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MODEL NO.

113.213100

DRILL PRESS WiTH

MAXIMUM DEVELOPED

1/3 HP MOTOR

Serial

Number

Modet and serial number may be found 01 the let1` side of the head,

You should record both model and serial number in a safe place for future use.

FOR YOUR

SAFETY:

READ ALL

INSTRUCTIONS

S_ ARS / £RRFTSMRll®

MOTORIZED

8-INCH

BENCH MODEL DRILL

• assembly

• operating

• repairpads

L...

CAREFULLY

..//

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60! 79 U.S.A.

Part No, SP5493

FULL ONE YEAR WARRANTY ON CRAFTSMAN DRILL PRESS

if within one year from the date of purchase, this Craftsman Dritl Press falls due to a defect in material or workmanship, Sears will repair it, free of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERV-

ICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This warranty applies only while this product is used in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estates, IL 60195

GENERAL SAFETY INSTRUCTmONS FOR POWER TOOLS

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool.

2. GROUND ALL TOOLS

This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal.

3. KEEP GUARDS IN PLACE

In working order, and in proper adjustment and alignment.

4. REMOVE ADJUSTING KEYS AND WRENCHES

Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locationsor

expose them to rain. Keep work area well lighted.

Provide adequate surrounding work space.

7. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILD-PROOF

With padlocks, master switches, by removing star-

ter keys, or storing tools where children can't get them.

9. DON'T FORCE TOOL

It will do the job better and safer at the rate for which it was designed.

10. USE RIGHTTOOL

Don't force tools or attachment to do a job it was not designed for.

11. WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties, or

jewelry (rings, wrist watches) to get caught in mov-

ing parts. NONSLIP footwear is recommended.

Wear protective hair covering to contain long hair.

Roll long sleeves above the elbow.

12. USE SAFETY GOGGLES (HEAD PROTECTION)

Wear safety goggles (must comply with ANSI

Z87.1) at all times. Everyday eyeglasses are not safety glasses. They only have impact resistant lenses. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.

13. SECURE WORK

Use clamps or a vise to hold work when practical.

It frees both hands to operate tool.

14.

DON'T OVERREACH

Keep proper footing and balance at all times.

15.

MAINTAIN TOOLS WiTH CARE

Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

16.

DISCONNECT TOOLS

Before servicing; when changing accessories such as blades, bits, cutters, etc.

17.

AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before plugging in.

18. USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards.

19. NEVER STAND ON TOOL OR ITS STAND

Serious injury could occur if the tool is tipped or if

the cutting toot is accidentally contacted.

Do not store materials above or near the tool such that it is necessary to stand on the too! or its stand to reach them.

20.

CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding or moving parts, breakage of parts, mounting, and any other conditions that may affect

itsoperation. A guard or other part that is damaged should be properly repaired or replaced.

21, DIRECTION OF FEED

Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

22.

NEVER LEAVETOOL RUNNING UNATTENDED

Turn power off. Don't leave tool until it comes to a

complete stop.

2

additiona safety instructions for drJ! presses

SAFETY SIGNAL WORDS

DANGER: means if the safety information is not followed someone will be seriously injured or killed.

WARNaNG: means if the safety information is not followed someone could be seriously injured or killed.

CAUTION: means if the safety information is not followed someone might be injured.

WARNING: For your own safety, do not attempt to operate your drill press untiJ it is completely assembled and instalSed according to the instructions.., and until you have read and understand the following:

1. General Safety Instructions for Power Tools.

2

2. Getting to Know Your Drill Press ........

15

3. Basic Drill Press Operation .............

4. Adjustments ..........................

5. Maintenance ..........................

19

21

22

5. Stability of Drill Press

If there is any tendency of the drill press to tilt or move during any use, bolt it to the work bench.

If the workpiece is too large to easily support with one hand, provide an auxiliary support,

7. Location

Use the drill press in a well lit area and on a level surface clean and smooth enough to reduce the risk of trips, slips, or falls. Use it where neither the operator nor a casual observer is forced to stand

in line with a potential kickback.

8. Kickback

Kickback is the grabbing of the workpiece by the rotating toot. The workpiece can be thrown at very high speed in the direction of rotation. THIS CAN

CAUSE SERIOUS INJURY. To reduce the possibility of injury from kickback:

Clamp the workpiece firmly to the table whenever possible.

Buffing or sanding wheels or drums should be contacted on the side moving away from you, not the side moving toward you.

Use only recommended accessories and follow the instructions supplied with the accessory.

9. Protection: Eyes, Hands, Face, Ears and Body

WARNmNG: To avoid being pulled into the

spinning tooa --

1. Do NOT wear:

-- gloves

-- necktie

-- loose clothing

-- jewelry

2. Do tie back long hair a. If any part of your drill Dress is missing, malfunctioning, has been damaged or broken.., such as the motor switch, or other operating control.

a safety device or the power cord, turn the dril!

3 press off and unplug it until the particular part is properly repaired or replaced.

b. Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip.

c. To avoid injury from parts thrown by the spring, follow instructions exactly as given and shown in adjusting spring tension of quill.

d.

To prevent the workpiece from being torn from your hands, spinning of the toot, shattering the tool or being thrown, always properly support your work so it won't shift or bind on the tool:

-Always position BACKUP beneath the workpiece) side of the column.

MATERIAL (use to contact the left

,--, Whenever possible, position the WORK-

PIECE to contact the left side of the column-if it is too short or the table is tilted, clamp solidly to the table.

Use table slots or clamping ledge around the outside edge of the table.

-When using a drill press WSE, always fasten it to a table.

-Never do any work "FREEHAND" (handholding workpiece rather than supporting it on the table), except when polishing.

-Securely lock Head to Column, Table Support to Column, and Table to Table Support before operating drill press.

-Never move the Head or Table while the tool is running.

-Before starting the operation, jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration.

-If a workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support.

-Use fixtures for unusual operations to adequately hold, guide and position workpiece.

-Use the SPINDLE SPEED recommended for the specific operation material--check the inside and workpiece of the Belt

Guard for drilling information; for accessories, refer to the instructions with the accessories, provided f. Never climb on the drill press Table, it could break or pu!I the entire drill press down on you.

g. Turn the motor Switch Off and put away the

Switch Key when leaving the drill press.

h. To avoid injury from thrown work or tool contact, do NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating.

10.

Use only accessories designed for this drill

press to avoid serious injury from thrown bro- ken parts or work pieces.

a. When Cutting Large Diameter Holes:

Clamp the workpiece firmly to the table. Other-

wise the cutter may grab and spin it at high speed.

Use only one piece, cup-type, hole cutters.

DO NOT use fly cutters or multi-part hole cutters as they can come apart or become unbalanced in use.

Keep speed below 1,500 RPM.

b. Drum sanders must NEVER be operated on this drill press at a speed greater than 1800

RPM.

c. Do not install or use any drill that exceeds 7" in length or extends 6" below the chuck jaws. They can suddenly bend outward or break.

d. Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters or rotary planers on this drill press.

11. Note and Follow the Safety Warnings and instructions that Appear on the Panel on the

Right Side of the Head:

The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage.

Always wear safety goggles comply with ANSI Z87.1

(shown on

Package) before commencing power tool operation.

Safety Goggles are available at Sears retail stores.

WARNING

12. This Drill Press has 3 speeds as listed below:

620 RPM

1300 RPM

3100RPM

See inside of guard for specific placement of belt on pulleys.

13. Think Safety. Safety is a combination of operator common sense and alertness at all times when the drill press is being used.

WARNING: Do not allow familiarity (gained from frequent use of your drill press) to become commonplace.

Always remember that a

careless fraction of a second is sufficient to inflict severe injury.

4

glossary of terms

1. Workpiece

The item on which the cutting operations is being performed.

2, Drill

The cutting tool used in the drill press to make holes in a workpiece.

3. Backup Material

A piece of wood placed between the workpiece and table ....

it prevents wood in the workpiece from splintering when the drill passes through the backside of the workpiece ....

also prevents drilling into the table top.

4. Revolutions Per Minute (R.P._I.)

The number of turns completed by a spinning object in one minute.

5, Spindle Speed

The RPM of the spindle.

table of contents

Page

General Safety Instructions for Power Tools ......

2

Additional Safety Instructions for Drill Presses ....

3

Glossary of Terms ..........................

Table of Contents ...........................

5

5

Motor Specifications and Electrical

Requirements ..............................

Unpacking and Checking Contents .............

Table of Loose Parts ........................

Location and Function of Controls ..............

Assembly ................................

Assembly of Base/Column ...............

Installation of Table/Support ..............

Installing the Head .....................

Installing Feed Handles .................

Installing the Chuck .....................

Installing Belt Guard Knob ...............

Tensioning Belt .........................

Adjusting the Table Square to Head .......

Getting to Know Your Drill Press ..............

Spindle Speeds ...........................

Feature Descriptions .......................

10

10

10

11

12

12

13

13

14

15

16

16

7

9

6

7

OnoOff Switch ..............................

Basic Drill Press Operation ..................

Installing Drills .........................

Positioning Table and Workpiece

Tilting Table ...........................

Hole Location .........................

Feeding ..............................

Drilling to Depth .......................

Depth Scale ............................

Removing the Chuck ....................

Adjustments ..............................

Quill Return Spring ......................

Maintenance ..............................

Lubrication ...............................

Recommended Accessories ..................

Trouble Shooting ..........................

Repair Parts ...............................

..........

Page

17

20

20

20

21

21

21

22

22

22

18

18

19

19

20

23

24

5

motor specifications and electricam requirements

MOTOR SPECiFiCATiONS

This dri!l press is designed to use a 1725 RPM motor only. Do not use any motor that runs faster than 1725

RPM. It is wired for operation on 120 volts, 60 Hz.

alternating current.

WARNING: To avoid injury from unexpected

startup, do not use blower or washing machine motors or any motor with an automatic reset overload protector.

CONNECTING TO POWER

SOURCE OUTLET

This machine must be grounded while in use to protect the operator from electric shock.

Plug power cord into a 120V properly grounded type outlet protected by a 15-amp. dual element time delay or Circuit breaker.

NOT ALL OUTLETS ARE PROPERLY GROUNDED.

iF YOU ARE NOT SURE THAT YOUR OUTLET, AS

PICTURED BELOW, IS PROPERLY GROUNDED,

HAVE iT CHECKED BY A QUALIFIED ELECTRICIAN.

WARNING: To avoid electric shock, do not touch the metal prongs on the plug, when installing or

removing the plug to or from the outlet.

This power tool is equipped with a 3-conductor cord and grounding type plug, approved by Underwriters'

Laboratories. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type outlet as shown.

If the outlet you are planning to use for this power tool is of thetwo prong type, DO NOT REMOVE OR ALTER

THE GROUNDING PRONG IN ANY MANNER.

Use an adapter as shown and always connect the grounding lug to known ground.

It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded

THREE prong outlet.

An adapter as shown below is available for connecting plugs to 2-prong receptacles.

WARNING: The green grounding lug extending from the adapter must be connected to a

permanent ground such as to a properly

grounded outlet box.

GROUNDING LUG

SCREW \

WARNING: Failure to properly ground this power tool can cause eiectricution or serious shock, particularly when used in damp loca-

tions, or near metal plumbing, if shocked, your reaction could cause your hands to hit the cutting tool.

IF POWER CORD IS WORN OR CUT, OR DAM-

AGED iN ANY WAY, HAVE IT REPLACED IMME-

DIATELY TO AVOID SHOCK OR FIRE HAZARD.

ADAPTER o ou o

3-PRONG

PLUG

GROUNDING

PRONG

ALWAYS USE A

PROPERLY GROUNDED

OUTLET

Your unit is for use on ! 20 volts, it has a p_ug that looks like the one above.

NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle.

The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3prong grounding type plugs and 3-pole receptacles which accept the tools plug.

Extension Cord Length

0-25 :Feet

26-50 Feet

51-100 Feet

Wire Size A.W.G.

16

14

! 2

WARNING: To avoid injury from unexpected starting or eaectrica! shock, never connect plug to out_et until aBlassembay is complete and you read aH instructions.

Model 113.2!3100

Drill Press is shipped complete in one box.

!. Unpacking and Checking Contents a. Separate all "loose parts" from packaging materials and check each item with "Table of Loose

Parts" to make sure all items are accounted for, before discarding any packing material.

WARNUNG: Bfany parts are missing, do not

attempt to assembHe drill press, plug in the

power cord, or turn the switch on until the missing parts are obtained and are installed correctly.

2. Remove the protective oil that is applied to the table and column. Use any ordinary household type grease and spot remover.

WARNING: To avoid fire or toxic reaction, never use gasoBine, naptha or similar highly volatile solvents.

3. Apply a coat of paste wax to the table and column to prevent rust. Wipe all parts thoroughly with a clean dry cloth.

TABLE OF LOOSE PARTS

Mtem Description

A Head Asm ...........................

B Column Suppo_,t Asm ...................

C Owner's Manual ......................

D Box of Loose Paris ....................

E Bag of Loose Parts ...................

F Base ................................

G Table/Support Asm ....................

\

A

Qty,

1

1

1

1

1

1

1

C

F

List of loose parts in the box and bags

M8x1.25-20

Hex Head Screw (3)

M5x0.8-12

Pan Head Screw (1)

M4 Hex "L" Wrench (1)

Belt Guard Knob (1)

Support Lock Handle (1)

Feed Handle (3)

_Chuck Key (1)

Chuck (1)

Key-Switch (1)

1, BELT GUARD .°. Covers Pu!teys and be!t during operation of drill press.

2, BELT TENSION LOCK. HANDLE,..

Tighteni_g handles locks motor bracket suppo_ to maintain correct belt distance and tension.

3. HEAD LOCK SET SCREWS, ° o Locks the head to the column. ALWAYS have them locked in place while operating the drill press.

4_

TABLE SUPPORT ° o. Rides on column to support table.

'

5.

COLU_V]N SUPPORT o , . Supports column and provides mounting holes for column to base

6o

SUPPORT LOCK HANDLE,..

Tightening locks table support to column. Always have it locked in place while operating the Drill Press.

7, BASE.

o ° Supports Dri!l Press, For additional stabi!ity, holes are provided in base to bolt Drill Press to bench. (See "Additional Safety Instructiorls Ior

Dril! Presses").

8, SPR_NG CAP o,, Provides means to adjust quill spring tension.

9, DEPTH POINTER...

_ndicates drilling depth and is located above stop nuts,

10. DEPTH SCALE . . , Shows depth of hole being dri!led in inches and millimeters.

1t.

COLUMN ,..

Conp, ects head, table, and base or_ a one-piece tube for easy alignment and moveme_t.

12.

BEVEL SCALE . . . Shows degree table is tiited for bevel ope_at:ons.

Scate is mounted on table support.

13. TABLE BEVEL LOCK . . o Locks the table in any position frorn 0 -45",

14, TABLE o ..

Provides working surface to support workpiece.

15.

FEED HANDLE...

Moves the chuck up or down.

One or two of the handles may be removed if necessary whenever the workpiece is of such u;q-

LJsual shape that Jt interferes with the handies.

16. CHUCK...

Holds drill bit or other recommended

_{ccessory to perform desired operations.

17, FEED STOP ROD...

to specific depths,

Holds step nuts for ddiiing

18, STOP NUTS...

Limits the downward movement of the quill at any desired point within its travel, and prevents the pointer from moving upward,

19.

ON-OFF SWITCH...

Has locking feature to prevent unauthorized and possible hazardous use by chiidren and others.

!

BELT GUARD

\

8

SPRING CAP

9

DEPTH POINTER

FEED

SPRING

ADJUSTMENT

17

FEED STOP ROD

ocation and function of controWs

18

STOP NUTS

12

BEVEL SCALE

13

TABLE BEVEL LOCK

ON-OFF

19

10

DEPTH SCALE

16_

CHUCK

2

BELT TEMS|

LOCK:

HANDLE

3

HEAD LOCK

SET SCRE¼_S

4

TABLE

SUPPORT

15

FEED HANDLE

!4

TABLE

ON

/"

6

SUPPORT LOCK

HANDLE

TABLE REMOVED

FOR CLARITY

COLUMN

5

SUPPO _--_

assembly

[

' WARNING: To avoid injury from unexpected

I starting or electrical shock, never connect plug

1 to outlet unti! aH assembly stepsare completed and you read a!l instructions,

TOOLS NEEDED

COMBINATgON SQUARE MUST BE TRUE.

DRAW

Check

LIGHT

L_NE ON BOARD ifts accuracy

A LONG THIS EDGE___._,I___/__;_' as Uiustrated below.

STRAIGHT EDGE OF

BOARD 3/4' THICK

";'HIS EDGE MUST BE

PERFECTLY STRAIGHT

COt_B_NATgON SQUARE

MEDIUM PHILLIPS

SCREWDRIVER

84NCH ADJUSTABLE

WRENCH

SHOULD BE NO GAP OR OVERLAP WHEN

SQUARE iS FLIPPED OVER IN DOTTED POSIT_ON

_'--

COL..UMN

ASSEMBLY

ASSEMBLY

8ram DIA x 20ram LONG BOLT

OF BASE/COLUMN

I, Position base on floor, Remove protective covering and discard

2, Remove protective sleeve flora coiumn tube and discard, PIace column assembiy on base, and align holes in column support with holes in base,

3, Locate three (3) 8ram Dia, x 20ram tong bolts among loose pa_ts bag.

4, tnsta!l a bott in each hole through column support and base and tighten with adjustable wrench,

\ BASE

INSTALLATION

ASSEMBLY

OF TABLE/SUPPORT

AND HARDWARE

I.

Locate tabte!suppod

as,_;mb y

2. Slide table/support assembly onto cotumn.

Position directiy above base.

10

BASE

COLUMN

TABLE/SUPPORT

ASSEMBLY

TABLf_£

SUPPORT

3,

4.

Locate support lock handle among !oose

parts.

h-_stail support lock i_and/e from ieft side into table st._pporl, Raise tabie to workin 9 height by siidin 9 it on the columr_ and then tighten iock har_die by hand.

S U P P O R T ......

LOCK HANDLE

/

/

1/7<

_<

INSTALLING THE HEAD

[

CAUTION: The head

25 pounds.

assembly

Carefully weighs lift head.

about t.

Remove protective covering from head.

2.

Carefully lift head above column tube and slide it down on the column as far as it will go. Align head with table and base.

_}

/

J

HE

COLUMN

HEAD LOCK

SET SCREWS

+

Using a 4mm Hex '%" wrench tighten the head lock set screws on the right side of the head,

COLUMN l

TABL_

HEAD

11

iNSTALLiNG FEED HANDLES

1. Locate three (3) feed handles among loose parts.

2. Screw the feed handles tightly into the threaded holes in the hub.

FEED

HANDLE

\

HUB

INSTALMNG THE CHUCK

1. Locate the chuck among loose parts.

2. Clean out the TAPERED HOLE in the chuck; clean the spindle nose with a clean cloth. Make sure there are no foreign particles sticking to the surfaces. The slightest piece of dirt on the spindle nose or in the chuck will prevent the chuck from seating properly.

This will cause the drill to

"wobble."

NOTE: If TAPERED HOLE in the chuck is extremely dirty, use a cleaning solvent on the clean cloth,

CHUCK

3. Push the chuck up on the spindle nose as far as it will go.

4. Turn chuck sleeve clockwise and open jaws in chuck completely,

5. Lightly tap the nose of the chuck with a piece of wood to insure proper seating of the chuck on the spindle.

_

CHUCK

12

5mm DIA, × 12ram LONG

CROSS RECESS SCREW

BELT GUARD KNOB

INSTALLING BELT GUARD KNOB

1. To attach belt guard knob, use knob and 5mm Dia.

x 12mm long pan hd. screw in loose parts bag. tnstalf screw in hole located in guard and attach knob, turning until tight.

WARNING: To avoid possibHe injury keep guard

in place and in proper working order while operating.

TENS_ONING BELT

NOTE: The Drill Press is shipped with the belt installed, but it should be properly tensioned before use.

1. Lift guard from right side and leave opened on hinge.

2. Release Belt Tension Lock Handle located on right side of Drill Press head. Puit right side of motor toward front of dHII press to relieve spring tension on belt. Tighten the belt tension lock handle.

PAN HD.

SCREW

3. Choose speed for drilling operation, and move belt to correct position for desired speed.

NOTE: Refer to chart inside belt guard for Recommended Drilling Speeds.

4. Loosen belt tension lock handle and move right side of motor rearward to apply tension to the belt.

5. Tighten Belt Tension Lock Handle.

NOTE: Belt SHOULD deflect approximately 1/2" by thumb pressure at mid-point of belt between pulleys.

6. Close belt guard.

7. If belt slips while drilling, readjust belt tension.

13 i LOCK HANDLE

ADJUSTING THE TABLE SQUARE TO

HEAD

NOTE: The combination square must be "true." See the beginning of the "Assembly" section for a method to check four square.

1. Insert precision round steel rod or straight drill bit approximately 3" long into chuck and tighten.

2. With table raised to working height and locked on column, place combination square flat on table beside rod.

[ I

ROD

COMBINATION

SQUARE

3. If an adjustment is necessary, loosen the table bevel lock bolt with adjustable wrench. (This adjustment is located under the table).

4. Align the table square to the rod by tilting table.

5. Retighten table bevel lock bolt.

TABLE

BLE BEVEL

LOCK BOLT

14

9 tt_ng to know your ddli press

1

BELT GUARD

/

ON-OFF

19

SWITCH

15

FEED HANDLE

FEED SPRING

ADJUSTMENT

FEED

SPRING

9

DEPTH POINTER

16

CHUCK

18

. STOP NUTS

2

BELT TENSION

HANDLE

3

HEAD LOOK

SCREWS

TABLE

4

SUPPORT

14

TABLE

COLUMN

COLUMN

5

SUPPOF:tT

8

SPRING CAP

7

BASE

SUPPORT

6

LOCK

HANDLE

TABLE REMOVED

FOR CLARITY

"_ 10

DEPTH SCALE

TABLE

12

BEVEL SCALE

FEED STOP ROD

13

BEVEL LOCK

SPINDLE ASSEMBLY

OF DRILL PRESS

_ _..______

SPUNES

CHUCK

CHUCK

KEY

15

LOCI4

S, ET

This Drill Press has 3 speeds as listed below:

620 RPM

1300 RPM

3100 RPM

See inside of belt guard for specific placement of belts on pulleys.

SPINDLE SPEEDS iN R.P.M°

1. BELT GUARD... Covers pulleys and belt during operation of drill press.

2. BELT TENSION LOCK HANDLE...

Tightening handle locks motor bracket support to maintain correct belt distance and tension,

3. HEAD LOCK SET SCREWS... Locks the head to the column. ALWAYS have them locked in place while operating the drill press,

4. TABLE SUPPORT... Rides on column to support table.

5. COLUMN SUPPORT . . . Supports column and provides mounting holes for column to base,

6. SUPPORT LOCK HANDLE...

Tightening locks table support to column. Always have it locked in place while operating the Drill Press.

7. BASE...

Supports Drill Press. For additional stability, holes are provided in base to bolt Drill Press to bench (See "Additional Safety Instructions for

Drill Presses,")

8. SPRING CAP,..

Provides means to adjust quill spring tension.

9. DEPTH POINTER...

Indicates drilling depth,

10. DEPTH SCALE...

Shows depth of hole being drilled in inches and millimeters.

11. COLUMN...

Connects head, table, and base on a one-piece tube for easy alignment and movement.

12. BEVEL SCALE...

Shows degree table is tilted for bevel operations.

Scale is mounted on table support, if it is to be used for quick reference where accuracy is not critical.

Feature Descriptions

13. TABLE BEVEL LOCK...

position from 0o-45 o.

Locks the table in any

14. TABLE •..

Provides working surface to support workpiece.

15. FEED HANDLE ... For moving the chuck up or down. One or two of the handles may be removed if necessary whenever the workpiece is of such unusual shape that it interferes with the handles.

16. CHUCK ...

Holds drill bit or other recommended accessory to perform desired operations,

17. FEED STOP ROD,..

Holds stop nuts for drilling to specific depths.

18, STOP NUTS.,.

Limits the downward movement of the quill at any desired point within its travel.

!9, ON-OFF SWITCH ...

Has locking feature. THIS

FEATURE IS INTENDED TO PREVENT UNAU-

THORIZED AND POSSIBLE HAZARDOUS USE

BY CHILDREN AND OTHERS.

20, CHUCK KEY, . . It is a self-ejecting chuck key which will "pop" out of the chuck when you'let go of it. This action is designed to help prevent throwing of the chuck key from the chuck when power is turned "ON". Do not use any other key as a substitute, order a new one if damaged or lost.

21. BELT TENSION...

Belt" (Page 13).

Refer to section "Tensioning

22, DRiLLiNG SPEED.,. Can be changed by placing the belt in any of the STEPS (grooves) in the pulleys. See Spindle Speed chart inside belt guard.

To determine the approximate drilling speed, refer to the table inside the belt guard.

16

ONoOFF SW_TCH

Insert KEY into switch.

NOTE: Key is made of Yellow plastic.

/

To turn drill ON,,.

Insert finger under switch lever and puli.

To turn drill OFF...

Push lever in.

In an emergency: If the drill bit BINDS.., STALLS...

STOPS...or

tends to tear the workpiece loose...you

can QUICKLY turn the drill OFF by hitting the switch with the palm of your hand.

\

To lock switch in OFF position,,, hold switch IN with one hand...

REMOVE key with other hand.

WARNING: For your own safety, always lock

the switch "Off" when drill press is not in use.,, remove key and keep it in a safe place

, • • also.., in the event of a power failure (all

of your lights go out) or blown fuse or tripped

circuit breaker, turn switch off.., lock it and remove the key. This will prevent the drill

press from starting up again when the power comes back on.

!7

basic drill press

Follow the following instructions for operating your drill press to get the best results and to minimize the likeUihood of personal injury.

WARNING: For your own safety, aSways observe the safety precautions here and on

pages 2, 3, and 4,

1. Protection: Eyes, Hands, Face, Ears and Body

WARNING: To avoid being pulled into the spinning tool --

1. Do NOT wear:

gloves

-necktie

loose clothing

jewelry

2. Do tie back long hair a, b, c, d.

If any part of your drill press is missing, malfunctioning, has been damaged or broken.., such as the motor switch, or other operating control, a safety device or the power cord, turn the drill press off and unplug it until the particular part is properly repaired or replaced.

Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip.

To avoid injury from, parts thrown by the spring, follow instructions exactly as given and shown in adjusting spring tension of quill.

To prevent the workpie,ce from being torn from your hands, spinning of the tool, shattering the tool or being thrown, always properly support your work so it won't shift or bind on the tool:

-- Always position BACKUP MATERIAL (use beneath the workpiece) to contact the left side of the column.

-- Whenever possible, position the WORK-

PIECE to contact the left side of the column-if it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge around the outside edge of the table.

-- When using a drill press VISE, always fasten it to a table.

-- Never do any work "FREE HAND" (handholding workpiece rather than supporting it on the table), except when polishing.

operation

-Securely tock Head to Column, Table Sup.port to Column, and Tabte to Table Support before operating dril! press.

-Never move the Head or Table while the tool is running.

-Before starting the operation, jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration.

-If a workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support,

-Use fixtures for unusual operations to adequately hold, guide and position workpiece.

-Use the SPINDLE SPEED recommended for the specific operation and workpiece maN.

terial--check the panel inside the guard cover for drilling information; for accessories, refer to the instructions provided with the accessories.

f. Never climb on the drill press Tabte, it could break or pull the entire drill press down on you.

g. Turn the motor Switch Off and remove the

Switch Key when leaving the drill press.

h. To avoid injury from thrown work or tool contact, do NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating.

2. Use onJy accessories designed for this drill press to avoid serious injury from thrown broken parts or work pieces. a. When Cutting Large Diameter Holes:

Clamp the workpiece firmly to the table. Otherwise the cutter may grab and spin it at high speed.

Use only one piece, cup-type, hole cutters.

DO NOT use fly cutters or multi-part hole cutters as they can come apart or become unbalanced

in use.

Keep speed below 1,500 RPM.

b. Drum sanders must NEVER be operated on this drill press at a speed greater than 1800

RPM.

c. Do not install or use any drili that exceeds 7" in length or extends 6" below the chuck jaws. They can suddenly bend outward or break.

d. Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters or rotary planers on the drill press.

INSTALLING DRILLS

Insert drill into chuck far enough to obtain maximum

GRIPPING of the CHUCK JAWS . . . the jaws are approx. 1" long. When using a small drill do not insert it so far that the jaws touch the flutes (spiral grooves) of the drill.

Make sure that the drill is CENTERED in the chuck before tightening the chuck with the key.

Tighten the drill sufficiently, so that it does not SLIP while drilling.

Turn the chuck key clockwise to tighten--counterclockwise to loosen.

18

CHUCK

JAWS

CHUCK KEY

POSiTiONiNG TABLE AN{} WORKP_ECE

Lock the table to the coiumn in a position so that the tip of the drill is just a iittle above the top of the work piece,

A_ways place a piece of BACK-UP t_4ATERtAL (wood.

plywood . . .) on the table underneath the wo_kpi_:_ce.

This will prevent "splintering" or making a heavy bur_ on the underside on the workpiece as the drill breaks through.

To keep the backup material from spinning out of control, it must contact the left side of the coiumn, as illustrated.

WARNING: To prevent workpiece or the backup material from being torn from your hand while driHi_J, position the_'_ against the _eft side of the eo_um_o _f the workpiece or the backup materia_ are not tor_g enough to reach the coBumn, o_amp them to the table° Failure to do this could result in personal injury_

BACK°U _

MATER_AL

For small pieces that cannot be c_amped to the tabie, use a dril! press vise (Qptiona! accessory).

WAIRNBNG: The vise must be emamped or bolted to the table to avoid inju_'y 1'rein spinning work and vise or tooU breakage,

WORKP_'ECE,

DRILLwsEPRESS

TgLTING TABLE

To use the table in a bevel (tilted) position, loosen the bevel lock with adjustable wrench.

Tilt table to desired angle by reading bevel scale.

Retighten bevel lock.

BEVEL SCALE

BOLT OR CLAMP

ViSE

19

BEVEL

LOCK

WARNING: To avoid injury from spinning work or tool breakage, always clamp workpiece and

backup material securely to table before

operating drill press with the table tilted.

'To return table to original position: loosen the bevel lock, tilt table back to 0° on bevel scale, and retighten bevel lock.

HOLE LOCATION

Make an indentation in the workpiece where you want the hole..,

NAIL, using a CENTER PUNCH or a SHARP

Before turning the switch ON, bring the drill down to the workpiece lining it up with the hole location.

FEEDING

Pull down on the feed handles with only enough effort to allow the drill to cut,

Feeding TOO SLOWLY might cause the drill to burn

•..

Feeding TOO RAPgDLY might stop the motor...

cause the belt or drill to SLiP...

tear the workpiece

LOOSE or BREAK the drill bit.

When drilling metal it may be necessary to lubricate the tip of the drill with cutting oil or motor oil to prevent burning of the drill tip.

DRtLLUNG TO DEPTH

To drill a BLIND hole (not all the way through) to a given depth, can be done two ways.

1. Mark the depth of the hole on the side of the workpiece.

2. With the switch OFF bring the drill bit down until the TIP or lips are even with the Mark.

3. Spin the lower nut down to contact the depth stop tug on the Head.

4. Spin the upper nut down and tighten against the lower nut.

ANOTHER WAY -- DEPTH SCALE

1. Turn the switch off.

2. Place workpiece on table. Raise table until tip of drill touches top of workpiece. Remove workpiece from table.

3. Turn the feedhandle until the pointer points to the desired depth on the depth scale.

4. Hold the feed handle at this position.

5. Spin the lower stop nut down until it touches the depth stop.

6. Spin the upper stop nut down against the tower stop nut and tighten.

7. The chuck or drill will now be stopped after traveling downward the distance selected on the depth scale.

2O

DEPTH

STOP pEPTH

STOP

MARK

DEPTH

SCALE

LOWER

STOP NUT

UPPER

STOP NUT

REMOVING THE CHUCK

1. Open jaws of chuck as wide as they will go by turning chuck sleeve.

2. Carefully tap chuck with mallet in one hand while holding chuck in other hand to prevent dropping it when released from spindle nose.

SLEEVE

CHUCK

_----_ I

L_L( F_

\_

I\\

adjustments

SPRING CAP

NOTCH

BOSS

WARNING: For your own safety turn switch "Off" and remove plug from power source outlet before making any adjustments.

To avoid injury from thrown parts due to spring release, follow

instructions carefully and wear eye goggles.

QUILL RETURN SPR1NG

1. Move the stop nuts down to their lowest position and lock in place with wrench to prevent quill dropping while tensioning spring.

2. Lower table for additional clearance.

3. Work from left side of Drill Press.

4. Place screwdriver in lower front notch of spring cap, and hold it in place while loosening and remov- ing jam [outer] nut only.

5. With screwdriver remaining in notch, loosen large standard [inner] nut (approximately 1/8") until notch disengages from boss on head. DO NOT REMOVE

THIS NUT.

6. Carefully turn screwdriver counter clockwise and engage next notch in boss. DO NOT REMOVE

SCREWDRIVER.

7. Tighten standard nut with wrench only enough to engage boss. Do not overtighten as this will restrict quill movement.

8. Move stop nuts to upper most position and check tension while turning feed handles.

9. If there is not enough tension on spring, repeat steps 4-8 moving only ONE notch each time and checking tension after EACH repetition.

10. Proper tension is achieved when quill returns gently to full up position when released from 3/4" depth.

1 1. When there is enough tension after checking, replace jam nut and tighten to standard nut, BUT do not overtighten against standard nut.

JAM NUT

(OUTER)

STANDARD

NUT

(INNER)

STOP

NUTS

\l

12. Check quill while feeding to have smooth and unrestricted movement.

If movement is too tight, loosen jam nut and SLIGHTLY loosen standard nut until unrestricted.

Retighten jam nut.

21

maintenance

"Off" and remove plug from power source outlet

I WARNING: For your own safety, turn switch

Frequently blow out any dust that may accumulate in-

side the motor.

A coat of automotive type paste wax applied to the table and column will help to keep the surfaces clean.

WARNING: To avoid shock or fire hazard, if the power cord is worn or cut, or damaged in any

way, have it replaced immediately.

_wGREEN iRE 8LACK,

CONN

__

Wiring Diagram

SPINDLE ASSEMBLY

OF DRILL PRESS

1_.,,------

H

SPLINES

(GROOVES)

lubrication

All of the BALL BEARINGS are packed with grease at the factory, They require no further lubrication.

Periodically lubricate the SPLINES (grooves) in the spindle, and the RACK (teeth of the quill).

Sears Recommends the Following Accessories

Drill Bits .........................

Drill Press Vises ...................

5 pc, Stop Collar Set ...............

Sanding Drums ................

I5 Piece Drum Sanding Kit ..........

See Catalog

See Catalog

See Catalog

9-2497 -- 9-2498

See Catalog

Buffing Wheels up to 4" dia. max ......

Power Tool Know-How Handbook ........

Sears may recommend other accessories not listed in the manual.

See your nearest Sears store for other accessories.

Do not use any accessory unless you have received and read complete instructions for its use.

See Catalog

9-291 !7

22

trouble shootir g

WARNING: For your own safety, turn switch

"Off" and always remove plug from power

source out_et before troubSe shooting.

® CONSULT YOUR LOCAL SEARS SERVICE CENTER IF FOR ANY REASON MOTOR WILL NOT RUN.

TROUBLE

Noisy Operation

Drill Bit Burns

pROBABLE CAUSE

1. Incorrect belttension.

2. Dry Spindle.

3. Loose spindle pulley.

4, Loose motor pulley.

1, Incorrect speed.

2. Chips notcomingout of hole.

3. Dull Drill Bit.

4. Feeding too slow.

5. Not lubricated.

REMEDY

1. Adjust tension, See section

"ASSEMBLY--TENSIONING BELT."

2. Lubricate spindle. See "Lubrication" section.

3. Checking tightness of retaining nut on pulley, and tighten if necessary.

4. Tighten setscrews in pulleys.

1. Change speed. See section "Getting

To Know Your Drill Press"...

DRILLING SPEED.

2.

Retract drill bit frequently to clear chips.

3.

Resharpen drill bit.

4.

Feed fast enough...allow

drill bit to cut.

5. Lubricate drill bit. See "Basic Drill Press

Operation" section.

Drill bit leads off...

hole not round.

1. Resharpen drill bit correctly.

Wood splinters on underside,

Workpiece torn loose from hand.

Drill bit Binds in workpiece.

Excessive drill bit runout or wobble.

1.

2.

Hard grain in wood or lengths of cutting lips and/or angles not equal.

Bentdrill bit.

1. No "back-up material" under workpiece.

1. Not supported or clamped properly.

1. Workpiece pinching drill bit or excessive feed pressure.

2. Improper belt tension.

1. Bent drill bit.

2. Worn spindle bearings.

3. Drill bit not properly installed in chuck.

4. Chuck not properly installed.

1. Spring has impropertension.

2. Replace drill bit.

1. Use"back-up material"...

See Basic

Drill Press Operation" section.

1. Support workpiece or clamp it... See

"Basic Drill Press Operation" section.

1. Support workpiece or clamp it... See

"Basic Drill Press Operation" section.

2. Adjusttension...

See section

"ASSEMBLY--TENSIONING BELT."

1. Use a straight drill bit.

2. Replace bearings

3. Install drill bit properly...See

"Basic

Drill Press Operation" section.

4. Install chuck properly.., refer to

"Unpacking and Assembly Instruct!.: ns

. .. INSTALLING THE CHUCK/'

1. Adjust spring tension...

See section.

"Adjustments--Quill Return Spring."

Quill Returns too slow or too fast.

Chuck will not stay

attached to spindle

it falls off when trying to install it.

1.

Dirty, grease, or oil on the tapered inside surface of chuckor on the spindles tapered surface.

1. Using a household detergent-clean the tapered surface of the chuck and spindle to remove all dirt, grease and oil.

23

repair parts

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25

repair parts

PARTS LiST FOR CRAFTSMAN 8" DRILL PRESS

MODEL NO. 113.213100

14

2

\

3

15

1

Always order by Part Number--Not by Key Number

FIGURE 2

Key

No.

5

6

3

4

1

2

Part

No.

817451-1

817325

816755-4

817428

817779

817358

817453-1

Description i

Bushing-Rubber

Knob

Screw-Pan Hal. M5 x 0.8-12

Belt-"V" 5/16 x 26

Guard w/Labels

Screw-Washer Hd.

M6x1.0-16

Ring Retaining

* Standard Hardware Item -- May Be Purchased Locally.

Key

No.

12

13

14

15

8

9

10

11

Part

No.

STD315235

817408

817407

817426

817440

63418

816755-6

820294

Description

*Bearing-Ball 17mm

Spacer

Insert-Pulley

Pulley-Spindle

Nut-Pulley

Clamp Cord

Screw Pan Hd, M5 x 0.8-16

Washer, Foam

26

repair parts

PARTS MST FOR CRAFTSMAN 8" DRILL PRESS

MODEL NO. 113.213100

O jt

12

1

7

11_"_'_ "_" 4

Key

No,

8

9

6

7

10

11

!2

3

4

5

1

2

FIGURE 3 QUILL

Always order by Part Number--Not by Key Number

ASSEMBLY

FIGURE

Description

Key

No.

Part

No.

Part

No.

817413

STD315215

817411

816755

817414

817453

817410

817340-1

817339-1

STD840610

STD840508

817418

Gasket-Quill

* Bearing-Ball 12mm

Tube-Quill

Screw-Pan M5 x 0.8-20

Collar-Stop

Ring-Retaining

Shaft-Spindle

Chuck

Key-Chuck

*Nut-Hex M6x 1.0

*Nut-Hex M5 x 0.8

Rod-Stop

6

7

1

2

3

4

5

817773

817290

817432

817431

STD835020

817447

817437

4

Description

Support-Table

Support-Lock

Tube/Support

Base w!Scale

Handle

* Screw-Hex Hd.

M8 x 1.25-20

Screw-Hex Hd. 1/2-12 x 7/8

Table

* Standard Hardware Item -- May Be Purchased Locally.

27

MOTORIZED

MODEL NO.

] ] 3.213100

DRILL PRESSWITH

MAXIMUM DEVELOPED

1/3 HP MOTOR

For the repair or replacement parts you need

Call 7 &m - 7 prn, 7 days a week

t oOOOo3G6oPART

(1-880-305-7278)

For in-home major brand repair service

Call 24 hours a day, 7 days a week

1-800=4-REPA|R

(1-800-473-7247)

The model number of your

Drill Press will be found on a plate attached to the left side of the head.

When requesting service or ordering parts, always provide the following information:

• Product Type

• Model Number

• Part Number

• Part Description

For the location of a

Sears Repair Service Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire

about an existing Agreement

Call 9 am - 5 pro, Monday-Saturday

1-800-827-6655

SWARS

Amenca's Repair Spec_ahsts

J

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U,S,A,

Part No SP5493 Form No SP5493-3 Printed in '-'h___,

j