Makita DP4000 7 Amp 1/2 in. 900 RPM Drill Instruction manual

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Makita DP4000 7 Amp 1/2 in. 900 RPM Drill Instruction manual | Manualzz

Drill

10 mm (3/8”)

MODEL DP3002, DP3003

13 mm (1/2”)

MODEL DP4000, DP4001

13 mm (1/2”)

MODEL DP4002, DP4003

DP3002

DP4000

DP4002

DP3003

DP4001

DP4003

DOUBLE

INSULATION

I N S T R U C T I O N M A N U A L

WARNING:

For your personal safety, READ and UNDERSTAND before using.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

w w w . m a k i t a t o o l s . c o m

003006

SPECIFICATIONS

Model

Capacities

Steel

Wood

No load speed (RPM)

Overall length

Net weight

DP3002 DP3003

10 mm (3/8”)

32 mm (1-1/4”)

0 - 1,200/min.

304 mm

(12”)

2.0 kg

(4.4 lbs)

296 mm

(11-5/8”)

1.8 kg

(3.9 lbs)

DP4000 DP4001 DP4002

13 mm (1/2”)

DP4003

38 mm (1-1/2”)

0 - 900/min.

0 - 600/min.

304 mm

(12”)

2.2 kg

(4.8 lbs)

308 mm

(12-1/8”)

2.0 kg

(4.4 lbs)

304 mm

(12”)

2.2 kg

(4.8 lbs)

308 mm

(12-1/8”)

2.0 kg

(4.4 lbs)

• Manufacturer reserves the right to change specifications without notice.

• Specifications may differ from country to country.

GENERAL SAFETY RULES

(For All Tools)

USA002-2

WARNING:

Read and understand all instructions. Failure to follow all

instructions listed below, may result in electric shock, fire and/or serious personal injury.

2

SAVE THESE INSTRUCTIONS

Work Area

1.

Keep your work area clean and well lit.

Cluttered benches and dark areas invite accidents.

2.

Do not operate power tools in explosive atmospheres, such as in the presence of

flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

3.

Keep bystanders, children, and visitors

away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

4.

Double insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not

change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system.

5.

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is grounded.

6.

Do not expose power tools to rain or wet

conditions. Water entering a power tool will increase the risk of electric shock.

7.

Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace

damaged cords immediately. Damaged cords increase the risk of electric shock.

8.

When operating a power tool outside, use an outdoor extension cord marked “W-A”

or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.

Personal Safety

9.

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or

medication. A moment of inattention while operating power tools may result in serious personal injury.

10. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from

moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

11. Avoid accidental starting. Be sure switch

is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.

12. Remove adjusting keys or wrenches

before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

13. Do not overreach. Keep proper footing

and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

14. Use safety equipment. Always wear eye

protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. Ordinary eye or sun glasses are NOT eye protection.

Tool Use and Care

15. Use clamps or other practical way to secure and support the workpiece to a

stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

16. Do not force tool. Use the correct tool for

your application. The correct tool will do the job better and safer at the rate for which it is designed.

17. Do not use tool if switch does not turn it

on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

18. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.

Such preventive safety measures reduce the risk of starting the tool accidentally.

19. Store idle tools out of reach of children

and other untrained persons. Tools are dangerous in the hands of untrained users.

20. Maintain tools with care. Keep cutting

tools sharp and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.

21. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool ser-

viced before using. Many accidents are caused by poorly maintained tools.

22. Use only accessories that are recommended by the manufacturer for your

3

model. Accessories that may be suitable for one tool, may become hazardous when used on another tool.

tenance performed by unqualified personnel could result in a risk of injury.

SERVICE

23. Tool service must be performed only by

qualified repair personnel. Service or main-

24. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.

Use of unauthorized parts or failure to follow

Maintenance instructions may create a risk of electric shock or injury.

USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.

When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

Table 1: Minimum gage for cord

Ampere Rating

More Than

0

6

10

12

Not More Than

6

10

12

16

Volts

120 V 25 ft.

Total length of cord in feet

50 ft.

100 ft.

150 ft.

18

18

16

14

AWG

16

16

16

12

16

14

14

14

12

12

Not Recommended

4

SPECIFIC SAFETY RULES

USB001-2

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to drill safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1.

Hold tool by insulated gripping surfaces when performing an operation where the cutting tools may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool

“live” and shock the operator.

2.

Always be sure you have a firm footing.

Be sure no one is below when using the tool in high locations.

3.

Hold the tool firmly.

4.

Keep hands away from rotating parts.

5.

Do not leave the tool running. Operate the tool only when hand-held.

6.

Do not touch the drill bit or the workpiece immediately after operation; they may be extremely hot and could burn your skin.

7.

Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.

SAVE THESE INSTRUCTIONS

WARNING:

MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

5

6

SYMBOLS

USD201-2

The followings show the symbols used for tool.

V ....................... volts

A ....................... amperes

Hz ..................... hertz

................ alternating current

n

˚

.................... no load speed

.................... Class II Construction

.../min................ revolutions or reciprocation per minute

FUNCTIONAL

DESCRIPTION

1

2

1. Switch trigger

2. Lock lever

CAUTION:

• Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.

003020 Switch action

CAUTION:

• Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.

• Switch can be locked in “ON” position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool.

To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger.

Release the switch trigger to stop.

For continuous operation, pull the switch trigger and then push the lock lever upward.

To stop the tool from the locked position, pull the switch trigger fully, then release it.

A

1

B

1. Reversing switch lever

003027 Reversing switch action

This tool has a reversing switch to change the direction of rotation. Move the reversing switch lever to the position (A side) for clockwise rotation or the position (B side) for counterclockwise rotation.

CAUTION:

• Always check the direction of rotation before operation.

• Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.

7

A

1. Hook

1

003032 Hook

When using the hook, pull it out in A direction and then push it in B direction to secure in place.

When not using the hook, return it back to its initial position by following the above procedures in reverse.

B

003033

ASSEMBLY

2

1. Side grip

2. Teeth

3. Protrusions

1

CAUTION:

• Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.

3

003040

Installing side grip (auxiliary handle)

Always use the side grip to ensure operating safety. Install the side grip so that the teeth on the grip fit in between the protrusions on the tool barrel.

Then tighten the grip by turning clockwise at the desired position. It may be swung 360 ° so as to be secured at any position.

8

Installing or removing drill bit

1

003052

2

For Model DP3003, DP4001, DP4003

Hold the ring and turn the sleeve counterclockwise to open the chuck jaws. Place the bit in the chuck as far as it will go.

Hold the ring firmly and turn the sleeve clockwise to tighten the chuck.

To remove the bit, hold the ring and turn the sleeve counterclockwise.

1. Sleeve

2. Ring

1. Chuck key

1

1. Depth gauge

1

003053

For Model DP3002, DP4000, DP4002

To install the bit, place it in the chuck as far as it will go.

Tighten the chuck by hand. Place the chuck key in each of the three holes and tighten clockwise. Be sure to tighten all three chuck holes evenly.

To remove the bit, turn the chuck key counterclockwise in just one hole, then loosen the chuck by hand.

After using the chuck key, be sure to return to the original position.

003059 Depth gauge (optional accessory)

The depth gauge is convenient for drilling holes of uniform depth. Loosen the side grip and insert the depth gauge into the hole in the side grip. Adjust the depth gauge to the desired depth and tighten the side grip.

NOTE:

• The depth gauge cannot be used at the position where the depth gauge strikes against the tool body.

9

OPERATION

Holding against a stud

1

1. Reaction

2. Reverse

3. Forward

2 3

1

003076

003077

Holding tool

When drilling a large hole with a hole saw, etc., the side grip

(auxiliary handle) should be used as a brace to maintain safe control of the tool.

Grasp the rear handle and the front grip firmly when starting or stopping the tool, since there is an initial and final reaction.

When drilling action is forward (clockwise), the tool should be braced to prevent a counterclockwise reaction if the bit should bind. When reversing, brace the tool to prevent a clockwise reaction. If the bit must be removed from a partially drilled hole, be sure the tool is properly braced before reversing.

Holding against a floor

1

2

1. Forward

2. Reaction

Drilling operation

Drilling in wood

When drilling in wood, the best results are obtained with wood drills equipped with a guide screw. The guide screw makes drilling easier by pulling the bit into the workpiece.

Drilling in metal

To prevent the bit from slipping when starting a hole, make an indentation with a center-punch and hammer at the point to be drilled. Place the point of the bit in the indentation and start drilling.

Use a cutting lubricant when drilling metals. The exceptions are iron and brass which should be drilled dry.

CAUTION:

• Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool performance and shorten the service life of the tool.

10

MAINTENANCE

ACCESSORIES

• There is a tremendous twisting force exerted on the tool/ bit at the time of hole breakthrough. Hold the tool firmly and exert care when the bit begins to break through the workpiece.

• A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out.

However, the tool may back out abruptly if you do not hold it firmly.

• Always secure small workpieces in a vise or similar holddown device.

• Avoid drilling in material that you suspect contains hidden nails or other things that may cause the bit to bind or break.

CAUTION:

• Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.

To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and replacement, any other maintenance or adjustment should be performed by Makita

Authorized or Factory Service Centers, always using Makita replacement parts.

CAUTION:

• These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita service center.

• Drill bits

• Chuck key

• Depth guage

11

Memo

12

Fold

Makita U.S.A., Inc.

14930 Northam Street

La Mirada, CA 90638-5753

First-Class

Postage

Required

Post Office will not deliver without proper postage.

13

MAIL THIS PORTION

Your answers to the following questions are appreciated.

1. This product was purchased from:

Other ( ) Home Center

Hardware/Lumber Store

Tool Distributor

Industrial Supply

Construction Supply

3. How did you learn about this product:

Magazine

From Dealer

Newspaper

Store Display

Catalog

Radio

Exhibition

From Friend

Previous Usage

Other ( )

2. Use of the product is intended for:

Construction Trade

Industrial Maintenance

Home Maintenance

Hobby

Other ( )

5. Any comments:

4. Most favored points are:

Design

Features

Size

Price

Makita Brand

Repair Service

Durability

Power

Other ( )

DATE PURCHASED

MONTH DAY YEAR

MODEL NO.

SERIAL NO.

INTL.

LAST NAME / COMPANY NAME

STREET ADRESS

CITY

STATE ZIP CODE

STATUS

Married Single M

SEX

F

AREA

CODE

PHONE

AGE: Under 19 20-29 30-39 40-49 50-60 Over 60

BE SURE TO COMPLETE THE CUSTOMER’S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS.

14

Please return this portion by facsimile or mail.

Facsimile No: (714) 522-8133

Paste Paste Paste Paste Paste Paste Paste Paste

FACTORY SERVICE CENTERS

1-800-4-MAKITA

RETAIN THIS PORTION FOR YOUR RECORDS

ALABAMA

2365 Pelham Parkway

Pelham, AL 35124

(205) 620-1791

ARIZONA

3707 E. Broadway Rd., Ste. 6

Phoenix, AZ 85040

(602) 437-2850

ARKANSAS

Shackleford Shopping Center

240 South Shackleford Rd.,

Ste. C

Little Rock, AR 72211

(501) 224-5733

CALIFORNIA

41850 Christy St.

Fremont, CA 94538-5107

(510) 657-9881

1421 N. Clovis Ave., Ste. 112

Fresno, CA 93727

(559) 252-5166

14930 Northam St.

La Mirada, CA 90638-5753

(714) 522-8088

1970 Fulton Avenue

Sacramento, CA 95825

(916) 482-5197

1440 South “E” Street

San Bernardino, CA 92408

(909) 885-1289

7674 Clairemont Mesa Blvd.

San Diego, CA 92111

(858) 278-4471

1714 E.McFadden Ave., Unit M

Santa Ana, CA 92705

(714) 667-5066

1565 Winchester B.

Campbell, CA 95008-0501

(408) 379-0377

16735 Saticoy St., Ste. 105

Van Nuys, CA 91406

(818) 782-2440

COLORADO

11839 E. 51st Ave.

Denver, CO 80239-2709

(303) 371-2850

CONNECTICUT

508 Spring St.

Windsor Locks, CT 06096

(860) 292-6405

FLORIDA

620 Douglas Ave. Suite 1302

Altamonte Springs, FL 32714

(407) 774-6000

750 East Sample Road

Pompano Beach, FL 33064

(954) 781-6333

Thompson Center Waters

5501 W. Waters Ave., Ste. 406

Tampa, FL 33634

(813) 886-8292

GEORGIA

4680 River Green Parkway

Duluth, GA 30096-2566

(770) 476-8911

HAWAII

4510 Salt Lake Blvd., Suite A7

Honolulu, HI 96818

(808) 847-0038

ILLINOIS

1450 Feehanville Dr.

Mt. Prospect, IL 60056-6011

(847) 297-3100

INDIANA

8403 Michigan Road, Unit 1

Indianapolis, IN 46268

(317) 334-9980

KANSAS

8819 W. 95th St.

Overland Park, KS 66212

(913) 642-1111

KENTUCKY

1215 S. Hurstbourne Parkway

Louisville, KY 40222

(502) 326-3740

LOUSIANA

5626 Jefferson Hwy.

Harahan, LA 70123

(504) 733-4138

MARYLAND

7541 - 45 Ritchie Highway

Glen Burnie, MD 21061

(410) 590-0160

MASSACHUSETTS

232 Providence Hwy.

Westwood, MA 02090

(617) 461-9754

MICHIGAN

37454 Ann Arbor Trail

Livonia, MI 48150

(313) 432-1012

MINNESOTA

6427 Penn Ave. South

Richfield, MN 55423

(612) 869-5199

MISSOURI

9876 Watson Road

St. Louis, MO 63126-2221

(314) 909-9889

NEBRASKA

4129 S. 84th St.

Omaha, NE 68127

(402) 597-2925

NEVADA

3375 S. Decatur Blvd.

Suites. 22 - 24

Las Vegas, NV 89102

(702) 368-4277

NEW JERSEY

251 Herrod Blvd.

Dayton, NJ 08810-1539

(609) 655-1212

NEW MEXICO

5805 Menaul Blvd. NE

Albuquerque, NM 87110

(505) 881-4619

NEW YORK

4917 Genessee Street

Cheektowaga, NY 14225

(716) 685-9503

131-35 31st Ave.

Flushing, NY 11354

(718) 886-0971

NORTH CAROLINA

3501-G S. Tryon St.

Charlotte, NC 28217

(704) 527-0611

OHIO

6253 E. Main St.

Columbus, OH 43213

(614) 860-0222

6379 Pearl Road

Parma Heights, OH 44130

(440) 843-7555

1617 E. Kemper Rd.

Sharonville, OH 45246

(513) 771-0788

OKLAHOMA

552 E. Memorial Road

Oklahoma City, OK 73114

(405) 752-2655

OREGON

828 19th Avenue., N.W.

Portland, OR 97209

(503) 222-1823

PENNSYLVANIA

Springwater Plaza

364 Wilmington W. Chester

Pike

Glen Mills, PA 19342

(610) 459-4122

6200 Babcock Blvd

Pittsburgh, PA 15237

(412) 366-6363

PUERTO RICO

200 Guayama St.

Hato Rey, PR 00917

(787) 250-8776

TENNESSEE

4655 Nolensville Rd.

Nashville, TN 37211

(615) 331-9922

TEXAS

12801 Stemmons Fwy Ste. 809

Farmers Branch, TX 75234

(972) 243-1150

12701 Directors Dr.

Stafford, TX 77477-3701

(281) 565-8665

3453 IH-35 North, Ste. 101

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(210) 228-0676

UTAH

145 E. 1300 S., Ste. 101

Salt Lake City, UT 84115

(801) 359-3410

VIRGINIA

5760 Northampton Blvd,. Ste.

102

Virginia Beach, VA 23455

(757) 460-0280

WASHINGTON

22220 84th Ave. So., Bldg. A

Kent, WA 98032

(253) 395-8055

WISCONSIN

Lincoln Plaza Shopping Ctr.

2245 S. 108th St. West Allis, WI

53227

(414) 541-4776

CUSTOMER’S RECORD

When you need service: Send complete tool (prepaid) to one of the Makita Factory Service

Centers listed, or to an Authorized

Makita Service Center. Be sure to attach a letter to the outside of the carton detailing the problem with your tool.

Date Purchased

Dealer’s Name & Address

Model No.

Serial No.

15

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.

Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of

Makita's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

• repairs have been made or attempted by others:

• repairs are required because of normal wear and tear:

• the tool has been abused, misused or improperly maintained:

• alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL

DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING

AND AFTER THE TERM OF THIS WARRANTY.

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF

"MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE-YEAR TERM OF

THIS WARRANTY.

This Warranty gives you specific legal rights, and you may also have other rights which vary form state to state.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi 446-8502 Japan

884328B064

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