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Northridge
™
E-Series
E250P
Powered Subwoofer
Service Manual
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797 Rev2 2/2004
E250P
- CONTENTS -
BASIC SPECIFICATIONS …………….……..…………..1
SAFETY INFORMATION
DETAILED SPECIFICATIONS ……….……..…………..3
CONNECTIONS………………………...……..…...…..…4
OPERATION ……..………………….……...…….….…...7
BASIC TROUBLESHOOTING..………….………………8
EXPLODED VIEW/PARTS LIST…….….….…………....9
TEST SET-UP AND PROCEDURE….….……………...10
AMPLIFIER BLOCK DIAGRAM…….………….……..…11
TECH TIP JBLTT2003-04 ..……….……………….…...12
DETAILED TROUBLESHOOTING..……………… ……13
P.C.B. DRAWINGS….…………………………………….16
ELECTRICAL PARTS LIST ..……….……….……….…20
IC/TRANSISTOR PINOUTS..……..….…….….….….….24
SCHEMATICS………..……………………….…………..25
PACKING……..……………………………….….….…...27
E250P SPECIFICATIONS
Amplifier Power (RMS): 250 Watts
Peak Dynamic Power *: 550 Watts
Inputs: Line Level (switchable to LFE) and Speaker
Level with 5-way binding posts
Low-Pass Frequency:
Frequency Response:
Variable from 50Hz to 150Hz
25Hz – Low-pass crossover setting
Dimensions (H x W x D): 19-3/4" x 14-3/8" x 16-1/2"
(502mm x 365mm x 419mm)
Weight:
JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice.
*
The Peak Dynamic Power is measured by recording the highest center-to-peak voltage measured across the output of a resistive load equal to minimum impedance of the transducer, using a 50Hz sine wave burst, 3 cycles on, 17 cycles off.
1
E250P
SAFETY INFORMATION
Warning
Any person performing service of this unit will be exposed to hazardous voltages and the risk of electric shock. It is assumed that any person who removes the amplifier from this cabinet has been properly trained in protecting against avoidable injury and shock. Therefore, any service procedures are to be performed by qualified service personal ONLY!
Caution
Early revisions of the unit did not have a power switch.
Hazardous voltages are resent within the unit whenever it is plugged in.
Before amplifier is plugged in, be sure its rated voltage corresponds to the voltage of the AC power source to be used. Incorrect voltage could cause damage to the amplifier when the AC power cord is plugged in. Do not exceed rated voltage by more than 10%: operation below
90% of rated voltage will cause poor performance or may shut the unit off.
Leakage/Resistance Check
Before returning the unit to the customer, perform a leakage or resistance test as follows:
Leakage Current. Note there is no power switch on early revisions of this unit. When the power plug is plugged in, the unit is live. Connect the unit to its rated power source.
Using an ammeter, measure the current between the neutral side of the AC supply and chassis ground of the unit under test. If leakage current exceeds 0.5mA, the unit is defective. Reverse the polarity of the AC supply and repeat.
Resistance. Measure the resistance from either side of the line cord to chassis ground, If it is less than 500k ohms, the unit is defective.
WARNING! DO NOT return the unit to the customer if it fails one of these tests until the problem is located and corrected.
Critical Components
All components identified with the IEC symbol in the parts list and schematic diagram designate components in which safety can be of special significance when replacing identified with. Use only the replacement parts designated in the parts list or parts with the same rating of resistance, wattage or voltage.
List of Safety Components
Requiring Exact Replacements
Part Number/
Designator
F1
093-105202-300
083-041802-009
Description
Line Fuse Slo Blo 2.0A
5x20mm
250V UL approved SPT-2 or better with polarized plug, UL approved wired with the hot side to fused side. Use with factory replacement panel strain relief
(70305) only.
PT1
042-010053-003
BR1
052-400080-000
Power Transformer.
Use only factory replacement.
Bridge diode. Use only factory replacement.
C6,8
034-330780-300
063-531808-000
Inductor
043-560200-000
Inductor
043-300101-000
Inductor
043-700101-000
Inductor
043-324300-000
3300uF 80V electrolytic filter caps. Be sure replacement part is at least the same working voltage and capacitance rating. Also the lead spacing is important.
Incorrect spacing may cause premature failure due to internal cabinet pressure and vibration.
Rear Amp Cover
Use only factory replacement
L1 - Use only factory replacement
L2 - Use only factory replacement
L3 - Use only factory replacement
L4 - Use only factory replacement
2
Residual Noise Floor
Residual Noise Floor
Input Impedance
Line Input (L, R,LFE)
Speaker/Hi Level Input
Filters
LP filter 4th order fixed
Subsonic filter (HPF) 3rd Orde
LFE Low pass 2nd order
HP speaker out connector
Note: 120V Models do not have speaker output
Limiter
THD at Max. Output Power
Features
Volume pot Taper (lin/log)
Phase switch
LP Filter defeat switch
Input Configuration
Line In (L,R) & LFE
Spkr/Hi Level In
Signal Sensing (ATO)
Auto-Turn-On (yes/no)
ATO Input test frequency
ATO Level LFE Input
ATO Level Speaker in
ATO Turn-on time
Auto Mute/ Turn-OFF Time
Power on Delay time
Transients/Pops
ATO Transient
E250P
JBL E250P Powered Sub/ Plate Amp
LINE VOLTAGE
US 120vac/60Hz
EU 230vac/50-60Hz
Yes/No
Yes
Yes
Parameter
Amp Section
Type (Class AB, D, other)
Load Impedance (speaker)
Rated Output Power (120VAC
Rated Output Power (230VAC
Specification
D
5.6
150
150
Hi/Lo Line
108-132
207-264
Unit
n/a
Ohms
Watts
Watts
Nom.
120
230
Vrms
Vrms
QA Test
Limits
n/a n/a
140
130
Nominal
Unit
Conditions
AVG RMS Dynamic Power
THD @ Rated Power
THD @ 1 Watt
DC Offset
Damping factor
Input Sensitivity
Input Frequency
L&R
LFE input
Speaker/Hi Level Input
Signal to Noise
SNR-A-Weighted
SNR-unweighted
SNR rel. 1W-unweighted
Notes
Normal Operation
Normal operation, MOMS required
Notes
250
0.3
Watts
%
0.1
%
10 mV-DC
>50 DF
50 Hz
240 mVrms
240 mVrms
2.4
Vrms
225
1
0.5
30
35
22k filter
22k filter
@ Speaker Outputs
Measured at amplifier board
50
±2dB
±2dB
±2dB
Nominal Freq.
To 150 Watts
To 150 Watts
To 150 Watts
Domestic version only 120 VAC-60 Hz
EU Version only 230 VAC-50 Hz
Average RMS power, 3/20 Cycles 50 Hz, Driven
6dB above its input sensitivity sensitivity
145 Watts
Measured at the speaker cable. 150 Watts @
THD < 0.1 % @ 50 Hz
Single input driven
Single input driven, LFE switch ON
Single input driven
90
85
65
1 dBA dBr dBr mVrms
1.5 mVrms(max)
70
70
60
2
2 relative to rated power relative to rated power relative to 1W Output
A-Weighting filter
22k filter
22k filter
Volume @max, using RMS reading
DMM/VOM (or A/P) BW=20 Khz.
Volume @max, w/ A/P Swept
Bandpass Measurement (Line freq.+ harmonics) (BW=20 Khz)
Line level inputs must be terminated using
1KOHM
Line level inputs must be terminated using
1KOHM
10K
> 4.7K
ohms ohms n/a n/a
Nominal
Nominal
60-180 Hz
Fixed
200>LP<1K Hz
200 Hz
100 Hz n/a
--
LOG
0-180
YES n/a
-deg
± 10
± 10
± 10
2nd order variable + 2nd order fix-24 db/Octave
LFE input driven only
Speaker input driven - Speaker out loaded with 4 Ohms (Applies only to 230V Model)
Speaker input driven - Speaker out loaded with 8 Ohms (Applies only to 230V Model) functional Maximum Output Power functional functional functional
Maximum THD as a result of limiting.
A Taper
Disables LP filter, intended for LFE
YES
YES
--
-functional functional
YES
50
4
50
Hz mV mV
5 ms
15 minutes
3 sec.
functional functional functional functional functional
15
"
"
"
Amp connected and AC on, then input signal applied
T before muting, after signal is removed
4
AC Power Applied
Maximum acceptable level.
Maximum acceptable level.
Auto turn of time (T) must be 5 > T < 15
Minutes
5 mV-peak n/a @ Speaker Outputs
3
Dual RCA jack
Binding post connector L&R
E250P
Parameter
Turn-on Transient
Turn-off Transient
Efficiency
Efficiency
Specification Unit
50 mV-peak
50 mV-peak
QA Test
Limits
2v-pp
2v-pp
Conditions
@ Speaker Outputs
@ Speaker Outputs
Notes
AC Line cycled from OFF to ON
AC Line cycled from ON to OFF
Stand-by Input Power
Power Cons. @ rated power
65
24
234
%
Watts
Watts
64
26
240
@ nom. line voltage
@ nom. line voltage
Nominal Line voltage 120 VAC
Maximum allowable input power under nominal
Input voltage and frequency, HOT or COLD operation.
150 Watts @ 5.6 Ohms nominal line voltage
Protections
Short Circuit Protection
Thermal Protection
DC Offset Protection
Line Fuse Rating
YES
YES
USA-Domestic 2
EU
YES
1.25
Amps
Amps functional Direct short at output functional
-
@1/8 max unclipped Power at 1.06 times the input voltage
DC present at Speaker Out leads
Amplifier should resume operation after short circuit condition removal
Temperature rise in accessible metal parts should not exceed 35K rise for domestic version or 30K rise for European versions (refer to requirements sheet).
Design must insure no Offset at the speaker output under any operating condition including abnormal operation
2
1.25
4. ALL SPECS SHOULD BE MEASURED AT NOMINAL LINE VOLTAGE.
Type-T or Slo Blo-250 V
Type-T or Slo Blo-250 V, Low
Breaking capacity
Internal fuse with UL/SEMKO rated holder
Internal fuse with UL/SEMKO rated holder
SPEAKER CONNECTION
When we designed the
E150P and E250P powered subwoofers, our goal was to offer the user the best possible performance combined with the most flexible and complete installation options.
Please look over the following three examples to determine which description best matches your system and follow the corresponding hookup instructions.
To use the binding-post speaker terminals with bare wire, unscrew the collar until the hole through the center post is visible under the collar.
Insert the bare end of the wire through the hole in the post, then screw the collar back down until the connection is tight. The holes in the center of the collars are intended for banana-type connectors.
Speakers and electronics terminals have corresponding positive
(+) and negative (–) terminals. It is important to connect both speakers identically: positive (+) on the speaker to positive (+) on the amplifier and negative (–) on the speaker to negative (–) on the amplifier.
Wiring “out of phase” results in thin sound, weak bass and a poor stereo image.
NOTE: The speaker-level connection method described on the next page is not a preferred connection
and should only be resorted to if your receiver/ processor does not have a line-level or subwoofer output.
The customer is responsible for proper connections, and any damage to JBL or other equipment due to improper connections will not be covered by your JBL warranty. Consult with your JBL dealer or an audioinstallation expert if you have any questions about how to connect your subwoofer using the speaker-level inputs.
4
E250P
Analog Receiver/Processor – Speaker-Level Connections
Use this installation method
only with an analog receiver/ processor that does not have digital processing or bass management, and also does not have a subwoofer output or a volume-controlled preamp
(line-) level output:
Connect the speaker wires for both your main left and right speakers, and for the subwoofer, to the same speaker terminals on your receiver or amplifier. The wires may be joined by twisting together the bare ends of the two leads that will be connected to each terminal on the receiver/ amplifier, as shown in the diagram. This procedure should be done only four times
(involving a total of eight barewire ends), and only for those wire ends that are being connected to the terminals on your receiver/amplifier.
It is important that you avoid join-
ing any other wires. Do not twist together wire ends that are being inserted into terminals on any speaker or on the subwoofer. Do not twist together wire ends that will be used for any speakers other than the front left and right speakers or the subwoofer.
Refer to the connection diagram for guidance.
Twist together the (+) leads at one end of the speaker wires that you have designated for the left front speaker and for the left high-level inputs on the subwoofer. Insert the joined (twisted) wires into the left front (+) terminal on your receiver/amplifier. Connect the free end of the (+) lead for the left front speaker to the (+) terminal on the back of the speaker. Connect the free end of the (+) lead for the left input on the subwoofer to the left binding-post terminal. Repeat this process for the (–) connections for the left front
Left Front
+ –
Center
+ –
speaker and left input on the subwoofer, and then for the (+) and (–) connections for the right front speaker and right high-level inputs on the subwoofer.
Connect your receiver or amplifier’s center and surround speaker terminals to the corresponding terminals on the back of your center and surround speakers.
Right Front
+ –
Left Front
+ –
Left Surround
+ –
Left Surround
+ –
Twist
Here
Subwoofer
+ –
Receiver
Center
+ –
HIGH
LEVEL
IN
Right Front
+ –
Twist
Here
Right Surround
+ –
Right Surround
+ –
To (+) terminal on left speaker
To (+) terminal of left input on subwoofer
To front left
(+) terminal on receiver/amplifier
5
E250P
Analog Receiver/Processor – Line-Level Connections
Use this installation method with an analog receiver/ processor that does not have digital processing or bass management, and that is equipped with a full-range subwoofer output or a volumecontrolled preamp (line-) level output:
Use RCA-type interconnect cables to connect the linelevel subwoofer outputs on your receiver or amplifier to the line-level inputs on the subwoofer.
IMPORTANT: Make sure that the LFE toggle switch on the subwoofer is in the “Normal” position. Do not use the
“LFE” position with Dolby*
Pro Logic*-only processors.
Note: If your receiver or amplifier has only one subwoofer output jack, then you may connect the subwoofer output on your receiver/preamplifier to either the left or right line-level input on the subwoofer. It makes no difference which jack you choose.
Connect each speaker to the corresponding speaker terminals on your receiver or amplifier.
Make sure your receiver or processor is configured so that the subwoofer is “On.”
RECEIVER
Subwoofer
Out
L R
Note for advanced users: If your receiver/ processor has a built-in lowpass crossover filter for the subwoofer output, then the LFE switch should be set to the
“LFE” position to bypass the subwoofer’s internal crossover.
LEVEL
Min Max
LFE NORMAL
PHASE
0º 180º
CROSSOVER
FREQUENCY
50Hz 150Hz
L R
LINE LEVEL IN
For LFE use L or R
L
HIGH
LEVEL
IN
R
+ –
Digital Receiver/Processor – LFE Connection
Use this installation method for Dolby Digital, DTS ® or other digital surround processors that have bass-management programming, or for analog receivers/processors that have a filtered subwoofer output:
IMPORTANT: Make sure that the LFE toggle switch on the subwoofer is in the “LFE” position. Use the line-level input jacks for the Low-
Frequency Effects channel.
Connect these jacks to the LFE output or subwoofer output on your receiver or amplifier.
Note: If your receiver or amplifier has only one subwoofer output jack, you may connect the subwoofer output on your receiver/preamplifier to either the left or right line-level input on the subwoofer. It makes no difference which jack you choose.
Connect each speaker to the corresponding speaker terminals on your receiver or amplifier.
Make sure that you have configured your surround sound processor for
“Subwoofer On” or
RECEIVER/PREAMPLIFIER
Subwoofer
Output/LFE
“LFE On.” The front, center and surround speakers should be set to “Small” or “Large” depending on their size and frequency response. Consult your receiver’s or processor’s owner’s manual.
6
LEVEL
Min
Max
LFE NORMAL
PHASE
0º 180º
CROSSOVER
FREQUENCY
50Hz
150Hz
L R
LINE LEVEL IN
+ –
For LFE use L or R
L
HIGH
LEVEL
IN
R
LEVEL
Min Max
LFE NORMAL
PHASE
0º 180º
CROSSOVER
FREQUENCY
50Hz 150Hz
L R
LINE LEVEL IN
For LFE use L or R
L
HIGH
LEVEL
IN
R
+ –
ON
POWER
OFF
120V
60Hz
Northridge E Series
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
E250P
OPERATION
Power
When the unit is plugged in and the power switch is on and no signal is received, the
LED on the top of the unit will turn red. When a signal is present, the LED will turn green.
Note: It will take several minutes for the LED to turn from green to red after the input signal to the subwoofer is removed. Due to JBL’s unique high-output, high-efficiency amplifier design, power consumption is minimal when the subwoofer is not receiving a signal. Of course, the subwoofer can be turned off, whenever desired, if you do not wish to leave it in auto
(standby) mode.
Level Control
The subwoofer Level Control adjusts the volume of the subwoofer relative to the rest of the system. Proper level adjustment depends on several variables such as room size, subwoofer placement, type of main speakers and position. Adjust the subwoofer level so that the volume of the bass information is pleasing to you.
Crossover Adjustments
The Crossover Frequency
Control determines the highest frequency at which the subwoofer reproduces sounds. If your main speakers can comfortably reproduce some lowfrequency sounds, set this control to a lower frequency setting, between 50Hz and
100Hz. This will concentrate the subwoofer’s efforts on the ultradeep bass sounds required by today’s films and music. If you are using smaller bookshelf speakers that do not extend to the lower bass frequencies, set the low-pass crossover control to a higher setting, between 120Hz and
150Hz. This control is not used when the LFE switch is in the
“LFE” position.
7
E250P
Phase Control
The Phase Control determines whether the subwoofer’s piston-like action moves in and out in phase with the main speakers or opposite the main speakers. There is no correct or incorrect setting.
Proper phase adjustment depends on several variables such as subwoofer placement and listener position. Adjust the phase switch to maximize bass output at the listening position.
Remember, every system, room and listener is different.
There are no right or wrong settings; this switch offers the added flexibility to adjust your subwoofer for optimum performance for your specific listening conditions without having to move your speakers.
If at some time in the future you happen to rearrange your listening room and move your speakers, you should experiment with the phase switch in both positions, and leave it in the position that maximizes bass performance.
TROUBLESHOOTING
If you used the high-level
(speaker) inputs and there is no sound from any of the speakers:
• Check that the receiver/ amplifier is on and a source is playing.
• Check that the powered subwoofer is plugged into an active electrical outlet and is switched on.
• Check all wires and connections between the receiver/ amplifier and the speakers.
Make sure all wires are connected. Make sure none of the speaker wires are frayed, cut or punctured, or touching each other, except for the wires for the front left and right speakers, which may be joined with the wires for the subwoofer at the receiver/ amplifier end only, if you are using the speaker-level connections as described on page 4.
• Review proper operation of your receiver/amplifier.
If there is low (or no) bass output:
• Make sure the connections to the left and right “Speaker
Inputs” have the correct polarity (+ and –).
• Make sure that the subwoofer is plugged into an active electrical outlet and switched on.
• Adjust the crossover point.
• Flip the Phase Control switch to the opposite position.
• If you are using a Dolby
Digital/DTS receiver or processor, make sure that the subwoofer adjustments on the receiver/processor are set up correctly.
• Slowly turn the Level Control clockwise until you begin to hear the desired amount of bass.
If you used the line-level inputs and there is no sound from the subwoofer:
• Check that the receiver/ amplifier is on and a source is playing.
• Check that the powered subwoofer is plugged into an active electrical outlet and is switched on.
• Check all wires and connections between the receiver/amplifier and the subwoofer. Make sure all wires are connected. Make sure none of the wires are frayed, cut or punctured, or touching each other.
• Review proper operation of your receiver/amplifier.
• Slowly turn the Level
Control clockwise until you begin to hear the desired amount of bass.
• Make sure that you have configured your receiver/ processor so that the subwoofer/LFE output is on.
8
E250P
Exploded View
14
15 6 7 10
Amplifier – Not for Sale
17
11 16 12
8
9
13
Ref# Part
6 351348-001
7 338125-002
8 336486-001
9
10
11
12 338128-002
E250P
763-31110-40 SCREW, 8 X 2 1/2,TR,PH,PB,BLK ZINC,LCS (FOOT)
908302-012 SCREW, PB,HXS,#6x.75,ZINC (LOGO PLATE)
903802-016 SCREW, PB,HXS,#8x1",ZINC (WOOFER)
Qty
1
1
4
4
4
8
1
1 13
15
336799-001 ASY, PORT TUBE
14 351307-001 GRILLE, BLK, FRNT 1
333249-003
ASY, WOOFER,12" DCR 4.8 Ω
CUP,GRILLE,TITANIUM, (BEECH MODEL) (CHERRY
MODEL)
333249-001 CUP,GRILLE (BLACK MODEL)
16 351243-001
17
RING,TRIM,12"-E250P
4
4
1
903401-012 SCREW, 6 X 3/4,PAN,PH,PB,BLK ZINC,LCS (AMPLIFIER) 10
E250P
TEST SET-UP AND PROCEDURE
General Function
UUT = Unit Under Test
1) Connect one line level input cable (RCA) from signal generator to either Right or Left Level input on UUT. LEVEL control should be full counterclockwise (MIN). Make sure the LFE/Normal switch is in the NORMAL position.
2) Turn on generator, adjust to 100mV, 50Hz.
3) Plug in UUT; Turn Main Power switch ON. LED’s on the top panel may be either Red or Green. Turn LEVEL control full clockwise (MAX). Low Pass control should be set fully clockwise (150Hz).
4) LED should turn Green; immediately bass response should be heard and felt from port tube opening.
5) Turn off generator, turn LEVEL control fully counterclockwise (MIN), disconnect RCA cables.
6) Connect one pair of speaker cables to either high level input terminal on UUT. Cables should be connected to an integrated amplifier fed by the signal generator.
7) Turn on generator and adjust so that speaker level output is 1.0V, 50Hz. Turn LEVEL control full clockwise (MAX).
8) Green LED should light, immediate bass response should be heard and felt from the port tube opening.
Sweep Function
1) Follow steps 1-4 above, using a sweep generator as a signal source.
2) Sweep generator from 20Hz to 300Hz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any other noises. If any unusual noises are heard, remove driver and test.
Driver Function
1) Remove driver from cabinet; detach + and - wire clips.
2) Check DC resistance of driver; it should be 4.8 ohms.
3) Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier fed by a signal generator and adjust so that speaker level output is 5.0V.
4) Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises.
10
E250P
11
E250P
TECH TIPS
Troubleshooting tips and solutions to common service problems
For models: E150P,E250P and PB10,PB12 (Revision 2) * TIP# JBLTT2003-04 Rev1
Subject:
Replacing MOSFETS Q18, Q22
In the event you need to replace MOSFET transistors Q18 or Q22 as part of a repair, it is important to use
ONLY the JBL part# FE106401110 or only the brands: International Rectifier, or Fairchild.
Replace both Q18 and Q22 MOSFET’s in the circuit, even if only one seems to be damaged.
Do NOT mix & match these components from different manufacturers, or batches. They should be identical.
* Late version PB10 or PB12 subwoofers (Revision 2 in the service manual) can be identified by:
• Amplifier serial number starts with “HA”
•
Output transistors in the open, on a large black heatsink
• Large plastic cup enclosing the rear of the amp assembly
• Main PCB, bottom, solder-side contains all SMD devices
.
12
E250P
DETAILED TROUBLESHOOTING
A. Power Amp Section
Resistance
Check
Resistance from S+ (SPK O/P) to GND should be >1M
Ω
(NO LOAD)
Resistance from V+ (C6 P+) to V- (C8 P-) gradually Fully CHARGED should read >10k
Ω
Resistance from V+ (C6 P+) to S+ (SPK O/P) should read >1M
Ω
Resistance from V- (C8 P-) to S+ (SPK O/P) should read >1M
Ω
2. Power Up LED RED
With a 5mV signal to Low level input, LED should change to GREEN
-Voltage measurements (DVM)
LED
RED
GREEN
P-U4(1)
0Vrms
7.13Vrms
OP AMP
P-U4(7)
11.84VDC
-12.93VDC
3. D.C. Operation
-Voltage measurements (DVM) on CLASS D POWER AMP
Between
And This
Point
Get this
Reading
V+
GND
Q4(E) Q1(C)
Q10(C)
U7(1) U7(2) U7(4) U7(6) U7(7) U7(8)
VGND GND GND GND GND GND GND GND
71.7V
0V -71.7V
0V -71.7V
-71.5V
-71.2V
0V 0V 4.65V
4. Check Switching Frequency
•
Oscilloscope - USE THE PROBE TIP TO U6(7) TO GND
•
Reading 100kHz +/-10%,24Vp-p
B. Pre Amp Section
Line Level Input Sensitivity
-Set up Turn level, X’OVER FREQ POT Fully CW and LFE switch off
Generator Set at 200mV@50Hz
Signal to Line level input
13
E250P
DETAILED TROUBLESHOOTING (CONT'D)
- Voltage measurements
U2(1)
306.9mV
OP AMP
U2(14) U2(8) U3(7) U3(1) U3(14) U3(8) U5(7)
461mV 460mV 658mV 628mV 598mV 2.326V
2.02V
U5(1)
3.57V
SPEAKER
O/P
23.33V
2. High Level Input Sensitivity
-Set up Turn level, X’OVER FREQ POT Fully CW and LFE switch off
Set Generator at 1.3V@50Hz
Signal to High level input
-Voltage measurements 15.3V at speaker output
3. Low-Pass
-Set up Set Generator at 200 mV@100Hz
Signal to
Line
level input
Measure voltage at S+ speaker output
-Voltage measurement
X’OVER FREQ. Setting
CW
CCW
4. LFE
Output
14.03V
4.8V
-Set up Set Generator at 200mV@200Hz
Signal to
Line
level input
Measure voltage at S+ speaker output
LFE switch Setting
Normal
LFE
Output
6V
18.32V
See flow chart next page for diagnostics.
14
E250P
DETAILED TROUBLESHOOTING (CONT'D)
FLOW CHART
CAUTION : SPEAKER OUTPUT IS FLOATING AND IS NOT PROTECTED AGAINST A SHORT
TO GROUND. ALL TEST INSTRUMENTS CONNECTED TO THE OUTPUT MUST
BE FLOATING. ATTACH THE SCOPE PROBE TIP TO S - and REFERENCE
LEAD TO S+.
(A 10mV signal may need from the input to trigger the Switch turn on)
START
Resistance check
(no load) between V+ V-,
V+ O/P,V- O/P and O/P to GND is > 10K
Check +/-15V-MOD
+/-15V voltage at
U 6(8),U6(4)
no
no
OK
Replace
OK Q18,Q22
yes
yes
Power up with no signal input
LED RED
I/P:10mv/50HZ
Check +15V/SW
Q4(E) TO V-
15V
no
Discharge C37,
no
OK
Check fuse
OK transformer, L4,
yes rectifier, C6 and C8
yes
Check
U7(1) = -58.3V
Check Q4(E)
TO V-
= 0V D.C.
no
no
OK
Check
OK
MUTE(+8V) and
yes
Q24,Q25,Q26
yes
Use scope to check switching frequency U6(7)
100KHz
+/-10% , ~24Vp-p
Use scope to check O/P U7(6) and GND
143Vp-p square wave shown
no
OK
no
OK
yes
yes
CLASS D AMP OK
END
Check
L2,L3,C71,C72,
C73,C74
Check
FB1,FB2,C45,
C50,C60,C63,
R81,R82
Check
MUTE (-12.9V),
And
Q24,Q25,Q26
Check
U7,Q16,Q17,
Q20,Q21,R87,
D26,D35,C64
15
E250P
16
E250P
17
E250P
18
E250P
19
E250P
E250P Electrical Parts List
Description Part Number
Resistors
020-220497-120 Carbon Film
021-100401-120 MOF Resistor
021-120403-020 MOF Resistor
021-120405-020 MOF Resistor
021-220202-120 MOF Resistor
022-500003-020 KNP Resistor
024-000098-120 SMD Resistor
024-100298-120 SMD Resistor
024-100398-120 SMD Resistor
024-100498-120 SMD Resistor
024-100598-120 SMD Resistor
024-100698-120 SMD Resistor
024-110598-100 SMD Resistor
024-120698-120 SMD Resistor
024-121598-100 SMD Resistor
024-137698-100 SMD Resistor
024-150498-120 SMD Resistor
024-180598-120 SMD Resistor
024-187698-100 SMD Resistor
024-200598-120 SMD Resistor
024-220398-120 SMD Resistor
024-220498-121 SMD Resistor
024-220598-120 SMD Resistor
024-220798-120 SMD Resistor
024-237598-120 SMD Resistor
024-243698-100 SMD Resistor
024-270498-120 SMD Resistor
024-300398-120 SMD Resistor
024-300598-120 SMD Resistor
024-330498-120 SMD Resistor
024-330598-120 SMD Resistor
024-332498-100 SMD Resistor
024-360498-120 SMD Resistor
024-390498-120 SMD Resistor
024-390598-120 SMD Resistor
024-430498-100 SMD Resistor
024-453598-100 SMD Resistor
024-470298-120 SMD Resistor
024-470398-120 SMD Resistor
024-470498-120 SMD Resistor
024-470598-120 SMD Resistor
2K2 1/4W J
1K 1W J
1K2 3WS J 8x20
1K2 5WS J 8x25
22R 2W(S) J MB TYPE 15x8
0R05 3WS J FK TYPE
0R 1/8W J 0805
10R 1/8W J 0805
100R 1/8W J 0805
1K 1/8W J 0805
10K 1/8W J 0805
100K 1/8W J 0805
11K 1/8W F 0805
120K 1/8W J 0805
12K1 1/8W F 0805
137K 1/8W F 0805
1K5 1/8W J 0805
18K 1/8W J 0805
187K 1/8W F 0805
20K 1/8W J 0805
220R 1/8W J 0805
2K2 1/8W J 0805
22K 1/8W J 0805
2M2 1/8W J 0805
23K7 1/8W F 0805
243K 1/8W F 0805
2K7 1/8W J 0805
300R 1/8W J 0805
30K 1/8W J 0805
3K3 1/8W J 0805
33K 1/8W J 0805
3K32 1/8W F 0805
3K6 1/8W J 0805
3K9 1/8W J 0805
39K 1/8W J 0805
4K3 1/8W F 0805
45K3 1/8W F 0805
47R 1/8W J 0805
470R 1/8W J 0805
4K7 1/8W J 0805
47K 1/8W J 0805
20
Reference Designator
R11
R103
R67,68
R29
R45
R94
R90
R1,87,61
R118
R80,121
R48
R36
R73,64
R55
R56
R7,8,12-15,59
R9
R6
R10
R104
R125,126
R81,82
R62
R79,83,92,95,96,105,108,127,65
R2,17,19,37,54,58,63,71,
R3,112,22-25
R98
R39
R38
R32
R4,5
R26,27,
R28
R93
R77
R78
R30
R101,102
R76,99,100
R85,86
R44,47,49,107
Qty
1
1
7
1
2
2
1
1
3
1
1
1
2
1
1
1
1
6
1
9
8
2
2
1
1
1
1
1
1
1
1
1
1
2
2
2
4
2
3
1
1
E250P
Part Number
024-470698-120 SMD Resistor
024-470798-120 SMD Resistor
024-487498-100 SMD Resistor
024-510398-120 SMD Resistor
024-560598-120 SMD Resistor
024-620398-100 SMD Resistor
024-680498-120 SMD Resistor
024-680598-120 SMD Resistor
024-820598-120 SMD Resistor
025-010300-000 Thermister
026-200595-269 Freq Pot 20K
026-500495-252 Level Pot 5K
Capacitors
Description
470K 1/8W J 0805
4M7 1/8W J 0805
4K87 1/8W F 0805
510R 1/8W J 0805
56K 1/8W J 0805
620R 1/8W F 0805
6K8 1/8W J 0805
68K 1/8W J 0805
82K 1/8W J 0805
TSE-103 K L:50mm
PN:RD163121R03D-20KBx2(EJ)
PN:RK163111R52B-5KA (EJ)
Reference Designator
R70
R60
R51,53
R57
R122
R16,18
R46,91,40,41,43,42
R33,34,31,50,52,66
R69
VR2
VR1
031-100244-100 Ceramic Capacitor
031-100343-100 SMD Capacitor
031-100344-100 SMD Capacitor
031-100384-100R SMD Capacitor
031-220344-100 SMD Capacitor
031-330444-300 SMD Capacitor
031-470244-102 SMD Capacitor
031-560243-100 SMD Capacitor
031-560343-102 SMD Capacitor
032-100484-200 Mylar Capacitor
033-470444-270 NPE Capacitor
033-680464-270 NPE Capacitor
034-100525-300 Electrolytic Capacitor
034-100625-300 Electrolytic Capacitor
034-220525-301 Electrolytic Capacitor
034-220615-301 Electrolytic Capacitor
034-330525-300 Electrolytic Capacitor
034-330615-300 Electrolytic Capacitor
034-330780-300 Electrolytic Capacitor
034-470415-301 Electrolytic Capacitor
034-470615-301 Electrolytic Capacitor
038-100363-300 MPE Capacitor
038-150393-300 MPE Capacitor
038-330393-300 MPE Capacitor
039-100384-100 Safety Capacitor
0u01/50V K 0805 X7R
100pF/50V J 0805 NPO
0u1/50V K 0805 X7R
0u1/250V K 1206 X7R
220pF/50V J 0805 NPO
3300pF/50V K 0805 X7R
0u047/50V K 0805 X7R
56pF/50V J 0805 NPO
560pF/50V J 0805 NPO
1uF/250V K P:15
C33,45,51,66,67,5,10
C36,58,16
C11,42-44,46-49,52,54,55,60,63,71,74,77
C3,7
C20,21,19,14,15
C40,34
C62,59
C57,61
C56
C70,C70B
4u7/50V K10 (R)8x13 SBE
6u8/100V K10 (R)1020 GNE
10uF/25V M (R)0511 P:5
100uF/25V M (R)6.3x11 P:5
22uF/25V M (R)5x11 P:5
220uF/16V M (R)0611 P:5
33uF/25V M (R)0511 P:5
330uF/16V M (R)0812 P:5
3300uF/80V M (R)22x48
4u7/50V M (R)0511 P:5
470uF/16V M (R)0812 P:5
0u1/100V J
0u15/63V J
0u33/63V J
C73
C72
C35
C64
C4,9,41,39,50,53
C37
C1
C12,78
C6,8
C2
C65
C68,69,26,27,28,29,30
C25
C31
PN:HQX0.1K275VACx2 18x6x12mm CXAC1
Semiconductors
051-000600-100 NPN Transistor
051-003100-000 NPN Transistor
PN:MPSW06RLRA TO-92 (ON)
PN:TIP 31C TO-220 (MOSPEC)
21
Q2,Q16
Q4
Qty
1
1
1
6
6
1
2
2
1
1
1
1
2
1
7
1
1
1
1
2
2
6
1
1
1
1
1
1
1
2
1
2
2
2
2
5
7
3
16
E250P
Part Number Description
051-005600-100 PNP Transistor
051-222200-100 NPN Transistor
051-290700-100 PNP Transistor
051-540101-000 PNP Transistor
051-555100-000 NPN Transistor
051-640001-000 MOSFET N-Channel
052-400080-000 Bridge Regulator
053-211100-000 IC;DIP,Driver
054-000100-100 SMD Diode
054-001002-100 SMD Zener Diode
054-001501-100 SMD Zener Diode
PN:MPSW56RLRA TO-92 (ON)
PN:MPS2222ARLRA TO-92
PN:MPS2907A RLRA TO-92
PN:2N5401 TO-92
PN:2N5551 TO-92
PN:IRF640N TO-220 (IR)
PN:RS804 400V,8A
PN:IR2111 Half-Bridge Driver
PN:ES1D 200V 1A
PN:BZX84C10 10V SOT-23
PN:BZX84C15 15V SOT-23
054-007200-100 SMD IC; (Dual OP-Amp) PN:TL072CDR SO-8 (TI)
054-007400-100 SMD IC;(Quad OP-Amp) PN:TL074CDR (TI)
054-011400-100 SMD Transistor
054-033904-100 SMD Transistor
PN:DTC114TKA SMT3
PN:MMBT3904LT1 SOT23
054-033906-100 SMD Transistor PN:MMBT3906LT1 SOT23
054-045580-100 SMD IC; (Dual OP=Amp) PN:NJM4558M-TE3 DMP-8
054-050601-100 SMD ZENER DIODE PN:BZX84C5V6 5.6V SOT-23
054-414803-100 SMD DIODE
054-540100-100 SMD Zener Diode
054-555100-100 SMD Zener Diode
050-505200-001 LED
PN:LL4148 (Wishay)
PN:MMBT5401 LT1 SOT-23
PN:MMBT5551 LT1
PN:LT-2402-21
Miscellaneous
065-050400-000 Sleeve
065-100200-000 UL Sleeve
φ3.5mm BLK F32 (125 )
φ2.5 F32-2.5(blk) 125
082-022640-000 Wire Set #26 UL1007 L=400mm blk/wht 2P Housing +5TT
091-000182-000 LED Holder PN:LED5-2A
044-100100-000 SMD Ferrite Bead
041-115001-000 Bead Coil
042-010053-003 Transformer
PN:321611 600R/100MHz 1206
YT-10911
YT-10615-4
043-300101-000 Inductor
043-324300-000 Inductor
043-560200-000 Inductor
043-700101-000 Toroidal Inductor
008-001008-062 Label
008-002007-033 Label
008-061215-000 Gasket C4305
30uH YT-10033
324uH YT-10778
56uH YT-10779
70uH YT-10682
97x74.8 t=0.254mm
200.3x71.1 t=0.254mm
12x15 t=5mm CR
008-062002-002 Gasket
008-062002-012 Gasket (PB10/12)
008-063208-000 Gasket C4305
008-069304-000 Gasket C4305
061-020000-000 Knob ABS
061-314002-000 Strain Relief
PN:L-32 200x20mm t=5mm PORON
200x20mm t=2mm CR4305
321x8 t=1mm CR
93x4 t=1mm CR
φ20x15m/m UL94V-0 BLK
P/N SB4F-2
L5
PT1
L2
L4
L1
L3
22
Reference Designator
Q3
Q21
Q19,23
Q1
Q17
Q18,22
BR1
U7
D5,26,29,33,38
D35
D6,7,9
U5,6
U2,3
Q7
Q11,14,13,5,8,9
Q6,10,12,15
U4
D24,36,37
D1-4,8,10-23,27,28,
Q20,24,26
Q25
D1B
Qty
4
1
3
1
6
2
2
1
1
21
3
5
1
3
1
1
1
2
2
1
1
1
1
1
1
1
1
1
E250P
Part Number Description Reference Designator
061-400014-000 Rubber Foot
061-700044-000 Mycar
ID:6.2 OD:11.5 t=2mm blk
13x18mm TO-220
063-010012-000 Brckt for pwr transistor P/N:TRK-1
063-321100-001 Plate 322x105.7x15mm BLK (94V0)ABS
063-531808-000 Bucket
066-120300-900 Cable Tie
071-100608-100 Fiber Washer
071-100851-000 Washer
072-010007-000 RCA Jack
072-040039-000 Terminal
072-040064-000 Terminal
322x105.7x146.5mm blk (94VO)
CV-120S
OD=8mm ID=3.2 t=1 (red)
ID=5.1 OD=12 t=1m/m
SCJ-1020 2P(G) wht, red
PC205 (t=0.8m/m) T205MA
PC250(t=0.8),T250MA
072-040096-000 Terminal T187MA
072-040169-000 Connector
072-060170-000 B.P.
073-032315-601 Black Anodized
073-050001-000 Fuse Clip
074-020018-000 Rocker SW
074-030002-000 Toggle SW
(t=0.8mm) PC187(0.8)
2 PIN JS-1001-2 P:2.5mm
W / Accessory Parts
70x58x20mm
P/N:CFFH1206
PN:RF1003-BB4-0
PN:L101-T2B4QE
074-300018-000 Relay
082-022241-001 Wire set #22 UL1007
PN:943-1C-48D
L=410mm blk/wht
083-041802-009 Power Cable SPT-2 blk T187
093-105202-300 Fuse
181-911600-161 Wire #16AWG UL1007
FUSE:2A,250V,5*20mm blk L=610mm
181-911655-135 Wire #16AWG UL1007 green L=610mm
181-921600-000 blk wire #16 UL1015
181-921699-000 wht wire #16 UL1015
T187 L:140mm
T187 L:160mm
AC1,AC3,T1,T2,AC2,SW2,SW4
SW5,SW6
K1
F1
Qty
2
1
1
23
E250P
1
2
3
2N5401
Q1
2
Base
Semiconductor Pinout Diagrams
OPAMP, QUAD
TL074CDR
U2, 3
MOSFET IRF640
Q18, 22
3 Collector
1. G
2. D
3. S
1 Emitter
1
2
3
MPSW06RLRA,
MPSW56RLRAMPQ,
MPS2222ARLRA,
2N2907A, 2N5551,
Q2, 16, 3, 21, 19, 23, 17
3 Collector
2
Base
1 Emitter
BEVEL
MMBT3904LTI SOT23,
MMBT3906LTI SOT23,
DTC114EK SMT3,
MMBT5401 LTI,
MMBT5551 LTI
Q11, 14, 13, 5, 8, 9, 6, 10,
12, 15, 7, 20, 24, 26, 25
OPAMP, DUAL
TL072CDR SO-8,
NJM4558M-TE3
U5, 6, 4
IR2111 HALF-BRIDGE
DRIVER
U7
1 2 3
TIP31C
Q4
B C E
24
E250P
SCHEMATICS
NOTE: THIS VOLTAGE IS
REFERENCED TO -V,
NOT CIRCUIT GROUND
NOTE: THIS VOLTAGE IS
REFERENCED TO -V,
NOT CIRCUIT GROUND
25
NOTE: THIS VOLTAGE IS
REFERENCED TO -V,
NOT CIRCUIT GROUND
26
E250P
2
E250P
Packaging
4
Ref# Part
1 351249-002
2
351249-003
OWNER-E250P/E250P
351249-001 CARTON,MASTER-E250P (BEECH MODEL)
CARTON,MASTER-E250P
350884-003
PAD,END,TOP-E250P
PAD,END,BOT-E250P
5 338381-001
14
CARD,1/5YR,JBL
352024-001 ASY, GRILLE, BLK, FRNT
27
1 5
3
14
Qty
1
1
1
1
1
1
1
1
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