Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

CS60

INDUSTRIAL DEHUMIDIFIER

OWNER’S MANUAL www.eipl.co.uk

Page 1 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

CS60

PACKAGE CONTENTS

Item Description Quantity

10264CS-US Dehumidifier 1

3014338

3086101

TPC302

PVC tube – 12mm I/D

Jubilee clip

Manual

3 M

1

1

Page 2 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

INTRODUCTION

Designed for a wide range of applications, the CS60 dehumidifier is a rugged, industrial unit which utilizes an energy-efficient compressor and a compact portable design to provide easy efficient drying.

The CS60 has a number of special features:

•

Compact Size

•

High efficiency rotary compressor

•

Ebac’s “Hot Gas” defrost system

•

Exterior epoxy powder-coated finish

•

Provision for permanent drainage

•

All galvanized interior

•

Extra long power cord

•

Humidistat

The fan draws the moist air through the cold evaporator coil, which cools the air below its dew point. Moisture forms on the evaporator coil and is collected in the condensate tray, which is equipped with a permanent drain. The cooled air then passes through the hot condenser coil where it is reheated using the same energy removed during the cooling phase, plus the additional heat generated by the compressor. The air is, therefore, discharged from the dehumidifier at a slightly higher temperature with a lower absolute humidity than that which entered. Continuous circulation of air through the dehumidifier gradually reduces the relative humidity within the area.

The CS60 dehumidifier is a rugged, reliable drying unit designed to operate effectively over a broad range of temperature and humidity conditions. An active hot gas defrost system, controlled by an electronic timer, guarantees positive de-icing, thereby optimizing operation at low temperatures.

The unit incorporates a welded and galvanized steel chassis and is finished in an epoxy coating for resilience to damage caused by rough handling.

Page 3 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

SPECIFICATIONS

M

ODEL

: CS60

E

A

H

W

D

W

EIGHT

IDTH

EPTH

EIGHT

IRFLOW

XTRACTION

: 14” (355mm)

: 14” (355mm)

: 20” (508mm)

: 63lbs (28.5 kg)

: 360 CFM (608M3/hr)

: 56 Pints Per Day

O

P

OWER

PERATING

R

S

UPPLY

F

R

INISH

ANGE

EFRIGERANT

: 110V/ 60Hz/ 1 ph

: Powder-coated Epoxy

: 33°F – 95°F

: R-407c (13 oz)

"This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. The refrigeration system is hermetically sealed.

The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac

Industrial Products Ltd is as follows

R134a – 1300

R407c – 1610

For type and weight of refrigerant contained in this unit, please refer to the product data label"

Page 4 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

OPERATION

The following procedures should be followed to test the CS60 for correct operation:

1. After unpacking, examine all external features to confirm damagefree shipment. Report all defects and damage at once. Connect the power cable to a grounded 15 Amp electrical outlet.

2. Check dehumidification process as follows:

TO ENSURE CONTINUED FULL EFFICIENCY OF THE

DEHUMIDIFEIR, MAINTENANCE PROCEDURES SHOULD BE

PERFORMED AS FOLLOWS:

A. Place unit on a level surface.

B. Start up unit by turning the humidistat control knob until the unit turns on.

C. Check that the compressor is running.

D. Leave the machine running for 15 minutes.

E. Observe the evaporator coils through the rear upper grill, to confirm frost operation. i. If the air temperature is below 80° F, an even coating of frost should cover the entire evaporator coil ii. If the air temperature is above 80° F, frost and/or droplets of condensed water should cover the entire evaporator coil.

F. After continuous running time of approximately 55 minutes, the unit will enter “Hot Gas” defrost mode for 5 minutes and then automatically return to normal operation.

If, after carrying out the above procedures, the unit does not appear to function properly, refer to the Trouble Shooting section, which follows, or contact the Factory Service Center.

CAUTION:

ONCE THE UNIT HAS BEEN SWITCHED OFF, WAIT AT

LEAST FIVE MINUTES BEFORE RESTARTING.

Page 5 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

ROUTINE MAINTENANCE

WARNING:

ENSURE THAT THE POWER CORD TO THE MACHINE HAS BEEN

DISCONNECTED BEFORE CARRYING OUT ROUTINE

MAINTNENANCE

To ensure continued full efficiency of the dehumidifier, maintenance procedures should be performed as follows:

1. Clean the surface of the evaporator and condenser coils by blowing the dirt out from behind the fins with compressed air. Hold the nozzle of the air hose away from the coil to avoid damaging the fins.

Alternatively, vacuum clean the coils.

WARNING:

DO NOT STEAM CLEAN REFRIGERATION COILS

2. Check that the fan is firmly secured to the motor shaft and that the fan rotates freely. The fan motor is sealed for life and therefore

does not need oiling.

3. To check the refrigerant charge, run the unit for 15 minutes and briefly remove the top cover. The evaporator coil should be evenly frost coated across its surface. At temperatures above 80°F, the coil may be covered with droplets of water rather than frost. Partial frosting accompanied by frosting of the thin capillary tubes, indicates loss of refrigerant gas or low charge.

4. Check all wiring connections.

5 To check the operation of the defrost system, switch the machine on and leave it running for approximately 55 minutes. The machine will then enter “Hot Gas” defrost mode for approximately 5 minutes before returning to normal operation. If the unit will not defrost, the printed circuit timer board may be defective or the by-pass valve may be inoperable.

I

F ANY OF THE PRECEDING PROBLEMS OCCUR

,

CONTACT THE

E

BAC

S

ERVICE

C

ENTER PRIOR TO CONTINUED OPERATION OF THE UNIT TO

PREVENT PERMANENT DAMAGE

.

Page 6 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

REPAIRS

1. Should an electrical component fail, consult the Factory Service

Center to obtain the proper replacement part.

2. If refrigerant gas is lost from the machine, it will be necessary to use a refrigeration technician to correct the fault. Contact the Factory

Service Center prior to initiating this action.

Any competent refrigeration technician will be able to service the equipment. The following procedure must be used: a. The source of the leak must be determined and corrected. b. The machine should be thoroughly evacuated before recharging. c. The unit must be recharged with refrigerant measured accurately by weight. d. For evacuation and recharging of the machine, use the crimped and brazed charging stub attached to the side of the refrigerant compressor.

The charging stub should be crimped and rebrazed after servicing. N

EVER

allow permanent service valves to be fitted to

any part of the circuit. Service valves may leak causing further loss of refrigerant gas.

3. The refrigerant compressor fitted to the dehumidifier is a durable unit that should give many years of service. Compressor failure can result from the machine losing its refrigerant gas. The compressor can be replaced by a competent refrigeration technician.

Failure of the compressor can be confirmed by the following procedure: a. Establish that power is present at the compressor terminals using a voltmeter. b. With the power disconnected, check the continuity of the internal winding by using meter across the compressor terminals. An open circuit indicates that the compressor should be replaced. c. Check that the compressor is not grounded by establishing that a circuit does not exist between the compressor terminals and the shell of the compressor.

Page 7 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

S

YMPTOM

extraction when required

Unit vibrates excessively

Unit inoperative

Little or no airflow

Little or no water

Little or no defrost

TROUBLESHOOTING

C

AUSE

1. No power to unit

1. Loose fan on shaft

2. Fan motor burnt out

3. Dirty refrigeration coils

4. Loose electrical wiring

Fuse blown or circuit breaker tripped

1. Insufficient air flow

2. Compressor fault

3. Loss of refrigerant gas

1. Faulty timer

2. Faulty by-pass valve

1. Loose compressor

2. Damaged fan

Water flooding inside the machine

1. Drain pipe blocked/frozen

2. Drain pipe too high

3. Crimped or blocked tubing

R

EMEDY

1. Check the power from power supply panel

1. Tighten fan

2. Replace the fan motor

3. See Routine Maintenance

Section

4. Check the wiring diagram to find fault and repair

5. Replace the fuse or reset the circuit breaker

1. Check all of the above

2. Contact the Factory

Service Center

3. Contact the Factory

Service Center

1. Contact the Factory

Service Center

2. Contact the Factory

Service Center

1. Tighten the nuts on the compressor mounts

2. Replace fan

1. Clear the obstruction

2. Ensure that no section of the drain hose is above the level of the water outlet

3. Straighten, clear, or replace tubing

Page 8 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

11

12

13

14

15

16

17

7

8

9

10

1

2

3

4

5

6

N

UMBER

CS 60

SPARE PARTS LIST

D

ESCRIPTION

Defrost Timer

Control Knob

Capillary Tube

Solenoid Valve

Filter Dryer

Compressor

Solenoid Coil

Capacitor

Humidistat

Mains Lead

Fan Motor & Blade

Assembly

Relay

Rubber Foot

Drain Tubing

Drain Tube Jubilee Clip

Condenser Coil

Evaporator Coil

P

ART

N

UMBER

1600550

2019708

3014251

3020814

3020901

3022169

3030421

3030908

3035145

3035148

3035753

3036157

3101436

3014338

3086101

2026014

2026074

Q

UANTITY

1

1

1

1

1

1

48”

1

1

1

1

1

1

9 Feet

1

1

1

Spare parts available online www.EIPLDIRECT.com

Page 9 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

LIMITED WARRANTY

Our products carry a one-year unconditional warranty against any defects in workmanship or material. This warranty will cover all parts and labor required to repair your Ebac product. This warranty is invalid if the unit has been abused, damaged, whether intentional or accidental, or if any modifications have been made to the unit.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IS ISSUED IN LIEU OF

ALL OTHER WARRANTIES (WHETHER WRITTEN, ORAL, OR IMPLIED)

INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. EBAC

INDUSTRIAL PRODUCTS, INC. DISCLAIMS ANY LIABILITY FOR

CONSEQUENTIAL DAMAGES, LOST PROFITS, OR INCIDENTAL

DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY

WITH RESPECT TO THE FOREGOING DESCRIBED MERCHANDISE.

For Your Records: Model:____________________

S/N:______________________

Date Received:______________

SAVE THIS SECTION FOR YOUR RECORDS

CLIP AND RETURN THIS CARD

PLEASE NOTE

To ensure that your

Ebac Dehumidifier is accorded the full coverage provided by this warranty, please complete and mail this card at your earliest convenience.

Thank You

WARRANTY REGISTRATION

DATE

MODEL ___________ S/N ________________ RECEIVED ________________

OWNER __________________________________________________________

ADDRESS ________________________________________________________

CITY __________________________ STATE ________ ZIP _______________

COMMENTS ______________________________________________________

_________________________________________________________________

Ebac Industrial Products.

700 Thimble Shoals Boulevard, Suite 109, Newport News, Virginia. 23606-2575

Page 10 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

Page 11 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

Page 12 of 13

Drawing : - TPC302

Issue : - 5

Date : - 03/10/12

UK Head Office

Ebac Industrial Products Ltd

St Helens Trading Estate

Bishop Auckland

County Durham

DL14 9AD

Tel: +44 (0) 1388 664400

Fax: +44 (0) 1388 662590 www.eipl.co.uk

[email protected]

American Sales Office

Ebac Industrial Products Inc

700 Thimble Shoals Blvd.

Suite 109, Newport News

Virginia, 23606-2575

USA

Tel: +01 757 873 6800

Fax: +01 757 873 3632 www.ebacusa.com

[email protected]

German Sales Office

Ebac Industrial Products Ltd

Miraustra 64 – 66

13509

Berlin

Germany

Tel: +49 3043 557241

Fax: +49 3043 557240 www.eip-ltd.de

[email protected]

Page 13 of 13