Rebar Cutter Instruction

& Parts Breakdown

DC SERIES PORTABLE REBAR CUTTERS

DC-16LZ, DCC-1618, DC-16W,

DC-20WH, DC-25X, DC-32WH

• • • • • • • • •

BN Products USA, LLC

3450 Sabin Brown Road

Wickenburg, AZ 85390

(800) 992-3833

Fax: (928) 684-7041 [email protected]

www.bnrebartools.com

Cutter_Instructions_FEB_2011_Full_Size

1

INSTRUCTIONS CAREFULLY

TO USE YOUR TOOL!

Not knowing the proper operating procedures can lead to accidents. If you have any questions about any procedures, contact the nearest authorized distributor/agent or call Benner-Nawman, Inc.(800) 992-3833 or 928-684-2813.

CONTENTS

General Safety Precautions

Bleeding

3

3

Operation Instructions

Pre-use

3

Checks 4

Parts and Specifications

Warm-up

4

4

Adjustment

Cutting 4

Points of Attention

Maintenance of Cutter Blocks

Check 5

Oil

Bolt

4

5

Cleaning 5

Oil-level tightness

Carbon

General Safety Rules

Power Tool Care

DCC-1618

6

6

7

8

DC-16W

10

DC-25X 11

CUSTOMER SERVICE

TOLL -FREE NUMBER:

(800) 992-3833

WICKENBURG, ARIZIONA:

(928) 684-2813

2

GENERAL SAFETY

PRECAUTIONS

Use rebar cutters on maximum Grade 60 steel reinforcing bars only. These tools are not to be used in cutting other kinds of metal or materials. Do not cut ungraded rebar.

IMPORTANT:

Do not attempt to cut rebar by locking the off/on switch to the on position. This locking procedure is to be used only to warm the tool in cold climates or used with our hands free electrical box and foot operated switch. This is a safety issue and may cause damage to your rebar cutter. Always pull the on/off switch by hand for each individual cut. A foot operated switch and special electrical box are available if you want to use these cutters as production tools. Contact your local distributor or Benner-Nawman.

RESTRICT USE TO

DESIGNATED MATERIALS

There is always a chance that the cut end may shoot out, especially if less than

30cm (1 foot) in length. Exceeding designated material specifications greatly increases this risk and will also damage the tool. Do not attempt to cut rebars harder, thicker or thinner than specified.

USE EYE PROTECTION

Wear safety goggles, safety glasses with side shields or a face shield when using cutter.

PROVIDE SAFETY

BARRIERS

Erect safety screens to protect coworkers from possible flying ends. Place a safety screen under the rebar when working in high places.

EXERCISE PROPER

CONTROL

Hold cutter firmly and maintain proper footing and balance. Do not overreach.

When working in a high place, secure cutter to scaffolding with a safety rope.

Check that power cord is not fouled and keep cord away from sharp edges and heat. Check that all adjusting wrenches have been removed before using cutter.

GUARD AGAINST

ELECTRIC SHOCK

To avoid possible shock, do not handle cutter with wet hands or use cutter in the rain or damp places. Be aware of all power lines, electric circuits and other hazards that may be contacted, especially those that are below the surface or otherwise hidden from view. Never attempt to pick the tool up by use of the electric cord.

UNPLUG TOOL

Disconnect cutter from outlet when not in use and before cleaning, adjusting or servicing. Do not disconnect plug from outlet by pulling the cord. Always check that the switch lock is OFF before plugging in.

DO NOT CUT

UNGRADED REBAR

MAINTAIN CUTTER

WITH CARE

Inspect cutter before each application.

Faulty or loose cutter blocks could result is personal injury. Keep handle dry, clean and free from oil and/or grease. Keep housing and piston free of dirt and iron filings. Check that no screws or bolts are loose or missing. Follow instructions for maintenance. Inspect switch, cord, plug and any extension cable at regular intervals. It is a good idea to inspect the housing for any cracks before operating.

DO NOT EXCEED MAXIMUM

CUTTING PRESSURE BY ADD-

ING TO OR MODIFYING THE

HYDRAULIC PUMP.

BLEEDING YOUR

PORTABLE

REBAR CUTTER

You may have to bleed the hydraulics on your cutter if the tool runs unusually slow or doesn’t have the pressure to cut normally. Do not run tool with low or no oil.

For best results please follow these directions:

1. If piston is still moving, run the tool for 2 minutes to warm the oil inside. If the piston is not moving, add oil before warming up for 2 minutes.

2. When the oil is warm, run the piston out just before it returns and stop.

3. Remove the oil plug and top it off with oil.

4. Make a seal with your thumb over the oil plug opening.

5. Run the tool so that it makes a complete cycle.

6. When the piston is completely retracted in the open position, gently roll your thumb to let the unwanted air escape.

7. Repeat step #5 and #6 at least three times.

8. Add oil only when the piston is at least halfway out.

9. If you have to add additional oil, repeat

#5 and #6.

10. Replace the oil plug and tighten it.

11. Make three or four cuts with rebar.

The machine should now be working properly. Make sure that you observe exactly at what point the rebar is actually breaking.

12. Pinch a piece of rebar stopping just before it actually breaks.

13. Remove the oil plug again and top off the reserve one more time.

14. Replace the oil plug and tighten

15. The operation is now complete.

We recommend the following 20-wieght

Non-Detergent Hydraulic Oils for use with our tools (anti-foam anti-abrasion):

Tellus 68 (Shell), Rando HD 68 (Texaco) or Chevron AW 68 (Chevron). Hydraulic oil can also be ordered in quart containers from your Diamond Tool Distributor.

OPERATING

INSTRUCTIONS

CAUTION: Indicates hazard that could result in minor personal injury and/or product damage.

CARE: Indicates hazard that will result in product damage.

3

PRE-USE CHECKS

1. Check oil level. (See Maintenance)

2. Check condition of cutter blocks and tightness of cutter block bolts. (See

Maintenance) - CHECK FOR CRACKS

IN HOUSING

CAUTION: Using loose or cracked cutter blocks may result in injury to operator as well as damage to the tool.

3. Check that the power source is appropriate to the cutter.

CARE: If voltage is too high, the motor will burn out. If voltage is too low, insufficient power will be generated. Never use DC current.

4. Check that power supply is properly grounded.

CAUTION: Failure to ground power supply may result in electric shock to operator (DC-16LZ,

DC-16W and DC-32WH have double-insulated motors and do not require grounding.)

5. Check that cord is undamaged and that plug is not loose.

CAUTION: Cut or abraded covering could result in a short and

Electric shock to operator.

6. If an extensions cable is to be used, make sure that it is undamaged and that it is the proper wire gauge thickness for the length. See table below.

Length

Up to 15mm (50 ft.)

Up to 30mm (100 ft.)

Up to 45mm (150 ft.)

110/115 50/60 Hz

Cable Size (AWG)

14

12

10

7. Before plugging in the tool, make sure that the switch lock is OFF.

CAUTION: If switch lock is ON, cutter will start as soon as it is plugged in. To disengage lock, pull trigger-switch and press lock-button, which will pop out.

WARM-UP POINTS OF ATTENTION

In cold weather you should warm up the tool unit for 30-60 seconds so that the hydraulic oil reaches the proper viscosity.

Pull trigger-switch to extend piston and release when it has reached its full stroke.

Repeat 15-20 times.

STOPPER BOLT

ADJUSTMENT

THE STOPPER BOLT IS PROB-

ABLY THE MOST IMPORTANT

PART OF YOUR PORTABLE

CUTTER...

The adjustable stopper functions to maintain the rebar in the correct position during cutting and must be properly set for each size of rebar before use.

1. Screw in stopper to provide sufficient clearance for rebar.

1. Be especially careful when cutting off short lengths (30cm/12” or less) as the cut end tends to fly out.

CAUTION: Flying ends are a hazard to all personnel in the vicinity.

Erect safety screens.

2. Do not cover air vents or operate the tool on dirt – use a plywood base under the rebar cutter to keep armature and fan clean

CARE: If the vents are covered, the motor will overheat and may burn out.

3. If hydraulic oil exceeds 70 degrees C

(158 degrees F) in temperature, power will drop. Allow unit to cool before resuming operation. (Be particularly careful in summer, when the aluminum pump case heats up quicker.)

2. Insert rebar fully into U-shaped support. Make sure that rebar is resting on the base of the support.

4. If a drop in power is observed and motor is unusually hot, check carbon-brushes. (See maintenance)

3. Keeping rebar at right angles (90 degrees) to front cutter block, screw out stopper until it is just touching the rebar.

Once set, the stopper needs no further adjustment while cutting rebar of the same diameter, but must be reset for a different size rebar.

5. If piston should ever fail to retract completely, push rear cutter block backwards to manually retract piston or check under piston to remove and debris keeping the piston from retracting.

CAUTION: Failure to correctly set the stopper bolt will result in excessive wear of cutter blocks and may cause cut end to fly out.

This will also lead to piston and cylinder damage.

CAUTION: Use a rebar or flat metal bar for this purpose. Never push cutter block with any part of the hand, even if gloved.

CUTTING

1. Insert rebar between stopper and front cutter block, making sure that it is properly seated in U-shaped support.

2. Pull trigger-switch and keep depressed while piston advances and rebar is cut.

(If switch is released at an intermediate point, piston will stop.)

3. When cut is completed, release switch.

Piston retracts automatically (Note that switch cannot be reactivated until piston has fully retracted.)

4

NOTE: Rebar cutters manufactured in after 2007 have a safety release valve for retracting the piston if it doesn’t return to the start position. This is usually caused by cutting improperly seated rebar that becomes jammed between the cutting blocks. On these newer models simply rotate the Allen set screw a quarter turn to retract the piston. On the DC-20WH, see parts breakdown part #64 for location of

this release valve.

Once piston has been retracted, pull trigger-switch long enough to partially advance piston. Unplug unit. Check piston and housing for accumulated dirt and iron filings that may be jamming the piston. (See Maintenance) If, after cleaning, piston still does not automatically retract when fully extended, the piston itself may be damaged. Return the unit to an authorized repair center or Benner-Nawman for repair.

MAINTENANCE ON

CUTTER BLOCKS

Before using, always check that the two bolts on each cutter block are properly tightened. Using a loose block will result in damage to block and housing. Also check condition of cutter blocks. If either cutting edge is dull or chipped, remove retaining bolts and rotate both blocks so that two new edges come into use. Replace and tighten bolts. (Each block has four cutting edges.) When all four cutting edges have been used or if either block is cracked or otherwise damaged, replace both blocks.

CAUTION: A loose or cracked block may result in injury to operator.

CLEANING

Clean your tool every day, preferably im mediately after use.

CAUTION: Wear gloves to protect hands from metal splinters.

Do not use an air gun: blasting with air can cause metal filings and/or dust to get into eyes and respiratory system.

Disconnect the unit. Wipe or brush away all dirt and metal filings. Pay particular attention to the lower half of the piston, where dirt is more easily accumulated.

NEVER USE YOUR CUTTER

TO CUT REBAR IN

WET CONCRETE.

OIL-LEVEL CHECK

As the cutters are hydraulically operated, the oil-level must be checked at frequent intervals, preferably every day. Failure to maintain the oil at the proper level results in a drop in pressure and loss of cutting power.

CAUTION: Hydraulic oil is highly flammable. Keep away from sparks and naked flame. Do not smoke.

CAUTION: Hydraulic oil may cause inflammation of the eyes and skin. If ingested, it will cause diarrhea and vomiting. In case of eye contact, rinse in clean water for at least 15 minutes and consult a physician. In case of skin contact, wash thoroughly with soap and water. In case of ingestion, consult a physician immediately. Do not induce vomiting.

1. Oil should be warm but not hot. Warm up unit if cold.

2. Adjust stopper and make three or four cuts, noting exactly at what point the rebar is actually breaking.

3. Pinch a short piece of rebar, stopping just before it breaks off. Unplug unit from power source.

4. With partially severed rebar in place, oil-plug should be straight up. (If unit is hot, allow cooling down.)

5. Remove oil-plug and seal-washer

(packing).

CAUTION: Never remove oil-plug when unit is hot or oil will spurt out.

6. Check that oil is level with bottom of plug hole (i.e. that pump case if full to the brim).

If oil level is too low, top up with 20-weight hydraulic oil with anti-foam and antiabrasion properties (ISO viscosity grade

VG46, e.g. Shell oil Tellus 68, Mobil oil

DTE-25 or Esso Uni power SQ46).

7. After topping off, extract air from system. Gently tilt cutter lengthwise and return it to a level position. Top off again and tilt in the opposite direction. Repeat this process until all air has been extracted.

CARE: Cutter cannot function properly if oil contains air bubbles.

8. Replace seal washer (packing) and oil plug. Connect cutter to power source and completely sever rebar.

OIL-CHANGE

The hydraulic oil should be changed at least once a year, sooner if it appears dirty.

NOTE: Hydraulic oil should be warm before draining

1. Unplug unit from power source. Remove oil-plug and packing. Turn cutter over and drain oil into a suitable receptacle. When oil ceases to drain out, tilt unit to rear so that oil trapped in the piston housing can run out. When housing is empty, tilt unit in the opposite direction to empty the residue in the pump case.

2. With drain-hole uppermost, slowly fill the unit with fresh oil. Replace plug and lightly tighten. Connect unit to power source and advance piston two or three times. Unplug unit and remove oil-plug.

Top off oil-level and replace plug.

3. Finally, follow procedure for oil-level check. (Steps 2-8)

NOTE: Dispose of hydraulic oil in accordance with local regulations.

Do not pour into the sea, a river, a lake or drains.

BOLT TIGHTNESS

Once a week, or after every 500 cuts, check the tightness of all bolts; especially those bolts securing the housing to the cylinder. Loose bolts will result in a loss of power. Make sure that the bolts holding both cutter blocks are also tight

CARBON BRUSHES

Inspect the two carbon brushes at least once every two months. (Nominal brush life is 200 hours).

CARE: Worn brushes will result in power loss, cause the motor to run hot and irreparably damage the armature.

1. Disconnect unit.

2. Unscrew both brush caps and pull out carbon brushes.

3. Replace brushes if less than 6mm or1/4” in length.

5

OVERHAUL

Return the unit to an authorized agent for overhaul at least once every two years, sooner if subjected to heavy use. Call

(800) 992-3833

GENERAL SAFETY RULES

WARNING: Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

INSTRUCTIONS

WORK AREA SAFETY

Keep work area clean and well lit. Cluttered or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet.

Never modify the plug in any way. Do not use any adapter plugs with earthed

(grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable to outdoor use. Use a cord suitable for outdoor use reduces the risk of electric shock.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust-related hazards.

POWER TOOL

USE AND CARE

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was de-

.

signed

Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventative safety measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tools or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding or moving parts, breakage of parts and any other condition that may affect the power tools operation.

If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

SERVICE

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

For a Service Repair Center nearest you please call (800)992-3833 or go on- line www.bnrebartools.com

BN Products USA, LLC

3450 Sabin Brown Road

Wickenburg, Arizona 85390

(800) 992-3833 or

(928) 684-2813

Fax: (928) 684-7041

6

DCC-1618

23

24

25

26

20

21

22

27

28

29

30

31

16

17

18

19

12

13

14

15

7

8

9

10

11

4

5

6

1

2

3

DCC-1618 Rebar Cutter

1C2059500 HOUSING

7CB05035

7CW1005F0

CAP BOLT M5x35

SEAL WASHER M5

1C4138500

1C4152300

7PWS005

7NU005

7ORP16

7BRP16B

7SPNC8

7BRP8B

1CB4104002

7SRH26

7SB08L

7ORG70RF

7B810025

1C4079400

1CL003

7CB05022

7SW005

1C4199500

7USI26

1C1627

1C4139602

1C3097800

1C4139702

7ORP49RF

7BRP49B

1CL003

7CB05016

7GW005

STOPPER BOLT M10x25

LOCK SPRING

CUTTER BLOCK NO. 13L

CAP BOLT M5x22

SPRING WASHER M5

CUTTER GUARD

USI PACKING USI26

SIDE HANDLE

RETURN SPRING

PISTON

PISTON KEY

O RING

BACK UP RING P49

CUTTER BLOCK NO. 13L

CAP BOLT M5x16

WASHER

RETURN VALVE

RETURN VALVE GUIDE

PLATE WASHER

U NUT M5

O RING P16

BACK UP RING P16

SPNC PACKING SPNC8

BACK UP RING P8

GUIDE CLAMP

SNAP RING H26

DISC SPRING

O RING G70

1C2044601

7SP03010

1C4196500

7ORS4

7635

1C4103000

7RNAF81510

1C4137200

7SRH20

1C4103200

1C4197100

1C1973

1C1331

1C13352

1C13292

3P1044

1C4143403

1C2044700

1C4137300

1C4137400

7NT04012

7SW004

1C1304

1C1305

7SC12257

76901ZZ

1C3107400

1C4196600

1C4196700

1C4196800

7RF172450

76903ZZ

45

46

47

48

42

43

44

38

39

40

41

35

36

37

53

54

55

49

50

51

52

56

57

32

33

34

61

62

63

58

59

60

7

CYLINDER

SPRING PIN

RELEASE VALVE

O RING S4

BALL BEARING

BEARING GUIDE

NEEDLE BEARING

BEARING GUIDE

SNAP RING

RAM

RAM RETURN SPRING

DELIVERY VALVE

DELIVERY VALVE SPRING

SPRING GUIDE

PUMP HEAD SEAL

MAGNET FILTER

PUMP CASE PACKING

PUMP CASE

AIR BAG

AIR BAG NUT

SCREW D4x12

SPRING WASHER M4

BOLT M10x8

SEAL WASHER WF10

OIL SEAL

BALL BEARING 6901ZZ

CAM SHAFT

IDLE GEAR

NEEDLE ROLLER

COLLAR

SHIM RING

BEARING 6903ZZ

89

90

91

92

85

86

87

88

7PW004

7322062

7319813

7319814

7999058

7319847

7322063A

7322063B

7319790

7FNS04030

7FNS04025

7319865

7319861

7319812

7P304012

7321647

7302337

1C2062100

7CB05065

7GW005

1C2062000

7NT05030

7SW005

7CB05016

7GW005

7360779

7608VV

7319788

7319846

7HT04060

74

75

76

77

70

71

72

73

67

68

69

64

65

66

81

82

83

84

78

79

80

RING GEAR

DISTANCE PIECE

CAP BOLT M5x65

WASHER M5

DISTANCE PIECE

TAPPING SCREW M5x30

SPRING WASHER M5

CAP BOLT M5x16

WASHER M5

ARMATURE WITH CAM

BALL BEARING 608VV

FAN GUIDE

MAGNET

TAPPING SCREW

PLATE WASHER M4

MOTOR HOUSING

BRUSH HOLDER (A)

BRUSH HOLDER (B)

CARBON BRUSH

BRUSH CAP

HANDLE A (R)

HANDLE B (L)

GRIP COVER

TAPPING SCREW 4x30

TAPPING SCREW 4x25

PUSH BUTTON

SWITCH

HEAT SINK

TAPPING SCREW

TERMINAL PIECE SET

DC-16LZ

DC-16LZ Rebar Cutter

1 1C2025700 HOUSING (DC-16LZ)

2 70RP30 O RING P30

3 1C16021

4 RB-16LZ

5 7CB05015

SEAL PACKING SKY30

CUTTER BLOCK SET

CAP BOLT M5XM15

6 7SW0005

7 7B810025

SPRING WASHER M5

STOPPER BOLT M10X25

8 1C4079400 LOCK SPRING

9 1C4078900 AIR BAG

10 7ST0612 TAPPING SCREW (+) 6×12

11 1C4079000 AIRBAG NUT

12 7CB08022 CAP BOLT M8X22

13 1C3039700 PISTON

14 7FU0825L0 SEAL PACKING OSI66-56-6

15 1C4079701 PISTON KEY 7X8X24

17 1CL0123 RETURN VALVE

18 1CL0143 RETURN VALVE SPRING

19 1C1922

20 SEE 6

21 7CB05015

22 7SW0005

VALVE END SPRING

SEE 6

CAP BOLT M5X15

SPRING WASHER M5

23 1CL016 RETURN SPRING

24 1C2025600 CYLINDER

25 70RG60

26 1C1971

O RING

RAM

27 1C1972

28 1C1973

29 1C1331

30 1C13352

31 1C13292

32 3P1030

33 1C1325

RAM RETURN SPRING

DELIVERY VALVE

DELIVERY VALVE SPRING

SPRING GUIDE

PUMP HEAD SEAL

BEARING 608

BEARING GUIDE

34 1C1340

35 1C1326

NEEDLE BEARING

SNAP RING H27

36 3P1044 MAGNET FILTER

37 1C4079300 PUMP CASE PACKING

38 7SB0812

39 70RP10

OIL PLUG M8×12

O RING P-10

40 1C2025800 PUMP CASE

41 1C1342

42 76002VV

43 3V0001E

44 7608VV

45 1CL001P

46 3V0001D

47 7HT04070

48 7SW0004

OIL SEAL

BALL BEARING 6002VV

ARMATURE WITH CAM

BALL BEARING

BEARING LOCK

STATOR COIL

TAPPING SCREW D4X70

SPRING WASHER M4

8

49 3V0001K

50 1CL001C

51 1C1361A

52 3V0001P

53 7NS04016

MOTOR HOUSING

BRUSH HOLDER

CARBON BRUSH SET

HOLDER PIECE

TAPPING SCREW D4X16

54 3V0001W

55 4V0001N

CONDENSER

SWITCH

56 7WB035006 SCREW M3.5X6

57 3V0001R LEAD WIRE

58 3V0001Z CORD ARMER

59 4V001V

60 1CL001Q

CORD SET

CORD CLIP

61 7FNS04016 TAPPING SCREW D4X16

62 3V0001L HANDLE COVER

63 7WNS04020 TAPPING SCREW D4X20

64 3V0001V

65 3V0001S

66 7PW0005

67 7CB05075

FOOT

SLEEVE

PLATE WASHER M5

CAP BOLT M5X75

68

69 7R020032

73 1CL001R

74 1CL001M

75 1DBR2943

NAME PLATE

RIVET

SUPPORT B

CONNECTOR

STEEL BALL 5/32

DC-16W

3

4

1

2

DC-16W Rebar Cutter

1CW0001

1CW0003

7

8

5

6

1C1327

1C1330

1C13281

1C1331

1C13352

1C13292

9 3P1044

10 1C1615

11 1C1325

CYLINDER (DC 16X)

BALL BEARING 698

RAM

RAM RETURN SPRING

DELIVERY VALVE

DELIVERY VALVE SPRING

SPRING GUIDE

PUMP HEAD SEAL

MAGNET FILTER

PUMP CASE PACKING

BEARING GUIDE

12 1C1340

13 1C1325

14 1C1326

15 4V0001A

16 7SD15257

17 7HR26

18 76002VV

NEEDLE BEARING

BEARING GUIDE

SNAP RING H27

PUMP CASE

OIL SEAL

SNAP RING H26

BALL BEARING 6002VV

19 1C1305 SEAL WASHER

20 1C1304 OIL PLUG M10x15

21 1C1604

22 1C16182

SEAL PACKING

PISTON KEY

24 1C1319

25 1CL0143

26 1C16172

27 1C1323

RETURN VALVE

RETURN VALVE SPRING

PISTON

VALVE END SPRING

28 1C16012

29 1C1616

30 1C1620

31 7SW0008

32 1CM2-28

33 1C16142

34 1C16021

35 1C16052

36 7CB06020

37 7CB06020

38 RB-16X

39 7SW0005

40 7CB05018

41 SEE 38

42 7GW0005

43 7CB05015

44 1C1603

45 7B810040

46 1C1627

47 7DN167

49 4V0001B

HOUSING

AIR BAG

AIR BAG NUT

SPRING WASHER M8

AIR BAG SET BOLT

CYLINDER PACKING

SEAL PACKING SKY30

RETURN SPRING

CAP BOLT M6x20

CAP BOLT M6x20

CUTTER BLOCK SET

SPRING WASHER M5

CAP BOLT M5x18

SEE 38

WASHER M5

CAP BOLT M5x15

LOCK SPRING

STOPPER BOLT M10X40

SIDE HANDLE

STICKER

ARMATURE WITH CAM

50 4V0001J

51 7608VV

52 4V0001G

DUST SEAL (A)

BALL BEARING 608VV

BEARING LOCK

53 7WNS05060 TAPPING SCREW D5x60

54 4V0001C STATOR COIL

55 4V0001H MOTOR HOUSING

9

56 4V0001K

57 4V0001L

58 7CB05080

59 7SS04005

60 4V0001D

61 1C1961A

62 4V0001E

63 4V0001P

64 4V0001Q

65 4V0001N

SLEEVE

FOOT

CAP BOLT M5x80

SET SCREW M4x5

BRUSH HOLDER

CARBON BRUSH SET

BRUSH CAP

CONDENSER

SUPPORT (B)

SWITCH

66 7WB035006 SWITCH BOLT M3.5X6

67 4V0001M SWITCH COVER

68 7WNS04020 TAPPING SCREW D4X20

69 4V0001S TERMINAL

70 4V0001T

71 4V0001U

72 4V0001W

LEAD WIRE

CONNECTOR 50091

CONNECTOR 50092

73 4V0001R CORD CLIP

74 7FNS04016 TAPPING SCREW D4X16

75 4V0001X

76 4V0001V

CORD ARMER

CORD SET

77 7DN018

78 7DN121

79 7DN202

80 7R020032

STICKER

STICKER

NAME PLATE

RIVET

DC-20WH

DC-20WH Rebar Cutter

No.

Part No.

Part Name

1 1CM20012 HOUSING

2 1CM2002

3 1C1958

SEAL PACKING SKY35

AIR BAG

4 1CM2028

5 1CM2027

6 1C1603

7 7B10038

AIR BAG SET BOLT

AIR BAG NUT

LOCK SPRING

STOPPER BOLT M10X38

8 RB-20XH

9 1C1920

10 1C19171

11 1C1936

12 1C1319

13 1C1921

14 1C1922

15 1CM2025

16 1C1918

CUTTER BLOCK SET

RETURN SPRING

PISTON

PISTON KEY

RETURN VALVE

RETURN VALVE SPRING

VALVE END SPRING

CYLINDER PACKING

SEAL PACKING

17 1C2061500 CYLINDER

18 1C1326 SNAP RING H27

19 1C1325

20 1C1340

BEARING GUIDE

NEEDLE BEARING

21 1CW0003

22 1C1327

BALL BEARING 698

RAM

No.

Part No.

23 1C1330

24 1C13281

25 1C1331

26 1C13352

27 1C13292

Part Name

RAM RETURN SPRING

DELIVERY VALVE

DELIVERY VALVE

SPRING

SPRING GUIDE

PUMP HEAD SEAL

28 3P1044 MAGNET FILTER

29 1C1951G PUMP CASE PACKING

30 1C2059900 PUMP CASE

31 1C1342

32 1C1941

33 1C1305

34 1C1304

OIL SEAL SC15-25-7

BALL BEARING 6004VV

SEAL WASHER WF10

OIL PLUG M10X15

35 1C1944B/C MAIN HANDLE

36 1C1946 SWITCH COVER

37 1C19612E ARMATURE ASS’Y

38 1C1961D STATOR COIL

39 1C1961K

40 1C1961J

41 1C1961A

42 1C1961H

MOTOR HOUSING

BRUSH HOLDER

CARBON BRUSH SET

BRUSH CAP

43 1C1961SC SIDE COVER

44 1C1961TC TAIL COVER

10

No.

Part No.

45 1C1961F

46 1C1961I

47 1C1961B

49 1C1961L

50 1C1961M

51 1C1912

Part Name

CORD SET

CORD ARMER

SWITCH

CONDENSER

BALL BEARING 6000VV

CAP BOLT M8X25

52 1C1311W

53 1C1311B

54 1C1313

55 7P205055

SPRING WASHER M5

CAP BOLT M5X25

CAP BOLT M5X18

PAN HEAD BOLT M5X55

56 1C1949

57 1BR5092

CAP BOLT M6X90

CAP BOLT M6X16

58 1C1945 CAP BOLT M6X18

59 7PB04008 PAN HEAD BOLT M4X8

60 1C1947 PAN HEAD BOLT M4X15

61 7SS05008 SET SCREW M5X8

62 7PB04008 PAN HEAD BOLT M4X8

63 7PB05010 PAN HEAD BOLT M5X10

64 1C4160601 RELEASE VALVE

65 7ORS4 O RING

66 1C4195900 CUTTER GUARD

DC-25X

7N8016

1C2607

1C2614

1C2604

1C2518

1C2519

1C2521

1C2522

1C2570

1CM2027

1C2620B

1CM2028

1C1505

7SP06030

RB-25X

7B16050

1C2605

1C1024200

1C2526

1C2525

1C2534

1C2609

17

18

19

20

13

14

15

16

21

22

23

9

10

11

12

7

8

5

6

24

25

26

DC-25X Rebar Cutter

No.

Part No.

Part Name

1

2

3

1C2601B

1C2602

70RP32

HOUSING

SEAL PACKING

O RING P32

AIR BAG

AIR BAG NUT

HOUSING CAP

AIR BAG SET BOLT

AIR FILTER

SPRING PIN D6X30

CUTTER BLOCK SET

S BOLT M16X50

STOPPER NUT M16

RETURN SPRING

CYLINDER PACKING

PISTON

SEAL PACKING

RETURN VALVE

R VALVE SPRING

VALVE END SPRING

PISTON KEY

CYLINDER

SNAP RING H35

BEARING GUIDE

NEEDLE BEARING

BALL BEARING 609

48

49

50

51

42

43

44

45

46

47

38

39

40

41

34

35

36

37

30

31

32

33

No.

Part No.

27 1C2610

28

29

1C1330

1C13281

1C1331

1C13352

1C13292

3P1044

1C2615

1C25398

1C1304

1C1305

1C2542

1C1941

1C2616

1C1944B/C

1C1946

1C2611

1C2612A

1C1961B

1C2612B

1C2612C

1C1961F

1C2612D

1C2612E

1C2612F

Part Name

RAM

R RETURN SPRING

DELIVERY VALVE

D VALVE SPRING

SPRING GUIDE

PUMP HEAD SEAL

MAGNET FILTER

PUMP CASE PACKING

PUMP CASE

OIL PLUG M10X15

SEAL WASHER WF10

OIL SEAL SC20-35-8

BEARING 6004VV

HANDLE PRESS

MAIN HANDLE

SWITCH COVER

CASE COVER

CARBON BRUSH SET

SWITCH

STATOR COIL

ARMATURE

CORD

FAN COVER

MOTOR HOUSING

BRUSH HOLDER

11

71

72

73

74

75

76

64

65

66

67

68

69

70

60

61

62

63

No.

Part No.

52

53

1C2612G

1C1961I

54

55

56

57

1C2612H

1C2612I

7956683

1C2612J

1BR5092

1C1912

1C1911B

7CB06045

1C1949

7CB06075

7CB06035

1C1945

7SW006

1C1947

7PB04008

Part Name

BRUSH CAP

CORD ARMER

CONDENSER

MOTOR COVER

INSULATION PAPER

BALL BEARING 6200VV

CAP BOLT M6×16

CAP BOLT W/WASHER

CAP BOLT M8×30

CAP BOLT M6×45

CAP BOLT M6×90

CAP BOLT M6×75

CAP BOLT M6×35

CAP BOLT M6×18

SPRING WASHER

P H BOLT M4X15

P H BOLT M4X8

7PSW05012

7PB05065

1C4160601

7ORS4

P H BOLT W/ WASHER

P H BOLT M5×65

RELEASE VALVE

O RING

7CGW08030 CAP BOLT W/WASHER

1C4199800 CUTTER GUARD

DC-32WH

1

2

DC-32WH Rebar Cutter

1C1022601

1C4172100

5

6

3

4

1C4172000

7PW0008

7SW0008

7B08020

7

8

7ORP40

1C3258

9 1C4171401

10 1C4171601

11 7SP06036

12 1CM2028

13 7B11T20060

14 7N11T0020

15 7CB08035

16 RB-32WH

17 1C1911B

18 1C4171700

19 7CB06025

20 7CB10030

21 1C3093600

22 1C4171900

23 7CU0567KO

24 1C1911B

25 1C2056500

26 1C4184900

28 7FU1078LO

29 1C2522

Housing (DC-32WH)

Sub handle

Collar

P. Washer M8

S. Washer M8

Cap bolt M8x20

O ring P40

Air bag

Air bag nut

Housing cap

Spring pin

Set bolt

Bolt(11T) M20x60

Nut(11T) M20-P2.5

Cap bolt M8x35

Cutter blocks

Cap bolt M8×30

Handle spacer

Cap bolt M6×25

Cap bolt M10×30

Cylinder packing

Return spring

Seal packing USH45-55-6

Cap bolt M8×30

Piston

Piston key

Seal packing OS1100-85-9

Valve end spring

30 1C2521

31 1C2519

32 1C4139500

33 7ORS4

34 1C4160600

35 1C1022901

36 1C2610

37 1C1330

38 1C13281

39 1C1331

40 1C13352

41 1C13292

42 3P1044

43 1C2609

44 1C2525

45 1C2534

46 1C2525

47 1C2526

48 1C4165800

49 1C1021301

50 1C1305

51 1C1304

52 7GW0006

53 7CB06055

54 1C2542

55 1C1941

56 7312435

57 7360406F

58 1C2612J

Return valve spring

Return valve

Steel ball 4.5

O ring S4

Release valve

Cylinder

Ram

Ram return spring

Delivery valve

Delivery valve spring

Spring guide

Pump head seal

Magnet filter

Ball bearing 609

Bearing guide

Needle bearing

Bearing guide

Snap ring H35

Pump case packing

Pump case

Seal washer WF10

Cap bolt M10×15

Teethed washer M6

Cap bolt M6×55

Oil seal SC20-35-8

Ball bearing 6004VV

Fan cover

Armature

Ball bearing 62002RU

12

59 7340358F

60 7312449

61 7984271

62 7SW0005

63 7CB05045

64 7SS05008

65 7312434

66 7980487

67 1C2612A

68 7940540

69 7981866

70 7981867

71 7990082

72 1C1961B

73 7994273

74 1C4160400

75 1C1961I

76 7990940

77 7CB06035

78 7FCB06025

79 4V0001V

80 7956636

81 1C4156001

82 7PW0006

83 7SW0005

84 7GW0008

85 7SW0008

86 7CB08030

Stator coil

Motor housing

Tapping screw D5x75

P. Washer M5

Cap bolt M5×45

Cap bolt M5×8

Bearing bush

Brush holder

Carbon brush

Brush cap

Handle A

Handle B

Support

Switch

Condenser

Handle stay

Cord armor

Distance piece

Cap bolt M6×35

Flange socket M6×25

Cord set

Tapping screw D4×25

Tube

P. Washer M6

S. Washer M5

Teethed washer M8

S. Washer M8

Cap bolt M8x16