Wzzard™ Sensing Platform Intelligent Edge Nodes User Manual


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Wzzard™ Sensing Platform Intelligent Edge Nodes  User Manual | Manualzz

Wzzard™ Sensing Platform

Intelligent Edge Nodes

User Manual

USA Headquarters

Advantech B+B SmartWorx

707 Dayton Road

Ottawa, IL 61350 USA

Phone (815) 433-5100 -- General Fax (815) 433-5105 advantech-bb.com

European Headquarters

Advantech B+B SmartWorx

Westlink Commercial Park

Oranmore, Co. Galway, Ireland

Phone +353 91-792444 -- Fax +353 91-792445

Document: Wzzard_User_Manual_R4_0313m

2

CONTENTS

Warranty ........................................................................................................................................................................ 5

About the Wzzard Sensing Platform .............................................................................................................................. 6

Wireless Connectivity Where You Need It ............................................................................................................. 6

Contents of Package ...................................................................................................................................................... 8

Hardware Installation .................................................................................................................................................... 9

Connecting Your Sensor, Wzzard Industrial Models .................................................................................................. 9

Connecting Your Sensor To Wzzard Industrial Conduit models: Analog and Digital ............................................. 9

Connecting Your Sensor To Wzzard Industrial M12 Models: Analog and Digital ................................................ 12

Terminal Block Connections For Wzzard Industrial Models: Thermocouple ....................................................... 13

Connecting Your Sensor to WzzardC™ Commercial Models ................................................................................... 14

Powering Wzzard Industrial Models ........................................................................................................................ 15

Powering the Wzzard Industrial Models.............................................................................................................. 15

Powering WzzardC™ Commercial Models ........................................................................................................... 16

LEDs ......................................................................................................................................................................... 16

MountING Wzzard Industrial Models ...................................................................................................................... 17

Mounting Wzzard Industrial Models ................................................................................................................... 17

MountING WzzardC™ Commercial Models ......................................................................................................... 17

Connecting to Your Intelligent Edge Nodes via Bluetooth LE ...................................................................................... 18

Install the Wzzard App on Your Handheld Device ................................................................................................... 18

CONFIGURING YOUR Wzzard Intelligent Edge Nodes ................................................................................................. 19

Radio ........................................................................................................................................................................ 19

Device Configuration ............................................................................................................................................... 20

Geolocation ............................................................................................................................................................. 20

Analog Inputs ........................................................................................................................................................... 21

Internal Temperature .............................................................................................................................................. 22

Thermocouple.......................................................................................................................................................... 23

3

Supply Voltage ......................................................................................................................................................... 24

Digital Inputs ............................................................................................................................................................ 25

Digital Outputs ......................................................................................................................................................... 26

Accelerometer ......................................................................................................................................................... 26

Configuration Button ................................................................................................................................................... 28

Specifications for Wzzard Edge Nodes ........................................................................................................................ 29

Wzzard Industrial Models ........................................................................................................................................ 29

WzzardC™ Commercial Models ............................................................................................................................... 30

All Wzzard Models ................................................................................................................................................... 31

Radio Specifications ..................................................................................................................................................... 32

Mechanical Drawing .................................................................................................................................................... 34

Model Numbers ........................................................................................................................................................... 35

Wzzard Industrial Models .................................................................................................................................... 35

WzzardC™ Commercial Models ........................................................................................................................... 35

Declaration of Compliance .......................................................................................................................................... 36

Declaration of Conformity CE ...................................................................................................................................... 38

4

WARRANTY

Advantech B+B SmartWorx warrants to the original end-user purchaser that this product, EXCLUSIVE OF

SOFTWARE, shall be free from defects in materials and workmanship under normal and proper use in accordance with Advantech B+B SmartWorx' instructions and directions for a period of six (6) years after the original date of purchase. This warranty is subject to the limitations set forth below.

At its option, Advantech B+B SmartWorx will repair or replace at no charge the product which proves to be defective within such warranty period. This limited warranty shall not apply if the Advantech B+B SmartWorx product has been damaged by unreasonable use, accident, negligence, service or modification by anyone other than an authorized Advantech B+B SmartWorx Service Technician or by any other causes unrelated to defective materials or workmanship. Any replaced or repaired products or parts carry a ninety (90) day warranty or the remainder of the initial warranty period, whichever is longer.

To receive in-warranty service, the defective product must be received at Advantech B+B SmartWorx no later than the end of the warranty period. The product must be accompanied by proof of purchase, satisfactory to

Advantech B+B SmartWorx, denoting product serial number and purchase date, a written description of the defect and a Return Merchandise Authorization (RMA) number issued by Advantech B+B SmartWorx. No products will be accepted by Advantech B+B SmartWorx which do not have an RMA number. For an RMA number, contact

Advantech B+B SmartWorx at PHONE: (800) 624-1070 (in the U.S and Canada) or (949) 465-3000 or FAX: (949) 465-

3020. The end-user shall return the defective product to Advantech B+B SmartWorx, freight, customs and handling charges prepaid. End-user agrees to accept all liability for loss of or damages to the returned product during shipment. Advantech B+B SmartWorx shall repair or replace the returned product, at its option, and return the repaired or new product to the end-user, freight prepaid, via method to be determined by Advantech B+B

SmartWorx. Advantech B+B SmartWorx shall not be liable for any costs of procurement of substitute goods, loss of profits, or any incidental, consequential, and/or special damages of any kind resulting from a breach of any applicable express or implied warranty, breach of any obligation arising from breach of warranty, or otherwise with respect to the manufacture and sale of any Advantech B+B SmartWorx product, whether or not Advantech

B+B SmartWorx has been advised of the possibility of such loss or damage.

EXCEPT FOR THE EXPRESS WARRANTY SET FORTH ABOVE, ADVANTECH B+B SMARTWORX MAKES NO OTHER

WARRANTIES, WHETHER EXPRESS OR IMPLIED, WITH RESPECT TO THIS ADVANTECH B+B SMARTWORX PRODUCT,

INCLUDING WITHOUT LIMITATION ANY SOFTWARE ASSOCIATED OR INCLUDED. ADVANTECH B+B SMARTWORX

SHALL DISREGARD AND NOT BE BOUND BY ANY REPRESENTATIONS OR WARRANTIES MADE BY ANY OTHER

PERSON, INCLUDING EMPLOYEES, DISTRIBUTORS, RESELLERS OR DEALERS OF ADVANTECH B+B SMARTWORX,

WHICH ARE

INCONSISTENT WITH THE WARRANTY SET FORTH ABOVE. ALL IMPLIED WARRANTIES INCLUDING THOSE OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY LIMITED TO THE DURATION OF THE

EXPRESS WARRANTY STATED ABOVE.

Every reasonable effort has been made to ensure that Advantech B+B SmartWorx product manuals and promotional materials accurately describe Advantech B+B SmartWorx product specifications and capabilities at the time of publication. However, because of ongoing improvements and updating of Advantech B+B SmartWorx products, Advantech B+B SmartWorx cannot guarantee the accuracy of printed materials after the date of publication and disclaims liability for changes, errors or omissions.

5

ABOUT THE WZZARD SENSING PLATFORM

WIRELESS CONNECTIVIT Y WHERE YOU NEED IT

The Wzzard™ intelligent wireless sensor platform makes it quick and easy to connect sensors and communicate their data to your application, on your network or on the Internet, for visualization, analytics or integration into business applications.

The Wzzard platform connects to a vast range of industry-standard sensors. It uses Intelligent Edge

Nodes and a wireless SmartMesh IP network to transmit sensor data to the Spectre Network Gateway.

The Spectre Network Gateway can connect to the Internet via wired connections or the cellular data network.

Wzzard Intelligent Edge Nodes accommodate external sensors with a wide variety of sensor interface options, including general purpose analog inputs, digital input/output and thermocouple. They can also contain internal sensors like an accelerometer, depending upon the model number.

Secure, Reliable and Highly Scalable Wireless Networking

The Wzzard platform uses 802.15.4e wireless SmartMesh IP networking technology to deliver reliable, resilient and scalable communication with advanced network management and comprehensive security features. The platform uses full SmartMesh IP networking and time-synchronized channel hopping to provide up to 99.999% connectivity, even in the most demanding RF environments.

The Wzzard wireless sensor platform enables rapid network deployment and expansion. New nodes may be added at any time, and the SmartMesh network dynamically self-configures as new nodes are added or removed. This process is a function of the mesh network itself, and does not need to be controlled by the network gateway.

Easy Configuration and Installation

Configuration of the Wzzard sensor platform is easy via Android smart phones or tablets with Bluetooth

BLE 4.0 or Smart LE. Using the Wzzard app, your handheld devices can configure the Wzzard Intelligent

Edge Nodes over their Bluetooth connections. The intelligent edge nodes can be configured with calibration and scaling information, engineering units, friendly names, geolocation and other descriptive information. The MQTT-SN protocol is used to transport sensor data to the network gateway. MQTT-SN is a highly efficient publish/subscribe protocol optimized for sending sensor data over wireless networks.

The platform simplifies physical installation as well. The Wzzard Intelligent Edge Nodes can be attached to any surface using screws or their embedded magnetic bases. The IP66-rated, fiber reinforced polyester PBT housing and the ability to connect to external sensors via conduit fitting cable gland or

M12 connector make the units deployable in virtually any industrial or commercial environment.

Intelligence at the Network Edge

The Wzzard wireless platform places intelligence at the network edge. The Wzzard Intelligent Edge

Nodes can be configured to communicate data only when specified threshold or alert levels are exceeded. When reporting, they can associate useful information like geolocation, device name and battery install date. This eliminates unnecessary network traffic, eases the processing burden on upstream resources, and cuts the cost of cellular data plans when the Gateway is using the cellular data

6

network. Thanks to low-power wireless technology and programmable time synchronization, the

Intelligent Edge Nodes can operate for multiple years on just two AA lithium batteries.

The Spectre Network Gateway

The Spectre Network Gateway connects to the SmartMesh IP wireless mesh network and the Wzzard

Intelligent End nodes through an integrated 802.15.4e radio. The Spectre Network Gateway receives the incoming data stream from edge nodes in MQTT-SN format and converts the information into MQTT protocol for transport to an MQTT broker on your network or on the Internet.

Uniquely designed with open source LINUX architecture, the Spectre Network Gateway is customizable through installation of software plug-in modules. Users can create their own plug-in modules with common LINUX commands and scripts, or add them from B+B’s existing library. Plug-in modules are available for establishing communications with the MQTT broker within a number of IoT application platform providers, including Axeda, Xively, ILS and SeeControl.

The Spectre Network Gateway is built for plug-and-play simplicity with extensive remote management, deployment and customization options. It connects Ethernet equipment and other devices to the

Internet or intranet via either cellular 3G or 10/100 wired Ethernet. The standard configuration includes a 10/100 Ethernet port, USB host port, binary input/output (I/O) port and an 802.15.4e radio. It also has an auxiliary port that can be configured for other purposes, like Ethernet or RS-232/485/422.

Secure Connections

To ensure secure communications the Spectre Network Gateway supports the creation of VPN tunnels using IPsec, OpenVPN and L2TP. The web interface provides detailed statistics about gateway activities, signal strength, etc. The gateway supports DHCP, NAT, NAT-T, DynDNS, NTP, VRRP, control by SMS, and many other routing functions. The Spectre Network Gateway also provides diagnostic functions which include automatically monitoring the PPP connection, automatic restart in case of connection losses, and a hardware watchdog that monitors the Spectre Network Gateway status.

7

CONTENTS OF PACKAGE

The Wzzard™ Industrial models package includes:

Wzzard™ Industrial Intelligent Edge Node

Sensor wire harness cable - conduit connection models only

2 3.6V AA Thionyl Chloride Lithium Batteries

External Antenna (some models)

Quick Start Guide

Anti-Skid Disk

The WzzardC™ Commercial models package includes:

WzzardC™ Commercial Intelligent Edge Node

2 3.6V AA Thionyl Chloride Lithium Batteries

Quick Start Guide

Dual lock adhesive Velcro strips

8

HARDWARE INSTALLATION

CONNECTING YOUR SENSOR, WZZARD INDUSTRIAL MODELS

CONNECTING YOUR SENSOR TO WZZARD INDUSTRIAL CONDUIT MODELS: ANALOG AND

DIGITAL

It is best practice that wiring is done prior to installing batteries or powering up the device.

Remove the four screws that hold the top of the Wzzard node in place. Thread the wire harness through the conduit.

Plug the included wire harness into the receptacle on the circuit board inside the node.

9

Connect your sensor to the wires running from the node’s conduit. Consult the charts below for wire colors and connections.

WIRING FOR WZZARD INTELLIGENT EDGE NODES WITH SMARTMESH IP – CONDUIT MODELS

1

Brown

WSD2CTJ 3.3V

WSD1CTJ 3.3V

WSD2CTK 3.3V

WSD1CTK 3.3V

WSD2XV0 3.3V

WSD1XV0 3.3V

2

Red

WSD2CA2 3.3V

WSD1CA2 3.3V

WSD2CJA 3.3V

WSD2CD2 3.3V

AIN1

AIN1

AIN1

DIN1

WSD1CD2 3.3V

WSD2CA3 3.3V

DIN1

AIN1

WSD1CA3 3.3V AIN1

3.3V = 3.3V power input

3.3REF= 3.3V output reference

AIN1= Analog Input #1

AIN2= Analog Input #2

AIN3= Analog Input #3

DIN1= Digital Input #1

DIN2= Digital Input #2

D01= Digital Output #1

D02= Digital Output #2

GND= Ground Input

3

Pink

GND

GND

GND

DIN2

DIN2

GND

GND

4

Yellow

AIN2

AIN2

AIN2

DO1

DO1

AIN2

AIN2

5

Green

GND

GND

GND

DO2

DO2

GND

GND

6

Blue

DO2

DO2

DO2

DO2

7

White

GND

GND

GND

GND

DO2 3.3REF GND

DO2 3.3REF GND

DO2 3.3REF GND

GND GND GND

GND

AIN3

AIN3

GND

GND

GND

GND

GND

GND

8

Gray

GND

GND

GND

GND

GND

GND

10

WIRING FOR WZZARD INTELLIGENT EDGE NODES WITH SMARTMESH IP – M12 MODELS

WSD2MA2

WSD1MA2

WSD2MD2

WSD1MD2

1

White

3.3V

3.3V

3.3V

3.3V

2

Brown

AIN1

AIN1

DIN1

DIN1

WSD2MA3 3.3V AIN1

WSD1MA3 3.3V AIN1

3.3V = 3.3V power input

3.3REF= 3.3V output reference

AIN1= Analog Input #1

AIN2= Analog Input #2

AIN3= Analog Input #3

DIN1= Digital Input #1

DIN2= Digital Input #2

D01= Digital Output #1

D02= Digital Output #2

GND= Ground Input

3

Green

GND

GND

DIN2

DIN2

GND

GND

4

Yellow

AIN2

AIN2

DO1

DO1

AIN2

AIN2

5

Gray

GND

GND

DO2

DO2

GND

GND

6

Pink

GND

GND

AIN3

AIN3

7

Blue

DO2 3.3REF GND

DO2 3.3REF GND

GND

GND

GND

GND

8

Red

GND

GND

GND

GND

11

CONNECTING YOUR SENSOR TO WZZARD INDUSTRIAL M12 MODELS: ANALOG AND DIGITAL

It is best practice that wiring is done prior to installing batteries or powering up the device.

Remove the four screws that hold the top of the Wzzard node in place.

Confirm that the wire harness from the M12 port is connected to the circuit board inside the Wzzard Edge Node.

Wire your M12 cable according to the diagram below.

Wzzard M12 Pinout

12

TERMINAL BLOCK CONNECTIONS FOR WZZARD INDUSTRIAL MODELS: THERMOCOUPLE

It is best practice that wiring is done prior to installing batteries or powering up the device.

Remove the 4 screws that hold the top of the Wzzard node in place. Thread the thermocouple wires through the conduit and attach them to the terminal block. It is best practice that wiring is done prior to installing batteries or powering up the device.

1 = Thermocouple input #1 positive (+)

2 = Thermocouple input #1 negative (-)

3 = Thermocouple input #2 positive (+)

4 = Thermocouple input #2 negative (-)

Close the Wzzard node and replace the 4 screws.

13

CONNECTING YOUR SENSOR TO WZZARDC™ COMMERCIAL MODELS

Connect your sensor wires to the terminal block. Consult the chart below for terminal block pin assignments.

WIRING FOR WZZARDC™ COMMERCIAL EDGE NODES WITH SMARTMESH IP

TB1

Pin 1

TB1

Pin 2

TB2

Pin 1

TB2

Pin 2

TB3

Pin 1

TB3

Pin 2

WCD1TA3 GND

WCD1TD2 GND

AIN1

DIN1

GND

GND

AIN1

DIN2

WCD1TTJ T1+ T1- T2+

3.3V = 3.3V power output

AIN1 = Analog Input #1

AIN2 = Analog Input #2

AIN3 = Analog Input #3

DIN1 = Digital Input #1

DIN2 = Digital Input #2

D01 = Digital Output #1

D02 = Digital Output #2

T1+ = J Type Thermocouple Input #1 positive (+)

T1- = J Type Thermocouple Input #1 negative (-)

T2+ = J Type Thermocouple Input #2 positive (+)

T2- = J Type Thermocouple Input #2 negative (-)

N/C = Not Connected

GND = Ground Input

T2-

GND

GND

GND

AIN1

DO1

DO2

TB4

Pin 1

GND

GND

N/C

TB4

Pin 2

3.3V

DO2

N/C

14

POWERING WZZARD INDUSTRIAL MODELS

POWERING THE WZZARD INDUSTRIAL MODELS

Remove the 4 black screws that hold the top of the node in place.

Install two 3.6 V AA Thionyl Chloride lithium batteries.

In most installations you will only need to place the batteries in the battery holder. But in high vibration environments you should also use the optional battery retaining clip. Do not use excessive force while placing or removing the clip, as you can break it.

The best way to remove the clip is to insert a small flathead screwdriver between the batteries and the clip, parallel to the batteries, and give the screwdriver a gentle twist. This will remove the clip without damage.

As with all batteries, these are a fire, explosion, and severe burn hazard. Do not burn or expose them to high temperatures. Do not recharge, crush, disassemble, or expose the contents to water. Properly dispose of used batteries according to local regulations by taking it to a hazardous waste collection site, an e-waste disposal center, or other facility qualified to accept lithium batteries.

15

POWERING WZZARDC™ COMMERCIAL MODELS

Remove back cover. Insert both batteries with the positive (+) towards the terminal blocks.

(The unit can also be powered through the microUSB connecter)

LEDS

After you have installed the batteries the LED will begin to blink. This indicates that the Node is attempting to establish a network connection. The LED will cease blinking when a connection is made.

Status LED

Data Solid On

Slow Blink

Module startup initialization, approx. 10 sec.

Attempting to establish connection with

SmartMesh IP network – 1 sec on/1 sec off

Fast Blink

OFF

Firmware Update in progress – 10 blinks per sec

Unit is connected to wireless network

16

MOUNTING WZZARD INDUSTRIAL MODELS

MOUNTING WZZARD INDUSTRIAL MODELS

Wzzard nodes may be mounted either with screws or with their internal magnets. Attach Anti-Skid disk to bottom of unit to prevent slipping on metal surfaces.

Flange Mounting

Wzzard nodes may be mounted via their mounting ears. (M5, #10)

Magnetic Mounting

Wzzard nodes contain a powerful, internal mounting magnet. (Pull force 4.7 lbs, 2.13 kg)

The magnet is in the base of the Wzzard node.

MOUNTING WZZARDC™ COMMERCIAL MODELS

Velcro Mounting

The Wzzard node may be mounted with the supplied dual lock adhesive Velcro strips.

Holster Mounting

B+B offers a holster mount as an accessory. It may be purchased as part number WCHOLST.

17

CONNECTING TO YOUR INTELLIGENT EDGE NODES VIA BLUETOOTH LE

INSTALL THE WZZARD APP ON YOUR HANDHELD DEVICE

You may install the Wzzard app on your Android handheld device. Your handheld device MUST be compatible with Bluetooth LE 4.0.

The Android APP version is available on Google Playstore Search store for

“Wzzard Sensor Application.”

1. Open the Wzzard App

2. Press the “Configuration’ button on the device for at least 1 second to wake up Bluetooth radio (the

LED will come on to signify this)

3. Press the device you would like to view. (This screen lets the user view Bluetooth advertisements from the Nodes.)

4. Press the Configure Device button.

5. Pair with the device. Default username/password is admin/admin.

6. Press the “Radio Setup” button to set the Network ID and Network Join Key.

(These must be the same values that you enter in the corresponding network gateway.)

Press the ‘Save’ button to save the new settings.

7. Refer to the Wzzard Bluetooth App User manual for further node programming instructions.

Documents can be found at http://www.bb-smartsensing.com

/ technical-documentation

18

CONFIGURING YOUR WZZARD INTELLIGENT EDGE NODES

RADIO

Configuration

Screen

Radio

Radio -> advanced

Parameter

Network ID

Network Join

Key

Advertise

During Sleep

Advertise

Rate

Username

Password

Join Duty

Cycle

Parameter

Range

1-65534

32 hexadecimal characters

On/Off

10 seconds to 24 hours

16 characters

16 characters

0 – 100

Default

Value

1981

The keyword

'default' will return this setting back to the factory default value.

Off

10 admin admin

25

Description

Unique identifier for the sensor network.

This ID must match the ID programmed into the network gateway.

128-bit encryption key for the network which is entered as a 32 hex character string (i.e. 19ABD…). This key must match the key programmed into the network gateway.

Enables sensor broadcast messages over the Bluetooth LE interface while the node is asleep.

Time interval in seconds between each set of broadcast messages during sleep.

Longer intervals will preserve battery life.

Login name for configuring the node.

Password for configuring the node.

The percent of time that the node will be awake searching for a network to join. A higher value allows the node to connect to the gateway faster but uses more battery current.

19

DEVICE CONFIGURATION

Configuration

Screen

Device

Configuration

Parameter

Description

Parameter

Range

Default

Value

Description

Exceptionbased

Measurement

Interval

Publish

Interval

0-40 characters

0, 10 seconds to

24 hours

10 seconds to 24 hours

0

User-defined text field to describe the node

(max 40 chars).

Determines how frequently the node will wake up to check for an alarm level. A value of '0' disables this feature. Non-zero values enable the exception/alert feature for the sensors.

1 minute Determines the interval between publishes to the network gateway.

GEOLOCATION

Configuration

Screen

Geolocation

Parameter Parameter

Range

Latitude

-90.0 to 90.0 degrees

Longitude

-180.0 to 180.0 degrees

Elevation

-999999.9 to

999999.9

Default

Value

Description

Geographical location of the sensor.

Geographical location of the sensor.

Elevation of the sensor.

20

ANALOG INPUTS

Configuration

Screen

Analog Inputs

Parameter

Sensor Enable

Analog Input

Type

Sensor Label

32 characters

Measurement

Unit

Sensor Span

Point

Sensor Zero

Point

Enable

Exception

Alert High

Alert Low

BLE

Advertisement

Enable

Parameter

Range

On/Off

0-20mA, 4-

20mA, 0-5V,

1-5V

8 characters V

-999999.9 to 999999.9

-999999.9 to 999999.9

On/Off

-999999.9 to 999999.9

-999999.9 to 999999.9

On/Off

Default Value

On

0-5V ainx

5.0

0.0

Off

Lowest of Sensor

Span Point, Sensor

Zero Point- highest of

Sensor Span Point,

Sensor Zero Point

Lowest of Sensor

Span Point, Sensor

Zero Point- highest of

Sensor Span Point,

Sensor Zero Point

On

Description

Enables/disables the sensor for use on the node.

The type of sensor connected to the input.

User-defined text field to describe the sensor input

(max 32 chars).

Engineering unit of measure

(max 8 chars).

The value that is reported when the input is at the maximum value.

The value that is reported when the input is at the minimum value.

Show/hide the exception/alert options for the sensor. Setting the alert values will provide a quick publish (based on the measurement interval) if an alert level is reached.

The node will send a publish to the network gateway when the input reaches this value. A blank field (or no value) disables this alert.

The node will send a publish to the network gateway when the input reaches this value. A blank field (or no value) disables this alert.

When enabled, the node will broadcast the sensor value over the Bluetooth interface.

21

INTERNAL TEMPERATURE

Configuration

Screen

Internal

Temperature

Parameter

Sensor Enable

Parameter

Range

On/Off

Sensor Label

32 characters

Measurement

Unit

Enable

Exception

Alert High

Alert Low

BLE

Advertisement

Enable

C/F

On/Off

-999999.9 to 999999.9

-999999.9 to 999999.9

On/Off

Default

Value

Description

On Enables/disables the sensor for use on the node. tempint User-defined text field to describe the sensor input (max 32 chars).

C Engineering unit of measure (max 8 chars).

Off

On

Show/hide the exception/alert options for the sensor. Setting the alert values will provide a quick publish (based on the measurement interval) if an alert level is reached.

The node will send a publish to the network gateway when the input reaches this value. A blank field (or no value) disables this alert.

The node will send a publish to the network gateway when the input reaches this value. A blank field (or no value) disables this alert.

When enabled, the node will broadcast the sensor value over the Bluetooth interface.

22

THERMOCOUPLE

Configuration

Screen

Thermocouple

Parameter

Enable

Exception

Alert High

Alert Low

BLE

Advertisement

Enable

Parameter

Range

Sensor Enable

On/Off

Sensor Label

32

Measurement

Unit

characters

C/F

On/Off

-999999.9 to 999999.9

-999999.9 to 999999.9

On/Off

Default

Value

Description

On Enables/disables the sensor for use on the node. tempx User-defined text field to describe the

C sensor input (max 32 chars).

Engineering unit of measure (max 8 chars).

Off

On

Show/hide the exception/alert options for the sensor. Setting the alert values will provide a quick publish (based on the measurement interval) if an alert level is reached.

The node will send a publish to the network gateway when the input reaches this value. A blank field (or no value) disables this alert.

The node will send a publish to the network gateway when the input reaches this value. A blank field (or no value) disables this alert.

When enabled, the node will broadcast the sensor value over the Bluetooth interface.

23

SUPPLY VOLTAGE

Configuration

Screen

Supply

Voltage

Parameter

Sensor Enable

Parameter

Range

On/Off

Default Value Description

Sensor Label

32

Measurement

Unit

Enable

Exception

Alert High

Alert Low

BLE

Advertisement

Enable

characters

V

On/Off

3.0 - 4.0

2.4 - 3.0

On/Off

On vbatt

V

Off

Recommended value of 2.6 should be used.

On

Enables/disables the sensor for use on the node.

User-defined text field to describe the sensor input (max 32 chars).

Engineering unit of measure (max 8 chars).

Show/hide the exception/alert options for the sensor. Setting the alert values will provide a quick publish (based on the measurement interval) if an alert level is reached.

The node will send a publish to the network gateway when the input reaches this value. A blank field (or no value) disables this alert.

The node will send a publish to the network gateway when the input reaches this value. A blank field (or no value) disables this alert.

When enabled, the node will broadcast the sensor value over the

Bluetooth interface.

24

DIGITAL INPUTS

Configuration

Screen

Digital Inputs

Parameter

Sensor Enable

On/Off

Sensor Label

32 characters

8 characters

Measurement

Unit

Digital Input

Type

bool, count, rate dinx bool

Enable

Exception

Alert High

Alert Low

Invert Input

BLE

Advertisement

Enable

Parameter

Range

On/Off

Boolean: 1

Rate: 0.0 to

999999.9

Boolean: 0

Rate: 0.0 to

999999.9

True/False

On/Off

True Message

8 characters

Default

Value

On

Description

Enables/disables the sensor for use on the node.

User-defined text field to describe the sensor input (max 32 chars).

Engineering unit of measure (max 8 chars).

Off

False

On

The type of sensor connected to the input - either a Boolean input, a counter/totalizer, or a rate meter.

Show/hide the exception/alert options for the sensor. Setting the alert values will provide a quick publish (based on the measurement interval) if an alert level is reached.

The node will send a publish to the network gateway when the input reaches this value. A blank field (or no value) disables this alert.

The node will send a publish to the network gateway when the input reaches this value. A blank field (or no value) disables this alert.

Changes the input from an active high input to an active low input.

When enabled, the node will broadcast the sensor value over the Bluetooth interface.

False Message 8 characters

Period

Multiplier

seconds

0.000001 to

999999.9

1.0

1.0

Message that is displayed when the

Boolean input is true.

Message that is displayed when the

Boolean input is false.

Measurement period for determining the rate for the rate meter. (Read only at this time)

The scale factor for the counter and rate meter.

25

DIGITAL OUTPUTS

Configuration

Screen

Digital

Outputs

Parameter

Sensor Enable

Parameter

Range

On/Off

Default

Value

Description

On

Sensor Label

32 characters dox

Invert Output

True/False False

BLE

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Enable

On/Off On

Enables/disables the sensor for use on the node.

User-defined text field to describe the sensor input (max 32 chars).

Inverts the level of the output.

When enabled, the node will broadcast the sensor value over the Bluetooth interface.

ACCELEROMETER

Configuration

Screen

Accelerometer

Parameter Parameter

Range

Default

Value

Description

Sensor Enable

Sensor Label

Measurement

Unit

BLE

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Enable

Accelerometer

Granularity

Accelerometer

Interval

On/Off

32 characters

On Enables/disables the sensor for use on the node. accel1 User-defined text field to describe the sensor input (max 32 chars).

8 characters

On/Off

[g] Engineering unit of measure.

2G, 4G, 8G

12.5, 25,

50, 100,

200, 400Hz

On

4G

When enabled, the node will broadcast the sensor value over the Bluetooth interface.

Measurement range of the accelerometer. A lower value will increase the sensitivity of the accelerometer.

100Hz Frequency Response of the accelerometer. A higher value will allow the accelerometer to capture faster events.

26

27

CONFIGURATION BUTTON

When you press and hold the “Configuration” button on the Node for more than 5 seconds:

- It will cause the LED to flash quickly a couple of times

- It will restore the BLE login and password to factory settings.

- It will restart the device.

This action will not reset the device back to all factory settings.

When you press and hold the “Configuration” button on the node for at least 1 second but less than 5 seconds:

- LED will turn on (hold button until LED is seen)

- It will Wake-up the device and turn on the BLE radio

- This will enable the Wzzard App to communicate to the node

28

SPECIFICATIONS FOR WZZARD EDGE NODES

WZZARD INDUSTRIAL MODELS

Power Supply

Sources 2 Lithium Primary Cells in parallel. Optional External Supply

External Input Voltage 3.3 VDC +/- 5%

Connectors M12

1/2” Conduit, sensor interface cable included; 8 wire, 26 gage, 6 ft.

Battery Life Multiple years based on 1 min sensor sampling and reporting

Environmental -- Intended for indoor and outdoor use.

Operating

Temperature

-40 to 80°C (-40 to 176°F)

Storage Temperature -40 to 85°C (-40 to 185°F)

Operating Humidity 0 to 95% non-condensing

LED indicators

Data Color = Green

Blink = Attempting to establish network connection

Off = Device connected to network

Enclosure Rating

Rating IP66-rated, fiber reinforced polyester PBT

Mounting

Certifications

FCC/IC

FCC Part 15 Class A

Mountable by use of built-in magnets or mounting ears

FCC - Part 15.247

Industry Canada - RSS210

CE

EN55022 CISPR (EN55022) Class A

EN 61000-6-2:2005

EN 61000-6-4:2006

+A1:2011

EN61000-4-2

EN61000-4-3

EN61000-4-4

EN61000-4-5

Generic immunity standard for (heavy) industrial environments

Emission standard for (heavy) industrial environments

ESD +/- 8kV air, +/- 4kV contact

RFI

EFT

Surge

EN61000-4-6

EN60255-21-1

EN60255-21-2

CI

Vibration, 2g, 10-500Hz 0.3mm displacement

Shock, 50g, 11ms half sine wave, 18 shocks

Safety

UL/CSA Class 1, Division 2 Groups A, B, C, D

29

Environmental

IEC 60068-2-6:2007 Vibration, 2g, 10-500 Hz,1.5mm displacement

IEC 60068-2-27:2008 Shock, 50g, 11ms half sine wave, 18 shocks

Regulatory Approvals

RoHS and WEEE Compliant

WZZARDC™ COMMERCIAL MODELS

Power Supply

Sources 2 Lithium Primary Cells in parallel or MicroUSB input

External Input Voltage 3.3 VDC +/- 5%

Connectors 3.5 mm terminal blocks

Analog Input (0 - 5 VDC, 0 – 20 mA, 4 – 20 mA)

Digital Input (0-48 VDC)

Digital Input Frequency 1-1K Hz, Accuracy +/- 1Hz

Battery Life Multiple years based on 1 min sensor sampling and reporting

Environmental -- Intended for indoor use.

Operating

Temperature

0 to 65°C (32 to 149°F)

Storage Temperature -0 to 70°C (32 to 158°F)

Operating Humidity 0 to 95% non-condensing

LED indicators

Data

One Green LED

Color = Green

Blink = Attempting to establish network connection

Off = Device connected to network

Enclosure Mounting

Mounting

Certifications

FCC/IC

FCC Part 15 Class A

FCC - Part 15.247

Industry Canada - RSS210

Mountable by use of adhesive Velcro strips or holster mount part #

WCHOLST

CE

EN55022

EN 61000-6-1:2007

EN 61000-6-3:2006

+A1:2011

EN61000-4-2

CISPR (EN55022) Class A

Generic immunity standard for residential, commercial and light-industrial environments

Emission standard for residential, commercial and light-industrial environments

ESD +/- 8kV air, +/- 4kV contact

30

EN61000-4-3

EN61000-4-4

EN61000-4-6

Regulatory Approvals

RoHS and WEEE Compliant

RFI

EFT

CI

ALL WZZARD MODELS

Digital Inputs

Voltage range

V

V

IL

IH

0 – 48 VDC

0.97V Maximum

1.8V Minimum

32uA Pull up current

Type

Isolation

Sourcing (PNP)/Sinking (NPN) Software selectable input

None

Rate/Frequency Inputs

Frequency Does a 1 second measurement at each measurement/publish interval

1-1K Hz (Accuracy + or – 1 Hz)

Uses the falling edge or rising edge based on the Invert Enabled setting

Counter Input

Channels Actively counts either the falling edge (Invert enabled) or rising edge (Invert disabled)

Can use a multiplier to convert to a unit type or count

2 selectable/shared with Digital inputs

Rolls over at 999999.9

Analog Inputs

Input ranges

Accuracy @ 25°C

Resolution

Input load resistance

Thermocouple Input

0-5 VDC, 0–20 mA

Voltage: 0.10% full scale reading, 0.20% max.

Current: 0.11% full scale reading, 0.24% max.

12 bit

100 Mega ohm (0-5VDC), 250 ohm (0-20ma)

Types Supported J and K (Industrial Model Only)

Ranges Supported Type J -210 to +1,200 °C

Type K -270 to +1,372 °C

Resolution 0.25°C

Accuracy Typical +/-2°C

+/-6°C over the temperature range of -40 to 80°C (Industrial) 0-65°C

(Commercial)

Digital Outputs

31

Voltage range 0-30 VDC

Output Type Open Drain

Output Current Not to be less than 100ma

Protection Current Limit Protection

Isolation None

RADIO SPECIFICATIONS

SmartMesh IP 802.15.4e RADIO SPECIFICATIONS

Conditions Parameter

Frequency Band

Number of

Channels

Channel

Separation

Channel Clear

Range

Frequency

Modulation IEEE 802.15.4 Direct Sequence

Raw Data Rate

Spread Spectrum (DSSS)

25 °C, 50% RH, +2dBi Omni-

Directional Antenna, Antenna 2 m above ground

Indoor

Outdoor

Free Space

Receiver

Sensitivity

Receiver

Sensitivity

Packet Data Error Rate (PER) = 1%

PER = 50%

Output Power Delivered to a 50 Ω load

BLUETOOTH LE RADIO SPECIFICATIONS

No

.

Characteristics Conditions

Min

2,400 m

Min

Typ

Typ

15

5

2405 + 5*(k-11) MHz

250 kbps

100

300

1200

Max

Max Units

2,4835 GHz m m m

-93 dBm

-95

8

MHz dBm dBm

Units

32

1 Operation Frequency

Range

2 Channel Spacing

2402 2480

2

3 Output Power 4

4 Sensitivity, High Gain

Mode

High Gain Mode

Standard Mode

THIONYL CHLORIDE LITHIUM BATTERIES (2 SUPPLIED WITH PRODUCT)

Characteristics Conditions

-93.0

-92.5

Temperature Range

Nominal Capacity

Nominal Voltage

Diameter

-40 to 85°C

2.4 Ah

3.6 V

14.5 mm

Height 50.5 mm

*Potential hazard: Do not recharge, crush, disassemble or heat above 212°F (100°C)

-70

-70

MHz

MHz dBm dBm dBm

33

MECHANICAL DRAWING

Wzzard Industrial Models

Figure 1: Mechanical drawing for Industrial models

WzzardC™ Commercial Models

Figure 2: Mechanical drawing for WzzardC™ Commercial models

34

MODEL NUMBERS

WZZARD INDUSTRIAL MODELS

Wzzard Intelligent Edge Nodes with SmartMesh IP and Bluetooth LE

Model Number

WSD2CTJ

WSD1CTJ

WSD2CTK

WSD1CTK

Thermocouple

Wireless Mesh 802.15.4e; 2 Thermocouple J-type Inputs, 1 Digital Output; External Antenna,

Conduit Connector

Wireless Mesh 802.15.4e; 2 Thermocouple J-type Inputs, 1 Digital Output; Internal Antenna,

Conduit Connector

Wireless Mesh 802.15.4e; 2 Thermocouple K-type Inputs, 1 Digital Output; External Antenna,

Conduit Connector

Wireless Mesh 802.15.4e; 2 Thermocouple K-type Inputs, 1 Digital Output; Internal Antenna,

Conduit Connector

Accelerometer Model Number

WSD2XV0

WSD1XV0

Model Number

WSD2MA2

WSD1MA2

WSD2CA2

WSD1CA2

WSD2CJA

Wireless Mesh 802.15.4e Integrated Accelerometer; External Antenna

Wireless Mesh 802.15.4e Integrated Accelerometer; Internal Antenna

Analog Inputs

Wireless Mesh 802.15.4e; 2 Analog Inputs, 1 Digital Output; External Antenna, M12 Connector

Wireless Mesh 802.15.4e; 2 Analog Inputs, 1 Digital Output; Internal Antenna, M12 Connector

Wireless Mesh 802.15.4e; 2 Analog Inputs, 1 Digital Output; External Antenna, Conduit Connector

Wireless Mesh 802.15.4e; 2 Analog Inputs, 1 Digital Output; Internal Antenna, Conduit Connector

Wireless Mesh 802.15.4e; 2 Analog Inputs, 1 Digital Output, 2 Thermocouple J-type inputs;

External Antenna, Conduit Connector

WSD2MA3

WSD1MA3

WSD2CA3

WSD1CA3

Model Number

WSD2MD2

WSD1MD2

WSD2CD2

WSD1CD2

Wireless Mesh 802.15.4e; 3 Analog Inputs; External Antenna, M12 Connector

Wireless Mesh 802.15.4e; 3 Analog Inputs; Internal Antenna, M12 Connector

Wireless Mesh 802.15.4e; 3 Analog Inputs; External Antenna, Conduit Connector

Wireless Mesh 802.15.4e; 3 Analog Inputs; Internal Antenna, Conduit Connector

Digital Inputs

Wireless Mesh 802.15.4e; 2 Digital Inputs, 2 Digital Outputs; External Antenna, M12 Connector

Wireless Mesh 802.15.4e; 2 Digital Inputs, 2 Digital Outputs; Internal Antenna, M12 Connector

Wireless Mesh 802.15.4e; 2 Digital Inputs, 2 Digital Outputs; External Antenna, Conduit Connector

Wireless Mesh 802.15.4e; 2 Digital Inputs, 2 Digital Outputs; Internal Antenna, Conduit Connector

WZZARDC™ COMMERCIAL MODELS

Wzzard Intelligent Edge Nodes with SmartMesh IP and Bluetooth LE

Model Number

WCD1TA3

Wireless Mesh 802.15.4e; 3 Analog Inputs

WCD1TD2

Wireless Mesh 802.15.4e; 2 Digital Inputs, 2 Digital Outputs

WCD1TTJ

Wireless Mesh 802.15.4e; 2 Thermocouple J-type Inputs, 1 Digital Output

35

DECLARATION OF COMPLIANCE

36

37

DECLARATION OF CONFORMITY CE

38

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