Moffat RN8410G Oven Range Operation Manual

I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l

Gas Range Static Oven

RN8410G RNB8410G

RNL8410G RNLB8410G

RN8820G RNB8820G

RNL8820G RNLB8820G

Date Purchased

Serial Number

Dealer

Service Provider

For use in GB, IE & DK

228689-22

MANUFACTURED BY

Moffat Limited

Rolleston 7675

New Zealand

INTERNATIONAL CONTACTS

AUSTRALIA

Moffat Pty Limited

Web: www.moffat.com.au

E.Mail: [email protected]

Main Office: (tel) +61 (03) 9518 3888

(fax) +61 (03) 9518 3833

1800

Spares: (tel):

Customer Service:

337

(tel): 1800

CANADA

Serve Canada

Web: www.servecanada.com


Sales: (tel): 800 551 8795 (Toll Free)

(tel): 800 263 1455 (Toll Free) Service:

NEW ZEALAND

Moffat Limited

Web: www.moffat.co.nz


(tel): 0800 Main Office:

UNITED KINGDOM

Blue Seal

Web: www.blue-seal.co.uk


Sales:

(fax):

Spares:

Service:

UNITED STATES

(tel): +44 121 327 5575

(tel): +44 121 322 6640

(fax): +44 121 327 9201

(tel): +44 121 322 6644

(fax): +44 121 327 6257

Moffat

Web:

Sales:

Service: www.moffat.com

(tel): 800 551 8795 (Toll Free)

(tel): +1 336 661 1556

(fax): +1 336 661 9546

(tel): 800 858 4477 (Toll Free)

(tel): +1 336 661 1556

(fax): +1 336 661 1660

REST OF WORLD

Moffat Limited

Web: www.moffat.co.nz


The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.

© Copyright Moffat Ltd. November 2014.

Contents

Waldorf Gas Range Static Oven

RN(L)(B)8410G Gas Range Static Oven - 600mm.

RN(L)(B)8820G Gas Range Double Static Oven - 1200mm.

Introduction .............................................................................................. 2

Specification .............................................................................................. 3

Model Numbers Covered in this Specification

General

Gas Supply Requirements

Gas Connection

Dimensions ................................................................................................ 6

Installation ................................................................................................ 7

Installation Requirements

Unpacking

Location

Clearances

Assembly

Gas Connection

Commissioning

Operation ................................................................................................. 11

Operation Guide

Description of Controls

Open Burners

Griddles

Oven Pilot Ignition

Oven - Main Burner / Thermostat

Turning the Oven to ‘Stand-By’ (Pilot ‘ON’ Only)

Oven ‘Shut Down’

Cleaning and Maintenance ...................................................................... 15

Before Commencing Cleaning

Open Burner Cleaning

Griddle Plate Cleaning

Oven Interior Cleaning

Stainless Steel Surfaces

Fault Finding ............................................................................................ 18

Gas Conversion and Specifications ......................................................... 19

Conversion Procedure

Gas Specifications

Replacement Parts List ............................................................................ 25

Introduction

We are confident that you will be delighted with your WALDORF GAS RANGE STATIC OVEN and it will become a most valued appliance in your commercial kitchen.

To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things you can do.

Firstly:

Please read the instruction book carefully and follow directions given. The time taken will be well spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your WALDORF dealer promptly. In many cases a phone call could answer your question.

CE Only:

These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country.

Warning

I MPROPER INSTALLATION , ADJUSTMENT , ALTERATION , SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE , INJURY OR DEATH . R EAD THE INSTALLATION , OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE

.

Warning

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT

LOCATION . THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER .

G REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF

FIRE

.





T

I

HE

T

APPLIANCE

IS

MUST

RECOMMENDED

NOT

THAT

BE

A

LEFT ON

Warning

UNATTENDED

REGULAR

.

INSPECTION IS MADE BY A COMPETENT

ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED .

SERVICE PERSON TO





DO NOT STORE OR USE GASOLINE

THIS OR ANY OTHER APPLIANCE .

OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION .

VICINITY OF

Caution

 This appliance is for professional use and is only to be used by qualified persons.

 Only authorised service persons are to carry out installation, servicing or gas conversion operations.

 Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.

 DO NOT operate the appliance without the legs supplied fitted.

2

Specifications

Model Numbers Covered in this Specification

RN[1]8410G [2] Gas Range Static Oven + 4 Open Burners.

RN[1]8413G [2] Gas Range Static Oven + 2 Open Burners + 300mm Griddle.

RN[1]8416G [2] Gas Range Static Oven + 600mm Griddle.

RN[1]8820G [2] Gas Range Double Static Oven + 8 Open Burners.

RN[1]8823G [2] Gas Range Double Static Oven + 6 Open Burners + 300mm Griddle.



NOTE:

[1]: - Model Options;

L - Low Back.

B - Bold Front.

LB - Low Back and Bold Front.

[2] - Open Burner Options;

F - With Flame Failure Protection.

PF - With Pilot and Flame Failure Protection.

NOTE: The RN8820G consists of two ovens with a 1200mm wide Cook Top.

General

A heavy duty, general purpose gas range created for compact modular kitchens. It has a high option

Cook Top / Griddle arrangement and is available on industrial adjustable feet or on robust rollers.

Open Burners are available in either 'PF' (Pilot and Flame Failure) or 'F' (Flame Failure Only) options.

Open Burner and Griddle options are fitted with individual flame failure for each open burner.

Griddles are fitted with pilot, flame failure and piezo ignition as standard. Easy clean stainless steel external finish.

The oven has pilot and flame failure with piezo ignition.

3

Specifications

Gas Supply Requirements

- Australia

Input Rate (N.H.G.C.)

- each Open Burner

- each 300 mm Griddle Section

- Oven

Supply Pressure

Burner Operating Pressure (*)

Gas Connection

- New Zealand:


- each Open Burner

- each 300 mm Griddle Section

- Oven

Supply Pressure


Gas Connection

Natural Gas LP Gas (Propane)

28 MJ/hr 28 MJ/hr

21 MJ/hr

24 MJ/hr

21 MJ/hr

24 MJ/hr

1.13 - 3.40 kPa

0.95 kPa (*)

3 /

4

” B.S.P. Male

2.75 - 4.50 kPa

2.6 kPa (*)

Natural Gas LP Gas

28 MJ/hr 28 MJ/hr

21 MJ/hr 21 MJ/hr

24 MJ/hr

1.13 - 3.40 kPa

0.95 kPa (*)

3 /

4

” B.S.P. Male

24 MJ/hr

2.75 - 4.50 kPa

2.6 kPa (*)

- United Kingdom:

Category: II

Flue Type: A

1.

2H3P

(20, 37).

Heat Input

(nett)

Gas Rate

(nett)

Nominal

Reduced

Pilot

Nominal

Reduced

Pilot

Supply Pressure

Burner Operating

Pressure (*)

Gas Connection

Natural Gas (G20)

Open Burner

(each)

6.5 kW

1.75 kW

Griddle

(each 300mm section)

5.5 kW

1.85 kW

Oven

6.5 kW

1.1 kW

0.69 m 3

0.19 m 3

0.02 m 3

/hr 0.69 0.51 kg/hr

/hr 0.12 0.14 kg/hr

/hr 0.02 0.02 kg/hr

20 mbar

9.5 mbar (*)

3 /

4

” B.S.P. Male

Propane (G31)

Open Burner

(each)

6.5 kW

1.75 kW

Griddle

(each 300mm section)

5.5 kW

1.95 kW

0.43 kg/hr

0.15 kg/hr

0.01 kg/hr

30 / 37 mbar

26 mbar (*)

Oven

6.0 kW

1.05 kW

0.47 kg/hr

0.09 kg/hr

0.01 kg/hr

*

Measure burner operating pressure at manifold test point with two burners operating at full setting. Operating pressure is ex-factory set, through appliance regulator and is not to be adjusted, apart from when converting between gases, if required. (Refer to ‘Gas Conversion’ section for details).

4

Specifications

- All Other Markets


- each Open Burner

- each 300mm Griddle Section

- Oven

Supply Pressure


Gas Connection

Natural Gas

28 MJ/hr

Town Gas (**)

28 MJ/hr

21 MJ/hr

24 MJ/hr

1.13 - 3.40 kPa

21 MJ/hr

24 MJ/hr

0.75 - 1.50 kPa

0.95 kPa 0.63 kPa

See ‘Gas Connection’ information overleaf.


- each Open Burner

- each 300mm Griddle Section

- Oven

Supply Pressure


Gas Connection

LP Gas (Propane)

28 MJ/hr

Butane

28 MJ/hr

21 MJ/hr

24 MJ/hr

2.75 - 4.50 kPa

21 MJ/hr

24 MJ/hr

2.75 - 4.50 kPa

0.95 kPa 2.6 kPa

See ‘Gas Connection’ information overleaf.

NOTE:

 (*) Measure Burner operating pressure at manifold test point with two burners operating at

'High Flame' setting.

 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted, unless when converting between gases, if required.

 (**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator supplied.

 Refer to ‘Gas Conversion and Specifications' section in this manual for further details.

Gas Connection

Gas supply connection point is located at rear of appliance, approximately 130mm from right hand side, 32mm from rear and 655mm from floor and is reached from beneath appliance. (Refer to

‘Dimensions’ section).

Connection is ¾" BSP male thread.

5

Dimensions

RN(L)8410G

Gas Cooktop Options

RN(L)8410G RN(L)8413G

RN(L)8416G

6

RN(L)8820G

Gas Cooktop Options

RN(L)8820G RN(L)8823G

RN(L)8826G RN(L)8829G

7

Dimensions

Installation

Installation Requirements

NOTE:

 It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas and health and safety requirements.

 This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.

Waldorf Ovens are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.

This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas and fire safety.

Australia / New Zealand: - AS/NZS5601 - Gas Installations.

United Kingdom:

Ireland:

- Gas Safety (Installation & Use) Regulations 1998.

- BS6173

- BS5440 1 & 2 - Installation Flueing & Ventilation.

- IS 820

- Installation of Catering Appliances.

- Non - Domestic Gas Installations.

Installation must be carried out by authorised persons only. Failure to install equipment to relevant codes and manufacturer’s specifications shown in this section will void the warranty.

Components having adjustments protected (e.g. paint sealed) by manufacturer are only to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.

Unpacking

 Remove all packaging and transit protection from appliance including all protective plastic coating from exterior stainless steel panels.

 Check equipment and parts for damage. Report any damage immediately to the carrier and distributor.

 Report any deficiencies to distributor who supplied the appliance.

 Check that available gas and electrical supply is correct to that shown on rating plate located on front right hand corner of bottom sill.

Location

1. Installation must allow for a sufficient flow of fresh air for the combustion air supply.

Installation must include adequate ventilation means, to prevent dangerous build up of combustion

Combustion Air Requirements:

RN8410G RN8820G

Town Gas 32 m 3 /hr products.

2. Never directly connect a ventilation system to appliance flue outlet.

4. Position appliance in its approximate working position.

5. All air for burner combustion is supplied from beneath appliance. Legs must always be fitted and no obstructions placed under or around base of appliance, as obstructions will cause incorrect operation and / or failure of appliance.

NOTE: Do not obstruct or block appliances flue. Never directly connect a ventilation system to appliance flue outlet.

8

Installation

Clearances

NOTE: Only non-combustible materials can be used in close proximity to this appliance.

Left / Right hand side

Rear

Combustible Surface

250mm (*)

50mm

Non Combustible Surface

0mm

0mm

* Side clearances can be 50mm when adjacent surface is at least 100mm below cooking surface.

Assembly

Caution



NOTE:

 All Models are delivered completely assembled. No further assembly is required.

 This appliance is fitted with adjustable feet to enable appliance to be positioned securely and level. This should be carried out on completion of gas connection. Refer to ‘Gas

Connection’ section.

Optional Accessories (Refer to Replacement Parts List)

 Rear Roller Kit. For installation details, refer to instructions supplied with each kit.

 Plinth Kit. For installation details, refer to instructions supplied with each kit.

1. Check all feet (or castors) are securely fitted.

2. Adjust feet to make oven range steady and level.

Gas Connection

NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON.

1. Waldorf Ranges do not require an electrical connection, as they function totally on gas supply only.

2. It is essential that gas supply is correct for appliance being installed and that adequate supply pressure and volume are available. The following checks should be made before installation:- a. Gas Type the appliance has been supplied for is shown on coloured stickers located above gas connection and on rating plate. Check that this is correct for the gas supply the appliance is being installed for. Gas conversion procedure is shown in this manual. b. Supply Pressure required for this appliance is shown in

‘Specifications’ section of this manual. Check gas supply to ensure adequate supply pressure exists. c. Input Rate of this appliance is shown on Rating Plate and in ‘Specifications’ section of this manual. Input rate should be checked against available gas supply line capacity.

Particular note should be taken if appliance is being

added to an existing installation.

Rating Plate

Location

Fig 1

NOTE: It is important that adequately sized piping runs directly to connection joint on appliance with as few tees and elbows as possible to give maximum supply volume.

3. Fit gas regulator supplied, into gas supply line as close to appliance as possible.

9

Installation

NOTE: Gas pressure regulator provided with this appliance is convertible between Natural Gas and LPG as shown in ‘Gas Conversion Section’ in this manual.

Ensure regulator is converted to correct gas type that appliance will operate on.

Regulator outlet pressure is fixed ex-factory for gas type that regulator is converted to and it is NOT to be adjusted.

Regulator connections are 3 /

4

" BSP female.

Connection to the appliance is 3 /

4

" BSP male.

(Refer to ‘Specifications’ section for gas supply location dimensions).

NOTE: A Manual Isolation Valve must be fitted to the individual appliance supply line.

4. Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that appliance is level and at correct height.

5. Connect gas supply to appliance. A suitable joining compound which resists breakdown action of

LPG must be used on every gas line connection, unless compression fittings are used.

6. Check all gas connections for leakages using soapy water or other gas detecting equipment.

Warning

D O NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES .

7. Check gas operating pressure is as shown in

‘Specifications’ section.

NOTE: Measure burner operating pressure at manifold test point with two burners operating at ‘Full’ setting.

8. Verify operating pressure remains correct.

Commissioning

Manifold

Pressure Test

Point

Fig 2

1. Before leaving a new installation; a. Check the following functions in accordance with operating instructions specified in ‘Operation’ section of this manual.









Lighting the Griddle.

Light the Open Burners. (F - Flame Failure Option).

Light the Open Burners. (PF - Pilot and Flame Failure Option).

Check the Low Fire burner operation.







Oven Pilot Ignition.

Oven Main Burner / Thermostat.

Turning the Oven to ‘Stand-By’ Mode.

 Oven ‘Shut Down’. b. Ensure operator has been instructed in areas of correct lighting, operation, and shutdown procedure for appliance.

2. This manual must be kept by owner for future reference, and a record of Date of Purchase, Date

of Installation and Serial Number of Unit recorded and kept with this manual. (These details can be found on Rating Plate attached to bottom right hand corner of bottom sill. Refer

to ‘Gas Connection’ section).

NOTE: If it is not possible to get appliance to operate correctly, shut off gas supply and contact supplier of this appliance.

10

Operation

Operation Guide

Caution



 Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.

1. Waldorf appliances have been designed to provide simplicity of operation and 100% safety protection.

2. Improper operation is almost impossible, however bad operation practices can reduce the life of the appliance and produce a poor quality product. To use this appliance correctly please read the following sections carefully:-

 Lighting the Open Burners (F - Flame Failure Option).

 Lighting the Open Burners (PF - Pilot and Flame Failure Option).

 Lighting the Griddle.

 Oven Pilot Ignition.

 Oven Main Burner / Thermostat.

 Turning Oven to ‘Stand-By’ (Pilot 'ON' Only).

 Oven ‘Shut-Down’.

Gas Control Knobs

(When Fitted with

Griddle Option Only)

Description of Controls OFF Position

PILOT Burner

HIGH Flame

LOW Flame

Griddle Piezo

Igniter (When fitted with Griddle Option

Only)

Gas Control Knobs

(Open Burner

Option)

OFF Position

HIGH Flame

LOW Flame

Gas Control Knob

(Oven)

OFF Position

PILOT Burner

Temperature

Graduations 130°C to 270°C

Oven Piezo Igniter

(One per Oven)

Fig 3

11

Operation

Open Burners ('F' - Flame Failure Option)

Lighting the Open Burners

Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not expelled. a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘HIGH’ position. b. Hold gas control knob depressed and manually light main burner. c. Release after approximately 10-20 seconds after lighting burner. d. Burner should stay alight - if not, repeat Steps (a. to (c. above. e. To adjust the temperature required, depress and rotate gas control knob between ‘HIGH’ and

‘LOW’ positions.

Turning 'OFF' the Open Burners a. When main burner is not required, depress and turn gas control knob clockwise back to ‘OFF’ position. 'MAIN' burner will extinguish.

Open Burners ('PF' - Pilot and Flame Failure Option)

Lighting the Open Burners

These hobs are fitted with individual standing pilots for each open burner which allows main burners to be turned 'ON' - 'OFF' without having to manually re-light burner each time that it is turned 'ON', as burner will automatically light itself off the pilot burner.

Flame Failure Protection is incorporated for each burner by way of a thermo-electric system which will shut off gas supply to that burner in the event that burner goes out, so that un-burnt gas is not expelled. a. Select burner required, depress and turn the gas control knob anti-clockwise to ‘PILOT’ position. b. Hold gas control knob depressed and manually light pilot burner. c. Release after approximately 10-20 seconds after lighting pilot burner. d. Pilot burner should stay alight - if not, repeat Steps (b. to (c. above. e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to first stop 'HIGH' flame position. f. To select ‘Low Flame’, depress and rotate gas control knob fully anti-clockwise to ‘LOW' flame position. g. To adjust the temperature required, depress and rotate gas control knob between ‘HIGH’ and

‘LOW’ positions.

Turning 'OFF' the Open Burners / Pilots a. To turn 'OFF' main burner, but keep pilot burner alight, rotate gas control knob to 'PILOT' position. Main burner will extinguish and pilot will remain alight. b. To turn 'OFF' the 'PILOT', depress and turn gas control knob clockwise back to ‘OFF’ position.

'PILOT' burner will extinguish.

12

Operation

Griddle

Lighting the Griddle a. Depress gas control knob and rotate anti-clockwise to ‘PILOT’ position. b. Hold gas control knob depressed, press piezo ignition button to ignite pilot burner. Repeat Items

1 to 2 until pilot is lit. c. Release gas control knob approximately 10-20 seconds after lighting pilot. d. Pilot should now remain alight - if not, repeat Steps (b. to (c. above. e. To select ‘Full Flame’, depress and rotate gas control knob anti-clockwise to ‘HIGH’ position. f. To select ‘Low Flame’, depress and rotate gas control knob fully anti-clockwise to ‘Low Flame’ position. g. When main burner is not required, depress and turn gas control knob clockwise back to ‘OFF’ position.

Turning 'OFF' the Griddle Burner / Pilot a. To turn 'OFF' griddle, but keep pilot burner alight, rotate gas control knob to 'PILOT' position.

Griddle burner will extinguish and pilot will remain alight. b. To turn 'OFF' 'PILOT', depress and turn gas control knob clockwise back to ‘OFF’ position. 'PILOT' burner will extinguish.

13

Operation

Oven

Caution

Be aware that when opening the oven door, hot air and cooking vapours will be released from the hot oven.

Oven Pilot Ignition

! IMPORTANT

DO NOT USE aluminium foil or trays directly on cast iron sole plate(s). NEVER block or cover openings on each side of sole plate(s).

1. Open oven door. Depress thermostat control knob and rotate anti-clockwise to ‘PILOT’ position.

2. With gas control knob depressed, press piezo ignition button to ignite pilot burner. Repeat Items 1 to 2 until pilot is lit.

3. Release gas control knob approximately 10-20 seconds after lighting pilot, until pilot thermocouple is heated up by pilot flame.

4. Pilot should now remain alight. If pilot does not light, repeat Items 1 to 3 above.

5. View pilot burner through holes in front of burner box with oven door open. See Fig 4.

Oven - Main Burner / Thermostat

Pilot Burner viewing holes

Fig 4

1. With pilot burner alight, rotate thermostat control knob anti-clockwise to desired oven temperature setting required, this will regulate gas supply to burner.

2. To turn main burner ‘OFF’, simply turn thermostat control knob clockwise to ‘OFF’ position.

Turning the Oven to ‘Standby’ (Pilot ‘ON’ Only)

1. To turn off oven burner / heating, set oven thermostat to ‘PILOT’ position, this will turn oven ‘OFF’, but leave oven pilot burner ‘ON’.

2. In this position pilot burner will remain alight, but main burner will not operate until thermostat control knob is set to a temperature.

3. If pre-heating of oven is required, set thermostat control knob to temperature 190°C and allow 20 minutes before cooking in oven to allow oven to warm up.

Oven ‘Shut-Down’

1. To turn oven to ‘PILOT’ position only, rotate thermostat control knob clockwise until pilot position is reached. In this position only pilot burner will remain on.

2. To ‘Shut Down’ oven, depress and turn thermostat control knob to ‘OFF’ position. This will turn

‘OFF’ oven and extinguish pilot burner. To re-light pilot burner, refer to ‘Oven Pilot Ignition’ in this section.

IMPORTANT:

Should any abnormal operation like;

- ignition problems,

- abnormal burner flame,

- burner control problems,

- partial or full loss of burner flame in normal operation, appliance requires IMMEDIATE service by a qualified service person and should not be used until a service is carried out.

14

Cleaning and Maintenance

Before Commencing Cleaning

Caution

Always turn off the gas / electrical supply before cleaning the appliance.

This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance.

NOTE:

 Allow appliance to cool before commencing cleaning.

 DO NOT use abrasive or strong caustic detergents as they could corrode or damage the

Cooktop.

 Ensure that any detergent or cleaning material has been completely removed after each cleaning.

To keep your Cooktop clean and operating at peak efficiency, follow the procedures shown overleaf:-

Griddle Plate

Grease Tray

Spill Tray

Pot Stand

Burner Cap

Burner Body

Burner Mounting Rail

15


Open Burner Cleaning

1. Remove pot stands, burner caps, burner bowls and pot stand supports from top of cooktop.

Wash with hot soapy water, using a soft bristled brush. Dry thoroughly with a dry cloth.

Any baked-on deposits can be scraped off using a scraper tool.

NOTE: Pot stands, burner bowls and pot stand supports can be washed in a dish washer. Do Not wash burner caps in dishwasher.

Burner Cap

Griddle Plate Cleaning

It is recommended that a flat blade scraper is used to clean the griddle surface, these are not supplied with griddle but may be purchased separately.

Refer to 'Replacement Parts List' at rear of this manual.

Warning

T

HE BLADES FITTED TO THE SCRAPER TOOL ARE EXTREMELY SHARP

AND ARE TO BE USED WITH CARE .

Caution

Always ensure that even pressure is applied over whole surface of scraper tool when using on flat surface of griddle, to prevent scoring of griddle surface.

NEVER bang sharp edge of scraper tool on flat surface of griddle as this will damage the griddle and invalidate the warranty.

Burner Body

2. Burner mounting rails should not be removed.

Clean in situ with hot soapy water.

Burner Mounting

Rail

3. Clean burner venturi with a bottle brush and hot soapy water, as required.

Burner Venturi

Pot Stand

Support

Bottle Brush

4. Empty spill tray and wash with warm soapy water.

5. Dry all components thoroughly and re-assemble.

1. Clean griddle plate surface thoroughly with a scraper tool and brush off any deposits with a soft bristled brush.

2. Stubborn or accumulated carbon deposits can be removed with a griddle stone or a scotch bright pad.

3. Wipe down griddle surface with a cloth and then clean with hot soapy water and a soft bristled brush. Dry thoroughly with a dry cloth.

4. Occasionally bleach griddle plate with vinegar when plate is cold.

5. Empty grease tray and wash with warm soapy water. Dry thoroughly with a dry cloth. Refit grease tray.

6. Briefly turn ‘On’ griddle until griddle plate is dry.

7. Spread a thin smear of cooking oil over griddle plate to form a protective film.

16

Oven Interior Cleaning

1. Do not use wire brushes, steel wool or other abrasive materials to clean oven interior.

2. Clean oven regularly with a good quality domestic oven cleaner.

3. Weekly - Remove and clean any built up of grease etc. from oven racks and bottom spill cover.

4. Dry oven thoroughly with a dry cloth and polish with a soft dry cloth.

Stainless Steel Surfaces

1. Clean stainless steel surfaces with hot soapy water and a soft bristled brush.

2. Baked on deposits or discolouration, use a good quality stainless steel cleaner or stainless steel wool. Always rub in direction of grain.


17

Fault Finding

This section provides an easy reference guide to the more common problems that may occur during the operation of your appliance. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment.

Although this section covers the most common problems reported, you may encounter a problem not covered in this section. In such instances, please contact your local authorised service agent who will make every effort to help you identify and resolve the problem. Please note that the service agent will require the following information:-

 Model Trade Name and Serial Number of Appliance. (both can be found on Technical

Data Plate located on appliance.

Fault

Pilot won’t light.

Possible Cause

No gas supply.

Blocked pilot injector.

Pilot goes out when gas control knob released.

Releasing knob before thermocouple has heated.

Pilot flame too small.

- Gas pressure too low.

- Partially blocked pilot injector.

Thermocouple connection to gas control is loose or faulty.

Thermocouple faulty.

Electromagnet in rear of gas control unit is faulty.

Remedy

Ensure gas isolation valve is turned on, and that bottles are not empty.

Call service provider.

Hold knob in for at least 20 seconds following ignition of pilot.

Clean or replace pilot injector.

Tighten thermocouple connection.

Check thermo couple is producing between 20-30mV.

Inspect and replace if not in good working order.


Main burner will not light.

Piezo Ignition spark is being generated but not sparking from ignition electrode to pilot burner hood. (Griddle Option

Only)

Incorrect supply pressure.

Faulty gas control.

HT lead damaged or broken.

Check ignition electrode is not cracked and is correctly positioned.

Piezo igniter faulty.



Repair or replace HT lead.

Re-position or replace ignition electrode.

Replace piezo igniter.


NOTE: Components having adjustments protected (e.g. paint sealed) by the manufacturer, are only to be adjusted by an authorised service agent. They are not to be adjusted by an unauthorised service person.

18

Gas Conversion and Specifications

Conversion Procedure

Caution

Ensure that the Appliance is isolated from the gas supply before commencing servicing.

NOTE:



These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance.



Adjustment of components that have adjustments / settings sealed (e.g. paint sealed) can only be adjusted in accordance with the following instructions and shall be re-sealed before re-commissioning this appliance.



For relevant gas specifications refer to ‘Gas Specifications Tables’ at end of this section.

Open Burners.

1. Remove the pot stands, burner caps and burner bodies and the pot stand supports.

2. Remove injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’ at end of this section.

For F Options Only,

Unscrew and remove Main Injectors.

For PF Options Only,

Unscrew and remove Main and

Pilot Injectors.

3. Refit the pot stand supports, pot stands, burner caps and burner bodies.

4. Re-light main burners and check flame size on simmer (LOW) position.



Adjust low fire adjustment screw on open burner gas control valves to obtain desired flame size.

NOTE: The 'Low Fire Screw' should be sealed with coloured paint on completion of low fire adjustment.

19

Low Fire Screw


Griddle Piezo Igniter

Pilot Supply

Tube

1. Carry out the following:-

 Remove griddle plate section and heat shield.

 Remove main burner.

 Disconnect piezo igniter from mounting bracket. (For access purposes).

 Disconnect pilot supply tube from pilot burner to access pilot injector.

Pilot Burner

2. With Main Burner removed, ensure aeration gap is adjusted for type of gas being used as shown in ‘Gas Specifications

Tables’ at end of this section.

3. Remove pilot and main injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’ at rear of this section.

4. Refit the following:-

 Re-connect pilot supply tube to pilot burner.

 Re-connect piezo igniter to mounting bracket.

 Refit main burner, gas control heat shield and griddle plate to cooktop.

5. Re-light main burners and check flame size on ‘Low’ flame position.

Main Burner Injector

Burner Adjustment Screw

Aeration Slide

 Adjust low fire adjustment screw on open burner gas control valves to obtain desired flame size.


Static Oven

Main Burner

1. Carry out the following:-

 Remove lower lintel at front of oven.

 Open oven door and remove sole plate(s).

Thermocouple

 Remove main burner.

 Disconnect pilot supply tube from pilot burner to access pilot injector.

Main Burner Injector

2. With Main Burner removed, ensure aeration gap is adjusted for type of gas being used as shown in ‘Gas Specifications

Tables’ at rear of this section.

Burner Adjustment Screw

Low Fire Screw

Pilot Burner

Aeration Slide

20


1. Remove pilot and main injectors and replace with correct size injectors as shown in ‘Gas

Specifications Tables’ at end of this section.

2. Refit the following:-

 Re-connect pilot supply tube to pilot burner.

 Refit main burner and sole plate(s).

 Refit lower lintel.

3. To replace the low fire screw in the static oven gas valve:-

 Remove the oven control panel.

 Remove low fire screw from gas valve and replace with correct size low fire screw as shown in ‘Gas Specifications

Tables’ at end of this section.


 Refit the oven control panel.

Gas Regulator

NAT Gas / LPG / Butane Only.

Low Fire Adjustment Screw

NOTE, Pin rotated for Natural Gas

NOTE, Pin rotated for LPG

NOTE: The gas regulator supplied is convertible between Natural Gas and LP Gas, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted.

- Town Gas Only.

1. Remove slotted cap from regulator.

2. Turn ‘On’ gas supply and appliance.

3. Adjust pressure adjusting screw to achieve correct burner operating pressure.

Cap Nut

Pressure Adjusting

Screw

NOTE: Operating pressure to be measured at manifold test point with two burners operating at 'High Flame' setting.

4. Verify operating pressure remains correct (Re-adjust regulator if required).

5. Screw cap nut back onto regulator.

21

Specifications

Gas Type Identification Label

On completion of gas conversion, replace gas type identification label located at:-

- Rear of appliance, above gas connection.

- Beside the rating plate.

Commissioning

Before leaving the installation;

1. Check all gas connections for leakage using soapy water or other gas detecting equipment.

Warning

D O NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES .

2. Carry out a ‘Commissioning’ check of appliance as shown in Installation Section of this manual.

3. Ensure any adjustments done to components that have adjustments / settings paint sealed are to be re-sealed.

22


Gas Specifications

- Australia:

Open Burners

Griddle

Oven

Main Burner Injectors

Pilot Burner ('PF' Option Only)

Main Burner

Pilot Burner

Main Burner

Pilot Burner

Low Fire

Burner Aeration Setting

Supply Pressure


Natural Gas LP Gas (Propane)

Ø 2.45mm Ø 1.50mm

0.30 0.20

Ø 2.10mm Ø 1.30mm

0.35 0.23

Ø 2.40mm Ø 1.40mm

0.35 0.23

0.90mm 0.55mm

Fully Open 10mm

1.13 - 3.40 kPa

0.95 kPa

2.75 - 4.50 kPa

2.6 kPa

Gas Regulator Cap Screw

- New Zealand:

Open Burners


Pilot Burner ('PF' Option Only)

Main Burner

Griddle

Pilot Burner

Main Burner

Oven

Pilot Burner

Low Fire


Supply Pressure



Natural Gas LP Gas

Ø 2.45mm Ø 1.50mm

0.30 0.20

Ø 2.10mm Ø 1.30mm

0.35 0.23

Ø 2.40mm Ø 1.40mm

0.35 0.23

0.90mm 0.55mm

Fully Open

1.13 - 3.40 kPa

10mm

2.75 - 4.50 kPa

0.95 kPa 2.6 kPa

- UK Only:

Category: II

2H3P

(20, 37).

Flue Type: A

1.

Open Burner

Griddle


Pilot Burner ('PF' Models Only)

Main Burner

Pilot Burner

Main Burner

Oven

Pilot Burner

Low Fire

Supply Pressure



Natural Gas (G20) Propane (G31)

Ø 2.30mm Ø 1.40mm

0.30 0.20

Ø 2.10mm Ø 1.30mm

0.35 0.23

Ø 2.40mm Ø 1.40mm

0.35 0.23

Ø 0.90mm Ø 0.55mm

Fully open

20 mbar

9.5 mbar

10mm

37 mbar

26 mbar


* - Measure burner operating pressure at manifold test point with two burners operating at full setting.

Operating pressure is ex-factory set, through the appliance regulator and is not to be adjusted, apart from when carrying out Gas Conversion, if required. (Refer to ‘details in this section for information).

23


- All Other Markets:


Open Burner

Pilot Burner ('PF' Models only)

Griddle

Main Burner

Pilot Burner

Oven


Main Burner

Pilot Burner

Low Fire


Supply Pressure



Natural Gas Town Gas (**)

Ø 2.45mm Ø 4.50mm

0.30 0.60

Ø 2.10mm Ø 3.40mm

0.35 0.60

Fully open

Ø 2.40mm

Fully open

Ø 4.50mm

0.35 0.60

Ø 0.90mm Ø 1.60mm

Fully open Fully open

1.13 - 3.40 kPa 0.75 - 1.50 kPa

0.95 kPa 0.63 kPa

Adjustable Regulator

(Adjust to Burner Operating

Pressure specified).

Open Burner

Griddle

Oven


Pilot Burner ('PF' Models only)

Main Burner

Pilot Burner


Main Burner

Pilot Burner

Low Fire


Supply Pressure

LP Gas (Propane) Butane

Ø 1.50mm Ø 1.40mm

0.20

Ø 1.30mm

Ø 1.40mm

Ø 1.20mm

0.23

Fully open

0.23

Ø 0.55mm

10mm

2.75 - 4.50 kPa

Ø 1.30mm

Burner Operating Pressure (*) 2.6 kPa


NOTE:

 (*) Measure Burner operating pressure at manifold test point with two burners operating at

'High Flame' setting.

 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted, unless when converting between gases, if required.

 (**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator supplied.

 Refer to information in this section for further details.

24

Replacement Parts List


IMPORTANT:

Only genuine authorized replacement parts should be used for servicing and repair of this appliance. Instructions supplied with parts should be followed when replacing components.

For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on reverse of front cover of this manual).

When ordering replacement parts, please quote part number and description as listed below. If part required is not listed below, request part by description and quote model number and serial number which is shown on rating plate.

Cook Top

Open Burners

030245 Injector

030150

030140

030450

026134 Pilot

026136

232309

Injector

Injector

Injector

Body.

Cap.

Pilot Injector

Pilot Injector

(LPG (Propane))

(LPG (Butane))

(Town Gas)

(LP Gas / Butane)

(Town Gas)

229442

227405

227403

Pilot Bracket Assembly.

229444 Pilot Shield.

Gas Control Valve (with Flame Failure).

Gas Control Valve (with Pilot & Flame Failure).

227967

227384

228167

228166

Knob - Open Burner (with Flame Failure).

Knob - Open Burner (with Pilot &Flame Failure).

Thermocouple - 320mm Front.

Thermocouple - 600mm Rear.

Ø 1.50mm.

Ø 1.40mm.

Ø 4.50mm.

0.30.

0.20.

0.60.

Griddle

014105 Burner.

032210 Injector

032130 Injector

032120 Injector

032340 Injector

(Butane)

(Town Gas) Ø 3.40mm.

227403 Gas Control

227384 Knob

(with Pilot & Flame Failure).

Griddle.

026488 Pilot

019217

018067

Pilot Injector

Pilot Injector

(LP Gas / Butane)

(Towns Gas)

019428 Thermocouple.

227508 Piezo

228047

018744

228288

Piezo H.T. Lead.

Piezo Ignition Electrode.

Grease Tray (Griddle Plates).

0.35.

0.23.

0.60.

25


Oven

022446 Oven

018691K Oven Pilot Burner Kit.

Thermocouple (1500mm).

018743 Thermocouple

018744 Electrode.

032240

032140

032130

032450

019217

018067

228705

230118

228963

232313

Oven Burner Injector




Pilot Injector

Pilot Injector

Pintossi Gas Control Kit.

Low Fire Screw

Low Fire Screw

Low Fire Screw

(Nat Gas)

(LPG)

(Butane)

(Town Gas)

Ø 2.40mm.

Ø 1.40mm.

Ø 1.30mm.

Ø 4.50mm.

(Nat. 0.35.

(LPG / Butane)

(Town Gas)

0.23.

0.60.

(Nat. Gas)

(LPG / Butane)

(Town Gas)

227508 Piezo

230370

228704

Knob Oven - (130 - 270°C).

Door Spring Kit (Includes 2 Springs).

General

Ø 0.90mm.

Ø 0.55mm.

Ø 1.60mm.

228882

227850

Spill Tray 600mm

Adjustable Leg - 150mm.

229674 Rear Assy.

Gas Regulators

(RN8410G / RN8820G Series).

Gas Type

Part No.

Gas Regulators

Description

Nat. Gas

LPG

Butane

Town Gas

228531

230185

¾” BSP F/F Convertible.

¾” BSP F/F Adjustable.

Gas Conversion Kits

Models

RN8410GxF

RN8820GxF

RN8410GxPF

RN8820GxPF

Nat. Gas LPG

Gas Type to Convert to

Butane

231939 231938 231924

231941 231940 231928

Town Gas

231925

231929

Nat. Gas (UK) Propane (UK)

231923 231922

231927 231926

231943 231942

231945 231944

231932

231936

231933

231937

231931 231930

231935 231934

Accessories

228566

228567

Griddle Scraper Tool.

Smooth Plate Scraper Blades (Pack of 5 blades).

228796 600mm Kit.

228804 1200mm Kit.

26

Moffat RN8410G Oven Range Operation Manual

Gas Range Static Oven

*

! IMPORTANT

Conversion Procedure

Gas Specifications

Replacement Parts List

Cook Top

Open Burners

Griddle

General

Gas Regulators

Gas Conversion Kits

Accessories

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