Walk Behind Scrubber

Operating instructions (ENG)

MODELS:

SCX326

10052400

SCXN326

10052850

BSCSCX326

10052880

86039100-BG

09/18/14

Read these instructions before using the machine.

Machine Data Label

Overview

The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.

2

Warranty Registration

Thank you for purchasing a Windsor product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register you product go to : www.windsorind.com/WarrantyRegistration.aspx

For customer assistance:

1-800-444-7654

86039100 CUTTER 36V

Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4

Safety

Important Safety Instructions . . . . . . . . . . . . . . . . . . 5

Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . . 6

Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . . 7

Operations

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . 8

How The Machine Works . . . . . . . . . . . . . . . . . . . . 10

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . . 16

Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Emergency Stop Procedures . . . . . . . . . . . . . . . . . 16

Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . 16

Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Emptying and Cleaning Tanks . . . . . . . . . . . . . . . . 18

Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Maintenance

Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

To Charge The Batteries. . . . . . . . . . . . . . . . . . . . . 22

Changing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 23

Squeegee Blades. . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Adjusting Squeegee . . . . . . . . . . . . . . . . . . . . . . . . 24

To Remove Squeegee Assembly . . . . . . . . . . . . . . 24

To Adjust Squeegee Pitch . . . . . . . . . . . . . . . . . . . 25

To Adjust Amount of Rear Squeegee Deflection . . 25

To Replace Aqua-Mizer Squeegee Blades . . . . . . . 25

Scrub Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Recovery Tank Float Shut-Off . . . . . . . . . . . . . . . . 26

Solution Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Changing Brush Motors . . . . . . . . . . . . . . . . . . . . . 27

Traction Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Brush Shroud & Brush Skirts . . . . . . . . . . . . . . . . . 28

Vacuum Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Actuator Scrub Deck Removal/Replacement . . . . . 30

Greasing Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Machine Troubleshooting . . . . . . . . . . . . . . . . . . . . 32

Parts

Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Cover (Front) & Tank Mount . . . . . . . . . . . . . . . . . 38

Cover (Top) & Tank Mount . . . . . . . . . . . . . . . . . . 40

Table of Contents

Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Electrical Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Lift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Lift Handle Linkage . . . . . . . . . . . . . . . . . . . . . . . . 48

Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Scrub Brush/Pad Driver 32 IN. . . . . . . . . . . . . . . . 52

Scrub Deck Aqua-Mizer . . . . . . . . . . . . . . . . . . . . 54

Scrub Deck Motors . . . . . . . . . . . . . . . . . . . . . . . . 56

Scrub Deck Skirt . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Scrub Deck Lift Linkage . . . . . . . . . . . . . . . . . . . . 60

Scrub Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Squeegee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Squeegee Lift Linkage (Lower) . . . . . . . . . . . . . . . 72

Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Wheels & Frame . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Wiring-Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Wiring Group-Control Panel . . . . . . . . . . . . . . . . . 80

Wiring Group-Main Harness . . . . . . . . . . . . . . . . . 82

Wiring Group-Schematic . . . . . . . . . . . . . . . . . . . . 84

Options

Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Accessory Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

86039100 CUTTER 36V 3

How To Use This Manual

This manual contains the following sections:

• How to Use This Manual

• Safety

• Operations

• Maintenance

• Parts List

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the

MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

Model:

Date of Purchase:

Serial Number:

Dealer:

Address:

Phone Number:

Sales Representative:

The model and serial number of your machine is located on the back of the machine.

The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

• Batteries

• Scrub Brushes

• Adjusting Squeegee

• Scrub Deck Skirts

• Squeegee Blade

• Service Schedule

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

• REF – column refers to the reference number on the parts illustration.

• PART NO. – column lists the part number for the part.

• QTY – column lists the quantity of the part used in that area of the machine.

• DESCRIPTION – column is a brief description of the part.

• SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL

NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.

• NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.

NOTE: The manual part number is located on the lower left corner of the front cover.

4 86039100 CUTTER 36V

Safety

Important Safety Instructions

When using this machine, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped intowater, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is not suitable for picking up hazardous dust.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and

offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of.

Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.

Before use all covers and doors shall be put in the positions specified in the instructions.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

Only chemicals recommended by the manufacturer shall be used.

This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety.

Do not use on surfaces having a gradient exceeding 2% unless the optional parking brake is installed on the machine.

READ AND SAVE THESE INSTRUCTIONS

86039100 CUTTER 36V 5

Safety

The following symbols are used throughout this guide as indicated in their descriptions:

Hazard Intensity Level

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top cover in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.

Never allow metal to lie across battery tops.

6 86039100 CUTTER 36V

Safety

Safety Label Location

NOTE: These drawings indicate the location of safety labels on the machine . If at any time the labels become illegible, promptly replace them.

SAFETY DECAL

86252530

BATTERY CAUTION

86252520

SEE MANUAL CIRCUIT BREAKER DECAL

86243610

2% GRADE WARNING

86039100 CUTTER 36V 7

Operations

Technical Specifications

Nominal power

Rated Voltage

Rated Amperage

Batteries

ITEM

Scrub Brush Motors

Vacuum Motor

Propelling Motor

Mass (GVW)

Weight empty without batteries

Solution Control

Solution tank capacity

Recovery tank capacity

Scrub brush diameter 32 in. (81 cm) scrub head

Scrub brush pressure

Scrub brush speed

Tires

Casters

Foundation Pressure

Maximum Speed

Frame Construction

Brakes (optional)

Minimum aisle u-turn width with 32 in. (81 cm) scrub head

Maximum rated climb and descent angle with empty tanks and without optional parking brake

Maximum rated climb and descent angle with full tanks and without optional parking brake

2%

2%

DIMENSION/CAPACITY

2160 W

36 Volt DC

60 amps

6 x 6 volt 250-305-335 AH @ 20 Hr rate

2 x .75 hp (.56 kW)

3 Stage .75 hp (.56 kW)

.75 hp (.56 kW)

1265 lb (574 kg) w/335 AH batteries

433 lb (196 kg)

Gravity feed, fully variable with automatic shutoff in neutral

33 gal (125 L)

35 gal (132 L)

16 in (41 cm)

Actuated 0 lbs to 150 lbs (0 kg to 68 kg)

200 rpm

2 x 12 in (30.5 cm) Non-Mark Foam Fill

2 x 4 in (10.2 cm) polyurethane, Non-Mark

64 lbs/in² (441 kPa)

3.2 miles/hour (5.2 km/hour)

Powder coated steel

Tire lock parking

69 inches (175 cm)

8 86039100 CUTTER 36V

Technical Specifications

Height

ITEM

Length with 32 in. (81 cm) scrub head

46 in (117 cm)

71 in (180)

Width without squeegee and scrub head 28 in (71 cm)

Width of squeegee for 32 in. (81 cm) scrub head 39 in (99 cm)

Width of scrub path for 32 in. (81 cm) scrub head 32 in (81 cm)

LENGTH

MEASURE

WIDTH

Operations

HEIGHT

SPECIAL NOTES:

The sound pressure level at the operator's ear was measured to be 75 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.

The weighted root mean square acceleration at the operator's arms was measured to be below 2.5m/s2 . This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986.

86039100 CUTTER 36V 9

Operations

How The Machine Works

The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank.

The machine's primary systems are the solution system, scrub system, recovery system, and directional control system.

The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, valve and controls. The solution tank stores cleaning solution

(water and detergent) until it is delivered to the scrub system. The strainer protects the valve from debris.

The valve is a solenoid type valve, which controls the delivery of cleaning solution to the scrub system. The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled. The solution control knob controls the amount of cleaning solution delivered to the scrub system by controlling the amount of time the valve is open.

The function of the scrub system is to scrub the floor.

The scrub system consists of two rotary type disk scrub brushes, motors, scrub deck skirt, lift mechanism and controls. The brushes scrub the floor and the motors drive the brushes. The brush drive hubs allow the scrub brushes to follow irregularities and changes in the floor without loosing contact with floor. The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up. The brush lift mechanisms and controls are used to raise and lower the deck.

The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the squeegee, vacuum motor, float ball filter, recovery tank and controls. The squeegee wipes the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The recovery tank stores the dirty solution. The float ball filter protects the vacuum fan from debris and shuts off air going to the recovery tank when tank is full.

When flow of air is shut off the vacuum motor will continue to run. At this time the recovery tank must be drained.

The function of the directional control system is to control the direction and speed of the machine. The directional control system consists of the propel control buttons, reverse button, speed control knob/potentiometer, controller and transaxle. The propel controls actuate switches which cause the machine to move forward. For reverse motion depress the reverse button while depressing one of the propel controls.The speed control knob actuates a potentiometer, which signals speed. The controller interprets the forward/ reverse signals from the switches and the speed signal from the potentiometer to command the transaxle to propel the machine in the direction, and at the speed, desired.

10 86039100 CUTTER 36V

Operations

Components

12

14

3

1

11

9

8

1.

Control Panel

2.

Front Cover

3.

Recovery Tank

4.

Recovery Tank Drain Hose

5.

Scrub Head Shrouds

6.

Solution Tank

7.

Solution Tank Cover

8.

Solution Tank Drain Hose

9.

Solution Strainer

10. Squeegee

11. Aqua-Mizer

12. Top Cover

13. Vacuum Motor

14. Recovery Tank Dome

15. Accessory Pump Port (Optional)

4

10

15

6

13

86039100 CUTTER 36V

7

2

5

11

Operations

Controls

6

13

3

8

15

7

16

1

2

5

9

4

12

12

11

86039100 CUTTER 36V

14

12

10

1.

Key Switch

2.

Emergency Shut Off Switch (Optional)

3.

Speed Control Knob

4.

Propel Control Lever

5.

Reverse Button

6.

Brush Switch

7.

Actuator Switch

8.

Solution Control Knob

9.

Vacuum Switch

10. Squeegee Lift Lever

11. Squeegee Pitch Adjustment Knob

12. Squeegee Deflection Adjustment Knobs

13. Battery Charge Level Indicator

14. Parking Brake (Optional)

15. Hour Meter (Optional)

16. Brush Pressure Indicator

1.

KEY SWITCH

Controls the power for machine functions.

To turn machine on, rotate key clockwise.

To turn machine off, rotate key counterclockwise.

FOR SAFETY: Always remove the key when machine is unattended or during service to prevent unauthorized movement.

2.

EMERGENCY SHUT-OFF SWITCH (OPTIONAL)

Shuts off machine.

To shut off machine, push the switch.

To restart machine, rotate the switch clockwise.

Operations

3.

SPEED CONTROL KNOB

Controls the speed of the machine.

To increase speed, rotate knob clockwise.

To decrease speed, rotate knob counterclockwise

4.

PROPEL CONTROL LEVERS

Controls the machine direction, and scrub brushes and solution flow.

To propel machine forward, squeeze either propel lever.

The scrub brushes will not rotate and the solution will not flow to scrub deck with the propel levers in neutral.

5.

REVERSE BUTTON

Controls the reverse function.

To propel machine backward, push the reverse button while squeezing either propel lever.

6.

BRUSH SWITCH

Controls the scrub brush motors.

To turn scrub brushes on, press the bottom of the switch. The brushes will not rotate with the propel control levers in neutral.

To turn scrub brushes off, press the top of the switch.

86039100 CUTTER 36V 13

Operations

7.

ACTUATOR SWITCH

Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck.

To increase brush pressure, press the bottom of the switch.

To decrease brush pressure or rise the scrub deck, press the top of the switch.

8.

SOLUTION CONTROL KNOB

Controls solution flow to scrub deck.

To increase flow, rotate knob clockwise.

To decrease flow, rotate knob counterclockwise.

If the brush motors are turned off or the propel control levers are in neutral, the flow is automatically interrupted until the motors are turned on again. This feature prevents unintentional draining of the solution tank and allows the operator to adjust the solution flow to the scrub deck without resetting each time the scrubbing operation is interrupted.

9.

VACUUM SWITCH

Controls the vacuum motor.

To start vacuum motor, press the bottom of the switch.

To stop vacuum motor, press the top of the switch.

10. SQUEEGEE LIFT LEVER

Raises and lowers the squeegee.

To lower the squeegee, lift the lever from its raised position.

To raise the squeegee, lift the lever from its lowered position.

11. SQUEEGEE PITCH ADJUSTMENT KNOB

Adjusts the deflection at the ends of the squeegee.

To increase squeegee blade deflection at the ends, turn knob counterclockwise.

To decrease squeegee blade deflection at the ends, turn knob clockwise.

12. SQUEEGEE DEFLECTION ADJUSTMENT

KNOBS

Adjusts the deflection along the entire length of the squeegee.

To increase squeegee blade deflection along the entire length, turn the two knobs at the squeegee ends counter-clockwise.

To decrease squeegee blade deflection along the entire length, turn the two knobs at the squeegee ends clockwise.

14 86039100 CUTTER 36V

13. BATTERY CHARGE LEVEL INDICATOR

Indicates the charge level of the batteries.

The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.

When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level.

14. PARKING BRAKE (OPTIONAL)

Locks front wheels to prevent unintentional movement.

To set parking brake, push down to lock notch.

To release parking brake, push down and over out of the lock down notch.

15. HOUR METER (OPTIONAL)

Records the number of hours the machine has been in operation. This information is useful in determining when to service the machine.

16. BRUSH PRESSURE INDICATOR

The brush pressure indicator corresponds to the amp draw of the scrub brush motors to tell how hard the motors are working. The green zone indicates medium or proper operating brush pressure. The red zone indicates heavy or excessive brush pressure.

Operating in the red zone may cause the brush circuit breakers to trip.

Operations

86039100 CUTTER 36V 15

Operations

Machine Operation

Pre-Run Machine Inspection

Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps.

NOTE: See maintenance section for pre-run machine inspection checklist items.

Starting Machine

NOTE: Perform pre-run machine check before operating machine.

FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly.

1.

Turn the machine power on.

2.

Release the parking brake, if your machine is equipped with this option.

3.

Engage the direction propel levers for the desired direction.

Emergency Stop Procedures

1.

Release the propel levers.

2.

Turn machine power off with key switch.

3.

If an electrical problem is suspected push in emergency stop button, if machine is equipped with this option.

4.

Apply brakes, if your machine is equipped with this option.

Filling Solution Tank

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

1.

Turn the machine power off.

2.

Set the parking brake if your machine is equipped with this option.

3.

Remove solution tank cover.

4.

Fill the solution tank with clean water, leaving enough room for the required amount of cleaning solution. The solution tank capacity filled to 2" (5 cm) from bottom of fill inlet is 23 gallons (87 liters).

The water must not be hotter than 140 F (60 C) to prevent damage to the tank.

5.

Measure the chemical into the solution tank. Liquid chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into solution tank. Commercially available, high alkaline floor cleaners, are suitable for use in the solution system.

NOTE: Read the chemical manufacturers recommended proportion instructions.

6.

Replace solution tank cover.

Flammable materials can cause an explosion or fire. Do not use flammable materials in the tanks.

16 86039100 CUTTER 36V

Operations

Normal Scrubbing

Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned.

For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub deck/squeegee.

NOTE: In order to achieve the best possible results, the area which is to be cleaned should be swept before scrubbing. Large debris, strings & wire must be removed to prevent being caught in brushes or squeegee.

To Begin Scrubbing

When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children.

INEFFICIENT SCRUBBING PATH

RECOMMENDED SCRUBBING PATH

Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up.

1.

Turn the machine power on.

2.

Lower the squeegee.

3.

Turn the vacuum on.

4.

Lower the scrub brushes to the floor.

5.

Turn the scrub brushes on (brushes will start when machine is propelled).

6.

Drive machine forward to begin scrubbing.

NOTE: Shut machine off immediately if water or foam is expelled from the machine.

7.

Adjust the speed of the machine, solution flow and scrub brush pressure as necessary.

NOTE: Once solution flow rate is set it is not necessary to shut off solution when stopping scrubbing. Solution flow is automatically shut off when brush motors stop. When brush motors are activated, flow automatically resumes.

To Stop Scrubbing

1.

Release the propel levers.

2.

Turn the scrub brushes off.

3.

Raise the scrub brushes.

4.

Raise the squeegee.

5.

Turn the vacuum off.

6.

Turn the machine power off.

86039100 CUTTER 36V 17

Operations

Machine Operation

Double Scrub

For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub.

1.

To double scrub, make the first pass over the surface being cleaned with the squeegee up, vacuum off, the solution on, Aqua-Mizer removed and brushes down. This allows the solution to stay in contact with the soil while loosening the surface accumulation with the brushes. Allow time for the first application to stay in contact with the floor.

Length of time between the first and second pass depends on amount of accumulation and the type of chemical being used. A second scrubbing with the squeegee down and again the solution and brushes on will further loosen soil. The additional application of solution will further assist the difficult cleaning job.

FOR SAFETY: When using machine, go slow on inclines and slippery services.

Emptying and Cleaning Tanks

2.

Park the machine next to a floor drain. Drain hose is on left rear corner of the machine.

3.

Turn the machine power off and set parking brake, if your machine is equipped with this option.

Solution Tank

1.

Loosen small drain hose from the retainer, then lower hose in direction of the drain.

2.

Remove the solution tank cover.

3.

Flush the solution tank out with clean water and run several gallons of clean water through systems. Do not use water hotter than 140°F

(60°C) to clean tank. Damage may occur.

NOTE: Never allow solution to remain in tank.

Damage to tank, seals and valves could occur.

4.

Secure drain hose into the retainer.

Recovery Tank

1.

Unhook the large drain hose from the retainer.

Unscrew the T-handle on plug enough to loosen plug, then lower hose in direction of the drain. Do not stand in front of end of hose. Recovered solution will come out with force. Slowly remove plug from drain hose.

2.

Remove the recovery tank dome. Flush the recovery tank out with clean water. Do not use water hotter than 140°F (60°C) to clean tank.

Damage may occur.

3.

Clean off the float shut-off system and inspect for free movement of float. The float shut-off system is located in the rear of the recovery tank.

4.

Replace the drain plug and secure drain hose in bracket.

5.

If machine is to be stored, leave the recovery tank dome off.

SOLUTION

TANK COVER

RECOVERY

TANK COVER

SOLUTION

TANK DRAIN

RECOVERY

TANK DRAIN

18 86039100 CUTTER 36V

Maintenance

Service Schedule

MAINTENANCE

Check batteries after charging; add water if necessary

Check pad wear to prevent buildup of chemicals

Check linkages and connectors for wear and damage

Check hoses for wear, blockages, or damage

Clean squeegee; check for adjustment; inspect for wear

Check handles, switches, knobs, domes, and gaskets for damage

Clean out recovery tank

Clean out solution tank; remove and clean screen

Clean outside of all tanks; check for damage

Run vac motor for at least one minute to allow motor to dry

Store with dome off tank to allow the tank to dry

Check scrub deck splash skirt

Check batteries for corrosion, cracks and evidence of overheating

Check all bearings for noise

Check all gaskets for wear and leakage

Check vac motor carbon brushes

Check brushes for wear; ensure bristles are not damaged

Check linkages for wear and damage

Grease wheels and casters

Grease axle

Check squeegee blades for wear and frame for damage

Check overall performance of machine

Lubricate squeegee caster

Clean batteries and terminals

Thoroughly clean the machine

Check carbon brushes in all vacuum, brush drive, and propel motors

Blow out dust in motors

Inspect motor commutators

Clean chains, cables and pulleys

Clean pivot points on squeegee and scrub deck linkages

DAILY

*

*

*

*

*

*

*

*

*

*

*

WEEKLY MONTHLY 50 HRS

100

HRS

*

*

*

*

*

*

*

*

*

*

*

*

*

*

200

HRS

*

*

*

*

*

86039100 CUTTER 36V 19

Maintenance

5

1

12

7

6

8

1.

Batteries

2.

Squeegee

3.

Aqua Mizer

4.

Scrub Brushes

5.

Recovery Tank Float Shut-Off

6.

Solution Strainer

7.

Brush Motor

8.

Traction Motor

9.

Circuit Breakers

10. Brush Shroud & Brush Skirts

11. Vacuum Motor

12. Actuator Scrub Deck

2

9

11

3

4

20 86039100 CUTTER 36V

10

Maintenance

Batteries

The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency.

The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches

25% of a full charge. Use a hydrometer to check the charge level.

Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing.

Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below

25% (specific gravity below 1.155).

Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals.

Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times.

When servicing machine, avoid contact with battery acid.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

Wear eye protection and protective clothing when working with batteries.

Charge batteries in a well ventilated area.

BATTERY MAINTENANCE

1.

When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized.

2.

Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately.

3.

Wipe off the top of the batteries at least once a week.

4.

Test battery condition with a hydrometer at least once a week.

5.

Ensure that all connections are tight and all corrosion removed.

6.

Every 4 to 6 months, remove that batteries from the machine and clean the battery cases and battery compartment.

86039100 CUTTER 36V 21

Maintenance

Checking Battery Specific Gravity

Use a hydrometer to check the battery specific gravity.

To Charge The Batteries

When servicing machine, avoid contact with battery acid.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

Wear eye protection and protective clothing when working with batteries.

CHECKING GRAVITY

a.

Hydrometer b.

Battery

NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate.

Check the hydrometer readings against this chart.

SPECIFIC GRAVITY @

80 F (27 C)

1.265

1.225

1.190

1.155

1.120

BATTERY CONDITION

100% CHARGED

75% CHARGED

50% CHARGED

25% CHARGED

DISCHARGED

NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80°F (27°C), the reading must be temperature corrected.

To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80°F

(27°): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C).

Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C).

Charge batteries in a well ventilated area. Leave the battery cover open.

Use a 36 volt, 18 amp maximum output or 25 amp

(depending on the size of the batteries), DC charger which will automatically shut off when the batteries are fully charged.

1.

Stop the machine in a clean, well ventilated area next to the charger.

2.

Turn "OFF" machine.

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

3.

Raise the battery cover

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.

4.

Check the electrolyte level in each battery cell.

Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow. Resulting in a loss of battery acid balance and damage the machine.

22 86039100 CUTTER 36V

5.

Replace the battery caps, and leave them in place while charging.

6.

Unplug the battery connector from the machine.

FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result.

7.

Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.

8.

When the batteries are fully charged, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries.

9.

Connect the batteries to the machine connector.

10. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water.

11. Lower the battery cover.

Maintenance

Changing Batteries

Stop the machine in a clean area next to the charger.

Turn off machine.

FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.

1.

Raise the battery cover.

2.

Disconnect battery pack from machine.

3.

Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries.

4.

Disconnect main positive lead and secure cable terminals away from batteries.

5.

Loosen both terminals on each jumper cable and remove one at a time.

6.

Prepare a suitable site to place the batteries.

7.

Attach suitable battery lifting device and lift batteries from the machine.

Batteries are a potential environmental hazard.

Consult your battery supplier for safe disposal methods.

+

RED

+

RED

-

BLK

BLK

-

+

RED

BLK

-

-

BLK

RED

+

-

BLK

BLK

-

RED

+

RED

+

FRONT OF MACHINE

86039100 CUTTER 36V 23

Maintenance

Squeegee Blades

The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use.

The rear blade wipes the floor to a near dry condition.

It is important the rear blade be in good condition to properly do its job. As with the front, each squeegee blade assembly has four wear surfaces for extended service.

Check both the front and rear squeegee blades for damage, wear, and adjustment each day in the pre-run check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than 1/

2 the original thickness.

Adjusting Squeegee

Adjusting the squeegee is a two-part process. First, the squeegee assembly must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The knob on the squeegee linkage controls the pitch adjustment. The second adjustment is the deflection. Knobs on each end of the squeegee control this.

SQUEEGEE DEFLECTION

CORRECT

NOT ENOUGH

TOO MUCH

To Remove Squeegee Assembly

1.

With the squeegee in the up position, turn key switch "OFF".

2.

Disconnect vacuum hose from squeegee and loosen both knobs.

3.

Pull squeegee assembly rearward from the lifting carrier.

4.

Inspect or repair as necessary and reinstall.

To Replace or Rotate Rear Squeegee

Blades

1.

With the squeegee in the up position, turn key switch "OFF".

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

2.

Remove the squeegee assembly from the machine. Unlatch and remove blade retainer strap and remove squeegee blade.

3.

Rotate the squeegee to new edge position or replace as required. Each blade has four new edge positions.

4.

Install blade on locating pins of squeegee assembly.

5.

Install squeegee retainer strap.

6.

Fasten and lock latch, adjust latch only tight enough to take up slack in retaining strap.

To Replace or Rotate Front Squeegee

Blades

1.

With the squeegee in the up position, turn key switch "OFF".

2.

Remove the squeegee from the machine. Loosen three thumbscrews and remove the retainer strap and squeegee blade.

3.

Rotate the squeegee to new edge position or replace as required. Each blade has four new edge positions. When installing the front blade, tighten the center thumbscrew first. Insure that the retainer strap is pressed against the blade before tightening the outer screws.

SIDE VIEW OF SQUEEGEE BLADE

24 86039100 CUTTER 36V

To Adjust Squeegee Pitch

1.

Choose a smooth, level surface. Turn "ON" the key switch. Lower the squeegee and drive forward at least 2 feet (60cm.).

2.

With the squeegee down, stop the machine. Do not allow machine to roll back.

FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.

3.

Determine the differences, if any, in deflection of the squeegee blade between each end and the middle. Proper adjustment is obtained when deflection is equal all the way across the squeegee blade. The bubble level should also indicate when the squeegee is adjusted properly. When the air bubble is in the center of the vial, the deflection should be even across the squeegee blade.

4.

To decrease the deflection of the squeegee blade at the ends, tighten knob near the squeegee center. To increase the deflection at the ends of the squeegee assembly, loosen knob.

5.

Check the deflection of the squeegee blades again. Repeat steps 1 through 4 until the deflection is equal across the entire rear squeegee blade.

SQUEEGEE DEFLECTION

3

8

"

(9.5mm)

CORRECT

SIDE VIEW OF SQUEEGEE BLADE

Maintenance

To Adjust Amount of Rear Squeegee

Deflection

1.

Choose a smooth, level surface. Lower the squeegee and drive forward at least 2 feet (60cm).

2.

With the squeegee down, stop the machine. Do not allow machine to roll back.

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

3.

Observe the amount of squeegee deflection. It should deflect 3/8 in. (9.5mm) across the entire width of the squeegee.

4.

To increase the squeegee deflection, turn the 2 knobs at the squeegee ends counter-clockwise. To decrease the deflection, turn the knobs clockwise.

NOTE: The deflection should be consistent along the length of the squeegee. If the deflection varies from end to end the knobs can be adjusted independently to correct the variation.

5.

Turn on the key switch. Raise, then lower squeegee assembly. Drive forward at least 2 feet

(60cm).

6.

Repeat steps 2 through 4 until deflection of 3/8 in.

(9.5mm) is reached.

To Replace Aqua-Mizer Squeegee Blades

These squeegee blades have two wear edges. To use the second edge:

1.

Remove deck shrouds.

2.

Remove brushes or pad drivers.

3.

Remove each of the Aqua-Mizer squeegee systems.

4.

Remove the hardware from each system that retains the blade.

5.

Flip the blades and replace hardware.

6.

Re-install each Aqua-Mizer system, brushes or pad drivers and shrouds.

86039100 CUTTER 36V 25

Maintenance

Scrub Brushes

There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market.

Please refer to the following to assist in selecting the proper brush or pad for the work at hand.

Uncoated Floors

Aggressive Grit is a nylon fiber impregnated with silicone carbide grit. It grinds away stain, soil, and removes surface material.

Mild Grit is a less aggressive silicone carbide grit suitable for cleaning medium soil conditions. Advantages are faster ground speed than nylon bristles on light solid applications.

Polypropylene is a general-purpose scrub brush with stiff bristles. Polypropylene works well for maintaining concrete, wood and tile floors.

Finished Floors

Nylon bristles are used in a variety of applications on coated or uncoated surfaces.

White Pads (Polishing) are used for dry polishing to achieve a high-gloss appearance, or surface washing on highly polished or burnished floors.

Red Pads (Buffing) are used for light-duty scrubbing.

When used with a mild detergent they will provide surface cleaning without removing the finish.

Blue Pads (Scrubbing) are used for heavy-duty scrubbing and light stripping. The blue pads remove less finish than brown stripping pads, yet will remove black marks, stains and dirt.

Black Pads (Stripping) are used for easy and complete removal of old floor waxes/finishes. They will quickly remove ground in dirt, black heel marks, and spills.

When used with the proper stripper, this pad leaves the floor clean and ready for finishing.

The scrub brushes should be checked before each days work for wire, string, wear and damage.

Replacing or Installing Scrub Brushes

1.

With the scrub deck up, turn "OFF" the machine.

FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn OFF machine and remove key.

2.

Remove the brush cover shrouds.

3.

Locate release lever on top of brush or pad driver.

Rotate release lever counter-clockwise and the brush/pad driver will release and drop down.

4.

To reinstall, center the brush driver under the brush drive hub. Raise until it contacts brush driver assembly. Turn clockwise until release lever plate locks into position.

5.

Replace the brush cover shrouds.

NOTE: Check that release plate is completely closed and pad/brush is securely attached. Damage to driver or brush could occur.

Recovery Tank Float Shut-Off

When water is no longer being vacuumed from the floor and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water with recovery tank full. The recovery tank must be drained.

1.

The float shut-off screen can be cleaned in or out of the machine.

2.

To clean the float shut-off while it is inside the machine wipe material off screen then rinse. Check that the ball is also clean and moves freely.

3.

To remove the float shut-off, grasp the screen with one hand and the connected tube with the other.

Tilt and pull the float screen assembly to pull it off the barb on the tube.

4.

To install, place one hand on the tube, and then tilt and push the float screen assembly over the barb on the tube.

26 86039100 CUTTER 36V

Solution Strainer

The solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank and clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and re-assemble. Make sure the O-ring gasket is in place when re-assembled

Brush Motor

Do not use a pressure washer to clean around the brush motors. Use tap pressure only.

Changing Brush Motors

1.

With the scrub deck in the stored position, disconnect brush motor wiring connector from harness.

2.

Remove shrouds from scrub deck to access and remove scrub brushes or pad drivers.

3.

Remove retaining bolt, lock washer, flat washer and star drive from brush motor shaft.

4.

Remove 4 brush motor mounting bolts located under scrub deck.

5.

Remove brush motor.

6.

Reverse steps to install.

Maintenance

Brush Motor Carbon Brush Replacement

1.

Scribe alignment mark on motor barrel to motor cap. Remove two bolts.

2.

Remove end cap from motor.

NOTE: Motors contain two wave washers in cap. Do not lose these.

3.

Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.

4.

Retract spring and install new brush. Install connector screw and lead.

5.

When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.

6.

Carefully place end cap onto bearing on motor shaft.

NOTE: Use care to assure wave washer alignment.

7.

With end cap in partially installed position, release all brushes to contact position with motor commutator.

NOTE: Failure to insure all brushes are released will result in motor failure.

8.

Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base.

9.

Maintain alignment between motor barrel base and cap.

86039100 CUTTER 36V 27

Maintenance

Traction Motor

Do not use a pressure washer to clean around the motors. Use tap pressure only.

Circuit Breakers

Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.

Traction Motor Carbon Brush

Replacement

FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.

1.

Disconnect batteries from machine.

2.

Disconnect the electrical connection to the traction motor.

3.

Remove brush cap.

4.

Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.

5.

Install new brush and reinstall connecting screw and lead.

6.

When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.

7.

Carefully replace brush cap onto bearing on motor shaft.

30 Amp. Protects the left scrub brush motor.

30 Amp. Protects the right scrub brush motor.

25 Amp. Protects the vacuum motor.

25 Amp. Protects the propel motor.

3 Amp. Protects the machine controls.

Brush Shroud & Brush Skirts

Contain the water in the shroud area. The skirt will flex over uneven floors and also as the brush or pad wears.

As the brush wears the shrouds can be adjusted so that skirt does not have to flex so much.

Remove three bolts on each side that fasten the bracket to the cover and re-assemble in the top holes.

When the brushes are replaced with new ones move the covers back to the lower set of holes.

28 86039100 CUTTER 36V

Maintenance

Vacuum Motor

(Refer to the Vacuum Group in the parts section of manual)

Vacuum Motor Carbon Brushes Replacement (Ametek)

End Cap

Carbon

Brushes

Do not use a pressure washer to clean around the vacuum motors. Use tap pressure only. Care must be taken so that water is not directed into vacuum motor air intakes.

CHANGING VACUUM MOTOR

1.

Disconnect batteries from machine.

2.

Remove front cover.

3.

Disconnect electrical connector to the vacuum motor.

4.

Loosen clamp and disconnect hose from vacuum intake.

5.

Remove vacuum motor mounting bracket bolts.

6.

Remove vacuum motor from mounting bracket.

7.

Reverse steps to install.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon

Brushes

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Note:

Place stop in groove.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

3/8 (9.5mm)

Periodically check the length of the carbon brushes.

Replace both carbon brushes when either is less than

3/8" (9.5mm) long.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

3

8

[9.5mm]

Periodically check the length of the carbon brushes.

Replace both carbon brushes when either is less than

3/8" (9.5mm) long.

86039100 CUTTER 36V 29

Maintenance

Actuator Scrub Deck Removal/

Replacement

FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If option is installed).

1.

Remove front cover.

2.

Remove the two nuts below the scrub deck that attach the actuator bracket.

3.

Remove clevis pin and rue ring from lower bracket of actuator, make sure not allow actuator bracket to rotate.

4.

Disconnect actuator from wiring harness.

5.

Remove upper clevis pin and rue ring from actuator bracket.

6.

Reverse steps to install.

Scrub Deck Actuator Adjustment

The actuator will need to be adjusted when replaced.

To adjust the actuator:

1.

While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully extended. Positive power to white wire, and negative/ground to black. Limit switch within actuator will stop it.

2.

Turn barrel out one or more full turns to assure that when it is retracted it will not bind against itself.

3.

While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully retracted. Positive power to black wire, and negative/ground to white wire. Limit switch within actuator will stop it.

4.

With actuator fully retracted, turn barrel in until it touches the base of the threaded shaft.

5.

At the bottomed out position, turn the barrel out

6.

1 1/2 turns, then enough more to allow connection to lift linkage.

7.

Connect actuator to lift linkage.

8.

Check travel of actuator during operation.

30 86039100 CUTTER 36V

Greasing Axle

Maintenance

RECOMMENDED GREASING:

1-2 strokes of Mobiltemp®78 or compatible clay-based or calcium-based grease.

NOTE: Use hand operated grease gun only.

86039100 CUTTER 36V 31

Maintenance

Machine Troubleshooting

PROBLEM

Poor or no water pick-up

CAUSE

Squeegee out of adjustment

Debris caught on squeegee

Worn squeegee blades

Vacuum hose clogged

Vacuum hose disconnected from squeegee or recovery tank

Vacuum hose damaged

SOLUTION

Adjust squeegee

Remove debris

Rotate or replace squeegee blades

Clear obstruction from hose

Reconnect vacuum hose

Replace vacuum hose

Place recovery tank dome on tank.

Replace damaged gaskets.

Empty recovery tank

Use less or different detergent

Use defoamer

Vacuum motor does not run, or runs slowly

Poor scrubbing performance

Recovery tank full

Recovery tank float system dirty

Circuit breaker tripped

Loose connection

Faulty vacuum switch

Worn vacuum motor brushes

Debris caught in scrub brushes

Worn brushes or pads

Improper detergent, brush or pad used

Low scrub brush down pressure

Low battery charge

Drain recovery tank

Clean float system

Reset circuit breaker

Check motor wires and connections

Replace switch

Replace brushes, check commutator

Remove debris

Replace brushes or pads

Contact equipment or application specialist

Increase brush pressure

Charge batteries

Brush motors do not run, or runs slowly

Recovery tank not sealed

Foam filling recovery tank

Circuit breaker(s) tripped Reset circuit breaker(s)

Loose connection

Faulty brush motor contactor

Worn brush motor brushes

Check motor wires and connection

Replace contactor

Replace brushes, check commutator

32 86039100 CUTTER 36V

Maintenance

Machine Troubleshooting

PROBLEM

Little or no solution flow to the floor

No power to machine

Little or no propel

CAUSE

Solution tank empty

Solution flow turned off or set too low

Solution strainer plugged

Solution hoses obstructed

Solution solenoid valve obstructed or stuck

SOLUTION

Fill solution tank

Turn on or increase flow setting

Clean solution strainer

Clear obstruction from hose

Clean or replace

Vent hole in solution tank lid obstructed Clear obstruction from vent hole

Battery disconnected Check all battery cable connections

Emergency shut-off activated (If included)

Reset

Battery connections corroded

Faulty main contactor

Faulty key switch

Low battery charge

Wheels spin

Controller overheated

Loose connection

Clean connections

Replace contactor

Replace switch

Charge batteries

Decrease brush pressure

Allow cool down period

Adjust brush shroud if needed

Check motor wires and connection

86039100 CUTTER 36V 33

Notes:

34 86039100 CUTTER 36V

Parts

PARTS

86039100 CUTTER 36V 35

Control Handle

10

1

7

8

6

3

5

4

2

9

11

36 86039100 CUTTER 36V

Control Handle

REF PART NO.

7

8

5

6

3

4

1

2

86238730

86257230

86254920

86231480

86277070

86240990

86277060

86277050

9 86238740

10 86004120

11 86004130

QTY

4

4

2

2

2

2

1

2

1

-

-

DESCRIPTION

HANDLE, LEFT

SWITCH, SPST MOM NO W/LEVER

SPRING, COMP .240D X 1.25 X .018

BUTTON, PROPEL

SCREW, 4-40 X .625 PHPNHMS STL ZNPLT

HOUSING, BUTTON

SCREW, 8-32 X .875 PHPNHTC

SCREW, 5/16-18 X .75 SCHCS SS

HANDLE, RIGHT

PROPEL HANDLE ASM LEFT

PROPEL HANDLE ASM RIGHT

SERIAL NO.

FROM

NOTES

SERVICE ONLY

SERVICE ONLY

86039100 CUTTER 36V 37

Cover (Front) & Tank Mount

4

5

6

3

7

1

2

3

38 86039100 CUTTER 36V

Cover (Front) & Tank Mount

REF PART NO.

5

6

7

3

4

1

2

86073690

86010670

86276780

86062550

86004790

86276380

86279630

QTY

2

4

3

5

1

1

2

DESCRIPTION

BRT, REC TO SOL W/BRAKE 36V

WASHER, 5/16 X .75 X .04 FLT SS

SCREW, 5/16-18 X .75 HHCS SS

COVER, FRONT, 36V, GRY

KNOB, 5/16-18 4 PRONG

SCREW, 5/16-18 X 1.25 SCHSET CP SS

WASHER, 5/16 X 1.13 X .09 FLT

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 39

Cover (Top) & Tank Mount

7

3

5

9

8

10

3

2

4

11

3

5

3

6

1

40 86039100 CUTTER 36V

REF PART NO.

7

8

5

6

3

4

1

2

86062560

86271840

86010670

86239650

86276780

86069840

86069850

86233390

9 86271870

10 86276490

86292630

11 86276780

QTY

1

1

4

1

1

3

10

1

1

3

1

3

DESCRIPTION

COVER, TOP, 36V, GRY

NUT, 5/16-18 HEXTHIN NYLOCK SS

WASHER, 5/16 X .75 X .04 FLT SS

HINGE, COVER TO TANK 36V

SCREW, 5/16-18 X .75 HHCS SS

BRKT, TANK LEFT 36V

BRKT, TANK RIGHT, 36V

CLAMP, 7/8 DIA "P~CUSHIONED

NUT, 1/4-20 HEXTHIN NYLOCK SS

SCREW, 5/16-18 X .625 HHCS SS

NET, CARGO

SCREW, 5/16-18 X .75 HHCS SS

Cover (Top) & Tank Mount

SERIAL NO.

FROM

NOTES

NOT SHOWN

86039100 CUTTER 36V 41

Decal

1

42

6

5

2

3

4

86039100 CUTTER 36V

8

Decal

REF PART NO.

5

6

7

3

4

1

2

QTY

86243560 1

86243630

86243610

86243600

86243710

86004970

1

1

1

86243550 1

1

1

DESCRIPTION

LABEL, ELEC PANEL 36V DLX

LABEL, ELECT PANEL, LOWER 36V

LABEL, SQUEEGEE LEVER

LABEL, SOLUTION FILL 36V

LABEL WINDSOR LOGO DOMED

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 43

Electrical Panel

2

1

3

11

48

37

40

27

29

38

39

DETAIL 'A'

33

32

13

43

7

30

42

26

25

31

41

12AB

28

10

10

8

9

18

24

22

23

19

32

20

9

34

4

5

47

35

6

44

43

DETAIL 'A'

14

15

16

36

17

21

44 86039100 CUTTER 36V

REF PART NO.

QTY DESCRIPTION

44

45

46

47

48

40

41

42

43

33

34

35

36

29

30

31

32

37

38

39

24

25

26

27

28

20

21

22

23

7

8

9

5

6

3

4

1

2

13

14

15

16

10

11

12A

12B

17

18

19

* See Serial Number page

86002940

86270850

86003250

86276880

86255890

86255910

86006850

86270930

86273910

86253620

86246930

86002000

86271870

86257030

86002010

86004860

86006310

86279020

86279600

86276250

86271720

86249290

86237830

86255900

86005530

86267340

86267360

86238030

86007210

86276290

86294250

86007140

86242110

86008900

86291070

86237820

86279300

86273990

86001910

86246940

86007170

86193750

86371450

86005700

86279480

86271120

86010760

86082820

86254440

1

3

1

2

1

1

4

2

1

1

1

1

1

2

2

2

1

6

1

1

1

2

2

4

1

1

1

1

2

6

4

2

4

2

1

2

1

-

4

1

2

2

7

7

SCREW, 10 X .75 PHPNHMS BLK ZNPLT

WASHER, .190 X .5 X .09 FLT STL BLKOX

SWITCH SPST 2-POSITION ROCKER

KNOB, .90 OD X .25 COLLET

4

1

BOOT, SEAL-PUSH BUTTON 7/16-28

PLATE, ELEC PNL 36V AKW

1

8

GASKET, ELEC. PANEL, 36V

WASHER, 6 X .25 X .031 SPL SS

12 SCREW, 6-32 X .375 PHPNHMS SS

BREAKER, 30A 50VDC CIRCUIT

METER, 0-50 AMP DC

SWITCH KEY TWO POSITION

SW,RTRY NON-ILLUM TM

RELAY 36VDC 100AMP HD

NUT, 10-32 HEXSTRW LK STL ZNPLT

WASHER, 5/16 X .588 X .028 EXTLK

NUT, 5/16-18 BRASS

WASHER, 5/16 X .688 X .065 FLT STL ZNPLT

PLATE, ELECT. PANEL, BACK

SPACER,.166IDX.313ODX.375L AL

CONTROLLER, 36VDC PROPEL MOTOR

NUT, 8-32 HEX NYLOCK SS

CIRCUIT BOARD, SOL FLOAT WIRED

SCREW, 1/4-20 X .375 HHCS SS

STANDOFF, 6-32 X 1.0 HEX NYL

STANDOFF, 1/4-20 X 1.0 HEX INS

SCREW, 1/4-20 X 1.25 SCHSET CP SS

NUT, 1/4-20 HEXTHIN SS

SCREW, 8-32 X 1 PHPNHMS SS

SHUNT, DC AMM. 50 AMP, 50MV

METER, 36V BATTERY CHARGE LEVEL

BREAKER, 3 AMP 1681-090-300

NUT, 1/4-20 HEXTHIN NYLOCK SS

SWITCH, MOMENTARY, DPST

BOOT, 3/8 CIRCUIT BREAKER

KEY, SWITCH

POTENTIOMETER, 50K OHMS

WASHER, 6 X .305 X .016 EXTLK SS

WASHER, 6 X .312 X .025 FLT BRS

SCREW, 6-32 X .375 SLTDPNHMS BRS

NUT, 1/4-20 WING NYLOCK STL ZNPLT

PLATE, METER RETAINING

GASKET, AMP METER

STANDOFF, 6-32 X 5/8 HEX NYL

METER, 12-48 VDC LED HOUR

WIRE, 22" RED/18 76040 X 76075

WIRE, 14" BLK/18 76011 X 76040

GASKET, SWITCH CARLING

SWITCH DPDT 3-POSITION ROCKER

86039100 CUTTER 36V

Electrical Panel

NOTES

SERVICE ONLY

SERVICE ONLY

NOT SHOWN

NOT SHOWN

OPTIONAL

SERIAL NO.

FROM

(5*)

(3*)

(3*)

(3*)

(3*)

45

Lift Handle

46

1

2

3

4

5

6

9 2

8

7

86039100 CUTTER 36V

Lift Handle

REF PART NO.

7

8

5

6

9

3

4

1

2

86082910

86010670

86276780

86066860

86006930

86238360

86259400

86228840

86271840

QTY

1

1

1

1

1

4

1

1

5

DESCRIPTION

PLATE LEVER NOTCH DELUXE 36V

WASHER, 5/16 X .75 X .04 FLT SS

SCREW, 5/16-18 X .75 HHCS SS

BAR, SQG LIFT SWING 36V

SCREW, 5/16-18 X 1 SCHBTNHCS SS

GRIP, 3/16 X 1.0 ORANGE

WASHER, .510 X 1 THR

BUSHING, .314 X .502 X .5 FLG

NUT, 5/16-18 HEXTHIN NYLOCK SS

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 47

Lift Handle Linkage

48

1

10

2

3

4

5

6

8

7

5

15

9

14

13

12

11

86039100 CUTTER 36V

Lift Handle Linkage

REF PART NO.

7

8

5

6

3

4

1

2

86069830

86238430

86276920

86276780

86010670

86082890

86228840

86259400

9 86008650

10 86271840

11 86005630

12 86077210

13 86003240

14 86009560

15 86007020

QTY

1

1

1

2

1

1

1

1

1

5

1

2

4

1

1

DESCRIPTION

BRKT, LEVER, PIVOT BOTTOM 36V

GROMMET 1.00 ID 3/16 GRIP

SCREW, 3/8-16 X 1 HHCS SS NP

SCREW, 5/16-18 X .75 HHCS SS

WASHER, 5/16 X .75 X .04 FLT SS

PLATE, PIVOT TOP

BUSHING, .314 X .502 X .5 FLG

WASHER, .510 X 1 THR

PIN, COTTER RING 1/4 X .041 X .844

NUT, 5/16-18 HEXTHIN NYLOCK SS

NUT, 3/8-16 HEXTHIN NYLOCK SS

LEVER SQG LIFT FIXED 36V

CABLE .125X26.5,0707,SS,LB,E-E

PIN, CLEVIS 1/4 X .625 STL ZNPLT

SCREW, 5/16-18 X 1.25 HHCS SS NP

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 49

Recovery Tank

11

23

22

25 20

7

1

2

3

4

5

24

19

21

6

8

7

10

26

18

15

11

12

17

16

9

26

13

14

50 86039100 CUTTER 36V

Recovery Tank

REF PART NO.

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

17

18

19

20

25

26

86274220

86003340

86003990

86246080

86014810

86032560

86276290

86001190

86089630

86237650

86372080

86002400

86004180

86002840

86008400

86006240

86004450

86004260

86271870

86075540

86069780

86010630

86273810

86236410

86257860

86233140

QTY

1

1

1

1

2

1

1

2

5

1

1

1

1

1

1

1

2

1

1

2

1

2

2

1

1

1

DESCRIPTION

SCREW, 6-32 X .625 PHPNHMS SS

DOME, 13 X 11

GASKET, DOME

LANYARD, 18.0 W/LOOP & EYE

NUT, 6-32 ACORN SS

TANK REC, 36V,GRY

SCREW, 10 X .75 PHPNHMS BLK ZNPLT

BRKT, RECOVERY HOSE MTG

TUBE, 1.5 PVC X 24.0

GASKET, 1 1/2 COMPRESSION

NUT 1.5 SLIP JOINT

CLAMP, 2.0" WORM GEAR X .312W

HOSE, 1.5 BLK VAC X 28"

CUFF, 1.5 SLIP X 1.5 HOSE

TETHER, DRAIN PLUG

DRAIN PLUG 1 1/4"

HOSEBARB, 1.5 DOUBLE MCHD

HOSE, 1.5 X 24.0 DRAIN

NUT, 1/4-20 HEXTHIN NYLOCK SS

COVER, VACUUM HOSE

BRKT, VAC INTAKE

WASHER, 1/4 X .625 FLT S

SCREW, 1/4-20 X 1 HHCS SS

FLOAT, VAC SHUT OFF

TUBE, 1.5 WASTE

CLAMP, 2.0" WORM GEAR

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 51

Scrub Brush/Pad Driver 32 IN

3

9

8

4

6

7

5

1

9

8

4

6

5

7

5

2A

2B

2C

2D

2E

52 86039100 CUTTER 36V

Scrub Brush/Pad Driver 32 IN

REF PART NO.

QTY

7

8

5

6

9

1 86000290

2A 86000300

2B 86000310

2C 86000320

2D 86000330

2E 86000340

3

4

86005070

86276590

86276580

86276600

86007910

86007280

86005940 1

4

3

1

1

1

3

2

2

2

2

2

2

DESCRIPTION

PAD DRIVER, 16" SD

BRUSH, 16" POLYPROPYLENE SD

BRUSH, 16" NYLON SD

BRUSH, 16" NYLON POLISH SD

BRUSH, 16" MILD GRIT SD

BRUSH, 16" SUPER AGGRESSIVE SD

LOCK, PAD CENTER SNAP, TWO STEP

SCREW, 12-11 X 1 PHPNHSMS SS TYPEA

SCREW, 8-32 X .75 PHTRHMS SS

SCREW, 10-12 X .75 PHTRHSMS SS TYPEA

SPRING EXT .31D X 2.0L X .03W

SOCKET, DRIVE BRUSH

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 53

Scrub Deck Aqua-Mizer

1

2

3

24

18

16

17

14

23

15

14

4

21

19

20

7

8

9

5

13

12

7

6

11

10

7 8

54 86039100 CUTTER 36V

Scrub Deck Aqua-Mizer

REF PART NO.

7

8

5

6

3

4

1

2

86006930

86228840

86259420

86259400

86255060

86249590

86010630

86271870

9 86256020

10 86256010

11A 86001430

11B 86135160

12 86273810

13 86082870

14 86276960

15 86005630

16 86082880

17 86228910

18 86276860

19A 86001420

19B 86135170

20 86271840

21 86249600

22 86236670

23 86024960

24 86004700

QTY

9

6

2

1

1

1

2

2

2

1

13

11

4

4

4

4

1

1

1

4

-

-

6

1

1

6

DESCRIPTION

SCREW, 5/16-18 X 1 SCHBTNHCS SS

BUSHING, .314 X .502 X .5 FLG

WASHER, .510 X 1 X .093 THR

WASHER, .510 X 1 THR

SPRING, EXT .43D X2.50L X.047W

PLATE, AQ LOCK LEFT 16 IN

WASHER, 1/4 X .625 FLT SS

NUT, 1/4-20 HEXTHIN NYLOCK SS

STRAP, AQ, BACK, R 16 INCH

STRAP, AQBACK, L 16 INCH

BLADE, AQ LEFT 16 INCH

BLADE, AQ LT 16 INCH URETHANE

SCREW, 1/4-20 X 1 HHCS SS

PLATE, AQ ATTACH L, 16"

SCREW, 1/4-20 X 1 CARR SS

NUT, 3/8-16 HEXTHIN NYLOCK SS

PLATE, AQ, ATTACH R 16 IN

BUSHING, .377 X .502 X 1.25 FLG BRZ

SCREW, 3/8-16 X 1.75 SCHBTNHCS SS

BLADE AQ RIGHT 16 INCH

BLADE, AQ RT 16 INCH URETHANE

NUT, 5/16-18 HEXTHIN NYLOCK SS

PLATE, AQ LOCK RIGHT 16 IN

FRAME, 36V SCRUB DECK

AQUA-MIZER 32 IN SCRUBHEAD LT

AQUA-MIZER 32IN SCRUBHEAD RT

SERIAL NO.

FROM

NOTES

SERVICE ONLY

SERVICE ONLY

86039100 CUTTER 36V 55

Scrub Deck Motors

56

8

10

9

7

6

5

3

4

86039100 CUTTER 36V

1

2

Scrub Deck Motors

REF PART NO.

QTY

1 86005340

1A 86001890

6

7

4

5

8

9

2

3

86002830

86010790

86276970

86007020

86279130

86279630

86003420

86004810

10 86279640

2

-

2

8

8

2

2

2

2

2

2

DESCRIPTION

MOTOR 36VDC 200RPM 3/4HP GEAR

BRUSH SET, 53632 ASI

CABLE TIE, .375 X 24.7

WASHER, 3/8 X .680 X .094 SPL STL ZNPLT

SCREW, 3/8-16 X .75 HHCS SS

SCREW, 5/16-18 X 1.25 HHCS SS NP

WASHER, 5/16 X .583 X .078 SPL STL ZNPLT

WASHER, 5/16 X 1.13 X .09 FLT

DRIVER, BRUSH SD

KEY, 1/4 X 1/4 X 1 LCSTL

WASHER, .780 X 1.63 X .25 FLT YW ZNPLT

SERIAL

NO. FROM

NOTES

SERVICE ONLY

SUPPLIED W/ MTR

86039100 CUTTER 36V 57

Scrub Deck Skirt

22

12

20

21

8

9

9

8

1

15

16

13

14

11

24

8

9

17

7

10

6

1

4

3

19

18

2

5

23

58 86039100 CUTTER 36V

Scrub Deck Skirt

REF PART NO.

QTY

3

4

1

2

86006930

86070050

86271900

86010650

5

6

86062960

86277110

7 86161800

8 86271840

9 86292500

10 86270920

11 86273950

12 86062970

13 86011020

14 86001350

15 86277150

16 86082950

17 86070040

18 86066410

19 86007530

20 86066400

21 86007540

22 86004710

23 86004720

24 86244100

* See Serial Number Page

1

1

1

1

10

4

4

1

1

23

1

10

10

1

23

23

-

1

1

-

1

1

1

1

DESCRIPTION

SCREW, 5/16-18 X 1 SCHBTNHCS SS

BRKT, SHROUD RETAINER LEFT

NUT, 10-24 HEXTHIN NYLOCK SS

WASHER, 10 X .562 X .032 FLT STL PSVT

SHROUD, SCRUB DECK 32 IN LEFT

SCREW, 10-24 X .75 PHPNHMS SS

LATCH & CONCEALED KEEPER

NUT, 5/16-18 HEXTHIN NYLOCK SS

WASHER, 5/16 X .562 X .063 FLT STL PSVT

NUT, 6-32 HEX NYLOCK SS

SCREW, 6-32 X .5 PHPNHMS SS

SHROUD, SCRUB DECK 32 IN RIGHT

WHEEL 3" DIA CUSHION RUBBER

BUSHING, SPANNER, .435 X 1.10

SCREW, 5/16-18 X 2 SCHBTNHCS SS

PLATE, BUMPER WHEEL ATTACH

BRKT, SHROUD RETAINER RIGHT

BAND, SKIRT LEFT 32 INCH

SKIRT 32 INCH LEFT

BAND, SKIRT RIGHT 32 INCH

SKIRT 32 INCH RIGHT

SHROUD ASM 32" RIGHT SCRUBHEAD

SHROUD ASM 32" LEFT SCRUBHEAD

LABEL, AQUA-MIZER

SERIAL NO.

FROM

(1*)

(1*)

(1*)

(1*)

(1*)

(1*)

NOTES

SERVICE ONLY

SERVICE ONLY

86039100 CUTTER 36V 59

Scrub Deck Lift Linkage

4

2

3

1

2

3

13

12

8

9

3

11

3

10

7

8

5

4

6

9

8

7

4

3

3

14

11

8

12

60 86039100 CUTTER 36V

Scrub Deck Lift Linkage

REF PART NO.

QTY

7

8

5

6

3

4

1

2

86069860

86228840

86259400

86271840

86010670

86276780

86271870

86010630

9 86259410

10 86070010

11 86228920

12 86273740

13 86197150

14 86066850

5

5

2

1

1

2

1

2

5

17

1

1

12

2

DESCRIPTION

BRKT, CENTER LINK 36V

BUSHING, .314 X .502 X .5 FLG

WASHER, .510 X 1 THR

NUT, 5/16-18 HEXTHIN NYLOCK SS

WASHER, 5/16 X .75 X .04 FLT SS

SCREW, 5/16-18 X .75 HHCS SS

NUT, 1/4-20 HEXTHIN NYLOCK SS

WASHER, 1/4 X .625 FLT SS

WASHER, .510 X 1 X .063 THR

BRKT, FRAME MOUNT 36V

BUSHING, .252 X .503 X 1 BRZ

SCREW, 1/4-20 X 1.5 HHCS SS

SCREW, 5/16-18 X 1.25 ELEVATOR STL ZNPLT

BAR, LINKAGE RIGHT

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 61

Scrub Deck Lift Linkage

4

6

2

7

7

5

3

3

7

6

7

2

1

3

4

5

62 86039100 CUTTER 36V

REF PART NO.

5

6

7

3

4

1

2

86273780

86070030

86010630

86273740

86271870

86228920

86259400

QTY

6

2

6

4

2

4

2

DESCRIPTION

SCREW, 1/4-20 X .75 HHCS SS NP

BRKT, ANGLE SUPPORT 36V

WASHER, 1/4 X .625 FLT SS

SCREW, 1/4-20 X 1.5 HHCS SS

NUT, 1/4-20 HEXTHIN NYLOCK SS

BUSHING, .252 X .503 X 1 BRZ

WASHER, .510 X 1 THR

Scrub Deck Lift Linkage

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 63

Scrub Deck Lift

1

2

1

17

64

3

14

15

14

6

7

8

9

10

11

5

13

4

13

86039100 CUTTER 36V

16

13

REF PART NO.

7

8

5

6

3

4

1

2

86276920

86070090

86069800

86069810

86272410

86277010

86068130

86248970

9 86254910

10 86005730

11 86069770

12 86276970

13 86005630

14 86008670

15 86011940

16 86279590

QTY

1

2

9

2

1

2

2

2

1

1

1

2

1

1

5

1

DESCRIPTION

SCREW, 3/8-16 X 1 HHCS SS NP

BRKT, SOLUTION FILL 36V

BRKT, ACTUATOR, BACK 36V

BRKT, ACTUATOR, FRONT 36V

PIN, CLEVIS 3/8 X 1.625 STL ZNPLT

SCREW, 3/8-16 X 7 HHCS SS

BRACKET, ACTUATOR TUBE

PIN, CLEVIS 3/8 X 2 STL ZNPLT

SPRING, COMP .89 OD X 6.13L

NUT, 3/8-16 HEX STL GRA ZNPLT

BRKT, DECK MOUNT

SCREW, 3/8-16 X .75 HHCS SS

NUT, 3/8-16 HEXTHIN NYLOCK SS

COTTER, 3/8" RING

ACTUATOR, 36VDC 5.0 STRK

WASHER, 3/8 SEG STL GALV

Scrub Deck Lift

*

SERIAL NO.

FROM

NOTES

WAS 05124

WAS 87003

86039100 CUTTER 36V 65

Solution

HOSE FROM

FILTER ASM.

11

12

10

13

9

1

2

3

4

5

7

8

6

66 86039100 CUTTER 36V

Solution

REF PART NO.

7

8

5

6

3

4

1

2

86273950

86234790

86246080

86014810

86032550

86240460

86282150

86233110

9 86271840

10 86276380

11 86233150

12 86197910

13 86010670

QTY

1

1

1

1

1

1

1

1

1

1

4

4

4

DESCRIPTION

SCREW, 6-32 X .5 PHPNHMS SS

COVER, CLP SOLUTION

LANYARD, 18.0 W/ LOOP & EYE

NUT, 6-32 ACORN SS

TANK SOL, 36V, BLU

HOSEBARB 1/2MPT X 1.0 HOSE

HOSE 1IDX12WCLRX28"

CLAMP, 1.0" WORM GEAR

NUT, 5/16-18 HEXTHIN NYLOCK SS

SCREW, 5/16-18 X 1.25 SCHSET CP SS

CLAMP, 3/8 HOSE (D-SLOT)

HOSEBARB, 1/2 MPT X 1/2 POLY DL

WASHER, 5/16 X .75 X .04 FLT SS

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 67

Solution

68

13

1

3

11

2

6

5

5

12

8

7

4

9

2

TO SOLUTION TANK

10

86039100 CUTTER 36V

Solution

REF PART NO.

7

8

5

6

3

4

1

2

86273750

86233150

86070020

86271870

86281100

86264940

86282190

86007560

-

9

-

-

86005870

86007750

86313160

86009710

-

-

86003460

86136820

10 86271830

11 86003580

12 86280820

13 86001550

14 86240280

QTY

2

1

-

-

-

1

-

-

2

2

1

1

1

1

2

1

4

2

3

DESCRIPTION

SCREW, 1/4-20 X .625 HHCS SS NP

CLAMP, 3/8 HOSE (D-SLOT)

BRKT, FLTR/SOLND MOUNT 36V

NUT, 1/4-20 HEXTHIN NYLOCK SS

HOSE 1/2 ID WIRE BOUND 7"

CABLE TIE, 11.38" UL/CSA

HOSE, 1/2ID WIRE BOUND X 13"

STRAINER, 1/2 HOSE 20 MESH

O-RING SEAL FILTER SEAL RON-VIK

SCREEN, 20 MESH STRAINER SCRBR

CAP, STRAINER SHORT

VALVE, 36VDC SOL 1/2" HOSEBARB

PROTECTION PART SRVC PART SLND

SERVICE SLND SPRG KIT

NUT, 3/8-16 LK NYL BLK

FITTING, 1/2"X3/8~X3/8~ RED. T

HOSE 3/8ID NYLOBRD X 10"

HOSEBARB, 3/8MPT X3/8 90D

HOSE, 1/2ID WIRE BOUND X 8"

SERIAL NO.

FROM

NOTES

SERVICE ONLY

SERVICE ONLY

SERVICE ONLY

SERVICE ONLY

SERVICE ONLY

86039100 CUTTER 36V 69

Squeegee

36

34

35

34

33

32

5

31

29

30

37

6

7

8

7

2

28

39

2

3

4

5

9

10

1

18

19

21

20

22

24

13

14

16

11

12

23

17

15

27 26

25

70 86039100 CUTTER 36V

Squeegee

REF PART NO.

QTY

7

8

5

6

3

4

1

2

86009200

86010680

86007780

86008660

86001350

86271870

86005630

86274130

9 86009910

10 86082460

11 86082480

12A 86007490

13B 86137040

13 86066360

14 86009180

15 86001330

16 86009170

17 86006400

18 86276920

19 86010790

20 86005840

21 86082490

22 86008390

23 86276990

24 86276870

25 86082470

26A 86009830

26B 86137050

27 86066350

28 86277000

29 86007040

30 86271820

31 86271840

32 86005650

33 86010670

34 86011020

35 86276980

36 86006270

37 86069870

38 86026540

39 86004890

* See Serial Number Page

3

3

1

2

1

1

2

1

1

2

2

1

2

2

1

4

2

-

2

2

2

4

4

2

2

1

1

1

1

1

1

1

1

4

2

4

2

2

2

2

6

DESCRIPTION

KNOB, 3/8-16 4 PRONG ALUM

WASHER, 3/8 FLT NYL

SPRING COMP .60D X2.0L X.045W

COTTER 5/16" RING

BUSHING, SPANNER .435 X 1.10

NUT, 1/4-20 HEXTHIN NYLOCK SS

NUT, 3/8-16 HEXTHIN NYLOCK SS

SCREW, 8-32 X .375 PHPNHTC

VIAL, LEVEL

PLATE, SQUEEGEE TOP 40"

PLATE, SQG REAR 40"

SQUEEGEE, REAR BLADE, LINTEX

STRIPPER BLADE REAR URETHANE

BAND, REAR SQUEEGEE

STRIKER, SQUEEGEE STRAP REAR

BAND, SQUEEGEE REAR (S)

LATCH, SQUEEGEE STRAP

RIVET, 5/32 X .062-.125GL POP AL

SCREW, 3/8-16 X 1 HHCS SS NP

WASHER, 3/8 X .680 X .094 SPL STL ZNPLT

NUT, 3/8-16 CPL SS

PLATE, SQUEEGEE BOTTOM 40"

TUBE ASM, SQUEEGEE VAC

SCREW, 3/8-16 X 3.5 CARR SS

SCREW, 3/8-16 X 2.5 CARR SS

PLATE, SQG FRONT 40" SPACER

SQUEEGEE FRONT BLATT LINATEX

STRIPPER BLADE FRONT URETHANE

BAND, SQUEEGEE FRONT

SCREW, 1/4-20 X 1.5 CARR SS

SCREW, 5/16-18 X 1 THUMB SS

NUT, 5/16-18 X .028-.056PR CAGE

NUT, 5/16-18 HEXTHIN NYLOCK SS

NUT, 5/16-18 HEX STL ZNPLT

WASHER, 5/16 X .75 X .04 FLT SS

WHEEL 3" DIA CUSHION RUBBER

SCREW, 5/16-18 X 2 HHCS SS

PIN, CLEVIS 5/16 X 1.625 STL ZNPLT

BRKT, SQG WHEEL

SQUEEGEE ASM, 32 IN SCRUBHEAD

KNOB, ALUM 3/8-16 NYLOCK NUT SS (2*)

SERIAL NO.

FROM

(2*)

NOTES

SERVICE ASM

86039100 CUTTER 36V 71

Squeegee Lift Linkage (Lower)

17

1

2 3

4

5

6

7

1

14

16

15

13

9

10

11

12

8

72 86039100 CUTTER 36V

Squeegee Lift Linkage (Lower)

REF PART NO.

13

14

15

16

17

9

10

11

12

7

8

5

6

3

4

1

2

86008670

86069450

86271840

86228840

86259420

86009200

86279510

86082150

86007270

86005630

86072530

86276870

86277130

86249060

86008870

86259400

86008860

QTY

2

2

2

1

1

1

1

1

1

1

1

2

1

2

2

2

1

DESCRIPTION

COTTER 3/8" RING

BRKT, SQG PIVOT LIFT

NUT, 5/16-18 HEXTHIN NYLOCK SS

BUSHING, .314 X .502 X .5 FLG

WASHER, .510 X 1 X .093 THR

KNOB, 3/8-16 4 PRONG ALUM

WASHER, 3/8 X 1 X .083 FLT STL ZNPLT

PLATE, SQUEEGEE MOUNT

SPRING COMP 1.100DX2.0LX.148W

NUT, 3/8-16 HEXTHIN NYLOCK SS

BRKT, CAMBER PIVOT

SCREW, 3/8-16 X 2.5 CARR SS

SCREW, 5/16-18 X 1 CARR SS

PIN, CLEVIS 3/8 X 4.625 STL ZNPLT

BUSHING, 3/8 X .688 FLG

WASHER, .510 X 1 THR

PIN, CLEVIS 3/8 X 5.5 STL ZNPLT

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 73

Vacuum

10

9

8

12

14

11

1

7

6

3

5

4

5

4

3

2

2

1

74 86039100 CUTTER 36V

Vacuum

6

7

4

5

REF PART NO.

1 86276970

2

3

86278910

86005630

86001620

86002400

86271870

86069820

-

9

8

-

86005450

86230800

86326980

86010630

10 86273810

11 86091170

12 86233430

13 OPEN

14 86064910

* See Serial Number Page

1

-

3

1

1

1

3

1

1

3

1

1

2

QTY

3

3

3

DESCRIPTION

SCREW, 3/8-16 X .75 HHCS SS

WASHER, 3/8 X .875 X .05 FLT SS

NUT, 3/8-16 HEXTHIN NYLOCK SS

HOSE ASSEMBLY 1.5 BLK VAC X 67

CLAMP, 2.0" WORM GEAR X .312W

NUT, 1/4-20 HEXTHIN NYLOCK SS

BRKT, VACUUM MOUNT, 36V

VAC MOTOR ASM, 36VDC 3 STAGE

BRUSH SET, 36V 3ST VAC AMETEK

BRUSH SET 24/36V VAC WINDSOR

WASHER, 1/4 X .625 FLT SS

SCREW, 1/4-20 X 1 HHCS SS

TUBE, 2.0 OD X 1.0L

CLAMP 2.50 WORM GEAR

-

MUFFLER, VAC MOTOR

SERIAL NO. FROM NOTES

SERVICE ONLY

SERVICE ONLY

(4*)

86039100 CUTTER 36V 75

Wheels & Frame

6

3

4A

4B

4C

5

2

8

9

1

10

7

11

PRIOR TO SERIAL NO. 1000105226

12

76 86039100 CUTTER 36V

Wheels & Frame

4C

7

8

9

10

11

-

6

5

-

REF PART NO.

1

2

3

4A

4B

86271840

86215770

86010090

86010370

86137410

86090640

86000770

86001360

86135870

86238430

86087270

86006560

86236660

86002310

86270880

-

1

2

2

4

8

-

1

1

-

QTY

6

2

4

2

-

DESCRIPTION

NUT, 5/16-18 HEXTHIN NYLOCK SS

BRKT, TRANSAXLE MOUNT 36V

NUT, 7/16-20 WHL STL ZNPLT

WHEEL ASM, 12" FMFL BLK KNOBBY

WHEEL ASM, 12" SOLID SCBR CMPD

WHEEL ASM, 12" FMFL N-MARKING

AXLE, MOTOR DRIVE 36VDC

BRUSH SET, CCL MOTORS

HUB KIT, TRANSAXLE 8.600-077.0

GROMMET 1.00 ID 3/16 GRIP

SPACER, TRANSAXLE 36V

SCREW, 5/16-18 X 1 HHCS SS NP

FRAME, MAIN 36 VOLT

CASTER, 4DIA X 2 W X 3.56 R

NUT, 3/8-16 SERFLG STL ZNPLT

SERIAL NO.

FROM

NOTES

OPTIONAL

OPTIONAL

(STANDARD ON

BSCSCX326)

SERVICE ONLY

SERVICE ONLY

SERVICE ONLY

86039100 CUTTER 36V 77

Wiring-Battery

1

2

8

12

7

6

9

11

1 5

10

3

4

78 86039100 CUTTER 36V

Wiring-Battery

REF PART NO.

7

8

5

6

3

4

1

2

86008760

86271870

86271910

86008920

86009000

86010850

86010860

86260520

9 86233360

10 86270890

11 86010650

12 86273980

QTY

1

2

3

1

8

8

1

2

1

1

1

1

DESCRIPTION

CONNECTOR 175 DCA GRY W/O TERMS

NUT, 1/4-20 HEXTHIN NYLOCK SS

NUT, 5/16-18 FLEX LK STL GRA CDPLT

BOOT, RUBBER TERM. ISOLATOR

WIRE, 4 X 9.5 BK 5/16 RING X 5/16 RING

WIRE, 4X20RD CTERM X 5/16RING

WIRE, 4X20 BK CTERM X5/16RING

WIRE, 4X67 BK CTERM X 5/16RING

CLAMP, CABLE KIT

NUT, 10-32 ACORN STL NKLPLT

WASHER, 10 X .562 X .032 FLT STL PSVT

SCREW, 10-32 X .75 PHPNHMS SS

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 79

Wiring Group-Control Panel

DIAGRAM B

30 RED

18 BLU

29 YLW

41 BLU

DIAGRAM A

49 BLK

51 RED

56 RED

52 RED

50 BLK

48 BLK

47 RED

43 BLK

POSITIVE

BATTERY

CABLE

NEGATIVE

BATTERY

CABLE

63 BLK

62 RED

26 RED

26 RED

61 BLK

FORWARD

SWITCH

61 BLK

28 WHT

27 GRN

REV

SWITCH

E-STOP

11 RED

58 RED

58 RED

12 RED

13 RED

3

MAIN

RELAY

59 BLK

64 RED

54 RED

ROCKER

VAC

21 RED

49/50 BLK

43/59 BLK

19/23 BLK

64 RED

10 RED

22 RED

AMP

METER

1

32 RED

4

33 RED 2/25 BLK

2

BATTERY

METER

7 RED

30 RED

26 RED

6 BLK

POT

2

20 BLU

BRUSH

RELAY

4

8 BLU

62 RED

FORWARD

SWITCH

63 BLK

20 BLU

20 BLU

9 BLU

ROCKER

BRUSH

57 RED

54 RED

POT

6

16 RED

19 BLK

9 BLU

8 BLU

7 RED

28 WHT

6 BLK

27 GRN

48 BLK

47 RED

CONTROLLER

21 RED

22 RED

SOLUTION

CONTROL

BOARD

24/25 BLK

18 BLU

33/34 RED

1

2 BLK

1 RED

57 RED

29 YLW

33/34 RED

41 BLU

23/24 BLK

A

3A

13 RED

1/35

MAIN

12 RED

11 RED

30A 30A

KEY

SWITCH

2

16 RED

PROPEL

10 RED

56 RED

VAC

MTR

30A

14 RED

5

52 RED

BRUSH

RIGHT

B

30A

15 RED

51 RED

BRUSH

LEFT

4

1

HOUR

METER

2

3

86267340

PRV NO. 880269

INDICATES OPTIONAL ACCESSORY.

80 86039100 CUTTER 36V

Wiring Group-Control Panel

REF PART NO.

1 86238990

2

3

86261210

86003410

4

5

6

86267340

86269300

86267360

QTY

1

2

1

2

1

1

DESCRIPTION

HARNESS, PANEL, DELUXE

DIODE ASM, 76008 X 76008

DIODE ASM, 76075 X 76075

WIRE, 22" RED/18 76040 X 76075

WIRE, 16" RED/18 STRIP X STRIP

WIRE, 14" BLK/18 76011 X 76040

SERIAL NO. FROM NOTES

86039100 CUTTER 36V 81

Wiring Group-Main Harness

1

LEFT

BRUSH

MOTOR

76 RED

77 BLK

74 RED

75 BLK

VAC

MOTOR

5 BRN

6 BLK

ACTUATOR

RIGHT

BRUSH

MOTOR

72 RED

73 BLK

69 RED

68 GRN/YLW

SOLENOID

VALVE

DIAGRAM A

75 BLK

73 BLK

78 RED

76 RED

77 BLK

79 BLK

72 RED

74 RED

DIAGRAM B

5 BRN

68 GRN/YLW

69 RED 6 BLK

PROPEL

MOTOR

78 RED

79 BLK

A

B

PROPEL

MOTOR

78 RED

79 BLK

PRIOR TO SERIAL NUMBER:

1000105226

2

82 86039100 CUTTER 36V

REF PART NO.

QTY

1

2

86238980

86260400

1

1

DESCRIPTION

HARNESS, MAIN

WIRE ASM, REV POLARITY JUMPER

Wiring Group-Main Harness

SERIAL NO.

FROM

NOTES

SERVICE ONLY

86039100 CUTTER 36V 83

Wiring Group-Schematic

84

INDICATES OPTIONAL ACCESSORY

86039100 CUTTER 36V

PART NO.

86001910

86002000

86006370

86007140

86009200

86007490

86009830

86003990

86236410

86001430

86001420

86004860

86007530

86007540

86230800

86326980

DESCRIPTION

BREAKER, 30A 50VDC CIRCUIT

BREAKER, 3 AMP 1681-090-300

RELAY 36VDC 100AMP HVY DUTY

SWITCH SPST 2-POSITION ROCKER

KNOB, 3/8-16 4 PRONG ALUM

SQUEEGEE, REAR BLADE, LINTEX

SQUEEGEE FRONT BLADE LINATEX

GASKET, DOME

FLOAT VAC SHUT OFF

BLADE AQ LEFT 16 INCH

BLADE AQ RIGHT 16 INCH

KEY, SWITCH

SKIRT 32 INCH LEFT

SKIRT 32 INCH RIGHT

BRUSH SET, 36V 3ST VAC AMETEK

BRUSH SET 24/36V VAC WINDSOR

Suggested Spare Parts

SERIAL NO. FROM NOTES

86039100 CUTTER 36V 85

Notes:

86 86039100 CUTTER 36V

Options

OPTIONS

86039100 CUTTER 36V 87

Brake

16

11

15

13

9

8

10

14

14

11

12

17

1

2

3

4

6

9

10

4

2

1

5

12

11

7

2

8

9

88 86039100 CUTTER 36V

Brake

REF PART NO.

7

8

5

6

3

4

1

2

86248370

86006220

86251800

86231330

86255060

86070060

86234850

86272610

9 86231820

10 86008660

11 86010630

12 86271870

13 86073690

14 86259400

15 86228900

16 86273820

17 86077280

QTY

1

1

1

1

2

6

5

1

2

1

2

2

1

1

2

2

3

DESCRIPTION

PAD, BRAKE

PIN, ROLL 1/4 X 1.25 STL ZNPLT

ROD BRAKE 36V

BUSHING, .6270 X .753 X 1 FLG BRZ

SPRING, EXT .43D X2.50L X.047W

BRKT LOWER BRAKE MOUNT 36V

CRANK, BRAKE

PIN, CLEVIS 5/16 X .75 STL ZNPLT

CABLE, PARK BRAKE

COTTER 5/16" RING

WASHER, 1/4 X .625 FLT SS

NUT, 1/4-20 HEXTHIN NYLOCK SS

BRT, REC TO SOL W/BRAKE 36V

WASHER, .510 X 1 THR

BUSHING, .252 X .503 X .75 FLG

SCREW, 1/4-20 X 1.25 HHMS SS

LEVER, BRAKE

SERIAL NO.

FROM

NOTES

86039100 CUTTER 36V 89

Emergency Stop

1

90 86039100 CUTTER 36V

REF PART NO.

1

2

86007180

86269300

QTY

1

1

DESCRIPTION

SWITCH EMERGENCY STOP

WIRE, 16" RED/18 STRIP X STRIP

Emergency Stop

SERIAL NO.

FROM

NOTES

NOT SHOWN

86039100 CUTTER 36V 91

Accessory Pump

8

4

11

12

13

14

SOLUTION

RECOVERY

BRACKET

1

10

9

2

4

8

3

4

5

TO COUPLING

4

TO SOLENOID

(EXISTING HOSE)

6

TO FILTER

7

92 86039100 CUTTER 36V

Accessory Pump

REF PART NO.

QTY

7

8

5

6

3

4

1

2

86006100

86010650

86197940 1

86233150 6

1

4

86280750

86240410

86282110

86282200

1

1

1

1

9 86001550 1

10 86270990 4

11 86197620 1

12 86002470 1

13 86005590

14 86005580

-

-

86239020 1

86264940 1

1

1

DESCRIPTION

PUMP ASM, 36V ACCESSORY

WASHER, 10 X .562 X .032 FLT STL PSVT

CLAMP, 3/8 HOSE (D-SLOT)

HOSE, 1/2 WIREBOUND X 21"

HOSEBARB, 1/2 TEE

HOSE, 1/2ID WIRE BOUND X 5.5"

HOSE 3/8ID WIRE BOUND X 40"

NUT, 10-32 HEX NYLOCK SS

COUPLING, 1/4 ANCHOR W/1" HEX

NIPPLE 1/4 CLOSE

NIPPLE 1/4 FPT QD

CABLE TIE, 11.38" UL/CSA

SERIAL NO.

FROM

NOTES

NOT SHOWN

NOT SHOWN

86039100 CUTTER 36V 93

Serial Numbers

REF.

NO.

1 1000094309

2 1000099023

MODEL: SERIAL #

3 1000099610

4 1000122451

5 10052400000083, 10052850000001, 10052880000076

94 86039100 CUTTER 36V

86039100 CUTTER 36V 95