MADE IN

User’s Guide

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HE-XT102

12 Digital DC Inputs, 4 Analog

Inputs (Medium Resolution),

6 Digital Relay Outputs

OMEGAnet

®

Online Service Internet e-mail omega.com [email protected]

U.S.A.:

ISO 9001 Certified

Canada:

Servicing North America:

Omega Engineering, Inc., One Omega Drive, P.O. Box 4047

Stamford, CT 06907-0047 USA

Toll Free: 1-800-826-6342

FAX: (203) 359-7700

TEL: (203) 359-1660 e-mail: [email protected]

976 Bergar

Laval (Quebec), Canada H7L 5A1

Toll-Free: 1-800-826-6342

FAX: (514) 856-6886

TEL: (514) 856-6928 e-mail: [email protected]

For immediate technical or application assistance:

U.S.A. and Canada:

Sales Service: 1-800-826-6342/1-800-TC-OMEGA ®

Customer Service: 1-800-622-2378/1-800-622-BEST ®

Engineering Service: 1-800-872-9436/1-800-USA-WHEN ®

Mexico:

En Español: 001 (203) 359-7803 [email protected]

FAX: (001) 203-359-7807 e-mail: [email protected]

Benelux

:

Servicing Europe:

Managed by the United Kingdom Office

Toll-Free: 0800 099 3344 TEL: +31 20 347 21 21

FAX: +31 20 643 46 43 e-mail: [email protected]

Czech Republic:

Frystatska 184

733 01 Karviná, Czech Republic

Toll-Free: 0800-1-66342

FAX: +420-59-6311114

France:

TEL: +420-59-6311899 e-mail: [email protected]

Managed by the United Kingdom Office

Toll-Free: 0800 466 342 TEL: +33 (0) 161 37 29 00

FAX: +33 (0) 130 57 54 27 e-mail: [email protected]

Germany/Austria:

Daimlerstrasse 26

D-75392 Deckenpfronn, Germany

Toll-Free: 0 800 6397678

FAX: +49 (0) 7056 9398-29

TEL: +49 (0) 7059 9398-0 e-mail: [email protected]

United Kingdom:

OMEGA Engineering Ltd.

ISO 9001 Certified One Omega Drive, River Bend Technology Centre, Northbank

Irlam, Manchester M44 5BD England

Toll-Free: 0800-488-488

FAX: +44 (0)161 777-6622

TEL: +44 (0)161 777-6611 e-mail: [email protected]

It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New

Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.

WARNING: These products are not designed for use in, and should not be used for, human applications.

1 Specifications

Specifications

Digital DC Inputs

Inputs per Module

12 including 4 configurable

HSC inputs

1 Commons per Module

Input Voltage Range

Absolute Max. Voltage

Input Impedance

12 VDC / 24 VDC

35 VDC Max.

10 k Ω

Input Current Positive Logic Negative Logic

Upper Threshold

Lower Threshold

0.8 mA

0.3 mA

-1.6 mA

-2.1 mA

Max Upper Threshold

Min Lower Threshold

8 VDC

3 VDC

OFF to ON Response

ON to OFF Response

HSC Max. Switching Rate

1 ms

1 ms

10 kHz Totalizer/Pulse,

Edges

5 kHz Frequency/Pulse,

Width

2.5 kHz Quadrature

Digital Relay Outputs

Outputs per Module

Commons per Module

Max. Output Current per Relay

6 relay

6

3 A at 250 VAC, resistive

Max. Total Output Current

Max. Output Voltage

Max. Switched Power

Contact Isolation to XLe ground

5 A continuous

275 VAC , 30 VDC

1250 VA, 150 W

1000 VAC

Max. Voltage Drop at Rated

Current

N u m

Expected Life

(See Derating section for chart.)

Max. Switching Rate

Type

0.5 V

No load: 5,000,000

Rated load: 100,000

300 CPM at no load

20 CPM at rated load

Mechanical Contact

Response Time b e r o f C h a n n e l s

One update per ladder scan plus 10 ms

Analog Inputs, Medium Resolution

4

Input Ranges

Safe input voltage range

Input Impedance

(Clamped @ -0.5 VDC to 12

N

%

M o a m

A I x .

i n a f u

O l v

l R e

l s e r c

a l s o

C e u r l

VDC) u r e it o n n

Conversion Speed

t

0 - 10 VDC

0 – 20 mA

4 – 20 mA

-0.5 V to +12V

Current

Mode:

100 Ω

1 0 B ti s

Voltage

Mode:

500 k Ω

3 2 , 0 0 0 c o u

3 5 m A n t s

All channels converted once per ladder scan

Max. Error at 25 °C

(excluding zero)

*can be made tighter (~0.25%) by adjusting the digital filter setting to 3.

Additional error for temperatures other than 25 °C

F i tl e ir n g

4-20 mA 1.00%

0-20 mA 1.00%

0-10 VDC 1.50%*

TBD

1 6 0 H z h a s h ( n o i s e average filter

General Specifications

) if tl e r

1-128 scan digital running

Required Power

(Steady State)

Required Power (Inrush)

Primary Power Range

Relative Humidity

Clock Accuracy

130 mA @ 24 VDC

30 A for 1 ms @ 24 VDC

10 – 30 VDC

5 to 95% Non-condensing

+/- Seven Minutes/Month at 20C

Note: Highest usable frequency for PWM output is 65 KHz

2

Operating

Temperature

T e r m i n

Weight a l T y p e

CE

UL

3.622 [92mm]

001XLE002

General Specifications continued

If you require a Compliance Table:

Note: Max. panel thickness: 5 mm.

-10 °C to +60°C

S c r e w T y p e , 5 m m R e m

12 oz. (340.19 g) o v a b l e

1-888-556-6342

Note: The tolerance to meet NEMA standards is

3

Panel Cut-Out and Dimensions

Ports / Connectors / Cables

± 0.005" (0.1 mm).

Note: The case of the XLt is black, but for clarity, it is shown in a lighter gray color.

To Remove Back Cover:

Unscrew 4 screws located on the back of the unit.

Remove cover.

DIP

Switch

CAUTION: Do not over tighten screws when replacing the back cover.

MJ2

(RS-232 / RS-485)

I/O Jumpers: (Not Shown):

I/O Jumpers ( JP) are located internally. To access, remove back cover of unit.

MJ1

(RS-232 / RS-485)

J1

I/O

Jumper

Wiring Connectors (J1 / J2):

I/O Jumpers (JP1 / JP2), and

External Jumpers (RS-485) are described in the Wiring and

Jumpers document. section of this

Memory Slot:

Uses Removable Memory for data logging, screen captures, program loading and recipes.

Horner Part No.: HE-MC1

Serial Communications:

MJ1: (RS-232 / RS-485) Use for

Cscape programming

Application-Defined

Communications. and

MJ2: (RS-232 / RS-485) Use for

Application-Defined

Communications.

Memory Slot

Power Connector

Power Up:

Connect to Earth Ground.

Apply 10 - 30 VDC.

Screen lights up.

Torque rating 4.5 – 7 Lb-In

(0.50 – 0.78 N-m)

Power

CAN Connector

Use the CAN Connector when using CsCAN network.

J2

I/O

Jumper

NET 1

(CsCAN)

001XLE029-R2

Torque Rating 4.5 – 7 Lb-In

(0.50 – 0.78 N-m)

__________________________________________________________________________________________________________________________________________________________________

Page 1 of 4

4.1 Wiring Examples

J1 Orange

Terminal

Connector

I1

I2

I3

I4

H1

0V

A1

A2

A3

I5

I6

I7

I8

A4

0V

Serial Communications:

MJ1: (RS-232 / RS-485) Use for Cscape programming and

Application-Defined Communications.

4.2 Wiring Examples (continued)

MJ2: (RS-232 / RS-485) Use for Application-Defined

Communications.

4

8

1

Pin

8

7

6

5

4

3

2

1

*

MJ1 Pins

Signal Direction

TXD

RXD

0 V

+5

60mA

RTS

OUT

IN

Ground

OUT

OUT

CTS

RX- /

TX-

RX+ /

TX+

IN

IN / OUT

IN / OUT

MJ2 Pins

Signal Direction

TXD

RXD

0 V

+5

60mA

TX-

OUT

IN

Ground

OUT

OUT

TX+

RX-

OUT

IN

RX+ IN

* +5Vdc 60mA Max

Wiring and Jumpers

J2 Black

Terminal

Connector

C6

R6

C5

R5

C4

R4

C3

R3

C2

R2

C1

R1

H4

H3

H2

Name

Relay 6 COM

Relay 6 NO

Relay 5 COM

Relay 5 NO

Relay 4 COM

Relay 4 NO

Relay 3 COM

Relay 3 NO

Relay 2 COM

Relay 2 NO

Relay 1 COM

Relay 1 NO

HSC4 / IN12

HSC3 / IN11

HSC2 / IN10

J2 Black

Positive Logic

Digital In / Relay Out

230VAC

OR

25VDC

230VAC

OR

25VDC

230VAC

OR

25VDC

230VAC

OR

25VDC

230VAC

OR

25VDC

230VAC

OR

25VDC

N

L

N

L

N

L

N

L

N

L

N

L

LOAD

LOAD

LOAD

LOAD

LOAD

LOAD

Wire according to the type of inputs / outputs used, and select the appropriate jumper option.

Wiring Specifications

• For I/O wiring (discrete), use the following wire type or equivalent:

Belden 9918, 18 AWG (0.8 mm 2 or larger.

)

Location of I/O jumpers ( JP) and wiring connectors

(J1 and J2).

• For shielded Analog I/O wiring, use the following wire type or equivalent: Belden 8441, 18

AWG (0.8 mm 2 ) or larger.

• For CAN wiring, use the following wire type or equivalent:

Belden 3084, 24 AWG (0.2 mm 2 or larger.

Use copper conductors in field wiring only, 60/75° C

)

J1

JP2

JP1

001XLE025

J2

4.3

Default

12-24VDC

0V ON J1

I/O Jumpers Settings (JP1 - JP2)

JP1 Digital DC In / HSC

Positive Negative

Logic Logic

JP2 Analog In (A1 – A4)

Current Voltage

(20 mA) (10 V)

A1

A2

A3

A4

Default

Note: The Cscape Module Setup configuration must match the selected I/O (JP) jumper settings.

C1

R1

H4

H3

H2

C3

R3

C2

R2

C6

R6

C5

R5

C4

R4

001XLE015

Positive Logic vs. Negative Logic Wiring

The XLt can be wired for Positive Logic inputs or

Negative Logic inputs.

Note:

When using JP2 (A1-A4), e ach channel can be independently configured.

I1 I1 4.4

External DIP Switch Settings

12-24VDC

0V 0V

001XLE036

Positive Logic In Negative Logic In

Name

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

HSC1 /IN9

Ground

Analog IN1

Analog IN2

Analog IN3

Analog IN4

Ground

12-24VDC

LOOP PWR

Note:

Loop Power requirements are determined by the transmitter specification.

20mA

XT102 J1 Orange

Positive Logic In

Digital In /

Analog In

0-10VDC

0V

A1

A2

A3

A4

0V

I6

I7

I4

I5

I8

H1

I1

I2

I3

001XLE017

The External DIP Switches are used for termination of the RS-485 ports. The XLt is shipped unterminated.

As seen when looking at the top of the XLt unit

To terminate, select one of the jumpers shipped with the product and insert it based upon the option that is desired or, select the switch and configure based upon the option that is desired.

DIPSW3: FACTORY USE

ONLY (tiny bootloader firmware downloading).

NOT TO BE USED FOR

NORMAL OCS

OPERATION.

DIPSW2: MJ2 Termination

(default – none)

DIPSW1: MJ1 Termination

(default – none)

001XLE037-R1

__________________________________________________________________________________________________________________________________________________________________

Page 2 of 4

5 MJ2 Pinouts in Full and Half Duplex Modes

8

1

8

7

6

5 *

4

3

2

1

Pin MJ2 Pins

Signal Direction

TXD

RXD

0 V

+5 60mA

OUT

IN

Ground

OUT

OUT TX-

TX+

RX-

RX+

OUT

IN

IN

* +5Vdc 60mA Max

MJ2 Full Duplex Mode

8

1

Pin

8

7

6

5 *

4

MJ2 Pins

Signal Direction

TXD

RXD

0 V

+5 60mA

OUT

IN

Ground

OUT

TX- OUT

3 TX+ OUT

2 TX-/RX- IN/OUT

1 TX+/RX+ IN/OUT

* +5Vdc 60mA Max

MJ2 Half Duplex Mode

6

Filter Constant sets the level of digital filtering according to the following chart.

0

Filter

1 2 3 4 5 6 7

Filter

Constant

100

90

80

70

60

50

40

30

20

10

0

0 20 40 60 80 100 Scans

Digital Filtering. The illustration above demonstrates the effect of digital filtering (set with Filter Constant) on module response to a temperature change.

8

7 Derating

I/O Register Map

Registers Description

% I 1

% I

% Q

2 5

1

%

% t o

% I

%

3

Q 1

Q 1

2

I 2 4 t o % I 3 1 t o % Q 1 6

7

%Q18

9

%Q20

% Q 2 1 t o % Q 3 2

% A I 1

% A I 5 t o %

, % A

A I 4

I 6

% A I 7

% A I 9 ,

, % A I 8

% A I 1 0

% A I 1 1 , % A I 1 2

D i g

O u t ti a p u l

D i

I

t n p u t

F a u l s

t

R g ti e s a l e r o v u e t p d u t s

C l e a r H S C 1 a c c u m u l a t o r

Totalizer: Clear HSC2 t o 0

Quadrature 1-2: Accumulator 1 Reset to max – 1

C l e a r H S C 3 A c c u m u l a t o r t o 0

Totalizer: Clear HSC4

Quadrature 3-4: Accumulator 3 Reset to max – 1

R e s e r v e d

H S

A n

C 1 a l o

A g c c i n u p m u t s u l a t o r

H

H

H

S

S

S

C

C

C

2

3

4

A

A

A c c c c c c u u u m m m u u u l l l a a a t t t o o o r r r

% A Q

%

%

A Q

A Q

%

% A Q

A Q 9

1

3

5

7

,

,

%

%

, %

, %

A Q 2

A Q 4

A Q 6

A Q 8

P

P

W

W

P W

P

M

M

1

2

M

W

D

D

M

P u u r

P t t e y y e s c ir

C

C a l o y y d c c e l l e e t o % A Q 1 4 A n a l o g o u t p u t s

Note: Not all XLt units contain the I/O listed in this table.

Relay Life Expectancy

40

30

20

10

0

1 2 3

Contact Current (A)

4

__________________________________________________________________________________________________________________________________________________________________

Page 3 of 4

9 Safety

When found on the product, the following symbols specify:

Warning: Electrical

Shock Hazard.

Warning: Consult user documentation.

This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only

WARNING – EXPLOSION HAZARD – Substitution of components may impair suitability for Class I, Division 2

AVERTISSEMENT - RISQUE D'EXPLOSION - LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIAL INACCEPTABLE POUR LES EMPLACEMENTS DE

CLASSE 1, DIVISION 2

WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous.

AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DECONNECTOR L'EQUIPMENT, COUPER LE COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DESIGNE

NON DANGEREUX.

WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections.

WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.

WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards.

WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse.

WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired operation.

•

•

•

•

• All applicable codes and standards need to be followed in the installation of this product.

Adhere to the following safety precautions whenever any type of connection is made to the module:

•

Connect the safety (earth) ground on the power connector first before making any other connections.

When connecting to electric circuits or pulse-initiating equipment, open their related breakers.

•

•

•

•

•

•

•

Do not make connections to live power lines.

Make connections to the module first; then connect to the circuit to be monitored.

Route power wires in a safe manner in accordance with good practice and local codes.

Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits.

Ensure hands, shoes, and floor are dry before making any connection to a power line.

Make sure the unit is turned OFF before making connection to terminals.

Make sure all circuits are de-energized before making connections.

Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.

Use Copper Conductors in Field Wiring Only, 60/75° C

" WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE

THE SEALING PROPERTIES OF MATERIALS USED IN THE Tyco relay PCJ

Cover / case & base: Mitsubishi engineering Plastics Corp.

5010GN6-30 or 5010GN6-30 M8 (PBT)

Sealing Material: Kishimoto 4616-50K (I part epoxy resin)

It is recommended to periodically inspect the relay for any degradation of properties and replace if degradation is found

__________________________________________________________________________________________________________________________________________________________________

Page 4 of 4

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.

If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service

Department will issue an Authorized Return (AR) number immediately upon phone or written request.

Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However,

OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by

OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR

REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESS OR IMPLIED, EXCEPT THAT OF TITLE,

AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF

LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of

OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic

Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/ DISCLAIMER language, and, additionally, purchaser will indemnify

OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the

Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE

RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN

(AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID

PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:

1. Purchase Order number under which the product was PURCHASED,

2. Model and serial number of the product under warranty, and

3. Repair instructions and/or specific problems relative to the product.

FOR NON-WARRANTY REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:

1. Purchase Order number to cover the COST of the repair,

2. Model and serial number of the product, and

3. Repair instructions and/or specific problems relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.

© Copyright 2009 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.

Where Do I Find Everything I Need for

Process Measurement and Control?

OMEGA…Of Course!

Shop online at omega.com

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