Graco 334466D - Ultra 395 PC/ Ultra 395 PC Classic/ 495 ST MAX/ 495 UMII Classic AP Electric Airless Sprayers Owner's Manual
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Operation, Parts
Electric Airless
Sprayers
334466D
EN
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
For portable airless spraying of architectural paints and coatings.
Ultra 395 PC, Ultimate NOVA 395 PC, Classic S 395 PC,
Classic S 495 PC, Ultra 395 PC Pro
3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure
Ultra 395 PC Classic, Ultra 495 PC Classic
3000 psi (207 bar, 20.7 MPa) Maximum Working Pressure
See page 3 for additional model information.
Important Safety Instructions
Read all warnings and instructions in this manual and related manuals. Be familiar with the controls and the proper usage of the equipment. Save these instructions.
Related Manuals
Gun– 311861 (Contractor/FTx) 312830 (SG3) Pump – 334599
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty
.
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2
Contents
Contents
334466D
Models
Stand
Lo-Boy
Models
Hi-Boy
VAC Model
Ultra 395 PC 17C314 17C315 17C317
110474
Certified to
CAN/CSA
C22.2 No. 68
Conforms to
UL 1450
120
USA
Ultimate NOVA
395 PC
826196
100
Japan/Taiwan
230
CEE 7/7
230 Europe
Multi
110
UK
230
Asia/ANZ
230 ANZ
230
China
Ultra 395 PC
Classic S 395 PC
Classic S 495 PC
Classic S 495 PC
Classic S 395 PC
Ultra 395 PC
17C391
17C361
17E023
17E024
17C359
17C390
Ultra 395 PC Pro 17C392
Ultra 395 PC Classic 17C409
Ultra 495 PC Classic 17E027
826197 826198
17C362
17E025
17E026
17C408
334466D 3
4
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
•
Improper installation of the grounding plug is able to result in a risk of electric shock.
•
When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal.
•
The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
•
Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded.
•
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
•
This product is for use on a nominal 110V, 120V, or 230V circuit and has a grounding plug similar to the plugs illustrated below.
120V US 230V
230V ANZ ti24583a
•
Only connect the product to an outlet having the same configuration as the plug.
•
Do not use an adapter with this product.
Extension Cords:
•
Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product.
•
Make sure your extension cord is not damaged. If an extension cord is necessary use 12
AWG (2.5mm
2 ) minimum to carry the current that the product draws.
•
An undersized cord results in a drop in line voltage and loss of power and overheating.
334466D
334466D
Warnings
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
•
Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment.
•
Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
•
Verify that all containers and collection systems are grounded to prevent static discharge.
Do not use pail liners unless they are antistatic or conductive.
•
Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
•
Do not use a paint or a solvent containing halogenated hydrocarbons.
•
Do not spray flammable or combustible liquids in a confined area.
•
Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
•
Sprayer generates sparks. Keep pump assembly in a well ventilated area at least 20 feet
(6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.
•
Do not smoke in the spray area or spray where sparks or flame is present.
•
Do not operate light switches, engines, or similar spark producing products in the spray area.
•
Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
•
Know the contents of the paints and solvents being sprayed. Read all Material Safety Data
Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.
•
Fire extinguisher equipment shall be present and working.
5
6
Warnings
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs,
get immediate surgical treatment.
•
Do not aim the gun at, or spray any person or animal.
•
Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.
•
Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
•
Use Graco nozzle tips.
•
Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the
Pressure Relief Procedure
for turning off the unit and relieving the pressure before removing the nozzle tip to clean.
•
Equipment maintains pressure after power is shut off. Do not leave the equipment energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.
•
Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
•
This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are rated a minimum of 3300 psi.
•
Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
•
Verify that all connections are secure before operating the unit.
•
Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
•
Do not operate or spray near children. Keep children away from equipment at all times.
•
Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
•
Stay alert and watch what you are doing.
•
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•
Do not kink or over-bend the hose.
•
Do not expose the hose to temperatures or to pressures in excess of those specified by
Graco.
•
Do not use the hose as a strength member to pull or lift the equipment.
•
Do not spray with a hose shorter than 25 feet.
•
Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
•
Make sure all equipment is rated and approved for the environment in which you are using it.
334466D
334466D
Warnings
ELECTRIC SHOCK HAZARD
This equipment must be grounded .
Improper grounding, setup, or usage of the system can cause electric shock.
•
Turn off and disconnect power cord before servicing equipment.
•
Connect only to grounded electrical outlets.
•
Use only 3-wire extension cords.
•
Ensure ground prongs are intact on power and extension cords.
•
Do not expose to rain. Store indoors.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
•
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
•
Do not use chlorine bleach.
•
Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut, or amputate fingers and other body parts.
•
Keep clear of moving parts.
•
Do not operate equipment with protective guards or covers removed.
•
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure
and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
•
Read MSDSs to know the specific hazards of the fluids you are using.
•
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
•
Protective eyewear, and hearing protection.
•
Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
7
Component Identification
Component Identification
Stand Models
B
8
A
J
S
A ON/OFF Switch
B Pressure Control
D Prime Valve
F Tip Guard
G Spray Tip
H Gun
J Airless Hose
K Power Cord
L Trigger Lock
M Drain Tube
K
V
M
N
ti24761a
U
D
R
F
P
F
G
L
H
N Fluid Intake
P Pump
R Fluid Outlet
S Power Cord Wrap
U Filter
V Finger Guard / TSL Fill Point
Model/Serial Tag (Not shown, located on bottom of unit.)
334466D
Component Identification
Lo-Boy Models
B
A
K
V
N
U
D
R
P
M
J
A ON/OFF Switch
B Pressure Control
D Prime Valve
F Tip Guard
G Spray Tip
H Gun
J Airless Hose
K Power Cord
334466D
ti24835a
F
F
G
L
H
L Trigger Lock
M Drain Tube
N Fluid Intake
P Pump
R Fluid Outlet
U Filter
V Finger Guard / TSL Fill Point
Model/Serial Tag (Not shown, located on bottom of unit.)
9
Component Identification
Hi-Boy Models
10
S
B
J
A
T
K
F
D
M
N
F
G
L
H
U
R
P
V
ti24837a
334466D
Hi-Boy Models
A ON/OFF Switch
B Pressure Control
D Prime Valve
F Tip Guard
G Spray Tip
H Gun
J Airless Hose
K Power Cord
L Trigger Lock
Component Identification
M Drain Tube
N Fluid Intake
P Pump
R Fluid Outlet
S Hanger
T Filter
U Finger Guard / TSL Fill Point
V Pail Hook
Model/Serial Tag (Not shown, located on bottom of unit.)
334466D 11
Grounding
Grounding
The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock.
A good ground provides an escape wire for the electric current.
This sprayer includes a ground wire with an appropriate ground contact.
The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
Power Requirements
•
110-120V units require 100-120 VAC,
50/60 Hz, 13A, 1 phase.
•
230V units require 230 VAC, 50/60 HZ,
7A, 1 phase.
Extension Cords
Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12 AWG (2.5 mm
2
) minimum.
NOTE:
Smaller gauge or longer extension cords may reduce sprayer performance.
Pails
Solvent and oil-based fluids:
follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete.
Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity.
Always ground a metal pail:
connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.
ti24584a
To maintain ground continuity when sprayer is flushed or pressure is relieved:
hold metal part of spray gun firmly to the side of a grounded metal pail then trigger the gun.
ti25497a
12 334466D
Pressure Relief Procedure
Pressure Relief Procedure
Follow the Pressure Relief
Procedure whenever you see this symbol.
3.
Turn pressure control to lowest setting.
Disengage the trigger lock.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashed fluid and moving parts, follow the Pressure
Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced.
1.
Turn the ON/OFF switch to
OFF
position. Wait 7 seconds for power to dissipate.
ti24603a
4.
Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun to relieve pressure.
2.
Engage the trigger lock.
ti24586a
5.
Engage the trigger lock.
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334466D 13
Pressure Relief Procedure
6.
Turn the prime valve down. Put drain tube in a pail. Leave prime valve in the down (drain) position until you are ready to spray again.
Trigger Lock
Always engage the trigger lock when sprayer is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped. ti24607a
7.
If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved: a.
VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gradually.
b.
Loosen the nut or coupling completely.
c.
Clear hose or tip obstruction.
14
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334466D
Setup
Setup
2.
Connect other end of hose to gun.
When unpacking sprayer for the first time or after long term storage perform setup procedure. When first setup is performed remove shipping plug from fluid outlet.
1.
Connect Graco airless hose to fluid outlet. Use wrenches to tighten securely.
ti24633a
3.
Use wrenches to tighten securely.
4.
Engage trigger lock.
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334466D 15
Setup
5.
Remove tip guard.
b.
Squeeze bottle to dispense enough
TSL to fill the space between the pump rod and packing nut seal.
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6.
When unpacking sprayer for the first time remove packaging materials from inlet strainer. After long term storage check inlet strainer for clogs and debris.
ti24639a
8.
Make certain ON/OFF switch is
OFF
.
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9.
Plug power supply cord into a properly grounded electrical outlet.
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7.
Fill throat packing nut with TSL to prevent premature packing wear. Do this daily or each time you spray. a.
Place the TSL bottle nozzle into the top center opening in the finger guard at the front of the sprayer.
16
10. Turn prime valve down.
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334466D
Setup
15. Turn prime valve horizontal. Disengage trigger lock.
ti24608a
11. Place fluid intake with drain tube in grounded metal pail partially filled with
NOTE:
New sprayers are shipped with storage fluid that must be flushed out with mineral spirits prior to using the sprayer.
Check flushing fluid for compatibility with material that is to be sprayed. A secondary flush with a compatible fluid may be necessary. Water for latex paint or mineral spirits for oil-based paint.
ti24640a
12. Turn pressure control to lowest setting.
13. Turn ON/OFF switch to
ON
position.
14. Increase pressure 1/2 turn to start motor.
Allow fluid to flush through sprayer for one minute.
334466D
ti24646a
16. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun and flush until clean.
17. Turn ON/OFF switch to
OFF
position.
18. Engage trigger lock.
19. After flushing storage fluid out of the sprayer empty pail. Replace fluid intake with drain tube in grounded metal pail partially filled with flushing fluid. Use water to flush water-based paint or mineral spirits to flush oil-based paint.
20. Turn ON/OFF switch to
ON
position.
21. Turn prime valve horizontal. Disengage trigger lock.
22. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun and flush for one minute.
23. Turn ON/OFF switch to
OFF
position.
24. Engage trigger lock.
25. Sprayer is now ready to start up and spray.
17
Startup
Startup
1.
2.
Turn pressure control to lowest pressure.
15 s
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6.
Turn prime valve horizontal. Disengage trigger lock.
ti24603a
3.
Turn ON/OFF switch to
ON
position.
ti24644a
4.
Place fluid intake in paint pail. Place drain tube in waste pail.
5.
Increase pressure 1/2 turn to start motor.
Allow paint to circulate through sprayer until paint flows out the drain tube.
ti24646a
7.
Hold gun against grounded metal waste pail. Trigger gun until paint appears.
18 334466D
Startup
1 m
ti24647a
8.
Move gun to paint pail and trigger for 20 seconds. Release trigger and allow sprayer to build pressure. Engage trigger lock.
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.
9.
Inspect for leaks. If leaks occur, perform
then tighten all fittings and repeat
Startup procedure. If there are no leaks continue with the next step.
10. Screw tip assembly onto gun and tighten. See
, page 20. For gun assembly instructions,
see separate gun manual.
ti24652a
20 s
ti24649a
334466D 19
Operation
Operation
Spray Tip Installation
3.
Screw assembly onto gun. Tighten.
1.
Perform
Pressure Relief
Procedure
2.
Use spray tip (A) to insert
OneSeal
™
(B) into tip guard (C).
C
B
A ti24653a
2.
Insert Spray Tip.
ti24652a
Spray
1.
Spray test pattern. Adjust pressure to eliminate heavy edges.
ti24664a ti24669a
2.
Use smaller tip size if pressure adjustment cannot eliminate heavy edges.
3.
Hold gun perpendicular, 10-12 in. (25-30 cm) from surface. Spray back and forth; overlap by 50%.
20 334466D
Operation
ti24673a
4.
Trigger gun after moving. Release trigger before stopping. For additional spraying information, see separate gun manual.
Clear Tip Clog
ti24674a
2.
Engage trigger lock. Return Spray Tip to original position. Disengage trigger lock and continue spraying.
1.
Release trigger. Engage trigger lock.
Rotate Spray Tip. Disengage trigger lock. Trigger gun at waste area to clear clog.
334466D
ti24676a
21
Operation
Digital Display
Some models are equipped with a digital display. This section explains how to use this feature.
4.
Press and hold display button to change pressure units (psi, bar, or MPa).
Pressure Display
1.
Perform
Pressure Relief
Procedure
2.
Plug sprayer into grounded outlet. Turn
ON/OFF switch to
ON
position.
ti2888a
Stored Data Display
1.
Turn ON/OFF switch to
OFF
position.
ti24651a ti24586a
2.
To enter Stored Data Mode, press and hold display button and turn ON/OFF switch to
ON
position.
ti24644a
3.
The pressure is displayed. Dashes indicate pressure is less than 200 psi (14 bar, 1.4 MPa).
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22
ti24644a
334466D
3.
Sprayer model number is displayed followed by Data Point 1 which is the unit power on time in hours.
Operation
6.
To erase last error code, press and hold display button.
7.
Press display button again to display
Data Point 4. The software revision is displayed.
4.
Press display button again to display
Data Point 2. Motor run time in hours is displayed.
8.
Press display button again to return to
Data Point 1.
9.
Turn ON/OFF switch to
OFF
position to exit Stored Data.
5.
Press display button again to display
Data Point 3. This will be the last error code. ti24586a ti2824a
334466D 23
Operation
Cleanup
1.
2.
Remove tip guard and Spray Tip. For additional information, see separate gun manual.
ti24709a
4.
Place fluid intake in flushing fluid. Use water for water base paint and mineral spirits for oil-based paint. Place drain tube in waste pail.
ti24592a
3.
Remove fluid intake and drain tube from paint, wipe excess paint off outside.
24
ti24710a
5.
Turn prime valve horizontal.
6.
Increase pressure 1/2 turn to start motor.
Hold gun against paint pail. Disengage trigger lock. Trigger gun and increase pressure until the pump runs steady and flushing fluid appears.
334466D
Operation
ti24712a
7.
Stop triggering gun. Move gun to waste pail, hold gun against pail, trigger gun to thoroughly flush system.
8.
While continuing to trigger gun, turn prime valve down. Then, release gun trigger. Allow flushing fluid to circulate until fluid comes out of drain tube clear.
ti24713a
9.
Raise fluid intake above flushing fluid.
334466D
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25
Operation
10. Turn prime valve horizontal. Trigger gun into flushing pail to purge fluid from hose.
11. Engage trigger lock.
13. Remove filter from gun and sprayer if installed. Clean and inspect. Install filter.
See separate gun manual.
20 s
ti24718a
14. If flushing with water, flush again with mineral spirits or Pump Armor to leave a protective coating to prevent freezing or corrosion.
ti24649a
12. Turn pressure control knob to the lowest pressure setting and turn ON/OFF switch to
OFF
position. Disconnect power to sprayer.
ti24719a
15. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits.
ti24717a ti25631a
334466D 26
Maintenance
Maintenance
Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future.
Activity
Inspect/clean sprayer filter, fluid inlet strainer, and gun filter.
Interval
Daily or each time you spray
Inspect motor shield vents for blockage.
Fill TSL by adding through TSL fill point.
Daily or each time you spray
Daily or each time you spray
Inspect motor brushes for wear. Brushes must be 1/2 in.
(13mm) minimum length. NOTE: Brushes do not wear at the same rate on both sides of motor. Check both brushes.
Every 1000 gallons (3785 liters)
Check sprayer stall. Every 1000 gallons (3785 liters)
With sprayer gun NOT triggered, sprayer motor should stall and not restart until gun is triggered again.
If sprayer starts again with gun NOT triggered, inspect pump for internal/external leaks and check prime valve for leaks.
Throat packing adjustment As necessary based on usage
When pump packing begins to leak after extended use, tighten packing nut down until leakage stops or lessens.
This allows approximately 100 gallons of additional operation before a repacking is required. Packing nut can be tightened without 0-ring removal.
334466D 27
Troubleshooting
Troubleshooting
Mechanical/Fluid Flow
1.
, page 13, before checking or repairing.
2.
Check all possible problems and causes before disassembling the unit.
Problem
For units with display:
E=0X is displayed.
For units with no display: Control board status light is blinking or the light is off and there is power to the sprayer.
Pump output is low
What to Check
If check is OK, go to next check
Fault condition exists.
What to Do
When check is not OK, refer to this column
Determine fault correction from
Spray tip worn.
Spray tip clogged.
Paint supply.
Intake strainer clogged.
Intake valve ball and piston ball are not seating properly.
Follow Pressure Relief Procedure, page 13, then replace tip. See
separate gun or tip manual.
Relieve pressure. Check and clean spray tip.
Refill and reprime pump.
Remove and clean, then reinstall.
Remove intake valve and clean.
Check balls and seats for nicks; replace if necessary. See pump manual. Strain paint before using to remove particles that could clog pump.
Clean filter.
Fluid filter or tip filter is clogged or dirty.
Prime valve leaking.
Verify pump does not continue to stroke when gun trigger is released.
(Prime valve not leaking.)
Leaking around throat packing nut which may indicate worn or damaged packings.
Follow Pressure Relief Procedure, page 13, then repair prime valve.
Service pump. See pump manual.
Replace packings. See pump manual.
Also check piston valve seat for hardened paint or nicks and replace if necessary. Tighten packing nut/wet-cup.
28 334466D
Troubleshooting
Problem
What to Check
If check is OK, go to next check
What to Do
When check is not OK, refer to this column
Pump output is low Pump rod damage.
Low stall pressure.
Repair pump. See pump manual.
Turn pressure knob fully clockwise.
Make sure pressure control knob is properly installed to allow full clockwise position. If problem persists, replace pressure transducer.
Piston packings are worn or damaged.
Replace packings. See pump manual.
O-ring in pump is worn or damaged.
Replace o-ring. See pump manual.
Intake valve ball is packed with material.
Large pressure drop in hose with heavy materials.
Clean intake valve. See pump manual.
Reduce overall length of hose.
Check extension cord for correct size. See Extension Cords, page 12.
Excessive paint leakage into throat packing nut
Loose motor brushes and terminals.
Tighten terminal screws. Replace brushes if leads are damaged.
Worn motor brushes. (Brushes must be 1/2 in. [13mm] minimum length).
Replace brushes.
Broken and misaligned motor brush springs. Rolled portion of spring must rest squarely on top of brush.
Motor brushes are binding in brush holders.
Replace spring if broken. Realign spring with brush.
Clean brush holders, remove carbon dust with a small cleaning brush.
Align brush lead with slot in brush holder to assure free vertical brush movement.
Motor runs but pump does not stroke Connecting rod assembly damaged.
See pump manual.
Gears or drive housing damaged.
Throat packing nut is loose.
Replace connecting rod assembly.
See pump manual.
Inspect drive housing assembly and gears for damage and replace if necessary.
Remove throat packing nut spacer.
Tighten throat packing nut just enough to stop leakage.
Replace packings. See pump manual.
Throat packings are worn or damaged.
Displacement rod is worn or damaged.
Replace rod. See pump manual.
334466D 29
Troubleshooting
Problem
Fluid is spitting from gun
Pump is difficult to prime
Sprayer operates for 5 to 10 minutes then stops
What to Check
If check is OK, go to next check
What to Do
When check is not OK, refer to this column
Air in pump or hose.
Spray tip is partially clogged.
Fluid supply is low or empty.
Air in pump or hose.
Intake valve is leaking.
Pump packings are worn.
Paint is too thick.
Pump packing nut too tight. When pump packing nut is too tight the packings on the pump rod restrict pump action and overloads the motor.
Check and tighten all fluid connections. Cycle pump as slowly as possible during priming.
Clear tip. See Clear Tip Clog, page
Refill fluid supply. Prime pump. See pump manual. Check fluid supply often to prevent running pump dry.
Check and tighten all fluid connections. Cycle pump as slowly as possible during priming.
Clean intake valve. Be sure ball seat is not nicked or worn and that ball seats well. Reassemble valve.
Replace pump packings. See pump manual.
Thin the paint according to supplier recommendations.
Loosen pump packing nut. Check for leaks around throat. If necessary, replace pump packings. See Pump manual.
30 334466D
Electrical
Symptom: Sprayer does not run, stops running, or will not shut off.
Perform
1.
Plug sprayer into correct voltage, grounded outlet.
2.
Turn the ON/OFF switch
OFF
wait 30 seconds and then turn power back
ON
again (this ensures sprayer is in normal run mode).
3.
Turn pressure control knob clockwise
1/2 turn.
Troubleshooting
4.
View digital display or remove control box cover to view control board status light. To determine which code (or any other code besides voltage supply) refer to the control board status light. Turn the
ON/OFF switch
OFF
, remove the control cover then turn power back
ON
. Observe the status light. Blinking LED total count equals the error code (for example: two blinks equals CODE 02).
Keep clear of electrical and moving parts during troubleshooting procedures. To avoid electrical shock hazards when covers are removed for troubleshooting, wait 7 seconds after disconnecting power cord for stored electricity to dissipate.
Problem What to Check
Sprayer does not run at all
AND
Display is blank
OR
Control board status light never lights
Sprayer does not shut off
AND
Display shows E=02
OR
Control board status light blinks 2 times repeatedly
See flow chart, page 37.
Control board.
How to check
Replace control board.
334466D 31
Troubleshooting
Problem
Sprayer does not run at all
AND
Display shows E=02
OR
Control board status light blinks 2 times repeatedly
What to Check
Check transducer or transducer connections
Sprayer does not run at all
AND
Display shows E=03
OR
Control board status light blinks 3 times repeatedly
Check transducer or transducer connections (control board is not detecting a pressure signal).
How to check
Make sure there is no pressure in the
Procedure, page 13). Check fluid
path for clogs, such as clogged filter.
Use airless paint spray hose with no metal braid. A small hose or metal braid hose may result in high-pressure spikes.
Turn ON/OFF switch OFF and disconnect power to sprayer.
Check transducer and connections to control board.
Disconnect transducer from control board socket. Check that transducer and control board contacts are clean and secure.
Reconnect transducer to control board socket. Connect power, turn
ON/OFF switch ON and control knob
1/2 turn clockwise. If sprayer does not run properly, turn ON/OFF switch
OFF and go to next step.
Install new transducer. Connect power, turn ON/OFF switch ON and control knob 1/2 turn clockwise.
Replace control board if sprayer does not run properly.
Turn ON/OFF switch OFF and disconnect power to sprayer.
Check transducer and connections to control board.
Disconnect transducer from control board socket. Check to see if transducer and control board contacts are clean and secure.
Reconnect transducer to control board socket. Connect power, turn
ON/OFF switch ON and control knob to 1/2 turn clockwise. If sprayer does not run, turn ON/OFF switch OFF and go to next step.
Connect a confirmed working transducer to control board socket.
Turn ON/OFF switch ON and control knob to 1/2 turn clockwise. If sprayer runs, install new transducer. Replace control board if sprayer does not run.
32 334466D
Problem
Sprayer does not run at all
AND
Display shows E=04
OR
Control board status light blinks 4 times repeatedly
Sprayer does not run at all
AND
Display shows E=05
OR
Control board status light blinks 5 times repeatedly
Troubleshooting
What to Check
Check voltage supply to the sprayer
(control board is detecting a multiple voltage surges).
How to check
Turn ON/OFF switch OFF and disconnect power to sprayer.
Locate a good voltage supply to prevent damage to electronics.
Control is commanding motor to run but motor shaft does not rotate.
Possibly locked rotor condition, an open connection exists between motor and control, there is a problem with motor or control board, or motor amp draw is excessive.
1.Remove pump and try to run sprayer. If motor runs, check for locked or frozen pump or drive train.
If sprayer does not run, continue to step 2.
2.Turn ON/OFF switch OFF and disconnect power to sprayer.
3.Disconnect motor connector(s) from control board socket(s). Check that motor connector and control board contacts are clean and secure. If contacts are clean and secure, continue to step 4.
4.Connect a DC voltmeter across the two motor wires – red & black spin the motor fan and check for a voltage to register on the meter. If voltage is not present, check brushes. If OK, replace motor. If voltage is present, go to step 5.
5.Perform a spin test by connecting a
9 –12 Volt battery to the motor leads. Motor leads may vary in style and size. Locate the two wires going to the carbon brushes normally Red and Black. Motor should spin when battery is connected to the motor leads.
BLACK (-)
RED (+)
9-VOLT
BATTERY
YELLOW ti24722a
334466D 33
Troubleshooting
Problem What to Check How to check
6.Connect the Red and Black leads from the motor to an Ohm meter.
Rotate the motor while checking for opens. If an open is found replace the motor.
BLACK (-)
-
RED (+)
YELLOW
1-3 ohms
ti24723a
7.Check motor thermal protection.
Motor should be at ambient temperature for this test. Connect the yellow leads from the motor to an Ohm meter. Meter should indicate continuity or Ohms depending on the motor type.
BLACK
RED
YELLOW
34
ti24725a
334466D
Problem What to Check
Troubleshooting
How to check
8.Use an Ohm meter to check motor for shorts. Connect (–) meter lead to motor case. Move the (+) meter lead to each motor wire. Meter should read open on all wires.
BLACK
GROUND
-
RED
YELLOW
OL
-
Sprayer does not run at all
AND
Display shows E=06
OR
Control board status light blinks 6 times repeatedly
Sprayer does not run at all
AND
Display shows E=08
OR
Control board status light blinks 8 times repeatedly
Motor is hot or there is a fault in the motor thermal device.
ti24724a
9.Reconnect motor connector(s) to control board socket(s). Connect power, turn ON/OFF switch ON and control knob to 1/2 turn clockwise. If motor does not run, replace control board.
Allow sprayer to cool. If sprayer runs when cool, correct cause of overheating. Keep sprayer in cooler location with good ventilation. Make sure motor air intake is not blocked. If sprayer still does not run, replace motor.
Check voltage supply to the sprayer
(incoming voltage too low for sprayer operation).
Turn ON/OFF switch OFF and disconnect power to the sprayer.
334466D 35
Troubleshooting
Problem
Basic electrical problems
What to Check How to check
Motor leads are securely fastened and properly mated
For loose motor brush lead connections and terminals.
Brushes must be 1/2 in. [13mm] minimum. NOTE: Brushes do not wear at the same rate on both sides of motor. Check both brushes.
Broken or misaligned motor brush springs. Rolled portion of spring must rest squarely on top of brush.
Motor brushes may be binding in brush holders.
Motor armature commutator for burn spots, gouges or extreme roughness.
Replace loose terminals; crimp to leads. Be sure terminal are firmly connected.
Clean circuit board terminals.
Securely reconnect leads.
Tighten terminal screws. Replace brushes if leads are damaged.
Replace brushes.
Replace spring if broken. Realign spring with brush.
Clean brush holders. Remove carbon with small cleaning brush. Align brush leads with slot in brush holder to assure free vertical brush movement.
Remove motor and have motor shop resurface commutator if possible.
36 334466D
Troubleshooting
Sprayer Will Not Run
(See following page for steps)
Sprayer Will Not Run
(see following pages for steps)
Remove Control box cover.
Turn sprayer ON. Observe control board status light on control board (see page 27).
No Light
Once
Normal Operation
Light on continuously
Control board
Commanding motor to run
Flashing
See Code section for further troubleshooting
See Step 3. Is there
Continuity through the thermal switch wires?
YES
NO
See Step 1. Do you have over 100 VAC
(220 VAC for 230v units)?
YES
NO
See Step 2. Do you have over 100 VAC
(220 VAC for 230v units)?
YES NO
Replace the On/Off switch.
Repair or replace power cord.
If motor is hot, let cool and retest. If Step 3 still shows no continuity, replace motor. The motor has a defective thermal device.
See Step 4.
Does the motor run?
NO
Connect a test transducer to the board.
Does the motor run?
YES
Replace the potentiometer.
YES
Replace the transducer
NO
Replace the control board ti24726a
334466D 37
Troubleshooting
Step 1:
Plug Power cord in and turn switch ON. Connect probes to L and N on control board.
Turn meter to AC Volts.
110-120 AC
V
-
Step 3:
Check motor thermal switch.
Unplug yellow wires. Meter should read continuity.
NOTE: Motor should be cool during reading.
BEEP
Control
Board
+
White
N
Black
L
Power
Cord ti24727a
Step 2:
Plug power cord in and turn switch ON. Connect Probes to ON/OFF switch.
Turn meter to AC Volts.
110-120 AC
V
-
Yellow Thermistor
Wires to motor
-
-
+ ti24729a
Step 4:
Disconnect potentiometer.
Plug power cord in and turn switch ON.
Control
Board
J8
38
ti24728a
-
Black
Black
White
C15
J11
+
N
L
Control
Board
J8
J7 ti24730a
334466D
Sprayer Will Not Shut Off
1.
Perform
, page 13. Leave prime valve open
(down) and turn ON/OFF switch
OFF
.
Troubleshooting Procedure
g
Plumb pressure gauge into paint hose, plug sprayer in, and turn power switch ON.
Does sprayer reach or exceed its maximum pressure?
Troubleshooting
2.
Remove control box cover so the control board status light can be viewed if available.
NO
Mechanical problem:
See the proper fluid pump manual for the sprayer for further troubleshooting procedures.
YES
Is the control board status light on?
YES
Unplug the transducer from control board.
Does motor stop running?
YES
Bad transducer.
Replace and test with a new one.
NO
NO
Replace the control board.
Replace the control board.
ti24731a
334466D 39
Stand Sprayers
Stand Sprayers
Models 17C314, 17C359, 17C361, 17C390, 17C391, 17C392, 17C409, 17E023,
17E024, 17E027, 826196
2
Ref.
1
Torque
140-160 in-lb (15.8 - 18.1 N•m)
2
30-35 in-lb (3.4 - 4.0 N•m)
65
23
63
53
61
54
46
54b
54a
40
ti24754a
71
68
59
47
47
1
67
334466D
Stand Sprayers
Models 17C314, 17C359, 17C361, 17C390, 17C391, 17C392, 17C409, 17E023,
17E024, 17E027, 826196
Ref.
1
Torque
140-160 in-lb (15.8 - 18.1 N•m)
2
30-35 in-lb (3.4 - 4.0 N•m)
3
Hammer tight
4
25-30 ft-lb (33.9 - 40.7 N•m)
66
69
44
40
25
42
1
47
22
52
4
55
60
62
39
45
57
60
132
43
70
3
41
76
12
2
334466D
ti24753a
41
Stand Sprayers
Stand Sprayers Parts List
Models 17C314, 17C359, 17C361, 17C390, 17C391, 17C392, 17C409, 17E023,
17E024, 17E027, 826196
Ref. Part Description
12 117501 SCREW, mach, hex washer hd
22 17C539 COVER, front, painted
Qty.
4
1
1 23 15B465 SHIELD, motor, painted
25 180131 BEARING, thrust
33 206994 FLUID, TSL (not shown)
34
See page
CARD, medical alert
(not shown)
39 241920 DEFLECTOR, threaded
40 249194 GEAR, reducer
1
1
1
1
1
1 41
17C489 Europe
42 24W817 HOUSING, drive, PC,
includes 47
43 24W640 ROD, connecting, PC
44
PUMP, displacement,
PC
17C487 North America
17C488 Asia/ANZ/Japan
GEAR, crankshaft,
includes 25
24X020 395 models
24X021 495 models
1
45 24W830 KIT, hose, cpld, PC,
includes 132
46 See page
HOSE, cpld, 1/4 in. x
50 ft
47 117493 SCREW, mach, hex washer hd
52 See page
LABEL, front
53 See page
LABEL, side
54
* MOTOR,
includes 54a,
54b
287015 110V / 120V
1
1
1
1
9
1
1
1
Ref. Part Description
287060 230V
54a 118716 RING, retaining
54b 248189 FAN, motor,
includes
54a
55 246381 HOSE, drain, stand,
includes 39,62
57 246385 STRAINER, 7/8-14 unf
59 15E823 FRAME, standmount,
includes 67
60 246386 KIT, hose suction,
includes 57, 62, 76, 91
61 See page
GUN, spray
62 276888 CLIP, drain line
63
See page
65
See page
LABEL, danger
LABEL, warning
66 116139 GRIP, handle
Qty.
1
1
1
1
1
1
1
1
1
1
1
4
1
1
67 15G857 CAP, leg
68 287903 CUP, suction/drain
69 287072 HANDLE, sprayer,
includes 47, 66
70 17C483 COVER, pump rod
71 122667 SCREW, drill, hex washer head
76 115099 WASHER, hose
91 117559 O-ring
132 16H137 PACKING, O-ring
206994 FLUID, TSL, 8 oz. (not shown)
1
1
1
2
1
1
*
For motor brush kit order 287735
Replacement Danger and Warning labels,
tags, and cards are available at no cost.
42 334466D
395 Lo-Boy Sprayers
Models 17C315, 826197
395 Lo-Boy Sprayers
Ref.
1
Torque
140-160 in-lb (15.8 - 18.1 N•m)
2
30-35 in-lb (3.4 - 4.0 N•m)
63
65
54b
54a
68
71
2
12
23
53
54
46
61
59
334466D
135 134 133
47
1
75
150
69 ti24829a
43
395 Lo-Boy Sprayers
Models 17C315, 826197
Ref.
1
Torque
140-160 in-lb (15.8 - 18.1 N•m)
2
30-35 in-lb (3.4 - 4.0 N•m)
3
Hammer tight
4
25-30 ft-lb (33.9 - 40.7 N•m)
44
4
55
60
62
39
57
45
44
40
25
117
42
1
47
22
52
60
43
132
70
47
3
41
91
14
12
2 ti24826a
334466D
395 Lo-Boy Sprayers
395 Lo-Boy Sprayers Parts List
Models 17C315, 826197
Ref. Part Description
12 117501 SCREW, mach, hex washer hd
14 117559 O-ring
22 17C539 COVER, front, painted
23 15B465 KIT, shield, motor, painted
25 180131 BEARING, thrust
Qty.
4
1
1
2
1
1
33 206994 FLUID, TSL (not shown)
34
See page
CARD, medical alert
(not shown)
39 241920 DEFLECTOR, threaded
40 249194 GEAR, reducer
41 17C487 PUMP, displacement,
PC, North America
42 24W817 HOUSING, drive, PC,
includes 47
43 24W640 ROD, connecting, PC
44 24X020 GEAR, crankshaft,
includes 25
45 24W830 KIT, hose, cpld, PC,
includes 132
46 See page
HOSE, cpld, 1/4 in. x
50 ft
47 117493 SCREW, mach, hex washer hd
52 See page
LABEL, front
53 See page
LABEL, side
54
* 287015 MOTOR,
includes 54a,
54b
54a 118716 RING, retaining
54b 248189 FAN, motor,
includes
54a
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
Ref. Part Description
55 246381 HOSE, drain, stand,
includes 39,62
57 246385 STRAINER, 7/8-14 unf
Qty.
1
59 246250 FRAME, cart, lo
60 246386 KIT, hose suction,
includes 14, 57, 62, 91
61 See page
GUN, spray (not shown)
62 276888 CLIP, drain line
63
See page
65
See page
LABEL, danger
LABEL, warning
68 15B870 CUP, suction/drain
69 287488 HANDLE, assembly, lo cart
70 17C483 COVER, pump rod
1
1
1
1
1
1
1
1
1
1
2 71 122667 SCREW, drill, hex washer head
75 107310 PLUG, tubing
91 115099 WASHER, hose
117 15G447 PLUG, shield, painted
132 16H137 PACKING, O-ring
133 195766 WHEEL, semi pneumatic
134 15B999 CLIP, retaining
135 104811 CAP, hub
150 109032 SCREW, pan hd
206994 FLUID, TSL, 8 oz. (not shown)
1
1
2
1
2
4
1
2
2
*
For motor brush kit order 287735
Replacement Danger and Warning labels,
tags, and cards are available at no cost.
334466D 45
Hi-Boy Sprayers
Hi-Boy Sprayers
Models 17C317, 17C362, 17C408, 17E025, 17E026, 826198
Ref.
1
Torque
140-160 in-lb (15.8 - 18.1 N•m)
2
30-35 in-lb (3.4 - 4.0 N•m)
3
23-27 in-lb (2.6 - 3.1 N•m)
63
23 53
61
65
69
54b
54a
54
59
67
3
46
133
46
135 134
47
1
75 ti24834a
334466D
Hi-Boy Sprayers
Models 17C317, 17C362, 17C408, 17E025, 17E026, 826198
334466D
Ref.
1
Torque
140-160 in-lb (15.8 - 18.1 N•m)
2
30-35 in-lb (3.4 - 4.0 N•m)
3
Hammer tight
4
25-30 ft-lb (33.8 - 40.6 N•m)
40 44
25
117
42
4
45
137
1
47
22
52
43
132
55
39
62
3
136
41
70
91
14
84
96
60
12
2
57 ti24830a
47
Hi-Boy Sprayers
Hi-Boy Sprayers Parts List
Models 17C317, 17C362, 17C408, 826198
Ref. Part Description
12 117501 SCREW, mach, hex washer hd
14 103413 O-ring
22 17C539 COVER, front, painted
23 15B465 SHIELD, motor, painted
25 180131 BEARING, thrust
33 206994 FLUID, TSL (not shown)
34
See page
CARD, medical alert
(not shown)
39 241920 DEFLECTOR, threaded
40 249194 GEAR, reducer
41 PUMP, displacement,
PC
17C487 North America
Qty.
4
1
1
17C488 Asia/ANZ/Japan
17C489 Europe
42 24W817 HOUSING, drive, PC,
includes 47
43 24W640 ROD, connecting, PC
44 GEAR, crankshaft,
includes 25
24X020 395 models
24X021 495 models
45 24W830 KIT, hose, cpld, PC,
includes 132
46 See page
HOSE, cpld, 1/4 in. x
50 ft
47 117493 SCREW, mach, hex washer hd
52 See page
LABEL, front
53 See page
LABEL, side
54
* MOTOR,
includes 54a,
54b
287015 110V / 120V
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
Ref. Part Description
287060 230V
54a 118716 RING, retaining
54b 248189 FAN, motor,
includes
54a
55 244240 HOSE, drain,
includes
39
57 246385 STRAINER, 7/8-14 unf
59 17C485 FRAME, cart, hi
60 17C992 KIT, stinger tube,
includes 14, 57, 84, 91,
61 See page
96
GUN, spray
62 276888 CLIP, drain line
63
See page
65
See page
LABEL, danger
LABEL, warning
67 109032 SCREW, pan hd
69 287489 HANDLE
Qty.
1
1
1
70 17C483 COVER, pump rod
75 108691 PLUG, tubing
84 15B652 WASHER, suction
91 115099 WASHER, hose
96 15E813 NUT, jam
117 15G447 PLUG, shield, painted
132 16H137 PACKING, O-ring
133 106062 WHEEL
134 15B999 CLIP, retaining
135 104811 CAP, hub
136 17C990 HANGER, pail
137 111040 NUT, lock, insert, nylon
206994 FLUID, TSL, 8 oz. (not shown)
1
1
1
1
1
1
2
2
1
2
1
2
1
1
1
1
1
2
4
1
1
*
For motor brush kit order 287735
Replacement Danger and Warning labels,
tags, and cards are available at no cost.
48 334466D
Accessories and Labels
Accessories and Labels
Sprayer
Model
Ref. 34
Card,
Medical
Alert
Ref. 46
Hose, 1/4 in. x 50 ft
Ref. 52
Label, Front
Ref. 53
Label,
Side
Ref. 61
Gun,
Spray
Ref. 63
Label,
Danger
Ref. 65
Label,
Warning
17C314
17C315
17C317
222385 # 240794 17C823 17C824 288420 15B516 & 195793 &
17C359
17C361
17C362
17C390
17C408
222385 #
17A134 %
240794
240794
17C865
17C823
17C874
17C824
288438
288427/
288436
- - 16G596 $
15H087 @ 195792 @
17C391 17A134 % 240794 17C823 17C824
288427/
288436
15H086 * 195792 @
17C392 17A134 % 240794 17C963 17C962 17C926 15H087 @ 195792 @
17C409 17A134 % 247340 17C856 17C859 16X214 15H087 @ 195792 @
17E023
17E024
17E025
17E026
222385 # 240794 17E046 17E047 288438 - - 16G596 $
17E027 17A134 % 247340 17E048 17E049 16X214 15H087 @ 195792 @
826196
826197
826198
222385 # 826079
288526 – Kit, accessory, hopper
17C825 17C826 826085 15B516 & 195793 &
# – English, Spanish, French
% – English, Chinese, Korean
& – North America
@ – Asia/ANZ
$ – Europe
* – Japan
Replacement Danger and Warning labels, tags, and cards are available at no cost.
334466D 49
Control Box
Control Box
Ref.
1
Torque
140-160 in-lb (15.8 - 18.1 N•m)
2
30-35 in-lb (3.4 - 4.0 N•m)
5
20-25 in-lb (2.3 - 2.8 N•m)
6
37-43 ft-lb (50.2 - 58.3 N•m)
7
130-150 in-lb (14.7 - 16.9 N•m)
37
17
11
20
2
18
6
38
19
48
58
30
7
2
16
15
24
49
37
133
50
3
24
5
26
35
7
36
5
6
1
4
27
47
12
5
51
47
1
12
56
91
90 ti24755a
50 334466D
Control Box
Control Box Parts List
Ref. Part Description
2
3
4
117828 PACKING, o-ring
111457 PACKING, o-ring
111600 PIN, grooved
5 277364 GASKET, seat, valve
6
7
115494 SCREW, mach,
Phillips, pan hd
115498 SCREW, mch, slot/hex, wash hd
11 116167 KNOB, potentiometer
12 117501 SCREW, mach, hex washer hd
15 MANIFOLD, fluid
16
15G455 Models without pressure gauge
15T811 Models with pressure gauge
FILTER, fluid
246425 30 mesh
246384 60 mesh, original
246382 100 mesh
246383 200 mesh
17 287902 CAP, manifold,
includes 18
18 15B071 INSERT, filter
19 15B118 BUSHING, motor wire
20 15B120 GROMMET, transducer
24 162453 NIPPLE, (1/4 npsm x
1/4 npt)
26 15E022 SEAT, valve
27 187625 HANDLE, valve, drain
30 195428 BOOT, toggle
35 239914 VALVE, drain,
includes 5, 26
36 224807 BASE, valve
37 17D888 POTENTIOMETER, assembly
38 243222 TRANSDUCER, pressure control,
includes 3
Qty.
1
1
1
1
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
6
Ref. Part Description
47 117493 SCREW, mach, hex washer hd
48 276868 BOX, control
49 CONTROL, board
246378 110V, UK
246379 120V, US/Japan
246380 230V,
Europe/Asia/ANZ
24X292 230V, China
24X752 230V, 495 models,
3000 psi/207 bar
24X751 230V, 495 models,
3300 psi/228 bar
50 276882 COVER, control
51
287098 DIGITAL, display
includes 51
LABEL, control
56
15K393 ULTRA/Classic S
15B373 Ultimate NOVA
15K400 Models with display
CORD, power
15J743 US/Japan
253368 UK
253369 Europe, CEE 7/7
253373 Multicord, Asia/ANZ
SWITCH, toggle 58
195429 120V, US/Japan
117492 110V / 230V,
Europe/Asia/ANZ/UK
90 195551 RETAINER, plug, adapter
Multicord models
91
CEE 7/7 models
CORD SET, adapter
242001 Europe
242005 Australia
129 158674 O-ring, packing
133 244285 ADPTER, Japan
115523 GAUGE, pressure, fluid, not shown (on select models)
Qty.
4
1
1
1
1
1
1
2
1
1
1
1
1
334466D 51
Wiring Diagrams
Wiring Diagrams
110/120V
ON/OFF
Switch
Power Plug
Black
Black
Green
Red (+)
Black (-)
White from Motor
2 x White
Black ti2471a
52 334466D
Wiring Diagrams
230V
NOTICE
Heat from inductor coil of filter board may destroy wire insulation that comes in contact with it. Exposed wires could cause shorts and component damage. Bundle and tie loose wires so none lay in contact with inductor coil on the filter board.
Black
ON/OFF
Switch
Blue
Potentiometer
To Power
Plug
TP1 TP2
Brown
Blue
Inductor Coil
From Motor
Green
Brown
Red (+)
Black / white (-)
Filter Board
2 x White
L2 L1
Digital Display ti2478x
Black
Transducer
334466D 53
Technical Specifications
Technical Specifications
Ultra 395/495 PC Classic, Ultra 395 PC, Ultimate NOVA 395 PC,
Classic S 395/495 PC, Ultra 395 PC Pro
US Metric
Sprayer
Maximum fluid working pressure
Ultra 395/495 PC Classic
Ultra 395 PC, Ultimate NOVA
395 PC, Classic S 395/495
PC, Ultra 395 PC Pro
Maximum Delivery (395 models)
Maximum Tip Size (395 models)
Maximum Delivery (495 models)
Maximum Tip Size (495 models)
Fluid Outlet npsm
Cycles (395 models)
Cycles (495 models)
Generator Minimum
110–120V, A, Hz
220–240V, A, Hz
Dimensions
Height
Stand
Lo-Boy
Hi-Boy
3000 psi
3300 psi
0.54 gpm
0.023
0.60 gpm
0.025
1/4 in.
700 per gallon
581 per gallon
3000 W
207 bar, 20.7 MPa
228 bar, 22.8 MPa
1Ø, 13, 50/60
1Ø, 7, 50/60
18.5 in.
22.5 in.
28.25 in. (Handle down)
38.25 in. (Handle up)
2.0 lpm
0.023
2.3 lpm
0.025
1/4 in.
185 per liter
154 per liter
3000 W
47 cm
57.2 cm
71.8 cm (Handle down)
97.2 cm (Handle up)
Length
Stand
Lo-Boy
Hi-Boy
Width
Stand
Lo-Boy
Hi-Boy
Weight
Stand
Lo-Boy
Hi-Boy
16 in.
26.5 in.
23.25 in.
14 in.
20 in.
20.5 in.
Noise** (dBa)
@ 70 psi (0.48 MPa, 4.8 bar)
Sound pressure
43 lb.
63 lb.
66 lb.
90 dBa
40.6 cm
67.3 cm
59.1 cm
35.6 cm
50.6 cm
52.1 cm
20 kg
29 kg
30 kg
54 334466D
Technical Specifications
Ultra 395/495 PC Classic, Ultra 395 PC, Ultimate NOVA 395 PC,
Classic S 395/495 PC, Ultra 395 PC Pro
US Metric
Sound power
Materials of Construction
100 dBa
Wetted materials on all models zinc- and nickel-plated carbon steel, nylon, stainless steel,
PTFE, Acetal, leather, UHMWPE, aluminum, tungsten carbide, polyethylene, fluoroelastomer, urethane
Notes
* Startup pressures and displacement per cycle may vary based on suction condition, discharge head, air pressure, and fluid type.
** Sound pressure measured 3 feet (1 meter) from equipment.
Sound power measured per ISO-3744.
334466D 55
Graco Standard Warranty
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.
Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE
.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED
BY GRACO
. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
56 334466D
Graco Information
For the latest information about Graco products, visit www.graco.com
.
For patent information, see www.graco.com/patents .
TO PLACE AN ORDER,
contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions.
This manual contains English. MM 334466
Graco Headquarters:
Minneapolis
International Offices:
Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision D, August 2015
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