Omega TX801SG Owner Manual

Where Do I Find Everything I Need for

Process Measurement and Control?

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An OMEGA Technologies Company

http://www.omega.com

e-mail: [email protected]

TX801SG SERIES

PROGRAMMABLE ISOLATING

BRIDGETRANSMITTER

omega.com

TM

OMEGA

OMEGAnet SM On-Line Service http://www.omega.com

Internet e-mail [email protected]

Servicing North America:

USA: One Omega Drive, Box 4047

ISO 9001 Certified Stamford, CT 06907-0047

Tel: (203) 359-1660 e-mail: [email protected]

FAX: (203) 359-7700

Canada: 976 Bergar

Laval (Quebec) H7L 5A1

Tel: (514) 856-6928 FAX: (514) 856-6886 e-mail: [email protected]

For immediate technical or application assistance:

USA and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA SM

Customer Service: 1-800-622-2378 / 1-800-622-BEST SM

Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN SM

TELEX: 996404 EASYLINK: 62968934 CABLE: OMEGA

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Latin America:

Benelux:

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Tel: (95) 800-TC-OMEGA SM

En Espanol: (203) 359-7803

FAX: (95) 203-359-7807 e-mail: [email protected]

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Postbus 8034, 1180 LA Amstelveen, The Netherlands

Tel: (31) 20 6418405 FAX: (31) 20 6434643

Toll Free in Benelux: 06 0993344 e-mail: [email protected]

ul. Rude armady 1868, 733 01 Karvina-Hranice, Czech Republic

Tel: 420 (69) 6311627 FAX: 420 (69) 6311114 e-mail: [email protected]

France: 9, rue Denis Papin, 78190 Trappes

Tel: (33) 130-621-400 FAX: (33) 130-699-120

Toll Free in France: 0800-4-06342 e-mail: [email protected]

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Tel: 49 (07056) 3017 FAX: 49 (07056) 8540

Toll Free in Germany: 0130 11 21 66 e-mail: [email protected]

United Kingdom: 25 Swannington Road, P.O. Box 7, Omega Drive,

ISO 9001 Certified Broughton Astley, Leicestershire, Irlam, Manchester,

LE9 6TU, England

Tel: 44 (1455) 285520

M44 5EX, England

Tel: 44 (161) 777-6611

FAX: 44 (1455) 283912 FAX: 44 (161) 777-6622

Toll Free in England: 0800-488-488 e-mail: [email protected]

It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.

The information contained in this document is believed to be correct but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.

WARNING: These products are not designed for use in, and should not be used for, patient connected applications.

WARRANTY/DISCLAIMER

OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA Warranty adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that

OMEGA’s customers receive maximum coverage on each product.

If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service

Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge.

OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear are not warranted, including but not limited to contact points, fuses, and triacs.

OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by it will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESEN-

TATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF

TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DIS-

CLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negliegence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.

CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic

Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and additionally, purchaser will indemnify OMEGA and hold

OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.

RETURN REQUESTS/INQUIRIES

Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE

RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED

RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER

TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.

The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.

FOR WARRANTY RETURNS, please have the following information available BEFORE contacting OMEGA:

1. P.O. number under which the product was PUR

CHASED,

2. Model and serial number of the product under warranty, and

3. Repair instructions and/or specific problems relative to the product.

FOR NON-WARRANTY REPAIRS, consult

OMEGA for current repair charges. Have the following information available BEFORE con tacting OMEGA:

1. P.O. number to cover the COST of the repair,

2. Model and serial number of product, and

3. Repair instructions and/or specific problems relative to the product.

OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.

OMEGA is a registered trademark of OMEGA ENGINEERING, INC.



Copyright 1996 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without prior written consent of

OMEGA ENGINEERING, INC.

Dimensions and Mounting.

2 1 8 7

8.4mm

3 4 5 6

40mm

50mm

8PFA Octal Termination Base

80mm

Side View

80mm

Top View

Top View

84mm

TX801SG Programmable

Isolating BridgeTransmitter.

Features.

l l l l l l l l l

Field Programmable Input and Output Ranges.

Bi-Polar Input and Output Ranges.

Input to Output Isolation 1.6kV.

High Accuracy 0.1%.

Universal AC/DC Power Supply.

Selectable 3 Second Input Damping.

High Precision 10Vdc Bridge Power Supply.

Compact DIN Rail Mount Enclosure.

Available Standard or Special Calibration.

Programmable Isolating mV Bridge

Input to DC Current or

DC Voltage Output Transmitter.

The Proper Installation & Maintenance of TX801SG.

MOUNTING.

(1) Mount in a clean environment in an electrical cabinet on 35mm, symetrical, mouning rail.

(2) Do not subject to vibration or excess temperature or humidity variations.

(3)

(4)

Avoid mounting in cabinets with power control equipment.

To maintain compliance with the EMC Directives the TX801SG is to be mounted in a fully enclosed steel cabinet. The cabinet must be properly earthed, with appropriate input / output entry points and cabling.

WIRING.

(1)

(2)

(3)

(4)

A readily accessible disconnect device and overcurrent device must be incorporated in the the power supply wiring.

All cables should be good quality overall screened INSTRUMENTATION CABLE with the screen earthed at one end only.

Signal cables should be laid a minimum distance of 300mm from any power cables.

For 2 wire current loops, 2 wire voltage signals or 2 wire current signals, Austral Standard Cables B5102ES is recommended. For 3 wire transmitters Austral Standard Cables B5103ES is recommended.

It is recommended that you do not ground current loops and use power supplies with ungrounded outputs.

(5)

(6)

(7)

Lightning arrestors should be used when there is a danger from this source.

Refer to diagrams for connection information.

COMMISSIONING.

(1) Once all the above conditions have been carried out and the wiring checked, apply power to the TX801SG and allow five

(2) minutes for it to stabilize.

Take a low (approx 10%) and high (approx 90%) reading of the variable being measured by the transducer supplying the signal to the TX801SG, and ensure that this agrees with the level being indicated by the PLC or indicator, etc, that the

TX801SG is connected into. Adjust for any difference using the Zero and Span trimpots in the top of the PI-B enclosure with a small screw driver, until the two levels agree. (Clockwise to increase the output reading and anti-clockwise to decrease the output reading.)

MAINTENANCE.

(1) Repeat (2) of COMMISIONING.

(2) Do it regularly - at least once every 12 months.

TS801SG Specifications.

Input

Output

-MilliVolts

-Bridge P/S

-Voltage

-Current

Field Programmable From 1mVdc to 1000mVdc and Bipolar.

Minimum Input Resistance = 1M

Ω.

Maximum Over-range = 30Vdc Continuous.

3 Second Input Damping Selectable with S5-1.

10Vdc±0.1%.

Max Load = 30mA.

Ripple < 10mV Typical at 30mA Load.

Field Programmable From 500mVdc to ±12Vdc.

Maximum Output Drive = 10mA.

Field Programmable From 1mAdc to ±20mAdc.

Maximum Output Drive = 10Vdc. (500

Ω

@ 20mA.)

70~270Vac and 80~380Vdc; 50/60Hz; 4VA.

24~80Vac and 20~90Vdc; 50/60Hz; 4VA.

8~30Vac and 8~30Vdc; 50/60Hz; 4VA.

<±0.001%/V FSO Typical.

Universal P/S -Standard High (H)

-Standard Mid (M)

-Low Voltage (L)

-Circuit Sensitivity

Accurate to

Linearity & Repeatability

Ambient Drift

Noise Immunity

R.F. Immunity

Isolation Voltage

Response Time

Operating Temperature

Storage Temperature

Operating Humidity

Construction

<±0.1% FSO Typical.

<±0.1% FSO Typical.

<±0.01%/C FSO Typical.

125dB CMRR Average. (1.6kV Peak Limit.)

<1% Effect FSO Typical.

1.6kVac/dc Peak Input to Output for 60sec.

200msec Typical. (10 to 90% 50msec Typical.)

0~70C.

-20~80C.

90% RH Max. Non-Condensing.

Socket Plug-In Type With Barrier Terminals.

Note 1.

Specifications based on Standard Calibration Unit, unless otherwise specified.

Note 2.

Due to ongoing research and development, designs, specifications, and documentation are subject to change without notification.

No liability will be accepted for errors, omissions or amendments to this specification.

Quality Assurance Programme.

The modern technology and strict procedures of the ISO9001 Quality Assurance Programme applied during design, development, production and final inspection grant long term reliability of the instrument.

R

O a u n t g p e u t

( V )

0 ~ 5 0 0 m V

0 ~ 1 V

0 ~ 2 V

0 ~ 3 V

0 ~ 4 V

0 ~ 5 V

0 ~ 6 V

0 ~ 8 V

0 ~ 1 0 V

0 ~ 1 2 V

1 ~ 5 V

2 ~ 1 0 V

1 ~ 1 V

2 ~ 2 V

5 ~ 5 V

1 0 ~ 1 0 V

1 2 ~ 1 2 V

0 ~ 5 V

0 ~ 1 0 V

*

*

TX801SG Output Range Programming Table.

Notes: 1/

2/

Switch status 1 = ON 0 = OFF

Output ranges with '*' beside them reverse the polarity of the output connections.

S 1 S P A N S 2 F u n c t i o n

1 2 3 4 5 6 1 2 3 4

0 1 1 1 1 1 0 0 1 1

1 0 1 1 1 1 0 0 1 1

1 1 0 1 1 1 0 0 1 1

1 0 0 1 1 1 0 0 1 1

1 1 1 0 1 1 0 0 1 1

1 0 1 0 1 1 0 0 1 1

1 1 0 0 1 1 0 0 1 1

1 1 1 1 0 1 0 0 1 1

1 1 0 1 0 1 0 0 1 1

1 1 1 0 0 1 0 0 1 1

1 1 1 0 1 1 1 0 1 1

1 1 1 1 0 1 1 0 1 1

1 1 0 1 1 1 0 1 1 1

1 1 1 0 1 1 0 1 1 1

1 1 0 1 0 1 0 1 1 1

1 1 1 0 1 0 0 1 1 1

1 1 1 1 0 0 0 1 1 1

1 0 1 0 1 1 0 0 1 1

1 1 0 1 0 1 0 0 1 1

R

O a u n t g p e u t

( I )

0 ~ 1 m A

0 ~ 2 m A

0 ~ 5 m A

0 ~ 1 0 m A

0 ~ 1 6 m A

0 ~ 2 0 m A

1 ~ 5 m A

2 ~ 1 0 m A

4 ~ 2 0 m A

1 ~ 1 m A

2 ~ 2 m A

1 0 ~ 1 0 m A

2 0 ~ 2 0 m A

0

0

5 ~ 5 m A

~

~

-

-

1

2

0

0 m m

A

A

*

*

S 1 S P A N S 2 F u n c t i o n

1 2 3 4 5 6 1 2 3 4

0 1 1 1 1 1 0 0 0 0

1 0 1 1 1 1 0 0 0 0

0 1 0 1 1 1 0 0 0 0

1 0 1 0 1 1 0 0 0 0

1 1 1 1 0 1 0 0 0 0

1 1 0 1 0 1 0 0 0 0

1 1 0 1 1 1 1 0 0 0

1 1 1 0 1 1 1 0 0 0

1 1 1 1 0 1 1 0 0 0

1 0 1 1 1 1 0 1 0 0

1 1 0 1 1 1 0 1 0 0

1 0 1 0 1 1 0 1 0 0

1 1 0 1 0 1 0 1 0 0

1 1 1 0 1 0 0 1 0 0

1 0 1 0 1 1 0 0 0 0

1 1 0 1 0 1 0 0 0 0

Examples of TX801SG Input Connection.

+10V

R1 R3

+mV -mV

R2 R4

0V

3

+mV

4

-mV

5

+10V

Bridge P/S

6 0V

1600V Isolation

-

2

+

1

-

~

8

7

-

+

Eg. Indicator, 2100-M, etc. With Voltage or

Current Input.

-

~

AC/DC Power

Source.

Terminations.

Output 1

2

Input 3

4

5

6

P/S 7

8

+Ve

-Ve

+mV

-mV

10V Bridge P/S

0V Bridge P/S

~AC/+DC

~AC/-DC

Plan View of TX801SG Adjustments.

OUTPUT PROGRAMMING

OFF ON

Gain = 1 Gain = 0

Gain = 2 Gain = 0

Gain = 4 Gain = 0

Gain = 8 Gain = 0

Gain =16 Gain = 0

Gain =32 Gain = 0

25 Turn Trimpot for Span ±10%

25 Turn Trimpot for Zero ±10%

OFF ON

0% Offset +20% Offset

0% Offset -50% Offset

Current O/P Voltage O/P

Current O/P Voltage O/P

4

5

6

2

3

ON

1

Span

Zero

2

3

ON

1

4

INPUT PROGRAMMING

10V

2

1

ON

6

5

4

3

1

ON

3

2

6

5

4

1

ON

4

3

2

V.B. Bridge P/S

Fine Adjustment.

OFF

Poss Zero Neg Zero

ON x2 x 200 x 20

No Damping Input Damping

OFF

Gain = 32 Gain = 0

Gain = 16 Gain = 0

Gain = 8 Gain = 0

ON

Gain = 4 Gain = 0

Gain = 2 Gain = 0

Gain = 1 Gain = 0

OFF

Gain = 32 Gain = 0

ON

Gain = 16 Gain = 0

Gain = 8 Gain = 0

Gain = 4 Gain = 0

Gain = 2 Gain = 0

Gain = 1 Gain = 0

TX801SG H1 Power Supply Link Settings.

WARNING: High Voltages Maybe Present.

Only adjust link with power disconnected.

H 1

H

M

P o w e r S u p p l y L i n k S e t t i n g s

P o w e r S u p p l y V o l t a g e R a n g e

L i n

L i k n f k o f r o

H r i g h :

M i d :

7 0 ~ 2 7 0 V a c

2 4 ~ 8 0 V a c /

/ 8 0 ~ 3 8 0 V d

2 0 ~ 9 0 V d c c

Notes:

1/ H1 is approx 4cm (1½") behind the 'S' trimpot.

2/ Exceeding voltage ranges may damage the unit.

3/ Ensure the enclosure label is correctly labelled for the

link position.

4/ Adjust H1 jumper with a pair of needle nose pliers.

5/ Low Voltage Power Supply version is fixed, and has no link. This must be ordered separately.

H1

M MID HIGH

H

M

S1-SPAN S Z S2-FUNCT

H

I

R

N P

A

U

N G

T

E

0 ~ 1 m V

0 ~ 2 m V

0 ~ 3 m V

0 ~ 4 m V

0 ~ 5 m V

0 ~ 6 m V

0 ~ 8 m V *

0 ~ 1 0 m V

0 ~ 1 2 m V

0 ~ 1 5 m V

0 ~ 2 0 m V

0 ~ 2 5 m V

0 ~ 3 0 m V

0 ~ 3 5 m V

0 ~ 4 0 m V

0 ~ 5 0 m V

0 ~ 6 0 m V

0 ~ 7 5 m V

0 ~ 8 0 m V *

0 ~ 1 0 0 m V

0 ~ 2 0 0 m V

0 ~ 5 0 0 m V

0 ~ 7 5 0 m V

0 ~ 1 0 0 0 m V

2 ~ 6 m V

5 ~ 1 0 m V

1 0 ~ 1 5 m V

1 0 ~ 2 0 m V

1 0 ~ 3 0 m V

3 0 ~ 4 5 m V

3 0 ~ 6 0 m V

5 0 ~ 8 0 m V

1 0 0 ~ 2 0 0 m V

2 ~ 4 m V

4 ~ 6 m V

6 ~ 6 m V

1 0 ~ 2 0 m V

6 0 ~ 6 0 m V

1 0 0 ~ 3 0 0 m V

2 0 0 ~ 8 0 0 m V

TX801SG Input Programming.

Always set OUTPUT range first, then INPUT range.

If the input range is not listed in the programming table, use the following formulae to work out the Zero and Span DIP switch settings for gain.

Span Gain = 60 x Pregain

(Signal High - Signal Low)

Zero Gain = 5 x Signal Low

Pregain

If Zero gain is: 1/ Positive, put S5-4 OFF.

2/ Negative, put S5-4 ON.

( i .

E F e .

F E

S i g

C T n a l

I V E

H i g

I N h

P

-

U T R

S i g n

A a l

N

L

G E o w .

)

1

1 m V

1 0 m V

0 0 m V

< = R a n g e

<

<

R

R a a n n g g e e

<

< =

< =

=

1

1

1 0 m V

0

0

0

0 m

0

V m V

S 5 2 S 5 3

0

0

1

0

1

1

G a i n V a l u e

D I P S w i t c h N o .

1 2 4 8 1 6 3

1 2 3 4 5 6

2

P r e g a i n

1

1 0

1 0 0

So if a gain value of 28 is required, put DIP switch no's 3, 4, 5 OFF, (ie, gains of 4 + 8 + 16 = 28) and all the other DIP switches ON.

DIP switches and trimpots are accessed by removing the small rectangular lid on the top of the PI-B enclosure.

Notes: (a)

(b)

(c)

(d)

Enter ranges as their mV value. eg. Enter 100mV as 100.

Use the same pregain value in both the Span and Zero gain formulae.

Enter the Zero or Span gain value into the appropriate Zero or Span DIP switch.

If the ZERO GAIN exceeds 63, then the input range must be factory calibrated.

TX801SG Input Range Programming Table.

Notes: 1/ Switch status 1 = ON, 0 = OFF, X = DON'T CARE.

2/ Input ranges with '*' beside them require more adjustment with the Span trimpot.

S 3 S p a n S 4 Z e r o S 5 F u n c t i o n

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4

1 1 0 0 0 0 1 1 1 1 1 1 0 0 x

1 0 0 0 0 1 1 1 1 1 1 1

1 1 0 1 0 1 1 1 1 1 1 1

0 0 0 0 1 1 1 1 1 1 1 1

1 1 0 0 1 1 1 1 1 1 1 1

0

0

0

0

0

0

0

0 x x x x

1 0 1 0 1 1 1 1 1 1 1 1

1 1 1 0 1 1 1 1 1 1 1 1

1 0 0 1 1 1 1 1 1 1 1 1

1 0 1 1 0 0 1 1 1 1 1 1

1 1 1 0 1 0 1 1 1 1 1 1

1 0 0 0 0 1 1 1 1 1 1 1

1 1 1 0 0 1 1 1 1 1 1 1

1 1 0 1 0 1 1 1 1 1 1 1

0

0

0

0

0

0

0

0

0

0

0

1

1

1

1

1 x x x x x x x x

0 1 1 1 0 1 1 1 1 1 1 1

0 0 0 0 1 1 1 1 1 1 1 1

1 1 0 0 1 1 1 1 1 1 1 1

1 0 1 0 1 1 1 1 1 1 1 1

1 1 1 0 1 1 1 1 1 1 1 1

1 1 1 0 1 1 1 1 1 1 1 1

1 0 0 1 1 1 1 1 1 1 1 1

1 0 0 0 0 1 1 1 1 1 1 1

1 1 0 0 1 1 1 1 1 1 1 1

0 1 x

0 1 x

0 1 x

0 1 x

0 1 x

0 1 x

0 1 x

1 1 x

1 1 x

1 1 1 0 1 1 1 1 1 1 1 1

1 0 0 1 1 1 1 1 1 1 1 1

0 0 0 0 1 1 1 0 1 0 1 1

1 1 0 0 1 1 0 1 1 0 0 1

1 1 0 0 1 1 1 0 1 1 0 0

1 0 0 1 1 1 1 0 1 1 0 0

1 0 0 0 0 1 0 1 0 1 1 1

1 1 1 0 1 0 0 0 0 0 1 1

1 1 0 1 0 1 0 0 0 0 1 1

1 1 0 1 0 1 0 1 1 0 0 1

1 0 0 1 1 1 1 0 1 1 0 0

1 0 1 0 1 1 1 0 1 0 1 1

1 0 0 1 1 1 1 1 0 1 0 1

1 0 1 1 0 0 0 0 1 1 1 1

1 1 0 1 0 1 0 1 0 1 1 1

1 0 1 1 0 0 0 0 1 1 1 1

0 0 0 0 1 1 0 1 0 1 1 1

1 0 0 1 1 1 1 0 1 0 1 1

1 1 x

1 1 x

0 0 0

0 0 0

0 0 0

0 0 0

0 1 0

0 1 0

0 1 0

0 1 0

0 1 0

0 0 1

0 0 1

0 1 1

0 1 1

1 1 1

1 1 1

1 1 1