat an entire home. Use for supplemental heat only.

www.fmiproducts.com

125701-01A

50" MODELS

SPECIFICATIONS

Continued

38 1

24"

/

2

"

19 1 /

4

"

28 1 /

2

"

17 5 /

8

"

4 3 /

8

"

34 3 /

8

"

49 3 /

8

"

50" HEARTH

21 3 /

4

"

23"

(Ref.)

1 1 /

4

"

11"

67" 58"

61" 49"

30"

OUTSIDE

AIR

ACCESS

GAS LINE

ACCESS

7"

10 1 /

2

"

9 1 /

2

"

3 1 /

2

"

1"

50"

59"

4 1 /

2

" 8 1 /

2

"

17"

Figure 1 - 50" Models (V)GMCAT50(H,S)(I,R)A AND (V)JMCAT50(H,S)(I,R)A Series

125701-01A www.fmiproducts.com

3

FIREPLACE INSTALLATION

SELECTING LOCATION

To determine the safest and most efficient location for the fireplace, you must take into consideration the following guidelines:

1. The location must allow for proper clearances (see Figures 4 and 5).

2. Consider a location where fireplace will not be affected by drafts, air conditioning ducts, windows or doors.

3. A location that avoids cutting of joists or roof rafters will make installation easier.

4. An outside air kit is available with this fireplace (see Optional Outside Air Kit on page 6).

MINIMUM CLEARANCE TO

COMBUSTIBLES

Back and sides of fireplace

Front of fireplace

Floor**

Perpendicular wall to opening

Top spacers

Mantel clearances

1 1 /

2

" min.*

48" min.

0" min.

18" min.

0" min.

see Mantels, page 5

Chimney outer pipe surface

* Not required at nailing flanges

** See step 2 of Framing

2" min.

WARNING: Do not pack required air spaces with insulation or other materials.

Minimum/Maximum Chimney Height for

Residential Installation

Minimum height of chimney, measured from base of fireplace to flue gas outlet of termination, is 16 feet for straight flue or a flue with one elbow set. Maximum distance between elbows is 6 feet. For systems with two elbow sets, minimum height is 22 feet. Maximum height of any system is 50 feet. This measurement includes fireplace, chimney sections and height of termination assembly at level of the flue gas outlet (see Figure 13, page 9).

Minimum/Maximum Chimney Height for

Outdoor Installation

Minimum height of chimney, measured from base of fireplace to flue gas outlet of termination, is 9.5 feet (minimum of 4 feet of chimney pipe sections required for outdoor installation).

FRAMING

1. Frame opening for fireplace using dimensions shown in Figures 2 and 3.

2. If fireplace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood flooring, fireplace must be installed upon a metal or wood panel extending full width and depth of fireplace.

3. Set fireplace directly in front of this opening and slide unit back until nailing flanges touch side framing.

4. Check level of the fireplace and shim with sheet metal if necessary.

5. Before securing fireplace to prepared framing, ember protector (provided) must be placed between hearth extension (not supplied) and under bottom front edge of fireplace to protect against glowing embers falling through. If fireplace is to be installed on a raised platform, a Z-type ember protector (not supplied) must be fabricated to fit your required platform height. Ember protector should extend under fireplace a minimum of 1 1 /

2

". Ember protector should be made of galvanized sheet metal (28 gauge minimum to prevent corrosion.

6. Using screws or nails, secure fireplace to

Figure 2 - Framing Dimensions

71"

59"

58.125"

67.125"

30.125"

Maintain 1 1 /

2

Clearance at Sides and

"

Back of Fireplace

1

1

/

2

" Clearance

Not Required at

Nailing Flanges

100"

4

Figure 3 - Corner Installation www.fmiproducts.com

125701-01A

FIREPLACE INSTALLATION

Continued framing through flanges located on sides of fireplace.

Note: For outdoor installations, fireplace enclosure must allow for adequate drainage and fresh air ventilation. It is recommended that a sealed, corrosion resistant catch pan with provision for drainage be installed under fireplace within fireplace enclosure.

HEARTH EXTENSION

A hearth extension projecting a minimum of

20" in front of and a minimum of 12" beyond each side of fireplace opening is required to protect combustible floor construction in front of fireplace. Fabricate a hearth extension using a material which meets the following specifications: a layer of noncombustible, inorganic material having a thermal conductivity of K=0.84 BTU IN/FT, HR. F (or less) at

1" thick. For example, if the material selected has a K factor of 0.25, such as glass fiber, the following formula would apply:

0.25 x 1.0" = 0.30" thickness required

0.84

Thermal conductivity "K" of materials can be obtained from manufacturer or supplier of noncombustible material. If hearth extension is to be covered, use noncombustible material such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent hearth extension from shifting and seal gap between fireplace frame and hearth extension with a noncombustible material

(see Figure 4).

WARNING: Hearth extension is to be installed only as shown in Figure 4.

MANTELS

A mantel may be installed if desired (see Figure

5). Woodwork such as wood trims, mantels or any other combustible material projecting from front face must not be placed within 18" of fireplace opening. Combustible materials above 18" and projecting more than 1 1 /

2

" from fireplace must not be placed less than 21" from the top opening of the fireplace (NFPA STD

211, Sec. 7-3.3.3).

Mantels or any other combustible material

6"

Ref.

12 1 /

4

" Ref.

33°

3" Nom.

1 1 /

2

" Max.

Fireplace Opening

Top View of Fireplace

Combustible

Material

Safe

Zone for

Projection of

Combustible

Materials

Upper

Section of

Fireplace

Seal Gap

Fireplace Front

11.5"

FIREBOX

Ember Protector

Fireplace Front

Raised Hearth

Ember Protector

Fireplace Front

Elevated

Hearth

Extension

Seal Gap

33°

SAFE ZONE

18" Min. to

Perpendicular

Side Wall

3" Max.

4.5"

Combustible

Material Must

Not Overlap

Front Face

Figure 5 - Mantel Clearances to

Combustible Material

Ember Protector

Figure 4 - Hearth Extension

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5

also may come up to side edge of black metal face of fireplace as long as projections from front face fall within limit shown in Figure 5.

VENTING INSTALLATION

OPTIONAL OUTSIDE AIR KIT

(MODEL AK4/AK4F)

The installation of an outside air kit should be performed during the rough framing of the fireplace due to the nature of it's location.

Outside combustion air is accessed through a vented crawl space (AK4F) or through a sidewall (AK4).

CAUTION: Combustion air inlet ducts shall not terminate in attic space.

The maximum height for the

Secure to Collars with Metal Tape,

Screws or Straps (Min. of 1/4" x 20" in size)

Air Inlet

Location

Must Allow

For Bushes or Snow ation (lineal gain) and are given in the lineal gain chart (see Figure 7). Lineal Gain is the actual measurable length of a part after two or more parts are connected. For Canada, use chimney parts designated "HT".

WARNING: The opening in

PART NO.

Georgian

12-12DM

12-12HT

18-12DM

18-12HT

24-12DM

24-12HT

LINEAL GAIN

DESCRIPTION

Fireplace

Pipe Section

Pipe Section

Pipe Section

36-12DM

36-12HT

48-12DM

48-12HT

Pipe Section

Pipe Section

RLT-12D

RLT-12HT Round Termination

GAIN

66 1 /

2

"

10 5 /

8

"

16 5 /

8

"

23 5 /

8

"

34 5 /

8

"

46 5 /

8

"

7 3 /

4

"*

* The lineal gain for the terminations is measured to the flue gas outlet height.

15" Galvanized

Outer Pipe

Vented Crawl Space

(Check Local Codes

Before Installing in a

Vented Crawl Space)

Air Inlet

Eyebrow

Vent Hood

Required for

Wall Installation

Figure 6 - Outside Air Kit air vent can not exceed 3 feet below the flue gas outlet of the termination.

12 3 /

8

"

Stainless

Inner Pipe

Hemmed

End

Figure7 - Lineal Gain the collar around the chimney at the top of the fireplace must not be obstructed. Never use blown insulation to fill the chimney enclosure.

CHIMNEY PIPE

The FMI PRODUCTS, LLC chimney system consists of 12", 18", 24", 36" and 48" snaplock, double-wall pipe segments, planned for maximum adaptability to individual site requirements. Actual lengths gained after fitting overlaps must be taken into consider-

ASSEMBLY AND INSTALLATION OF

DOUBLE WALL CHIMNEY SYSTEM

Each double wall chimney section consists of a galvanized outer pipe, a stainless steel inner flue pipe and a wire spacer. The pipe sections must be assembled independently as the chimney is installed. When connecting chimney directly to

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125701-01A

VENTING INSTALLATION

Continued the fireplace, the inner flue pipe section must be installed first with the lanced side up. The outer pipe section can then be installed over

5 the flue pipe section with the hemmed end up. Press down on each pipe section until the lances securely engage the hem on the fireplace starter. The wire will assure the proper spacing between the inner and outer pipe sections.

Continue to assemble chimney sections as outlined above, making sure that both the inner and outer pipe sections are locked together. When installing double wall snap-lock chimney together, it is important to assure the joint between the chimney sections is locked. Check by pulling chimney upward after locking. The chimney will not come apart if properly locked. It is not necessary to add screws to keep the chimney together (exception, see Figure 8).

12 3 /

4

" 30 3 /

4

15" 34 3 /

4

18"

21

23

1

3

/

/

27 3 /

4

4

4

40"

" 46

" 49 1

1 /

/

4

4

"

" 56

30" 60 3

3 /

/

4

4

"

"

"

33"

36"

38

41 1

1 /

4

/

4

66"

71"

" 75"

" 80 1 /

4

" 1

45" 86 3 /

4

46 3 /

4

51"

53 1 /

56 1 /

4

" 89 1 /

4

97"

" 101"

2

"

" 1

59 1 /

4

" 106 1 /

4

61 3 /

4

" 111 1 /

2

64 3 /

4

70"

74

76

79

1

3

3

/

/

/

4

4

4

" 115

" 137

1

1 /

/

" 120 3 /

4

2

"

"

68 1 /

4

" 1

"

" 127"

130" 1

" 141 1 /

2

2

" 1

" 146 3 /

4

"

"

OFFSET RISE

4

9

A

3

3

/

/

4

8

B

" 16

" 25

3

1

/

8

"

"

CHIMNEY LENGTH

12" 18" 24" 36" 48"

/

2

"

" 1

ELBOW SET ONLY

1

1

1 1

1

1 1

1

1

1

1

1

1

1

1

1

1

2

1

2

1

1 1

2

1

1

2

1 1

2

2

2 1

2

2 1

2 1

4

OFFSET CHART (22-50 FT. SYSTEM HEIGHT)

USING ELBOW OFFSETS (30E-12DM)

1. To achieve desired offset, you may install combinations of 12", 18", 24", 36" and 48" length of double wall pipe (see offset chart and Figure 8).

2. Chimney weight above offset rests on return elbow. Straps must be securely nailed to rafters or joists (see Figure 9, details A and B).

3. Maximum length of pipe between supports (return elbow or 12S-12DM) is 6' of angle run. Maximum of two 6' angle run sections per chimney system (see

Figure 10, page 8).

4. All pipe connections between the offset and return must be secured with two screws on the outer pipe only (see

Figure 8). Do not penetrate the inner stainless.

See Detail A

Straps

Detail B

Straps

Angle Firestop

2" Min.

See Detail B

Screws

B

Straps

Straps

A

Detail A

Return Elbow

Figure 9 - Ceiling Support Pipe

12S-12DM

Figure 8 - Elbow Offset

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7

VENTING INSTALLATION

Continued

Offset

Elbow

6' Max.

Return

Elbow

Offset

Elbow

6' Max.

Return

Elbow

Return

Elbow

Ceiling

Support Pipe

12S-12DM

6' Max.

Return

Elbow

Return

Elbow

6' Max.

Offset

Elbow 6' Max.

Offset

Elbow 6' Max.

Offset

Elbow

A B C

Figure 10 - Typical Offset Terminations

FIRESTOP SPACERS (FS-10)

Firestop spacers are required at each point where the chimney penetrates a floor space.

Their purpose is to establish and maintain the required clearance between the chimney and the combustible materials. When the pipe passes through a framed opening into a living space above, the firestop must be placed onto the ceiling from below as shown in Figure 11.

They also provide complete separation from one floor space to another or attic space as required by most codes. When the double wall pipe passes through a framed opening into an attic space, the firestop must be placed into an attic floor as shown in Figure 12.

Firestop

Spacer

Screws or Staples

(Min. of 8)

Existing

Ceiling

Frame

Figure 12 - Firestop Spacer with Attic

Space Above Ceiling

Existing

Ceiling

Frame

Firestop

Spacer

Screws or

Staples

(Min. of 8)

Figure 11 - Firestop Spacer with Living

Space Above Ceiling

PENETRATING ROOF

To maintain a 2" clearance to the pipe on a roof with a pitch, a rectangular opening must be cut.

1. Determine center point through which pipe will penetrate roof.

2. Determine center point of roof. Pitch is distance the roof drops over a given span, usually 12". A 6/12 pitch means that roof drops 6" for each 12" measured horizontally down from roof rafters.

3. Use roof opening chart (Figure 13, page

9) to determine correct opening length and flashing required.

4. Remove shingles around opening measured. Cut out this section.

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125701-01A

VENTING INSTALLATION

Continued

5. Add next sections of pipe until end penetrates roof line. Check to see that proper clearances are maintained. Extend chimney by adding sections of double wall pipe until pipe is minimum of 30" above highest point of roof cutout. Termination and chimney must extend a minimum of

36" above highest point where it passes through roof.

Installing Flashing on a Metal Roof

When installing the flashing on a metal roof, it is required that putty tape be used between the flashing and the roof. The flashing must be secured to the roof using #8 x 3/4" screws and then sealed with roof coating to prevent leakage through the screw holes. A roof coating must also be applied around the perimeter of the flashing to provide a proper seal.

19.5" Min.

30" Min.

Overlap

Shingles Top and Sides Only

2" Min.

2" Min.

2" Min.

Storm Collar

Flashing

Cone

Nail Only

Outer

Perimeter of Flashing

Opening "A"

Pitch

Flat

0-6/12

Slope Opening

"A" Max.

0°

26.6°

6/12-12/12 45.0°

19.5"

22'

27"

Used Flashing

Model No.

V6F-10DM

V6F-10DM

V12F-10DM

Figure 13 - Roof Opening Measurements

FLASHING INSTALLATION (V6F-10DM

OR V12F-10DM)

Determine the flashing to be used with the roof opening chart. Slide flashing over pipe until base is flat against roof. Replace as many shingles as needed to cover exposed area and flashing base. Secure in position by nailing through shingles (see Figure 14). DO

NOT NAIL THROUGH FLASHING CONE.

Underlap Shingles at Bottom

Figure 14 - Flashing Installation

Storm Collar Installation (SC2-1)

Place storm collar over pipe and slide down until it is snug against the open edge of the flashing (see Figure 15). Apply waterproof caulk around the perimeter of the collar to provide a proper seal.

Chimney

Pipe

Storm

Collar

Waterproof

Caulk

Flashing

Figure 15 - Storm Collar

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9

VENTING INSTALLATION

Continued

Terminations/Spark Arrestor

The fireplace system must be terminated with the listed round top or chase terminations. In any case, refer to the installation instructions supplied with the termination.

CAUTION: Do not seal openings on the rooftop flashing. Follow the installation instructions provided with the termination being used.

24" Min.

24" Min.

Stainless

Inner Flue

Pipe

RLT-12D

Level of

Flue Gas

Outlet

Secure

Termination to Outer

Pipe with 3

Screws

Waterproof

Caulking

Storm

Collar

Flashing

Overlap

Shingles (Top and Sides of

Flashing Base)

Figure 16 - Termination

Underlap

Shingles

Figure 17 - Multiple Chase Installation

10 FOOT RULE

All flue gas outlet chimney terminations must extend a minimum of 3 feet in height above the highest point where it passes through the roof and must be at least 2 feet above the highest point of the roof that is within a horizontal distance of 10 feet (see Figure 18).

10'

Level of

Flue Gas

Outlet

10'

2' Min.

3' Min.

2' Min.

18"

Min.

Typ.

3' Min.

CHASE INSTALLATIONS

Instructions for chase installations are included with the chase style termination chosen. In a multiple chase installation, be sure to provide adequate distance between terminations to prevent smoke spillage from one termination to another. We suggest that terminations be separated at least 24", center to center and stacked at a vertical height difference of 18" (see Figure 17).

Note: If a decorative shroud is to be installed, contact the manufacturer for specifications.

Figure 18 - 10 Foot Rule

FINISHING FIREPLACE

Combustible materials, such as wallboard, gypsum board, sheet rock, drywall, plywood, etc. may make direct contact with sides and top around the fireplace face. It is important that combustible materials do not overlap the face itself. Brick, glass, tile or other noncombustible materials may overlap the front face provided they do not obstruct essential openings like louvered slots or any other opening. When overlapping with a noncombustible facing material, use only noncombustible mortar or adhesive.

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125701-01A

FIREBRICK WALL INSTALLATION

IMPORTANT: Installation of brick should be done after the fireplace is placed in a permanent location.

1. The fireplace is shipped with the hearth preinstalled. It is held in place for shipping with 3 shipping brackets (Figure 19).

Remove these brackets before installing any of the other firebrick walls.

2. Install the left and right firebrick walls.

There is a bracket with 2 tabs on the bottom of each firebrick wall. Angle the wall into the fireplace opening and into the slots on the side of the hearth (Figure

20), then tilt the top of the panel toward the firebox surround.

Slot

Right Face

Shipping

Brackets

Figure 19 - Removing Shipping Brackets

Hearth

Figure 20 - Slots for Firebrick Walls

3. Secure the firebrick wall using 2 of the retainers provided. The bracket will slip underneath the metal lip on the top of the wall and screw into the inner dome of the fireplace (Figure 21).

Right Wall

Retaining

Bracket

Leading

Bricks

Figure 21 - Installing Side Walls

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11

FIREBRICK WALL INSTALLATION

Continued

4. Install the rear firebrick wall last. Place the wall face side down on the hearth with the bottom of the wall toward the rear of the firebox and the top toward the front of the fireplace. Tilt the wall up toward the back of the firebox. Secure with 2 rear retaining brackets provided (Figure 22).

Retaining

Bracket

Figure 22 - Installing Rear Wall

5. It is recommended that the joints between all firebrick walls be grouted for a more finished look. See left for grouting instructions.

For more information and to watch a how to video go to www.fmiproducts.com and select

Technical Support.

GROUTING INSTRUCTIONS

Material provided:

Bag of cement

Bag of sand

Material required:

Piping bag

Joints striker

Heavy duty mixing bucket

Sponge or Wet Cloth

1. Moisten brick surface with damp sponge or spray bottle just prior to application.

When bricks are wet, any excess grout mixture on bricks will easily wipe off.

2. In a heavy duty mixing bucket, add equal parts cement and sand. Add enough water and mix together well using a power drill with mixing wand attachment to a yogurt like consistency. Not adding enough water can lead to grout falling out after burning.

3. The overall length of piping bag should be about 16". If the bag is longer than 16", cut it down to size by removing end with larger opening. This will make the bag easier to handle.

4. Put grout mixture into piping bag making sure the smaller opening is downward and over a moist towel to avoid spilling. Place a wet towel over the bucket making sure it is directly on the surface of grout mixture.

This will keep the mixture moist and it will not dry out before use.

5. Grout all joints where two firebrick walls come together.

6. Using a trowel, remove excess grout mixture by moving trowel in the direction of the joint. Grout mixture in the joint should now be flush with brick surface. If not enough grout is applied into each space, grout may fall out after burning.

7. Using a joint striker, smooth out grout line.

Allow 72 hours before operating fireplace.

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125701-01A

FIREBRICK WALL INSTALLATION

Continued

INSTALLING SCREEN

1. Slide round end of screen rod into rings at top of screen. Attach one push-on nut to end of rod before attaching last ring of screen.

2. Insert the round end screen rod into hole on the left and right side of smoke shelf

(Figure 23).

3. Mount flat end of screen rod with #10 x 5/8" to center of smoke shelf.

4. Install other screen rod in same manner.

INSTALLING GRATE RETAINERS

1. Place the provided grate retainers on the hearth as shown in Figure 24. The back of the retainer will be flush with the rear firebrick wall. Mark the center of the hole on the hearth with a marker.

2. Drill two holes in the hearth in the marked locations using a masonry 3/16" drill bit.

3. Secure grate retainer with masonry screws provided.

Rating

Plate

Hole for Screen

Rod

Leading

Bricks

WARNING: Risk of fire! Replace grate with FMI PRODUCTS,

LLC grate only (see Parts, page

20). This grate has been designed to keep the operation of your fireplace safe and efficient.

Figure 23 - Installing Fireplace Screen

Figure 24 - Installing Grate Retainers

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13

OPTIONAL GAS LINE INSTALLATION

Gas line hook up should be done by your supplier or a qualified service person.

Note: Before you proceed, make sure your gas supply is turned off.

Use only a 1/2" black iron pipe and appropriate fittings.

1. Remove knockout indentation on refractory or firebrick wall located above refractory hearth floor. Knockout indentation must be firmly tapped with any solid object such as a 1/2" dowel until it is released.

Remove fragmented portions of refractory

(see Figure 25).

2. Remove gas line cover plate located on either side of fireplace and pull out insulation from gas line conduit sleeve. Save insulation for reuse. Replace screws.

3. Run a 1/2" black iron gas line into fireplace through the rear at gas line conduit sleeve (if using a raised platform, add height). Provide sufficient gas line into fireplace chamber for fitting connection (see Figure 26).

Note: Secure incoming gas line to wood framing to provide rigidity for threaded end.

4. Repack insulation around gas line and into sleeve opening. Seal any gaps between gas line and refractory knockout hole with refractory cement or commercial furnace cement, Install the gas appliance or cap-off gas line if desired.

WARNING: Do not operate an unvented gas log set in this fireplace with the chimney removed.

Outside of

Fireplace

Gas Line

Conduit

Insulation

Gas

Conduit

Cover

Side

Firebrick

Finished

Side

1/2" Dowel

Brick with

Access

Hole

Figure 25 - Gas Line Access

Outside of

Fireplace

Gas Line

Conduit

Repack

Insulation

Remove

Knockout

Incoming

1/2" Black

Iron Pipe

Seal

Opening with

Refractory

Cement

Side

Firebrick

Finished

Side

Provide Enough

Threaded

End for Fitting

Connection CAUTION: All gas piping and connections must be tested for leaks after the installation is completed. After ensuring that the gas valve is on, apply soap and water solution to all connections and joints. Bubbles forming show a leak. Correct all leaks at once. DO NOT USE

AN OPEN FLAME FOR LEAK

TESTING AND DO NOT OPER-

ATE ANY APPLIANCE IF A LEAK

IS DETECTED. LEAK TESTING

SHOULD BE DONE BY A QUALI-

FIED SERVICE PERSON.

Figure 26 - Gas Line Installation

A gas line or gas log lighter may be installed for the purpose of installing a vented or ventfree decorative gas appliance incorporating an automatic shutoff device and complying with the Standard for Decorative Gas Appliances for

Installation in Vented Fireplaces, ANSI Z21.60 or American Gas Association draft requirements for Gas Fired Log Lighters for Wood Burning

Fireplaces, Draft NO. 4 dated August, 1993.

If you install a decorative gas appliance

(vented gas log), the decorative gas appliance must comply with the Standard for Decorative

Gas Appliance for Installation in Solid Fuel

Burning Fireplaces, ANS Z21.60 or Z21.84 and shall also be installed in accordance with the National Fuel Gas Code, ANSI 7223NFPA

54 latest edition.

14 www.fmiproducts.com

125701-01A

OPTIONAL GAS LINE INSTALLATION

Continued

If you wish to install an unvented (vent-free) gas log set, only unvented gas log sets which have been found to comply with the standard for unvented room heaters, ANSI Z21.11.2 are to be installed in this fireplace.

WARNING: When using a decorative vented gas log, the damper must be removed or permanently locked in the fully open position and the glass doors must be in the fully open position.

WARNING: If the fireplace has been used for wood burning, the firebox and chimney must be cleaned of soot, creosote and ashes be a qualified chimney cleaner. Creosote will ignite if heavily heated.

PUREFIRE HOOD INSTALLATION

1. The PureFire hood supplied with this fireplace is packaged in a separate box and placed in the firebox during shipping.

2. Remove hood from box. Locate brackets

(quantity 2) and screws (quantity 4) for hood installation in the hardware bag.

3. Using screws provided, secure the bracket to the inner dome of the fireplace as shown in Figure 27. The left and right bracket are different. The edge that is straight will be closer to the fireplace opening.

4. Lift hood up into the fireplace and place it on the retaining brackets (Figure 27). The rear of the hood will touching the rear of the fireplace.

Figure 27 - Installing PureFire Hood

125701-01A www.fmiproducts.com

15

GLASS DOOR INSTALLATION

DOOR FRAME MODELS

BDMO50E/G/C

Installation

1. Remove screws from smoke shelf (see

Figure 29).

2. Mount top door frame and secure with screws provided (see Figure 29).

3. Place bottom door frame on top of ash lip at front of fireplace (see Figure 30).

4. Secure bottom door frame to brick with two hex screws provided as shown in

Figure 31 using a 7/16" open end or adjustable wrench.

Top Door

Frame

Smoke

Shelf

INSTALLING GLASS DOORS

Spring clips have been installed but some adjustments may be needed. Install the doors using the following steps:

1. With bifold doors completely folded, insert bottom pivot pin into pivot hole located near bottom corner of front face opening and swing door to vertical position making sure top pins slide into door track. Door is installed when top door pin snaps into spring clip.

2. Repeat step 1 for remaining door.

If you find the doors do not close properly or do not appear level or straight, proceed with section on door adjustment,

Fold Door and Slide

Top Pins

Into Track

Spring

Clip

Insert Pin into Spring

Clip

Figure 28 - Installing Top Door Frame

Ash Lip

Bottom

Door

Frame

Ash Lip

Hex

Screw

Figure 29 - Installing Bottom Door Frame

Insert

Bottom

Pivot Pin into Hole

Pivot

Hole

Figure 30 - Installing Bi-Fold Doors

DOOR ADJUSTMENT

Remove doors and slightly loosen lower pivot clips and upper spring clips. Replace doors and fully close them. Use 1/8" shims (any material) to level doors. Once proper setting is achieved, carefully open doors enough so that you can access spring clips with a phillips screwdriver. Tighten screws. See Figure 31.

16

Figure 31 - Adjusting Bi-Fold Doors www.fmiproducts.com

125701-01A

OPERATION AND MAINTENANCE GUIDELINES

GLASS DOORS

Glass doors are optional with the fireplace.

When fireplace is in operation, doors must be fully opened or fully closed position only or a fire hazard may be created (see Figure 32).

A fireplace equipped with glass doors operates much differently than a fireplace with an open front. A fireplace with glass doors has a limited amount of air for combustion.

Excessive heat within the fireplace can result if too large a fire is built or if combustion air gate is not completely open. The following tips should be followed to assure that both the fireplace and glass door retain their beauty and function properly. Both the flue damper and glass doors must be fully opened before starting fire. This will provide sufficient combustion air and maintain safe temperatures in firebox.

IMPORTANT: The glass must be allowed to warm slowly and evenly. The tempered glass will withstand a gradual temperature rise to 550° F, which is more than a normal fire will generate.

Such materials as pitch/wax laden logs, very dry mill end lumber and large amounts of paper or cardboard boxes can create an excessively hot fire and should not be burned in this fireplace.

Always keep the fire well back from the doors and never allow flames to contact the glass.

Doors Fully Closed

Fireplace Front

Doors

Fully Opened

Fireplace Front

Figure 32 - Bi-Fold Glass Doors

OUTSIDE AIR AND DAMPER

HANDLE OPERATION

The damper handle, which opens and closes the damper blade, is located in the upper front face of the fireplace. Pushing the handle forward and up through the keyway slot will free damper blade to automatically open. Pushing the handle forward and down will lock damper blade closed (see Figure 33).

WARNING: Fireplaces equipped with glass doors should be operated only with doors fully opened or doors fully closed. Doors, if left partly open, may draw gas and flame out of the fireplace opening creating risks of both fire and smoke.

Cleaning Glass

Clean glass with any commercial glass cleaner or soap and water. Do not use any abrasive material to clean glass. Do not clean glass with any cool water if glass is still hot from the fire and smoke.

To Close

Damper

Damper

Weight

Damper

Weight

To Open

Damper

Figure 33 - Operating Damper Handle

125701-01A www.fmiproducts.com

17

PUREFIRE EMISSION CONTROL SYSTEM

This fireplace is equipped with a PureFire

Emission Control System. The Catalytic

Hood system reduces particulates emissions in a wood burning fireplace to meet the EPA

Wood-Burning Fireplace Program Phase 2 emission level.

The EPA qualifying label, shown below, will be affixed to the catalyst. Before lighting the first fire, remove and maintain this label in a safe place if needed for permits or building inspection. Prior to beginning installation, contact your local building official to determine the need to obtain a permit. For proper operation, catalyst must be replace every 3 to 5 years.

FUELING GUIDELINES

The fireplace grate must always be secured to the retaining brackets provided. The position of the grate must be centered against the back wall of the firebox.

Burn only dry, seasoned (cured) wood with less than 20% moisture. Avoid the use of treated, painted and laminated wood. Never burn garbage or other foreign materials. Do not use artificial logs, colored newspaper or petroleum based fire starters. Avoid wood with high salt content. All of these materials may contain compounds which can shorten the life of the catalyst. Wet or unseasoned wood may lower catalytic temperatures and result in inefficient operation.

The catalyst is designed to function at optimum efficiency when the fireplace is burning clean, dry, cord wood as fireplace fuel. A simple visual inspection of the chimney during the wood burning process will determine catalyst performance.

The fuel load should always be placed on the back of the grate. Use clean dry wood, seasoned cord wood is the best choice.

Never burn trash, plastics, gasoline, rubber, industrial solvents, flammable liquids, naptha, household garbage, material treated with petroleum products, leaves, paper products, cardboard or salt driftwood.

Refer to your FMI PRODUCTS, LLC Home-

owner's Guide included with your fireplace for proper fire building technique and ash removal procedures. These fueling guidelines must be followed in order to achieve maximum emissions performance from the PureFire System.

OPERATION

The proper use of a wood burning fireplace equipped with the catalyst will significantly reduce the emissions that it produces. Simple fuel considerations with regard to moisture content, size, and quality of fuel will help control the production of wood smoke and improve the performance of the catalyst and fireplace efficiency. With proper care, the catalyst will provide years of fuel savings and lowered emissions. By following some simple guidelines, you will ensure maximum performance and longevity.

PHASE 2 QUALIFIED

U.S. Environmental Protection Agency

Wood-burning Fireplace Program

Phase 2 Qualified models are cleaner and pollute less than those models that have not met this emissions level. Exposure to smoke has been associated with respiratory illness and other health problems. Models that have lower smoke emissions may reduce your risk.

For more information go to www.epa.gov/burnwise

FIREPLACE

SMOKE EMISSIONS RANGE

Lower Emissions

0

Better

Higher Emissions

12.0

Worse

4.4

5.1

EPA PHASE 2 EMISSIONS LEVEL

THIS MODEL

Fireplaces with lower emissions produce less smoke when installed and operated properly.

MANUFACTURER: FMI Products, LLC

MODEL NO:

PARTICLE EMISSIONS:

GMCAT50 & VGMCAT50

4.4 GRAMS/KG OF WOOD BURNED

For proper operation, catalyst must be replaced every 3 to 5 years.

* EPA has determined, based on testing by an accredited independent laboratory and a certification of conformity by a nationally recognized certification body, that this model qualifies at the Phase 2 emissions level for U.S. EPA's Voluntary Fireplace Program.

125574-03

18 www.fmiproducts.com

125701-01A

PUREFIRE EMISSION CONTROL SYSTEM

Continued

The smoke that is usually seen coming out of a chimney is essentially a combination of unburned fuel (carbon and hydrogen) and moisture in the form of water vapor. The catalyst is a technology that provides secondary combustion for the wood burning process.

MAINTENANCE

The PureFire System is a maintenance free technology. Do not attempt to remove or clean the combustor. The direct flame from the fire will clean the combustor. Only a certified technician should remove the unit. To ensure proper fireplace operation, the PureFire System should be replaced every 3 to 5 years

(see Parts on page 20).

NOTE: Chimney smoke may be visible during the first 8 to 10 minutes of fireplace operation when the fire is first getting started and the final 8 to 10 minutes of operation while the fire is dissipating. Under normal operating conditions, you should see little or no smoke coming out of the chimney. If continuous smoke is visible, make sure only dry seasoned wood is being burned. If visible smoke continues, the combustor has ceased to function or there is thermal crumbling. Call FMI PRODUCTS,

LLC at 1-866-328-4537 for replacement parts.

WARRANTY

FMI PRODUCTS, LLC warranty obligations for the PureFire Emissions Control System are limited to the terms set forth below.

FMI PRODUCTS, LLC warrants to the consumer who purchases a new solid fuel burning fireplace containing a PureFire Emissions Control System as a new component, to replace the catalyst at no charge should it cease to function within three years from the date of purchase. The PureFire Catalytic

Component is designed to perform efficiently for three years of fireplace operation. ONLY recommended fuels should be burned. Follow the fueling directions in manufacturers operation manual. For warranty purposes, proof of fireplace purchases is required. Labor for removal and/or installation of the catalytic component is not the responsibility of the manufacturer.

Neither FMI PRODUCTS, LLC nor the dealer who sells the PureFire Emissions Control

System is responsible for indirect, incidental, special, punitive or consequential damages arising out of the improper use of this product or the continued use of this product beyond the required replacement period.

125701-01A www.fmiproducts.com

19

PARTS

MODELS (V)GMCAT50(H,S)(I,R)A SERIES AND (V)JMCAT50(H,S)(I,R)A SERIES

10

8

27

7

6

9

5

28

12

26

11

20

21

22

4

16/17

13

15

14

1

2

19

24

20

23

3

25 www.fmiproducts.com

18

125701-01A

PARTS

This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions listed under Replacement Parts on page 24 of this manual.

11

12

13

14

7

8

9

10

5

6

3

4

1

2

KEY

NO.

19

20

21

22

23

15

16

17

18

PART NO. DESCRIPTION

**

**

**

**

**

Face Assembly

Firebox Bottom Assembly

Firebox Bottom

Firebox Surround

Outer Dome Assembly

Insulation Pan Support **

**

**

Insulation Pan

Top Insulation

110285-01 Fireplace Top Assembly, 50"

23490SA Standoff

** Fireplace Surround Assembly

109720-02 Clearance Spacer

117891-01 Fireplace Handle Bracket

20042 Outside Air Cover Plate

21171 Gas Conduit Cover

109752-01 Conduit One

109752-02 Conduit Two

** Heat Shield Support

123298-02 Ash Box Assembly

**

**

Inner Dome Assembly

Smoke Shield

** Damper Control Bracket

109457-01 Screen 50"

24

25

26

27

28

117556-01 Screen 50" Stainless

110146-02 Screen Rod 50"

117568-01 Screen Rod 50" Stainless

109496-01 Grate 50"

117544-01 Grate 50" Stainless

125864-01 Hood Retaining Bracket - Right

125864-02 Hood Retaining Bracket - Left

125363-01 PureFire Catalytic Hood

PARTS AVAILABLE NOT SHOWN

124174-01 Grate Retainer

124174-02 Grate Retainer Stainless

109714-02 Side Firebrick Wall Spacers

114913-01 Rear Firebrick Wall Spacers

** Not a field replaceable part.

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

(V)GMCAT50 (V)JMCAT50 QTY.

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

1

1

1

1

•

•

•

•

•

•

1

1

2

2

2

2

1

1

1

1

1

1

1

2

1

4

2

4

2

1

6

1

4

1

1

1

1

•

•

•

4

2

2

2

125701-01A www.fmiproducts.com

21

PARTS

MODELS (V)GMCAT50(H,S)(I,R)A SERIES AND (V)JMCAT50(H,S)(I,R)A SERIES

Picture may vary from actual

7

7

8

6

8

1

7

5

4

7

9 3

2

22 www.fmiproducts.com

125701-01A

PARTS

This list contains replaceable parts used in your firebox. When ordering parts, follow the instructions listed under Replacement Parts on page 24 of this manual.

KEY

NO. PART NO. DESCRIPTION

1 125118-01 Left Leading Brick 50" Red

125118-03 Left Leading Brick 42"/50" Ivory

2 125118-02 Right Leading Brick 50" Red

125118-04 Right Leading Brick 42"/50" Ivory

3 125038-01 Hearth 50" Red

125038-02 Hearth 50" Ivory

4 125437-01 Rear Stacked 50" Red

125449-01 Rear Herringbone 50" Red

125437-02 Rear Stacked 50" Ivory

125449-02 Rear Herringbone 50" Ivory

5 125439-01 Right Stacked 50" Red

125451-01 Right Herringbone 50" Red

125439-02 Right Stacked 50" Ivory

125451-02 Right Herringbone 50" Ivory

6 125441-01 Left Stacked 50" Red

125453-01 Left Herringbone 50" Red

125441-02 Left Stacked 50" Ivory

125453-02 Left Herringbone 50" Ivory

7 124134-02 Side Retainer 50" (GM Series)

124134-05 Side Retainer 50" Stainless (JM Series)

8 124134-03 Rear Retainer (GM Series)

124134-06 Rear Retainer Stainless (JM Series)

9 120848-01 Ash Brick Red

120848-03 Ash Brick Ivory

JMCA

T50SRA T50HRA T50SIA T50HIA

•

(V)GM,

• •

• •

• •

•

(V)GM,JMCA (V)GM,JMCA

1

• • 1

•

1

• • 1

1

• • 1

1

1

1

•

•

•

•

• 1

1

1

1

• 1

1

•

•

• 1

• • • • 4

1

1

• • • • 4

• • • • 2

• • • • 2

• • 1

• • 1

125701-01A www.fmiproducts.com

23

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting.

If so, contact FMI PRODUCTS, LLC at

1-866-328-4537.

When calling please have your model and serial numbers of your fireplace ready.

You can also visit our web site at www.fmiproducts.com.

REPLACEMENT PARTS

If this product is missing a part or has a broken component, please do not return it to the store.

Call FMI PRODUCTS, LLC at 1-866-328-4537 to answer questions and replace parts under warranty.

Note: Use only original replacement parts.

This will protect your warranty coverage for parts replaced under warranty.

When calling or writing, please have your model and serial numbers of your fireplace ready.

Model and serial number information are in the fireplace's rating plate located on the fireplace smoke shelf.

ACCESSORIES

BI-FOLD GLASS DOORS

BDMO50E - 50" Ebony

BDMO50G - 50" Pewter

BDMO50C - 50" Oiled Bronze

OPTIONAL OUTSIDE AIR KIT FOR

FLOOR INSTALLATION - AK4F

DOUBLE WALL PIPE -

12-12DM, 18-12DM, 24-12DM, 36-12DM,

48-12DM, 12-12HT, 18-12HT, 24-12HT, 36-

12HT and 48-12HT

30° OFFSET AND RETURN

30E-12DM and 30E-12HT

EMBER PROTECTOR -

20093

24

OPTIONAL OUTSIDE AIR KIT FOR

SIDEWALL INSTALLATION - AK4 www.fmiproducts.com

125701-01A

ROOF FLASHING

V6F-10DM - 0 to 6/12 Pitch

V12F-10DM - 6/12 to 12/12 Pitch

ACCESSORIES

Continued

STORM COLLAR - SC2-1

FIRESTOP SPACER - FS-10

SQUARE CHASE-TOP

TERMINATION - STL-12D AND

STL-12DMP BLACK

ROUND TOP TERMINATIONS

RLT-12D AND RLT-12HT

125701-01A www.fmiproducts.com

25

NOTES

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26 www.fmiproducts.com

125701-01A

NOTES

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125701-01A www.fmiproducts.com

27

2701 S. Harbor Blvd.

Santa Ana, CA 92704

1-866-328-4537 www.fmiproducts.com

125701-01

Rev. A

03/11