Shinko CIT-200 Instruction manual

PLC INTERFACE UNIT

CIT-200

INSTRUCTION MANUAL

PREFACE

Thank you for the purchase of our PLC Interface Unit CIT-200 .

This manual contains instructions for the mounting, functions, operations and notes when operating the

CIT-200 .

For confirmation of the model and specifications, please read this manual carefully before starting operation.

To prevent accidents arising from the misuse of this unit, please ensure the operator using it

receives this manual.

Notes

• This instrument should be used according to the specifications described in the manual.

If it is not used according to the specifications, it may malfunction or cause fire.

• Be sure to follow the warnings, cautions and notices. If they are not followed, serious injury or malfunction may occur.

• Do not apply a commercial power source to the sensor which is connected to the input terminal nor allow the power source to come into contact with the sensor.

• Specifications of the CIT-200 and the contents of this instruction manual are subject to change without

notice.

• Care has been taken to assure that the contents of this instruction manual are correct, but if there are any doubts, mistakes or questions, please inform us or the shop you purchased the unit.

• Any unauthorized transfer or copying of this document, in part or in whole, is prohibited.

• Shinko Technos Co., Ltd. is not liable for any damages or secondary damages incurred as a result of using this manual, including any indirect damages.

Safety precautions

(Be sure to read these precautions before using our products.)

The safety precautions are classified into two categories: “Warning” and “Caution”.

Depending on circumstances, procedures indicated by Caution may be linked to serious results and so be sure to follow the directions for usage.

Warning

Procedures which may lead to dangerous conditions and cause death or serious injury, if not carried out properly.

Caution

Procedures which may lead to dangerous conditions and cause superficial to medium injury or physical damage or may degrade or damage the product, if not carried out properly.

2

1. Installation precautions

Warning

Turn the power supplied to the instrument OFF before mounting.

Working or touching the terminal with the power switched ON may result in severe injury or death due to Electric Shock.

Caution

This instrument is intended to be used under the following environmental conditions (IEC61010-1):

Mount the unit in a place with:

(1) A minimum of dust, and an absence of corrosive gases

(2) No flammable, explosive gases

(3) No mechanical vibrations or shocks

(4) No exposure to direct sunlight, an ambient temperature of 0 to 50 (32 to122 ) that does not change rapidly

(5) An ambient non-condensing humidity of 35 to 85%RH

(6) No large capacity electromagnetic switches or cables through which large current is flowing

(7) No water, oil or chemicals or where the vapors of these substances can come into direct contact with the unit

Note: Although the case of this instrument is made of flame resisting resin, do not install this instrument near flammable material.

Avoid setting this instrument directly on flammable material.

3

2. Wiring precautions

Warning

Turn the power supplied to the instrument OFF before wiring or checking.


Caution

• Do not leave wire chips in the instrument, because they could cause fire, malfunction or trouble.

• Use the solderless terminal with an insulation sleeve that fits to the M3 screw when wiring the CIT-200.

• The terminal block of the CIT-200 is designed to be wired from the left side. The lead wire must be inserted from the left side of the terminal, and fastened with the terminal screw.

• Tighten the terminal screw with the specified torque.

If excessive force is applied to the screw when tightening, the screw or case may be damaged.

3. Running and maintenance precautions

Warning

• Do not touch live terminals. It may cause electric shock or problems in operation.

• Turn the power supply to the instrument OFF before cleaning the module or retightening the screws.

Doing this work while the power is ON may result in severe injury or death due to electric shock.

4

CONTENTS

1. Overview

1.1 Overview of the CIT-200 ------------------------------------------------------------------------------------ 6

1.2 Units and structure when applying the CIT-200 to the C series ---------------------------------- 6

1.3 System configuration ---------------------------------------------------------------------------------------- 7

1.4 Parameter exchange ----------------------------------------------------------------------------------------- 7

2. Model name

2.1 Model name ---------------------------------------------------------------------------------------------------- 8

2.2 How to read the model name label ----------------------------------------------------------------------- 8

3. Name and functions of the sections

--------------------------------------------------- 8

4. Setup

------------------------------------------------------------------------------------------------------------ 9

5. Mounting

5.1 Site selection-------------------------------------------------------------------------------------------------- 11

5.2 External dimensions ---------------------------------------------------------------------------------------- 11

5.3 DIN rail mounting and removal --------------------------------------------------------------------------- 11

6. Wiring connection

6.1 Terminal arrangement -------------------------------------------------------------------------------------- 12

6.2 Communication interface ---------------------------------------------------------------------------------- 12

6.3 Wiring connection example ------------------------------------------------------------------------------- 13

6.3.1 Wiring between the CIT-200 and Mitsubishi Calculator link unit, Serial communication unit ---------------------------------------------------------------------------------- 14

6.3.2 Wiring between the CIT-200 and Mitsubishi Micro PLC ------------------------------------ 14

6.3.3 Wiring between the CIT-200 and Omron Host link unit ------------------------------------- 15

6.3.4 Wiring between the CIT-200 and Fuji Interface module ------------------------------------- 16

7. Communication between the CIT-200 and Mitsubishi PLC

7.1 Setup

7.1.1 Setup of Calculator link unit (AJ71UC24) ------------------------------------------------------- 17

7.1.2 Setup of Calculator link unit (A1SJ71UC24-R4) ---------------------------------------------- 18

7.1.3 Setup of Micro PLC (FX2N-XXMR) -------------------------------------------------------------- 18

7.1.4 Setup of Serial communication unit (QJ71C24) ----------------------------------------------- 19

7.2 Initial setting

7.2.1 Initial setting of Calculator link unit (AJ71UC24, A1SJ71UC24-R4) --------------------- 20

7.2.2 Initial setting of Micro PLC (FX2N-XXMR) ----------------------------------------------------- 21

7.2.3 Initial setting of Serial communication unit (QJ71C24) -------------------------------------- 22

7.3 Communication details-------------------------------------------------------------------------------------- 23

8. Communication between the CIT-200 and Omron PLC

8.1 Setup of Host link unit (C200H-LK202-V1) ----------------------------------------------------------- 34

8.2 Initial setting of Host link unit (C200H-LK202-V1) -------------------------------------------------- 34

8.3 Communication details ------------------------------------------------------------------------------------- 35

9. Communication between the CIT-200 and Fuji PLC

9.1 Setup of Interface module (NC1L-RS4) --------------------------------------------------------------- 41

9.2 Initial setting of Interface module (NC1L-RS4) ------------------------------------------------------ 42

9.3 Communication details ------------------------------------------------------------------------------------ 42

10. Specifications

10.1 Standard specifications ---------------------------------------------------------------------------------- 48

10.2 Optional specifications ----------------------------------------------------------------------------------- 49

11. Troubleshooting

-----------------------------------------------------------------------------------50

5

1. Overview

1.1 Overview of the CIT-200

Communication between maximum 16 blocks of C series and PLC can be carried out via PLC interface unit CIT-200.

The CIT-200 reads and writes the PV, SV or other data from/to the memory in the PLC via a host link unit.

Therefore PLC only needs the program for reading and writing the data in the memory, and this will reduce the communication processing of the PLC.

1.2 Units and structure when applying the CIT-200 to the C series

(1) PLC interface unit: CIT-200

The CIT-200 makes it possible to communicate between multiple blocks (maximum 16 blocks) of C series and the PLC.

(2) 2-Ch temperature control unit: CCT-235-2 /

2-Ch temperature control unit

Two channels should have the same input and same output.

(3) Heating/Cooling temperature control unit: CCT-235- / , D

Temperature control unit

Heating/Cooling control is possible with 1-Ch input.

(4) Power source host link unit: CPT-20A

Link unit to supply the power to the CCT-235 and to communicate with the host unit.

(5) Base unit

CBT-210: Base unit for mounting the CPT-20A and CCT-235 unit.

One CPT-20A is required to 1 base unit.

Maximum 10 units of CCT-235 can be mounted.

CBT-205: Base unit for mounting the CPT-20A and CCT-235 unit.

One CPT-20A is required to 1 base unit.

Maximum 5 units of CCT-235 can be mounted.

(6) Communication cable: CPP

Exclusive communication cable to connect between the CIT-200 and CPT-20A or between CPT-20A units (for block extension)

6

1.3 System configuration

When using the CBT-210

CPU unit

PLC

RS-232C or

RS-422A

Link unit

CIT-200

RS-422A

RS-422A

RS-422A

(Fig. 1.3-1)

When using the CBT-205

CPU unit

RS-232C or

RS-422A

CIT-200

RS-422A

PLC

RS-422A

Link unit

CPT-20A

CPT-20A

CPT-20A

RS-422A

(Fig. 1.3-2)

1.4 Parameter exchange

Parameter exchange is shown below.

CPT-20A

The PLC sets and monitors the C series.

PLC

RS-232C

RS-422A

The CIT-200 receives the data from the data memory in the PLC,

CIT-200 and sends the command data to the CPT-20A.

The CIT-200 receives the response data from the CPT-20A,

The CPT-20A receives the sending data from the CIT-200 and

The CPT-20A receives the response data from the CCT-235 and sends it to the CIT-200.

The CCT-235 receives the sending data from the CPT-20A, and

CCT-235 performs the control. The CCT-235 sends the control data to the

CPT-20A.

7

2. Model name

2.1 Model name

CIT-200: PLC interface unit

2.2 How to read the model name label

Warning

Turn the power supplied to the instrument OFF before confirming the model name label.


Model name labels are attached to the case and inner assembly.

[Example]

CIT-200

TC

No. x x x x x x

Model name: CIT-200

Option: Terminal cover

Instrument number (indicated only on the inner assembly.)

3. Name and functions of the sections

TX/RX (1)

(4)

POWER

(2)

(3)

(5)

(6)

Terminal block Terminal block for power source for communication

(Fig. 3-1)

Internal assembly

(1) TX/RX: Communication indicator

When communicating between the CIT-200 and PLC, a yellow LED blinks.

(2) POWER: Instrument power indicator

When the power supply to the instrument is turned ON, a green LED lights.

(3) Modular jack

Connects the CIT-200 to CPT-20A.

(4) Rotary switch for selecting a PLC type

Selects a PLC type to communicate with the CIT-200.

(5) DIP switch for communication setup

Selects the communication setup between the CIT-200 and PLC.

(6) DIP switch for selecting communication line

Selects the communication line (RS-422A or RS-232C) between the CIT-200 and PLC.

8

4. Setup

Warning

Turn the power supplied to the instrument OFF before setup.


Notice

Set up each switch of CIT-200 before the power supply to the unit is turned ON.

Set the same communication speed to both CIT-200 and the PLC, otherwise communication is impossible.

Set the communication speed of the CPT-20A to 19200bps.

Switch setting

Using a small screwdriver (flat bladed or Phillips) or tweezers, set up the Rotary switch and

DIP switch of the CIT-200. See (Fig. 4-1).

*(1)

F

1

2

3 4 5

6

7

E

D

C

B

A

9

TX/

R

*(2)

1

2

3

4

5

6

7

8

O

N

O

N

Terminal block for Power source

Terminal block

for communication

(Fig. 4-1)

*(3)

Internal assembly

*(1) Rotary switch for selecting a PLC type

(Rotary switch number is represented by the hexadecimal figures.)

Do not set the Rotary switch number [6 to F] even if its setting range is from 0 to F.

Rotary

SW No.

PLC and

its manufacturer

Communication command

0

1

Mitsubishi MELSEC ACPU common command

“WR, WW” compatible


“WR, WW” compatible

2 Omron C200H

3 Fuji

RD/WR command

MICREX-F70.

4

5

6 to F


“QR, QW” compatible


“QR, QW” compatible

9

Communication protocol

Using memory

Host link unit protocol

(Protocol 4)


(Protocol 4)

R register

D register

Host link unit protocol DM

Host link unit protocol SI, W30


(Protocol 4)


(Protocol 4)

R register

D register

PLC manufacturer

Mitsubishi Electric Corp.

Omron Corp.

Fuji Electric Co., Ltd.

Model name

AJ71UC24, A1SJ71UC24-R2/R4, QJ71C24

LK201-V1, LK202-V1

NC1L-RS2, NC1L-RS4

*(2) DIP switch for communication setup (Default value: OFF for all switches)

Select a switch to match with the specification of the PLC to be used.

Turn the DIP switch number [6 to 8] to OFF.

DIP SW No. Contents ON OFF

2 Data length

3 Parity

4 Parity

5 Stop bit

7 bits 8 bits

Odd Even

2 bits 1 bit

6 to 8

*(3) DIP switch for selecting communication line (Default value: RS-422A)

(Do not use the switch combination other than the below)

DIP switch

No.1

DIP switch

No.2

Communication line

ON OFF RS-422A

OFF ON RS-232C

The above switch setup items (1), (2) and (3) will be effective when the power supply is turned on

(If any items are changed after the power is turned on, they will not be effective)

Setup of the CPT-20A

Set the DIP switch to as shown below except for No.2.

DIP SW No. Contents ON OFF

1 Communication 19,200bps

3 to 6

9,600bps

* Terminator Terminator Not connected

Communication protocol Shinko protocol

Note

* When multiple CPT-20A units are connected, the last CPT-20A should be set to “Terminator

Connected”, and set other CPT-20A units to “Terminator Not connected”.

For more details, refer to Chapter “4. Setup” in the instruction manual for C series (pages 10 to 12).

Setup of each PLC

As to the PLC setup, refer to the Instruction manual for each PLC or the following.

• For setup of Mitsubishi PLC, see “7.1 Setup” (pp.17-19).

• For setup of Omron PLC, see “8.1 Setup” (p.34).

• For setup of Fuji PLC, see “9.1 Setup” (p.41).

10

5. Mounting

5.1 Site selection

This instrument is intended to be used under the following environmental conditions (IEC61010-1):

Overvoltage category , Pollution degree 2

Mount the unit in a place with:

(1) A minimum of dust, and an absence of corrosive gases

(2) No flammable, explosive gases

(3) No mechanical vibrations or shocks

(4) No exposure to direct sunlight, an ambient temperature of 0 to 50 (32 to122 ) that does not change rapidly

(5) An ambient non-condensing humidity of 35 to 85%RH

(6) No large capacity electromagnetic switches or cables through which large current is flowing

(7) No water, oil or chemicals or where the vapors of these substances can come into direct contact with the unit

5.2 External dimensions

2 48 94 6 4

DIN rail

( Fig. 5.2-1)

5.3 DIN rail mounting and removal.

For the DIN rail mounting and removal, refer to “5.3 Mounting” in the Instruction manual for C series.

11

6. Wiring connection

6.1 Terminal arrangement

Warning

Turn the power supply to the instrument OFF before wiring.

Working with the power switched ON may result in severe injury or death due to Electric Shock.

Moreover, the instrument must be grounded before the power supply to the instrument

is turned on.

100 to 240V AC

50/60Hz

Ground

CPT-20A

1

2

3

4

Terminal block for power source

TX/RX

POWER

5

6

7

8

9

10

11

12

13

14

Communication cable (CPP)

100 to 240V AC

50/60Hz

Ground

Terminal block for digital input/output

CIT-200

1

2

3

4

Terminal block for power source

TX/RX

POWER

5

6

7

8

9

10

11

12

13

14

TX

RX

COM

TXA(-)

TXB(+)

RXA(-)

RXB(+)

COM

RS-232C

To the PLC

RS-422A

Terminal block

for communication

(Fig. 6.1-1)

6.2 Communication interface

(1) RS-232C

Signal name

Sending data

Receiving data

Ground for the signal, or common return cable

Cable length: Maximum 10m

(2) RS-422A

Signal name

Code

TX

RX

Signal direction

Output

Input

Terminal No.

5

6

COM 7

Sending data

Receiving data

Code

TXA (-)

TXB (+)

RXA (-)

RXB (+)

Output

Input

8

9

10

11

Built-in

Ground for the signal, or common return cable

Cable length: Maximum 1km

COM 12

12

6.3 Wiring connection example

Notices

Use the recommended cable to connect the PLC and CIT-200.

Use the recommended D sub connector to connect the PLC and CIT-200.

Use a thick wire (1.25 to 2.0mm

2 ) as a grounding cable.

When the communication line is RS-422A, mount a terminator referring to the Instruction manual for each PLC.

Solderless terminal

Use a solderless terminal with an isolation sleeve that fits to the M3 screw as shown below.

3.2mm

3.2mm

Solderless terminal

Manufacturer

Y type

Round type

(Fig. 6.3-1)

Model name

Nichifu Terminal Industries CO., LTD. 1.25-Y3

Japan Solderless Terminal MFG CO., LTD. VD1.25-B3A

Nichifu Terminal Industries CO., LTD. 1.25-3

Japan Solderless Terminal MFG CO., LTD. V1.25-3

Fastening torque

0.6N･m

Max. 1.0N･m

Recommended cable

OTSC-2PVB-7/0.32TA ONAMBA CO., LTD.

OTSC-3PVB-7/0.32TA ONAMBA CO., LTD.

RS-232C

RS-422A

Recommended D sub connector

Model Manufacturer

DE-9SF-N

DE-C1-J6

DB-25PFT-N

DB-C2-J9

Name

Japan Aviation Electronics Ind., Ltd. D sub 9-pin ( ) connector

Japan Aviation Electronics Ind., Ltd.

D sub 9-pin connector cover

Japan Aviation Electronics Ind., Ltd. D sub 25-pin ( ) connector

Japan Aviation Electronics Ind., Ltd.

D sub 25-pin connector cover

13

6.3.1 Wiring between the CIT-200 and Mitsubishi Calculator link unit, Serial communication unit

• RS-232C (AJ71UC24, A1SJ71UC24-R2, QJ71C24))


CIT-200

TX

RX

COM

GND

5

6

7

4

Twisted shield wire

Calculator link unit

(AJ71UC24)

SD

RD

SG

2

3

7

D sub 25-pin(凸)

CIT-200

TX

RX

COM

GND

5

6

7

4

(Fig. 6.3.1-1)

• RS-422A (AJ71UC24, A1SJ71UC24-R4, QJ71C24)


CIT-200

TXA (-)

TXB (+)

8

9


SDA

SDB

RXA (-)

RXB (+)

10

11

RDA

RDB

Twisted shield wire


(A1SJ71UC24-R2)

Serial communication unit

(QJ71C24)

RD

SD

SG

2

3

5

D sub 9-pin(凸)

COM 12

GND 4

Twisted shield wire

(Fig. 6.3.1-2)

SG

6.3.2 Wiring between the CIT-200 and Mitsubishi Micro PLC

• RS-232C (FX2N-XXMR)


Micro PLC

CIT-200

(FX2N-XXMR)

TX

RX

COM

GND

5

6

7

4

Twisted shield wire

RD

SD

SG

2

3

5

D sub 9-pin (凸)

(Fig. 6.3.2-1)

14

• RS-422A (FX2N-XXMR)


CIT-200

TXA (-)

TXB (+)

RXA (-)

RXB (+)

COM

8

9

10

11

12

Micro PLC

(FX2N-XXMR)

RDA

RDB

SDA

SDB

SG

GND 4 Twisted shield wire

(Fig. 6.3.2-2)

6.3.3 Wiring between the CIT-200 and Omron Host link unit

• RS-232C (C200H-LK201-V1)


Host link unit

CIT-200 (C200H-LK201-V1)

TX

RX

COM

5

6

7

SD

RD

SG

2

3

7

GND

4

Twisted shield wire

(Fig. 6.3.3-1)

• RS-422A (C200H-LK202-V1)


D sub 25-pin (凸)

Host link unit

CIT-200 (C200H-LK202-V1)

TXA (-) 8 RDB

1

TXB (+) 9 RDA

6

RXA (-) 10 SDB

5

RXB (+) 11 SDA

9

COM 12 SG

3

GND 4

Twisted shield wire

D sub 9-pin (凸)

(Fig. 6.3.3-2)

15

6.3.4 Wiring between the CIT-200 and Fuji Interface module

• RS-232C (NC1L-RS2)


CIT-200

TX 5

RX 6

COM 7

GND 4

Twisted shield wire

Interface module

(Fig. 6.3.4-1)

(NC1L-RS2)

SD

RD

SG

2

3

7

D sub 25-pin (凸)

• RS-422A (NC1L-RS4)


CIT-200

TXA (-)

TXB (+)

RXA (-)

RXB (+)

8

9

10

11

COM

GND

12

4

Twisted shield wire

(Fig. 6.3.4-2)

Interface module

(NC1L-RS4)

RDA

RDB

SDA

SDB

SG

16

7. Communication between the CIT-200 and

Mitsubishi PLC

7.1 Setup

7.1.1 Setup of Calculator link unit (AJ71UC24)

MODE

STATION NO.

× 10

STATION NO.

× 1

(1)

(2)

(3)

SW11

ON

See (Table 7.1.1-1).

SW13

SW14

Set the items except for the baud rate to .

SW15

SW16

SW17

(4)

SW18

ON

SW21

SW22

SW23

(1) Sets the transmission control procedure (protocol) and control procedure of RS-422A or RS-232C.

Set to 8 (Protocol 4).

(2) Sets the instrument number of the double digit (x10).

Set the number to 0.

(3) Sets the instrument number of the single digit (x1).


(4) Sets the transmission specifications.

SW24

(Table 7.1.1-1)

Setting switch Setting item Setting switch ON Setting switch OFF

SW11

SW12

Main channel setting

Data bit setting

RS-422A

8 bits

RS-232C

7 bits

Baud 9600bps 19200bps

SW15

SW17

SW18

Even/Odd parity setting

Stop bit setting

SW21 Checksum

SW22 Writing during RUN

SW23

Calculator link/multi-drop link selection

ON ON

Yes No

Even

2 bits

Yes

Possible

Odd

1 bit

No

Impossible

Calculator link Multi-drop link

17

7.1.2 Setup of Calculator link unit (A1SJ71UC24-R4)

(4)

SW01

ON

SW02

SW03

SW04

SW05

ON

SW06

SW07

SW08

SW09

STATION NO.

x 10 x 1

(1)

(2)





(3) Sets the transmission control procedure (protocol) and control procedure of RS-422A or RS-232C.

Set to 8 (Protocol 4).

(4) Sets the transmission specifications.

See (Table 7.1.2-1).


SW10

SW11

MODE

(3)

SW12

(Fig.7.1.2-1)

(Table 7.1.2-1)

Setting switch Setting item Setting switch ON Setting switch OFF

SW02

Calculator link/Multi-drop link selection

Calculator link Multi-drop link

SW04 Writing during RUN

SW05

Baud

Possible

9600bps

ON

Impossible

19200bps

OFF

SW06 Transmission speed setting

SW07

SW08 Data bit setting

SW10

SW11

Even/Odd parity setting

Stop bit setting setting

OFF

ON

8 bits

Yes

Even

2 bits

Yes

ON

ON

7 bits

No

Odd

1 bit

No

7.1.3 Setup of Micro PLC (FX2N-XXMR)

In the program, set up communication of no procedure, communication of calculator link

(communication format D8120) which uses designated protocol and the station number (0).

b0

b1

b2

b3

b4

b5

b6

b7

b8

b9

b10

b11

b12

b13

b14

b15

• Specification of communication format D8120 (Set the items to except for the baud rate.)

(Table 7.1.3-1)

Bit No.

(bps)

Header

Name

Data length

Parity

Stop bit

Baud rate

Terminator

Control cable

Not available

Checksum

Protocol

Control procedure

Contents

0 (Bit OFF) 1 (Bit ON)

7 bits

b2, b1

( 1, 1): Even

1 bit

b7, b6, b5, b4

( 1, 0, 0, 0): 9600bps

( 1, 0, 0, 1): 19200bps

8 bits

2 bits

Must be specified

No

Not connected

b11, b10

Yes

Connected

( 0, 0): RS-485 interface

Not applied

Not used

Protocol 1

Applied

Used

Protocol 4

18

Note hCommunication format is used to decide the setting of the above (Table 7.1.3-1) and

can be set by programming to the special data memory (D8120) of the PLC. hWhen the setting is changed, be sure to turn the power supply to the PLC OFF and then

ON again, otherwise the changed data will not be effective.

How to set communication format (D8120)

When setting the contents of (Table 7.1.3-1), set the program to the special data memory (D8120) of the PLC as follows.

• When the baud rate is 9600bps

b15 b0

• When the baud rate is 19200bps b15 b0

D8120 = [1110 0000 1000 0110 ]

E 0 8 6

M8002

MOV HE086 D8120

(Fig. 7.1.3-1)

D8120 = [1110 0000 1001 0110 ]

E 0 9 6

M8002

MOV HE096 D8120

(Fig. 7.1.3-2) n How to set the station number (D8121)

Be sure to set the station number to “0”.

Set the program to the special data memory (D8121) of the PLC as follows.

M8002

MOV H0000 D8121

(Fig. 7.1.3-3)

7.1.4 Setup of Serial communication unit (QJ71C24)

Install the GX Developer to a host computer, perform settings such as communication speed, transmission specification and communication protocol, then set up the unit with PC writing function.

• Setting from the GX Developer:

(1) I/O allocation setting

Set the following items.

• Type: “Intelligent”

• Model name: QJ71C24

• Number of points: 32

(2) Switch setting for I/O unit, Intelligent function unit

Set the following items.

• Transmission setting (Action setting: Independent, Data bit: 7, Parity: Yes (Even),

Stop bit: 1, Checksum code: Yes, Writing during RUN: Allowed,

Setting change: Allowed)

• Communication speed setting (9600bps or 19200bps)

• Communication protocol setting (Protocol 4)

For the setting method, refer to the User’s manual for Serial communication unit (Basic).

19

7.2. Initial setting

7.2.1 Initial setting of Calculator link unit (AJ71UC24, A1SJ71UC24-R4)

When communicating with the C series, set the address from the PLC to store each setting item data of the C series after the power supply to the PLC is turned on. Communication is impossible if the addresses for storing each setting item data of the C series are not set.

Set the program referring to the sample program (Fig. 7.2.1-1) below, and execute the first scan of it.

Note :

Be sure to leave file memory addresses (R0000 to R0002) of the PLC vacant since the

addresses (R0000 to R0002) are used to set the top address for the temperature control.

• Sample program

M9038

MOV K1000 R0000

MOV H000A R1000

MOV HAAAA R1001

MOV HAAAA R1002

MOV H00AA R1003

MOV H0000 R1004

MOV HFFFF R1005

MOV HFFFF R1006

MOV H007F R1007

MOV H1234 R0001

MOV H5678 R0002

END

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

Explanation of the sample program

M9038 is a special relay which turns only 1 scan ON after running.

(1) To the R0000 address, set the top address (R1000) in the memory which is used for the communication with the CIT-200.

(2) To the address R1000, set the number of CPT-20A (10 units) connected to the CIT-200.

(3) To the address R1001 to R1004, set the number of CCT-235 (10 units) connected to the CPT-20A.

(4) To the address R1005, set the communication item Used/Not used selection flag.

See page 24 for the communication item.





(7) To the address R0001, set the fixed value 4660 (decimal).

(8) To the address R0002, set the fixed value 22136 (decimal).

20

7.2.2 Initial setting of Micro PLC (FX2N-XXMR)

When communicating with the C series, set the addresses from the PLC to store the setting item data of the C series after the power supply to the PLC is turned on.

Communication is impossible if the addresses for storing the setting item data of the C series are not set.

Therefore, set the program referring to the sample program (Fig.7.2.2-1) below, and execute only the first scan of it.

Note

Be sure to leave the file memory addresses (D0000 to D0002) of the PLC vacant when setting a program since the addresses (D0000 to D0002) are used for the top address for the temperature control.


M8002

MOV K1000 D0000

MOV H000A D1000

MOV HAAAA D1001

MOV HAAAA D1002

MOV H00AA D1003

MOV H0000 D1004

MOV HFFFF D1005

MOV HFFFF D1006

MOV H007F D1007

MOV H1234 D0001

MOV H5678 D0002

MOV HE086 D8120

MOV H0000 D8121

END

7.2.2-1)

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)


M8002 is a special relay which turns only 1 scan ON after running.

(1) To the D0000 address, set the top address (D1000) in the memory area which is used for the communication with the CIT-200.

(2) To the address D1000, set the number of CPT-20A (10 units) connected to the CIT-200.

(3) To the address D1001 to D1004, set the number of CCT-235 (10 units) connected to the CPT-20A.

(4) To the address D1005, set the communication item Used/Not used selection flag.






(7) To the address D0001, set the fixed value 4660 (decimal).


(9) To the address D8120, set the communication format.

(10) To the address D8121, set the station number.

For more information, refer to the User’s manual (FX communication RS232C, RS485) for Mitsubishi

Micro PLC (MELSEC-F).

21

7.2.3 Initial setting of Serial communication unit (QJ71C24)

When communicating with the C series, set the address from the PLC to store each setting item data of the C series after the power supply to the PLC is turned on. Communication is impossible if the addresses for storing each setting item data of the C series are not set.

Set the program referring to the sample program (Fig. 7.2.3-1) below, and execute the first scan of it.

Note :

Be sure to leave file memory addresses (R0000 to R0002) of the PLC vacant since the

addresses (R0000 to R0002) are used to set the top address for the temperature control.

• Sample program (when using D register)

SM403

MOV K1000 D0000

MOV H000A D1000

MOV HAAAA D1001

(1)

(2)

MOV HAAAA D1002

MOV H00AA D1003

MOV H0000 D1004

MOV HFFFF D1005

MOV HFFFF D1006

MOV H007F D1007

MOV H1234 D0001

MOV H5678 D0002

(3)

(4)

(5)

(6)

(7)

(8)

END

(7.2.3-1)


SM403 is a special relay which turns only 1 scan ON after running.

(1) To the D0000 address, set the top address (D1000) in the memory area which is used for the communication with the CIT-200.

(2) To the address D1000, set the number of CPT-20A (10 units) connected to the CIT-200.

(3) To the address D1001 to D1004, set the number of CCT-235 (10 units) connected to the CPT-20A.









22

7.3 Communication details

How to communicate between the CIT-200 and PLC

After the power to the PLC is turned on, the PLC sets address 0 in the memory to top address to communicate with the CIT, and sets the number of CPT-20A connected to the CIT-200, the number of the CCT-235 connected to the CPT-20A and communication items to the preset addresses (top address to top address+19).

After that, The PLC sets address 1 to 4660 (decimal), and address 2 to 22136 (decimal).

After the power to the CIT-200 is turned on, the CIT-200 continues to read the PLC addresses (0 to 2).

After confirming that address 1 is 4660 (decimal) and address 2 is 22136 (decimal), the CIT-200 reads the data of the addresses (top address to top address+19) in address 0.

Note

• Memory type is decided beforehand depending on the PLC selected by the Rotary switch. (pp. 9-10)

To address 0 of the predetermined memory, set the top address in the memory which is used for communications with the CIT-200.

• The CIT-200 directly reads from and writes to the data memory of the PLC, therefore the PLC does not need to manage the communication procedure, and the program can be simplified.

• With writing to and reading from the PLC, the amount of data processed at a time is 20 channels per item.

• Communication protocol is Format 4, word unit (command W).

PLC data memory configuration

• Mitsubishi Calculator link unit (AJ71UC24, A1SJ71UC24-R4), and Serial communication unit

(QJ71C24)

(e.g.) Top address in the memory: R1000

The number of CPT-20A units connected to the CIT-200: 5

The number of CCT-235 units connected to the CPT-20A: 10

All communication items: Used

To the address R1000, 16 0 (lower 4-bit), set the number of CPT-20A units connected to the CIT-200.

To the addresses [R1001 to R1004], set the number of CCT-235 units connected to the CPT-20A.

To the addresses [R1005 to R1007], select the communication item Used or Not used.

To the address R1008, set the signal (setting value change flag) sending the setting value from the PLC to the CCT-235.

The addresses [R1009 to R1019] are used for future extension.

To the address R1020 and those which follow it, set the necessary points of the communication items

(from the main setting value in sequence) to the addresses. The communication items have been set at the addresses [R1005 to R1007].

However, the communication items which have not been set at the addresses [R1005 to R1007] will not be assigned to addresses.

Address

R0000

R0001

R0002

Sets top address in the memory used for communication.

Contents

Communication parameter setting completion flag 1


Setting range, information

1000 (decimal)

Fixed value 4660 (decimal)


23

Address

R1000

Contents

Sets the number of CPT-20A units connected to the CIT-200 to every 4-bit of word data.

(0 is regarded as 1 unit.)

(e.g.) 5 CPT-20A units are connected: 0005H

R1001

R1002

Sets the number of CCT-235 units connected to the CPT-20A to every 4-bit of word data.


(e.g.) 10 CCT-235 units are connected to

4 CPT-20A units (instrument No.0 to No.3): AAAAH



(e.g.) 10 CCT-235 units are connected to instrument No.4 CPT-20A unit: 000AH

R1003 Sets the number of CCT-235 units connected to the CPT-20A to every 4-bit of word data.


(e.g.) CPT-20A is not connected: 0000H

R1004 Sets the number of CCT-235 units connected to the CPT-20A to every 4-bit of word data.



Communication item Used/

Not used selection flag for every 1 bit of word data.

1: Used 0: Not used



1: Used 0: Not used

16

16

0

1


: The number of the CPT-20A

16

16

2

3

: Ignored

: Ignored

: Ignored

Setting range: 1 to 10H

16 0

16

16

16

1

2

3

: Instrument No. 0 CPT-20A




Setting range: 1 to AH

16

16

16

16

0

1

2

3






16

16

16

16

0

1

2

3






16

16

16

0

1

2



16 3




2

2

0

1

: Main setting value

2

2

2

2

2

3

4

5

: Main proportional band

: Integral time

: Derivative time

: Alarm 1 (high limit) setting

2

2

2

2

6

7

8

9

: Alarm 2 (low limit) setting

: Main proportional cycle

: Heater burnout alarm

: Control action Perform/Stop

2

2

10

11

2 12

: Auto-tuning Perform/Cancel

: Alarm 1 (high limit) hysteresis

: Alarm 2 (low limit) hysteresis

2 13

: Control output ON/OFF action hysteresis

2

2

14

15

: Control output high limit

: Control output low limit

2 0

: PV (input) filter

: Temperature unit

2

2

1

2

: Control action (Heating/Cooling)

2

2

2

2

3

4

5

6

: Alarm 1 action

: Alarm 2 action

: Loop break alarm 1 action span

: Loop break alarm 1 action time

2

2

2

2

7

8

9

: Anti-reset windup

: PD (Manual) reset

: Sensor correction


10

2 11


: Cooling proportional band

2

2

12

13

: Cooling proportional cycle

2

2

14

15

: Overlap band/Dead band

: Cooling action mode

: Cooling output ON/OFF action

hysteresis

24

R1008


1: Used 0: Not used

Designates the setting value change flag.

R1009 to R1019 For future extension

R1020 to R1119

R1120 to R1219

Main setting value (SV) setting

Main proportional band setting

R1220 to R1319 Integral time setting

R1320 to R1419 Derivative time setting

2

2

2

2

0

1

2

3

: PV (input) reading

: MV (manipulated variable) reading

: Heater current (A) value reading

2

2

4

5

2 6

: Current status 1 reading


: Reading of Software version information

2

: Instrument information reading

7 to 15 : Ignored

0: No change

1: All setting items are changed.

2: Main setting value is changed.

3: Alarm 1, 2 and Heater burnout alarm setting value are changed.

4: Main proportional band, Integral

time, Derivative time, Cooling proportional band, Overlap/Dead band setting value are changed.

5: Auto-tuning Perform/Cancel is

changed

6: Control action Perform/Stop is changed.

7: Alarm 1, 2 action, Main proportional cycle, Cooling proportional cycle are changed.

8: Control output high limit and low limit are changed.

Main setting value from Ch1 to Ch100

Setting range: Refer to the

Instruction manual for C series “11.2

Temperature control unit (CCT-235)”.

Main proportional band from Ch1 to

Ch100

Setting range: 0.0 to 100.0%

Integral time from Ch1 to Ch100

Setting range: 0 to 3600 seconds

Derivative time from Ch1 to Ch100


R1420 to R1519 Alarm 1 (high limit) setting

R1520 to R1619 Alarm 2 (low limit) setting

R1620 to R1719 Main proportional cycle setting

R1720 to R1819 Heater burnout alarm setting

Alarm 1 (high limit) setting value from

Ch1 to Ch100




Alarm 2 (low limit) setting value from

Ch1 to Ch100




Main proportional cycle from Ch1 to

Ch100


Heater burnout alarm value from Ch1 to Ch100

Setting range: 0.0 to 20.0A [W(20A)]

0.0 to 50.0A [W(50A)]

R1820 to R1919 Control action Perform/Stop Control action Perform/Stop from

Ch1 to Ch100

0: Control Stop 1: Control Perform

Perform/Cancel

Ch1 to Ch100

0: AT Cancel 1: AT Perform

25

R2020 to R2119

R2520 to R2619 PV (input) filter setting

R2620 to R2719 Temperature unit setting

R2720 to R2819 Control action setting

R2820 to R2919 Alarm 1 action selection

R3020 to R3119

Alarm 1 (high limit) hysteresis setting

R2120 to R2219 Alarm 2 (low limit) hysteresis setting

R2220 to R2319 Control output ON/OFF action hysteresis setting

R2320 to R2419 Control output high limit setting

R2420 to R2519 Control output low limit setting

R2920 to R3019 Alarm 2 action selection

Loop break alarm 1 action span setting

R3120 to R3219 Loop break alarm 1 action time setting

R3220 to R3319 Anti-reset windup setting

Alarm 1 (high limit) hysteresis from

Ch1 to Ch100

Setting range:

0.1 to 100.0 (Thermocouple, RTD)

1 to 1000 (DC current, voltage)

Alarm 2 (low limit) hysteresis from

Ch1 to Ch100

Setting range:



Control output ON/OFF action hysteresis from Ch1 to Ch100

Setting range:



Control output high limit value from

Ch1 to Ch100

Setting range: Control output low limit value to 105%

Control output low limit value from

Ch1 to Ch100

Setting range: -5% to Control output high limit value

PV (input) filter value from Ch1 to

Ch100

Setting range: 0.0 to 10.0 seconds

Temperature unit from Ch1 to Ch100

0: 1:

Control action from Ch1 to Ch100

0: Heating action 1: Cooling action

Alarm 1 action from Ch1 to Ch100

0: No alarm action

1: High limit alarm

2: High limit alarm with standby

3: Low limit alarm

4: Low limit alarm with standby

5: H/L limits alarm

6: H/L limits alarm with standby

7: H/L limit range alarm

8: H/L limit range alarm with standby

9: Process high alarm

10: Process high alarm with standby

11: Process low alarm

12: Process low alarm with standby


The selection items are the same as those of Alarm 1 action

Loop break alarm 1 action span from

Ch1 to Ch100

Setting range:



Loop break alarm 1 action time from

Ch1 to Ch100

Setting range: 200 minutes

Anti-reset windup from Ch1 to Ch100

Setting range: 0 to 100%

26

R3320 to R3419 PD (Manual) reset setting

R3420 to R3519 Sensor correction setting

R3520 to R3619 Loop break alarm 2 action span setting

R3620 to R3719 Loop break alarm 2 action time setting

R3720 to R3819 Cooling proportional band setting

R3820 to R3919 Cooling proportional cycle setting

R3920 to R4019 Overlap/Dead band setting

R4020 to R4119 Cooling action mode selection

R4120 to R4219 Cooling output ON/OFF action hysteresis setting

R4220 to R4319 PV (input) reading

R4320 to R4419 MV (Manipulated variable) reading

R4420 to R4519 Heater current (ampere) value reading

R4520 to R4619 Current status 1 reading

R4620 to R4719 Current status 2 reading

R4720 to R4819 Software version information reading

R4820 to R4919 Instrument information reading

PD (Manual) reset value from Ch1 to

Ch100

Setting range: Proportional band converted value, however, within the range of -199.9 to 999.9

Sensor correction value from Ch1 to

Ch100

Setting range:

-100.0 to 100.0 (Thermocouple,

RTD)

-1000 to 1000 (DC current, voltage)


Ch1 to Ch100

Setting range:




Ch1 to Ch100


Cooling proportional band from Ch1 to Ch100

Setting range: Multiplying factor to

Heating proportional band

0.0 to 10.0 (ON/OFF action when set to 0.0)

Cooling proportional cycle from Ch1 to Ch100


Overlap/Dead band from Ch1 to

Ch100

Setting range: (Heating proportional band converted value)

Cooling action mode from Ch1 to

Ch100

0: Air cooling (Linear characteristic)

1: Oil cooling (1.5

th power of the linear characteristic)

2: Water cooling (2 nd power of the linear characteristic)

Cooling output ON/OFF action hysteresis from Ch1 to Ch100

Setting range:



Reading of PV from Ch1 to Ch100

Reading of MV from Ch1 to Ch100

Reading of Heater current value from

Ch1 to Ch100

Reading of Current status 1 from

Ch1 to Ch100


Ch1 to Ch100

Reading of Software version information from Ch1 to Ch100

Reading of Instrument information from Ch1 to Ch100

Example 1: Set Ch1 main proportional band to data memory address R1120.

Example 2: Set Ch100 heater burnout alarm to data memory address R1819.

27

• Mitsubishi Micro PLC (FX2N-XXMR), Serial communication unit (QJ71C24)

(e.g.) Top address in the memory: D1000




To the address D1000, 16 0 (lower 4-bit), set the number of CPT-20A units connected to the CIT-200.

To the addresses [D1001 to D1004], set the number of CCT-235 units connected to the CPT-20A.

To the addresses [D1005 to D1007], select the communication item Used or Not used.

To the address D1008, set the signal (setting value change flag) sending the setting value from the PLC to the CCT-235.

The addresses [D1009 to D1019] are used for the future extension.

To the address D1020 and those which follow it, set the necessary points of the communication items

(from the main setting value) to the addresses in sequence. The communication items has been set at the addresses [D1005 to D1007]

However, the communication items which have not been set at the addresses [D1005 to D1007] will not be assigned to addresses.

Address

D0000

D0001

D0002

Address

D1000

Contents

Top address in the memory used for communications is set.




1000 (decimal)



D1001

D1002

D1003

D1004

Contents

















16

16

0

1



16

16

2

3

: Ignored

: Ignored

: Ignored


16 0

16

16

16

1

2

3






16

16

16

16

0

1

2

3






16

16

16

16

0

1

2

3






16

16

16

0

1

2



16 3




28

D1008

Not used selection flag for every 1 bit of word data. word data.


1: Used 0: Not used


Not used selection flag for every 1 bit of

1: Used 0: Not used



1: Used 0: Not used


2

2

2

2

0

1

2

3



: Integral time

2

2

2

2

4

5

6

7

: Derivative time




2

2

2

8

9

10

2 11




2 12



2 13


2

2

14

15

2 0



: PV (input) filter

2

2

2

2

1

2

3

4

: Temperature unit


: Alarm 1 action

: Alarm 2 action

2

2

2

2

5

6

7

8



: Anti-reset windup

: PD (Manual) reset

2

2

9

: Sensor correction


10

2 11



2

2

12

13


2

2

14

15




hysteresis

2

2

2

2

0

1

2

3


: MV reading


2

2

4

5

2 6




2


7 to 15 : Ignored

0: No change







changed




29

D1009 to D1019 For future extension

D1020 to D1119 Main setting value (SV) setting

D1120 to D1219 Main proportional band setting

D1220 to D1319 Integral time setting

D1320 to D1419 Derivative time setting

D1420 to D1519 Alarm 1 (high limit) setting

D1520 to D1619 Alarm 2 (low limit) setting

D1620 to D1719 Main proportional cycle setting

D1720 to D1819 Heater burnout alarm setting






Ch100







Ch1 to Ch100





Ch1 to Ch100





Ch100




0.0 to 50.0A [W(50A)]

D1820 to D1919 Control action Perform/Stop Control action Perform/stop from

Ch1 to Ch100

0: Control stop 1: Control Perform

Perform/Cancel

Ch1 to Ch100

D2020 to D2119 Alarm 1 (high limit) hysteresis setting



Ch1 to Ch100

Setting range:



D2120 to D2219 Alarm 2 (low limit) hysteresis setting

D2220 to D2319 Control output ON/OFF action hysteresis setting

D2320 to D2419 Control output high limit setting

D2420 to D2519 Control output low limit setting

D2520 to D2619 PV (input) filter setting


Ch1 to Ch100

Setting range:




Setting range:




Ch1 to Ch100



Ch1 to Ch100



Ch100


30

D2620 to D2719 Temperature unit setting

D2720 to D2819 Control action setting

D2820 to D2919 Alarm 1 action selection

D2920 to D3019 Alarm 2 action selection

D3020 to D3119 Loop break alarm 1 action span setting

D3120 to D3219 Loop break alarm 1 action time setting

D3220 to D3319 Anti-reset windup setting

D3320 to D3419 PD (Manual) reset setting

D3420 to D3519 Sensor correction setting

D3520 to D3619 Loop break alarm 2 action span setting

D3620 to D3719 Loop break alarm 2 action time setting

D3720 to D3819 Cooling proportional band setting

D3820 to D3919 Cooling proportional cycle setting


0: 1:




0: No alarm action

1: High limit alarm


3: Low limit alarm


5: H/L limits alarm











Ch1 to Ch100

Setting range:




Ch1 to Ch100





Ch100



Ch100

Setting range:


RTD)



Ch1 to Ch100

Setting range:




Ch1 to Ch100








31

D3920 to D4019 Overlap/Dead band setting

D4020 to D4119 Cooling action mode selection

D4120 to D4219 Cooling output ON/OFF action hysteresis setting

D4220 to D4319 PV (input) reading

D4320 to D4419 MV (Manipulated variable) reading

D4420 to D4519 Heater current (ampere) value reading

D4520 to D4619 Current status 1 reading

D4620 to D4719 Current status 2 reading

D4720 to D4819 Software version information reading

D4820 to D4919 Instrument information reading


Ch100



Ch100


1: Oil cooling (1.5




Setting range:



Reading of PV from Ch1 to Ch100



Ch1 to Ch100


Ch1 to Ch100


Ch1 to Ch100



Example 1: Set Ch1 main proportional band to data memory address D1120.

Example 2: Set Ch100 heater burnout alarm to data memory address D1819.

32

Processing in the PLC

• Setting value change flag setting

The following procedures show how to change setting values from the PLC. See (Fig.7.3-1).

(1) When changing the CCT-235 setting value, the PLC sets the setting value change flag from the following

(1 to 8) items.

1. All setting values

2. Main setting value

3. Alarm 1, Alarm 2, Heater burnout alarm

4. Main proportional band, Integral time, Derivative time, Cooling proportional band, Overlap/Dead band

5. Auto-tuning

6. Control action (Perform/Stop)

7. Alarm 1 and Alarm 2 action selection, Main proportional cycle, Cooling proportional cycle

8. Control output high limit, low limit.

(2) After the CIT-200 reads the contents of the setting value change flag (3), the CIT-200 sets them to the CCT-235 via the CPT-20A (4).

(5) After that, the CIT-200 sets the value of the setting value change flag to “0”.

The setting data in the data memory should be set within the setting range of CCT-235 since the

CIT-200 does not check the allowable setting range of the data.

PLC

(1) Sets the setting value

change flag to (1 to 8).

(6) The setting value

change flag is set to 0.

CIT-200

(2) Reads the setting

value change flag.

(3) Reads setting

values from the PLC.

(4) Sets the setting values

of (3) to the CPT-20A.

(5) Writes the setting

value change flag to 0.

CPT-20A

Sets the setting values

to each CCT-235.

CCT-235

Changes the setting values.

• PV reading

After the CIT-200 reads PV from the CCT-235, the CIT-200 writes the PV to the PLC memory area where

“PV (input) reading” is assigned.

Notice

The CIT-200 can monitor the temperature of up to 16 blocks (320 points). However, if the CIT-200 reads or writes the number of data exceeding the PLC data memory capacity, communication errors occur and it does not work normally.

Therefore, the number of data of the CIT-200 has to be within PLC data memory capacity.

For the PLC data memory capacity, refer to the Instruction manual for each PLC.

33


Omron PLC

8.1 Setup of Host link unit (C200H-LK202-V1)

(1)

(3)

LK202-V1

RUN

RCV

SW1

SW3

ERROR

The front of the unit

CH

XMT

SW2

SW4

(2)

(4)

(5)

The inside of the unit

(6) ON

OFF





(3) Sets the communication speed.

Set the communication speed to switch No.5 (9600bps) or No.6 (19200bps).

(4) Sets the command level, parity and transmission code.

Select the switch No.2 to set them.

(5) Sets the terminator Connected or Not connected.

Set the terminator to Connected (ON).

(6) Sets the procedure of 1:1 or 1:N.

Set to 1:N procedure (OFF).

8.2 Initial setting of Host link unit (C200H-LK202-V1)

When communicating with the C series, set the addresses from the PLC to store the setting item data of the C series after the power supply to the PLC is turned on.

Communication is impossible if the addresses for storing the setting item data of the C series are not set.

Set the program referring to the sample program (Fig.8.2-1) as follows.

(Execute only the first scan of the following sample program.)

Note

Leave file memory addresses (DM0000 to DM0002) of the PLC vacant when setting the program since the addresses (DM0000 to DM0002) are used for the top address for the temperature control.

34


25315

MOV

#03E8

DM0000

MOV

#000A

DM1000

(1)

(2)

Explanation of the Sample program

(1) To the DM0000 address, set the top address (DM1000) in the memory area which is used for the communication with the CIT-200.

(2) To the address DM1000, set the number of CCT-235 units (10 units) connected with the CIT-200.

MOV

#AAAA

DM1001

MOV

#AAAA

DM1002

MOV

#00AA

DM1003

(3)

(3) To the addresses DM1001 to DM1004, set the number of

CCT-235 units (10 units) connected with the CPT-20A.

(4) To the address DM1005, set the communication item

Used/Not used selection flag.


(5) To address DM1006, set the communication item



MOV

#0000

DM1004

MOV

#FFFF

DM1005

(4)

(6) To address DM1007, set the communication item



MOV

#FFFF

DM1006

(7) To the address DM0001, set the fixed value 4660

(8) To the address DM0002, set the fixed value 22136

(decimal).

DM1007

(6)

MOV

#1234

DM0001

MOV

#5678

DM0002

END

(7)

(8)

(Fig. 8.2-1)


How to communicate between the CIT-200 and Host link unit (C200H-LK202-V1)

After the power to the PLC is turned on, the PLC sets address 0 in the memory area to top address and sets the number of CPT-20A units connected to the CIT-200, the number of the CCT-235 units connected to the CPT-20A and communication items to the preset addresses (top address to top address+19).

After that, The PLC sets address 1 to 4660 (decimal), and address 2 to 22136 (decimal).

After the power to the CIT-200 is turned on, the CIT-200 continues to read the PLC address (0 to 2).

After confirming that address 1 is 4660 (decimal) and address 2 is 22136 (decimal), the CIT-200 reads the data of the addresses (top address to top address+19) in address 0.

Note

• Memory type is decided beforehand depending on the PLC selected by the Rotary switch.

To the address 0 of the predetermined memory, set the top address in the memory area which is used for communications with the CIT-200.



35

n PLC data memory configuration

• Omron Host link unit (C200H-LK202-V1)

(e.g.) Top address in the memory area: DM1000




To the address DM1000, 16 0 (lower 4-bit), set the number of CPT-20A units connected to the CIT-200.

To the addresses [DM1001 to DM1004], set the number of CCT-235 units connected to the CPT-20A.

To the addresses [DM1005 to DM1007], select the communication item Used or Not used.

To the address DM1008, set the signal (setting value change flag) sending the value from the PLC to

CCT-235.

The addresses [DM1009 to DM1019] are used for the future extension.

To the address DM1020 and those which follow it, set the necessary points of the communication items

(from the main setting value) to the addresses in sequence. The communication items have been set at the addresses [DM1005 to DM1007]

However, the communication items which have not been set at the addresses [DM1005 to DM1007] will not be assigned to addresses.

Address

DM0000

DM0001

DM0002

Contents

Top address in the memory used for communications is set.




1000 (decimal)



Address

DM1000

DM1001

DM1002

DM1003

DM1004

Contents













(e.g.) The CPT-20A is not connected: 0000H




16

16

0

1



16

16

2

3

: Ignored

: Ignored

: Ignored


16 0

16

16

16

1

2

3






16

16

16

16


16

16

16

16

0

1

2

3

0

1

2

3










16

16

16

0

1

2



16 3




36

DM1008

Not used selection flag for every 1 bit of word data. word data.


1: Used 0: Not used



1: Used 0: Not used



1: Used 0: Not used


2

2

2

2

0

1

2

3



: Integral time

2

2

2

2

4

5

6

7

: Derivative time




2

2

2

8

9

10

2 11




2 12



2 13


2

2

14

15

2 0



: PV (input) filter

2

2

2

2

1

2

3

4

: Temperature unit


: Alarm 1 action

: Alarm 2 action

2

2

2

2

5

6

7

8



: Anti-reset windup

: PD (Manual) reset

2

2

9

: Sensor correction


10

2 11



2

2

12

13


2

2

14

15




hysteresis

2

2

2

2

0

1

2

3


: MV reading


2

2

4

5

2 6




2

: Instrument Information reading

7 to 15 : Ignored

0: No change






5: Auto-tuning Perform/Cancel is changed




37

DM1009 to

DM1019

DM1020 to

DM1119

DM1120 to

DM1219

DM1220 to

DM1319

DM1320 to

DM1419

DM1420 to

DM1519

DM1520 to

DM1619

DM1620 to

DM1719

DM1720 to

DM1819

DM1820 to

DM1919

DM1920 to

DM2019

DM2020 to

DM2119

DM2120 to

DM2219

DM2220 to

DM2319

Control output ON/OFF action hysteresis setting

DM2320 to

DM2419

DM2420 to

DM2519

For future extension



Integral time setting

Derivative time setting

Alarm 1 (high limit) setting

Alarm 2 (low limit) setting

Main proportional cycle setting

Heater burnout alarm setting

Control action Perform/Stop

Auto-tuning Perform/Cancel


Alarm 2 (low limit) hysteresis setting

Control output high limit setting

Control output low limit setting






Ch100







Ch1 to Ch100





Ch1 to Ch100





Ch100




0.0 to 50.0A [W(50A)]

Control action Perform/Stop from

Ch1 to Ch100


Auto-tuning Perform/Cancel from

Ch1 to Ch100



Ch1 to Ch100

Setting range:




Ch1 to Ch100

Setting range:




Setting range:




Ch1 to Ch100



Ch1 to Ch100


38

DM2520 to

DM2619

DM2620 to

DM2719

DM2720 to

DM2819

DM2820 to

DM2919

DM2920 to

DM3019

DM3020 to

DM3119

DM3120 to

DM3219

DM3220 to

DM3319

DM3320 to

DM3419

DM3420 to

DM3519

PV (input) filter setting

Temperature unit setting

Control action setting

Alarm 1 action selection



Loop break alarm 1 action time setting

Anti-reset windup setting

PD (Manual) reset setting

DM3520 to

DM3619


DM3620 to

DM3719

DM3720 to

DM3819

Sensor correction setting


Cooling proportional band setting


Ch100



0: 1:




0: No alarm action

1: High limit alarm


3: Low limit alarm


5: H/L limits alarm











Ch1 to Ch100

Setting range:




Ch1 to Ch100





Ch100



Ch100

Setting range:


RTD)



Ch1 to Ch100

Setting range:




Ch1 to Ch100






39

DM3820 to

DM3919

DM3920 to

DM4019

DM4020 to

DM4119

DM4120 to

DM4219

Cooling proportional cycle setting

Overlap/Dead band setting

Cooling action mode selection

Cooling output ON/OFF action hysteresis setting




Ch100



Ch100


1: Oil cooling (1.5




Setting range:



Reading of PV from Ch1 to Ch100 DM4220 to

DM4319

DM4320 to

DM4419

DM4420 to

DM4519

DM4520 to

DM4619

DM4620 to

DM4719

DM4720 to

DM4819

DM4820 to

DM4919

PV (input) reading

MV (Manipulated variable) reading

Heater current (ampere) value reading

Current status 1 reading


Software version information reading

Instrument information reading



Ch1 to Ch100


Ch1 to Ch100


Ch1 to Ch100



Example 1: Set Ch1 main proportional band to data memory address DM1120.

Example 2: Set Ch100 heater burnout alarm to data memory address DM1819.


For the processing in the PLC, see page 33.

40


Fuji PLC

9.1 Setup of Interface module (NC1L-RS4)

RS4

RUN

SND

RCV

DVE

(1)

ADDRESS

X 10

X 1

SDA

SDB

RDA

(2)

RDB

SG

FG

The front of the unit

(3)

(4)

(5)

The inside of the unit

E

F

1

2

3 4 5

6

7

9

C D B

A

ON

OFF





(3) Sets the transmission specifications, referring to (Table 9.1-1).

Set the baud rate to 9600bps or 19200bps.


(4) Sets the transmission modes.

Set the transmission modes to Switch No.3.

(5) Sets the terminator Connected or Not connected.

Set the terminator to Connected (ON).

(Table 9.1-1)

B. rate

SW No.

300bps 600bps 1,200bps 2,400bps 4,800bps 9,600bps 19,200bps

Not used

OFF

3 OFF

SW No. Setting item

4 Stop

Setting switch ON Setting switch OFF

1 bit 2 bits

5 Data 7 bits

6 Even parity/Odd parity Even

7 Parity Yes

Switch setting effective

8 bits

Odd

No

Initial file

41

9.2 Initial setting of Interface module (NC1L-RS4)

(1) Define the user file area with system definition (File number: W30, File range: Number of data which is required for the communication, Data format: SI).

For more details, refer to Fuji Users' manual [Command] for Program controller (MICREX-F).

(2) When communicating with the C series, set the program to the PLC to perform initial setting

(addresses to store the C series setting item data) of one (1) scan after the power supply to the PLC is turned on.

Communication is impossible if the initial setting (addresses to store the C series setting item data) is not performed.

Note

Leave the PLC file memory addresses (W30.0000 to W30.0002) vacant since these will be used for

the top address for the temperature control.


How to communicate between the CIT-200 and Interface module (NC1L-RS4)

The CIT-200 sets the CCT-235 to parameters via the CPT-20A after reading the PLC data memory through the Interface module (NC1L-RS4).

The CIT-200 constantly monitors the CCT-235 via the CPT-20A and writes its status to the PLC data memory.

After the power to the PLC is turned on, the PLC sets address 0 in the memory to top address for use of the communication with the CIT-200. The PLC sets the preset addresses (top address to top address +19) to the number of CPT-20A units connected to the CIT-200, the number of CCT-235 units connected to the CPT-20A and communication items.

After that, the PLC sets address 1 to 4660 (decimal) and address 2 to 22136 (decimal).

After the power to the CIT-200 is turned on, the CIT-200 continues to read the PLC addresses (0 to 2).

After confirming that address 1 is 4660 (decimal) and address 2 is 22136 (decimal), the CIT-200 reads data of the addresses (top address to address +19) which has been set in address 0.

File memory "W30 and those which follow it" area is used for writing/reading address of the data.

(It is necessary to set the file memory area from the PLC side)

For more details, refer to Fuji Users' manual [Command] for Program controller (MICREX-F).

Note

• Memory type is decided beforehand depending on the PLC selected by the Rotary switch.

To the address 0 of the predetermined memory, set the top address in the memory which is used for communications with the CPT-20A.



42

PLC data memory configuration

• Fuji interface module (NC1L-RS4)

(e.g.) Top address in the memory: W30.1000




To the address W30.1000, 16 0 (lower 4-bit), set the number of CPT-20A units connected to the CIT-200.

To the addresses [W30.1001 to W30.1004], set the number of CCT-235 units connected to the CPT-20A.

To the addresses [W30.1005 to W30.1007], select the communication item Used or Not used.

To the address W30.1008, set the signal (setting value change flag) sending the value from the PLC to the CCT-235.

The addresses [W30.1009 to W30.1019] are used for future extension.

To the address W30.1020 and those which follow it, set the necessary points of the communication items

(from the main setting value in sequence) to the addresses. The communication items have been set at the addresses [W30.1005 to W30.1007].

However, the communication items which have not been set at the addresses [W30.1005 to W30.1007] will not be assigned to addresses.

Address

W30.0000

W30.0001

W30.0002

Contents

Sets top address in the memory used for communication.


Communication parameter setting complete flag 2

Address

W30.1000

Contents



(e.g.) 5 CPT-20A units are connected: 0005H the connected to the CPT-20A to every 4-bit of word data.



4 CPT-20A units (instrument No.0 to No.3): AAAAH the connected to the CPT-20A to every 4-bit of word data.



W30.1003 Sets the number of CCT-235 units connected to the CPT-20A to every 4-bit of word data.



W30.1004 Sets connected to the CPT-20A to every 4-bit of word data.



1000 (decimal)



16

16

0

1



16

16

2

3

: Ignored

: Ignored

: Ignored


16 0

16

16

16

1

2

3






16

16

16

16


16

16

16

16

0

1

2

3

0

1

2

3











16 0 : Instrument No. 12 CPT-20A

16

16

1

2


16 3




43

W30.1008 Designates word data.



1: Used 0: Not used



1: Used 0: Not used



1: Used 0: Not used

2

2

2

2

0

1

2

3



: Integral time

2

2

2

2

4

5

6

7

: Derivative time




2

2

2

8

9

10

2 11




2 12



2 13


2

2

14

15

2 0



: PV (input) filter

2

2

2

2

1

2

3

4

: Temperature unit


: Alarm 1 action

: Alarm 2 action

2

2

2

2

5

6

7

8



: Anti-reset windup

: PD (Manual) reset

2

2

9

: Sensor correction


10

2 11



2

2

12

13


2

2

14

15




hysteresis

2

2

2

2

0

1

2

3


: MV reading


2

2

4

5

2 6




2


7 to 15 : Ignored

0: No change







changed




44

W30.1009 to

W30.1019

W30.1020 to

W30.1119

W30.1120 to

W30.1219

W30.1220 to

W30.1319

W30.1320 to

W30.1419

W30.1420 to

W30.1519

W30.1520 to

W30.1619

W30.1620 to

W30.1719

W30.1720 to

W30.1819

W30.1820 to

W30.1919

W30.1920 to

W30.2019

W30.2020 to

W30.2119

W30.2120 to

W30.2219

W30.2220 to

W30.2319

Control output ON/OFF action hysteresis setting

W30.2320 to

W30.2419

For future extension



Integral time setting

Derivative time setting

Alarm 1 (high limit) setting

Alarm 2 (low limit) setting

Main proportional cycle setting

Heater burnout alarm setting

Control action Perform/Stop

Auto-tuning Perform/Cancel


Alarm 2 (low limit) hysteresis setting

Control output high limit setting

W30.2420 to

W30.2519

Control output low limit setting

W30.2520 to

W30.2619

PV (input) filter setting

45






Ch100







Ch1 to Ch100





Ch1 to Ch100





Ch100




0.0 to 50.0A [W(50A)]

Control action Perform/Stop from

Ch1 to Ch100


Auto-tuning Perform/Cancel from

Ch1 to Ch100



Ch1 to Ch100

Setting range:




Ch1 to Ch100

Setting range:




Setting range:




Ch1 to Ch100



Ch1 to Ch100



Ch100


W30.2620 to

W30.2719

W30.2720 to

W30.2819

W30.2820 to

W30.2919

W30.2920 to

W30.3019

W30.3020 to

W30.3119

W30.3120 to

W30.3219

W30.3220 to

W30.3319

W30.3320 to

W30.3419

W30.3420 to

W30.3519




Anti-reset windup setting

PD (Manual) reset setting

Sensor correction setting

W30.3520 to

W30.3619


W30.3620 to

W30.3719

W30.3720 to

W30.3819

W30.3820 to

W30.3919

Temperature unit setting

Control action setting



Cooling proportional band setting

Cooling proportional cycle setting

46


0: 1:




0: No alarm action

1: High limit alarm


3: Low limit alarm


5: H/L limits alarm











Ch1 to Ch100

Setting range:




Ch1 to Ch100





Ch100



Ch100

Setting range:


RTD)



Ch1 to Ch100

Setting range:




Ch1 to Ch100








W30.3920 to

W30.4019

W30.4020 to

W30.4119

W30.4120 to

W30.4219

Overlap/Dead band setting

Cooling action mode selection

Cooling output ON/OFF action hysteresis setting


Ch100



Ch100


1: Oil cooling (1.5




Setting range:



Reading of PV from Ch1 to Ch100 W30.4220 to

W30.4319

W30.4320 to

W30.4419

W30.4420 to

W30.4519

W30.4520 to

W30.4619

W30.4620 to

W30.4719

W30.4720 to

W30.4819

W30.4820 to

W30.4919

PV (input) reading

MV (Manipulated variable) reading

Heater current (ampere) value reading



Software version information reading

Instrument information reading



Ch1 to Ch100


Ch1 to Ch100


Ch1 to Ch100



Example 1: Set Ch1 main proportional band to data memory address W30.1120.

Example 2: Set Ch100 heater burnout alarm to data memory address W30.1819.


For the processing in the PLC, see page 33.

47

10. Specifications

10.1 Standard specifications

Name : PLC Interface Unit

Model

Supply voltage

: CIT-200

: 100 to 240V AC, 50/60Hz

Allowable voltage fluctuation : 85 to 264V AC

Communication line

Between the CIT-200 and PLC : Based on RS-232C/RS-422A(RS-485) (Selectable by DIP switch)

Between the CIT-200 and CPT-20A: Based on RS-422A

External dimensions

Mounting method

: 48 (W) x 96 (H) x 100 (D) mm

: DIN rail mounting

Case

Action indicator

: Flame resistant resin, Color: Black

Instrument power indicator : When the power supply to the instrument is turned on, a green LED

Communication indicator : When communicating between the CIT-200 and PLC, a yellow LED

(TX/RX) blinks.

Setting

PLC type: Set with the Rotary switch. (pp.9, 10)

Communication between the PLC and CIT-200: Set with the DIP switch. (pp.9, 10)

Communication line between the PLC and CIT-200: Set with the DIP switch. (pp.9, 10)

Function

Communication function between the PLC and CIT-200:

Communication line : Based on RS-232C/RS-422A (RS-485)

Based on RS-422A [120 terminator built-in between RXA(-)and RXB(+)]

Communication system : Half-duplex communication start-stop synchronous

Communication speed : 19200bps, 9600bps (Selectable by DIP switch.)

Data format

Start bit : 1

Data length : 7, 8 (Selectable by DIP switch.)

Parity : None, even, odd (Selectable by DIP switch.)

Stop bit : 1, 2

Communication function between the CPT-20A and CIT-200:

Communication line : Based on RS-422A [120 terminator built-in between RXA(-)and RXB(+)]

Communication speed : 19200bps fixed

Data format

Start bit : 1

Data length : 7

Parity : Even

Stop bit : 1

Protocol : Shinko protocol for the CPT-20A

48

Circuit isolation configuration

Isolated CPU

Power supply

Isolated

Power 5V DC

Isolated

Communication with CPT-20A

Communication

with PLC

Isolated

Power 12V DC

Isolated

PWM power

Isolation resistance

Between power terminal and ground terminal: 10M or greater at 500V DC

Dielectric strength

Between power terminal and ground terminal: 1.5kV AC for 1 minute

Others

Power consumption : Approx. 5VA

Ambient temperature : 0 to 50

Ambient humidity : 35 to 85%RH (Non-condensing)

Weight : Approx. 300g

Accessories : Instruction manual 1 copy

Terminal cover (when option TC is added) 2 pieces

10.2 Optional specifications

Terminal cover [TC]

Electric shock protection terminal cover

49

11. Troubleshooting

If any malfunctions occur, check if the power is supplied to the PLC, CIT-200 and C series. If the power is supplied to them, a green power indicator (POWER) lights up.

Check the following and C series “12. Troubleshooting” when they do not work even if the indicator lights up.

Warning

Turn the power supplied to the instrument OFF before wiring or checking.

Working with the power switched ON may result in severe injury or death due to

Electric Shock. n Problem: Communication is impossible.

Presumed cause Solution

• The disconnection of communication cable or imperfect contact between the cable and terminal

• Setup of the CIT-200 is mistaken.

• Setup of the CPT-20A is mistaken.

• The wiring of communication cable is not correct.

• Setup of the PLC is not correct.

• Initial setting of the PLC is not correct.

Change the cable, or fasten the screw of the terminal securely.

Refer to pages 9 and 10.

Refer to pages 9 and 10.

Wire it properly. (pp.13 to 17)

Setup of Mitsubishi PLC: pp. 17 to 19

Setup of Omron PLC : pp. 34

Setup of Fuji PLC : pp. 41

Initial setting of Mitsubishi PLC : pp. 20

Initial setting of Omron PLC : pp. 34 to 40

Initial setting of Fuji PLC : pp. 42 to 47

• When using the communication line RS-422A, terminators are not connected at the end of the

PLC unit.

Connect terminators, referring to the instruction manual for each PLC.

If any unexplained malfunctions occur other than the above mentioned, make inquiries at our agency or the shop where you purchased the unit.

50

51

******* Inquiry *******

For any inquiry about this unit, please contact the shop where you purchased or our agency after

checking the following.

• Model name ··························· CIT-200

• Option ···································· TC

• Instrument number ················· No.XXXXXX

In addition to the above, please let us know the details of malfunction, if any, and the operating

conditions.

Reg. Office

Mail Address

URL

E-mail

:

:

SHINKO TECHNOS CO.,LTD.

OVERSEAS DIVISION

2-48, 1-Chome, Ina, Minoo, Osaka, Japan

:

:

P.O.Box 17, Minoo, Osaka, Japan http://www.shinko-technos.co.jp

[email protected]

Tel :

Fax:

81-72-721-2781

81-72-724-1760

No.CIT21E2 2004.01

52

Shinko CIT-200 Instruction manual

PLC INTERFACE UNIT

INSTRUCTION MANUAL

PREFACE

Notes

Safety precautions

1. Installation precautions

2. Wiring precautions

3. Running and maintenance precautions

CONTENTS

1. Overview

2. Model name

3. Name and functions of the sections

4. Setup

5. Mounting

6. Wiring connection

7. Communication between the CIT-200 and Mitsubishi PLC

8. Communication between the CIT-200 and Omron PLC

9. Communication between the CIT-200 and Fuji PLC

10. Specifications

11. Troubleshooting

1. Overview

2. Model name

3. Name and functions of the sections

4. Setup

5. Mounting

6. Wiring connection

7. Communication between the CIT-200 and

Mitsubishi PLC

8. Communication between the CIT-200 and

Omron PLC

9. Communication between the CIT-200 and

Fuji PLC

10. Specifications

11. Troubleshooting

SHINKO TECHNOS CO.,LTD.

OVERSEAS DIVISION

Related manuals

Shinko CIT-200 Instruction manual

PLC INTERFACE UNIT

INSTRUCTION MANUAL

PREFACE

Notes

Safety precautions

1. Installation precautions

2. Wiring precautions

3. Running and maintenance precautions

CONTENTS

1. Overview

2. Model name

3. Name and functions of the sections

4. Setup

5. Mounting

6. Wiring connection

7. Communication between the CIT-200 and Mitsubishi PLC

8. Communication between the CIT-200 and Omron PLC

9. Communication between the CIT-200 and Fuji PLC

10. Specifications

11. Troubleshooting

1. Overview

2. Model name

3. Name and functions of the sections

4. Setup

5. Mounting

6. Wiring connection

7. Communication between the CIT-200 and

Mitsubishi PLC

8. Communication between the CIT-200 and

Omron PLC

9. Communication between the CIT-200 and

Fuji PLC

10. Specifications

11. Troubleshooting

SHINKO TECHNOS CO.,LTD.

OVERSEAS DIVISION

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