Makita DP4000 7 Amp 1/2 in. 900 RPM Drill Instruction manual
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Makita DP4002 is a powerful 1/2-inch drill capable of handling various tasks with ease. Ideal for drilling into wood (up to 1-1/2 inches) and steel (up to 1/2 inches), it features variable speed control for precise drilling in different materials. Its compact and ergonomic design ensures comfortable handling, while the side grip provides added control and stability. The DP4002 also includes a reversing switch for easy removal of fasteners or changing the drilling direction.
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Drill
10 mm (3/8”)
MODEL DP3002, DP3003
13 mm (1/2”)
MODEL DP4000, DP4001
13 mm (1/2”)
MODEL DP4002, DP4003
DP3002
DP4000
DP4002
DP3003
DP4001
DP4003
DOUBLE
INSULATION
I N S T R U C T I O N M A N U A L
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
w w w . m a k i t a t o o l s . c o m
003006
SPECIFICATIONS
Model
Capacities
Steel
Wood
No load speed (RPM)
Overall length
Net weight
DP3002 DP3003
10 mm (3/8”)
32 mm (1-1/4”)
0 - 1,200/min.
304 mm
(12”)
2.0 kg
(4.4 lbs)
296 mm
(11-5/8”)
1.8 kg
(3.9 lbs)
DP4000 DP4001 DP4002
13 mm (1/2”)
DP4003
38 mm (1-1/2”)
0 - 900/min.
0 - 600/min.
304 mm
(12”)
2.2 kg
(4.8 lbs)
308 mm
(12-1/8”)
2.0 kg
(4.4 lbs)
304 mm
(12”)
2.2 kg
(4.8 lbs)
308 mm
(12-1/8”)
2.0 kg
(4.4 lbs)
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
GENERAL SAFETY RULES
(For All Tools)
USA002-2
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or serious personal injury.
2
SAVE THESE INSTRUCTIONS
Work Area
1.
Keep your work area clean and well lit.
Cluttered benches and dark areas invite accidents.
2.
Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
3.
Keep bystanders, children, and visitors
away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
4.
Double insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not
change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system.
5.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.
6.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase the risk of electric shock.
7.
Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace
damaged cords immediately. Damaged cords increase the risk of electric shock.
8.
When operating a power tool outside, use an outdoor extension cord marked “W-A”
or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.
Personal Safety
9.
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating power tools may result in serious personal injury.
10. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
11. Avoid accidental starting. Be sure switch
is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.
12. Remove adjusting keys or wrenches
before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.
13. Do not overreach. Keep proper footing
and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
14. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Ordinary eye or sun glasses are NOT eye protection.
Tool Use and Care
15. Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.
16. Do not force tool. Use the correct tool for
your application. The correct tool will do the job better and safer at the rate for which it is designed.
17. Do not use tool if switch does not turn it
on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool accidentally.
19. Store idle tools out of reach of children
and other untrained persons. Tools are dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.
21. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool ser-
viced before using. Many accidents are caused by poorly maintained tools.
22. Use only accessories that are recommended by the manufacturer for your
3
model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.
tenance performed by unqualified personnel could result in a risk of injury.
SERVICE
23. Tool service must be performed only by
qualified repair personnel. Service or main-
24. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance instructions may create a risk of electric shock or injury.
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating
More Than
0
6
10
12
Not More Than
6
10
12
16
Volts
120 V 25 ft.
Total length of cord in feet
50 ft.
100 ft.
150 ft.
18
18
16
14
AWG
16
16
16
12
16
14
14
14
12
12
Not Recommended
4
SPECIFIC SAFETY RULES
USB001-2
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to drill safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.
1.
Hold tool by insulated gripping surfaces when performing an operation where the cutting tools may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool
“live” and shock the operator.
2.
Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
3.
Hold the tool firmly.
4.
Keep hands away from rotating parts.
5.
Do not leave the tool running. Operate the tool only when hand-held.
6.
Do not touch the drill bit or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
7.
Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
5
6
SYMBOLS
USD201-2
The followings show the symbols used for tool.
V ....................... volts
A ....................... amperes
Hz ..................... hertz
................ alternating current
n
˚
.................... no load speed
.................... Class II Construction
.../min................ revolutions or reciprocation per minute
FUNCTIONAL
DESCRIPTION
1
2
1. Switch trigger
2. Lock lever
CAUTION:
• Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.
003020 Switch action
CAUTION:
• Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
• Switch can be locked in “ON” position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool.
To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger.
Release the switch trigger to stop.
For continuous operation, pull the switch trigger and then push the lock lever upward.
To stop the tool from the locked position, pull the switch trigger fully, then release it.
A
1
B
1. Reversing switch lever
003027 Reversing switch action
This tool has a reversing switch to change the direction of rotation. Move the reversing switch lever to the position (A side) for clockwise rotation or the position (B side) for counterclockwise rotation.
CAUTION:
• Always check the direction of rotation before operation.
• Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
7
A
1. Hook
1
003032 Hook
When using the hook, pull it out in A direction and then push it in B direction to secure in place.
When not using the hook, return it back to its initial position by following the above procedures in reverse.
B
003033
ASSEMBLY
2
1. Side grip
2. Teeth
3. Protrusions
1
CAUTION:
• Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.
3
003040
Installing side grip (auxiliary handle)
Always use the side grip to ensure operating safety. Install the side grip so that the teeth on the grip fit in between the protrusions on the tool barrel.
Then tighten the grip by turning clockwise at the desired position. It may be swung 360 ° so as to be secured at any position.
8
Installing or removing drill bit
1
003052
2
For Model DP3003, DP4001, DP4003
Hold the ring and turn the sleeve counterclockwise to open the chuck jaws. Place the bit in the chuck as far as it will go.
Hold the ring firmly and turn the sleeve clockwise to tighten the chuck.
To remove the bit, hold the ring and turn the sleeve counterclockwise.
1. Sleeve
2. Ring
1. Chuck key
1
1. Depth gauge
1
003053
For Model DP3002, DP4000, DP4002
To install the bit, place it in the chuck as far as it will go.
Tighten the chuck by hand. Place the chuck key in each of the three holes and tighten clockwise. Be sure to tighten all three chuck holes evenly.
To remove the bit, turn the chuck key counterclockwise in just one hole, then loosen the chuck by hand.
After using the chuck key, be sure to return to the original position.
003059 Depth gauge (optional accessory)
The depth gauge is convenient for drilling holes of uniform depth. Loosen the side grip and insert the depth gauge into the hole in the side grip. Adjust the depth gauge to the desired depth and tighten the side grip.
NOTE:
• The depth gauge cannot be used at the position where the depth gauge strikes against the tool body.
9
OPERATION
Holding against a stud
1
1. Reaction
2. Reverse
3. Forward
2 3
1
003076
003077
Holding tool
When drilling a large hole with a hole saw, etc., the side grip
(auxiliary handle) should be used as a brace to maintain safe control of the tool.
Grasp the rear handle and the front grip firmly when starting or stopping the tool, since there is an initial and final reaction.
When drilling action is forward (clockwise), the tool should be braced to prevent a counterclockwise reaction if the bit should bind. When reversing, brace the tool to prevent a clockwise reaction. If the bit must be removed from a partially drilled hole, be sure the tool is properly braced before reversing.
Holding against a floor
1
2
1. Forward
2. Reaction
Drilling operation
Drilling in wood
When drilling in wood, the best results are obtained with wood drills equipped with a guide screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a center-punch and hammer at the point to be drilled. Place the point of the bit in the indentation and start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which should be drilled dry.
CAUTION:
• Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool performance and shorten the service life of the tool.
10
MAINTENANCE
ACCESSORIES
• There is a tremendous twisting force exerted on the tool/ bit at the time of hole breakthrough. Hold the tool firmly and exert care when the bit begins to break through the workpiece.
• A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out.
However, the tool may back out abruptly if you do not hold it firmly.
• Always secure small workpieces in a vise or similar holddown device.
• Avoid drilling in material that you suspect contains hidden nails or other things that may cause the bit to bind or break.
CAUTION:
• Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and replacement, any other maintenance or adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita replacement parts.
CAUTION:
• These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita service center.
• Drill bits
• Chuck key
• Depth guage
11
Memo
12
Fold
Makita U.S.A., Inc.
14930 Northam Street
La Mirada, CA 90638-5753
First-Class
Postage
Required
Post Office will not deliver without proper postage.
13
MAIL THIS PORTION
Your answers to the following questions are appreciated.
1. This product was purchased from:
Other ( ) Home Center
Hardware/Lumber Store
Tool Distributor
Industrial Supply
Construction Supply
3. How did you learn about this product:
Magazine
From Dealer
Newspaper
Store Display
Catalog
Radio
Exhibition
From Friend
Previous Usage
Other ( )
2. Use of the product is intended for:
Construction Trade
Industrial Maintenance
Home Maintenance
Hobby
Other ( )
5. Any comments:
4. Most favored points are:
Design
Features
Size
Price
Makita Brand
Repair Service
Durability
Power
Other ( )
DATE PURCHASED
MONTH DAY YEAR
MODEL NO.
SERIAL NO.
INTL.
LAST NAME / COMPANY NAME
STREET ADRESS
CITY
STATE ZIP CODE
STATUS
Married Single M
SEX
F
AREA
CODE
PHONE
AGE: Under 19 20-29 30-39 40-49 50-60 Over 60
BE SURE TO COMPLETE THE CUSTOMER’S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.
14
Please return this portion by facsimile or mail.
Facsimile No: (714) 522-8133
Paste Paste Paste Paste Paste Paste Paste Paste
FACTORY SERVICE CENTERS
1-800-4-MAKITA
RETAIN THIS PORTION FOR YOUR RECORDS
ALABAMA
2365 Pelham Parkway
Pelham, AL 35124
(205) 620-1791
ARIZONA
3707 E. Broadway Rd., Ste. 6
Phoenix, AZ 85040
(602) 437-2850
ARKANSAS
Shackleford Shopping Center
240 South Shackleford Rd.,
Ste. C
Little Rock, AR 72211
(501) 224-5733
CALIFORNIA
41850 Christy St.
Fremont, CA 94538-5107
(510) 657-9881
1421 N. Clovis Ave., Ste. 112
Fresno, CA 93727
(559) 252-5166
14930 Northam St.
La Mirada, CA 90638-5753
(714) 522-8088
1970 Fulton Avenue
Sacramento, CA 95825
(916) 482-5197
1440 South “E” Street
San Bernardino, CA 92408
(909) 885-1289
7674 Clairemont Mesa Blvd.
San Diego, CA 92111
(858) 278-4471
1714 E.McFadden Ave., Unit M
Santa Ana, CA 92705
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Campbell, CA 95008-0501
(408) 379-0377
16735 Saticoy St., Ste. 105
Van Nuys, CA 91406
(818) 782-2440
COLORADO
11839 E. 51st Ave.
Denver, CO 80239-2709
(303) 371-2850
CONNECTICUT
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Windsor Locks, CT 06096
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620 Douglas Ave. Suite 1302
Altamonte Springs, FL 32714
(407) 774-6000
750 East Sample Road
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5501 W. Waters Ave., Ste. 406
Tampa, FL 33634
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Duluth, GA 30096-2566
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Honolulu, HI 96818
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1450 Feehanville Dr.
Mt. Prospect, IL 60056-6011
(847) 297-3100
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8403 Michigan Road, Unit 1
Indianapolis, IN 46268
(317) 334-9980
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8819 W. 95th St.
Overland Park, KS 66212
(913) 642-1111
KENTUCKY
1215 S. Hurstbourne Parkway
Louisville, KY 40222
(502) 326-3740
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5626 Jefferson Hwy.
Harahan, LA 70123
(504) 733-4138
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7541 - 45 Ritchie Highway
Glen Burnie, MD 21061
(410) 590-0160
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232 Providence Hwy.
Westwood, MA 02090
(617) 461-9754
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37454 Ann Arbor Trail
Livonia, MI 48150
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Richfield, MN 55423
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9876 Watson Road
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4129 S. 84th St.
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Suites. 22 - 24
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131-35 31st Ave.
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Charlotte, NC 28217
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4655 Nolensville Rd.
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145 E. 1300 S., Ste. 101
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5760 Northampton Blvd,. Ste.
102
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22220 84th Ave. So., Bldg. A
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WISCONSIN
Lincoln Plaza Shopping Ctr.
2245 S. 108th St. West Allis, WI
53227
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CUSTOMER’S RECORD
When you need service: Send complete tool (prepaid) to one of the Makita Factory Service
Centers listed, or to an Authorized
Makita Service Center. Be sure to attach a letter to the outside of the carton detailing the problem with your tool.
Date Purchased
Dealer’s Name & Address
Model No.
Serial No.
15
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.
Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of
Makita's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
• repairs have been made or attempted by others:
• repairs are required because of normal wear and tear:
• the tool has been abused, misused or improperly maintained:
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING
AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF
"MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE-YEAR TERM OF
THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary form state to state.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884328B064
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