MADE IN

User’s Guide

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HE-XE103

12 Digital DC Inputs,

12 Digital Outputs,

2 Analog Inputs

(Medium Resolution)

HE-XE104

24 Digital DC Inputs,

16 Digital Outputs,

2 Analog Inputs

(Medium Resolution)

OMEGAnet

®

Online Service Internet e-mail omega.com [email protected]

U.S.A.:

ISO 9001 Certified

Canada:

Servicing North America:

Omega Engineering, Inc., One Omega Drive, P.O. Box 4047

Stamford, CT 06907-0047 USA

Toll Free: 1-800-826-6342

FAX: (203) 359-7700

TEL: (203) 359-1660 e-mail: [email protected]

976 Bergar

Laval (Quebec), Canada H7L 5A1

Toll-Free: 1-800-826-6342

FAX: (514) 856-6886

TEL: (514) 856-6928 e-mail: [email protected]

For immediate technical or application assistance:

U.S.A. and Canada:

Sales Service: 1-800-826-6342/1-800-TC-OMEGA ®

Customer Service: 1-800-622-2378/1-800-622-BEST ®

Engineering Service: 1-800-872-9436/1-800-USA-WHEN ®

Mexico:

En Español: 001 (203) 359-7803 [email protected]

FAX: (001) 203-359-7807 e-mail: [email protected]

Benelux

:

Servicing Europe:

Managed by the United Kingdom Office

Toll-Free: 0800 099 3344 TEL: +31 20 347 21 21

FAX: +31 20 643 46 43 e-mail: [email protected]

Czech Republic:

Frystatska 184

733 01 Karviná, Czech Republic

Toll-Free: 0800-1-66342

FAX: +420-59-6311114

France:

TEL: +420-59-6311899 e-mail: [email protected]

Managed by the United Kingdom Office

Toll-Free: 0800 466 342 TEL: +33 (0) 161 37 29 00

FAX: +33 (0) 130 57 54 27 e-mail: [email protected]

Germany/Austria:

Daimlerstrasse 26

D-75392 Deckenpfronn, Germany

Toll-Free: 0 800 6397678

FAX: +49 (0) 7056 9398-29

TEL: +49 (0) 7059 9398-0 e-mail: [email protected]

United Kingdom:

OMEGA Engineering Ltd.

ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank

Irlam, Manchester M44 5BD England

Toll-Free: 0800-488-488

FAX: +44 (0)161 777-6622

TEL: +44 (0)161 777-6611 e-mail: [email protected]

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New

Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.

WARNING: These products are not designed for use in, and should not be used for, human applications.

1

Lower Threshold

Max Upper

Threshold

Min Lower

Threshold

OFF to ON

Response

ON to OFF

Response

HSC Max.

Switching Rate

Analog Inputs,

Medium

Resolution

Number of

Channels

Input Ranges

Safe input voltage range

Input Impedance

(Clamped @ -0.5

VDC to 12 VDC)

Specifications

Digital DC Inputs

Inputs per Module

Commons per

Module

Input Voltage

Range

Absolute Max.

Voltage

Input Impedance

Input Current

Upper Threshold

XLE103

12 including 4 configurable

HSC inputs

1

Specifications

XLE104

Digital DC

Outputs

24 including

4 configurable

HSC inputs

Outputs per

Module

12 VDC / 24 VDC

Commons per

Module

Output Type

Positive

Logic

35 VDC Max.

0.8 mA

0.3 mA

10 k Ω

Negative Logic

8 VDC

3 VDC

1 ms

-1.6 mA

-2.1 mA

Absolute Max.

Voltage

Output

Protection

Max. Output

Current per point

Max. Total

Current

Max. Output

Supply Voltage

Minimum Output

Supply Voltage

Max. Voltage

Drop at Rated

Current

Max. Inrush

Current

Min. Load

1 ms

10 kHz Totalizer/Pulse,Edges

5 kHz Frequency/Pulse,Width

2.5 kHz Quadrature

OFF to ON

Response

XLE103 XLE104

ON to OFF

Response

Nominal Resolution

%AI full scale

Max. Over-Current

Conversion Speed

Max. Error at 25 °C

(excluding zero)

Additional error for temperatures other than 25 °C

Filtering

2

0 - 10 VDC

0 – 20 mA

4 – 20 mA

-0.5 V to +12V

Current Mode:

100 Ω

Voltage Mode:

500 k Ω

10 Bits

32,000 counts

35 mA

All channels converted once per ladder scan

4-20 mA 1.00%

0-20 mA 1.00%

0-10 VDC 0.50%

TBD

2

160 Hz hash (noise) filter

1-128 scan digital running average filter

Output

Characteristics

General Specifications

Required Power

(Steady State)

XLE103

12 including

2 configurable

PWM outputs

1

XLE104

16 including

2 configurable

PWM outputs

Sourcing / 10 K Pull-Down

28 VDC Max.

Short Circuit

0.5 A

4 A Continuous

30 VDC

10 VDC

0.25 VDC

650 mA per channel

None

1 ms

1 ms

Current Sourcing (Pos logic)

130 mA @ 24 VDC

Required Power

(Inrush)

Primary Power

Range

Relative Humidity

30 A for 1 ms @ 24 VDC

10 – 30 VDC

5 to 95% Noncondensing

Operating

Temperature

0 °C to +50°C

Terminal Type

CE

UL

Screw Type,5 mm

Removable

If you require a Compliance Table:

1-888-556-6342

Weight

C l o c k A c c u r a c y

12.5 oz. (354.36 g)

+/- Seven

Minutes/Month at 20C

Note: Highest usable frequency for PWM output is 65 KHz

2 Panel Cut-Out and Dimensions

Note: Max. panel thickness: 5 mm.

Note:

The tolerance to meet

NEMA standards is

± 0.005" (0.1 mm).

"

3.622" [92mm]

001XLE002

" "

3 Ports / Connectors / Cables

Note: The case of the XLe is black, but for clarity, it is shown in a lighter gray color.

DIP

Switch

Memory Slot

MJ2

(RS-232 / RS-485)

MJ1

(RS-232 / RS-485)

J2

I/O

Jumper

J1

I/O

Jumper

Power

NET 1

(CsCAN)

001XLE029-R2

To Remove Back Cover:

Unscrew 4 screws located on the back of the unit and remove back cover.

CAUTION: Do not over tighten screws when replacing the back cover.

I/O Jumpers (Not Shown): I/O Jumpers (JP) are located internally. To access, remove back cover of unit.

Wiring Connectors (J1 – J4), I/O Jumpers (JP1-3), and

External Jumpers (RS-485) are described in the Wiring and

Jumpers section of this document.

001ACC009

Power Connector

Power Up:

Connect to Earth Ground.

Apply 10 – 30 VDC.

Screen lights up.

Torque rating 4.5 - 7 Lb-In

(0.50 – 0.78 N-m)

CAN Connector

Use the CAN Connector when using CsCAN network.

Torque rating 4.5 – 7 Lb-In

(0.50 – 0.78 N-m)

__________________________________________________________________________________________________________________________________________________________________

Page 1 of 4

Section 3 continued

Memory Slot:

Uses captures, program loading and recipes.

Horner Part No.: HE-MC1

Serial Communications:

MJ1: (RS-232 / RS-485) Use for Cscape programming and

Application-Defined Communications.

MJ2: (RS-232 / RS-485) Use for Application-Defined

Communications.

8

1

4

•

Removable Memory for data logging, screen

12-24VDC

Pin

8

7

6

5 *

MJ1 Pins

TXD

RXD

0 V

+5

60mA

RTS

MJ2 Pins

4 OUT OUT

3 CTS IN TX+ OUT

2

1

RX- /

TX-

RX+ /

TX+

IN /

OUT

IN /

OUT

RX-

RX+

IN

IN

* +5Vdc 60mA Max on XLe Rev E and later

Wiring and Jumpers

• Wire according to the type of inputs / outputs used and select the appropriate jumper option. Use Copper Conductors in Field Wiring Only, 60/75° C

Wiring Specifications

• For I/O wiring (discrete), use the following wire type or equivalent:

Belden 9918, 18 AWG (0.8 mm 2 or larger.

)

For shielded Analog I/O wiring, use the following wire type or equivalent: Belden 8441, 18

AWG (0.8 mm 2 ) or larger.

• For CAN wiring, use the following wire type or equivalent:

Belden 3084, 24 AWG (0.2 mm or larger.

2 )

I1

0V

OUT

IN

Ground

OUT

Location of I/O jumpers (JP) and wiring connectors

(J1 – J4).

J4

J1

TXD

RXD

0 V

+5

60mA

TX-

JP1

JP3

J3

I1

OUT

Positive Logic vs. Negative Logic Wiring

The XLE can be wired for Positive Logic inputs or

Negative Logic inputs.

0V

001XLE036

Positive Logic In Negative Logic In

OUT

IN

Ground

001XLE005-R1

J2

4.2

External DIP Switch Settings (or Jumpers Settings)

Some XLes have jumpers to set RS-485 port termination, though most use DIP Switches.

The External Jumpers or DIP Switches are used for termination of the RS-485 ports. The XLe is shipped un-terminated.

DIPSW3: FACTORY

USE ONLY (tiny bootloader firmware downloading). NOT TO

BE USED FOR

NORMAL OCS

OPERATION.

To terminate, select one of the jumpers shipped with the product and insert it based upon the option that is desired or, select the switch (as shown in the illustration) and configure based upon the option that is desired.

4.3 Wiring Examples

Note: The wiring examples show

Positive Logic input wiring.

DIPSW2: MJ2

Termination

(Default – none)

DIPSW1: MJ1

Termination

(Default – none)

J1 Orange

Positive Logic

Digital In

I7

I8

H1

H2

H3

H4

A1

A2

0V

J1

Orange

I1

I2

I3

I4

I5

I6

XE103 / XE104

Name

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

HSC1 / IN9

HSC2 / IN10

HSC3 / IN11

HSC4 / IN12

Analog IN1

Analog IN2

Ground

12-24VDC

LOOP

PWR

20mA

0-10VDC

I8

H1

H2

H3

I6

I7

I4

I5

H4

A1

A2

0V

I1

I2

I3

001XLE046

J2

Black

0V

V+

NC

Q12

Q11

Q10

Q9

Q8

Q7

Q6

Q5

XE103

XE104

No

Ground

V+ *

OUT13

Connect

OUT12

OUT11

OUT10

OUT9

OUT8

OUT7

OUT6

OUT5

Q4

Q3

Q2

Q1

OUT4

OUT3

OUT2 / PWM2

OUT1 / PWM1

V+* Supply for Sourcing Outputs

J2 Black

Positive Logic

Digital Out

10 - 30VDC

LOAD

LOAD

0V

V+

Q13

Q12

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

Q11

Q10

Q9

Q8

Q7

Q6

Q5

Q4

Q3

Q2

Q1

J4

Orange

Q16

Q15

Q14

XE104

OUT16

OUT15

OUT14

Note:

Loop Power requirements are determined by the transmitter specification.

XE104 J4 Orange

Positive Logic

Digital Out

10 - 30VDC

LOAD

LOAD

LOAD

001XLE037-R1

J2

0V

V+

J4

Q16

Q15

Q14

001XLE024

J3

Orange

I13

I14

XE104

J3 Orange

Positive Logic

Digital In

4.1

I/O Jumpers Settings (JP1 – JP3) IN13

IN14 I13

Note: The Cscape Module Setup configuration must match the selected I/O (JP) jumper settings.

I15

I16

IN15

IN16

I14

Positive Logic

Default

JP3

CURRENT OR VOLTAGE INPUTS

A1 1

JP1 Digital DC Inputs

20mA

2

Negative Logic

A1 1

10VDC

2

I17

I18

I19

I20

I21

I22

I23

I24

IN17

IN18

IN19

IN20

IN21

IN22

IN23

IN24

12-24VDC

I15

I16

I17

I18

I19

I20

I21

A2 3 4 A2 3 4

001XLE043-R1

Note:

When using JP3 (A1-A2), e ach channel can be independently configured.

0V Ground

I22

I23

I24

0V

As seen when looking at the top of the XLe unit: 001XLE047

__________________________________________________________________________________________________________________________________________________________________

Page 2 of 4

5 Filter

Filter Constant sets the level of digital filtering according to the following chart.

0 1 2 3 4 5 6 7

Filter

Constant

100

90

80

70

60

50

40

30

20

10

0

0 20 40 60 80 100

Digital Filtering. The illustration above demonstrates the effect of digital filtering (set with Filter

Constant) on module response to a temperature change.

Scans

6 I/O Register Map

Registers Description

%I1 to %I24

%I32

%I25 to %I31

%Q1 to %Q16

%Q17

%Q18

%Q19

%Q20

Digital Inputs

Output Fault

Reserved

Digital outputs

Clear HSC1 accumulator to 0

Totalizer: Clear HSC2

Quadrature 1-2: Accumulator 1

Reset to max – 1

Clear HSC3 Accumulator to 0

Totalizer: Clear HSC4

Quadrature 3-4: Accumulator 3

Reset to max – 1

%Q21 to %Q32

%AI1 to %AI4

%AI5, %AI6

%AI7, %AI8

%AI9, %AI10

%AI11, %AI12

%AQ1, %AQ2

Reserved

Analog inputs

HSC1 Accumulator

HSC2 Accumulator

HSC3 Accumulator

HSC4 Accumulator

PWM1 Duty Cycle

%AQ3, %AQ4

%AQ5, %AQ6

PWM2 Duty Cycle

PWM Prescale

%AQ7, %AQ8

%AQ9 to %AQ14

PWM Period

Analog outputs

Note: Not all XLe units contain the I/O listed in this table.

Registers

%AQ1

%AQ2

%AQ3

%AQ4

%AQ5

%AQ6

%AQ7

%AQ8

%Q1

%I30

%I31

PWM

PWM1 Duty

Cycle

(32 bit)

PWM2 Duty

Cycle

(32 bit)

PWM Prescale

(32 bit)

PWM Period

(32 bit)

HSC

HSC1

Preset

Value

HSC2

Preset

Value

Stepper

Start

Frequency

Run

Frequency

Accel Count

(32 bit)

Run Count

(32 bit)

Decel Count

(32 bit)

Run

Ready/Done

Error

7

8

1

8

1

MJ2 Pinouts in Full and Half Duplex Modes

8

7

6

5 *

4

3

2

1

Pin MJ2 Pins

Signal Direction

TXD

RXD

0 V

+5 60mA

OUT

IN

Ground

OUT

OUT TX-

TX+

RX-

RX+

OUT

IN

IN

* +5 on XLe Rev E and later

Full Duplex Mode

Pin MJ2 Pins

Signal Direction

8

7

6

5 *

TXD

RXD

0 V

+5 60mA

OUT

IN

Ground

OUT

4 TX- OUT

3 TX+ OUT

2 TX-/RX- IN/OUT

1 TX+/RX+ IN/OUT

* +5 on XLe Rev E and later

Half Duplex Mode

__________________________________________________________________________________________________________________________________________________________________

Page 3 of 4

8 Safety

When found on the product, the following symbols specify:

Warning: Electrical

Shock Hazard.

Warning: Consult user documentation.

This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only

WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I, Division 2.

AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE

CLASSE 1, DIVISION 2.

WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.

AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE

NON DANGEREUX.

WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections.

WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.

WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards.

WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse.

WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired operation.

• All applicable codes and standards need to be followed in the installation of this product.

• Adhere to the following safety precautions whenever any type of connection is made to the module:

• Connect the safety (earth) ground on the power connector first before making any other connections.

• When connecting to electric circuits or pulse-initiating equipment, open their related breakers.

• Do not make connections to live power lines.

• Make connections to the module first; then connect to the circuit to be monitored.

• Route power wires in a safe manner in accordance with good practice and local codes.

• Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits.

• Ensure hands, shoes, and floor are dry before making any connection to a power line.

• Make sure the unit is turned OFF before making connection to terminals.

• Make sure all circuits are de-energized before making connections.

• Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.

• Use Copper Conductors in Field Wiring Only, 60/75° C

__________________________________________________________________________________________________________________________________________________________________

Page 4 of 4

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service

Department will issue an Authorized Return (AR) number immediately upon phone or written request.

Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However,

OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by

OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR

REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE,

AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF

LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of

OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic

Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify

OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the

Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE

RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN

(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID

PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:

1. Purchase Order number under which the product was PURCHASED,

2. Model and serial number of the product under warranty, and

3. Repair instructions and/or specific problems relative to the product.

FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.

© Copyright 2009 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.

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