advertisement
▼
Scroll to page 2
of 21
ENGLISH 1305875HJ1101 Fresh Master Models: GUF-50RDH4, GUF-50RD4 GUF-100RDH4, GUF-100RD4 Installation Instructions (For use by dealer/contractor) Contents GUF-50RDH4 shown above. +XPLGL¿HUIXQFWLRQQRWDYDLODEOHRQ*8)5'DQG GUF-100RD4. English is original. The other languages versions are translation of the original. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Safety precautions............................................. 1-5 Accessories .......................................................... 5 Outline drawings................................................... 5 Selecting an installation site ................................. 6 Installing the Fresh Master ................................ 6-7 Supply pipe and drain pipe work .......................... 8 Refrigerant pipe work ...................................... 9-11 Electrical wiring ............................................. 12-16 Feature settings............................................. 17-19 Check points after installation work .................... 19 Test run.......................................................... 19-20 Troubleshooting .................................................. 21 - Please take the time to read through these instructions before commencing with the installation work. They will help to install the Fresh Master properly and safely. - The separate Operating Instructions are for the user. Make sure that they are handed over to the customer. For use with the R410A & R407C The warranty will not apply to damage resulting from failure to follow the warnings and precautions set forth in the Installation Instructions. 1. Safety precautions WARNING Do not disassemble - Do not modify or disassemble. ,WFRXOGFDXVH¿UHHOHFWULFVKRFNRULQMXU\ - Prohibition of use in bath or shower room Connect the grounding wire. The instructions given must be followed. - :LULQJZRUNPXVWEHSHUIRUPHGE\TXDOL¿HGSURIHVVLRQDOVDQGEH implemented safely and securely in accordance with the engineering standards and the extension wiring rules for electrical equipment. - Poor connection or improper wiring work could cause electric The Fresh Master and remote controller VKRFNRU¿UH should not be installed where it is highly hu- Install a power supply isolator at the power supply side as mid, like a bathroom, or other wet place. per local electrical regulations. All supply circuits must be - It could cause electric shock or power leakage. disconnected before obtaining access to the terminal deConnect the product properly to ground. YLFHV8VHWKHVSHFL¿HGFDEOHVL]HDQGFRQQHFWWKHFDEOHV - Malfunctioning or power leaks can cause elecVHFXUHO\WRSUHYHQWGLVFRQQHFWLRQZKHQWKH\DUHSXOOHG trical shock. The instructions - ,IWKHUHLVDGHIHFWLQWKHFRQQHFWLRQWKHUHLVDSRVVLELOLW\RI¿UH given must be - Select an adequate place for the opening to introduce followed. 8VHWKHVSHFL¿HGSRZHUVXSSO\DQGYROWDJH outdoor air, where it will not intake the exhaust fumes like - Use of incorrect power supply or voltage could combustion gas, or others, and there is no risk of blockage. FDXVH¿UHRUHOHFWULFVKRFN - 6KRUWDJHRIIUHVKDLUFRXOGSXWWKHURRPLQDVWDWHRIR[\JHQGH¿FLHQF\ 6HOHFWDSODFHZLWKVXI¿FLHQWVWUHQJWKDQG - A duct made of steel must be installed with care not to be install the main unit securely. connected electrically with metals such as metal , wire , ,WFRXOGFDXVHLQMXU\LILWIDOOV stainless steel plate, or others. ,WFRXOGFDXVH¿UHZKHQSRZHUOHDNDJHRFFXUV 1 Prohibited - Do not place a burning appliance in a place where it is exposed directly to the air from the Fresh Master. - It could cause an accident as a result of incomplete combustion. - Do not use at a place where it is exposed to KLJKWHPSHUDWXUHVÛ&RUKLJKHUQDNHG ÀDPHVRULQHQYLURQPHQWZLWKFRPEXVWLEOH fumes. ,WFRXOGFDXVH¿UH 'RQRWXVHLQDQHQYLURQPHQWVXFKDVD FKHPLFDOIDFWRU\ZKHUHKD]DUGRXVJDVHVVXFK The instructions given must be as acidic gases, alkaline gases, organic solfollowed. YHQWIXPHVSDLQWIXPHVRUJDVHVFRQWDLQLQJ FRUURVLYHFRPSRQHQWVDUHJHQHUDWHG - It could cause malfunction. - Do not install this product in a place where it LVH[SRVHGWRXOWUDYLROHWOLJKW - UV may damage covering insulation. 3XWRQJORYHVGXULQJLQVWDOODWLRQ ,WFRXOGFDXVHLQMXU\ - Make sure the power supply isolator is turned off on the power distribution panel when Fresh Master is not used for a long period of time after the installation. ,WFRXOGFDXVHHOHFWULFVKRFNSRZHUOHDNDJHRU¿UH as a result of deteriorated insulation. $OZD\VXVHWKHVSHFL¿HGVXVSHQVLRQEROWVQXWVDQG washers and correctly rated wire / chain hangers. 8VHRIKDUGZDUHZLWKLQVXI¿FLHQWVWUHQJWKFRXOGUHVXOW in the product dropping. - The outside ducts must be tilted at a gradient (1/30 RUPRUHGRZQWRZDUGWKHRXWGRRUORXYUHVIURP Fresh Master, and properly insulated. 7KHHQWU\RIUDLQZDWHUPD\FDXVHSRZHUOHDNDJH ¿UHRUGDPDJHWRKRXVHKROGSURSHUW\ - 7KHFRQWUROER[FRYHUPXVWEHFORVHGDIWHUWKHLQVWDOODWLRQ 'XVWRUKXPLGLW\PD\FDXVHSRZHUOHDNDJHRU¿UH :KHQFRQQHFWLQJH[WHUQDOGHYLFHVHOHFWULFDOO\ operated damper, lamp, monitoring unit, etc.) using output signals of the Fresh Master, make sure to LQVWDOOVDIHW\HTXLSPHQWIRUWKHH[WHUQDOGHYLFHV - ,WFRXOGFDXVH¿UHGDPDJHHWFZLWKRXWVDIHW\HTXLSPHQW CAUTION - When using the product where it is exposed to high temperatures :KHQXVLQJWKHSURGXFWLQDQHQYLURQPHQWZKHUHWKHUHLVDZLQGRZ DQGKXPLGLW\Û&RUKLJKHU5+RUKLJKHURUZKHUHIRJ RURSHQLQJQHDUWKHRXWGRRUORXYUHZKHUHLQVHFWVDUHOLNHO\WR RFFXUVIUHTXHQWO\PRLVWXUHLVOLNHO\WRFRQGHQVHLQWKHFRUHDQGPD\ JDWKHUDURXQGWKHLQWHULRURUH[WHULRUOLJKWWDNHQRWHWKDWVPDOO result in condensation build up in the unit. The product should not be insects may intrude into the product. used under such conditions. - ,QDFROGZHDWKHUDUHDRURWKHUVGHZLQJRUIUHH]LQJFRXOGRFFXU - Outdoor air may enter the Fresh Master owing to the pressure RQWKHPDLQXQLWZKHUHWKHGXFWLVFRQQHFWHGRURWKHUVHFWLRQV difference between indoor and outdoor or external winds even depending on the conditions of outdoor air and indoor temperature when the product is not operated. It is recommended to install an DQGPRLVWXUHHYHQLIWKH\DUHZLWKLQWKHUDQJHRIRSHUDWLQJFRQGLWLRQV Electrically operated damper to block the outdoor air. 0DNHVXUHWRFRQ¿UPWKHRSHUDWLQJFRQGLWLRQVDQGRWKHUSUHFDXWLRQV ,QDFROGZHDWKHUDUHDDQDUHDZLWKVWURQJH[WHUQDOZLQGVRUZKHUH DQGGRQRWXVHWKHSURGXFWLIGHZLQJRUIUHH]LQJLVDQWLFLSDWHG IRJRFFXUVIUHTXHQWO\FROGRXWGRRUDLUH[WHUQDOZLQGVRUIRJPD\ * ([DPSOHRIGHZLQJFRQGLWLRQ2XWGRRUDLUÛ&RUORZHUGHZSRLQW be introduced into the product when its operation is stopped. It is WHPSHUDWXUHDWLQVWDOODWLRQSODFHÛ&RUKLJKHU:KHQWKHLQGRRUWHPSHUDWXUH recommended to install an electrically operated damper. LVÛ&RUKLJKHUZLWKWKHUHODWLYHKXPLGLW\KLJKHUWKDQRURWKHU Before operating the unit, make sure you read all the “Safety precautions”. “Safety precautions” lists important points about safety. Please be sure to follow them. Symbols used in the text Warning: 'HVFULEHVSUHFDXWLRQVWKDWVKRXOGEHREVHUYHGWRDYRLGWKH risk of injury or death to the user. Caution: 'HVFULEHVSUHFDXWLRQVWKDWVKRXOGEHREVHUYHGWRSUHYHQWGDPage to the unit. Symbols used in the illustrations : Indicates that important instructions must be followed. : Indicates a part which must be grounded. : Beware of electric shock. (This symbol is displayed on the main unit label.) <Colour: Yellow> Warning: &DUHIXOO\UHDGWKHODEHOVDI¿[HGWRWKHPDLQXQLW 1.1. Installation $IWHU\RXKDYHUHDGWKLVPDQXDONHHSLWDQGWKH,QVWDOODWLRQ 0DQXDOLQDVDIHSODFHIRUHDV\UHIHUHQFHZKHQHYHUDTXHVWLRQ arises. If the unit is going to be operated by another person, PDNHVXUHWKDWWKLVPDQXDOLVJLYHQWRKLPRUKHU Warning: 1HYHUFKDUJHDQ\W\SHVRIUHIULJHUDQWRWKHUWKDQWKRVHVSHFL¿HGE\0LWVXELVKL(OHFWULF)DLOXUHWRIROORZWKLVZDUQLQJPD\ UHVXOWLQYLRODWLRQRIODZRUEORZRXWH[SORVLRQRU¿UHZKHQ WKHSURGXFWLVXVHGVHUYLFHGRUGLVSRVHGRI7KHW\SHVRI UHIULJHUDQWWKDWFDQEHXVHGDUHVSHFL¿HGLQWKHPDQXDOVXSplied with the product or on the product nameplate. MitsubiVKL(OHFWULFVKDOODVVXPHQROLDELOLW\IRUDQ\GDPDJHEUHDNdown, malfunction, or accident resulting from the charging of DUHIULJHUDQWQRWVSHFL¿HGE\0LWVXELVKL(OHFWULF - The unit should not be installed by the user. Ask the dealer RUDQDXWKRUL]HGFRPSDQ\WRLQVWDOOWKHXQLW,IWKHXQLWLV LQVWDOOHGLPSURSHUO\ZDWHUOHDNDJHHOHFWULFVKRFNRU¿UHPD\ result. 8VHRQO\DFFHVVRULHVDXWKRUL]HGE\0LWVXELVKL(OHFWULFDQG DVN\RXUGHDOHURUDQDXWKRUL]HGFRPSDQ\WRLQVWDOOWKHP,I accessories are installed improperly, water leakage, electric VKRFNRU¿UHPD\UHVXOW - The Installation Manual details the suggested installation method. Any structural alteration necessary for installation must comply with local building code requirements. 2 ENGLISH CAUTION 1) Outdoor unit Warning: 7KHRXWGRRUXQLWPXVWEHLQVWDOOHGRQDVWDEOHOHYHOVXUIDFH LQDSODFHZKHUHWKHUHLVQRDFFXPXODWLRQRIVQRZOHDYHVRU rubbish. - Do not stand on, or place any items on the unit. You may fall down or the item may fall, causing injury. Caution: - The outdoor unit should be installed in a location where air and noise emitted by the unit will not disturb the neighbours. 2) Fresh Master Warning: - The Fresh Master should be securely installed. If the unit is loosely mounted, it may fall, causing injury. ,QVWDOOWKHXQLWRQDULJLGVWUXFWXUHWRSUHYHQWH[FHVVLYHRSHUDWLRQVRXQGRUYLEUDWLRQ 3) Remote controller Warning: - The Remote controller should be installed in such a way that children cannot play with it. 4) Drain hose Caution: - Make sure that the drain hose is installed so that drainage can go ahead smoothly. Incorrect installation may result in water leakage, causing damage to furniture. 5) Refrigerant pipe Warning: - Be sure to wrap insulation around the piping. Direct contact with the bare piping may result in burns or frostbite. 6) Power Supply, fuse or circuit isolator Warning: - Make sure that the unit is powered by a dedicated power supply. Other appliances connected to the same power supply FRXOGFDXVHDQRYHUORDG - Make sure that there is a mains power switch. %HVXUHWRDGKHUHWRWKHXQLW VYROWDJHDQGIXVHFLUFXLWLVRODWRUUDWLQJV1HYHUXVHDFDEOHRUDIXVHZLWKDKLJKHUUDWLQJ WKDQWKHRQHVSHFL¿HG 7) Grounding Caution: 7KHXQLWPXVWEHSURSHUO\JURXQGHG1HYHUFRQQHFWWKH grounding wire to a gas pipe, water pipe, lightning conductor or telephone grounding wire. If the unit is not grounded properly, electric shock may result. - Check frequently that the ground wire from the outdoor unit is properly connected to both the unit's ground terminal and the grounding electrode. 3UHFDXWLRQVIRUGHYLFHVWKDWXVH R407C refrigerant Caution: - Do not use the existing refrigerant piping. - The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate. - Use refrigerant piping made of C1220 (CU-DHP) phosphorus GHR[LGL]HGFRSSHUDVVSHFL¿HGLQWKH-,6+³&RSSHUDQG copper alloy seamless pipes and tubes”. In addition, be sure that the inner and outer surfaces of the pipes are clean and IUHHRIKD]DUGRXVVXOSKXUR[LGHVGXVWGLUWVKDYLQJSDUticles, oils, moisture, or any other contaminant. - Contaminants on the inside of the refrigerant piping may cause the refrigerant residual oil to deteriorate. - Store the piping to be used during installation indoors and NHHSERWKHQGVRIWKHSLSLQJVHDOHGXQWLOMXVWEHIRUHEUD]LQJ (Store elbows and other joints in a plastic bag.) ,IGXVWGLUWRUZDWHUHQWHUVWKHUHIULJHUDQWF\FOHGHWHULRUDWLRQRI the oil and compressor trouble may result. 8VHHVWHURLOHWKHURLORUDON\OEHQ]HQHVPDOODPRXQWVDPH DVWKHUHIULJHUDWRURLOWRFRDWÀDUHVDQGÀDQJHFRQQHFWLRQV - The refrigerator oil will degrade if it is mixed with a large amount of mineral oil. 8VHOLTXLGUHIULJHUDQWWR¿OOWKHV\VWHP - ,IJDVUHIULJHUDQWLVXVHGWRVHDOWKHV\VWHPWKHFRPSRVLWLRQRI the refrigerant in the cylinder will change and performance may drop. - Do not use a refrigerant other than R407C. ,IDQRWKHUUHIULJHUDQW5HWFLVXVHGWKHFKORULQHLQWKH refrigerant may cause the refrigerator oil to deteriorate. 8VHDYDFXXPSXPSZLWKDUHYHUVHÀRZFKHFNYDOYH 7KHYDFXXPSXPSRLOPD\ÀRZEDFNLQWRWKHUHIULJHUDQWF\FOH and cause the refrigerator oil to deteriorate. 'RQRWXVHWKHIROORZLQJWRROVWKDWDUHXVHGZLWKFRQYHQWLRQal refrigerants. *DXJHPDQLIROGFKDUJHKRVHJDVOHDNGHWHFWRUUHYHUVHÀRZ FKHFNYDOYHUHIULJHUDQWFKDUJHEDVHYDFXXPJDXJHUHIULJHUDQWUHFRYHU\HTXLSPHQW - If the conventional refrigerant and refrigerator oil are mixed in WKH5&WKHUHIULJHUDQWPD\GHWHULRUDWH - ,IZDWHULVPL[HGLQWKH5&WKHUHIULJHUDWRURLOPD\GHWHULRrate. 6LQFH5&GRHVQRWFRQWDLQDQ\FKORULQHJDVOHDNGHWHFWRUV for conventional refrigerants will not react to it. - Do not use a charging cylinder. - Using a charging cylinder may cause the refrigerant to deteriorate. - Be especially careful when managing the tools. ,IGXVWGLUWRUZDWHUJHWVLQWKHUHIULJHUDQWF\FOHWKHUHIULJHUDQW may deteriorate. 5HIULJHUDQWOHDNDJHPD\FDXVHVXIIRFDWLRQ3URYLGHYHQWLODWLRQLQDFFRUGDQFHZLWK(1 3UHFDXWLRQVIRUGHYLFHVWKDWXVH R410A refrigerant - Make sure to use new refrigerant piping. :KHQXVLQJWKHH[LVWLQJSLSLQJZKLFKXVHG5WDNHFDUHRI the following points. 5HSODFHWKHÀDUHQXWZLWKWKDWLVDWWDFKHGWRWKHSURGXFW)ODUH VHFWLRQPXVWEH¿QLVKHGZLWKWKHÀDUHSURFHVVLQJ6HH3 - Use of piping with thin wall should be avoided. (See P.10.) - Use refrigerant piping made of C1220 (CU-DHP) phosphorus GHR[LGL]HGFRSSHUDVVSHFL¿HGLQWKH-,6+³&RSSHU and copper alloy seamless pipes and tubes”. The pipes must KDYHWKHZDOOWKLFNQHVVDVVKRZQLQWKHWDEOHEHORZ,QDGdition, be sure that the inner and outer surfaces of the pipes DUHFOHDQDQGIUHHRIKD]DUGRXVVXOSKXUR[LGHVGXVWGLUW VKDYLQJSDUWLFOHVRLOVPRLVWXUHRUDQ\RWKHUFRQWDPLQDQW 3 ENGLISH 1HYHUUHSDLUWKHXQLWRUWUDQVIHULWWRDQRWKHUVLWHE\\RXUVHOI If repair is performed improperly, water leakage, electric VKRFNRU¿UHPD\UHVXOW,I\RXQHHGWRKDYHWKHXQLWUHSDLUHG RUPRYHGFRQVXOW\RXUGHDOHU ¡:DOOWKLFNQHVVPP ¡:DOOWKLFNQHVVPP 1.5. Before getting installed Caution: It is strictly prohibited to use pipes with thin wall not listed in WKHDERYHWDEOH ,IWKHLQVLGHRISLSHLVFRQWDPLQDWHGLWFRXOGFDXVHGHWHULRUDWLRQ RIUHIULJHUDWRURLORURWKHUSUREOHPV - Store the piping to be used during installation indoors and NHHSERWKHQGVRIWKHSLSLQJVHDOHGXQWLOMXVWEHIRUHEUD]LQJ (Store elbows and other joints in a plastic bag.) ,IGXVWGLUWRUZDWHUHQWHUVWKHUHIULJHUDQWF\FOHGHWHULRUDWLRQ of the oil and compressor trouble may result. 8VHHVWHURLOHWKHURLORUDON\OEHQ]HQHVPDOODPRXQWVDPH DVWKHUHIULJHUDWRURLOWRFRDWÀDUHVDQGÀDQJHFRQQHFWLRQV - The refrigerator oil will degrade if it is mixed with a large amount of mineral oil. - Do not use a refrigerant other than R410A. ,IDQRWKHUUHIULJHUDQW5HWFLVXVHGWKHFKORULQHLQWKHUHIULJerant may cause the refrigerator oil to deteriorate. 8VHDYDFXXPSXPSZLWKDUHYHUVHÀRZFKHFNYDOYH 7KHYDFXXPSXPSRLOPD\ÀRZEDFNLQWRWKHUHIULJHUDQWF\FOH and cause the refrigerator oil to deteriorate. - For the following tools, use only the tools special to the refrigerant R410A. 7RROVDVOLVWHGLQWKHIROORZLQJWDEOHDUHUHTXLUHGIRUWKHUHIULJerant R410A. Tool name (For R410A) Gauge manifold Flare tool Charging hose 3URWUXVLRQDGMXVWFRSSHUSLSHJDXJH Gas leak detector Vacuum pump adaptor 7RUTXHZUHQFK Balance for refrigerant charging - Do not install the unit where combustible gas may leak. ,IWKHJDVOHDNVDQGDFFXPXODWHVDURXQGWKHXQLWDQH[SORVLRQ may result. - Do not use the Fresh Master where food, pets, plants, precision instruments, or artwork are kept. 7KHTXDOLW\RIWKHIRRGHWFPD\GHWHULRUDWH 'RQRWXVHWKH)UHVK0DVWHULQVSHFLDOHQYLURQPHQWV 2LOVWHDPVXOIXULFVPRNHHWFFDQVLJQL¿FDQWO\UHGXFHWKH performance of the Fresh Master or damage its parts. - When installing the unit in a hospital, communication station, RUVLPLODUSODFHSURYLGHVXI¿FLHQWSURWHFWLRQDJDLQVWQRLVH - 7KHLQYHUWHUHTXLSPHQWSULYDWHSRZHUJHQHUDWRUKLJKIUHTXHQF\ PHGLFDOHTXLSPHQWRUUDGLRFRPPXQLFDWLRQHTXLSPHQWPD\ FDXVHWKH)UHVK0DVWHUWRRSHUDWHHUURQHRXVO\RUIDLOWRRSHUDWH2QWKHRWKHUKDQGWKH)UHVK0DVWHUPD\DIIHFWVXFKHTXLSment by creating noise that disturbs medical treatment or image broadcasting. - Do not install the unit on a structure that may cause leakage. :KHQWKHURRPKXPLGLW\H[FHHGVRUZKHQWKHGUDLQSLSH LVFORJJHGFRQGHQVDWLRQPD\GULSIURPWKH)UHVK0DVWHU 3HUIRUPFROOHFWLYHGUDLQDJHZRUNWRJHWKHUZLWKWKHRXWGRRUXQLW DVUHTXLUHG - Be especially careful when managing the tools. ,IGXVWGLUWRUZDWHUJHWVLQWKHUHIULJHUDQWF\FOHWKHUHIULJHUDQW may deteriorate. - Do not use a charging cylinder. - Using a charging cylinder may cause the refrigerant to deteriorate. 5HIULJHUDQWOHDNDJHPD\FDXVHVXIIRFDWLRQ3URYLGHYHQWLODWLRQLQDFFRUGDQFHZLWK(1 - Ground the unit. 'RQRWFRQQHFWWKHJURXQGZLUHWRJDVRUZDWHUSLSHVOLJKWQLQJ URGVRUWHOHSKRQHJURXQGOLQHV,PSURSHUJURXQGLQJPD\UHVXOW in electric shock. - Install the power cable so that tension is not applied to the cable. - Tension may cause the cable to break and generate heat and FDXVHD¿UH - Install an leak circuit isolator, as required. ,IDQOHDNFLUFXLWLVRODWRULVQRWLQVWDOOHGHOHFWULFVKRFNPD\ result. 8VHSRZHUOLQHFDEOHVRIVXI¿FLHQWFXUUHQWFDUU\LQJFDSDFLW\ and rating. - &DEOHVWKDWDUHWRRVPDOOPD\OHDNJHQHUDWHKHDWDQGFDXVHD ¿UH 8VHRQO\DFLUFXLWLVRODWRUDQGIXVHRIWKHVSHFL¿HGFDSDFLW\ - A fuse or circuit isolator of a larger capacity or a steel or copper ZLUHPD\UHVXOWLQDJHQHUDOXQLWIDLOXUHRU¿UH - Do not wash the Fresh Master. - Washing them may cause an electric shock. - Be careful that the installation base is not damaged by long use. ,IWKHGDPDJHLVOHIWXQFRUUHFWHGWKHXQLWPD\IDOODQGFDXVH SHUVRQDOLQMXU\RUSURSHUW\GDPDJH %HYHU\FDUHIXODERXWSURGXFWWUDQVSRUWDWLRQ - Only one person should not carry the product if it weighs more than 20 kg. - Fresh Master use PP bands for packaging. Do not use any PP bands for a means of transportation. It is dangerous. 'RQRWWRXFKWKHKHDWH[FKDQJHU¿QV'RLQJVRPD\FXW\RXU ¿QJHUV :KHQWUDQVSRUWLQJWKHRXWGRRUXQLWVXVSHQGLWDWWKHVSHFL¿HG positions on the unit base. Also support the outdoor unit at four points so that it cannot slip sideways. - Safely dispose of the packing materials. 3DFNLQJPDWHULDOVVXFKDVQDLOVDQGRWKHUPHWDORUZRRGHQ SDUWVPD\FDXVHVWDEVRURWKHULQMXULHV - Tear apart and throw away plastic packaging bags so that children can not play with them. If children play with a plastic bag ZKLFKZDVQRWWRUQDSDUWWKH\IDFHWKHULVNRIVXIIRFDWLRQ 1.4. Before conducting supply pipe and drain pipe work [Supply pipe work is not required for GUF-50, 100RD4] Caution: 7KHZDWHUTXDOLW\RIWKHSHUPHDEOH¿OPKXPLGL¿HU VVXSSO\ ZDWHUVKRXOGPHHWSXEOLFZDWHUZRUNVVWDQGDUGVDQGKDYHD hardness less than 100 mg/ . If the supply water does not PHHWWKHVHVWDQGDUGVXVHDGHLRQL]HU - The supply pressure must be within the range of 2u104pa to 49u104pa. - 6XSSO\SUHVVXUHWKDWLVORZHUWKDQWKHVSHFL¿HGUDQJHZLOOFDXVH WKHZDWHUWRQRWVXSSOLHGWKHSHUPHDEOH¿OPKXPLGLWLHUDQGWKHKXPLGL¿HUPD\QRWZRUN6XSSO\SUHVVXUHWKDWH[FHHGVWKHVSHFL¿HG range may cause damage to the solenoid valve and result in water leaks. - Drain pipe gradient must be more than 1/100. - Drain water will not be properly discharged. )RUDUHDVWKDWDUHH[WUHPHO\FROGLQZLQWHUSHUIRUPIUHH]H SUHYHQWLRQRQWKHVXSSO\SLSHE\ZUDSSLQJDIUHH]HSUHYHQtion heater and thermal insulation. &ROGWHPSHUDWXUHVPD\IUHH]HZDWHUDQGGDPDJHVXSSO\SLSH - Install the drain piping according to this installation Manual to ensure proper drainage. Wrap thermal insulation around WKHSLSHVWRSUHYHQWFRQGHQVDWLRQ - Improper drain piping may cause water leakage and damage to furniture and other possessions. %HIRUHJHWWLQJLQVWDOOHGPRYHG electrical work Caution: 4 ENGLISH ¡:DOOWKLFNQHVVPP ¡:DOOWKLFNQHVVPP - Do not operate the Fresh Master and outdoor unit with the SDQHOVDQGJXDUGVUHPRYHG 5RWDWLQJKRWRUKLJKYROWDJHSDUWVFDQFDXVHLQMXULHV - Do not turn off the power immediately after stopping operation. $OZD\VZDLWDWOHDVW¿YHPLQXWHVEHIRUHWXUQLQJRIIWKHSRZHU 2WKHUZLVHZDWHUOHDNDJHDQGWURXEOHPD\RFFXU Caution: - Turn on the power at least 12 hours before starting operation. - Starting operation immediately after turning on the main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season. 'RQRWWRXFKWKHVZLWFKHVZLWKZHW¿QJHUV 7RXFKLQJDVZLWFKZLWKZHW¿QJHUVFDQFDXVHHOHFWUL¿FDWLRQ - Do not touch the refrigerant pipes during and immediately after operation. - 'XULQJDQGLPPHGLDWHO\DIWHURSHUDWLRQWKHUHIULJHUDQWSLSHVDUHPD\EH KRWRUFROGGHSHQGLQJRQWKHFRQGLWLRQRIWKHUHIULJHUDQWÀRZLQJWKURXJK WKHUHIULJHUDQWSLSLQJFRPSUHVVRUDQGRWKHUUHIULJHUDQWF\FOHSDUWV<RXU hands may suffer burns or frostbite if you touch the refrigerant pipes. 2. Accessories The unit is provided with the following accessories: No. 1 2 3 4 5 Accessories Pipe insulation Flare insulation Tie band 'XFWFRQQHFWLQJÀDQJHV Mounting screws Qty 2 2 4 4 16 3. Outline drawings N Air exhaust fan Location at which the duct direction can be changed Damper plate &HLOLQJVXVSHQVLRQ¿[WXUH (4-13uOHQJWKKROHIRU*8)5'+5' D &HLOLQJVXVSHQVLRQ¿[WXUH (4-15uOHQJWKKROHIRU*8)5'+5' RA (Return air) EA (Exhaust air) Inspection opening T Maintenance cover Solenoid valve unit with pressure regulator* G Inspection Solenoid valve opening Heat exchange unit Power cable installation port Humidifying element Maintenance space 20 F N 100 SA (Supply air) More than 600 Lossnay core $LU¿OWHU +LJKHI¿FLHQF\¿OWHU Fan Maintenance space M E B 150 - 250 K OA (Outdoor air) L Air supply fan C Control box +LJKHI¿FLHQF\¿OWHU Lossnay core (Optional part) Heat exchanger 79 S (Water intake) A (N) 79 60 &DQLQVWDOOXSSHUDUHDRIFHLOLQJVXVSHQVLRQ¿[WXUH *8)5'+5' Location at which the duct direction can be changed $LU¿OWHUV External dimension Model A *8)5'+ GUF-50RD4 B C Ceiling suspension ¿[WXUHSLWFK D E Q R &HLOLQJVXVSHQVLRQ¿[WXUH 30 øH Humidifying element* Maintenance cover P Gas pipe (Discharge hole) Water intake strainer with check valve* (PT1/2 External thread) /LTXLGSLSH Drain discharge hole (VP25 connection) Duct connection ÀDQJH F Nominal diameter 1288 1016 317 1185 1048 22 200 *8)5'+ 1580 1231 GUF-100RD4 398 1465 1271 16 250 G H 158.5 192 199 242 J øJ 79 *8)5'+RQO\ Duct pitch K L M +XPLGL¿FDWLRQ N P Q R S Unit (mm) Inspection opening Weight (kg) T 208 745 372.5 435 124 347 135 99 266 450 57 (54) 258 920 149 361 169 110 280 600 98 (92) 460 670 *Values shown in parentheses “( )” are for RD4. 5 ENGLISH 1.7. Before starting the test run 6HOHFWDVLWHZLWKVWXUG\¿[HGVXUIDFHVXI¿FLHQWO\GXUDEOHDJDLQVW the weight of unit. %HIRUHLQVWDOOLQJXQLWWKHURXWHWRFDUU\WKHXQLWWRWKHLQVWDOODWLRQ site should be determined. - Select a site where the unit is not affected by entering air. 6HOHFWDVLWHZKHUHWKHÀRZRIVXSSO\UHWXUQH[KDXVWDQGRXWGRRU air is not blocked. 4.1. Install the Fresh Master on a ceiling strong enough to sustain its weight Warning: - The unit must be securely installed on a structure that can sustain its weight. If the unit is mounted on an unstable structure, it may fall down causing injuries. - Select a site where refrigerant piping and exhaust/outdoor ducts can easily be led to the outside. - Select a site which allows the supply air to be distributed fully in room. - Select a location where the inspection opening can be installed. 6HFXULQJLQVWDOODWLRQDQGVHUYLFH space - 'RQRWLQVWDOOXQLWDWDVLWHZLWKRLOVSODVKLQJRUVWHDPLQODUJHTXDQWLties. 6HOHFWWKHRSWLPXPGLUHFWLRQRIVXSSO\DLUÀRZDFFRUGLQJWRWKH FRQ¿JXUDWLRQRIWKHURRPDQGWKHLQVWDOODWLRQSRVLWLRQ 'RQRWLQVWDOOXQLWDWDVLWHZKHUHFRPEXVWLEOHJDVPD\JHQHUDWH ÀRZLQVWDJQDWHRUOHDN $VWKHSLSLQJDQGZLULQJDUHFRQQHFWHGDWWKHVLGHVXUIDFHVDQG WKHPDLQWHQDQFHLVPDGHDWWKHVDPHVXUIDFHVDOORZDSURSHU VSDFHSURSHUO\)RUWKHHI¿FLHQWVXVSHQVLRQZRUNDQGVDIHW\ provide a space as much as possible. - 'RQRWLQVWDOOXQLWDWDVLWHZKHUHHTXLSPHQWJHQHUDWLQJKLJKIUHTXHQF\ZDYHVDKLJKIUHTXHQF\ZDYHZHOGHUIRUH[DPSOHLVSURYLGHG 'RQRWLQVWDOOXQLWDWDVLWHZKHUH¿UHGHWHFWRULVORFDWHGDWWKH supply air side. (Fire detector may operate erroneously due to the heated air supplied during heating operation.) - When special chemical product may be scatter all around such DVVLWHFKHPLFDOSODQWVDQGKRVSLWDOVIXOOLQYHVWLJDWLRQLVUHTXLUHG before installing unit. (The plastic components may be damaged depending on the chemical product applied.) 'RQRWLQVWDOOWKLVSURGXFWLQDUHIULJHUDWHGZDUHKRXVHKHDWHG swimming pool or other location where the temperature and huPLGLW\DUHVLJQL¿FDQWO\GLIIHUHQW (Failure to heed this warning may result in electrical shock or malfunction.) - The electro-magnetic susceptibility has been chosen at a level WKDWJDLQVSURSHURSHUDWLRQLQUHVLGHQWLDODUHDVRQEXVLQHVVDQG OLJKWLQGXVWULDOSUHPLVHVDQGRQVPDOOVFDOHHQWHUSULVHVLQVLGHDV well as outside of the buildings. All places of operation are characterised by their connection to the public low voltage power supply system. 4.3. Standard installation examples Hanging bolt location Exhaust grille EA (exhaust) OA (outdoor) Maintenance space Inspection opening Duct downward gradient to wall (more than 1/30) Supply grille Cistern tank 'HLRQL]HU Duct (provided by customer) Hanging bolt (provided by customer) Deep hood or weather cover EA (exhaust) OA (outdoor) Supply pipe Drain pipe gradient to wall (more than 1/100) Inspection opening Servicing valve RA Exhaust grille (return) Supply SA grille (supply) 5. Installing the Fresh Master 5.1. Fixing hanging bolts (Use M10 or M12 hanging bolts. The bolts and washers should be VXSSOLHGLQWKH¿HOG (Give site of suspension strong structure.) 0RXQWWKHZDVKHUVRXWHUGLDPHWHURI!PPIRU0!PP IRU0DQGQXWVREWDLQHGIURPD¿HOGVXSSO\RQWRWKHSUH UHFHVVHGKDQJLQJEROWV0RU0DOVRREWDLQHGIURPD¿HOG VXSSO\DVVKRZQLQWKH¿JXUH Hanging structure - Ceiling: The ceiling structure varies from one building to another. )RUGHWDLOHGLQIRUPDWLRQFRQVXOW\RXUFRQVWUXFWLRQFRPSDQ\ 1 5HLQIRUFLQJWKHFHLOLQJZLWKDGGLWLRQDOPHPEHUVHGJHEHDP HWFPXVWEHUHTXLUHGWRNHHSWKHFHLOLQJDWOHYHODQGWRSUHYHQW the ceiling from vibrations. Hanging bolt (M10 or M12) Nut 2 Cut and remove the ceiling members. 3 5HLQIRUFHWKHFHLOLQJPHPEHUVDQGDGGRWKHUPHPEHUVIRU¿[LQJ the ceiling boards. Washer Nut 6 ENGLISH 4. Selecting an installation site 0RXQWLQJWKHGXFWFRQQHFWLRQÀDQJH 8VHWKHVFUHZVVXSSOLHGWRVHFXUHWKHGXFWFRQQHFWLQJÀDQJHVWRWKH Fresh Master. 2. Use the four mounting screws that were removed to attach the ÀDQJHFRYHU 1. Use the mounting screws provided to mount the duct connection ÀDQJHWRWKHPDLQERG\ Caution: %HIRUHDWWDFKLQJWKHGXFWFRQQHFWLQJÀDQJHVFKHFNWKDWQR IRUHLJQPDWWHUVFUDSVRISDSHUYLQ\OHWFKDVIRXQGLWVZD\ inside the main unit. 5HSODFHWKHVFUHZVWKDWZHUHUHPRYHGZKHQWKHGXFWFRQQHFWLQJÀDQJHZDVUHPRYHGEDFNLQSODFHDQGVHFXUHO\ tighten them. 5.5. Connecting the ducts )LWWKHGXFWVVHFXUHO\LQWRWKHGXFWFRQQHFWLQJÀDQJHVDQGZLQG DOXPLQLXPWDSHDYDLODEOHIURPD¿HOGVXSSO\DURXQGWKHPWRSUHvent air leaks. 2. Suspend the ducts from the ceiling so that their weight will not be applied to the Fresh Master. 3. The exhaust/outdoor and supply ducts must be covered with heatinsulating material in order to prevent condensation from forming. Duct Mounting screw 'XFWFRQQHFWLQJÀDQJH Taping 5.3. Hanging the unit body +DQJWKHFHLOLQJVXVSHQVLRQ¿[WXUHVRQWKHKDQJLQJEROWVDQG DGMXVWLQVXFKDZD\WKDWWKHPDLQXQLWLVOHYHO Aluminium tape 2. Tighten up securely using double nuts in order to prevent looseness. Heat-insulating material Caution: - When suspending the main unit from the ceiling, do not handle it in such a way that force will be applied to the control box. )DVWHQWKHERG\VRWKDWLWLVRULHQWHGKRUL]RQWDOO\ZLWKLQ Main unit Exhaust/outdoor/supply ducts Fresh Master GUF-100RDH4 GUF-100RD4 Nut 'XFWFRQQHFWLQJÀDQJH Caution: GUF-50RDH4 GUF-50RD4 Washer &HOOLQJVXVSHQVLRQ¿[WXUH 5.4. When changing the direction of WKHRXWGRRUVLGHGXFW($2$ 5HPRYHWKHÀDQJHFRYHUDQGVXVSHQVLRQ¿[WXUH 5HPRYHWKHIRXUPRXQWLQJVFUHZVIRUWKHÀDQJHFRYHUDQGUHPRYHWKHÀDQJHFRYHU 2. Remove the screws at the top mounting position. 5HPRYHWKHFHLOLQJVXVSHQVLRQ¿[WXUHVDQGDWWDFKWKHPDWKLJKHU mounting positions. 4. Tighten up the screws in the screw hole where the ceiling suspenVLRQ¿[WXUHVZHUHUHPRYHGLQRUGHUWRSUHYHQWDLUOHDNV Flange cover &HLOLQJVXVSHQVLRQ¿[WXUH - When on-site measurement is planned, a straight duct length more than 10D (D=duct diameter) from the source of turbulence like bends, contractions and dampers etc, to the measurement point is recommended for correct measurement. In the United Kingdam, on-site measurment should therefore be measured in accordance with BSRIA guideline (Commissioning $LU6\VWHP$SSOLFDWLRQSURFHGXUHVIRUEXLOGLQJV$* - The main unit is equipped with connection locations for equipotential connection of ducts. - Down ward gradient of outdoor duct: 1/30 or more (toward wall side) 3URYLVLRQRIGLVWDQFHIRUWKHH[KDXVWRXWGRRUGXFWVLQWDEOH EHORZWRSUHYHQWUDLQZDWHUIURPVHHSLQJLQ Model *8)5'+*8)5' GUF-100RDH4*8)5'4 Distance 1 m or more 2.5 m or more - Before connecting the ducts, check that no sawdust or any RWKHUIRUHLJQPDWWHUVFUDSVRISDSHUYLQ\OHWFKDVIRXQG its way inside the ducts. - Do not touch the damper plate inside the main unit when connecting the ducts. - Do not install the ducts in the ways illustrated below. Doing so ZLOOUHGXFHWKHDLUYROXPHDQGJLYHULVHWRDEQRUPDOVRXQGV - Extremely sharp bends - Multiple bends - Bends right next - Extreme reduction in to the outlet the diameter of the connected ducts Screw Screw 7 ENGLISH 5.2. Attaching the duct connecting ÀDQJHV 6XSSO\SLSHZRUNLVQRWUHTXLUHGIRU*8)5'2QO\SHUIRUP the drain pipe work. 6.2. Drain pipe work 1. Connect a vinyl chloride VP25 elbow to the drain discharge port. 6.1. Supply pipe work 2. The drain pipe must be properly insulated from the drain discharge port. 1. &RQQHFWDFRPPHUFLDOO\DYDLODEOHLQWHUORFNHGÀH[LEOHPHWDOKRVH RUWKHHTXLYDOHQWEHWZHHQWKHZDWHUVXSSO\SLSHDQGWKHZDWHU¿OOHU hole when performing pipe work for the water supply. VP25 elbow - Set the water pressure between 2u104Pa to 49u104Pa. - Install the servicing valve near the strainer then install the supply pipe. Servicing valve Drain discharge port Drain pipe (gradient: 1/100 or more) Vinyl chloride pipe VP25 Caution: Cap Supply pipe Discharge valve Caution: - The supply water should meet public waterworks standards, DQGKDYHDKDUGQHVVOHVVWKDQPJ , otherwise the huPLGL¿HUZLOOFORJXS ,QVWDOOWKHGLVFKDUJHDQGVHUYLFLQJYDOYHLQORFDWLRQVDFFHVsible from the inspection opening. - Securely lock the supply pipe so that no force is applied to the strainer. - When performing the supply pipe work, wash the pipe with IUHVKZDWHUSULRUWRLQVWDOODWLRQWRSUHYHQWVDZGXVWHWFIURP HQWHULQJRULQVWDOODGLVFKDUJHYDOYHLQWKHSLSLQJDQGVXI¿ciently conduct water discharge before using until the water is clear. - Take caution as to not let cutting oil or detergent from entering. - The supply and drain pipes must be installed as such that WKH\GRQRWUHVWRQWKH0DLQWHQDQFHFRYHUDQGFRYHUKXPLGL¿HU - The supply and drain pipes must be properly installed so that there is no water leak. 7RSUHYHQWIUHH]LQJZKHQQRWXVLQJWKHXQLWIRUORQJSHULRGV RIWLPHFORVHWKHVHUYLFLQJYDOYHRSHQWKHGLVFKDUJHYDOYH DQGUHPRYHWKHVHUYLFLQJYDOYHDQGDQ\ZDWHULQWKHXQLW V VXSSO\ZDWHUHQWUDQFH$IWHUUHPRYLQJWKHVHUYLFLQJYDOYH DQGZDWHUFORVHWKHGLVFKDUJHYDOYH - The pipe must be installed with gradient of more than 1/100. - The drain pipe must be installed so that water does not accumulate inside. - Check to make sure that the end of the drain pipe is at a location where discharge is possible and that the pipe can be properly drained. - Do not install the drain pipe as shown below. 7KLVZLOOUHVXOWLQLQVXI¿FLHQWGUDLQDJH - Do not insert the tip of the drain pipe into a gutter or the like. 'RLQJVRZLOOFDXVHWKHJXWWHUWRIUHH]HLQWKHHYHQWRIKHDY\ snowfall, resulting in water leakage from the main unit. Pass-over Air-bleeding o Drained water Odor trap o Drained water 3. Make sure the pipe drains water properly. (1) Remove the maintenance cover (for humidifying). 5HPRYHWKHVHYHQPRXQWLQJVFUHZVVOLGHWKHPDLQWHQDQFH FRYHUWRWKHULJKWDQGUHPRYHLWIURPWKHSRWEHOO\VKDSHG holes (six locations for Model 50). (2) Pull out the inner lid. 3RXUDSSUR[LPDWHO\FFRIZDWHURQWRWKHGUDLQWUD\ &RQ¿UPWKDWWKHGUDLQSLSHGUDLQVDZD\ZDWHUDWWKHSLSH V¿QDO exit. (5) Replace the inner lid and the maintenance cover (for humidifying). )UHH]HSUHYHQWLRQZRUNIRUH[WUHPHO\FROGDUHDV 3HUIRUPIUHH]HSUHYHQWLRQE\ZUDSSLQJDIUHH]HSUHYHQWLRQ KHDWHU¿HOGVXSSO\RQWKHVXSSO\SLSH - :UDSDIUHH]HSUHYHQWLRQKHDWHUDOOWKHZD\WRWKH)UHVK0DVter. - Insulation work must be performed upon the heater as well. Water supply hose ¿HOGVXSSO\ Inner lid Drain tray Maintenance Cover KXPLGL¿HU 7KHGLDJUDPVKRZV*8)5'+ :UDSSLQJWKHIUHH]HSUHYHQWLRQ heater. ENGLISH 6. Supply pipe and drain pipe work 7.2. Refrigerant piping work Warning: 1HYHUFKDUJHDQ\W\SHVRIUHIULJHUDQWRWKHUWKDQWKRVHVSHFL¿HGE\0LWVXELVKL(OHFWULF)DLOXUHWRIROORZWKLVZDUQLQJPD\ UHVXOWLQYLRODWLRQRIODZRUEORZRXWH[SORVLRQRU¿UHZKHQWKH SURGXFWLVXVHGVHUYLFHGRUGLVSRVHGRI7KHW\SHVRIUHIULJHUDQWWKDWFDQEHXVHGDUHVSHFL¿HGLQWKHPDQXDOVXSSOLHGZLWK WKHSURGXFWRURQWKHSURGXFWQDPHSODWH0LWVXELVKL(OHFWULF shall assume no liability for any damage, breakdown, malfunction, or accident resulting from the charging of a refrigerant not VSHFL¿HGE\0LWVXELVKL(OHFWULF 5HIULJHUDQWSLSHVSHFL¿FDWLRQV 7RDYRLGGHZGURSVSURYLGHVXI¿FLHQWLQVXODWLRQWRWKHUHIULJHUDQW and drain pipes. :KHQXVLQJFRPPHUFLDOO\DYDLODEOHUHIULJHUDQWSLSHVEHVXUHWRXVH commercially available insulation (with a heat-resisting temperature RIPRUHWKDQ&DQGWKLFNQHVVJLYHQEHORZRQWRERWKOLTXLGDQG gas pipes. Be also sure to use commercially available insulating material (with DIRUPHGSRO\HWK\OHQH VVSHFL¿FJUDYLW\RIDQGWKLFNQHVVJLYHQ below) onto all pipes which pass through rooms. 1 6HOHFWWKHWKLFNQHVVRILQVXODWLQJPDWHULDOE\SLSHVL]H 3LSHVL]H 6.4 mm to 25.4 mm 28.6 mm to 38.1 mm ,QVXODWLQJPDWHULDO VWKLFNQHVV More than 12 mm More than 15 mm 2 If the unit is used on the highest story of a building and under FRQGLWLRQVRIKLJKWHPSHUDWXUHDQGKXPLGLW\LWLVQHFHVVDU\ WRXVHSLSHVL]HDQGLQVXODWLQJPDWHULDO VWKLFNQHVVPRUHWKDQ those given in the table above. HJPPWKLFNQHVVLVQHFHVVDU\XQGHU&DQG5+ 3 ,IWKHUHDUHFXVWRPHU VVSHFL¿FDWLRQVVLPSO\IROORZWKHP 4 5HIULJHUDQWSLSHVSHFL¿FDWLRQV Model GUF-50RDH4 GUF-50RD4 Item Refrigerant pipe /LTXLGSLSH (Flare connection) Gas pipe GUF-100RDH4 GUF-100RD4 ø6.35 ø12.7 ø9.52 ø15.88 5 7RUTXHVSHFL¿FDWLRQV Outerdia of copper pipe ø6.35 ø9.52 ø12.7 ø15.88 7LJKWHQLQJWRUTXH 14 - 18 N.m 34 - 42 N.m 49 - 61 N.m 68 - 82 N.m 6 Refrigerant system diagram Gas pipe thermistor TH3 /LTXLGSLSHWKHUPLVWRU7+ Strainer This piping work must be done in accordance with the installation manuals for both outdoor unit and BC controller (simultaneous cooling and heating series R2). - With R2 systems connect Fresh Masters to BC controllers. - For constraints on pipe length and allowable difference of elevaWLRQUHIHUWRWKHRXWGRRUXQLWPDQXDO 7KHPHWKRGRISLSHFRQQHFWLRQLVÀDUHFRQQHFWLRQ $IWHU¿QLVKLQJWKHSLSLQJZRUNFKHFNJDVOHDNDJH Cautions On Refrigerant Piping %HVXUHWRXVHQRQR[LGDWLYHEUD]LQJIRUEUD]LQJWRHQVXUH that no foreign matter or moisture enter into the pipe. %HVXUHWRDSSO\UHIULJHUDWLQJPDFKLQHRLORYHUWKHÀDUHFRQnection seating surface and tighten the connection using a double spanner. 3URYLGHDPHWDOEUDFHWRVXSSRUWWKHUHIULJHUDQWSLSHVRWKDW no load is imparted to the Fresh Master end pipe. This metal EUDFHVKRXOGEHSURYLGHGFPDZD\IURPWKH)UHVK0DVWHU¶VÀDUHFRQQHFWLRQ Warning: :KHQLQVWDOOLQJDQGPRYLQJWKHXQLWGRQRW charge it with refrigerant other than the refrigerant 5$5&VSHFL¿HGRQWKHXQLW 0L[LQJRIDGLIIHUHQWUHIULJHUDQWDLUHWFPD\FDXVHWKHUHIULJHUDQW cycle to malfunction and result in severe damage. Caution: - Use refrigerant piping made of C1220 (CU-DHP) phosphorus GHR[LGL]HGFRSSHUDVVSHFL¿HGLQWKH-,6+³&RSSHUDQG copper alloy seamless pipes and tubes”. In addition, be sure that the inner and outer surfaces of the pipes are clean and IUHHRIKD]DUGRXVVXOSKXUR[LGHVGXVWGLUWVKDYLQJSDUticles, oils, moisture, or any other contaminant. 1HYHUXVHH[LVWLQJUHIULJHUDQWSLSLQJ - The large amount of chlorine in conventional refrigerant and refrigerator oil in the existing piping will cause the new refrigerant to deteriorate. - Store the piping to be used during installation indoors and NHHSERWKHQGVRIWKHSLSLQJVHDOHGXQWLOMXVWEHIRUHEUD]LQJ ,IGXVWGLUWRUZDWHUJHWVLQWRWKHUHIULJHUDQWF\FOHWKHRLOZLOO deteriorate and the compressor may fail. 8VHHVWHURLOHWKHURLORUDON\OEHQ]HQHVPDOODPRXQWDVWKH UHIULJHUDWRURLOWRFRDWÀDUHVDQGÀDQJHFRQQHFWLRQV)RUXVing R407C, R410A) - The refrigerant used in the unit is highly hygroscopic and mixes with water and will degrade the refrigerator oil. Flare connection Heat exchanger Strainer Linear expansion valve 9 ENGLISH 7. Refrigerant pipe work &RDWVPDOODPRXQWRIHVWHURLOHWKHURLORUKDUGDON\OEHQ]HQRLORYHU WKHHQWLUHSHULSKHU\RIÀDUHVHDWVXUIDFH * Do not coat at the threaded section. 2WKHUZLVH\RXFDQQRWORFNWKHÀDUHQXWVHFXUHO\ A 0DNHVXUHWRXVHRQO\WKHÀDUHQXWDWWDFKHGWRWKHPDLQXQLW2IIWKHVKHOI product could be cracked.) Dise Flare Dimension Copper Pipe O.D. Dimension øB (mm) ø6.35 8.7~9.1 ø9.52 12.8~13.2 ø12.7 16.2~16.6 ø15.88 19.3~19.7 .8 R0 .4~ R0 Dimension A (mm) Pipe Dia. (mm) R410A Flare Tool :KHQXVLQJFRQYHQWLRQDOÀDUHWRRO5& Rigid (clutch type) Imperial (wing nut) type 0~0.5 1.0 - 1.5 1.5 - 2.0 ø6.35 (1/4”) 0~0.5 1.0 - 1.5 1.5 - 2.0 ø9.52 (3/8”) 0~0.5 1.0 - 1.5 1.5 - 2.5 ø12.7 (1/2”) 0~0.5 1.0 - 1.5 1.5 - 2.5 ø15.88 (5/8”) øB Copper pipe :KHQDSSO\LQJWKHÀDUHSURFHVVLQJIRUWKHUHIULJHUDQW5$XVLQJFRQYHQWLRQDOWRROVFRQGXFWWKHZRUNUHIHUULQJWRWKHDERYH,I\RXXVHWKHFRSSHU SLSHJDXJHIRUWKHDGMXVWPHQWRISURWUXVLRQPDUJLQ\RXFDQVHFXUHWKH dimension A. 10 ENGLISH - Make sure to use new refrigerant piping. :KHQXVLQJWKHH[LVWLQJSLSLQJZKLFKXVHG5WDNHFDUHRI the following points. 5HSODFHWKHÀDUHQXWZLWKWKDWLVDWWDFKHGWRWKHSURGXFW)ODUH VHFWLRQPXVWEH¿QLVKHGZLWKWKHÀDUHSURFHVVLQJ - Use of piping with thin wall should be avoided. Check if the parts listed below are included in the package before installation. Flare insulation Pipe insulation Insulating material Tie band :UDSWKHLQVXODWHGSLSHDURXQGWKHÀDUHDUHDDQG¿[WKH each insulating pipe with a tie band. * Be sure to perform construction so as not to leave a gap on WKH LQVXODWHG SLSH MRLQW DUHD &RQGHQVDWLRQ PD\ RFFXU LQ WKHÀDUHGDUHD Insulating material can stick out from the insulated pipe Insulated pipe Body side panel Unit body 2 pieces 2 pieces 4 pieces Locally Procured Materials 5HIULJHUDQWSLSH7DSHIRUSLSLQJLQVWDOODWLRQ After the refrigerant pipe connection is complete, EHVXUHWRDSSO\LQVXODWLRQWRWKHFRQQHFWRUÀDUH connection) using the attached insulated pipe as VKRZQLQWKH¿JXUHEHORZ 0DNHVXUHQRWWROHDYHDJDSEHWZHHQWKHLQVXODWHGSLSHDQG WKHLQGRRUXQLWDVZHOODVWKHLQVXODWHGSLSHDQGWKH¿HOG refrigerant piping. - Faulty insulation application may cause condensation to form resulting in water leakage. ,QVHUWWKHÀDUHQXWLQWKH¿HOGUHIULJHUDQWSLSLQJSXOOWKHLQVXODWLQJ PDWHULDO ZKHQ SHUIRUPLQJ IODUH SLSH H[SDQVLRQ DQG SXW WKH insulating material back so that the copper pipe is not exposed. * Condensation may occur. Insulating material Pull Insulating material Joint is the upper side (Target: Within the range of 30° right or left from the right above) * No gap should exist (Condensation may occur) Insulated pipe Tie band * No gap should exist (Condensation may occur) [Good example] [Bad example] Unit (mm) :UDS WKH WDSH IRU SLSLQJ FRQVWUXFWLRQ DURXQG WKH MRLQW EHWZHHQ WKHLQVXODWHGSLSHDQGWKH¿HOGUHIULJHUDQWSLSLQJWRSUHYHQWWKH LQVXODWHGMRLQWIURPEHLQJH[SRVHG Field refrigerant piping Unit body Flare nut (Locally prepared) Tape wrapped area Put it back Flare nut Field refrigerant piping * No gap should exist on the unit body * No gap should exist :UDSWKHLQVXODWLQJPDWHULDODURXQGWKHÀDUHFRQQHFWLRQDQGWKH ¿HOG UHIULJHUDQW SLSLQJ QR JDS VKRXOG H[LVW DQG WHPSRUDULO\ ¿[ using the tape for piping construction. (It will be clipped by the LQVXODWLQJSLSHVGHVFULEHGLQWKHVWHSWR¿[ Insulating material Field refrigerant piping * No gap should exist on the refrigerant piping body (Condensation may occur) 11 ENGLISH 7.3. Request for application of insulaWLRQWRWKHFRQQHFWRUVRIWKH¿HOG refrigerant pipe 3UHFDXWLRQVRQHOHFWULFDOZLULQJ Warning: (OHFWULFDOZRUNVKRXOGEHGRQHE\TXDOL¿HGHOHFWULFDOHQJLQHHUVLQDFFRUGDQFHZLWK³(QJLQHHULQJ6WDQGDUGV)RU(OHFWULcal Installation” and supplied installation manuals. Special circuits should also be used. If the power circuit lacks capacity or has an installation failure, it may cause a risk of electric VKRFNRU¿UH 1. Be sure to take power from the special branch circuit. 2. Be sure to install an earth leakage isolator to the power. 3. Install the unit to prevent that any of the control circuit cables (RePRWHFRQWUROOHUWUDQVPLVVLRQFDEOHVLVEURXJKWLQGLUHFWFRQWDFW with the power cable outside the unit. 6RPHFDEOHVSRZHU5HPRWHFRQWUROOHUWUDQVPLVVLRQFDEOHV above the ceiling may be bitten by mice. Use as many metal pipes as possible to insert the cables into them for protection. 6. Never connect the power supply cable to leads for the transmission cables. Otherwise the electronic circuit would be broken. %HVXUHWRFRQQHFWFRQWUROFDEOHVWRWKH)UHVK0DVWHU5HPRWH FRQWUROOHUDQGWKHRXWGRRUXQLW 8. Put the unit to the ground on the outdoor unit side. 9. Select control cables from the conditions given below. Caution: - Be sure to put the unit to the ground on the outdoor unit side. Do not connect the earth cable to any gas pipe, water pipe, lightening rod, or telephone earth cable. Incomplete grounding may cause a risk of electric shock. 4. Ensure that there is no slack on all wire connections. 7\SHVRIFRQWUROFDEOHV :LULQJ01(7WUDQVPLVVLRQFDEOHV - Types of transmission cables Design wiring in accordance with the following table <Table 1>. - Cable cross-sectional area 1.25 mm2 to 2.00 mm2 <Table 1> For a single-refrigerant system Less than 120 m 6\VWHPFRQ¿JXUDWLRQ Transmission cable length %XLOGLQJFOLQLFKRVSLWDORUFRPPXQLFDtions station without noise supposedly Residence or independent JHQHUDWHGIURPLQYHUWHUHTXLSPHQW store without noise SULYDWHSRZHUJHQHUDWRUKLJKIUHTXHQF\ PHGLFDOHTXLSPHQWUDGLRXVHGFRPPXQLFDWLRQVHTXLSPHQWDQGVRRQ Facility example IRUQRLVHMXGJPHQW 9&7)9&7).&99 &9699599)9&7RU shielding wire CVVS or CPEVS Types of transmission cables More than 120 m For a multi-refrigerant system Regardless of length All facilities Shielding wire CVVS or CPEVS 2. Remote controller cables MA Remote controller (PAR-21MAA) Type Wire Type Number of conductors Wire diameter Total Length 0(5HPRWHFRQWUROOHU3$5)0($3$&6(&5$ 10 m or shorter If the length exceeds 10 m. 9&7)9&7).&99&96 M-NET transmission cable 9&7)9&7).&99&96 99599)9&7 99599)9&7 2-conductor cable 0.3 - 1.25 mm2 (Note 1) 2 0.3 - 1.25 mm (Note 1) (0.75 - 1.25 mm2 ) (Note 2) ,IWKHOHQJWKH[FHHGVPNHHSWKH length within the maximum length of Max. 200 m Max. 10 m communications lines between indoor and outdoor units. Note1 For work purposes, a wire diameter of 0.75 mm2 is recommended. 1RWH,I\RXDUHUXQQLQJWKHZLUHVWRWKH3$&6(&5$WHUPLQDOEORFNXVHWKHZLUHGLDPHWHUVKRZQLQ 12 ENGLISH (OHFWULFDOZLULQJ ENGLISH (OHFWULFDOZLULQJGLDJUDP GUF-50, 100RDH4 FAN2 1 5 GM 7 ZNR902 DSA1 ORANGE X02 YELLOW CN4D YELLOW LEV 7+2$ GRAY GRAY CN20 7+5$ BLACK BLACK CN22 LED2 Gas TH3 pipe Liquid TH2 pipe YELLOW YELLOW PINK PINK BROWN RED PURPLE ORANGE PINK WHITE CN60 SW2 CN29 LED1 SW14 CN21 SW3 Humidistat Uncharged a-contact 240VAC more than 10mA Operation monitor output MAX MIN AC240V 1A AC220V 100mA DC 24V 1A DC 5V 100mA Malfunction monitor output MAX MIN AC240V 1A AC220V 100mA DC 24V 1A DC 5V 100mA Remote Controller <PAR-21MAA> TM2 LED3 SW12 SW11 PE 12 X03 11 10 X08 9 8 X09 7 1 CN27 N TM3 ZNR901 CN70 DB901 1 6 ORANGE GREEN/YELLOW ISOLATOR 1 CNT 3 CN3T + - CNL L N 1 FUSE1 250V 6.3A FAN3 POWER SUPPLY 220-240V 50Hz L X04 X05 PURPLE RED SV2 PURPLE RED SV1 RED RED RSV(Nȍ W.S 1 RED C TR X07 FAN4 FAN1 TM1 X06 5 C 1 3 CND2 BROWN BROWN 3 PINK BLACK RED M1 WHITE BLUE EXHAUST FAN LS CND1 BLUE RED WHITE BLUE M2 PINK BLACK SUPPLY FAN BROWN BLUE SW1 127( 707070VKRZQLQGRWWHGOLQHVDUH¿HOGZRUN 2. Be sure to connect the grounding wire. 3. Isolator should be provided by the customer. 4. MARK : indicates WHUPLQDOEORFN : connector : board insertion connector or fastening connector of control board. 1 2 A B S M-NET transmission cable To Outdoor Unit, BC Controller Fresh Master M-NET Remote controller <PAR-F27MEA> Shield wire Warning %HIRUHREWDLQLQJDFFHVVWRWHUPLQDOVDOOVXSSO\FLUFXLWV must be disconnected. 6<0%2/(;3/$1$7,21 Symbol M1 M2 C W.S SV1 SV2 TH1 TH2 TH3 TH4 LEV RSV Name Fan motor (exhaust) Fan motor (supply) Capacitor Water sensor Solenoid valve (pressure regulator) Solenoid valve (exhaust) Thermistor (outdoor air temp. detection) 7KHUPLVWRUSLSHWHPSGHWHFWLRQOLTXLG Thermistor (pipe temp. detection/gas) Thermistor (room air temp. detection) Electronic linear expansion valve Resistance(solenoid valve) Symbol TM1 TM2 TM3 SW1 SW2 SW3 SW11 SW12 SW14 $% S Name Symbol Terminal block (power supply) Terminal block (transmission) 7HUPLQDOEORFNKXPLGLVWDWPRQLWRU Switch (function selection) Switch (capacity code setting) Switch (function selection) Switch (1st digit address set) Switch (2nd digit address set) Switch (branch NO. set) Remote control terminal M-NET transmission terminal Shield &1'&1' X02-X09 TR GM LS LED1 LED2 LED3 Name Connector (power supply) Relay Transformer Damper motor Limit switch Power supply monitor MA Remote controller Power supply monitor M-NET Power supply monitor 13 ENGLISH GUF-50 100RD4 CND1 FAN2 1 ZNR902 DSA1 ORANGE ORANGE LS YELLOW W.S CN4D LEV TH1(OA) GRAY GRAY CN20 TH4(RA) BLACK BLACK CN22 LED2 Gas TH3 pipe Liquid TH2 pipe YELLOW YELLOW PINK PINK BROWN BROWN 12 11 10 X08 9 8 X09 7 X02 YELLOW BROWN RED PURPLE ORANGE PINK WHITE CN60 TM2 1 2 A B S LED3 SW2 CN29 LED1 SW14 CN21 PE X03 1 CN27 N ISOLATOR TM3 ZNR901 + - CNL L 1 CNT 3 CN3T CN70 DB901 1 6 GM GREEN/YELLOW 1 FUSE1 250V 6.3A FAN3 50Hz N X04 5 X05 7 BLUE C X07 1 FAN4 FAN1 POWER SUPPLY 220-240V L X06 5 C PINK BLACK RED M1 WHITE BLUE EXHAUST FAN TM1 TR 3 1 3 CND2 RED RED WHITE BLUE M2 PINK BLACK SUPPLY FAN BROWN BLUE SW12 SW11 SW3 SW1 127( 707070VKRZQLQGRWWHGOLQHVDUH¿HOGZRUN 2. Be sure to connect the grounding wire. 3. Isolator should be provided by the customer. 4. MARK : indicates WHUPLQDOEORFN : connector : board insertion connector or fastening connector of control board. Operation monitor output MAX MIN AC240V 1A AC220V 100mA DC 24V 1A DC 5V 100mA Malfunction monitor output MAX MIN AC240V 1A AC220V 100mA DC 24V 1A DC 5V 100mA Remote Controller <PAR-21MAA> M-NET transmission cable To Outdoor Unit, BC Controller Fresh Master M-NET Remote controller <PAR-F27MEA> Shield wire Warning %HIRUHREWDLQLQJDFFHVVWRWHUPLQDOVDOOVXSSO\FLUFXLWV must be disconnected. 6<0%2/(;3/$1$7,21 Symbol M1 M2 C W.S TH1 TH2 TH3 TH4 LEV Name Fan motor (exhaust) Fan motor (supply) Capacitor Water sensor Thermistor (outdoor air temp. detection) 7KHUPLVWRUSLSHWHPSGHWHFWLRQOLTXLG Thermistor (pipe temp. detection/gas) Thermistor (room air temp. detection) Electronic linear expansion valve Symbol TM1 TM2 TM3 SW1 SW2 SW3 SW11 SW12 SW14 $% Name Symbol Terminal block (power supply) Terminal block (transmission) 7HUPLQDOEORFNKXPLGLVWDWPRQLWRU Switch (function selection) Switch (capacity code setting) Switch (function selection) Switch (1st digit address set) Switch (2nd digit address set) Switch (branch NO. set) Remote control terminal M-NET transmission terminal S &1'&1' X02-X09 TR GM LS LED1 LED2 LED3 Name Shield Connector (power supply) Relay Transformer Damper motor Limit switch Power supply monitor MA Remote controller Power supply monitor M-NET Power supply monitor 14 - 24 to 30 V DC between M1 and M2 3RZHUFDEOHVL]HPP2 or more Longest wiring length (L1+L2+L4 or L1+L3): less than 200 m Longest wiring length (L2+L3+L4): less than 500 m Length between the Fresh Master and the Remote controller ( ): within 10 m Total operating current be less than 16 A Over current protection 16 A Pull box Switch 16 A Fresh Master [Selecting non-fuse isolator (NF) or earth leakage isolator (NV)] To select NF or NV instead of a combination of Class B fuse with VZLWFKXVHWKHIROORZLQJ ,QWKHFDVHRI&ODVV%IXVHUDWHG$RU$ NF model name (MITSUBISHI): NF30-CS (15 A) (20 A) NV model name (MITSUBISHI): NV30-CA (15 A) (20 A) Notes: 3XWWKHWUDQVPLVVLRQFDEOHHDUWKYLDWKHRXWGRRUXQLW VHDUWK to the ground. terminal *2 If the Remote controller cable exceeds 10 m, use a 1.25 mm2 to 2.0 mm2FDEOHRYHUWKHH[FHHGHGSRUWLRQDQGDGGWKDW exceeded portion to within 200 m. *3 The BC controller is required only for simultaneous cooling and heating series R2. [Constraints on transmission cable] Use an earth leakage isolator with a sensitivity of less than 30 mA 0.1 sec. G Over current protection 16 A Switch 16 A *1 H I Fresh Master *3 J J J L1 Caution: L2 - Do not use anything other than the correct capacity isolator and fuse. Using fuse, wire or copper wire with too large FDSDFLW\PD\FDXVHDULVNRIPDOIXQFWLRQRU¿UH &RQQHFWLQJWKH5HPRWHFRQWUROler, the Fresh Master and outdoor transmission cables (The Remote controller is optionally available.) &RQQHFW)UHVK0DVWHU70DQGRXWGRRUXQLW7%1RQSRODUL]HG 2-wire) K J L K L3 K J L4 *2 K K G Outdoor unit H Earth I BC controller J Fresh Master K Remote controller L 1RQSRODUL]HGZLUH The “S” on Fresh Master TM2 is a shielding wire connection. For VSHFL¿FDWLRQVDERXWWKHFRQQHFWLQJFDEOHVUHIHUWRWKHRXWGRRU unit installation manual. - Install the Remote controller following the manual supplied with the Remote controller. >)RUXVLQJWKH0(5HPRWHFRQWUROOHU@ Connect the “A” and “B” on Fresh Master TM2 to the Remote FRQWUROOHU1RQSRODUL]HGZLUH&RQQHFWWKH5HPRWHFRQWUROOHU V WUDQVPLVVLRQFDEOHZLWKLQP,IWKHGLVWDQFHLVPRUHWKDQP use a 1.25 mm2 to 2.0 mm2 cable. [For using the MA Remote controller] Connect the “1” and “2” on Fresh Master TM2 to the Remote controlOHU1RQSRODUL]HGZLUH&RQQHFWWKH5HPRWHFRQWUROOHU VWUDQVPLVsion cable within 200 m. Terminal block for the Fresh Master transmission cable S B A 2 1 TM2 TM2 (Fresh Master) (after Fresh Master) TB3 ME Remote controller (PAR-F27MEA) S B A 2 1 S B A 2 1 Terminal block for outdoor transmission cable MA Remote controller (PAR-21MAA) 15 ENGLISH 3RZHUVXSSO\ZLULQJ 3. Connect the transmission line to the TM2 terminal block as shown in the diagram. 1. Remove the 4 screws to remove the control box cover. Terminal block (TM3) Humidistat cable PVC insulated PVC MDFNHWHGFRQWUROFDEOH mm2. Recommended type +99)+99) PG connection or the like Short-circuit piece Screw Controller box cover Humidistat * Uncharged a-contact 240 V AC more than 10 mA 11 10 9 PE PG connection or the like 8 7 1 Caution: - Wire the power supply so that no tension is imparted. OtherZLVHGLVFRQQHFWLRQKHDWLQJRU¿UHPD\UHVXOW B M-NET transmission cable Grounding wire 2 S Shield wire Power supply cable A Terminal block for TM3 Name plate PAR-21MAA (Remote controller) Transmission cable to terminal block for Fresh Master outdoor and BC controller Terminal block for TM2 N 12 Operation Malfunction monitor monitor Humidistat output output Terminal block (TM2) L Remote Controller Terminal block (TM1) Terminal block for power supply cable (for TM1) ,QVWDOOD3*FRQQHFWLRQRUWKHOLNHWKHQFRQQHFWWKHSRZHUVXSSO\ cable to the TM1 terminal block. :KHQFRQQHFWLQJWKHKXPLGLVWDWLQSXWUHPRYHWKHVKRUWFLUFXLW SLHFHIURPWKH70WHUPLQDOEORFNDVVKRZQLQWKHGLDJUDPWKHQ install a PG connector and connect to the TM3 terminal block. 7KHKXPLGLVWDWLVWKHVHQVRUGHVLJQHGVSHFL¿FDOO\IRUWKHFRQWURO of moisture environment. The suitable model in this stage : Uncharged a-contact turns on when atmospheric moisture content becomes less than your preset minimum allowable percentage. 16 ENGLISH &RQQHFWLQJHOHFWULFDOFRQQHFWLRQV SW3 ---- GUF-50, 100RDH4 Caution: OFF * Always turn off the main power supply. 5HPRYHWKHFRQWUROER[FRYHU 9.1. Address setting (Determining the address depends on the own-site system. Please VHHWRWHFKQLFDOUHIHUHQFHVHWF Remove the control box cover. Turn the address setting switch on the board using a Phillips screwdriver. - The left side (SW12) shows the second digit and the right side 6:VKRZVWKH¿UVWGLJLW - The switch is set to 00 when factory shipped. Synchronous air-conditioning switch (async when ON) 2 +XPLGL¿HUPRGH2))KXPLGL¿HU21KHDWVDYH 3 Heater operation during synchronous operation/ stop temperature switch 4 5 6 Exhaust fan operation when supply fan is stopped (exhaust fan also stopped when ON) 7 Do not touch 8 $XWRPDWLFKXPLGL¿HUFRQWURODFWLYHZKHQ21 Do not touch 10 9.2. When using an R2 series external unit, setting for the branch No. is also required. Turn the branch controller No. setting switch (SW14) on the board using a Phillips screwdriver. - Set the refrigerant pipe of the external unit and the connected branch controller to the same number. - The switch is set to 0 when factory shipped. SW11 1 9 - Set the address between 1 and 50. SW12 ON SW3 ---- GUF-50, 100RD4 OFF ON Synchronous air-conditioning switch (async when ON) 1 2 3 Do not touch 4 5 SW14 6 Exhaust fan operation when supply fan is stopped (exhaust fan also stopped when ON) 7 Do not touch Room temperature detected at main unit is decreased E\&ZKHQKHDWLQJ2))DFWLYH21LQDFWLYH Room-temperature sensor location (OFF: main XQLW21UHPRWHFRQWURO 8 9 Second digit First digit Branch No. 10 9.3. Feature select switches (SW1, SW3, SW2) * When shipped from the factory ,WHPVFRQFHUQLQJKXPLGLI\LQJLVIRU*8)5'+RQO\ SW2 OFF 1 3 ON 1 Fan test operation switch (test operation when ON) 4 2 Filter maintenance display (displayed when ON) 5 3 6 8 9 Auto-recovery during power failure (active when on) 10 7 8 Do not touch Damper motor test operation (test operation when ON) 6ROHQRLGYDOYHWHVWRSHUDWLRQIRUKXPLGL¿HUZDWHUVXSSO\ WHVWRSHUDWLRQZKHQ21'RQRWWRXFK*8)5' 7 Do not touch 6 Filter maintenance time setting switch 4 5 ON 2 SW1 OFF Do not touch Fan speed control method select switch 2))21¿[WR+LJKVSHHG %RWK21V¿[WR/RZVSHHG 9 10 Do not touch Notes: 7KHVZLWFKHVDUHYHUWLFDOIRUH[SODQDWLRQSXUSRVHV Power supply ON/OFF (test operation when on) 17 ENGLISH 9. Feature settings Filter maintenance time setting 6HWWKH¿OWHUPDLQWHQDQFHGLVSOD\212))DQGWLPHDFFRUGLQJWR use. Switch SW1 OFF Maintenance time ON 2 Filter maintenance display ON 2 Filter maintenance display OFF* 3 4 KRXUV 3 4 KRXUV 3 4 KRXUV 3 4 Unrestricted +XPLGL¿HUPRGHVHOHFW*8) 100RDH4 only) 6HWWLQJWKHKXPLGL¿HUPRGH Switch OFF ON Mode 2 6WDQGDUGKXPLGL¿HUPRGH 2 +HDWVDYHKXPLGL¿HUPRGHVHHEHORZ SW3 Used when operating only the Fresh Master and the temperature during heating becomes too hot. The heating capability can be saved lower temperature than normal. 9.3.6. :KHQWKHDFFXPXODWHGRSHUDWLRQWLPHUHDFKHVWKHVHWWLPHLQGLFDWLRQIRU¿OWHUFOHDQLQJLVQRWL¿HGWRWKH5HPRWHFRQWUROOHU $IWHUFOHDQLQJSUHVVWKH¿OWHUEXWWRQWZLFHWRUHVHWWKHDFFXPXODWHG operation time. Heat operation stop temperature setting (GUF-50, 100RDH4 only) Stopping the heating operation when synchronous with the indoor unit. It becomes invalid when SW3-1 is ON. Switch OFF ON Set outside OFF temperature 3 5 ON Mode 9 Fresh Master stopped when power failure is recovered.* 9 Fresh Master recovers to the prior state when power failure is recovered. SW1 4 5 3 3 8°C 4 5 Power ON feature OFF ON 10 Inactive: operates according to the SW1-9 setting* 10 Active: operation starts with power ON SW1 9.3.4. Mode OFF ON 5 6HWWLQJWKHH[KDXVWIDQRSHUDWLRQDOWKRXJKWKHVXSSO\IDQZLOOVWRS when defrosting during heating or when withdrawing the refrigerant. SW3 OFF ON Mode 6 Exhaust fan in operation even when the supply fan is stopped* 6 Exhaust fan is stopped wen the supply fan is stopped Mode 1 6\QFKURQL]LQJZLWKWKHLQGRRUXQLW 1 Asynchronous with the indoor unit. The Remote controller operation only. SW3 16°C 4 ([KDXVWIDQRSHUDWLRQVHWWLQJ 6HWWLQJWRV\QFKURQL]HZLWKWKHLQGRRUXQLW Switch 3 9°C 5 Switch Indoor unit and synchronous setting 14°C 4 5 4 Set whether to operate the Fresh Master or not when the main power is turned ON. Switch 12°C 4 SW3 3 9.3.3. 10°C* 4 3 7°C 5 OFF Set outside temperature 5 3 Set the Fresh Master operation condition when power failure is recovered. ON 3 6°C 4 3RZHUIDLOXUHDXWRUHFRYHU\VHOHFW (independent of Fresh Master) Switch ENGLISH 9.3.1. $XWRPDWLFKXPLGL¿HUFRQWUROVHWWLQJ (GUF-50, 100RDH4 only) $OWKRXJKWKHSHUPHDEOH¿OPKXPLGL¿HULVVXSSOLHGZLWKZDWHUIRU KXPLGLI\LQJZKHQKHDWLQJWKHUHLVDIHDWXUHWRDXWRPDWLFDOO\VWRSWKH water supply depending on the outside temperature. Switch OFF ON Mode 8 $XWRPDWLFKXPLGL¿HUFRQWUROSURKLELWHG :DWHULVVXSSOLHGWRWKHSHUPHDEOH¿OP KXPLGL¿HUFRQVWDQWO\ZKHQWKHKHDWHULVLQ operation. 8 $XWRPDWLFKXPLGL¿HUFRQWUROSHUPLWWHG When the outside temperature is below &GXULQJKHDWLQJRSHUDWLRQVXSSO\ZDWHU WRWKHSHUPHDEOH¿OPKXPLGL¿HU SW3 Selecting the fan speed control method This setting is used to select whether to operate according to the IDQVSHHGUHTXHVWHGE\WKHLQGRRUXQLWRUWRRSHUDWHLQKLJKRUORZ speed. Switch SW2 OFF ON Mode 7 8 Following the selected fan speed from controllers.* 7 8 Following the selected fan speed from controllers. 7 8 High fan speed mode (notch constantly on high) 7 8 Low fan speed mode (notch constantly on low) 9.3.10. Room temperature control (GUF-50, 100RD4 only) Room temperature detected at main unit is decreased by 4°C when heating. Switch OFF ON Mode 8 Effective* 8 Ineffective SW3 * When factory shipped. 9.3.11. Room temperature sensor position (GUF-50, 100RD4 only) Switch OFF ON Mode 9 )UHVK0DVWHU VUHWXUQDLU 9 Built in the Remote controller. SW3 10. Check points after installation work $IWHULQVWDOODWLRQZRUNSOHDVHGRXEOHFKHFNWKHSRLQWVEHORZ,IWKHUHLVDQ\WURXEOHVLWPXVWEHGRQHFRUUHFWO\ (1) Check points - Unit installation Are the outdoor ducts (2) and the indoor supply duct (1) covered with heat insulating material?..................................................page 7 Are the outdoor ducts provided with 1/30 or more downward gradient toward the wall? ...............................................................page 7 Are the outdoor ducts provided with enough distance of at least 1 m for type 50 and at least 2.5 m for type 100? .....................page 7 Is the Fresh Master securely installed without loose attachment?.................................................................................................page 6 +DVWKHKHDWLQVXODWLQJZRUNEHHQFRPSOHWHGIRUUHIULJHUDQWGUDLQDQGZDWHUVXSSO\SLSHV" .......................................................page 8-11 $UHUHIULJHUDQWGUDLQRUZDWHUVXSSO\SLSHVFRUUHFWO\URXWHG" .......................................................................................................page 8-11 Does the refrigerant type conform to the one indicated on the name plate? .................................................................................page 9 Has the gas leak test been conducted? .........................................................................................................................................page 9 +DVWKHGUDLQDJHFKHFNEHHQ¿QLVKHG" .........................................................................................................................................page 8 Have the valves at both the higher and the lower pressure sides been checked to be fully open?...............................................page 19 Has the power been turned on for at least 12 hours before test run?............................................................................................page 6 $UHQ WWKHLQOHWDQGWKHRXWOHWSRUWVRIWKH)UHVK0DVWHUDQGWKHRXWGRRUXQLWSOXJJHG"................................................................page 6 (2) Check points - Wiring work 'RHVWKHVXSSO\SRZHUYROWDJHFRQIRUPWRWKHVSHFL¿FDWLRQ" .......................................................................................................SDJH Is the wiring work the same as wring diagram? .............................................................................................................................SDJH Is wiring securely connected to the terminal block?.......................................................................................................................page 16 ,VZLULQJ¿UPO\VHFXUHG" ...............................................................................................................................................................page 16 Is the connecter on the circuit board connected certainly? ............................................................................................................SDJH Is the unit properly grounded? .......................................................................................................................................................SDJH 'RWKHSRZHUVXSSO\FDEOHDQGWKHWUDQVPLVVLRQFDEOHVVDWLVI\WKHVSHFL¿HGGLDPHWHUDQGVSHFL¿FDWLRQ" ..................................SDJH (3) Check points - Switch setting Are the Address setting switches (SW11 and SW12) set correctly? ..............................................................................................page 17 ,QWKHFDVHRIFRQQHFWLQJWR5VHULHVRXWGRRUXQLWLVWKHEUDQFKFRQWUROOHU1RVHWWLQJVZLWFK6:SURSHUO\VHW" ................page 17 :KHQWKHUHPRWHFRQWUROOHULVWREHXVHGLVWKHVZLWFK6:FRUUHFWO\VHW" ...........................................................................page 20 Are functions correctly set using the remote controller? ................................................................................................................page 20-21 $UHWKH)XQFWLRQVHWWLQJVZLWFKHV6:6:DQG6:VHWFRUUHFWO\" .......................................................................................page 17-20 11. Test run Read the operation manual, too. $IWHULQVWDOOLQJSLSLQJDQGZLULQJWKH)UHVK0DVWHUDQGRXWGRRU XQLWVPDNHVXUHDJDLQWKDWWKHUHLVQRUHIULJHUDQWOHDNDJHQR VODFNRQWKHSRZHUDQGWUDQVPLVVLRQFDEOHVRUQRSRODULW\PLVtakes. - Make sure using a 500 V DC megger that the resistance between WKHSRZHUWHUPLQDOEHGDQGJURXQGLVPRUHWKDQ0,IOHVV WKDQ0GRQRWRSHUDWHWKHXQLW Warning: 1HYHUPHDVXUHWKHLQVXODWLRQUHVLVWDQFHRIWKHWHUPLQDOEORFN for transmission cables. Caution: - When operating the Fresh Master for a test run, be sure there is no water leakage. - Check that the valves at both the higher and the lower pressure sides are fully open and fasten the cap without fail. 19 ENGLISH 9.3.9. 1 7XUQ21WKHWHVWUXQVZLWFKHVRIWKHIXQFWLRQFKDQJHRYHU switch (SW1). Switch OFF ON Power is delivered to the fans for air supply DQGH[KDXVWDQGWKH\VWDUWRSHUDWLQJ 7 7KHGDPSHUPRWRULVSRZHUHGRQDQGWKH bypass ventilation is activated. The solenoid valve unit with a pressure regulator that supplies water to the solenoid valve unit with a pressure regulator for the KXPLGL¿HULVSRZHUHGRQDQGZDWHULVVXSSOLHG*8)5'+RQO\ 8 'XULQJWHVWRSHUDWLRQRIWKHLQGRRUXQLWSUHVVWKHYHQWLODWLRQEXWton to operate the Fresh Master simultaneously. Check to make sure that the mode is the same as the indoor unit operation mode. Mode 1 SW1 When operating the Fresh Master by synFKURQL]LQJZLWKWKHLQGRRUXQLW Notes: - :KHQWKHWHVWUXQVZLWFKHVDUHWXUQHGRQWKH5HPRWH controller inspection code “0900” is displayed. - The operating sound of the damper plate is generated when WKHWHVWUXQVZLWFKLVWXUQHGRQ+RZHYHULWLVQRWDEQRUmal. 2 7XUQRIIWKHWHVWUXQVZLWFKHV When operating the Fresh Master directly using the Remote controller (SW3-1 is ON) Operational Procedure 1 Turn ON power at least 12 hours before operation 2 Press [TEST RUN] button twice o displaying “TEST RUN” on the screen 3 Press [Selecting operation] button o Check that wind is blowing out 4 Press [Selecting operation] button to change over to cooling (or heating) o Check that cool (or warm) air is blowing out 53UHVV>)DQVSHHGDGMXVWPHQW@EXWWRQo Check that the wind speed is changed Notes: - If the Remote controller shows an inspection code or does not operate normally, refer to the outdoor unit installation manual. 7KHKRXUVHWWLPHULVDFWLYDWHGWRDXWRPDWLFDOO\VWRSWHVW run after two hours. - The Remote controller displays the remaining test run time on the time display section during test run. - The Remote controller displays the temperature of the indoor unit's liquid pipe on the temperature display section during test run. - Depending on the model, the Remote controller displays ³7KLVIXQFWLRQLVQRWDYDLODEOH´ZKHQSUHVVLQJWKH>8SGRZQ DLUÀRZVHOHFWLRQ@EXWWRQ7KLVLVQRWDPDOIXQFWLRQ In case of abnormality during a test-run operation ,IWKHXQLWIDLOVWRRSHUDWHQRUPDOO\FKHFNWKHSKHQRPHQDDQG FDXVHVOLVWHGEHORZDQGFRUUHFWWKHSUREOHP7KHSKHQRPHQD listed below are applicable to the test-run mode.) Phenomenon The source power supply is not turned on. (2) No Remote controller display appears at all. (3) Inspection code “6600” ÀDVKHV :LULQJHUURUVKRUWFLUFXLWRUFRQtact failure of transmission line Error in setting the indoor unit address There are duplicate address setWLQJVPHDQLQJWKHUHDUHLQGRRU units with the same address. (4) Inspection code “7107” ÀDVKHV Error in setting the branch exit number. (5) Inspection code “7106” ÀDVKHV The Remote controller was connected with the SW3-1 OFF. 6ĺ&KHFNWKDWWKHRXWGRRUXQLWIDQLVRSHUDWLQJ 7 Press [ON/OFF] button to clear test run o Test run stops B C Cause (1) No Remote controller display appears at all. D CENTRALLY CONTROLLED ON OFF DAILY AUTO OFF CLOCK Û& Û& NOT AVAILABLE TEMP. 3 4 FILTER CHECK MODE TEST RUN LIMIT TEMP. REMAINDER CHECK STAND BY DEFROST 1Hr. ON/OFF FILTER &/2&.ĺ21ĺ2)) CHECK TEST PAR-F27MEA TIMER SET E 7 A 2 5 A Lighting in operation B Displaying inspection code C Displaying remaining test run time D 'LVSOD\LQJLQGRRUXQLW¶VOLTXLGSLSHWHPSHUDWXUH E Displaying test run Notes: - It takes a while until warm air comes out when heating. When cooling, make sure that the display on the remote control shows “Cooling”. - 7KHKRXUVHWWLPHULVDFWLYDWHGWRDXWRPDWLFDOO\VWRSWHVW run after two hours. 20 ENGLISH When operating the Fresh Master for a test run See below for possible remedies when there is an error during test operation and [Check] followed by a 4-digit number is displayed on the remote controller. Error code Error content Test run 0900 Drain error 2600 Disconnected water sensor connector 2601 Damper motor error 3602 4116 5101 5102 5103 5104 Fan motor error Indoor temperature sensor error /LTXLGSLSHWHPSHUDWXUH sensor error Gas pipe temperature sensor error Outdoor temperature sensor error Booting system HO ,VWKHUHDOHDNIURPWKHSHUPHDEOH¿OP KXPLGL¿HU" ,VWKHUHDOHDNIURPWKHSHUPHDEOH¿OP KXPLGL¿HU" - When no problem is discovered after checking the above items. ,VWKH&1'FRQQHFWRU¿UPO\FRQQHFWHG" - Is the relay connector between the PCB and ZDWHUVHQVRU¿UPO\FRQQHFWHG" - When no problem is discovered after checking the above item. ,VWKH&1/FRQQHFWRU¿UPO\FRQQHFWHG" - Is the connector of the damper motor section ¿UPO\FRQQHFWHG" - Does the damper operate when the damper motor is running? - When no problem is discovered after checking the above items. - The motor continues to run when the operation is stopped. $UHWKHFRQQHFWRUVRIHDFKWKHUPLVWHU¿UPO\ connected? ,VHDFKUHOD\FRQQHFWRU¿UPO\FRQQHFWHG" - When no problem is discovered after checking the above item. - Has 10 minutes passed since system bootup? - Has group registration been made? - Has the Fresh Master address been changed? - When no problem is discovered after checking the above items. Unable to register. - - Cause ,VWKHWHVWRSHUDWLRQ6:RIHLWKHUWKHIDQ KXPLGL¿HUVROHQRLGYDOYHRUE\SDVVGDPSHU turned ON? - Drain water is not properly discharged. Operation display comes up with the Remote conWUROOHUKRZHYHULWWXUQV off immediately. - The Fresh Master which is linked with air FRQGLWLRQHUFDQQRWEHJURXSUHJLVWHUHG other than the interlock setting with the Remote controller. 0DLQSRZHUKDVQ WVXSSOLHGWRWKH)UHVK Master. Remedy 6HWWKHWHVWRSHUDWLRQ6:6:WR2)) - The body must be levelly installed. The drain pipe must be installed with gradient of more than 1/100. - Fix the water leak. 5HSODFHWKHSHUPHDEOH¿OPKXPLGL¿HU - Replace the PCB (printed circuit board). - Firmly connect the connector. - Firmly connect the connector. - Replace the PCB (printer circuit board). - Firmly connect the connector. - Firmly connect the connector. - Replace the damper motor if not working. - Replace the PCB (printed circuit board). - Replace the PCB (printed circuit board). - Firmly connect each connector. - Firmly connect each connector. - Replace the PCB (printed circuit board). $IWHUV\VWHPERRWXS+2PD\ÀDVKIRUDPD[LPXP RIPLQXWHV+RZHYHUWKLVLVQRWDPDOIXQFWLRQ - Conduct group registration. If there is a master sysWHPFRQWUROOHUVXFKDVWKHFHQWUDOFRQWUROOHUXVHWKH controller to conduct group registration. - If the Fresh Master main unit address has been FKDQJHGFRQGXFWWKHJURXSUHJLVWUDWLRQDJDLQ ,I+2FRQWLQXHVWRÀDVKIRUPRUHWKDQPLQXWHV DIWHUUHUHJLVWHULQJWKHJURXSDQGUHERRWLQJUHSODFH the PCB (printed circuit board). - Change the setting of the SW3-1 switch and reset the registration or register it interlocked. - Supply Main Power. 21 ENGLISH 12. Troubleshooting
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project