Draper 200L V-Twin Belt-Driven Air Compressor Instructions

 INSTRUCTIONS FOR
230V 200L
Belt Driven Air Compressor
Stock No.34383 Part No.DA200/300D
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND
EFFECTIVE USE OF THIS PRODUCT.
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| GENERAL INFORMATION |
These instructions accompanying the product are the original instructions. This document is part of the product, keep it
for the life of the product passing it on to any subsequent holder of the product. Read all these instructions before
assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which the product has been designed, and
contains all the necessary information to ensure its correct and safe use. By following all the general safety instructions
contained in this manual, it will ensure both product and operator safety, together with longer life of the product itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information contained in this manual, the Draper Tools
policy of continuous improvement determines the right to make modifications without prior warning.
1. TITLE PAGE
1.1 INTRODUCTION:
USER MANUAL FOR:
230V 200L BELT DRIVEN AIR COMPRESSOR
Stock no's. 34383
Part no's. DA200/300D
1.2 REVISIONS:
Date first published October 2013
As our user manuals are continually updated, users should make sure that they use the very
latest version.
Downloads are available from: http://www.drapertools.com/b2c/b2cmanuals.pgm
DRAPER TOOLS LIMITED WEBSITE: www.drapertools.com
HURSLEY ROAD PRODUCT HELPLINE: +44 (0) 23 8049 4344
CHANDLER'S FORD GENERAL FAX: +44 (0) 23 8026 0784
EASTLEIGH
HAMPSHIRE
SO53 1YFUK
1.3 UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! Information that draws attention to the risk of injury or death.
CAUTION! Information that draws attention to the risk of damage to the product or
surroundings.
1.4 COPYRIGHT © NOTICE:
Copyright © Draper Tools Limited.
Permission is granted to reproduce this publication for personal & educational use only.
Commercial copying, redistribution, hiring or lending is prohibited.
No part of this publication may be stored in a retrieval system or transmitted in any other
form or means without written permission from Draper Tools Limited.
In all cases this copyright notice must remain intact.
2.
1
10
11
12
13
14
2.1 CONTENTS
PAGE CONTENT
TITLE PAGE
1.1 INTRODUCTION TT ee EEE 2
1.2 REVISION HISTORY ............e.reeer00eeneece DDD Dress 2
1.3 UNDERSTANDING THIS MANUAL ………….…vrseeessennierernmssenentennessennesseenssrnees 2
1.4 COPYRIGHT NOTICE ………………….……….…..………ecersreresseenrerenneesennensennesseneessenresernessereensennes 2
CONTENTS
2.1 CONTENTS ……..…….……………vrcereeseenrensenmenteneesernessereesseneessrnnessrenesseneenseneasseeensnenenneee 3
GUARANTEE
3.1 GUARANTEE .........ccmmmecreemeee DD Der eres 4
INTRODUCTION
4.1 SCOPE ...e.......ce2emececenere ener nr Dres 5
4,2 SPECIFICATION ...........r.eeece2enecrcn DDD DDD eee 5
4.3 HANDLING & STORAGE -...........erce.ereeeinere ener DD Des 5
HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE …………………….……… 6
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR SAFETY VALVES -.....e..ee.ecreenrceee.. 8
5.3 ADDITIONAL SAFETY INSTRUCTIONS FOR PRESSURE VESSELS............-.....<... 9A
5.4 CONNECTION TO THE POWER SUPPLY …………….…….….……vsersseensssenensennnntennn 9A
TECHNICAL DESCRIPTION
6.1 IDENTIFICATION -..e.....e.eeeoececoneeconer er rr 10B
UNPACKING 8: CHECKING
7.1 PACKAGING..........2cmeecre nece Dr Dres 10A
7.2 CWHAT'SIN THE BOX ............—ewecmmeceeemee De eee 10A
PREPARING THE COMPRESSOR
8.1 LOCATION AND ASSEMBLY ….……….….…….….ecesrecessencensencensenneenennseneenseneensssenenssen 11
8.2 INITIAL STARTUP .e....e.c.eeeeceeeeecec reee DD Deer 11
OPERATION
9.1 PRESSURE MONITORING ………….………….….…vreecresrcessencensencenseenseneenseneensssenenssenennsen 12
9.2 ADJUSTING THE PRESSURE SWITCH …….……….……..…eeeecenneereeneerennensennensennencen 12
9.3 HOWTO ADJUST WORKING PRESSURE ………………...……….essrenesennmennenssensnte 12
94 OVERLOAD CUT-OUT …………….….……….….………vrsecresercessencensennensennsaneenssrennssseneassenenssen 13
TROUBLESHOOTING …………………..………..….<crrvrecesrenrereeneererrsssereensereesseneesseneesrreeesreeeasreneanseeenssemenneen 14
MAINTENANCE ………….….………..cerrereererressenneesernessencesseneesrrreesereessreneesseneassenessseeeasereensneesseeenne 15
11.1 BASIC MAINTENANCE AND CHECKS …………….….….….….……seeersseneensenmenennensennsnnnnns 15
EXPLANATION OF SYMBOLS
12.1 EXPLANATION OF SYMBOLS ……………….……….….….….veseecreseenssreensssencensennensrnessrreesarrnes 17
DISPOSAL
13.1 DISPOSAL -...........Weeceeercecennee nene rr EEE 18
GLOSSARY
14.1 GLOSSARY .….…………….……eeeeesercensennensennaneenensensnsnnnennesnennsensennnnnnnnnnnnn 19
DECLARATION OF CONFORMITY osetia ENCLOSED
3. GUARANTEE
3.1 GUARANTEE
Draper tools have been carefully tested and inspected before shipment and are guaranteed
to be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your nearest distributor
or contact Draper Tools Limited, Chandler's Ford, Eastleigh, Hampshire, SO53 1YF. England.
Telephone Sales Desk: (023) 8049 4333 or Product Helpline (023) 8049 4344.
A proof of purchase must be provided with the tool.
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee period covering
parts/labour is 12 months from the date of purchase except where tools are hired out when
the guarantee period is ninety days from the date of purchase. This guarantee does not
apply to normal wear and tear, nor does it cover any damage caused by misuse, careless or
unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other
than the authorised Draper warranty repair agent.
Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges
will be quoted and made accordingly.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of
its terms are not authorised.
Your Draper guarantee is not effective unless you can produce upon request a dated receipt
or invoice to verify your proof of purchase within the guarantee period.
Please note that this guarantee is an additional benefit and does not affect your statutory
rights.
Draper Tools Limited.
4. INTRODUCTION
4.1 SCOPE
The compressor described in this manual is capable of supplying compressed air to a maximum
pressure of 8bar. to operate pneumatic tools for a variety of applications including blowing,
spraying and tyre inflating.
4.2 SPECIFICATION
©{ОСК 1 J are aneneareneareenanenvaneenarennaee ner TaremeatemeNaErnTUEreNaemmn Nemo 34383
Part NO. ...........e.eenecceneccenaneeoaaaaeaaoneneeaeaeaaoaeeeaananeeaaeaeeamaeeeaaTareaonenenaaTaEvanaaTaEenTae nena DA200/300D
Motor:
Rated VOITAge coir ———————— 230V
Rated freQUeNCY essen eres mmr ener e eee es 50Hz
Rated input ................e.e......sisecerrreeerenenna en raneeeeaeennenaneneenaneetamenenanenae nen ennemne 2200W (3HP)
Revolutions per minute (no load) ..........................ereeeerearreeeener ee eeeee ene. 1,200min-1
Maximum working pressure .......................eeseeeeeceeneeere eee ee reee eeeaene nee eeenrnEeNenEmmenn—e 145psi (10bar)
Air displacement ..................ee-..eeneecceczeresrecceeeeeaar recamara eaner caen eanenanee ee anaaeammee 12.2cfm (345L/min)
Free air delivery ......................…...ccccccccsaseseeranereececec na raser rare rec eee em aaae seance 7.2cfm (204L/min)
Receiver CAPACITY .....................……ccceccccesseseeraneeeereeee ne seesee rene eee eee e casa eese nee een e nee een ee area 200L
Sound power level ..........................cccccccccerrereeecearnne re eee mn sreneen cena naa eee e eee aanae eee mea nn annee 86dB(A)
Sound pressure level …........................…cerrerceececsenaene ee ces arranee eee are eee e ee saana ne eee ce sara nec cn 70dB(A)
*Single value noise level..........................……ccecccrsesssernanereenecenesaasseranee ce eeme ananas sera rene 93.0dB(A)
Dimensions (LXVVXH) .......…...........rsrecssrecasrenaaeenaneenanee nana manne anne anne nan een nee ane 1500 x 540 x 890mm
Weight PRPS 88kg
4.3 HANDLING & STORAGE
This compressor is designed to be moved to different locations. Ensure it is always operated
on a level surface. When in transit care should be taken not to cause damage particularly to
gauges and air lines.
*A-Weighed sound power level in accordance to 2000/14/EC
5. HEALTH & SAFETY INFORMATION
5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE
When using any type of power tool there are steps that should be taken to make sure that
you, as the user, remain safe.
Common sense and a respect for the tool will help reduce the risk of injury.
Read the instruction manual fully. Do not attempt any operation until you have read and
understood this manual. Most important you must know how to safely start and stop this
machine, especially in an emergency.
Keep the work area tidy and clean. Attempting to clear clutter from around the machine
during use will reduce your concentration. Mess on the floor creates a trip hazard. Any liquid
spilt on the floor could result in you slipping.
Find a suitable location. If the machine is bench mounted; the location should provide good
natural light or artificial lighting as a replacement. Avoid damp and dust locations as it will
have a negative effect on the machine’s performance.
If the machine is portable; do not expose the tool to rain. In all cases do not operate power
tools near any flammable materials.
Beware of electric shock. Avoid contact with earthed surfaces; because they can conduct
electricity if there is an electrical fault with the power tool. Always protect the power cable
and route it away from danger.
Keep bystanders away. Children, onlookers and passers by must be restricted from entering
the work area for their own protection. The barrier must extend a suitable distance from the
tool user.
Unplug and house all power tools that are not in use. A power tool should never be left
unattended while connected to the power supply. They must be housed in a suitable
location, away locked up and from children.
Do not overload or misuse the tool. All tools are designed for a purpose and are limited to
what they are capable of doing. Do not attempt to use a power tool (or adapt it in any way)
for an application it is not designed for. Select a tool appropriate for the size of the job.
Overloading a tool will result in tool failure and user injury: This covers the use of
accessories.
Dress properly. Loose clothing, long hair and jewellery are all dangerous because they can
become entangled in moving machinery: This can also result in parts of body being pulled
into the machine.
Clothing should be close fitted, with any long hair tired back and jewellery and neck ties
removed. Footwear must be fully enclosed and have a nonslip sole.
5. HEALTH & SAFETY INFORMATION
Wear personal protective equipment (PPE). Dust, noise, vibration and swarf can all be
dangerous if not suitably protected against. If the work involving the power tool creates dust
or fumes; wear a dust mask. Vibration to the hand, caused by operating some tools for
longer periods must be protected against. Wear vibration reducing gloves and allow long
breaks between uses. Protect against dust and swarf by wearing approved safety goggles or
a face shield. These are some of the more common hazards and preventions; however,
always find out what hazards are associated with the machine/work process and wear the
most suitable protective equipment available.
Do not breathe contaminated air. If the work creates dust or fumes; connect the machine (if
possible) to an extraction system either locally or remotely. Working outdoors can also help
if possible.
Move the machine as instructed. If the machine is hand held, do not carry it by the power
supply cable. If the product is heavy; employ a second or third person to help move it safely
or use a mechanical device. Always refer to the instructions for the correct method.
Do not overreach. Extending your body too far can result in a loss of balance and you
falling. This could be from a height or onto a machine and will result in injury.
Maintain your tools correctly. A well maintained tool will do the job safely. Replace any
damaged or missing parts immediately with original parts from the manufacturer. As
applicable; keep blades sharp; moving parts clean, oiled or greased; handles clean; and
emergency devices working.
Wait for the machine to stop. Unless the machine is fitted with a safety brake; some parts
may continue to move due to momentum. Wait for all parts to stop; then unplug it from the
power supply before making any adjustments, carrying out maintenance operations or just
finishing using the tool.
Remove and check setting tools. Some machinery requires the use of additional tools or keys
to set, load or adjust the power tool. Before starting the power tool always check to make
certain they have been removed and are safely away from the machine.
Prevent unintentional starting. Before plugging any machine in to the power supply, make
sure the switch is in the OFF position. If the machine is portable; do not hold the machine
near the switch and take care when putting the machine down; that nothing can operate the
switch.
Carefully select an extension lead. Some machines are not suitable for use with extension
leads. If the tool is designed for use outdoors; use an extension lead also suitable for that
environment. When using an extended lead, select one capable of handling the current
(amps) drawn by the machine in use. Fully extend the lead regardless of the distance
between the power supply and the tool. Excess current (amps) and a coiled extension lead
will both cause the cable to heat up and can result in fire.
Concentrate and stay alert. Distractions are likely to cause an accident. Never operate a
power tool if you are under the influence of drugs (prescription or otherwise), including
alcohol or if you are feeling tired. Being disorientated will result in an accident.
5. HEALTH & SAFETY INFORMATION
Have this tool repaired by a qualified person. This tool is designed to confirm to the relevant
international and local standards and as such should be maintained and repaired by someone
qualified; using only original parts supplied by the manufacturer: This will ensure the tool
remains safe to use.
5.2 ADDITIONAL SAFETY INSTRUCTIONS FOR SAFETY VALVES
Information: The safety valves are designed and constructed for use exclusively with
compressed air, free from impurities. The materials used in construction are suitable for
operating the valve at the rated pressure and temperatures. The Viton or NBR gasket
conserves the resistance characteristics, even in prolonged use. The valve caulking impedes
calibration modification; tampering with the valve and/or changing the constructor’s
calibration is forbidden.
Installation:
Valve installation must be performed exclusively by technically prepared persons, who are
responsible and in good health. Checking the integrity of the valve before installation is
obligatory. Also, check that the valve pressure is no greater than the operating pressure of
the tank or of the system to protect. Check that the discharge flow rate of the valve is
greater than the quantity of the air to discharge. The safety valve must be positioned directly
on the tank in a vertical position, in a dry, accessible place protected against the weather and
far away from liquids or condensation. It must be positioned so as to have sufficient space all
around for correct air discharge, without causing damage to persons and/or things. The valve
rod must therefore be free in its movement when discharging. The connection between the
valve and the part to be protected must be free from all kinds of choking and be as short as
possible so as not to reduce the discharge flow rate of the valve itself. The connection
passage area must be greater than the valve orifice area. During installation, screw on the
valve with a torque spanner using the hexagonal part of the body. Apply a maximum torque
of 30Nm, paying attention not to cause any deformation; using pincers, pliers, hammers or
tools other than a hexagonal spanner is forbidden. Check the inlet hole and the shutter are
not blocked by glue, teflon or similar materials that could bind the shutter or other
functional components. If the valve is replaced, the compressor air contained in the system
must be discharged first. We decline all responsibility for damage caused to persons and/or
things due to failure to observe these instructions.
Maintenance and inspection:
The valve must not be subject to knocks which may cause deformities. It is obligatory for
qualified technicians to make sure that the safety valve functions correctly at least once a
year. Valves equipped with a ring must be tested while pressurised to between 80-90% of the
calibration value. Pull the ring and release immediately. During the test the valve must
definitely open and discharge the air and re-close immediately when the ring is released. It is
absolutely necessary to carry out this procedure with the utmost caution because this type of
job can be dangerous if adequate safety measures are not taken; wear goggles, a head set
and anything else necessary to protect against noise, jets of air, etc. which may be discharged
from the valve.
5. HEALTH & SAFETY INFORMATION
5.3 ADDITIONAL SAFETY INSTRUCTIONS FOR PRESSURE VESSELS
* This pressure tank is mainly intended for static use. It can only be charged with natural
air within temperature and pressure limits as specified on the manufacturer's plate and
declaration of conformity.
e Ensure that tank safety and control devices are efficient and flawless. When replaced,
the tank should not be under pressure.
* Drain the condensation off the tank every day.
* Check for signs of inner corrosion at regular intervals. Tank walls should have a
minimum thickness of 1.0 — 2.0mm.
* Any kind of welding to the tank is forbidden.
* The user shall comply with laws on pressure vessel operation in force in the country in
which the tank is operated.
* The construction is mainly effected for permanent load by internal pressure. Cyclic loads
are not considered, only for a range of 10% PS.
5.4 CONNECTION TO THE POWER SUPPLY
Make sure the power supply information on the machine's rating plate are compatible
with the power supply you intend to connect it to.
This compressor comes supplied with a 16Amp cable attached and should be connected to
a suitable power supply by a qualified electrician.
Because it is constructed mostly of metal parts, it is a Class 1 machine; meaning, it must
have an earth connection in the power supply. This is to prevent electrocution in the event
of a failure.
Apart from replacing the fuse in the plug, no other electrical work is recommended on this
compressor.
9A
Blank page
9B
6. TECHNICAL DESCRIPTION
6.1 IDENTIFICATION
Motor. Pressure regulator.
(9) Overload protection Condensation valve.
switch. Transportation handle.
Safety valve. Wheels.
Pressure switch.
In-line pressure gauge.
Air outlet connectors.
Tank pressure gauge.
Castor guiding wheel.
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(1) Air receiving tank.
(2) Sump bung.
(3) Pump unit.
(4) Oil inlet.
(5) Pulley guard.
(6) Air filters.
(7) Drive belt.
10B
7. UNPACKING & CHECKING
7.1 PACKAGING
Carefully remove the compressor from the packaging and examine it for any sign of
damage that may have happened during shipping. Lay the contents out and check them
against the parts shown below. If any part is damaged or missing; please contact the
Draper Helpline (the telephone number appears on the Title page) and do not attempt to
use the compressor.
The packaging material should be retained at least during the guarantee period: in case
the machine needs to be returned for repair.
Warning! Some of the packaging materials used may be harmful to children. Do not leave
any of these materials in the reach of children.
If any of the packaging is to be thrown away, make sure they are disposed of correctly;
according to local regulations.
7.2 WHAT'S IN THE BOX?
As well as the compressor; there are several parts not fitted or attached to it.
4
Wheels.
Wheel fittings.
Castor guiding wheel.
Castor guiding wheel fittings.
Oil plug.
10A
8. PREPARING THE COMPRESSOR
NOTE: Remove the plug from the socket before carrying
out adjustment, servicing or maintenance.
8.1 LOCATION AND ASSEMBLY - FIGS. 1-2
It is extremely important to install the compressor in a
clean, well ventilated area where the surrounding air
temperature will not be more than 40°C. Do not stand
the compressosr on any surface with 15° or greater tilt as
this will lead to possible running problems. A minimum
clearance of 500mm between the compressor and a wall
is required.
Fitting the wheels (fig.1):
Pass the bolt through the wheel and then
place on the first washer (18.4), then the spacer (18.3).
Fit the wheel through the wheel bracket on the
underside of the compressor's frame then fit the second
washer before finally securing with the nut (18.5). BD
Fitting the castor guiding wheel (fig.2):
Pass the bolt through the hole in the castor wheel (19.3)
and then through the foot bracket on the
bottom of the tank. Place the washer over the bolt (19.2)
and then secure with the nut (19.3).
Fitting the air filter: v
Remove the transit bung from the top of the pump head FIG. 2
and screw the air filter (6) into the filter connection.
Fitting the oil plug:
Remove the transit bung from the oil inlet. Check oil level is correct then screw in the supplied
oil plug (21).
In addition to pneumatic air tools, your compressor may be connected to several accessories
suitable for blowing, washing and spraying. For technical specifications and detailed
instructions, please refer to the instructions provided for the individual accessory.
When the installation procedure is complete, the compressor is ready for use. Make sure the
pressure switch button (11) is positioned "OFF".
Switch the pressure switch button to the "ON" position to start the compressor.
8.2 INITIAL STARTUP — FIG. 3
— Insert a euro connector into the air outlet connector
and open the regulator fully.
— Turn the compressor on by pulling the pressure
switch On/Off button up.
— Run the compressor for 10 minutes with the air tap
or the valve on the underside of the tank completely
open, allowing the pressure to escape.
— After this time, close the air tap and make sure the
pressure in the tank is correct and that the
compressor stops automatically when the max.
pressure is reached.
11
9. OPERATION
9.1 PRESSURE MONITORING — FIG. 4
The pressure is monitored on the tank pressure
gauge (14).
The operation is automatically controlled by the
pressure switch which stops the motor when the
max. pressure allowed is achieved, and starts it again
when the pressure goes below the minimum threshold
(about 2 bar less than the max. pressure).
NOTE: Never unplug the compressor or switch off the
main switch to stop the compressor. Always position
the pressure switch to the off position.
9.2 ADJUSTING THE PRESSURE SWITCH
— FIGS. 5-6
NOTE: This is the only operation where it is acceptable
to switch the compressor off without using the
pressure switch.
To decrease the pressure switch, run the compressor up
to the desired capacity for the pressure switch to be
set. At this point, turn the mains power off and do not
operate the red button on the pressure switch as this
will release the pressure. Disconnect the machine from
the power source before loosening screw to
remove the cover. With this removed, the adjustment
bolt will be visible. Adjust this anti-clockwise
gently until the switch is heard to release the pressure.
Replace the cover and tighten the screw. The switch
will now be set to the new pressure.
To increase the pressure switch, remove the switch
cover (having disconnected the machine from the
power supply) and turn the adjustment bolt clockwise
3 turns and replace the switch cover. Run the
compressor up to the desired capacity for the pressure
switch to be set (do not let the compressor run past its
maximum pressure). At this point turn the mains
power off and disconnect from the supply. Remove the
cover and adjust the bolt anti-clockwise gently until
the switch is heard to release the pressure. Replace the
cover and tighten the screw. The switch will now be set
to the new pressure.
12
9. OPERATION
9.3 HOW TO ADJUST WORKING
PRESSURE — FIG.7
See in the instruction manual for the rated pressure
value of the accessory you are going to use.
By means of the pressure regulator you can
adjust delivery air pressure. Just turn the knob
clockwise to increase the pressure or anti-clockwise
to decrease the pressure. Check the operating
pressure value on the in-line pressure gauge (12).
After having used your compressor, set the pressure
regulator to zero, so as to avoid causing
damage.
9.4 OVERLOAD CUT-OUT -FIG.8
The compressor is equipped with an overload
cut-out (9) which operates as a safety device to
protect the motor. The device will activate in case of
motor overload or overheating due to operation
troubles. In this case, the safety device will
automatically activate, disconnecting the
compressor and avoiding possible motor damages.
To restart the compressor, proceed as follows:
Allow three minutes.
Position the pressure switch to "0" OFF.
Manually reset the thermal cut-out.
Position the pressure switch to "1" ON.
If you restart the compressor and the overload cut-out releases again, turn the main switch
to position "0" OFF, unplug the equipment and contact the Authorized Service Centre.
If disconnection is required from the air tap assembly, ensure the tap is fully closed to stop
air loss from the tank.
NOTE: After reconnection is complete, ensure that the tap is opened again.
It is essential to connect air line, air filter separator and lubricator to ensure a good, clean
air supply is provided for the tool.
NOTE: If the intended tool for use is a spray gun, use only a filter separator as lubrication
will cause contamination of the material being sprayed.
Draper Stock No.51857 - Air Filter, Regulator & Lubricator.
Draper Stock No.51858 - Air Filter & Regulator.
To ensure an optimum air supply, please refer to Section 11. Maintenance on pages 15 — 16
and follow the listed procedures for all basic maintenance checks and service intervals.
13
10. TROUBLESHOOTING
(EAU LT
POSSIBLE CAUSE
REMEDY
Pressure drop in
tank.
Air leaks at connections.
e Allow the compressor to reach
max. pressure allowed.
e Switch it off and brush a soapy
water solution onto all air
connections.
e Look carefully for air bubbles
flowing out.
® Tighten those connections where
leaks are present. If the problem
is still present, contact the After
Sales Service.
The pressure switch
valve leaks when
the compressor is
idle.
Non-return valve seal
defective.
Contact your authorised service
agent.
The compressor has
stopped and does
will not start.
Overload cut-out tripped.
See page 13.
The compressor
does not stop even
though the max.
pressure allowed
has been reached;
the safety valve
operates.
Incorrect setting.
Contact your authorised service
agent.
The compressor
does not get to the
set pressure and
overheats.
Compressor head gasket
broken or valve faulty.
Contact your authorised service
agent.
The compressor is
noisy with metallic
clangs.
Bearing or connecting rod
seizure.
Contact your authorised service
agent.
The compressor
does not hold
\ regular speed.
Belt is slipping.
Contact your authorised service
agent.
14
11. MAINTENANCE
11.1 BASIC MAINTENANCE AND CHECKS - FIGS. 8-9
NOTE: Some of the operations listed in this section will require the compressor to be
returned to an Authorized Service Agent.
Before carrying out any service or routine operation to your compressor, ensure the power
has been disconnected and all pressure has been released from the tank, so as to prevent any
sudden unexpected restart. After any maintenance operation, make sure all components
have been fitted correctly.
In order to keep your compressor in good working conditions, we recommend you to
perform periodical servicing operations.
Before performing any maintenance operation, switch off the compressor and ensure all air
in the tank is released.
Operations to be carried out after the first 50 working hours:
Check that all screws are properly tight, paying special care to the head and crank case.
Replace the lubricant with one of the recommended oil listed in the table (page 16).
Never mix different oils together. Do not use non-detergent oils or low quality oils as they
have very poor lubricating properties.
Do not pour out oil in the environment. Always contact your local body in charge of the
collection.
Weekly operations:
Check the oil level and if necessary top up. Do not exceed the mark corresponding to the
max. level. Make sure the oil does not drop below the minimum so as to avoid any damage
or seizure.
Drain condensation - Fig.8:
While the tank is pressurised by opening the valve
located under the tank. Open the valve by turning it
anti-clockwise with a container under the valve. Keep
the compressor in a position to allow all condensation to
flow out completely.
Monthly operations (or more frequently if the compressor
operates in very dusty areas) - Р1д.9:
Remove the air filter (6) and replace or clean the filtering
component. Do not operate the compressor without the
suction filter fitted, as foreign bodies or dust could
seriously damage the inside components.
15
11. MAINTENANCE
Operations to be carried out every 6 months — Fig.10:
Pull out the bung and loosen the screw (2) to change
the oil. Collect the oil into a suitable container.
You should perform this operation when the compressor
is hot so as to allow the oil to drain rapidly and
completely. Tighten the screw (2) in its housing and
pour in the new oil up to the max. level and no higher.
It is advisable to clean all the finned parts of your
compressor, so as to keep the cooling system efficient
and to ensure a long work life to your machine.
Check belt tension — Figs.11 — 12:
Hang a weight of about 3kg at the midpoint of the drive
belt (7). The belt should flex about 10mm. If necessary,
tension up the belt taking care not to disturb the
pulley-to-flywheel alignment.
Operations to be carried out every 2 years:
Check the non-return valve and if necessary replace the
seal.
Check intake and delivery valves on valve plates.
Recommended oils:
Recommended oils with ISO 100 viscosity for compressors,
in accordance with DIN51506-VDL 100-E Standards and
ISO6521:L-DAC Specifications (suitable for room
temperature ranging from +6°C and +25°C).
AGIP DICREA100
API CM-8X
BP ENERGOL CS100
CASTROL AIRCOL PD100
ESSO EXX OLUB H150
IP CALATIA OIL ISO 100
MOBIL RARUS 427
FINA EOLAN AC 100
SHELL COREMA OIL H100
TOTAL CORTUSA 100
Use oils with an ISO 46/68 viscosity for a room
temperature ranging from 0°C to + 5°C
Use oils with an ISO 150 viscosity for a room temperature
ranging from + 26°C to + 45°C.
16
12. EXPLANATION OF SYMBOLS
12.1 EXPLANATION OF SYMBOLS
Warning! Warning!
Wear dust mask. Read the instruction manual
Warning! Warning!
Wear goggles. Wear ear defenders.
WEEE
Do not dispose of Waste Electrical
& Electronic Equipment in with
EE domestic rubbish
17
13. DISPOSAL
13.1 DISPOSAL
At the end of the machine's working life, or when it can no longer be repaired, ensure
that it is disposed of according to national regulations.
Contact your local authority for details of collection schemes in your area.
In all circumstances:
e Do not dispose of power tools with domestic waste.
e Do not incinerate.
* Do not abandon in the environment.
* Do not dispose of WEEE*
as unsorted municipal waste. X
I
* Waste Electrical & Electronic Equipment.
18
14. GLOSSARY
14.1 GLOSSARY
Alphabetical list of words relating to this manual
Check valve A one-way valve that allows air to enter the tank but prevents air in the
tank from flowing back into the compressor pump.
Regulator The regulator controls the amount of air pressure released at the hose
outlet.
Safety valve The valve automatically releases air if the tank pressure exceeds
maximum pressure.
19
| CONTACTS
- DRAPER TOOLS LIMITED,
Hursley Road, Chandler's Ford,
Eastleigh, Hampshire. SO53 1YE U.K.
- Helpline: (023) 8049 4344
- Sales Desk: (023) 8049 4333
- Internet: www.drapertools.com
- E-mail: [email protected]
- Sales Fax: (023) 8049 4209
- General Enquiries: (023) 8026 6355
- Service/Warranty Repair Agent
For aftersales servicing or warranty repairs, please
contact the Draper Tools Helpline for details of an
agent in your local area.
YOUR DRAPER STOCKIST
RWCHO51113