10 TONNE HYDRAULIC

FLOOR PRESS

■ STOCK No.58158. ■ PART No.HFP/10.

• INSTRUCTIONS •

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO

ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL.

01/2000

SPECIFICATION

Whilst every effort has been made to ensure accuracy of information given in this manual is correct at the time of going to print, the Draper Tools policy of continuous improvement determines the right to change specification without notice.

Part No.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HFP/10

Stock No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58158

Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 tonnes

Ram stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190mm

Maximum height (ram to table) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 918mm

Minimum height (ram to table) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0mm

Table aperture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 mm

Working table width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420mm

Overall height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1525mm

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65.5 kg

GUARANTEE

Draper hydraulic presses have been carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship for a period of 12 months from the date of purchase except where tools are hired out when the guarantee period is reduced to ninety days from the date of purchase.

Should the press develop any fault, please return the complete tool to your nearest authorized warranty repair agent or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.

Telephone: (023) 8026 6355.

If upon inspection it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This guarantee does not apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accident, or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent.

This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised.

Your Draper guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the 12 month period.

Please note that this guarantee is an additional benefit and does not affect your statutory rights.

Draper Tools Limited

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GENERAL SAFETY INSTRUCTIONS

FOR HYDRAULIC PRESS

WARNING

Please read the following instructions carefully, failure to do so could lead to serious personal injury.

IMPORTANT

Draper Tools Limited recommends that this Hydraulic Press should not be modified or used for any application other than that for which it was designed. If you are unsure of its relative applications do not hesitate to contact us in writing and we will advise you.

1.

KNOW YOUR HYDRAULIC PRESS

Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.

2.

KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents.

Floors must not be slippery due to oil or sawdust.

3.

KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area.

4.

WEAR PROPER CLOTHING

Do not wear loose clothing, neckties or jewellery (rings, wristwatches) to catch in parts. NONSLIP footwear is recommended.

Roll long sleeves above the elbow.

5.

USE SAFETY GOGGLES (Head Protection)

Wear CE approved safety goggles at all times.

Normal spectacles only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if application is dusty.

6.

STAY ALERT

Always watch what you are doing and use common sense. Do not operate a tool when you are tired or under the influence of alcohol or drugs.

7.

NEVER STAND ON TOOL

Do not store materials above or near the tool, so that it is necessary to stand on the tool to reach them.

8.

CHECK DAMAGED PARTS

Check for damage to parts, breakage of parts, mountings and any other conditions that may affect its operation. A part that is damaged should be properly repaired or replaced.

9.

MAINTAIN TOOLS WITH CARE

Keep tools clean for the best and safest performance. Follow instructions for lubricating and changing accessories. Always keep the hand grips on the tool clean, dry and free of oil and grease.

10.

USE RECOMMENDED ACCESSORIES

Consult the owners manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards.

11.

SECURE WORK

Use clamps or a vice to hold work.

12.

DO NOT OVERREACH

Keep proper footing and balance at all times.

13.

USE RIGHT TOOL

Do not force the tool or attachment to do a job for which it was not designed.

14.

DO NOT FORCE TOOL

It will do the job better and safer at the rate for which it was designed.

IMPORTANT NOTE

Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe working, every tool involves a certain residual risk which can not be completely excluded by safety mechanisms. Tools must therefore always be operated with caution !

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ADDITIONAL SAFETY RULES FOR

HYDRAULIC FLOOR PRESS

1. Never exceed the maximum load capacity of the ram.

2. Do not over extend the ram, as it is possible to force the plunger out of the top of the ram.

3. When coupler valves are disconnected always insert dust cap to keep the oil lines clean.

4. If the load is not centred to the ram plunger, pump carefully. If you have to use excessive pressure to pump the ram, stop the operation and adjust the set-up so that the load is more central. This should decrease the effort required.

5. Do not drop any heavy objects onto the hose, and do not allow the hose to kink.

6. Always allow clearance for the hose to avoid damage to the hose and couplers.

7. Keep the equipment away from heat or fire, as this may damage or weaken the equipment.

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ASSEMBLY

1. Attach bridges ✗✌ to both frames ✕✌ and ✖✌ using bolts ✘✌, spring washers ✙✌ and nuts ✚✌.

2. Attach the base supports ✜✌ and frame support ✛✌ to the frames ✕✌ and ✖✌ using bolts ✢✌, spring washers ✕✔✌ and nuts ✕✕✌.

3. The support plates ✕✖✌ should be attached using bolts ✢✌, spring washers ✕✔✌ and nuts ✕✕✌ before standing the frame in the upright position.

NOTE: Because of the weight of this item we recommend that assembly, moving and lifting of the machine is carried out by a minimum of two people .

4. Support plate ✕✛✌ and ram plate ✕✜✌ are held in position on the bridge ✗✌ by using bolts ✕✢✌, washers ✖✔✌, spring washers ✕✙✌ and nuts ✕✚✌. Ensure the ribs on both plates are at 90º to the front and rear cross plates of frame ✕✌ and ✖✌.

5. The ram ✖✘✌ is fitted through the clearance hole in the support plate ✕✛✌ and then screwed into position in the ram plate ✕✜✌. (Ensure screwed right in).

6. Fit the gauge in place on the ram ✖✘✌.

7. Attach the pump support ✕✗✌ to the frame ✕✌ using bolts ✘✌, spring washers ✕✙✌ and nuts ✚✌.

The pump ✖✛✌ is held in place on the pump support by bolts ✕✘✌, spring washers ✕✙✌ and nuts ✕✚✌.

8. Attach the hydraulic hose to the ram ✖✘✌.

9. Push two support pins ✖✕✌ through the holes in the frames ✕✌ and ✖✌ and place the table ✖✖✌ in position.

10. Before operating the hydraulic press it should be securely bolted to the floor (fixing not supplied).

NOTE: For parts references see parts listing and drawing.

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OPERATING INSTRUCTIONS

PUMP UNIT

1. Connect the hydraulic ram and pump unit hose together, ensure you have securely fastened the couplings before pumping.

2. Firmly close the release valve ✪✌ by turning it in a clockwise direction. Fig. 1.

3. Apply pressure to the pump ✫✌ by pumping the handle ✬✌ up and down. Fig. 1.

4. To release the pressure turn the valve anti-clockwise.

NOTE: The pump can be used in any position, i.e.

horizontal to vertical. Always keep the hose end of the pump unit facing downwards when positioned vertically. Fig. 2.

Fig. 1

Fig. 2

✫✌

✬✌

✪✌

POSITIONING

Ram: To move the ram ✭✌ into the required position loosen the bolts ✮✌ and slide into place. Tighten the bolts before operating the ram. Fig. 3.

Work table: The height of the work table ✯✌ is adjusted by removing the support pins

✰✌ and relocating in a higher or lower hole in the main frame ✱✌.

NOTE: The table should always remain level.

Fig. 3

✮✌

✭✌

Fig. 4

✯✌

✰✌

✱✌

✰✌

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CARE AND MAINTENANCE

1. When the body repair kit is not in use, the pump unit should be stored with the release valve open.

2. To check oil level, place the pump unit in an upright position. As indicated on the diagram opposite. Remove the dip stick and the oil level will be indicated. If required add hydraulic oil until it is level with the full mark on the stem. YOUR

JACK WAS FILLED AT THE FACTORY WITH HIGH

GRADE HYDRAULIC OIL. ONLY USE APPROVED

OIL*.

3. After extensive use, the oil supply should be replaced to ensure longer equipment life. To drain, remove the dip stick and open release valve. Ensure that no dirt gets into the system.

Refill with approved jack oil, as paragraph 2.

*We recommend Shell Telus 22.

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TROUBLE

Pump unit will not work.

Pump unit will not produce pressure

OR

Pump unit feels unsteady under load.

OR

Pump unit will not lower completely.

Pump unit will not produce pressure

Pump unit feels unsteady under load

Pump unit will not lower completely

TROUBLE SHOOTING

PROBABLE CAUSE

Dirt on valve seats/worn seals.

Air block

Air block

REMEDY

Replace with new seals.

(1) Open the release valve and remove oil filler plug.

(2) Pump handle a couple of full strokes and close the release valve.

Air block

The reservoir could be overfilled or low on hydraulic oil level

The pump cup seal could be worn out

Air block

(3) Replace filler plug.

To check the oil level – remove the filler plug. Top up oil to correct level.

Replace the cup seal with a new one.

Release air by removing filler plug.

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10 TONNE HYDRAULIC

FLOOR PRESS

■ STOCK No.58158 ■ PART No.HFP/10

SPARE PARTS DRAWING 01/2000

POWER DIVISION HELPLINE: (023) 8049 4333

DRAPER TOOLS LIMITED, HURSLEY ROAD, CHANDLER'S FORD, EASTLEIGH, HAMPSHIRE. SO53 1YF. ENGLAND.

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KEY No.

PART No.

12

13

14

15

16

17

18

7

8

5

6

9

10

11

1

2

3

4

23

24

25

26

27

19

20

21

22

YHFP/10-1

YHFP/10-2

YHFP/10-3

YHFP/10-4

YHFP/10-5

YHFP/10-6

YHFP/10-7

YHFP/10-8

YHFP/10-9

YHFP/10-10

YHFP/10-11

YHFP/10-12

YHFP/10-13

YHFP/10-14

YHFP/10-15

YHFP/10-16

YHFP/10-17

YHFP/10-18

YHFP/10-19

YHFP/10-20

YHFP/10-21

YHFP/10-22

YHFP/10-23

YHFP/10-24

YHFP/10-25

YHFP/10-26

YHFP/10-27

10 TONNE HYDRAULIC

FLOOR PRESS

■ STOCK No.58158 ■ PART No.HFP/10

SPARE PARTS LISTING 01/2000

STOCK No.

DESCRIPTION

60638

60639

60640

60641

60642

60643

60644

60627

60628

60629

60630

60631

60632

60633

60634

60635

60636

60637

60645

60646

60647

60648

60649

60650

60651

60652

60653

Frame

Frame

Bridge

Bolt

Spring washer

Nut

Frame support

Base support

Bolt

Spring washer

Nut

Support arms

Pump support

Bolt

Spring washer

Nut

Support plate

Ram support

Bolt

Washer

Support pins

Bed flat

Arbor plates

Ram

Adaptor

Adaptor

Pump

QTY.

4

6

4

1

6

1

1

1

2

8

8

12

12

12

1

1

2

8

2

1

1

1

1

2

1

2

4

DRAPER TOOLS LIMITED, HURSLEY ROAD, CHANDLER'S FORD, EASTLEIGH, HAMPSHIRE. SO53 1YF. ENGLAND.

- 10 -

NOTES

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DRAPER TOOLS LTD.

Hursley Road, Chandler’s Ford,

Eastleigh, Hants. SO53 1YF. England.

Tel: (023) 8026 6355.

Fax: (023) 8026 0784.

YOUR DRAPER STOCKIST

©Published by Draper Tools Ltd.

No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical photocopying, recording or otherwise without prior permission in writing from Draper Tools Ltd.