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TM
GARAGE DOOR OPENER
Model 3265RGDM 1/2 HP
For Residential Use Only
Raynor Garage Doors
1101 E. River Road
Dixon, Illinois 61021 www.raynor.com
Owner’s Manual
■ Please read this manual and the enclosed safety materials carefully!
■ Fasten the manual near the garage door after installation.
■ The door WILL NOT CLOSE unless the Protector System
®
is connected and properly aligned.
■ Periodic checks of the opener are required to ensure safe operation.
■ The model number label is located on the front panel of your opener.
TABLE OF CONTENTS
Introduction 2-5
Safety symbol and signal word review . . . . . . . . . . . . . . . 2
Preparing your garage door . . . . . . . . . . . . . . . . . . . . . . . 3
Tools needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Assembly 6-7
Attach the rail to the motor unit . . . . . . . . . . . . . . . . . . . . 6
Attach the chain to the sprocket and install sprocket cover . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tighten the chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation 7-22
Installation safety instructions . . . . . . . . . . . . . . . . . . . . . 7
Determine the header bracket location . . . . . . . . . . . . . . . 8
Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . . 9
Attach the rail to the header bracket . . . . . . . . . . . . . . . . 10
Position the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hang the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install the door control . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Install the light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Attach the emergency release rope and handle. . . . . . . . 13
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Install the Protector System ® . . . . . . . . . . . . . . . . . . 15-18
Fasten the door bracket. . . . . . . . . . . . . . . . . . . . . . . 19-20
Connect the door arm to the trolley . . . . . . . . . . . . . 21-22
Adjustment 23-25
Adjust the travel limits . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Adjust the force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Test the safety reversal system. . . . . . . . . . . . . . . . . . . . 25
Test the Protector System ® . . . . . . . . . . . . . . . . . . . . . . 25
Operation 26-30
Operation safety instructions . . . . . . . . . . . . . . . . . . . . . 26
Using your garage door opener . . . . . . . . . . . . . . . . . . . 26
Using the wall-mounted door control . . . . . . . . . . . . . . . 27
To open the door manually . . . . . . . . . . . . . . . . . . . . . . . 27
Care of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Having a problem? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Diagnostic chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Programming 31-32
To add or reprogram a hand-held remote control . . . . . . 31
To erase all codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3-Button remotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To add, reprogram or change a Keyless Entry PIN . . . . . 32
Repair Parts 33-34
Rail assembly parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . 34
Accessories 35
Repair Parts and Service 36
Warranty 36
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
Mechanical
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
Electrical
2
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener if you do not comply with the cautionary statements that accompany it. Read them carefully.
Preparing your garage door
Before you begin:
• Remove any ropes connected to garage door.
• Complete the following test to make sure your garage door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place, supported entirely by its springs.
2. Raise and lower the door to see if there is any binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
To prevent possible SERIOUS INJURY or DEATH:
• ALWAYS call a trained door systems technician if garage door binds, sticks or is out of balance. An unbalanced garage door may NOT reverse when required.
• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement.
To prevent damage to garage door and opener:
• ALWAYS disable locks BEFORE installing and operating the opener.
• ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage.
Sectional Door
One-Piece Door
Tools needed
During assembly, installation and adjustment of the opener, instructions will call for hand tools as illustrated below.
Stepladder
Pencil
Carpenter’s
Level (optional)
Tape Measure
Wire Cutters
Drill 3/16", 5/16" and 5/32" Drill Bits
1/2", 7/16" Sockets and Wrench
Pliers
Screwdriver
3
Hack Saw
Claw Hammer
Adjustable End Wrench
Planning
Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional materials may be required. You may fi nd it helpful to refer back to this page and the accompanying illustrations as you proceed with the installation of your opener.
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement is needed for lightweight garage doors
(fi berglass, steel, aluminum, door with glass panels, etc.).
See page 19 for details.
Header Wall
FINISHED CEILING
Slack in chain tension is normal when garage door is closed.
Support bracket & fastening hardware is required.
See page 11.
Extension
Spring
OR
Torsion
Spring
Motor Unit
Vertical
Centerline of
Garage Door
Wall-Mounted
Door Control
Access
Door
Safety
Reversing
Sensor
Safety Reversing
Sensor
Gap between fl oor and bottom of door must not exceed 1/4" (6 mm).
ONE-PIECE DOOR WITHOUT TRACK
Header
Wall
Slack in chain tension is normal when garage door is closed.
FINISHED CEILING
Support bracket & fastening hardware is required. See page 11.
Motor Unit
ONE-PIECE DOOR WITH TRACK
Slack in chain tension is normal when garage door is closed.
Wall
Mounted
Door
Control
Access
Door
Access
Door
Safety
Reversing
Sensor
Gap between fl oor and
bottom of door must
not exceed 1/4" (6 mm).
Safety
Reversing
Sensor
Safety Reversing
Sensor
Gap between fl oor and
bottom of door must not exceed 1/4" (6 mm).
Safety
Reversing
Sensor
4
Carton Inventory
Your garage door opener is packaged in two cartons which contain the motor unit and all parts illustrated below. Accessories will depend on the model purchased.
If anything is missing, carefully check the packing material. Parts may be stuck in the foam. Hardware for installation is also listed below.
Multi-Function Door
Control Panel
S
AFETY
S
IGNAL ™
3-Button Remote Control
Remote Control
Transmitter Visor Clip
Chain
Sprocket Cover
Styrofoam
Motor Unit with (2) Light Lenses
One-Piece
T-rail
Curved Door
Arm Section
Header Bracket
Trolley
2-Conductor Bell Wire
White & White/Red
Chain Pulley
Bracket
Door Bracket
Safety Sensor
Bracket (2)
The Protector System ®
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye) with 2-Conductor White &
White/Black Bell Wire attached
INSTALLATION HARDWARE
Hex Bolt 5/16"-18x7/8" (4)
Lag Screw 5/16"-9x1-5/8" (2)
Clevis Pin 5/16"x2-3/4" (1)
Clevis Pin 5/16"x1-1/4" (1)
Clevis Pin 5/16"x1" (1)
Nut 5/16"-18 (4)
Lock Washer 5/16" (4)
Screw 6ABx1-1/4" (2)
Screw 6-32x1" (2)
Safety Labels and
Literature
Self-Threading Screw 1/4"-14x5/8" (2)
Insulated Staples
Ring Fastener (3)
Drywall Anchors (2)
Carriage Bolt 1/4"-20x1/2" (2)
Wing Nut 1/4"-20 (2)
Rope
Handle
Straight Door
Arm Section
5
ASSEMBLY STEP 1
Attach the Rail to the Motor Unit
To avoid installation diffi culties, do not run the garage door opener until instructed to do so.
• Remove the two washered bolts mounted in top of motor unit.
• Position rail at a 45° angle to opener so one hole in rail and motor unit line up.
• Thread one of the washered bolts part way in.
Use only these bolts! Use of any other bolts will cause serious damage to door opener.
• Align rail and styrofoam over sprocket. Cut tape from rail, chain and styrofoam.
To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the top of the opener.
USE ONLY THIS
TYPE AND SIZE
BOLT Washered Bolt
5/16"-18x1/2"
Styrofoam
Rail
Hole
ASSEMBLY STEP 2
Attach the Chain to the Sprocket and Install the Sprocket Cover
• Position chain over the sprocket. If necessary, loosen the outer nut on the trolley to obtain more chain slack.
• Insert the second washered bolt. CAUTION: Use only the bolt previously removed from motor unit!
• Tighten both bolts securely through the rail into the motor unit as shown.
• Install the sprocket cover: Insert the back tab in the slot. Squeeze the cover slightly and insert the front tab in the slot on the mounting plate.
To avoid possible SERIOUS INJURY to fi ngers from moving garage door opener:
• ALWAYS keep hand clear of sprocket while operating opener.
• Securely attach sprocket cover BEFORE operating.
USE ONLY THIS
TYPE AND SIZE
BOLT
Washered Bolt
5/16"-18x1/2"
Sprocket
Sprocket Cover
Back Tab Slot
Front Tab Slot
Mounting Plate
6
ASSEMBLY STEP 3
Tighten the Chain
• Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction shown (Figure 1).
• When the chain is approximately 1/2" (13 mm) above the base of the rail at its midpoint, re-tighten the inner nut to secure the adjustment.
Sprocket noise can result if chain is too loose.
When installation is complete, you may notice some chain droop with the door closed. This is normal. If the chain returns to the position shown in Figure 2 when the door is open, do not re-adjust the chain.
Figure 1
To Tighten Outer Nut
Outer Nut
Lock
Washer
Trolley
Figure 2
Chain
Inner Nut
To Tighten Inner Nut
1/2" (13 mm) emergency release handle to disconnect trolley before adjusting chain.
NOTE: You may notice loosening of chain after
Adjustment Step 3 (Test the Safety Reversal System).
Check for proper tension and readjust chain if necessary.
Then repeat Adjustment Step 3.
Base of Rail
You have now fi nished assembling your garage door
WARNING
proceeding to the installation section.
Mid Length of Rail
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL INSTALLATION
WARNINGS AND INSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced and lubricated garage door. An improperly balanced door may NOT reverse when required and could result in SEVERE INJURY or DEATH.
3. ALL repairs to cables, spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener.
4. Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.1 m) or more above fl oor.
6. Mount the emergency release within reach, but at least 6 feet (1.83 m) above the fl oor and avoiding contact with vehicles to avoid accidental release.
7. NEVER connect garage door opener to power source until instructed to do so.
8. NEVER wear watches, rings or loose clothing while installing or servicing opener. They could be caught in garage door or opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door.
• out of reach of children at minimum height of 5 feet (1.5 m).
• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door control.
11. Place manual release/safety reverse test label in plain view on inside of garage door.
12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact with a
1-1/2" (3.8 cm) high object (or a 2x4 laid fl at) on the fl oor.
7
INSTALLATION STEP 1
Determine the Header Bracket Location
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural support on header wall or ceiling, otherwise garage door might NOT reverse when required. DO NOT install header bracket over drywall.
• Concrete anchors MUST be used if mounting header bracket or 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their hardware,
ALL of which are under EXTREME tension.
• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance. An unbalanced garage door might NOT reverse when required.
Unfi nished Ceiling
Header Wall
Vertical Centerline of Garage Door
2x4
2x4
OPTIONAL
CEILING
MOUNT
FOR
HEADER
BRACKET
Structural
Supports
Level
(optional)
Installation procedures vary according to garage door types. Follow the instructions which apply to your door.
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet
(1.22 m) of the left or right of the door center only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see page 9) when clearance is minimal. (It may be mounted on the wall upside down if necessary, to gain approximately
1/2" (1 cm).)
If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown here and on page 9.
3. Open your door to the highest point of travel as shown.
Draw an inter secting horizontal line on the header wall above the high point:
• 2" (5 cm) above the high point for sectional door and one-piece door with track.
• 8" (20 cm) above the high point for one-piece door without track.
This height will provide travel clearance for the top edge of the door.
available in your garage, use the maximum height possible, or refer to page 9 for ceiling installation.
Header Wall
2" (5 cm)
Track
Highest Point of Travel
Door
Door
Header Wall
2" (5 cm)
Track
Highest Point of Travel
Sectional door with
curved track
One-piece door with horizontal track
Header Wall
Header Wall
8" (20 cm)
8" (20 cm)
Door
Door
Highest
Point of Travel
Jamb
Hardware
Highest
Point of Travel
Pivot
One-piece door without track: jamb hardware
One-piece door without track: pivot hardware
8
INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the instructions which will work best for your particular requirements. Do not install the header bracket over drywall. If installing into masonry, use concrete anchors (not provided).
WALL HEADER BRACKET INSTALLATION
• Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the ceiling).
• Mark the vertical set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16" pilot holes and fasten the bracket securely to a structural support with the hardware provided.
Wall Mounting Holes
Optional Wall
Mounting Holes
- Header Wall -
2x4
Structural
Support
Header
Bracket
HARDWARE SHOWN ACTUAL SIZE
Vertical Centerline of Garage Door
Lag Screws
5/16"-9x1-5/8"
Door Spring
Lag Screw
5/16"-9x1-5/8"
CEILING HEADER BRACKET INSTALLATION
• Extend the vertical centerline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than
6" (15 cm) from the wall. Make sure the arrow is pointing toward the wall. The bracket can be mounted fl ush against the ceiling when clearance is minimal.
• Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.
Ceiling Mounting Holes
Horizontal Line
Highest Point of Garage
Door Travel
- Garage Door -
Vertical Centerline of Garage Door
- Finished Ceiling -
Vertical Centerline of Garage Door
Header
Bracket
6" (15 cm)
Maximum
Door
Spring
Lag Screws
5/16"-9x1-5/8"
- Header Wall -
Garage Door
Vertical
Centerline of
Garage Door
9
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
• Position the opener on the garage fl oor below the header bracket. Use packing material as a protective base. NOTE: If the door spring is in the way you’ll need help. Have someone hold the opener securely on a temporary support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin as shown.
• Insert a ring fastener to secure.
HARDWARE SHOWN ACTUAL SIZE
Ring Fastener
Header Wall
Header Bracket
Chain Pulley Bracket Header
Bracket Ring
Fastener
Rail
Clevis Pin
5/16"x2-3/4"
Chain Pulley
Bracket
Rail
Garage Door
Temporary Support
Clevis Pin 5/16"x2-3/4"
INSTALLATION STEP 4
Position the Opener
Follow instructions which apply to your door type as illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR
WITH TRACK
A 2x4 laid fl at is convenient for setting an ideal door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 laid fl at on the top section beneath the rail.
• If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can remain disconnected until Installation Step 12 is completed.
To prevent damage to garage door, rest garage door opener rail on 2x4 placed on top section of door.
Rail
Door
2x4 is used to determine the correct mounting height from ceiling.
ENGAGED
Trolley
Release Arm RELEASED
ONE-PIECE DOOR WITHOUT TRACK
A 2x4 on its side is convenient for setting an ideal door-to-rail distance.
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.
• The top of the door should be level with the top of the motor unit. Do not position the opener more than
4" (10 cm) above this point.
10
Header Bracket
Top of Door
2x4 is used to determine the correct mounting height from ceiling.
INSTALLATION STEP 5
Hang the Opener
Three representative installations are shown. Yours may be different. Hanging brackets should be angled
(Figure 1) to provide rigid support. On fi nished ceilings
(Figure 2 and Figure 3), attach a sturdy metal bracket to structural supports before installing the opener. This bracket and fastening hardware are not provided.
1. Measure the distance from each side of the motor unit to the structural support.
2. Cut both pieces of the hanging bracket to required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with
5/16"-18x1-7/8" lag screws (not provided).
5. Fasten the opener to the hanging brackets with
5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the door
(or in line with the header bracket if the bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at this time.
To avoid possible SERIOUS INJURY from a falling garage door opener, fasten it securely to structural supports of the garage. Concrete anchors MUST be used if installing ANY brackets into masonry.
Figure 1
Measure
Distance
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Figure 2
Bracket
(Not Provided)
Hidden
Support
Structural
Supports
(Not Provided)
Lag Screws
5/16"-18x1-7/8"
FINISHED CEILING
HARDWARE SHOWN ACTUAL SIZE
(Not Provided)
Lag Screws 5/16"-18x1-7/8"
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Hex Bolt
5/16"-18x7/8" Nut
5/16"-18
Lock
Washer
5/16"
Figure 3
(Not Provided)
Lag Screws
5/16"-18x1-7/8"
FINISHED CEILING
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
11
INSTALLATION STEP 6
Install the Door Control
Locate door control within sight of door at a minimum height of 5 feet (1.5 m) where small children cannot reach, and away from moving parts of door and door hardware. The installation surface must be smooth and fl at. If installing into drywall (Figure 1), drill 5/32" holes and use anchors provided. For pre-wired installations (as in new home construction), it may be mounted to a single gang box (Figure 2). NOTE: After installation, a green or amber indicator light behind the cover will indicate proper connection. If not lit, the Lock and Light features will not function (reverse wires to correct).
1. Strip 7/16" (11 mm) of insulation from one end of bell wire and connect to the two screw terminals on back of door control by color: white wire to WHT and white/red wire to the RED (Figure 3).
2. Remove cover by gently prying at the side of the cover with a small fl at head screwdriver (Figure 4).
Fasten with 6ABx1-1/4" self-tapping screws (drywall installation) or 6-32x1" machine screws (into gang box) as follows:
• Drill and install bottom screw, allowing 1/8" (3 mm) to protrude above wall surface.
• Position bottom of door control on screw head and slide down to secure. Adjust screw for snug fi t.
• Install top screw with care to avoid cracking plastic housing. Do not overtighten.
• Insert bottom tabs and snap on cover.
To prevent possible SERIOUS INJURY or DEATH from electrocution:
• Be sure power is NOT connected BEFORE installing door control.
• Connect ONLY to 24 VOLT low voltage wires.
To prevent possible SERIOUS INJURY or DEATH from a closing garage door:
• Install door control within sight of garage door, out of reach of children at a minimum height of 5 feet
(1.5 m), and away from ALL moving parts of door.
• NEVER permit children to operate or play with door control push buttons or remote control transmitters.
• Activate door ONLY when it can be seen clearly, is properly adjusted and there are no obstructions to door travel.
• ALWAYS keep garage door in sight until completely closed. NEVER permit anyone to cross path of closing garage door.
HARDWARE SHOWN ACTUAL SIZE
Screw 6ABx1-1/4"
(Standard Installation)
Insulated Staples
Screw 6-32x1" (pre-wired)
Figure 1 STANDARD
INSTALLATION
Drywall Anchors
Figure 2 PRE-WIRED
INSTALLATION mounted on a smooth surface. If a click is not heard when pressing the push bar, loosen the two mounting screws or relocate the door control to a smoother surface.
3. (Standard installation only) Run bell wire up wall and across ceiling to motor unit. Use insulated staples to secure wire in several places. Do not pierce wire with a staple, creating a short or open circuit.
4. Strip 7/16" (11 mm) of insulation from end of bell wire.
Connect bell wire to the quick-connect terminals as follows: white to white and white/red to red (Figure 5).
opener, twist same color wires together. Insert wires into quick-connect holes: white to white and white/red to red.
5. Use tacks or staples to permanently attach entrapment warning label to wall near door control, and manual release/safety reverse test label in a prominent location on inside of garage door.
NOTE: DO NOT connect power and operate opener at this time. The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned.
To Replace
Insert Bottom
Tabs First
To Replace
Insert Bottom
Tabs First
24 Volt
2-Conductor
Bell Wire in
Gang Box
Figure 3 MULTI-FUNCTION DOOR
CONTROL (BACK)
Figure 5
Figure 4
Slot
Top Mounting Hole
Terminal Screws
Bell Wire
Bottom Mounting Hole
Door Control
Connections
REMOVE COVER
To release or insert wire, push in tab with screwdriver tip
KG KG
Red
White Grey
7/16"
Strip wire 7/16" (11 mm)
12
INSTALLATION STEP 7
Install the Light
• Press the release tabs on both sides of lens. Gently rotate lens back and downward until the lens hinge is in the fully open position. Do not remove the lens.
• Install up to a 100 watt maximum light bulb in the socket. Light bulb size should be A19, standard neck only. The light will turn ON and remain lit for approximately 4-1/2 minutes when power is connected. Then the light will turn OFF.
• Reverse the procedure to close the lens.
• Use A19, standard neck garage door opener bulbs for replacement.
NOTE: Use only a standard light bulb. The use of a short neck or speciality light bulb may overheat the endpanel or light socket.
To prevent possible OVERHEATING of the endpanel or light socket:
• DO NOT use short neck or specialty light bulbs.
• DO NOT use halogen bulbs. Use ONLY incandescent.
To prevent damage to the opener:
• DO NOT use bulbs larger than 100W.
• ONLY use A19 size bulbs.
Release Tab
100 Watt (Max)
Standard Light Bulb
100 Watt (Max)
Standard Light Bulb
Lens
Hinge
INSTALLATION STEP 8
Attach the Emergency Release Rope and
Handle
• Thread one end of the rope through the hole in the top of the red handle so “NOTICE” reads right side up as shown. Secure with an overhand knot at least 1"
(2.5 cm) from the end of the rope to prevent slipping.
• Thread the other end of the rope through the hole in the release arm of the outer trolley.
• Adjust rope length so the handle is 6 feet (1.83 m) above the fl oor. Ensure that the rope and handle clear the tops of all vehicles to avoid entanglement. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent unraveling.
To prevent possible SERIOUS INJURY or DEATH from a falling garage door:
• If possible, use emergency release handle to disengage trolley ONLY when garage door is
CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.
• NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.
Trolley
Rope
Overhand Knot
Trolley Release Arm
Emergency
Release Handle
13
INSTALLATION STEP 9
Electrical Requirements
To avoid installation diffi culties, do not run the opener at this time.
To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third grounding pin. This plug will only fi t into a grounding type outlet.
If the plug doesn’t fi t into the outlet you have, contact a qualifi ed electrician to install the proper outlet.
To prevent possible SERIOUS INJURY or DEATH from electrocution or fi re:
• Be sure power is NOT connected to the opener, and disconnect power to circuit BEFORE removing cover to establish permanent wiring connection.
• Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes.
• NEVER use an extension cord, 2-wire adapter, or change plug in ANY way to make it fi t outlet. Be sure the opener is grounded.
RIGHT WRONG
If permanent wiring is required by your local code, refer to the following procedure.
To make a permanent connection through the 7/8" hole in the top of the motor unit:
• Remove the motor unit cover screws and set the cover aside.
• Remove the attached 3-prong cord.
• Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the green ground screw. The opener must be grounded.
• Reinstall the cover.
To avoid installation diffi culties, do not run the opener at this time.
PERMANENT WIRING
CONNECTION
Green
Ground
Screw
Ground Tab
Ground Wire
White Wire
White Wire
Black
Wire
Black
Wire
14
INSTALLATION STEP 10
Install The Protector System
®
The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.
IMPORTANT INFORMATION ABOUT THE SAFETY
REVERSING SENSOR
When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is closing, the door will stop and reverse to full open position, and the opener lights will fl ash 10 times.
The units must be installed inside the garage so that the sending and receiving eyes face each other across the door, no more than 6" (15 cm) above the fl oor. Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the track of sectional garage doors without additional hardware.
Be sure power is NOT connected to the garage door opener BEFORE installing the safety reversing sensor.
To prevent SERIOUS INJURY or DEATH from a closing garage door:
• Correctly connect and align the safety reversing sensor. This required safety device MUST NOT be disabled.
• Install the safety reversing sensor so beam is NO
HIGHER than 6" (15 cm) above garage fl oor.
If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid surface such as the wall framing. Extension brackets (see Accessories) are available if needed. If installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in masonry if repositioning is necessary.
The invisible light beam path must be unobstructed. No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the beam while the door is closing.
Safety Reversing Sensor
6" (15 cm) max. above floor
Invisible Light Beam
Protection Area
Facing the door from inside the garage
15
Safety Reversing Sensor
6" (15 cm) max. above floor
INSTALLING THE BRACKETS
Be sure power to the opener is disconnected. Install and align the brackets so the sensors will face each other across the garage door, with the beam no higher than
6" (15 cm) above the fl oor. They may be installed in one of three ways, as follows.
Garage door track installation (preferred):
• Slip the curved arms over the rounded edge of each door track, with the curved arms facing the door. Snap into place against the side of the track. It should lie fl ush, with the lip hugging the back edge of the track, as shown in Figure 1.
If your door track will not support the bracket securely, wall installation is recommended.
Wall installation (Figures 2 & 3):
• Place the bracket against the wall with curved arms facing the door. Be sure there is enough clearance for the sensor beam to be unobstructed.
• If additional depth is needed, an extension bracket
(see Accessories) or wood blocks can be used.
• Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on the wall at each side of the door, no higher than 6" (15 cm) above the fl oor.
• Attach brackets to wall with lag screws (not provided).
• If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out from the mounting surface. Make sure all door hardware obstructions are cleared.
Floor installation (Figure 4):
• Use wood blocks or extension brackets (see
Accessories) to elevate sensor brackets so the lenses will be no higher than 6" (15 cm) above the fl oor.
• Carefully measure and place right and left assemblies at the same distance out from the wall. Be sure all door hardware obstructions are cleared.
• Fasten to the fl oor with concrete anchors as shown.
Figure 1 DOOR TRACK MOUNT (RIGHT SIDE)
Door
Track
Lip
Safety
Reversing
Sensor
Bracket
Figure 2 WALL MOUNT (RIGHT SIDE)
Fasten Wood Block to Wall with
Lag Screws (not provided)
Indicator
Light
Safety
Reversing
Sensor
Bracket
Lens
Indicator
Light
Lens
Lag Screws
(not provided)
Figure 3 WALL MOUNT (RIGHT SIDE)
Extension Bracket
(See Accessories)
(Provided with
Extension Bracket)
HARDWARE SHOWN ACTUAL SIZE
(Provided with
Extension Bracket)
Lens
Safety Reversing
Sensor Bracket
Indicator
Light
Figure 4 FLOOR MOUNT (RIGHT SIDE)
Carriage Bolt
1/4"-20x1/2"
Wing Nut
1/4"-20
Staples
Lens
Attach with
Concrete Anchors
(not provided)
Indicator
Light
Safety
Reversing
Sensor
Bracket
16
MOUNTING AND WIRING THE SAFETY
REVERSING SENSORS
Mounting:
• Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed by a bracket extension (Figure 5).
• Finger tighten the wing nuts.
Option A - Installation Without Pre-Wiring:
• Run the bell wire from both sensors to the garage door opener. Attach the wire to the wall and ceiling with the staples (Figure 6).
Option B - Pre-Wired Installation:
If your garage already has wires installed for the safety reversing sensors, follow the instructions below:
• Cut the end of the safety reversing sensor wire, making sure there is enough wire to reach the pre-installed wires from the wall (Figure 7).
• Separate the safety reversing sensor wires and strip
7/16" (11 mm) of insulation from each end. Choose two of the pre-installed wires and strip 7/16" (11 mm) of insulation from each end. Make sure that you choose the same color pre-installed wires for each sensor
(Figure 8).
• Connect the pre-installed wires to the sensor wires with wire nuts making sure the colors correspond for each sensor (Figure 9).
Figure 5
Carriage Bolt
1/4"-20x1/2"
Figure 6
Figure 7
Wing Nut
1/4"-20
Lens
Figure 8
Safety Reversing
Sensor Wires
7/16"
(11 mm)
17
Figure 9
Safety Reversing
Sensor Wires
White
Pre-Installed Wires
7/16"
(11 mm)
Not Provided
Pre-installed wires
White/Black
Connect to garage door opener:
• Strip 7/16" (11 mm) of insulation from each set of wires.
Separate white and white/black wires suffi ciently to connect to the opener quick-connect terminals. Twist like colored wires together. Insert wires into quick-connect holes: white to white and white/black to grey (Figure 10).
Connect Wire to
Quick-Connect
Terminals
Figure 10
Finished Ceiling
Bell Wire
Bell Wire
1. Strip wire 7/16" (11 mm)
2. Twist like colored
3. To insert or release wire, push in tab with
7/16" (11 mm)
Safety
Reversing
Sensor
Invisible Light Beam
Protection Area
Red White Grey
Quick-Connect Terminals
Safety
Reversing
Sensor
ALIGNING THE SAFETY REVERSING SENSORS
• Plug in the opener. The indicator lights in both the
sending and receiving eyes will glow steadily if wiring connections and alignment are correct.
The sending eye amber indicator light will glow regardless of alignment or obstruction. If the green indicator light in the receiving eye is off, dim, or fl ickering (and the invisible light beam path is not obstructed), alignment is required.
directly at the receiving eye. Lock in place.
until it receives the sender’s beam. When the green
TROUBLESHOOTING THE SAFETY
REVERSING SENSORS
1. If the sending eye indicator light does not glow steadily after installation, check for:
• Electric power to the opener.
• A short in the white or white/black wires. These can occur at staples, or at opener connections.
• Incorrect wiring between sensors and opener.
• A broken wire.
2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn’t:
• Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign
NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will reverse.
If the door is already open, it will not close. The opener lights will blink 10 times. See page 15.
18
INSTALLATION STEP 11
Fasten the Door Bracket
Follow instructions which apply to your door type as illustrated below or on the following page.
A horizontal reinforcement brace should be long enough to be secured to two or three vertical supports. A vertical reinforcement brace should cover the height of the top panel.
Figure 1 shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle iron are used to create a U-shaped support. The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit.
NOTE: Many door reinforcement kits provide for direct attachment of the clevis pin and door arm. In this case you will not need the door bracket; proceed to Step 12.
SECTIONAL DOORS
1. Center the door bracket on the previously marked vertical centerline used for the header bracket installation. Note correct UP placement, as stamped inside the bracket.
2. Position the top edge of the bracket 2"-4" (5-10 cm) below the top edge of the door, OR directly below any structural support across the top of the door.
3. Mark, drill holes and install as follows, depending on your door’s construction:
Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket:
• Drill 3/16" fastening holes. Secure the door bracket using the two 1/4"-14x5/8" self-threading screws.
(Figure 2A)
• Alternately, use two 5/16" bolts, lock washers and nuts
(not provided). (Figure 2B)
Metal, insulated or light weight factory reinforced doors:
• Drill 3/16" fastening holes. Secure the door bracket using the self-threading screws. (Figure 3)
Wood Doors:
• Use top and bottom or side to side door bracket holes.
Drill 5/16" holes through the door and secure bracket with 5/16"x2" carriage bolts, lock washers and nuts
(not provided). (Figure 4)
NOTE: The 1/4"-14x5/8" self-threading screws are not intended for use on wood doors.
HARDWARE
SHOWN
ACTUAL SIZE
Self-Threading
Screw
1/4"-14x5/8"
Fiberglass, aluminum or lightweight steel garage doors WILL REQUIRE reinforcement BEFORE installation of door bracket. Contact your door manufacturer for reinforcement kit.
Header
Bracket
Door
Bracket
Location
Vertical
Centerline of Garage
Door
HORIZONTAL AND VERTICAL
REINFORCEMENT IS NEEDED
FOR LIGHTWEIGHT GARAGE
DOORS (FIBERGLASS,
ALUMINUM, STEEL, DOORS
WITH GLASS PANEL, ETC.).
(NOT PROVIDED)
Figure 1
Vertical
Reinforcement
Vertical
Centerline of
Garage Door
Door
Bracket
Self-Threading
UP
Screw 1/4"-14x5/8"
Vertical
Reinforcement
Vertical
Centerline of Garage
Door
Bolt
5/16"-18x2"
(Not
Provided)
Door
Bracket
Lock
Washer
5/16"
Nut
5/16"-18
UP
Figure 2B
Figure 2A
Bolt 5/16"x2"
(Not Provided)
Inside Edge of Door or
Reinforcement
Board
Vertical
Centerline of
Garage Door
UP
Vertical
Centerline of Garage
Door
Self-Threading
Screw
1/4"-14x5/8"
UP
Figure 4
19
Figure 3
ONE-PIECE DOORS
Please read and comply with the warnings and reinforcement instructions on the previous page. They apply to one-piece doors also.
• Center the door bracket on the top of the door, in line with the header bracket as shown. Mark either the left and right, or the top and bottom holes.
• Metal Doors: Drill 3/16" pilot holes and fasten the bracket with the 1/4"-14x5/8" self-threading screws provided.
• Wood Doors: Drill 5/16" holes and use 5/16"x2" carriage bolts, lock washers and nuts (not provided) or
5/16"x1-1/2" lag screws (not provided) depending on your installation needs.
NOTE: The door bracket may be installed on the top edge of the door if required for your installation. (Refer to the dotted line optional placement drawing.)
HARDWARE SHOWN
ACTUAL SIZE
Self-Threading Screw
1/4"-14x5/8"
Header Wall
Header
Bracket
Door
Bracket
Optional
Placement of Door
Bracket
- Finished Ceiling -
2x4 Support
Vertical
Centerline of
Garage Door
HORIZONTAL
AND VERTICAL
REINFORCEMENT
IS NEEDED FOR
LIGHTWEIGHT
GARAGE DOORS
(FIBERGLASS,
ALUMINUM,
STEEL, DOORS
WITH GLASS
PANEL, ETC.).
(NOT PROVIDED)
Door
Bracket
Nut
5/16"-18
Door
Bracket
Self-Threading
Screw 1/4"-14x5/8"
Top of Door
(Inside Garage)
Top Edge of Door
Optional
Placement
METAL DOOR
Lock Washer
5/16"
Top of Door
(Inside Garage)
Top Edge of Door
Optional
Placement
Carriage Bolt
5/16"x2"
(Not Provided)
WOOD DOOR
For a door with no exposed framing, or for the optional installation, use lag screws 5/16"x1-1/2" (Not Provided) to fasten door bracket.
20
INSTALLATION STEP 12
Connect Door Arm to Trolley
Follow instructions which apply to your door type as illustrated below and on the following page.
SECTIONAL DOORS ONLY
Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the inner trolley. Slide the outer trolley back (away from the door) about 2" (5 cm) as shown in Figures 1, 2 and 3.
Figure 1
Outer Trolley
Ring
Fastener
- Fasten straight door arm section to outer trolley with the 5/16"x1" clevis pin. Secure the connection with a ring fastener.
- Fasten curved section to the door bracket in the same way, using the 5/16"x1-1/4" clevis pin.
IMPORTANT: The groove on the straight door arm MUST face away from the curved door arm (Figure 4).
Figure 2
Inner Trolley
Clevis Pin
5/16"x1"
Door Bracket
Curved
Door Arm
Emergency
Release
Handle
Straight
Door Arm
Clevis Pin
5/16"x1-1/4"
- Bring arm sections together. Find two pairs of holes that line up and join sections. Select holes as far apart as possible to increase door arm rigidity.
• Figure 3, Hole alignment alternative:
- If holes in curved arm are above holes in straight arm, disconnect straight arm. Cut about 6" (15 cm) from the solid end. Reconnect to trolley with cut end down as shown.
- Bring arm sections together.
- Find two pairs of holes that line up and join with bolts, lock washers and nuts.
Pull the emergency release handle toward the opener at a 45° angle so that the trolley release arm is horizontal.
Proceed to Adjustment Step 1, page 23. Trolley will re-engage automatically when opener is operated.
Figure 3
Nuts
5/16"-18
Lock
Washers
5/16"
Door Bracket
HARDWARE SHOWN ACTUAL SIZE
Lock
Washers
5/16"
Nuts
5/16"-18
Nut 5/16"-18 Ring Fastener
Clevis Pin
5/16"x1-1/4" (Door Bracket) Lock Washer 5/16"
Bolts
5/16"-18x7/8"
Figure 4
CORRECT
Bolts
5/16"-18x7/8"
Cut this end
INCORRECT
Clevis Pin
5/16"x1" (Trolley)
Hex Bolt
5/16"-18x7/8"
Straight
Door Arm
(Groove facing out)
Curved
Door
Arm
Straight
Door Arm
Curved
Door
Arm
21
ALL ONE-PIECE DOORS
1. Assemble the door arm, Figure 5:
IMPORTANT: The groove on the straight door arm MUST face away from the curved door arm.
• Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap).
• With the door closed, connect the straight door arm section to the door bracket with the 5/16"x1-1/4" clevis pin.
• Secure with a ring fastener.
2. Adjustment procedures, Figure 6:
• On one-piece doors, before connecting the door arm to the trolley, the travel limits must be adjusted. Limit adjust ment screws are located on the left side panel as shown on page 23. Follow adjustment procedures below.
• Open door adjustment: decrease UP travel limit
- Turn the UP limit adjustment screw counterclockwise
4 turns.
- Press the Door Control push button. The trolley will travel to the fully open position.
- Manually raise the door to the open position (parallel to the fl oor), and lift the door arm to the trolley. The arm should touch the trolley just in back of the door arm connector hole. Refer to the fully open trolley/ door arm positions in the illustration. If the arm does not extend far enough, adjust the limit further. One full turn equals 2" (5 cm) of trolley travel.
• Closed door adjustment: decrease DOWN travel limit
- Turn the DOWN limit adjustment screw clockwise
4 complete turns.
- Press the Door Control push button. The trolley will travel to the fully closed position.
Figure 5
CORRECT
Straight
Door Arm
(Groove facing out)
Figure 6
Inner Trolley
Outer Trolley
Curved
Door
Arm
INCORRECT
Straight
Door Arm
Curved
Door
Arm
Door
Bracket
Ring
Fastener
Lock
Washers
5/16"
Nuts
5/16"-18
Clevis Pin
5/16"x1-1/4"
Straight
Arm
Bolts
5/16"-18x7/8" Curved
Door Arm
- Manually close the door and lift the door arm to the trolley. The arm should touch the trolley just ahead of the door arm connector hole. Refer to the fully closed trolley/door arm positions in the illustration. If the arm is behind the connector hole, adjust the limit further.
One full turn equals 2" (5 cm) of trolley travel.
3. Connect the door arm to the trolley:
• Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin. It may be necessary to lift the door slightly to make the connection.
• Secure with a ring fastener.
• Run the opener through a complete travel cycle. If the door has a slight "backward" slant in full open position as shown in the illustration, decrease the UP limit until the door is parallel to the fl oor.
NOTE: When setting the up limit on the following page, the door should not have a "backward" slant when fully open as illustrated below. A slight backward slant will cause unnecessary bucking and/or jerking operation as the door is being opened or closed from the fully open position.
Door Arm
Door Arm
Connector Hole
Emergency
Release Handle
Closed
Door
Outer Trolley
Inner Trolley
Correct Angle
Door Arm
Open Door
Door with
Backward Slant (Incorrect)
22
ADJUSTMENT STEP 1
Adjust the UP and DOWN Travel Limits
Limit adjustment settings regulate the points at which the door will stop when moving up or down.
To operate the opener, press the Door Control push bar.
Run the opener through a complete travel cycle.
• Does the door open and close completely?
• Does the door stay closed and not reverse unintentionally when fully closed?
If your door passes both of these tests, no limit adjustments are necessary unless the reversing test fails
(Adjustment Step 3, page 25).
Adjustment procedures are outlined below. Read the procedures carefully before proceeding to Adjustment
Step 2. Use a screwdriver to make limit adjustments. Run the opener through a complete travel cycle after each adjustment.
NOTE: Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off. Simply wait 15 minutes and try again. If anything interferes with the door’s upward travel, it will stop. If anything interferes with the door’s downward travel (including binding or unbalanced doors), it will reverse.
HOW AND WHEN TO ADJUST THE LIMITS
• If the door does not open completely but opens at least fi ve feet (1.5 m):
Increase up travel. Turn the UP limit adjustment screw clockwise. One turn equals 2" (5 cm) of travel.
protection bolt, keep a minimum distance of 2-4"
(5 cm - 10 cm) between the trolley and the bolt.
• If door does not open at least 5 feet (1.5 m):
Adjust the UP (open) force as explained in Adjustment
Step 2.
• If the door does not close completely:
Increase down travel. Turn the down limit adjustment screw counterclockwise. One turn equals 2" (5 cm) of travel.
If door still will not close completely and the trolley bumps into the pulley bracket, try lengthening the door arm (page 21) and decreasing the down limit.
• If the opener reverses in fully closed position:
Decrease down travel. Turn the down limit adjustment screw clockwise. One turn equals 2" (5 cm) of travel.
• If the door reverses when closing and there is no visible interference to travel cycle:
If the opener lights are fl ashing, the Safety Reversing
Sensors are either not installed, misaligned, or obstructed. See Troubleshooting, page 18.
Test the door for binding: Pull the emergency release handle. Manually open and close the door. If the door is binding or unbalanced, call for a trained door systems technician. If the door is balanced and not binding, adjust the DOWN (close) force. See
Adjustment Step 2.
23
Without a properly installed safety reversal system, persons (particularly small children) could be
SERIOUSLY INJURED or KILLED by a closing garage door.
• Incorrect adjustment of garage door travel limits will interfere with proper operation of safety reversal system.
• If one control (force or travel limits) is adjusted, the other control may also need adjustment.
• After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" high (3.8 cm) object (or 2x4 laid fl at) on fl oor.
To prevent damage to vehicles, be sure fully open door provides adequate clearance.
Cover Bolt
Protection
2-4"
(5-10 cm)
Left Side Panel Limit Adjustment Screws
ADJUSTMENT LABEL
ADJUSTMENT STEP 2
Adjust the Force
Force adjustment controls are located on the back panel of the motor unit. Force adjustment settings regulate the amount of power required to open and close the door.
If the forces are set too light, door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction. Weather conditions can affect the door movement, so occasional adjustment may be needed.
The maximum force adjustment range is about 3/4 of a
complete turn. Do not force controls beyond that point.
Turn force adjustment controls with a screwdriver.
NOTE: If anything interferes with the door’s upward travel, it will stop. If anything interferes with the door’s downward travel (including binding or unbalanced doors), it will reverse.
HOW AND WHEN TO ADJUST THE FORCES
1. Test the DOWN (close) force
• Grasp the door bottom when the door is about halfway through DOWN (close) travel. The door should reverse.
Reversal halfway through down travel does not guarantee reversal on a 1-1/2" (3.8 cm) obstruction.
See Adjustment Step 3, page 25. If the door is hard
to hold or does not reverse, DECREASE the DOWN
(close) force by turning the control counterclockwise.
Make small adjustments until the door reverses normally. After each adjustment, run the opener through a complete cycle.
• If the door reverses during the down (close) cycle
and the opener lights are not fl ashing, INCREASE
DOWN (close) force by turning the control clockwise.
Make small adjustments until the door completes a close cycle. After each adjustment, run the opener through a complete travel cycle. DO NOT increase the force beyond the minimum amount required to close the door.
2. Test the UP (open) force
• Grasp the door bottom when the door is about halfway through UP (open) travel. The door should stop. If the
door is hard to hold or does not stop, DECREASE UP
(open) force by turning the control counterclockwise.
Make small adjustments until the door stops easily and opens fully. After each adjustment, run the opener through a complete travel cycle.
INCREASE UP (open) force by turning the control clockwise. Make small adjustments until door opens completely. Readjust the UP limit if necessary. After each adjustment, run the opener through a complete travel cycle.
Without a properly installed safety reversal system, persons (particularly small children) could be
SERIOUSLY INJURED or KILLED by a closing garage door.
• Too much force on garage door will interfere with proper operation of safety reversal system.
• NEVER increase force beyond minimum amount required to close garage door.
• NEVER use force adjustments to compensate for a binding or sticking garage door.
• If one control (force or travel limits) is adjusted, the other control may also need adjustment.
• After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" high (3.8 cm) object (or 2x4 laid fl at) on fl oor.
Back Panel
Force
Adjustment
Controls
FORCE ADJUSTMENT LABEL
Open Force Close Force
Antenna
24
ADJUSTMENT STEP 3
Test the Safety Reversal System
TEST
• With the door fully open, place a 1-1/2" (3.8 cm) board
(or a 2x4 laid fl at) on the fl oor, centered under the garage door.
• Operate the door in the down direction. The door must reverse on striking the obstruction.
ADJUST
• If the door stops on the obstruction, it is not traveling far enough in the down direction. Increase the DOWN limit by turning the DOWN limit adjustment screw counterclockwise 1/4 turn.
adjustments do not force the door arm beyond a straight up and down position. See the illustration on page 21.
• Repeat the test.
• When the door reverses on the 1-1/2" (3.8 cm) board, remove the obstruction and run the opener through
3 or 4 complete travel cycles to test adjustment.
• If the unit continues to fail the Safety Reverse Test, call for a trained door systems technician.
IMPORTANT SAFETY CHECK:
Test the Safety Reverse System after:
• Each adjustment of door arm length, limits, or force controls.
• Any repair to or adjustment of the garage door
(including springs and hardware).
• Any repair to or buckling of the garage fl oor.
• Any repair to or adjustment of the opener.
Without a properly installed safety reversal system, persons (particularly small children) could be
SERIOUSLY INJURED or KILLED by a closing garage door.
• Safety reversal system MUST be tested every month.
• If one control (force or travel limits) is adjusted, the other control may also need adjustment.
• After ANY adjustments are made, the safety reversal system MUST be tested. Door MUST reverse on contact with 1-1/2" high (3.8 cm) object (or 2x4 laid fl at) on the fl oor.
1-1/2" (3.8 cm) board
(or a 2x4 laid fl at)
ADJUSTMENT STEP 4
Test The Protector System
®
• Press the remote control push button to open the door.
• Place the opener carton in the path of the door.
• Press the remote control push button to close the door. The door will not move more than an inch
(2.5 cm), and the opener lights will fl ash.
The garage door opener will not close from a remote if the indicator light in either sensor is off (alerting you to the fact that the sensor is misaligned or obstructed).
If the opener closes the door when the safety reversing sensor is obstructed (and the sensors are no more than 6" (15 cm) above the fl oor), call for a trained door systems technician.
Without a properly installed safety reversing sensor, persons (particularly small children) could be
SERIOUSLY INJURED or KILLED by a closing garage door.
25
Safety Reversing Sensor Safety Reversing Sensor
WARNING
WARNING
OPERATION
IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS.
9. If one control (force or travel limits) is adjusted, the other control may also need adjustment.
2. ALWAYS keep remote controls out of reach of children. NEVER permit children to operate or play with garage door control push buttons or remote controls.
3. ONLY activate garage door when it can be seen clearly, it is properly adjusted, and there are no obstructions to door travel.
4. ALWAYS keep garage door in sight and away from people and objects until completely closed. NO ONE
SHOULD CROSS THE PATH OF THE MOVING DOOR.
5. NO ONE SHOULD GO UNDER A STOPPED, PARTIALLY
OPEN DOOR.
6. If possible, use emergency release handle to disengage trolley ONLY when garage door is CLOSED. Use caution when using this release with the door open.
Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly and increasing the risk of SEVERE
INJURY or DEATH.
7. NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.
8. NEVER use handle to pull garage door open or closed.
If rope knot becomes untied, you could fall.
10. After ANY adjustments are made, the safety reversal system MUST be tested.
11. Safety reversal system MUST be tested every month.
Garage door MUST reverse on contact with 1-1/2" high (3.8 cm) object (or a 2x4 laid fl at) on the fl oor.
Failure to adjust the garage door opener properly increases the risk of SEVERE INJURY or DEATH.
12. ALWAYS KEEP GARAGE DOOR PROPERLY
BALANCED (see page 3). An improperly balanced door may NOT reverse when required and could result in SEVERE INJURY or DEATH.
13. ALL repairs to cables, spring assemblies and other hardware, ALL of which are under EXTREME tension,
MUST be made by a trained door systems technician.
14. ALWAYS disconnect electric power to garage door opener BEFORE making ANY repairs or removing covers.
15.
SAVE THESE
INSTRUCTIONS.
Using Your Garage Door Opener
Your S
AFETY
S
IGNAL
™ opener and hand-held remote control have been factory-set to a matching code which changes with each use, randomly accessing over 100 billion new codes. Your opener will operate with up to eight S
S
IGNAL
™ remote controls and one S the Programming section.
AFETY
S
IGNAL
Activate your opener with any of the following:
• The Hand-Held Remote Control: Hold the large push button down until the door starts to move.
AFETY
Entry System. If you purchase a new remote, or if you
™ Keyless wish to deactivate any remote, follow the instructions in
6. If obstructed while opening, the door will stop.
7. If fully open, the door will not close when the beam is broken. The sensor has no effect in the opening cycle.
If the sensor is not installed, or is misaligned, the door won’t close from a hand-held remote. However, you can close the door with the Door Control, the Outside Keylock, or Keyless Entry, if you activate them until down travel is complete. If you release them too soon, the door will reverse.
The opener lights will turn on under the following conditions: when the opener is initially plugged in; when power is restored after interruption; when the opener is activated.
• The Wall-Mounted Door Control: Hold the push button or bar down until the door starts to move.
• The Keyless Entry (See Accessories): If provided with your garage door opener, it must be programmed before use. See Programming.
When the opener is activated (with the safety reversing sensor correctly installed and aligned)
1. If open, the door will close. If closed, it will open.
2. If closing, the door will reverse.
3. If opening, the door will stop.
4. If the door has been stopped in a partially open position, it will close.
5. If obstructed while closing, the door will reverse. If the obstruction interrupts the sensor beam, the opener lights will blink for fi ve seconds.
26
They will turn off automatically after 4-1/2 minutes or provide constant light when the Light feature on the
Multi-Function Door Control is activated. Bulb size is A19.
Bulb power is 100 watts maximum.
SAFETY SIGNAL™ light feature: Lights will also turn on when someone walks through the open garage door.
With a Multi-Function Door Control, this feature may be turned off as follows: With the opener lights off, press and hold the light button for 10 seconds, until the light goes on, then off again. To restore this feature, start with the opener lights on, then press and hold the light button for
10 seconds until the light goes off, then on again.
Using the Wall-Mounted Door Control
THE MULTI-FUNCTION DOOR CONTROL
Press the push button to open or close the door. Press again to reverse the door during the closing
Push
Button cycle or to stop the door while it's opening.
Lock
Button
Light feature
Light
Button
Press the Light button to turn the opener light on or off. It will not control the opener lights when the door is in motion. If you turn it on and then activate the opener, the light will remain on for 4-1/2 minutes. Press again to turn it off sooner. The 4-1/2 minute interval can be changed to 1-1/2, 2-1/2, or 3-1/2 minutes as follows: Press and hold the Lock button until the light blinks (about 10 seconds). A single blink indicates that the timer is reset to 1-1/2 minutes. Repeat the procedure and the light will blink twice, resetting the timer to 2-1/2 minutes. Repeat again for a 3-1/2 minute interval, etc., up to a maximum of four blinks and 4-1/2 minutes.
Lock feature
Designed to prevent operation of the door from hand-held remote controls. However, the door will open and close from the Door Control, the Outside Keylock and the Keyless Entry Accessories.
To activate, press and hold the Lock button for 2 seconds.
The push bar light will fl ash as long as the Lock feature is on.
To turn off, press and hold the Lock button again for
2 seconds. The push bar light will stop fl ashing. The Lock feature will also turn off whenever the “learn” button on the motor unit panel is activated.
B) To operate one door using all three buttons on the hand-held remote:
You may program the remote to open the door with the large button, close it with the middle button, and stop the door’s movement with the third button.
NOTE: If remote is already programmed, you must fi rst erase all codes. See
Programming.
push button.
To Open the Door Manually
Stop
Open
Close
1. With the door closed, press and hold the large remote
2. Press and hold the Lock button on the door control.
3. Press and hold the door control push bar.
4. After the opener lights fl ash, release all buttons.
To prevent possible SERIOUS INJURY or DEATH from a falling garage door:
• If possible, use emergency release handle to disengage trolley ONLY when garage door is
CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.
• NEVER use emergency release handle unless garage doorway is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If rope knot becomes untied, you could fall.
Additional features when used with the 3-Button hand-held remote
A) To control the opener lights:
In addition to operating the door, you may program the remote to operate the lights.
1. With the door closed, press and hold a small remote button that you want to control the light.
The door should be fully closed if possible. Pull down on the emergency release handle and lift the door manually. To reconnect the door to the opener, press the door control push bar.
2. Press and hold the Light button on the
Multi-Function door control.
3. While holding the Light button, press and hold the Lock button on the door control.
4. After the opener lights fl ash, release all buttons.
27
The lockout feature prevents the trolley from reconnecting automatically.
Pull the emergency release handle down and back
(toward the opener). The door can then be raised and lowered manually as often as necessary. To disengage the lockout feature, pull the handle straight down. The trolley will reconnect on the next
UP or DOWN operation, either manually or by using the door control or remote.
Emergency
Release Handle
(Pull Down)
Emergency
Release Handle
(Down and Back)
Trolley
Release
Arm
MANUAL DISCONNECT
POSITION
Trolley
Release
Arm
LOCKOUT POSITION
CARE OF YOUR OPENER
LIMIT AND FORCE ADJUSTMENTS:
Weather conditions may cause some minor changes in door operation requiring some re-adjustments, particularly during the fi rst year of operation.
FORCE CONTROLS
Pages 23 and 24 refer to the limit and force adjustments.
Only a screwdriver is required. Follow the instructions carefully.
LIMIT CONTROLS
Repeat the safety reverse test (Adjustment Step 3, page 25) after any adjustment of limits or force.
THE REMOTE CONTROL BATTERY
To prevent possible SERIOUS INJURY or DEATH:
• NEVER allow small children near batteries.
• If battery is swallowed, immediately notify doctor.
To reduce risk of fi re, explosion or chemical burn:
• Replace ONLY with 3V2032 coin batteries.
• DO NOT recharge, disassemble, heat above 100° C
(212° F) or incinerate.
MAINTENANCE SCHEDULE
Every Month
• Manually operate door. If it is unbalanced or binding,call a trained door systems technician.
• Check to be sure door opens and closes fully. Adjust limits and/or force if necessary. (See pages 23 and 24.)
• Repeat the safety reverse test. Make any necessary adjustments. (See Adjustment Step 3.)
Two Times a Year
• Check chain tension. Disconnect trolley fi rst. Adjust if necessary (see page 7).
Every Year
• Oil door rollers, bearings and hinges. The opener does not require additional lubrication. Do not grease the door tracks.
Every Three to Four Years
• Use a rag to wipe away the existing grease from the garage door opener rail. Reapply a small layer of white lithium grease to the rail.
The lithium battery should produce power for up to
5 years.
To replace battery, use the visor clip or screwdriver blade to pry open the case as shown. Insert battery positive side up (+).
Dispose of old battery properly.
Replace the battery with only 3V2032 coin cell batteries.
Battery positive side up (+)
NOTICE: To comply with FCC and or Industry Canada (IC) rules, adjustment or modifi cations of this receiver and/or transmitter are prohibited, except for changing the code setting or replacing the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.
Tested to Comply with FCC Standards FOR HOME OR OFFICE USE.
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
28
HAVING A PROBLEM?
1. My door will not close and the light bulbs blink on
my motor unit: The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction.
• Verify the safety sensors are properly installed, aligned and free of any obstructions. Refer to
Installation Step 10: Install The Protector System ® .
• Check diagnostic LED for fl ashes on the motor unit then refer to the Diagnostic Chart on the following page.
Bell Wire
“Learn”
Button
LED or
Diagnostic
LED
2. My remotes will not activate the door:
• Verify your door control is not blinking. If it is blinking, deactivate the Lock Mode following the instructions for Using the Wall Mounted Door
Control.
• Reprogram remotes following the programming instructions. Refer to Programming.
• If remote will still not activate your door, check diagnostic LED for fl ashes on motor unit then refer to Diagnostic Chart on the following page.
Safety Reversing Sensor
Sending Eye Safety
Reversing Sensor
(Amber Indicator Light)
Receiving Eye Safety
Reversing Sensor
(Green Indicator Light)
3. My door reverses for no apparent reason: Repeat safety reverse test after adjustments to force or travel limits. The need for occasional adjustment for the force and limit settings is normal. Weather conditions in particular can affect door travel.
• Manually check door for balance or any binding problems.
4. My door reverses for no apparent reason after fully
closing and touching the fl oor: Repeat safety reverse test after adjustments to force or travel limits. The need for occasional adjustment for the force and limit settings is normal. Weather conditions in particular can affect door travel.
DOWN Travel Limits. Decrease down travel by turning down limit adjustment screw clockwise.
6. My motor unit hums briefl y:
• First verify that the trolley is against the stop bolt.
• Release the door from the opener by pulling the
Emergency Release Rope.
• Manually bring the door to a closed position.
• Loosen the chain by adjusting the outer nut 4 to 5 turns. This relieves the tension.
• Run the motor unit from the remote control or door control. The trolley should travel towards the door and stop. If the trolley re-engages with the door, pull the Emergency Release Rope to disengage.
• Decrease the UP travel by turning the UP Travel adjustment screw 2 full turns away from the arrow.
• Re-tighten the outer nut so the chain is a 1/2"
(13 mm) above the base of the rail. (When the door is reconnected and closed, the chain will sag. This is normal.)
• If the trolley does not move away from the bolt, repeat the steps above.
5. My lights will not turn off when door is open:
• The garage door opener is equipped with a security light feature. This feature activates the light on when the safety sensor beam has been obstructed. Refer to Operation section; Using the Wall Mounted Door
Control, Light Feature.
29
Bell Wire
Diagnostics
Located On
Motor Unit
Installed
Safety Reversing
Sensor
3 FLASHES
Door control or wire shorted.
4 FLASHES
Safety reversing sensors slightly misaligned
(dim or fl ashing LED).
5 FLASHES
Motor overheated or possible RPM sensor failure. Unplug to reset.
6 FLASHES
Motor Circuit Failure.
Replace Receiver
Logic Board.
LED or
Diagnostic
LED
“Learn”
Button
Your garage door opener is programmed with self-diagnostic capabilities. The “Learn” button/diagnostic LED will fl ash a number of times then pause signifying it has found a potential issue. Consult Diagnostic Chart below.
Safety Reversing Sensor
Diagnostic Chart
1 FLASH
Safety reversing sensors wire open (broken or disconnected).
OR
2 FLASHES
Safety reversing sensors wire shorted or black/ white wire reversed.
Symptom: One or both of the Indicator lights on the safety reversing sensors do not glow steady.
• Inspect sensor wires for a short (staple in wire), correct wiring polarity (black/white wires reversed), broken or disconnected wires, replace/attach as needed.
• Disconnect all wires from back of motor unit.
• Remove sensors from brackets and shorten sensor wires to 1-2 ft. (30-60 cm) from back each of sensor.
• Reattach sending eye to motor unit using shortened wires. If sending eye indicator light glows steadily, attach the receiving eye.
• Align sensors, if the indicator lights glow replace the wires for the sensors. If the sensor indicator lights do not light, replace the safety reversing sensors.
Symptom: LED is not lit on door control.
• Inspect door control/wires for a short (staple in wire), replace as needed.
• Disconnect wires at door control, touch wires together. If motor unit activates, replace door control.
• If motor unit does not activate, disconnect door control wires from motor unit.
Momentarily short across red and white terminals with jumper wire. If motor unit activates, replace door control wires.
Symptom: Sending indicator light glows steadily, receiving indicator light is dim or fl ashing.
• Realign receiving eye sensor, clean lens and secure brackets.
• Verify door track is fi rmly secured to wall and does not move.
Symptom: Motor has over heated; the motor unit does not operate or trolley is stuck on stop bolt = Motor unit hums briefl y; RPM Sensor = Short travel 6-8" (15-20 cm).
• Unplug unit to reset. Try to operate motor unit, check diagnostic code.
• If it is still fl ashing 5 times and motor unit moves 6-8" (15-20 cm), replace
RPM sensor.
• If motor unit doesn’t operate, motor unit is overheated. Wait 30 minutes and retry.
If motor unit still will not operate replace logic board.
Symptom: Motor unit doesn’t operate.
• Replace logic board because motor rarely fails.
30
PROGRAMMING
NOTICE: If this S
AFETY
S
IGNAL ™ garage door opener is operated with a non-rolling code transmitter, the technical measure in the receiver of the garage door opener, which provides security against code-theft devices, will be circumvented. The owner of the copyright in the garage door opener does not authorize the purchaser or supplier of the non-rolling code transmitter to circumvent that technical measure.
Your garage door opener has already been programmed at the factory to operate with your hand-held remote control.
The door will open and close when you press the large push button.
Below are instructions for programming your opener to operate with additional S
AFETY
S
IGNAL ™ remote controls.
To Add or Reprogram a Hand-Held Remote Control
USING THE “LEARN” BUTTON USING THE MULTI-FUNCTION DOOR CONTROL
LOCK
LIGHT
1. Press and release the “learn” button on the motor unit.
The learn indicator light will glow steadily for 30 seconds.
2. Within 30 seconds, press and hold the button on the hand-held remote* that you wish to operate your garage door.
3. Release the button when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.
To Erase All Codes From Motor Unit
Memory
To deactivate any unwanted remote, fi rst erase all codes:
Press and hold the “learn” button on motor unit until the learn indicator light goes out
(approximately 6 seconds). All previous codes are now erased. Reprogram each remote or keyless entry you wish to use.
31
1. Press and hold the button on the hand-held remote* that you wish to operate your garage door.
2. While holding the remote button, press and hold the
LIGHT button on the Multi-
Function Door Control.
LOCK
LIGHT
3. Continue holding both buttons while you press the push bar on the door control (all three buttons are held).
LOCK
LIGHT
4. Release buttons when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.
*3-Button Remotes (315 MHZ)
If provided with your garage door opener, the large button is factory programmed to operate it. Additional buttons on any S
AFETY
S
IGNAL
™ 3-Button remote or compact remote can be programmed to operate other S AFETY S IGNAL ™ garage door openers.
To Add, Reprogram or Change a Keyless Entry PIN
NOTE: Your new Keyless Entry must be programmed to operate your garage door opener.
USING THE “LEARN” BUTTON USING THE MULTI-FUNCTION DOOR CONTROL
1. Press and release the “learn” button on motor unit. The learn indicator light will glow steadily for 30 seconds.
2. Within 30 seconds, enter a four digit personal identifi cation number (PIN) of your choice on the keypad. Then press and hold the ENTER button.
3. Release the button when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.
LOCK
LIGHT
NOTE: This method requires two people if the Keyless
Entry is already mounted outside the garage.
1. Enter a four digit personal identifi cation number (PIN) of your choice on the keypad. Then press and hold enter.
2. While holding the ENTER button, press and hold the LIGHT button on the Multi-Function Door
Control.
3. Continue holding the ENTER and LIGHT buttons while you press the push bar on the
Multi-Function Door Control
(all three buttons are held).
LOCK
LIGHT
LOCK
LIGHT
To change an existing, known PIN
If the existing PIN is known, it may be changed by one person without using a ladder.
1. Press the four buttons for the present PIN, then press and hold the # button.
The opener light will blink twice. Release the # button.
2. Press the new 4-digit PIN you have chosen, then press
ENTER.
The motor unit lights will blink once when the PIN has been learned.
Test by pressing the new PIN, then press Enter. The door should move.
To set a temporary PIN
You may authorize access by visitors or service people with a temporary 4-digit PIN. After a programmed number of hours or number of accesses, this temporary PIN expires and will no longer open the door. It can be used to close the door even after it has expired. To set a temporary PIN:
1. Press the four buttons for your personal entry PIN
(not the last temporary PIN), then press and hold the
✽ button.
The opener light will blink three times. Release the button.
4. Release buttons when the motor unit lights blink. It has learned the code. If light bulbs are not installed, two clicks will be heard.
2. Press the temporary 4-digit PIN you have chosen, then press ENTER.
The opener light will blink four times.
3. To set the number of hours this temporary PIN will work, press the number of hours (up to 255), then press ✽.
OR
3. To set the number of times this temporary PIN will work, press the number of times (up to 255), then press #.
The opener light will blink once when the temporary PIN has been learned.
Test by pressing the four buttons for the temporary PIN, then press Enter. The door should move. If the temporary
PIN was set to a certain number of openings, remember that the test has used up one opening. To clear the temporary password, repeat steps 1-3, setting the number of hours or times to 0 in step 3.
One Button Close: Opener can be closed by pressing only the ENTER button if the one button close feature has been activated. This feature has been activated at the factory. To activate or deactivate this feature press and hold buttons
1 and 9 for 10 seconds. The keypad will blink twice when the one button close is active. The keypad will blink four times when one button close is deactivated.
32
REPAIR PARTS
Rail Assembly Parts
1
5
3
4
2
6
KEY PART
NO. NO.
1
2
3
4A1008
41A4813
41A3489
DESCRIPTION
Master link kit
Chain pulley bracket
Complete trolley assembly
4
5
1707LM One-piece rail - 7' (2.1 m)
41D3484 Full chain assembly
1708LM One-piece rail- 8' (2.4 m)
1710LM One-piece rail- 10' (3 m)
Installation Parts
1
3
5
10
9
8
6
2
4
11
12
7
KEY PART
NO. NO. DESCRIPTION
1 41A5273-6 Multi-function door control panel
2 373RGD 3-Button remote control
3 10A20 3V2032 Lithium battery
4 29B137
5 41A5047
6 41A2828
Remote control visor clip
Door bracket with clevis pin
& fastener
Emergency release rope
& handle assembly
7
8
178B34
41A4353
Straight door arm section
Header bracket with clevis pin
& fastener
9 41A5034 Safety sensor kit (receiving and sending eyes) with 3' (.9 m)
2-conductor bell wire
10 41A5266-1 Safety sensor brackets (2)
11 41B4494-1 2-Conductor bell wire, white
& white/red
12 178B35 Curved door arm section
41A2770-6 Installation hardware bag
(includes hardware listed on page 5)
114A4280 Owner’s
114A4280SP Owner’s manual – Spanish
33
Motor Unit Assembly Parts
5
1
2
3 16
17
5
6
7
4
8
13
10
11
12
9
15
14
18
Brown
Wire
(Down) Contact
6
LIMIT SWITCH
ASSEMBLY
Grey Wire
Drive
Gear
Center Limit
Contact
(Up)
Contact Yellow Wire
KEY PART
NO. NO.
1
2
31D380
41C4220A
DESCRIPTION
Sprocket cover
Gear and sprocket assembly
Complete with: Spring washer, thrust washer, retaining ring, bearing plate, roll pins (2), drive gear and worm gear, helical gear with retainer and grease
3 41B4245 Line cord
4 41A5484-1 End panel with all labels
5 4A1344
6 108D79
7 30B532
Light socket
Lens
Capacitor - 1/2 HP
8 12A373
9 41A3150
10 41D3058
Capacitor bracket
Terminal block with screws
Universal replacement motor
Complete with: Motor, worm, bracket, bearing assembly, RPM sensor
KEY PART
NO. NO. DESCRIPTION
11 41A5525-12 Cover
12 41A2818
13 41D3452
Limit switch drive & retainer
Limit switch assembly
14 41A2822-1 Interrupter cup assembly
15 41C4398A RPM sensor assembly
16 41AC050-2M Receiver logic board assembly
Complete with: Logic board, end panel with all labels, light socket
17 41C5498 Low voltage wire harness assembly
41C5497
18 41D180-1
High voltage wire harness assembly
End panel with all labels
41A2826
41A2825
Motor shaft bearing kit
Opener assembly hardware kit
(includes screws not designated by a number in illustration)
34
ACCESSORIES
1702LM Outside Quick Release:
Required for a garage with NO access door. Enables homeowner to open garage door manually from outside by disengaging trolley.
373RGD
59LM
374RGD
Outside Keylock:
Opens the garage door automatically from outside when remote control is not handy.
41A5281
376LM
372RGD
Extension Brackets:
(Optional) For safety sensor installation onto the wall or fl oor.
370LM
98LM
Security✚ ® Keyless Entry :
Enables homeowner to operate garage door opener from outside by entering code on specially designed keyboard. Also can add a temporary pass code for visitors or service persons. This temporary code can be limited to a programmable number of hours or entries.
S
AFETY
S
IGNAL ™ 2-Button
Remote Control :
Includes visor clip.
S
AFETY
S
IGNAL ™ 3-Button
Remote Control :
Includes visor clip.
S
AFETY
S
IGNAL ™ 4-Button
Remote Control :
Includes visor clip.
Security✚ ® 3-Button Mini
Remote Control :
With key ring and fastening strip.
Motion Detecting Door Control
Panel:
Multi-function door control with motion sensor that automatically turns opener lights on for 5 minutes when it detects a person entering the garage. Sensor can be easily deactivated when desired.
35
RAYNOR GARAGE DOORS
SERVICE IS ON CALL
OUR LARGE SERVICE ORGANIZATION
SPANS AMERICA
INSTALLATION AND SERVICE INFORMATION IS AS
NEAR AS YOUR TELEPHONE FIVE DAYS A WEEK.
SIMPLY DIAL OUR TOLL FREE NUMBER:
1-800-472-9667
HOURS: (Central Std. Time)
7:30 A.M. TO 4:30 P.M. - Monday through Friday
For professional installation, parts and service, contact your local RAYNOR GARAGE DOORS distributor. Look for him in the Yellow Pages, or visit our Dealer Locator on our Website www.Raynor.com.
HOW TO ORDER
REPAIR PARTS
Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE
THE FOLLOWING INFORMATION:
• PART NUMBER
• PART NAME
• MODEL NUMBER
ADDRESS ORDERS TO:
RAYNOR GARAGE DOORS
Technical Support Group
6050 S. Country Club Road
Tucson, Arizona 85706
SERVICE INFORMATION TOLL FREE NUMBER:
1-888-528-6306
RAYNOR GARAGE DOOR OPENER ONE-YEAR LIMITED WARRANTY
LIFETIME MOTOR LIMITED WARRANTY
The Chamberlain Group, Inc. (“Seller”) warrants to the fi rst retail purchaser of this product, for the residence in which this product is originally installed, that it is free from defect in materials and/or workmanship for a period of one year from the date of purchase
[and that the motor is free from defect in materials and/or workmanship for the lifetime of the product]. The proper operation of this product is dependent on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with those instructions will void this limited warranty in its entirety.
If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-888-528-6306, toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase receipt with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are confi rmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid. Defective parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.
ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE ONE-YEAR LIMITED
WARRANTY PERIOD SET FORTH ABOVE [EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE MOTOR, WHICH ARE
LIMITED IN DURATION TO THE LIFETIME LIMITED WARRANTY PERIOD FOR THE MOTOR], AND NO IMPLIED WARRANTIES WILL
EXIST OR APPLY AFTER SUCH PERIOD. Some States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY DOES NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED
BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE
REASONABLE AND NECESSARY MAINTENANCE, UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT), LABOR
CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT, REPLACEMENT OF BATTERIES AND LIGHT BULBS OR UNITS
INSTALLED FOR NON-RESIDENTIAL USE.
THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE
DOOR HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR HINGES.
THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT
DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU.
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING
IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR BREACH
OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED
HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS
PRODUCT.
Some States do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
114A4280D
© 2011, The Chamberlain Group, Inc.
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Table of contents
- 2 Safety symbol and signal word review
- 3 Preparing your garage door
- 3 Tools needed
- 4 Planning
- 5 Carton inventory
- 5 Installation hardware
- 6 Attach the rail to the motor unit
- 6 and install sprocket cover
- 7 Tighten the chain
- 7 Installation safety instructions
- 8 Determine the header bracket location
- 9 Install the header bracket
- 10 Attach the rail to the header bracket
- 10 Position the opener
- 11 Hang the opener
- 12 Install the door control
- 13 Install the light
- 13 Attach the emergency release rope and handle
- 14 Electrical requirements
- 19 Fasten the door bracket
- 21 Connect the door arm to the trolley
- 23 Adjust the travel limits
- 24 Adjust the force
- 25 Test the safety reversal system
- 26 Operation safety instructions
- 26 Using your garage door opener
- 27 Using the wall-mounted door control
- 27 To open the door manually
- 28 Care of your opener
- 29 Having a problem?
- 30 Diagnostic chart
- 31 To add or reprogram a hand-held remote control
- 31 To erase all codes
- 31 3-Button remotes
- 32 To add, reprogram or change a Keyless Entry PIN
- 33 Rail assembly parts
- 33 Installation parts
- 34 Motor unit assembly parts