DAEWOO DWF-200S SL, SM, SW Washing Machine Service Manual

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Dokumen

S/M No. :

Service Manual

Auto Washer

Model: DWF-200SL/200SM/200SW

✔

Caution

: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts

Price List) in Service Information Center (http://svc.dwe.co.kr).

Oct. 2011

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

1. SPECIFICATIONS ...............................................................................................

2. STRUCTURE OF THE WASHING MACHINE ...............................................................

3. DIRECTIONS FOR INSTALLATION AND USE .............................................................

INSTALLING PLACE ...................................................................................................

HOW TO INSTALL ON AN INCLINED PLACE ....................................................................

HOW TO CONNECT THE INLET HOSE ...........................................................................

4. FEATURE AND TECHNICAL EXPLANATION ..............................................................

FEATURE OF THE WASHING MACHINE .........................................................................

WATER CURRENT TO ADJUST THE UNBALANCED LOAD ..................................................

AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH .............................................

FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE ................................................

AUTOMATIC DRAINING TIME ADJUSTMENT ...................................................................

AUTOMATIC UNBALANCE ADJUSTMENT .......................................................................

CIRCULATING-WATER COURSE AND LINT FILTER ...........................................................

LINT FILTER ...........................................................................................................

RESIDUAL TIME DISPLAY .........................................................................................

DRAIN MOTOR .......................................................................................................

GEAR MECHANISM ASS’Y ........................................................................................

5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT ..............................................

GEAR MECHANISM ASS’Y REPLACEMENT ...................................................................

MOTOR DRAIN AND VALVE REPLACEMENT .................................................................

6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM ............

THE STRUCTURE OF GEAR MECHANISM ............................................................................................... 15

HOW TO CHECK THE CLUTCH SPRING PROBLEM ............................................................................... 16

THE PROCESS OF DISASSEMBLING ........................................................................................................ 17

THE PROCESS OF ASSEMBLING .............................................................................................................. 19

7. TROUBLE SHOOTING GUIDE ...............................................................................

CONCERNING WATER SUPPLY..................................................................................................................21

CONCERNING WASHING............................................................................................................................. 22

CONCERNING DRAINING ............................................................................................................................ 23

CONCERNING SPINNING ............................................................................................................................ 24

CONCERNING OPERATING ........................................................................................................................ 25

8. PRESENTATION OF THE P.C.B ASS’Y ....................................................................

9. APPENDIX

WIRING DIAGRAM ......................................................................................................................................... 27

PARTS DIAGRAM .......................................................................................................................................... 28

PARTS LIST .................................................................................................................................................... 32

SEQUENCE CHART ...................................................................................................................................... 35

1. SPECIFICATIONS

No.

ITEM DWF-200SL DWF-200SM DWF-200SW

1 POWER SOURCE

2 POWER CONSUMPTION

3 WEIGHT

4 DIMENSION (WxHxD)

A.C 110V/60Hz , A.C 220V/50Hz , A.C 220V/60Hz

550W

47kg(Non-Pump) / 48kg(Pump)

630 x 1,015 x 700 mm

WASHING COURSE

WATER CONSUMPTION

WATER LEVEL

SELECTOR

HIGH

MED

LOW

SMALL

8 OPERATING WATER PRESSURE

FULL AUTOMATIC 6 COURSES

(FUZZY, BLANKET, ECONOMY, BABY CARE, SPORTS WEAR, DELICATE)

245 ℓ

90 ℓ

70 ℓ

59 ℓ

49 ℓ

0.03MPa ~ 0.8MPa

(0.3kgf/cm2 ~ 8kgf/cm2 = 2.94N/cm2 ~ 78.4N/cm2)

9 REVOLUTION

PER MINUTE

WASH

SPIN

10 PULSATOR

11 WATER LEVEL CONTROL

12 AUTOMATIC WATER SUPPLY

13 GEAR MECHANISM ASS'Y

14 LINT FILTER

15 AUTOMATIC SOFTENER INPUT

FUNCTION FOR TIME DELAY

(RESERVATION)

17 DISPLAY OF RESIDUAL TIME

18 FUNCTION FOR BUBBLE

19 DRAIN TYPE

20 AUTOMATIC POWER OFF

21 DOOR TYPE (TRANSPARENT)

130~150 rpm(60Hz) / 125~140 rpm(50Hz)

710~740 rpm(60Hz) / 640~675 rpm(50Hz

TORNADO PULSATOR with 4 WINGS

GLASS DOOR

(TRANSPARENT)

ELECTRONIC SENSING

HELICAL GEAR

O (OPTION)

PUMP & NON PUMP

PLASTIC DOOR

(OPAQUE)

PLASTIC DOOR

(TRANSPARENT)

NOTES

In case of moving Washing Machine, please follow the following picture.

2 SPECIFICATIONS

2. STRUCTURE OF THE WASHING MACHINE

The parts and features of your washer are illustrated on this page.

Become familiar with all parts and features before using your washer.

NOTE

• The drawings in this book may vary from your washer model.

They are designed to show the different features of all models covered by this book, Your model may not include all features.

• HOT WATER TAP

After using the washer, close the water tap.

In case of the single valve model, there is no hot water valve.

• LINT FILTER

• BLEACH INLET

• CONTROL PANEL

• POWER SWITCH

• COLD WATER TAP

After using the washer, close the water tap.

• CASE DETERGENT

AND SOFTENER

• GROUND WIRE

In case of 3-wire power cord, ground wire will not be provided.

• POWER CORD

• PULSATOR

• ADJUSTABLE LEG

ACCESSORIES (FULL OPTION)

DRYTEN (OPTION) WATER TAP ADAPTER

DRYTEN

INLET HOSE

HOSE DRAIN (FOR PUMP) HOSE DRAIN CLAMP (FOR PUMP) HOSE DRAIN (FOR NON-PUMP) CONNECTOR INLET(OPTION)

STRUCTURE OF THE WASHING MACHINE 3

3. DIRECTIONS FOR INSTALLATION AND USE

INSTALLING PLACE

Install the washer on a horizontal solid floor. If the washer is installed on an unsuitable floor, it could make considerable noise and vibration.

Keep the machine body more than 25cm apart from the wall surface. It will make easy cleaning the drain filter which is equipped at the back side of it. And if it comes into contract vibration may occur.

Never install in these places

● The place where it would be exposed to direct sunlight.

● The place nearby a heater or heat appliance.

● The place where it would be supposed to be frozen in winter.

● The kitchen with coal gas and a damp place like a bathroom.

■

How To Install On An Inclined Place

1 Horizon

Setting

After controlling the height by turning the adjustable leg, let the washer put down to the ground.

2 Check the Horizon

Status

Check the position of tub above the center of the washer.

NOTES

The openings must not be obstructed by carpeting when the washing machine is installed on a carpeted floor.

4 DIRECTIONS FOR INSTALLATION AND USE

■

How to Connect the Inlet Hose

Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.

In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet valve.

Do not over tighten : This could cause damage to couplings.

FOR ORDINARY TAP

1 Pull down the collar of the inlet hose to separate it from the water tap adapter.

2 Loosen the four screws at the water tap adapter, but don’t loosen the screws until they are separated from the water tap adapter.

3 Connect the water tap adapter to the water tap and tighten the four screws evenly with pushing up the adapter so that the rubber packing can stick to the water tap tightly.

TAPE

4 Remove the tape, and screw connector

B into connector A tightly.

5 Connect the inlet hose to the water tap adapter by pulling down the collar of the hose end.

6 Connect the inlet hose adapter to the water inlet of the washer by turning it clockwise to be fixed tightly.

Connector A

Connector B

• Please check the rubber packing inside the inlet hose adapter.

FOR SCREW-SHAPED TAP

1 Connect the inlet hose to the water tap by screwing the connector D tightly.

2 Connect the connector-inlet supplied if necessary.

Connector

Inlet

Connector D

Rubber

Packing Rubber

Packing

Hose

Connector C

Inlet Hose Connector C

3 Insert the inlet hose adapter into the water inlet of a washer and turn it to be fixed.

• Check the packing in the inlet

DIRECTIONS FOR INSTALLATION AND USE 5

CLEANING THE LINT FILTER

• This washer has two Lint Filters in the top TUB in order to filter off lint and fuzz.

1 Pull the Filter frame upward.

2 Turn the lint filter inside out, wash to the lint off with water.

3 Return the filter as it was, and insert the filter frame into the slot.

Lint Filter Filter Frame

CLEANING THE WATER INLET FILTER

• Clean the filter when water leaks from the water inlet.

1 Pull the power plug out before cleaning it.

2 Turn off the water supply to the washer and separate the inlet hose.

3 Pull the inlet filter out.

4 Remove the dirt from the inlet filter with a brush.

CLEANING THE DRAIN FILTER

• In case “Pump-Model” drain hose, this filter’s equipped at the back side of washer.

• This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons, etc.

• If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.

1 Put down the remained water in the hose. And put a container under the filter to collect water.

2 Turn the cap counter clockwise.

3 Pull out the filter assembly off the case.

FILTER

CAP

CASE

FILTER CONTAINER

CAP

4 Clean the drain filter removing the foreign stuffs.

CAP

5 Put the filter into the case. And turn the cap to adjust the prominence of the filter to the hole of the case.

FILTER

STOPPER

CASE

6 Turn the cap clockwise tightly.

CAP

STOPPER

CAP

6 DIRECTIONS FOR INSTALLATION AND USE

4. FEATURE AND TECHNICAL EXPLANATION

Feature of the Washing Machine

1 First applying the Radical Technology in the world ... go beyond washing, sterilize your clothes and deodorize a bad smell(Option).

2 The first air bubble washing system in the world.

3 Quiet washing through the innovational low-noise design.

4 Improving washing performance by more than 35%, while reducing power consumption by 40%.

5 The laundry detergent dissolves well in water because of the air bubble washing system.

6 The adoption of the water currents to adjust the unbalanced load.

7 One-touch operation system.

Water Current to Adjust the Unbalanced Load

It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35 seconds.(But, the DELICATE course have no operation of the water currents to adjust the unbalanced load.)

EFFECT

It reduces vibration and noise effectively while spinning.

WATER FLOW

WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••

MOTOR C.W

SIGNAL C.C.W

TIME(SEC.) 0.3

0.3

35 SEC. (About 29 Times)

• • • • • • •

Automatic Water Supply System for Blanket Wash

The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after

2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the selected water level is reached.

FEATURE AND TECHNICAL EXPLANATION 7

Functional Principle of Bubble Washing Machine

ACROSS SECTION

Air bubble

Tub

Outer tub

Pulsator

FUNCTIONAL PRINCIPLE

Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.

Automatic Drainning time Adjustment

This system adjusts the draining time automatically according to the draining condition.

Draining condition

Good draining

Bad draining

No draining

The washer begins spin process after drainage.

Draininig time is prolonged.

Program is stopped and gives the alarm.

FUNCTIONAL PRINCIPLE

1. The micom can remember the time(D) from the begining of drain to reset point when the pressure switch reaches to “OFF” point

Movement of the Program Drain Time

Less than

15 minutes

More than

15 minutes

Continue draining

Program stops and gives the alarm with blinked on display lamp.

2. In case of continuous draining, residual drain time is determined by micom.

Draining time as a whole = D + 90

Residual drain time.

The time remembered by micom.

8 FEATURE AND TECHNICAL EXPLANATION

Automatic Unbalance Adjustment

This system is to prevent abnormal vibration during intermittent spin and spin process.

FUNCTIONAL PRINCIPLE

1. When the lid is closed, the contact lever A of the safety switch is “ON” position.

2. In case that wash loads get uneven during spin, the outer tub hits the safety switch due to the serious vibration, and the spin process is interrupted.

3. In case that P.C.B. ASS’Y gets “OFF” signal from the safety switch, spin process is stopped and rinse process is started automatically.

4. If the safety switch is operated due to the unbalance of the tub, the program is stopped and the alarm is given.

Position of unbalanced load (OFF)

Contact of safety switch

Lid closing

Lid opening

Contact lever A

Normal (ON)

NOTES

The alarm finished when you close the lid after opening it. Check the unbalance of the wash load and the installation condition.

Circulating-Water Course and Lint Filter

CIRCULATING-WATER

The washing and rinsing effects have been improved by adopting the water system in which water in the tub is circulated in a designed pattern.

When the pulsator rotates during the washing or rinsing process, the water below the pulsator fans creates a water currents as shown in figure.

The water is then discharged from the upper part of the tub through the water channel.

About 40 L/min. water is circulated at the ‘high’ water level, standard wash load and standard water currents.

Filter

Water channel

Pulsator

Tub

Outer tub

FEATURE AND TECHNICAL EXPLANATION 9

Lint Filter

Much lint may be obtained according to the kind of clothes to be washed and some of the lint may also stick to the clothes.

To minimize this possibility a lint filter is provided on the upper part of the tub to filter the wash water as it is discharged from the water channel. It is good to use the lint filter during washing.

Filter

HOW TO REPLACE LINT FILTER

1. Pull the filter frame upward.

2. Turn the lint filter inside out, and wash the lint off with water.

3. Return the filter as it was, and fix the filter frame to the slot.

Residual Time Display

When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be counted down according to process.

When operation is finished, the TIME INDICATOR will light up .

Drain Motor

STRUCTURE

Pull

Loosen

Pulley

Lever

Inductive ring

Magnet

Coil of motor

Magnet of motor

FUNCTIONAL PRINCIPLE

1. When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and revolves the pulley by gear assembly for reducing.

2. When the pulley is rotated, the pulley winds the wire to open the drain valve.

3. Therefore, rotation of pulley changed to the linear moving of wire.

4. The wire pulls the brake lever of Gear Mechanism Ass’y within 5 seconds.

5. After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the lever.

6. When the power is turned off, the drain valve is closed because the wire returns to original position.

10 FEATURE AND TECHNICAL EXPLANATION

Gear Mechanism Ass’y

The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small sized clothes.

Planetary gear

Sun gear

Internal gear

Gear unit as

Motor

V-belt

Pulsator

1 revolution

5 revolutions

Gear pulley

Motor

1800 r.p.m (60Hz)

1500 r.p.m (50Hz)

V-Belt

Spinner Pulley

710-740r.p.m(60Hz)

640-675r.p.m(50Hz)

Gear Unit as

Pulsator

130-150r.p.m(60Hz)

125-140r.p.m(50Hz)

Directly

Tub

710-740r.p.m(60Hz)

640-675r.p.m(50Hz)

FEATURE AND TECHNICAL EXPLANATION 11

5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

Warning

BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT

THE POWER CORD FROM THE ELECTRIC OUTLET.

Gear Mechanism Ass’y Replacement

GEAR MECHANISM ASS’Y REPLACEMENT

1 Remove 1 screw from the PANEL F.

2 Separate PANEL F by pushing PANEL F washing to the right.

3 Remove 4 screws and separate PLATE T from machine.

Remove screw

Pushing

Remove

4 screws

4 Remove 4 screws and separates

COVER TUB from TUB ass’y.

6 Remove CAP PULSATOR form PULSATOR using screw driver.

Remove

4 screws

12 DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

6 Unscrew PULSATOR mounting screw and separates

PULSATOR form TUB ass’y.

7 Unscrew special nut using ‘T’ type box wrench.

8 Separate TUB I from TUB ass’y.

9 Lay the top of the washing machine on the floor.

0 Unscrew 4 special bolts of GEAR PROTECT using a box wrench and separate GEAR PROTECT .

q Unscrew 4 special bolts of GEAR MECHANISM using a box wrench.

w Separate GEAR MECHANISM and BELT V.

NOTES

To assemble the gear mechanism ass’y, reverse the disassembly procedure.

DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT 13

MOTOR DRAIN AND VALVE REPLACEMENT (NON PUMP MODEL)

1 Lay the top of the washing machine on the floor.

2 Unscrew 2 special bolts mounting MOTOR DRAIN.

Take out the wire of MOTOR DRAIN.

Separate MOTOR DRAIN from BASE.

5 Turn the valve using screw driver as shown picture.

6 Separate the valve lid from VALVE DRAIN ass'y.

14 DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

The structure of gear mechanism

● TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLY ●

Tool name Specification

Figure 1

Fixing jig

Ratchet handle

Socket and extension bar

Cotton yarn socket : 10mm, 17mm

Q’ty

1 per each some

THE REPAIR METHOD 15

How to check the clutch spring

CHECKING METHOD

IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.

1) TO CHECK THE REVOLUTION OF SPIN TUB.

IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING, THAT IS

CLUTCH SPRING DEFECT.

2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.

IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PULSATOR, THIS IS ALSO

CLUTCH SPRING DEFECT.

IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR

MECHANISM ASSEMBLY. PLEASE REFER TO FOLLOWING FIG.

THE CLUTCH BOSS ASSEMBLY

NO.

PARTS NAME

CLUTCH SPRING

CLUTCH BOSS

GREASE

SPECIFICATION CODE

1.5*1.5

PP beacon#325 3g

PACKING PACKING THE CLUTCH BOSS ASS’Y

METHOD BY USING VINYL PACK

3615110000

Q’TY

3619301300 1

CLUTCH BOSS ASS’Y PART CORD : 3619301400

16 THE REPAIR METHOD

The Process Of Disassembling

No.

1 Process

Remove the protector

Disassembling 1

Notice

Use wrench or driver.

- ratchet handle

- extension bar

- socket : 10mm

Release screws marked 4-point

2

3

4

Remove the v-belt

Loosen the fastening nut

Use fixing jig for pulley as to see fig 1.

and 17mm-socket for nut.

Disassemble the spring washer

Take out plain washer if it has.

THE REPAIR METHOD 17

No.

5

6 Process

Disassemble the pulley

Disassembling 2

Notice

Disassemble the clutch boss assembly

Catch the boss and pull upward with spiral rotate in the clockwise direction.

7

8

18 THE REPAIR METHOD

Separate coupling from clutch boss ass’y

Cleaning

Clean the drum plate, coupling surface and contact face between drum plate and coupling.

It is necessary to keep cotton piece goods being dry and clean.

The Process Of Assembling

No.

Process

1

Assemble the coupling

Assembling 1

Notice

Check the uneven face of coupling is assembled upward.

2

Assemble the new clutch boss ass’y

- Push in the clutch boss ass’y with rotating on the clockwise direction.

- After assembling, rotate on the clockwise more 2~3 teeth and pull out the pulley shaft upward.

3

4

Assemble the pulley

Assemble the spring washer

If there was plain washer, you have to assemble plain washer the first and then assemble spring washer.

THE REPAIR METHOD 19

No.

5 Process

Assemble the fastening nut

Assembling 2

Notice

- Use fixing jig and 17mm socket wrench as if disassembling, as fastening torque about

100~200kgf-cm.

- Check the end-play, up and downward and check the binding force, too much or not on bi-direct of rotation.

6

Assemble the belt

7

Assemble the protector

Synchronous

Motor

8

Clutch Tip

3.5~4.5

Drain

Valve

Final checking

Finally, check the interference depth both clutch tip and clutch boss(3.5~4.5mm).

20 THE REPAIR METHOD

7. TROUBLE SHOOTING GUIDE

NOTES

1. When replace the P.C.B. ASS’Y do not scratch the surface of the P.C.B. ASS’Y.

2. Disconnect the power cord from the electric outlet.

Concerning Water Supply

PROBLEM CHECK POINT CAUSE SOLUTION

WATER IS

NOT SUP-

PLIED.

Do you open the water tap?

YES

Is the filter of the water inlet valve clogged with dirt?

Is the water pressure sufficient?

(0.3~8 kgf/cm 2 )

YES

Open the water tap.

Clean the filter.

YES

NO Increase the water pressure.

NOTE : Open the water tap fully and measure the flow rate.

Flow rate( ℓ /min.)

Water pressure

(kgf/cm 2 )

11.5

0.3

15.0

0.4

18.0

0.5

20.3

0.6

24.1

0.8

27.4

1.0

From the upper results, you know that the flow rate more than

11.5

ℓ /min. is essential for water supply.

Does the water inlet valve make operating sound?

Water inlet valve is defective.

YES

Is the connector or the terminal connected properly?

YES

Is the output voltage of the P.C.B normal?

Improper connection of the connector or the terminal.

P.C.B AS is defective.

Change water inlet valve.

Connect the connector or the terminal properly.

Change the P.C.B AS.

YES

Lead wire is defective.

Change the lead wires.

TROUBLE SHOOTING GUIDE 21

PROBLEM

WATER SUP-

PLY IS NOT

STOPPED.

CHECK POINT CAUSE

Does the water supply continue while the power is turned off?

Does the water supply start as soon as you press the power switch?

Operate the washer after setting the water level to

“HIGH”

YES

The water inlet valve is defective.

The triac of P.C.B is defective.

Does the water supply continue after the water reaches to the “HIGH” level?

YES

Is the air tube of water level switch kinked or deformed?

YES

Air tube is defective.

Pressure switch is defective.

Concerning Washing

PROBLEM CHECK POINT CAUSE

THE PUL-

SATOR DOES

NOT ROTATE

EVEN IF THE

WATER IS

SUPPLIED.

Does the motor operate after finishing water supply?

NO YES

Does pulsator rotate in only one direction?

YES The triac of P.C.B is defective.

Does the motor make operating sound?

YES NO

Is the motor coil disconnected?

YES

Motor is defective.

Is the connection condition of capacitor terminal good?

YES

Is the V-belt worn out?

YES

Improper connection.

V-belt is defective.

22 TROUBLE SHOOTING GUIDE

SOLUTION

Change the water inlet valve.

Change the P.C.B

ASS’Y.

Normal operation.

Change the air tube.

Change the pressure switch.

SOLUTION

Change the P.C.B

ASS’Y.

Normal

Change the motor.

Connect the terminal properly.

Change the V-belt.

Change the motor.

Concerning Draining

PROBLEM CHECK POINT CAUSE

THE WASHER

DOES NOT

DRAIN.

Do you install the drain hose properly?

Improper installation.

YES

Is the accumulated foreign substance inside the drain housing?

Is the output voltage of the drain motor normal?

YES

Malfunction of drainage by the foreign substance.

YES

The drain motor is defective.

P.C.B ASS’Y is defective.

SOLUTION

Install the drain hose properly.

Remove the foreign substance from the drain housing.

Change the drain motor.

Change the P.C.B

ASS’Y.

TROUBLE SHOOTING GUIDE 23

Concerning Spinning

PROBLEM CHECK POINT CAUSE

YES

Is the lid open?

Does the door switch operate normally?

Door switch is defective.

YES

THE WASHER

DOES NOT

SPIN.

Does the safety switch operate normally?

YES

Safety switch is defective.

Is the connector of

P.C.B ASS‘Y connected properly?

YES

Improper connection of the connector.

P.C.B. ASS’Y is defective.

Does the pulsator rotate while the tub does not rotate?

YES

Is the input voltage of the drain motor normal?

YES

Drain motor is defective.

P.C.B ASS’Y is defective.

Is the V-belt worn out?

YES

V-belt is defective.

Is the input voltage of motor normal?

Is the connection condition of capacitor terminal good?

YES

Motor is defective.

Improper connection.

P.C.B ASS’Y is defective.

24 TROUBLE SHOOTING GUIDE

SOLUTION

Close the lid.

Change the door switch.

Change the safety switch.

Connect the connector properly.

Change P.C.B ASS’Y.

Change the drain motor.

Change the P.C.B

ASS’Y.

Change the V-belt.

Change the motor.

Connect the terminal correctly.

Change the P.C.B

ASS’Y.

Concerning Operating

PROBLEM CHECK POINT CAUSE

THE INDICA-

TOR

LAMPS(L.E.D)

DO NOT LIGHT

UP WHEN THE

POWER BUT-

TON IS

PRESSED.

Is the plug connected to electric outlet?

YES

Is Fuse opened?

Is the condition of power button good?

YES

Is the connector of the

P.C.B. ASS’Y connected properly?

YES

Is input voltage of the transformer normal?

YES

Power button is defective

Improper connection of the connector.

Transformer is defective.

YES

P.C.B. ASS’Y is defective.

SOLUTION

Connect the plug.

Change fuse.

Change P.C.B ASS’Y.

Connect the connector properly.

Change Transformer.

Change P.C.B ASS’Y.

PROGRESS

LAMPS(LED)

DO NOT LIGHT

UP.

Do you press

START/HOLD button?

YES

P.C.B ASS’Y is defective.

MOTOR

ROTATES

WHEN

START/HOLD

BUTTON IS

NOT

PRESSED.

Check the output voltage of P.C.B ASS’Y

Abnormal

P.C.B ASS’Y is defective

ABNORMAL

NOISE DUR-

ING WASH

PROCESS.

Is the strange noise generated when the pulsator rotates in TEST MODE of P.C.B ASS’Y?

Is the V-belt worn out?

YES There is foreign matter between pulsator and tub.

YES

V-belt is defective.

Press START/HOLD button.

Replace P.C.B ASS’Y.

Change P.C.B ASS’Y.

Remove the foreign matter.

Change the V-belt.

TROUBLE SHOOTING GUIDE 25

8. PRESENTATION OF THE P.C.B ASS’Y

Concerning Error Message

MESSAGE CAUSE

Improper installation of drain hose.

The drain hose is blocked up by foreign matter.

Drain motor is inferior.

The water tap is closed.

The water inlet filter clogged.

It passes over the 60 minutes, yet it doesn’t come to assigned water level.

Wash loads get uneven during spin.

Poor installation of the unit.

The lid is opened.

The safety switch is inferior.

The load sensing is inferior. After the load sensing operates about 7 seconds, the message is displayed during 0.5 second and water level is always fixed ‘high’.

SOLUTION

Install drain hose properly.

Remove foreign matter from drain hose.

Change drain motor.

Open the water tap.

Clean the water inlet filter.

Fully open the water tap and

Check the water pressure.

Re-set wash loads evenly.

Proper installation.

Close the lid.

Change the safety switch.

Change the P.C.B. ASS’Y.

The water level sensing is inferior.

Check the water level sensor and the contact part of the connector.

26 PRESENTATION OF THE P.C.B ASS’Y

9. APPENDIX

■

Wiring Diagram

• DWF-200SL/SM/SW (110V~, NON-PUMP, COLD ONLY)

2 1

MAIN & FRONT PCB ASS'Y

2 1

2 3 1

2 1

POWER CORD

110V~

FUSE

CONDENSOR

RINSE

VALVE

MOTOR

DRAIN

MOTOR

COLD

VALVE

PRESSURE

SENSOR

SAFETY

SWITCH

• DWF-200SL/SM/SW (220V~, PUMP, COLD&HOT)

2 1

MAIN & FRONT PCB ASS'Y

2 1

2 3 1

2 3

1 2

2 1

POWER CORD

220V~

FUSE

CONDENSOR

RINSE

VALVE

MOTOR

DRAIN

MOTOR

DRAIN

PUMP

COLD

VALVE

HOT

VALVE

PRESSURE

SENSOR

SAFETY

SWITCH

WIRING DIAGRAM 27

■

Parts Diagram

A20

A21

A22

A23

A24

A25

DWF-200SL

A19 A17 A18

DWF-200SM/200SW

A26 A17 A18

TOP

A16

A01

FRONT

LEFT

A08

A09

A03

A02

A04

A05

A06

A07

A10

A11

A22

A28

A27

A15

A12

A13

A14

28 PARTS DIAGRAM

TOP

FRONT

B01

LEFT

B05

B02

B07

B03 B04

B06

B09

B15

PUMP OPTION

B16

B08

B13

B14

B10

B11

B12

PARTS DIAGRAM 29

C01

C16

C13

C15

C03

C04

C14

TOP

C02

FRONT

LEFT

C06

C07

C08

C10

C11

C12

C09

30 PARTS DIAGRAM

TOP

FRONT

LEFT

PARTS DIAGRAM 31

■

Parts List

No.

PARTS NAME PARTS CODE DESCRIPTION

A01 PANEL *B 36142T4600 DWF-200S, ABS

36142T4650 DWF-200S, ABS UV_BASE

A02 SENSOR PRESSURE AS 3614801635 CDL-15N-1,225DO,3PIN,L1=740,L2=90

A03 SWITCH SAFETY AS 3619044180 SF-030A13,#187,CU/T=9,CU/L=110,L=174

A04 VALVE INLET 361540715G 110-130/60,98'S,C+R,DR-12AS,GASKET

3615407131 AC220-240V/50,60HZ,35ßÃ,C+H+R

A05 UNIT CAPACITOR AS

A06

A07

HINGE DOOR

CORD POWER AS

3618929100 54UF 200VAC, CAN, P2

3618911200 11.4UF 400VAC, CAN TYPE

3612902400 POLYACETAL

3611341110 7A125V0.75SQ VCTFK TAIWAN LP-70 2.3M

A08

A09

A10

A11

CASE DETERGENT

CAP SOFTENER

NOZZLE DETERGENT

PLATE *T

3611341F00 CHILE. 0.75X3 240H/260H

3611339040 CP-2PIN 100H IEC 53(VCTF,H05VV-F) 3X0.75 1.9M GY

36111T3300 DWF-200S, ABS

36111T3350 DWF-200SM , ABS UV_BASE

3610907800 PP

3618112700 DWF-200SM, PP

3614543100 DWF-200S, ABS

3614543150 DWF-200SM, ABS, UV_BASE

A12 DECORATOR FILM

A13 CAP SCREW

A14 PANEL *F

A15

A16

A17

A18

A19

A20

A21

A22

A23

PCB AS

HARNESS AS

SPRING DOOR L

SPRING DOOR R

DOOR BACK *O

DOOR GLASS

DOOR BACK *I

CUSHION DOOR

HANDLE DOOR

36116DW800 DWF-200SL, PET

3610902600 CR

36142T4700 DWF-200S, ABS

36142T4750 DWF-200S, ABS UV_BASE

PRPSSWXC63 DWF-200SL, SMALL PCB, TAIWAN

PRPSSWXC65 DWF-200SL, LARGE PCB, CHILE & PERU

3612797B60 DWF-200S 110V COLD,NON-PUMP

3612797C10 DWF-200S 220V NON BB,COLD,HOT(PUMP)

3615118900 DWF-200S

3615119000 DWF-200S

36117ADW00 DWF-200S, ABS

36117ADW50 DWF-200SL,ABS UV_BASE

36117AD030 GLASS,DWF-200S,492X238X4.0T,NAZCA

36117ADX00 DWF-200SL, ABS

3611559900 NR

3612614000 DWF-200SL, ABS

A24

A25

A26

A27

A28

DECO HANDLE

COVER HANDLE

DOOR B

DOOR F

DECO DOOR F

3612614500 DWF-200SL,ABS, UV_BASE

36116DW700 DWF-200SL, ABS GILDING

3611433100 DWF-200SL, ABS

36117ADY00 DWF-200SM/SW, ABS

36117ADZ00 DWF-200SW, ABS-TR

DWF-200SM, ABS

36116DW900 DWF-200SM/SW, ABS

Q'TY

REMARK

200S(MOLD)

200S(UV SPRAY)

DWD-F1X23

110V, C+R

220V, C+H+R

110/60

220/50, 220/60

110/60(TAIWAN)

220/50(CHILE)

220/60(PERU)

200S(MOLD)

200S(UV SPRAY)

200SL/SM/SW

200S(MOLD)

200S(UV SPRAY)

200SL/SM/SW

200S(MOLD)

200S(UV SPRAY)

110/60

220/50, 220/60

110/60,COLD,NON-PUMP

220V,C+H,PUMP

200SL/SM/SW

200SL(MOLD)

200SL(UV SPRAY)

200SL

200SL(MOLD)

200SL(UV SPRAY)

200SL(GUILDING)

200SL

200SM/SW

200SW(ABS-TR)

200SM(ABS)

200SM/SW

32 PARTS LIST

No.

PARTS NAME PARTS CODE DESCRIPTION

B01 HOSE DRAIN O AS 3613226700 L=1250mm, HANGER

HOSE DRAIN OUTER AS 3613218800 LD-PE/EVA L=1600 PUMP

B02 PLATE UPPER

B03 SUPPORTER TUB BL

3614514600

3615302220

PP, 1094

SPG 1.6T(R-01)

B04 SUPPORTER TUB BR

B05 SUPPORTER TUB FL

B06 SUPPORTER TUB FR

3615302320

3615302420

SPG 1.6T(R-01)

3615302430 SPG 1.6T(R-00, PCM)

3615302520 SPG 1.6T(R-01)

B07

B08

B09

B10

B11

SCREW TAPPING

COVER BACK

CABINET AS

PCM CABINET

FOOT

BASE *U

3615302530 SPG 1.6T(R-00, PCM)

7122501211 T2S TRS 5X12 MFZN

3611413605 0.35T

3610808011 PAINTING(0.6T)

3610808532 PCM 0.6*803.4*2146.6

3612100330 BUTYL VE

3610312200 RECYCLING PP,100S

3610310207 RECYCLING PP,100S

Q'TY

B12 LEG ADJUST AS

B13 HANDLE CABINET

3617702123 BUTYL FOOT, CONE SHAPE

3612603300 PP

B14 HARNESS OUTER 3610068700 50/0.18 GREEN, ST710489-2 1

B15 UNIT DRAIN PUMP AS 361897409D HIGH/60HZ,40W,L=1250,KET 1806 BK,BB CUT 1

B16

C01

UNIT DRAIN PUMP

BALANCER AS

36189L606D HIGH/50HZ,B30-6,40W,L=1250,KET1806 BK,BOBBIN CUT

36189L1400 220V/60HZ,CU 40W,L=1400,BB CUT,B30-5

36189M1400 220~240V,CU 40W,L=1400,BB CUT,B30-6

3616106000 PP, 100M'S, VE TYPE

C02 NANO FILTER AS

FILTER AS

C03 TUB *I

3616105400

3611906300

3611904700

3618815400

100'S, HIDDEN

NANO FILTER, ABS-TR

100M(LARGE) LINT FILTER AS

SUS, HIDDEN-2

(1)

(2)

C04 GUIDE FILTER AS

3618815300

3612507210

SUS, HIDDEN-3

HIDDEN FILTER(SUS 0.6T)

(1)

(3)

C05 SPECIAL BOLT 3616051029 STS430, 5X10

C06

C07

C08

C09

C10

SPECIAL SCREW

SPECIAL NUT

SPECIAL SCREW

TUB *U

FLANGE TUB

3616051629

3616M50829

3616051629

3618819901

3618815204

3617200600

SUS430 T2 TRS 5.5*16

STS430 M5 X 0.8P

SUS430 T2 TRS 5.5*16

98'S, VE TYPE(2-H/G), -M/B

98'S,-M/B,+RIB

ALDC12 VE1,6POINT

(6)

(1)

(6)

REMARK

NON-PUMP

PUMP

PAINTING

PCM

NON-PUMP

PUMP

OPTION

220/60

220-240/50

220/60

220-240/50

MAGIC FILTER

OPTION(LINT FILTER)

MAGIC FILTER

OPTION(LINT FILTER)

MAGIC FILTER

OPTION(LINT FILTER)

MAGIC FILTER

OPTION(LINT FILTER)

MAGIC FILTER

OPTION(LINT FILTER)

MAGIC FILTER

OPTION(LINT FILTER)

MAGIC FILTER

OPTION(LINT FILTER)

PARTS LIST 33

No.

PARTS NAME

C11 SPECIAL SCREW

C12 SPECIAL NUT

C13 SPECIAL SCREW

C14 PULSATOR AS

C15 CAP PULSATOR

C16 FRAME FALL

PARTS CODE DESCRIPTION

3616007001 SCM24H,6.5*24 101S

3616063700 ZDC1 EU SAMWOO

3616062629 STS430 6X26.5

3619705530 200S NANO SILVER

3610920500 PP, DWF-178W

3612202900 PP, WATER FALL

D01 COVER TUB *O

D02 TUB *O

D03 SUSPENSION AS (B)

D04 SUSPENSION AS (F)

D05 HOSE OVERFLOW

D06 VALVE DRAIN AS

D07 HOSE DRAIN I AS

D08

D09

D10

D11

D12

D13

D14

HOSE DRAIN *I

BASE

SPECIAL SCREW

DRAIN MOTOR

GEAR MECHANISM

BOLT HEX

PROTECTOR GEAR

BELT V

3611417700 PP,100M

3618807100 1098

3619805400 ROD=592 SPR=102(BLACK),100C,S

3619805500 ROD=592 SPR=112,(YELLOW),100C,S

3613208901 PELD, L=280MM

3615408400 1098'S,VE TYPE

3613218510 LDPE+EVA L=210.5

3613212120 EVA,L=184

3610387400 SECEN 2.0T

3616007001 SCM24H,6.5*24 101S

36196TAN30 SV-HJ7T22D 100-110 50/60HZ

36196TAN00 SV-MX7T22D 220V50/60HZ

3617310400 GM-1000-YJ6P2

7341801511 6B-1 8*15 MFZN

3618301310 SBHG 1.2T

3616590220 M20.5, AGING

3616590230 M21, AGING

D15 MOTOR CONDENSER

3964322100 W2D50VA014 220V 50HZ 1450L KET D/L

3964322200 W2D50UA019 220V 60HZ 1450L KET D/L

D16 CUSHION DOWN 3611502700 POM(8MM)

D17 HARNESS EARTH INNER 3612757030 L ID=4.3,R ID=8.3,L=810

D18 BOLT HEX

D19 BODY BUBBLE AS

D20 PULLEY MOTOR AS

7650802528 6B-1 8*25 PW(3*28) MFZN

3610402931 104KR, HOSE L=2700MM

3618401400 M-TYPE(AL), DS=10 DP=48.5 60HZ

3618401420 M-TYPE(AL) DS=10 DP=53.0 50HZ

Q'TY

(1)

REMARK

200SL/SM/SW

MAGIC FILTER

OPTION(LINT FILTER)

NON-PUMP

PUMP

110/60

220/50-60

60Hz

50Hz

110/60

220/50

220/60

OPTION

60Hz

50Hz

34 PARTS LIST

■

Sequence Chart

FUZZY

Division Progress

High Mid Low Small

Sensing

Water Inlet

Pre-Wash

Wash

Drain

Balance Spin

Middle Spin

Natural Stop

Water Inlet

Rinse 1

Drain

Balance Spin

Middle Spin

Natural Stop

Water Inlet

Rinse 2

Drain

Balance Spin

Main Spin

7 sec.

■

4 min.

2 min.

60min.

18min.

14min.

10min.

6min.

3 min.

■

44sec.

■

1min. 46sec.

20sec.

1min. 30sec.

40sec.

4 min.

2 min.

3 min.

2 min.

3 min.

■

44sec.

■

1min. 46sec.

20sec.

1min. 30sec.

20sec.

4 min.

2 min.

3 min.

2 min.

3 min.

■

44sec.

■

9 min.

7 min.

5 min.

3 min.

Natural Stop

Remained Time Display

1 min.

30sec.

2min.

1min.

■ ■

■

■ ■

■

■ ■

■

■ ■

■

61 57 43 43

1. The drain time in ECONOMY course is 1 minute.

2. The '20s~40s' is the acronym for '20 seconds~40 seconds'.

3. The '1 min.~60 min.' is the acronym for '1 minute~60 minutes'.

ECONOMY

High/Mid Low/Small

■

■ 1min.

■

■ 1min.

■

■ 1min.

■

■ ■

■ 30s ■ 30s

■

DELICATE

High Mid

■

■ 1min.

■

■ ■

■ 30s ■ 30s

■ 20s ■ 20s

■ 40s ■ 40s

■ ■

■ 30s ■ 30s

■ 20s ■ 20s

40s 40s

■ ■

38 38

SEQUENCE CHART 35

BLANKET SPORTS WEAR BABY CARE

Division Progress

High Mid Low Small High Mid Low Small High Mid Low Small

Sensing

Water Inlet

Wash

Drain

Balance Spin

Middle Spin

Natural Stop

Water Inlet

Rinse 1

Drain

Balance Spin

Middle Spin

Natural Stop

Water Inlet

Rinse 2

Drain

Balance Spin

Main Spin

7 sec.

4 min.

2 min.

18min.

14min.

10min.

6min.

3 min.

■

44sec.

■

1min. 46sec.

20sec.

1min. 30sec.

■

4 min.

2 min.

3 min.

2 min.

3 min.

■

44sec.

■

1min. 46sec.

20sec.

1min. 30sec.

■

4 min.

2 min.

3 min.

2 min.

3 min.

■

44sec.

■

9 min.

7 min.

5 min.

3 min.

1 min.

■ ■

■ ■ ■ ■

■ ■

■ ■ ■ ■

■ ■

■ ■ ■ ■

Natural Stop

Remained Time Display

30sec.

2 min.

■ ■ ■ ■ ■

63 63 57 57 57

■ ■

■ ■ ■

■ ■

■ ■ ■

■ ■

■ ■ ■

■

■ ■

■

■ ■

■

■ ■ ■ ■

■ 60s ■ 60s ■ 60s ■ 60s

90s 90s 90s 90s

■

■ 60s ■ 60s ■ 60s ■ 60s

90s 90s 90s 90s

■

■ 60s ■ 60s ■ 60s ■ 60s

■ ■ ■ ■ ■ ■ ■

57 51 51 62 62 54 54

1. Default water level in BLANKET course is 'High'.

2. Time of water flow in BLANKET course is same condition regardless of water level.

3. The '60s~90s' is the acronym for '60 seconds~90 seconds'.

4. The '1 min.~18 min.' is the acronym for '1 minute~18 minutes'.

36 SEQUENCE CHART

Division Progress

High

TUB CLEANING

Sensing

Water Inlet

Pre-Wash

Wash

Drain

Balance Spin

Middle Spin

Natural Stop

Water Inlet

Rinse 1

Drain

Balance Spin

Middle Spin

Natural Stop

Water Inlet

Rinse 2

Drain

Balance Spin

Main Spin

7 sec.

4 min.

2 min.

60min.

10min.

18min.

14min.

10min.

6min.

3 min.

■

44sec.

■

1min. 46sec.

20sec.

1min. 30sec.

■

4 min.

2 min.

3 min.

2 min.

3 min.

■

44sec.

■

1min. 46sec.

20sec.

1min. 30sec.

■

4 min.

2 min.

3 min.

2 min.

3 min.

■

44sec.

■

9 min.

7 min.

5 min.

3 min.

Natural Stop

Remained Time Display

1 min.

30sec.

2 min.

■

120

1. The 'min.' and 'sec.' is the acronym for 'minutes' and 'seconds'.

WASH for PERU

High Mid Low Small

■ ■ ■ ■

■

■ ■

■ ■ ■

■ ■

■ ■ ■

■ ■

■ ■ ■

73 67 67

SEQUENCE CHART 37

S/M NO. :

DAEWOO ELECTRONICS CORP.

1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea

C.P.O. BOX 8003 SEOUL, KOREA

TELEX: DWELEC K28177-8

CABLE: “DAEWOOELEC”

PRINTED DATE: Oct. 2011

담 당 민가영 님

M O D E L DWF-200SL/200SM/200SW

접 수

수출용 세탁기 (S/M)

2011.09.29

M E M O 총 39p

11.09.29-전체신규 39p

SIIO N C EA TIIV E,, IIN

서울 종로구 통의동

6번지 이룸빌딩 4층

연락처

VISION

담 당 방 문 수

TEL: 730-0660 FAX: 730-3788

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S/M No. :

Service Manual

Auto Washer

Caution

: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts

Price List) in Service Information Center (http://svc.dwe.co.kr).

Contents

1. SPECIFICATIONS

2. STRUCTURE OF THE WASHING MACHINE

ACCESSORIES (FULL OPTION)

3. DIRECTIONS FOR INSTALLATION AND USE

INSTALLING PLACE

Never install in these places

How To Install On An Inclined Place

How to Connect the Inlet Hose

4. FEATURE AND TECHNICAL EXPLANATION

Feature of the Washing Machine

Water Current to Adjust the Unbalanced Load

Automatic Water Supply System for Blanket Wash

Functional Principle of Bubble Washing Machine

Automatic Drainning time Adjustment

Automatic Unbalance Adjustment

Circulating-Water Course and Lint Filter

Lint Filter

Residual Time Display

Drain Motor

Gear Mechanism Ass’y

5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

Warning

Gear Mechanism Ass’y Replacement

6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

The structure of gear mechanism

How to check the clutch spring

The Process Of Disassembling

No.

1

Process

Notice

2

3

4

No.

5

6

Process

Notice

7

8

The Process Of Assembling

No.

Process

1

Notice

2

3

4

No.

5

Process

Notice

6

7

8

7. TROUBLE SHOOTING GUIDE

Concerning Water Supply

Concerning Washing

Concerning Draining

Concerning Spinning

Concerning Operating

8. PRESENTATION OF THE P.C.B ASS’Y

Concerning Error Message

9. APPENDIX

Wiring Diagram

• DWF-200SL/SM/SW (110V~, NON-PUMP, COLD ONLY)

MAIN & FRONT PCB ASS'Y

• DWF-200SL/SM/SW (220V~, PUMP, COLD&HOT)

MAIN & FRONT PCB ASS'Y

Parts Diagram

Parts List

Sequence Chart