ACRA10x Installation.pdf

ACRA10x Installation.pdf

Installation

InRow

®

RA

ACRA100

ACRA101

This manual is available in English on the enclosed CD.

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Deze handleiding staat in het Nederlands op de bijgevoegde cd.

Este manual está disponible en español en el CD-ROM adjunto.

Ce manuel est disponible en français sur le CD-ROM ci-inclus.

Questo manuale è disponibile in italiano nel CD-ROM allegato.

本マニュアルの日本語版は同梱の CD-ROM からご覧になれます。

Instrukcja Obs ł ugi w jezyku polskim jest dostepna na CD.

O manual em Português está disponível no CD-ROM em anexo.

Данное руководство на русском языке имеется на прилагаемом компакт диске .

您可以从包含的 CD 上获得本手册的中文版本。

您可以从付属的CD上获得本手册的中文版本。

동봉된 CD 안에 한국어 매뉴얼이 있습니다 .

American Power Conversion Legal Disclaimer

The information presented in this manual is not warranted by the American Power Conversion Corporation to be authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational and site specific development plan. Therefore, American Power Conversion Corporation assumes no liability for damages, violations of codes, improper installation, system failures, or any other problems that could arise based on the use of this Publication.

The information contained in this Publication is provided as is and has been prepared solely for the purpose of evaluating data center design and construction. This Publication has been compiled in good faith by American Power Conversion Corporation. However, no representation is made or warranty given, either express or implied, as to the completeness or accuracy of the information this Publication contains.

IN NO EVENT SHALL AMERICAN POWER CONVERSION CORPORATION, OR ANY PAR-

ENT, AFFILIATE OR SUBSIDIARY COMPANY OF AMERICAN POWER CONVERSION

CORPORATION OR THEIR RESPECTIVE OFFICERS, DIRECTORS, OR EMPLOYEES BE

LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE, SPECIAL, OR

INCIDENTAL DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS

OF BUSINESS, CONTRACT, REVENUE, DATA, INFORMATION, OR BUSINESS INTER-

RUPTION) RESULTING FROM, ARISING OUT, OR IN CONNECTION WITH THE USE OF,

OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT, EVEN IF AMERICAN

POWER CONVERSION CORPORATION HAS BEEN EXPRESSLY ADVISED OF THE POS-

SIBILITY OF SUCH DAMAGES. AMERICAN POWER CONVERSION CORPORATION

RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH RESPECT TO OR IN

THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME

WITHOUT NOTICE.

Copyright, intellectual, and all other proprietary rights in the content (including but not limited to software, audio, video, text, and photographs) rests with American Power Conversion Corporation or its licensors. All rights in the content not expressly granted herein are reserved. No rights of any kind are licensed or assigned or shall otherwise pass to persons accessing this information.

This Publication shall not be for resale in whole or in part.

Contents

General Information ........................................................ 1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Intended users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Manual updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Cross-reference symbol used in this manual . . . . . . . . . . . . . . . . . 1

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Storing the Equipment Before Installation . . . . . . . . . . . . . . . . . . . . 3

Moving the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Moving the equipment to its final location . . . . . . . . . . . . . . . . . . . 3

Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Exterior components (front view) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Interior components (rear view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Top piping and power access locations . . . . . . . . . . . . . . . . . . . . . . 9

Bottom power access location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Refrigeration Piping Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Connections Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Piping connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Room Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Air distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Incoming power supply requirements . . . . . . . . . . . . . . . . . . . . . . 12

Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

InRow RA Installation i

ii

Installation...................................................................... 14

Removing Doors and Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Front and rear door removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Side panel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Side panel installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Positioning the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Service access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Leveling the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Joining the Equipment to Enclosures . . . . . . . . . . . . . . . . . . . . . . . 18

Front joining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Rear joining to SX enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Rear joining to VX and VS enclosures . . . . . . . . . . . . . . . . . . . . . . 19

Mechanical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Liquid Refrigerant Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Piping requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ASHRAE standards for equivalent piping length . . . . . . . . . . . . . . 20

Piping connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Flexible piping kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Piping Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Top power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Bottom power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

A-Link connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

User interface connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Rack temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Proper hose installation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . 30

Adding and Removing InRow RA Units . . . . . . . . . . . . . . . . . . . . . . 31

Remove an InRow RA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Add an InRow RA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Specifications ................................................................ 33

InRow RA Installation

General Information

Overview

Save these instructions

This manual contains important instructions that must be followed during the installation of this equipment.

Intended users

This manual is intended for

American Power Conversion (APC) authorized personnel

. It provides component specifications and instructions for installing and commissioning the equipment.

Manual updates

Check for updates to this manual on the APC Web site,

www.apc.com/support

. Click on the

User

Manuals

link and enter the manual part number or SKU for your equipment in the search field. See the back cover of this manual for the part number.

Cross-reference symbol used in this manual

See another section of this document or another document for more information on this subject.

InRow RA Installation 1

2

Safety

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Do not wear jewelry when working near energized components.

• Before performing and service, properly de-energize and remove access to the equipment (Lockout), Physically label the equipment as intentionally out of service.

Failure to follow these instructions can result in death or serious injury.

WARNING

UNEXPECTED BEHAVIOR OF APPLICATION

• Keep hands, clothing, and jewelry away from moving parts. Check the equipment for foreign objects before closing the doors and starting the equipment.

• The equipment is heavy. For safety purposes, adequate personnel must be present when moving this equipment.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

HEAVY EQUIPMENT - TIP HAZARD

CAUTION

• Ensure the lifting equipment has sufficient capacity for the load.

• The equipment can be rolled to its final location using its casters if the floor is smooth and clean. Be sure two people move the equipment.

Failure to follow these instructions can result in injury or equipment damage.

Note:

All work should be performed by American Power Conversion (APC

®

) authorized personnel only. Follow all local and national codes and regulations when installing this equipment.

InRow RA Installation

Inspecting the Equipment

Your American Power Conversion (APC

®

) InRow

TM

RA cooling module has been tested and inspected for quality assurance before shipment from APC. Carefully inspect both the exterior and interior of the equipment immediately upon receipt to ensure that the cooling module has not been damaged during transit.

Verify that all parts ordered were received as specified and that the cooling module is the correct type, size, and voltage.

Filing a claim.

If damage is identified on receipt of the cooling module, note the damage on the bill of lading and file a damage claim with the shipping company. Contact APC Worldwide Customer Support at www.apc.com/support for information about filing a claim with the shipping company. The shipping claim must be filed at the receiving end of the delivery.

Note:

In case of shipping damage, do not operate the equipment. Keep all packaging for inspection by the shipping company.

Storing the Equipment Before Installation

CAUTION

WEATHER DAMAGE

Leaving the equipment uncovered and exposed to possible damage from the environment will void the factory warranty.

Failure to follow these instructions can result in injury or equipment damage.

If the equipment will not be installed immediately, store it in a safe place, protected from the weather.

Moving the Equipment

Moving the equipment to its final location

HEAVY EQUIPMENT - TIP HAZARD

CAUTION

• Ensure the lifting equipment has sufficient capacity for the load.

• The equipment can be rolled to its final location using its casters if the floor is smooth and clean. Be sure two people move the equipment.

Failure to follow these instructions can result in injury or equipment damage.

The recommended tools for moving the equipment

while it is still on the pallet

include the following:

Pallet jack Forklift

InRow RA Installation 3

Model Identification

The model number can be found on the outside of the shipping crate and on the nameplate located on the rear of the equipment as shown. Use the table below to verify that the equipment is the correct type and voltage.

Model Voltage

ACRA100 100-120/1~50/60 Hz

ACRA101 200-240/1~50/60 Hz

Front

Rear

Nameplate

4 InRow RA Installation

Component Identification

Inventory

Note:

Do not discard the installation kits.

16

5

6

7

8

1

2

3

4

9

:

Item Description

InRow RA

Rack inlet temperature sensor

Phillips head screws

Cable clips

Power cord retaining clips

Power cords

Key

Teflon rings, 1-3/4 in

Teflon rings, 1-1/4 in

Insulation (supply and return piping)

Qty

1

3

3

2

4

3

1

1

2

2

?

@

A

B

;

<

=

>

C

D

Item Description

Return vapor line

Supply liquid line

Netshelter SX bolt-down kit

Lockwashers

Bolts

Brackets

Washers

Nylon push mounts

Wire ties

Insulation (pipe clamps)

Qty

4

4

3

2

1

4

1

1

4

4

InRow RA Installation 5

Exterior components (front view)

Item Description

1

CoolView display

2

Removable front door

3

Front casters (swiveling)

4

Rear casters (non-swiveling)

5

Adjustable leveling foot

6

Removable lower side panel

7

Removable upper side panel

Item Description

8

Removable rear door

9

Upper side panel latch

:

Supply liquid connection

;

Return vapor connection

<

Secondary power connection

=

Low voltage wiring input

>

Primary power connection

6 InRow RA Installation

Interior components (rear view)

Item

NOTE: Some parts, frame and side structure have been removed from this illustration for clarity

.

Description

1

Electronic expansion valve (EEV)

2

Pressure sensor

3

Solenoid valve

4

Service port Schrader valve

5

Liquid supply in

Item Description

6

Return vapor out

7

Evaporator pressure regulator (EPR)

8

Cooling coil

9

Fan

InRow RA Installation 7

Electrical panel

8

Item Description

1

Remote temperature sensor port

2

3

Configuration RS-232 port

USB

4

5

6

7

8

9

Form C and shutdown input

Control RS-485 port

Modbus RS-485 port

Network port

Reset button

A-Link port

InRow RA Installation

Top piping and power access locations

133 (5.3)

124 (4.9)

57 (2.2)

130 (5.1)

59 (2.3)

80 (3.2)

141 (5.6)

Item Description

1

Low voltage wiring input

2

Primary electrical input

3

Secondary electrical input

4

Return vapor line

5

Supply liquid line

Bottom power access location

158

(6.2)

164

(6.5)

InRow RA Installation

Item Description

1

Secondary electrical input

2

Primary electrical input

3

Low voltage wiring input

9

Refrigeration Piping Diagram

7/8'’

ACR

1 1/8'’

ACR

Return Air Supply Air

Item Description

1

Fan

2

Micro-channel coil

3

Return vapor temperature sensor

4

Refrigerant vapor pressure sensor

5

Evaporator pressure regulator (EPR)

6

Service port

7

Threaded ring seal adapter

Item Description

8

Return air temperature sensors

9

Solenoid valve

:

Refrigerant liquid pressure sensor

;

Supply liquid temperature sensor

<

Electronic expansion valve (EEV)

=

Remote rack inlet temperature sensor

>

Supply air temperature sensors

10 InRow RA Installation

Connections Overview

Piping connections to and from the equipment are made through the top of the cooling module. Once the corresponding connectors are sweated or brazed into place, the cooling module can be disconnected without soldering, welding, or gluing. See the following tables for information about the sizes and types of connectors. Power connections can also be made through the bottom of the cooling module. See

“Bottom power connections” on page 26 for more information.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Make electrical connections in accordance with all local and national codes.

Failure to follow these instructions can result in death or serious injury.

Power connections

Model Voltage

Frequency

(Hz) MCA MOP FLA

ACRA100

ACRA101

100-120V

200-240V

50/60

50/60

N/A

N/A

20A

20A

[email protected]

[email protected]

Above data is based on maximum operating conditions.

Consult local and national codes for wire size, conduit requirements and overload protection.

MCA - Minimum Circuit Ampacity

MOP - Maximum Overcurrent Protection

FLA - Full Load Amps

Piping connections

Connection Type Size

Supply liquid line Threaded ring seal *

Return vapor line Threaded ring seal *

* Use the provided Teflon

®

gasket to prevent leakage.

1 1/4-in OD

1 3/4 in OD

Torque

90 N-m (66.4 lb-ft)

110 N-m (81.1 lb-ft)

InRow RA Installation 11

Room Preparation

The design of the data center should have considered ease of entry for the equipment, floor loading factors, and accessibility to piping and wiring.

The room should be sealed with a vapor barrier to minimize moisture infiltration. (Polyethylene film is recommended for ceiling and wall applications.) Rubber- or plastic-based paints should have been applied to concrete walls and floors.

Ensure the room is insulated to minimize the influence of exterior heat loads. The minimum required amount of fresh air should be used for make up to comply with local and national codes and regulations.

Fresh air imposes extreme load variation on the cooling equipment from summer to winter and causes increased operating costs.

Ensure the data center has sufficient interior volume to allow personnel to respond to any potential exposure to refrigerant (approximately 16 pounds per 1,000 ft

3

in accordance with ASHRAE Standard

15-2001).

The equipment is designed as a sensible cooling module for in-row use in data centers. The equipment does not have humidification or dehumidification control.

Room humidity must be within acceptable operating conditions before starting equipment.

Air distribution

The equipment distributes air in a back-to-front discharge pattern, removing hot air from a hot aisle and discharging cooled air into a cold aisle.

Note:

The equipment is designed for free air discharge or for use with the Rack Air

Containment System or Hot Aisle Containment System. The equipment is not intended to be connected to a duct system.

Incoming power supply requirements

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Electrical service must conform to all local and national electrical codes.

• The equipment must be grounded.

• Ensure that a readily-accessible disconnect device is installed (in accordance with local and national codes) near the installation site.

Failure to follow these instructions can result in death or serious injury.

12 InRow RA Installation

Weights and Dimensions

Model Packed weight

ACRA100

ACRA101

194 kg (428 lb)

202 kg (446 lb)

Unpacked weight

152 kg (335 lb)

160 kg (353 lb)

Dimensions are shown in mm (in).

InRow RA Installation 13

Installation

Removing Doors and Panels

WARNING

UNEXPECTED BEHAVIOR OF APPLICATION

• Lock all doors and side panels during normal operation.

• Use caution when removing the front and rear doors while the equipment is operating.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION

POSSIBLE EQUIPMENT DAMAGE

Leaning the doors against a wall with the latches facing the wall can deform the latches and prevent them from working properly.

Failure to follow these instructions can result in equipment damage.

14 InRow RA Installation

Front and rear door removal

1. Using the key (see “Inventory” on page 5) to unlock the lock on the top of the door.

2. Press down on the two latches on top of the door.

3. Tilt the door out and lift up from the cooling module.

4. The back door is removed similarly.

Side panel removal

Unlock and open the side panels. Lift the panel up and out to remove it.

InRow RA Installation 15

Side panel installation

To re-install the side panel, place the bottom of the panel inside the rail and tilt the panel in toward the frame. Pull the latch down and push the panel into place. Push the latch up to secure the panel and lock with the key.

Positioning the Equipment

Service access

A minimum 914 mm (36 in) of clear floor space in front of and behind the equipment is recommended for service.

All required periodic maintenance can be performed from the front or rear of the equipment.

Use the casters on the equipment to move it outside the data center for service. A minimum of 1200 mm (48 in) of clear floor space in front of or behind the equipment is recommended to roll out the equipment.

Free space needed to move equipment outside the row

Service access when equipment is inside the row

Dimensions are shown in mm (in).

Note:

Check local and national codes and regulations for additional service access requirements.

16 InRow RA Installation

Leveling the Equipment

POSSIBLE DAMAGE - TIP HAZARD

CAUTION

• The leveling feet at the corners of the equipment provide a stable base if the floor is uneven, but they cannot compensate for a badly sloped surface.

• At least two people should move the equipment.

Failure to follow these instructions can result in injury or equipment damage.

1. Remove the front and rear doors. See “Removing Doors and Panels” on page 14.

2. For each leveling foot, insert a Phillips PH2 or slotted screwdriver into the screw above the leveling foot. Turn the screw clockwise to extend the leveling foot until it makes firm contact with the floor.

3. Re-install the front and rear doors.

Note:

Use a 13-mm open-ended wrench to level the equipment without removing the doors.

InRow RA Installation 17

Joining the Equipment to Enclosures

Remove the doors from the equipment before attempting to connect the joining brackets.

Front joining

Four joining brackets are installed on the front of the cooling module. Observe the number pattern on the joining bracket. If enclosures are joined together on 24 inch centers, there will be a gap between them. Order optional APC trim pieces to cover the gap. The trim pieces snap into place without tools and can be installed after the units are joined together.

• Connection 1 connects the InRow RA cooling module to another RA cooling module.

• Connection 2 connects the InRow RA cooling module to an

RA cooling module when enclosures are joined together on 24 inch centers. Trim pieces (AR7600) are needed to cover the gap.

1

4

2

3

• Connection 3 connects the InRow RA cooling module to a rack when enclosures are joined together on 24 inch centers.

Trim pieces (AR7600) are needed to cover the gap.

• Connection 4 connects the InRow RA cooling module to an

SX rack (or a 600 mm PDU).

3

2

4

1

3

2

4

1

• Use APC part number 870-15061_Rev02 (included with the

MPDU) to connect the InRow RA to a 300 mm wide Modular

Power Distribution Unit.

18 InRow RA Installation

Rear joining to SX enclosures

The equipment comes with two joining brackets for the rear:

1. Remove the rear doors. See “Removing Doors and Panels” on page 14.

2. Locate the joining brackets. Rotate each bracket 90° toward the adjoining enclosure so the bracket is parallel to the floor and install using the screws provided with the enclosure.

For more information, see the

Unpacking, Installation, and Customization

manual for the

NetShelter

®

SX Enclosure.

Rear joining to VX and VS enclosures

For information on joining the equipment to VX and VS enclosures, see the installation sheet

NetShelter

®

SX or VS External Joining Kit—AR7601, AR7602.

InRow RA Installation 19

Mechanical Connections

Liquid Refrigerant Piping

The equipment must be connected to an RDU. Ceiling-suspended refrigerant piping should be present.

Make connections to the InRow RA cooling modules using the refrigerant distribution unit (RDU), piping kits, and flexible hoses.

See the

RDU Installation

manual for more information.

Calculate an equivalent length based on the actual linear length of the run, including valves and fittings.

Isolate piping from structural surfaces using vibration clamps.

Piping requirements

Install all refrigerant lines in accordance with applicable industry guidelines as well as local and national codes and regulations.

The maximum equivalent length for refrigerant piping between the RDU and the most distant cooling module is 24.4 m (80 ft). Use the table below to calculate the equivalent length of fittings to ensure that maximum equivalent length is not exceeded.

Connection lines between the distribution piping and cooling module are 3/4 in nominal (7/8 in ACR tubing size) for the refrigerant supply and 1 in nominal (1-1/8 in ACR tubing size) for the refrigerant return. Field fabricated connections between the cooling module and distribution piping may be a maximum of 3.05 m (10 ft) equivalent length. This equivalent length must be included in total equivalent length between the cooling module and RDU.

Note: 1.

If flex hose is used, the total equivalent length is reduced to 19.8 m (65 ft), NOT including the flex hose lengths. Ensure your installation conforms to these requirements by calculating the equivalent length based on the actual linear length of the run, plus the equivalent length of valves and fittings.

Note: 2.

All fittings should be long-radius to minimize pressure drop.

Note: 3.

Install all piping in accordance with applicable industry guidelines as well as local and national codes and regulations.

ASHRAE standards for equivalent piping length

Type of fitting - equivalent length of pipe in m (ft)

Nominal pipe size

ACR tubing size 90° STD

90° long radius 90° street 45° STD 45°street 180° STD Usage

3/4 in

1 in

1-1/2 in

3 in

7/8 in

1-1/8 in

1-5/8 in

3-1/8 in

0.6 (2)

0.8 (2.6)

1.4 (4.0)

2.3 (7.5)

0.5 (1.4)

0.5 (1.7)

0.8 (2.6)

1.5 (5.0)

1.0 (3.2)

1.2 (4.1)

1.9 (6.3)

3.7 (12.0)

0.3 (0.9)

0.4 (1.3)

0.6 (2.1)

1.2 (4.0)

0.5 (1.6)

0.6 (2.1)

1.0 (3.4)

2.0 (6.4)

1.0 (3.2)

1.2 (4.1)

1.9 (6.3)

3.7 (12.0)

Note: R/D is approximately equal to 1 except for 90

°

long radius which is approximately equal to 1.5.

Note: Source: 2006 ASHRAE Handbook-Refrigeration, 2.16 Table 16

InRow RA supply

InRow RA return

Header supply

Header return

20 InRow RA Installation

Piping connection

Note: 1.

The InRow RA cooling module has been shipped pressurized with nitrogen. Remove this charge before proceeding.

Note: 2.

Consult the

Pumped Refrigerant System Refrigerant Distribution Unit (RDU)

Operation and Maintenance

manual for system evacuation instructions.

1. Remove the rear door.

2. Remove the caps on the service ports and release the nitrogen charge from the system at the service port Schrader valves

1

.

InRow RA Installation 21

3. Remove the plugs and teflon rings in the supply and return connections

4. Remove the screws securing the pipe clamps at the top of the cooling module.

5. Position the supply pipe through the top and secure with one of the pipe clamps.

6. Install a new o-ring (from the shipped loose kit) and connect the pipe to the union.

Tighten to 90 Nm (66.4 ft-lbs). See “Inventory” on page 5 to see contents of shipped loose parts

kit.

7. Install the return pipe using the same method. Tighten to 110 Nm (81.1 ft-lbs).

8. Install insulation to the supply and return lines.

9. Install insulation over the pipe clamps.

10.Re-install the rear door.

See the

RDU Installation

manual for more piping connection information.

Note:

When brazing field-installed copper refrigeration lines, use a nitrogen purge to minimize contamination of the system during the brazing process.

Flexible piping kits

Flexible piping may be used to attach the InRow RA to the RDU piping but is not required. Hard piping may be used but is not provided. Flexible piping kits are available in three pipe lengths:

Kit Number Length - mm (ft)

ACAC21007

ACAC21009

ACAC21008

914 (3)

1372

(

4.5

1828

(

6

)

)

22

Item Description

1

Teflon ring, 1.25 in

2

Hose, 1 in OD

Qty

1

1

Item Description

3

Hose, 1.25 in OD

4

Teflon ring, 1.75 in

Qty

1

1

InRow RA Installation

Piping Connections

• Use teflon rings on connections to the supply and return lines.

• Connect the supply pipe to the supply connection on top of the InRow RA.

Tighten to 90 Nm (66.4 ft-lbs).

• Connect the return pipe to the return connection on top of the InRow RA.

Tighten to 110 Nm (81.1 ft-lbs).

• Braze connections if hard piping (not provided) is used.

Optional

Hard Piping Kit ACAC21010

contains supply and return rotolock connections and teflon rings.

• Interconnecting piping and insulation is not provided.

Note: 1

.

The flexible piping kits are recommended but not required.

Note: 2.

Use new teflon rings (not provided) on each end of the piping.

Note: 3.

All piping must be insulated (not provided).

InRow RA Installation 23

Insulation

Use only approved insulation (closed cell elastomeric insulation with sealing seams). Insulation should be 12.7 mm (1/2 in) thick. All horizontal insulation sections must be installed with seams facing up.

Each section of insulation must be glued to the adjacent section. Any insulation sections that must be fitted around piping support clamps (other than supplied clamps) must be glued together to prevent condensation.

Insulation adhesive.

Use a low-VOC (Volitile Organic

Compounds), black contact adhesive specifically designed for joining seams in pipe insulation. Use a black colored adhesive to achieve a neater finished insulation. Apply a thin coat of adhesive to both surfaces. Allow the adhesive to dry but still be tacky to the touch. Position the pieces accurately when contact is made. Apply moderate pressure over the entire area to ensure the seam is sealed.

24 InRow RA Installation

Electrical Connections

The electrical connections required in the field are:

• Communication (A-Link)

• Remote rack temperature sensor

• Two power feeds to the InRow RA (single phase plus ground)

All electrical connections must be in accordance with applicable industry guidelines as well as national and local codes and regulations.

See the equipment nameplate for voltage and current requirements.

Make all low-voltage connections, including data and control connections, with properly insulated wires.

Insulation of low-voltage wiring must be rated for at least the voltage of any adjacent wiring.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Potentially lethal voltages exist within this equipment. More than one disconnect switch may be required to energize or de-energize this equipment. Observe all cautions and warnings. Failure to do so could result in serious injury or death. Only qu alified service and maintenance personnel may work on this equipment.

• The equipment must be grounded.

• Use a voltmeter to ensure that power is turned off before making any electrical connections.

Failure to follow these instructions can result in death or serious injury.

Top power connection

1. Connect the two power cords (included) to the top power sockets.

2. Secure the power cords using the two retainers (included) if local regulations require.

Note:

In Japan, use only PSE approved power supply cord, APC P/N 960-0098C.

InRow RA Installation 25

Bottom power connections

The junction box can be relocated to the bottom of the InRow RA to accommodate the application of under-floor electrical connections.

1. Remove the screw securing the junction box to the top of the frame and remove the junction box.

Clip the wire ties securing the wire harness from the junction box to the cabinet.

2. Remove the screw and bottom cover plate. Save for installing on the top.

3. Attach the saved bottom plate to the top of the cooling module.

4. Remove the screw securing the cover to the junction box. Remove the cover.

5. Turn the junction box over and attach to the bottom of the cooling module. Re-install the junction box cover. Secure the wire harness with new wire ties.

26 InRow RA Installation

Control Connections

Note: 1.

Wire all low voltage input and output connections as Class 2 circuits.

Note: 2.

Even if InRow RA cooling modules are piped to different RDU units, they may still be connected together.

A-Link connections

The A-Link bus connection allows a group of up to twenty-two cooling modules to communicate with one another and the RDU.

To enable the cooling modules to work as a group, link them using CAT-5 cables with RJ-45 connectors

(not supplied). The A-Link bus must be terminated at the first and last unit installed in the group. For example, the RDU is the first unit and the InRow RA (or another RDU) farthest from the RDU is the last unit. A terminator (150 Ohm, 1/4 W) is supplied with each cooling module. The terminator is inserted in the A-Link out port of the final component.

The maximum wire length for the entire group may not exceed 300 m (1,000 ft).

InRow RA InRow RA InRow RA

Terminator

RDU

CAUTION

EQUIPMENT DAMAGE

Devices connected on the A-Link ports are to use a standard pinout (1-1, 2-2, 3-3, 4-

4, 5-5, 6-6, 7-7, 8-8) CAT5 cable only, otherwise damage to electronics will occur..

Failure to follow these instructions can result in equipment damage.

InRow RA Installation 27

User interface connections

Item Description

1

2

A-Link ports:

Pin 1 = High

Pin 2 = Low

Pins 3, 6 + Perf Power

Pins 4, 5 = Ground

Reset button

3

4

Network port

Shield / ground

5

6

7

8

A - = True

B + = True

Shutdown -

Shutdown +

Item Description

9

24 VDC (bias)

:

12 VDC (bias)

;

Return (bias)

<

=

>

?

@

A

NO (normally open contact)

COM (common contact)

NC (normally closed contact)

USB

RS-232 console port

Remote temperature sensor

28 InRow RA Installation

Rack temperature sensor

The rack temperature sensor monitors and controls the equipment airflow and ensures an adequate supply of cooling air to the server racks in the data center.

Installing the rack temperature sensor

Note:

Rack temperature sensor installation is not required if the equipment operates in Rack

Air Containment System (RACS) or Hot Aisle Containment System (HACS) mode. The

InRow configuration requires temperature sensor installation.

1. Insert the rack temperature sensor connector in the temperature sensor port at the user interface.

See “User interface connections” on page 28.

a. For a top installation, push the rack temperature sensor through the port located at the top of the equipment.

b. For a bottom installation, route the sensor through the access hole in the bottom of the equipment.

2. Route the sensor through either the top or the bottom of the adjacent server rack.

3. Secure the temperature sensor cable to the front door of the adjacent server rack at multiple locations using the provided wire clips as shown.

Temperature sensor

Wire clip

Install the sensor where lack of sufficient cooling air is most likely. The optimum position of the rack temperature sensor will vary from installation to installation, but must be located in the airflow to allow proper readings.

Servers most likely to have insufficient or inadequately cooled air due to the recirculation of hot air from the hot aisle include: a. Servers positioned at the top of a rack.

b. Servers positioned at any height in the last rack at an open end of a row.

c. Servers positioned behind flow-impairing obstacles such as building elements.

d. Servers positioned in a bank of high-density racks.

e. Servers positioned next to racks with Air Removal Units (ARU).

f. Servers positioned very far from the equipment.

g. Servers positioned very close to the equipment.

InRow RA Installation 29

Proper hose installation guidelines

• Ensure all hoses are connected as shown in the

Correct

column.

• Install hoses so all bends are in the same plane.

• Install hoses so flexing takes place in the same plane as the bends.

• Observe the static centerline bend radius of 127 mm (5 in).

• Provide dielectric coupling where applicable to protect dissimilar metals.

• Additional field-supplied components may be required for proper hose installation.

• After installation, insulate hoses (materials not provided by APC). Follow insulation manufacturer recommendation for specific application.

• Use hangers as required to support the weight of hoses.

• Installation must comply with all national and local codes.

• Torque supply lines to

90 N-m (66.4 ft-lbs)

and return lines to

110 N-m (81.1 ft-lbs)

.

• Do not torque, overbend, stretch, or compress hoses.

• Apply wrenches to fittings only, not hose or weld ferrule.

• Avoid sharp edges or rubbing. Braid is for hose strength, not protection.

Correct

Support

Incorrect

30 InRow RA Installation

Adding and Removing InRow RA Units

This section details the procedure for adding or removing an InRow RA unit in an existing system.

See the

Pumped Refrigerant System Refrigerant Distribution Unit (RDU) Operation and

Maintenance

manual for detailed information.

Remove an InRow RA

Note:

Remove the InRow RA from the RDU and reconfigure your group settings accordingly to prevent unnecessary errors. See the

Pumped Refrigerant System Refrigerant Distribution

Unit (RDU) Operation and Maintenance

manual for configuration instructions.

1. Close the liquid supply line isolation valve to the InRow RA cooling module.

2. Configure the InRow RA cooling module to the evacuation mode. (See the

Pumped Refrigerant

System Refrigerant Distribution Unit (RDU) Operation and Maintenance

manual.)

3. Close the vapor return line isolation valve to the InRow RA cooling module.

4. Reclaim the refrigerant remaining in the InRow RA cooling module per local codes from both supply and return isolation valve ports.

5. Disconnect the two power cords from the power sockets. Disconnect the data cabling.

6. Disconnect the refrigeration piping to the InRow RA cooling module.

7. Connect the data cabling around the InRow RA cooling module that is being removed so that communication is restored within the group.

8. New equipment should be installed in the row to fill in the empty space.

InRow RA Installation 31

Add an InRow RA

1. Ensure the isolation valves on both header pipes are closed.

CAUTION

EQUIPMENT DAMAGE

Do not open the isolation valves until refrigerant line connections are complete.

Failure to follow these instructions can result in equipment damage.

2. Connect the refrigerant piping from the overhead lines to the InRow RA cooling module.

3. Connect the two power cords to the power sockets in the InRow RA cooling module. Connect the data cabling.

4. Assign the InRow RA cooling module to the RDU (see the

Pumped Refrigerant System

Refrigerant Distribution Unit (RDU) Operation and Maintenance

manual).

5. Configure the InRow RA cooling module to the evacuation mode (see the

Pumped Refrigerant

System Refrigerant Distribution Unit (RDU) Operation and Maintenance

manual).

6. Evacuate the InRow RA cooling module and header connection piping per local codes.

7. Configure the InRow RA cooling module to the standby mode (see the

Pumped Refrigerant

System Refrigerant Distribution Unit (RDU) Operation and Maintenance

manual).

8. Open the liquid line and gas line isolation valves.

9. Configure the InRow RA cooling module to the ON mode (see the

Pumped Refrigerant System

Refrigerant Distribution Unit (RDU) Operation and Maintenance

manual).

Refrigerant

Note: 1.

Use only R-134a refrigerant to charge the system.

Note: 2.

Refrigerant can be added at the RDU or at the InRow RA. See the

RDU Installation manual

for more information about adding refrigerant at the Refrigeration Distribution Unit.

The installing contractor is responsible for providing sufficient refrigerant to complete the system charge during start-up. The required charge is 3.1 kg (6.9 lbs) when adding an InRow RA cooling module to an existing system..

For more information about charging the system, see the

Pumped Refrigerant System

Refrigerant Distribution Unit (RDU) Operation and Maintenance

manual

.

32 InRow RA Installation

Specifications

MODEL

AIR SYSTEM - FAN (Standard Filter Installed)

Size - mm (in)

Air Volume - l/s (SCFM)

Fan Motor - W (HP) each

Number of fans

COOLING COIL - COPPER TUBE/ALUMINUM FIN

Face Area - m² (ft²)

ACRA100 Series

1523 (3226)

160 (0.22)

250 (9.8)

5

ACRA101 Series

1510 (3200)

170 (0.24)

0.84 (9.04)

FILTERS - WASHABLE - STANDARD

Quantity

Size - mm (in)

Depth - mm (in)

Efficiency (%)

2

238 X 933 (9.375 X 36.75)

13 (1/2)

<20% MERV 1

PHYSICAL DATA - NET

Weight - kg (lbs)

152 (335) 160 (353)

Height - mm (in)

1991 (78.39)

Width - mm (in)

300 (11.8)

Depth - mm (in)

1070 (42.13)

PHYSICAL DATA - SHIPPING

Weight - kg (lbs)

194 (428) 202 (446)

Height - mm (in)

2156 (84.88)

Width - mm (in)

879 (34.61)

Depth - mm (in)

1137 (44.76)

CONNECTION SIZES

Supply

1-1/4-in Threaded ring seal

Return

1 3/4-in Threaded ring seal

REFRIGERANT

Type

R-134a

Charge - kg (lb)

3.1 (6.9)

ELECTRICAL

Input Power Range

100-120V/1~/50/60 Hz 200-240V/1~/50/60 Hz

Note: Maximum distance between the RDU and the farthest cooling module is 24.4 equivalent meters (80 equivalent feet) for copper pipe and 19.8 equivalent meters (65 equivalent feet) for flex piping.

InRow RA Installation 33

APC Worldwide Customer Support

Customer support for this or any other APC product is available at no charge in any of the following ways:

• Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests.

www.apc.com

(Corporate Headquarters)

Connect to localized APC Web sites for specific countries, each of which provides customer support information.

www.apc.com/support/

Global support searching APC Knowledge Base and using e-support.

• Contact the

APC

Customer Support Center by telephone or e-mail.

– Local, country-specific centers: go to

www.apc.com/support/contact

for contact information.

For information on how to obtain local customer support, contact the APC representative or other distributors from whom you purchased your APC product.

© 2011 APC by Schneider Electric. APC, the APC logo, and InRow are owned by Schneider Electric

Industries S.A.S., American Power Conversion Corporation, or their affiliated companies. All other trademarks are property of their respective owners.

990-3687A-001 6/2011

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