Extron MHR-5 manual

Universal Cable BNC Crimp

Termination Instructions

Color-coded

Heat Shrink Tube

Shielding

Ferrule

Plastic

Sleeve

Center

Pin

BNC Plug

Body

1 . Slide the color coded heat shrink tube or BNC strain relief over the cable, then slide the ferrule over the cable.

1 Colored

Heat Shrink Tube

Outer

Insulation or

Strain Relief

Ferrule

Outer

Insulation

MHR Cable

Conductor

2 . Carefully strip the end of the coaxial cable to expose the shielding and conductor.

Strip to the dimensions shown at right.

2

Outer

Insulation

0.496"

(11.9 mm)

0.375"

(9.5 mm) 0.094"

(2.4 mm)

Conductor

Color-coded

Heat Shrink Tube Ferrule

Shielding

Outer

Insulation

M59 Cable

Center

Pin

Conductor

Ferrule

Shielding

0.250"

(6.4 mm)

Stripped Cable

(illustration not to scale)

3 . For MHR cable only, slide the plastic sleeve over the conductor and insert it into the ferrule.

3

Insert the conductor into the center pin. For MHR cable only, set the pin flush against the plastic sleeve (other BNC crimp assemblies do not have a plastic sleeve).

www.extron.com

Extron Electronics, USA

1230 South Lewis Street

Anaheim, CA 92805

USA

714.491.1500

Fax 714.491.1517

Extron Electronics, Europe

Beeldschermweg 6C

3821 AH Amersfoort

The Netherlands

+31.33.453.4040

Fax +31.33.453.4050

Plastic

Sleeve

Flange

Center

Pin

Extron Electronics, Asia

135 Joo Seng Road, #04-01

PM Industrial Building

Singapore 368363

+65.6383.4400

Fax +65.6383.4664

Extron Electronics, Japan

Kyodo Building

16 Ichibancho

Chiyoda-ku, Tokyo 102-0082 Japan

+81.3.3511.7655

Fax +81.3.3511.7656

Color-coded

Heat Shrink Tube

Color-coded

Heat Shrink Tube

Shielding

Ferrule

Shielding

Ferrule

Center

Pin

Outer

Insulation

Conductor

RG59 Cable

Center

Pin

Outer

Insulation

RG6 Cable

Conductor

Support

Sleeve

BNC Plug

Body

Support

Sleeve

BNC Plug

Body

Support

Sleeve

BNC Plug

Body

Support

Sleeve

68-936-01

Rev. B

04 05

4 . Insert the conductor and pin into the crimp tool. Position the center pin’s flange flush with the edge of the die in the smaller of the two crimp chambers of the appropriate color. Crimp the center pin.

Cable

MHR

M59

RG59

RG6

Color code

Orange

Purple

Red

Green

4

Extron Universal

BNC Crimp Tool

5 . Insert the center pin into the

BNC plug body and slide the exposed shielding over the support sleeve of the BNC.

Slide the ferrule over the shielding and against the

BNC body.

5 Insert crimped cable into the BNC body.

6 . Use the die’s larger chamber of the appropriate color to crimp the ferrule.

The crimped ferrule may have a small bit of metal flash on each side. This is normal.

7 . Slide and set the heat shrink tube or BNC strain relief over the ferrule.

6 7 Apply the recommended glue to attach the strain relief.

Install Strain

Relief

Ferrule - small diameter flush with edge of die.

or

Heat Shrink Tubing

Bulk cable part numbers:

MHR-4 (-5) (-6), 500' / 1000'

MHR-5P (-6P), 500’ / 1000'

M59-5 (-6), 500'

RG59, 500' / 1000'

RG59P, 500' / 1000'

RG6-1 (-4) (-5), 500' / 1000'

RG6P, 500' / 1000'

22-032 (-020) (-128)-02 (500') / -03 (1000')

22-103 (-130)-02 (500') / -03 (1000')

22-127 (-133)-02

22-145-02 (500') / -03 (1000')

22-146-02 (500') / -03 (1000')

22-098 (-099) (-100) (500') / -03 (1000')

22-164-02 (500') / -03 (1000')

Crimp Ferrule

Heat shrink/strain relief part numbers:

Heat shrink (MHR), 1' 39-(Red010)(Grn011)(Blu012)(Ylo013)(Blk018)-03

MHR strain reliefs, qty. 50 70-089-(R01)(G02)(B03)(Y04)(B05)

M59 strain reliefs, qty. 50 70-119-(R01)(G02)(B03)(Y04)(B05)

M59 strain reliefs, qty. 50 (Assorted06)(White07)

Heat shrink (M59/RG59/RG6), 1' 39-(R024)(G025)(B026)(Y027)(B003)-03

Crimp connector part numbers:

BNC male MHR, qty. 50

BNC male M59, qty. 50

BNC male RG59, qty. 50

BNC male RG6, qty. 50

100-250-01

100-263-01

100-257-01

100-260-01