Mitsubishi Electric Speed Series Amplifier SPA SPA150.4 Instruction manual

MELDAS is a registered trademark of Mitsubishi Electric Corporation.

Other company and product names that appear in this manual are trademarks or registered trademarks of their respective companies.

Introduction

Thank you for selecting the Mitsubishi numerical control unit.

This instruction manual describes the handling and caution points for using this AC servo/spindle.

Incorrect handling may lead to unforeseen accidents, so always read this instruction manual thoroughly to ensure correct usage.

Make sure that this instruction manual is delivered to the end user.

Always store this manual in a safe place.

All specifications for the MDS-C1-SPA Series are described in this manual. However, each CNC may not be provided with all specifications, so refer to the specifications for the CNC on hand before starting use.

Notes on Reading This Manual

(1) Since the description of this specification manual deals with NC in general, for the specifications of individual machine tools, refer to the manuals issued by the respective machine manufacturers. The "restrictions" and "available functions" described in the manuals issued by the machine manufacturers have precedence to those in this manual.

(2) This manual describes as many special operations as possible, but it should be kept in mind that items not mentioned in this manual cannot be performed.

i

Precautions for safety

Please read this manual and auxiliary documents before starting installation, operation, maintenance or inspection to ensure correct usage. Thoroughly understand the device, safety information and precautions before starting operation.

The safety precautions in this instruction manual are ranked as "WARNING" and "CAUTION".

DANGER

When there is a potential risk of fatal or serious injuries if handling is mistaken.

WARNING

When operator could be fatally or seriously injured if handling is mistaken.

CAUTION

When a dangerous situation may occur if handling is mistaken leading to medium or minor injuries, or physical damage.

Note that some items described as

CAUTION

may lead to major results depending on the situation. In any case, important information that must be observed is described.

The numeric control unit is configured of the control unit, operation board, servo drive unit, spindle drive unit, power supply, servomotor and spindle motor, etc.

In this section "Precautions for safety", the following items are generically called the "motor".

• Servomotor

• Spindle motor

In this section "Precautions for safety", the following items are generically called the "unit".

• Servo drive unit

• Spindle drive unit

• Power supply unit

ii

WARNING

1. Electric shock prevention

Do not open the front cover while the power is ON or during operation. Failure to observe this could lead to electric shocks.

Do not operate the unit with the front cover removed. The high voltage terminals and charged sections will be exposed, and can cause electric shocks.

Do not remove the front cover even when the power is OFF unless carrying out wiring work or periodic inspections. The inside of the servo drive units is charged, and can cause electric shocks.

Wait at least 15 minutes after turning the power OFF before starting wiring, maintenance or inspections. Failure to observe this could lead to electric shocks.

Ground the servo drive unit and servomotor with Class C (former class 3) grounding or higher.

Wiring, maintenance and inspection work must be done by a qualified technician.

Wire the servo drive unit and servomotor after installation. Failure to observe this could lead to electric shocks.

Do not touch the switches with wet hands. Failure to observe this could lead to electric shocks.

Do not damage, apply forcible stress, place heavy items on the cables or get them caught.

Failure to observe this could lead to electric shocks.

CAUTION

1. Fire prevention

Install the servo drive units, servomotors and regenerative resistor on noncombustible material. Direct installation on combustible material or near combustible materials could lead to fires.

Shut off the power on the servo drive unit side if the servo drive unit fails. Fires could be caused if a large current continues to flow.

When using a regenerative resistor, provide a sequence that shuts off the power with the regenerative resistor's error signal. The regenerative resistor could abnormally overheat and cause a fire due to a fault in the regenerative transistor, etc.

The battery unit could heat up, ignite or rupture if submerged in water, or if the poles are incorrectly wired.

2. Injury prevention

Do not apply a voltage other than that specified in Instruction Manual on each terminal.

Failure to observe this item could lead to ruptures or damage, etc.

Do not mistake the terminal connections. Failure to observe this item could lead to ruptures or damage, etc.

Do not mistake the polarity ( + , – ). Failure to observe this item could lead to ruptures or damage, etc.

The servo drive unit's fins, regenerative resistor and servomotor, etc., may reach high temperatures while the power is ON, and may remain hot for some time after the power is turned OFF. Touching these parts could result in burns. iii

CAUTION

3. Various precautions

Observe the following precautions. Incorrect handling of the unit could lead to faults, injuries and electric shocks, etc.

(1) Transportation and installation

Correctly transport the product according to its weight.

Use the servomotor's hanging bolts only when transporting the servomotor. Do not transport the servomotor when it is installed on the machine.

Do not stack the products above the tolerable number.

Do not hold the cables, axis or detector when transporting the servomotor.

Do not hold the connected wires or cables when transporting the servo drive units.

Do not hold the front cover when transporting the servo drive units. The unit could drop.

Follow this Instruction Manual and install in a place where the weight can be borne.

Do not get on top of or place heavy objects on the unit.

Always observe the installation directions.

Secure the specified distance between the servo drive unit and control panel's inner wall, and between other devices.

Do not install or run a servo drive unit or servomotor that is damaged or missing parts.

Do not block the intake or exhaust ports of the servomotor provided with a cooling fan.

Do not let foreign objects enter the servo drive units or servomotors. In particular, if conductive objects such as screws or metal chips, etc., or combustible materials such as oil enter, rupture or breakage could occur.

The servo drive units and servomotors are precision devices, so do not drop them or apply strong impacts to them. iv

CAUTION

Store and use the units under the following environment conditions.

Environment

Ambient temperature

Ambient humidity

Storage temperature

Storage humidity

Atmosphere

Conditions

Servo drive unit Servomotor

0°C to +55°C (with no freezing) 0°C to +40°C (with no freezing)

90%RH or less

(with no dew condensation)

80%RH or less

(with no dew condensation)

–15°C to +70°C

90%RH or less (with no dew condensation)

Indoors (where unit is not subject to direct sunlight), with no corrosive gas, combustible gas, oil mist, or dust

Altitude

Vibration 4.9m/s

2

1,000m or less above sea level

(0.5G) or less

Follows each specifications manual

Securely fix the servomotor to the machine. Insufficient fixing could lead to the servomotor slipping off during operation.

Always install the servomotor with reduction gear in the designated direction. Failure to do so could lead to oil leaks.

Structure the rotary sections of the servomotor so that it can never be touched during operation. Install a cover, etc., on the shaft.

When installing a coupling to a servomotor shaft end, do not apply an impact by hammering, etc. The detector could be damaged.

Do not apply a load exceeding the tolerable load onto the servomotor shaft. The shaft could break.

Store the motor in the package box.

When inserting the shaft into the built-in IPM motor, do not heat the rotor higher than

130°C. The magnet could be demagnetized, and the specifications characteristics will not be ensured.

If the unit has been stored for a long time, always check the operation before starting actual operation. Please contact the Service Center or Service Station. v

CAUTION

(2) Wiring

Correctly and securely perform the wiring. Failure to do so could lead to runaway of the servomotor.

Do not install a condensing capacitor, surge absorber or radio noise filter on the output side of the servo drive unit.

Correctly connect the output side (terminals U, V, W). Failure to do so could lead to abnormal operation of the servomotor.

Do not directly connect a commercial power supply to the servomotor. Failure to observe this could result in a fault.

Servodrive unit Servodrive unit

COM

(24VDC)

COM

(24VDC)

When using an inductive load such as a relay, always connect a diode as a noise measure parallel to the load.

Control output signal

RA

Control output signal

RA

When using a capacitance load such as a lamp, always connect a protective resistor as a noise measure serial to the load.

Do not reverse the direction of a diode which connect to a DC relay for the control output signals to suppress a surge. Connecting it backwards could cause the drive unit to malfunction so that signals are not output, and emergency stop and other safety circuits are inoperable.

Do not connect/disconnect the cables connected between the units while the power is ON.

Securely tighten the cable connector fixing screw or fixing mechanism. An insecure fixing could cause the cable to fall off while the power is ON.

When using a shielded cable instructed in the connection manual, always ground the cable with a cable clamp, etc.

Always separate the signals wires from the drive wire and power line.

Use wires and cables that have a wire diameter, heat resistance and flexibility that conforms to the system. vi

CAUTION

(3) Trial operation and adjustment

Check and adjust each program and parameter before starting operation. Failure to do so could lead to unforeseen operation of the machine.

Do not make remarkable adjustments and changes as the operation could become unstable.

(4) Usage methods

Install an external emergency stop circuit so that the operation can be stopped and power shut off immediately.

Turn the power OFF immediately if smoke, abnormal noise or odors are generated from the servo drive unit or servomotor.

Unqualified persons must not disassemble or repair the unit.

Never make modifications.

Reduce magnetic damage by installing a noise filter. The electronic devices used near the servo drive unit could be affected by magnetic noise.

Use the servo drive unit, servomotor and regenerative resistor with the designated combination. Failure to do so could lead to fires or trouble.

The brake (magnetic brake) assembled into the servomotor are for holding, and must not be used for normal braking.

There may be cases when holding is not possible due to the magnetic brake's life or the machine construction (when ball screw and servomotor are coupled via a timing belt, etc.).

Install a stop device to ensure safety on the machine side.

After changing the programs/parameters or after maintenance and inspection, always test the operation before starting actual operation.

Do not enter the movable range of the machine during automatic operation. Never place body parts near or touch the spindle during rotation.

Follow the power supply specification conditions given in the separate specifications manual for the power (input voltage, input frequency, tolerable sudden power failure time, etc.).

Set all bits to "0" if they are indicated as not used or empty in the explanation on the bits.

Do not use the dynamic brakes except during the emergency stop. Continuous use of the dynamic brakes could result in brake damage.

If a breaker is shared by several power supply units, the breaker may not activate when a short-circuit fault occurs in a small capacity unit. This is dangerous, so never share the breakers. vii

CAUTION

(5) Troubleshooting

If a hazardous situation is predicted during power failure or product trouble, use a servomotor with magnetic brakes or install an external brake mechanism.

Use a double circuit configuration

Shut off with the servomotor brake control output.

Shut off with NC brake control PLC output.

that allows the operation circuit for the magnetic brakes to be operated

Servomotor

MBR EMG even by the external emergency stop signal.

Magnetic brake

24VDC

Always turn the input power OFF when an alarm occurs.

Never go near the machine after restoring the power after a power failure, as the machine could start suddenly. (Design the machine so that personal safety can be ensured even if the machine starts suddenly.)

(6) Maintenance, inspection and part replacement

Always carry out maintenance and inspection after backing up the servo drive unit's programs or parameters.

The capacity of the electrolytic capacitor will drop over time. To prevent secondary disasters due to failures, replacing this part every five years when used under a normal environment is recommended. Contact the Service Center or Service Station for replacement.

Do not perform a megger test (insulation resistance measurement) during inspections.

If the battery low warning is issued, save the machining programs, tool data and parameters with an input/output unit, and then replace the battery.

Do not short circuit, charge, overheat, incinerate or disassemble the battery.

(7) Disposal

Dispose of this unit as general industrial waste. Note that MDS Series unit with a heat dissipating fin protruding from the back of the unit contains substitute Freon. Do not dispose of this type of unit as general industrial waste. Always return to the Service Center or Service

Station.

Do not disassemble the servo drive unit or servomotor parts.

Dispose of the battery according to local laws.

(8) General precautions

The drawings given in this Specifications and Maintenance Instruction Manual show the covers and safety partitions, etc., removed to provide a clearer explanation. Always return the covers or partitions to their respective places before starting operation, and always follow the instructions given in this manual. viii

CONTENTS

1. Introduction

1-1 Spindle drive system configuration................................................................................................... 1-2

1-1-1 System configuration ................................................................................................................. 1-2

1-1-2 Unit outline type ......................................................................................................................... 1-3

1-2 Explanation of type ........................................................................................................................... 1-4

1-2-1 Spindle motor type ..................................................................................................................... 1-4

1-2-2 Spindle drive unit type ............................................................................................................... 1-5

1-2-3 Power supply unit type............................................................................................................... 1-6

1-2-4 AC reactor type .......................................................................................................................... 1-7

2. Specifications

2-1 Spindle motor.................................................................................................................................... 2-2

2-1-1 Specifications............................................................................................................................. 2-2

2-1-2 Output characteristics ................................................................................................................ 2-7

2-2 Drive unit......................................................................................................................................... 2-12

2-2-1 Installation environment conditions.......................................................................................... 2-12

2-2-2 Spindle drive unit ..................................................................................................................... 2-12

2-2-3 Power supply unit..................................................................................................................... 2-17

2-2-4 AC reactor................................................................................................................................ 2-18

2-2-5 D/A output specifications for spindle drive unit........................................................................ 2-19

2-2-6 Explanation of each part .......................................................................................................... 2-20

2-3 Restrictions and precautions .......................................................................................................... 2-22

2-3-1 Layout of unit ........................................................................................................................... 2-22

2-3-2 Precautions for installing multiple power supply units ............................................................. 2-23

2-3-3 Precautions when installing multiple spindle drive units to one power supply unit ................. 2-24

3. Characteristics

3-1 Spindle motor.................................................................................................................................... 3-2

3-1-1 Environmental conditions........................................................................................................... 3-2

3-1-2 Shaft characteristics................................................................................................................... 3-2

3-2 Drive unit characteristics................................................................................................................... 3-3

3-2-1 Environmental conditions........................................................................................................... 3-3

3-2-2 Heating value ............................................................................................................................. 3-4

4. Dedicated Options

4-1 Orientation option ............................................................................................................................. 4-2

4-1-1 Magnetic sensor......................................................................................................................... 4-3

4-1-2 Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8) ........................................... 4-6

4-2 Cables and connectors ..................................................................................................................... 4-8

4-2-1 Cable connection diagram ......................................................................................................... 4-8

4-2-2 List of cables and connectors .................................................................................................... 4-9

5. Peripheral Devices

5-1 Selection of wire ............................................................................................................................... 5-2

5-1-1 Example of wires by unit ............................................................................................................ 5-2

5-2 Selection the AC reactor, contactor and no-fuse breaker ................................................................ 5-4

5-2-1 Standard selection ..................................................................................................................... 5-4

5-2-2 Selection of contactor for changing over spindle motor drive wire ............................................ 5-5

5-3 Earth leakage breaker ...................................................................................................................... 5-6

5-4 Branch-circuit protection ................................................................................................................... 5-7

5-4-1 Circuit protector.......................................................................................................................... 5-7

5-4-2 Fuse protection .......................................................................................................................... 5-7

5-5 Noise filter ......................................................................................................................................... 5-8

5-6 Surge absorber ................................................................................................................................. 5-9

5-7 Speedometer and load meter ......................................................................................................... 5-10

5-8 Cable for peripheral control ............................................................................................................ 5-11

5-8-1 Cable for external emergency stop.......................................................................................... 5-11

Appendix 1. Outline Dimension Drawings

Appendix 1-1 Outline dimension drawings of spindle motor.................................................................A1-2

Appendix 1-1-1 SJ Series..................................................................................................................A1-2

Appendix 1-1-2 SJ-V Series ..............................................................................................................A1-5

Appendix 1-1-3 SJ-VS Series .........................................................................................................A1-15

Appendix 1-2 Unit outline dimension drawings...................................................................................A1-17

Appendix 1-2-1 Spindle drive unit ...................................................................................................A1-17

Appendix 1-2-2 Power supply unit ..................................................................................................A1-21

Appendix 1-2-3 AC rector................................................................................................................A1-25

Appendix 2. Cable and Connector Specifications

Appendix 2-1 Selection of cable ...........................................................................................................A2-2

Appendix 2-1-1 Cable wire and assembly.........................................................................................A2-2

Appendix 2-2 Cable connection diagram..............................................................................................A2-4

Appendix 2-3 Connector outline dimension drawings ..........................................................................A2-8

Appendix 3. Selection

Appendix 3-1 Selecting the power supply.............................................................................................A3-2

Appendix 3-1-1 Selecting according to the continuous rated capacity .............................................A3-2

Appendix 3-1-2 Selection example ...................................................................................................A3-3

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

Appendix 4-1 Explanation of large capacity spindle unit specifications ...............................................A4-2

Appendix 4-1-1 Outline......................................................................................................................A4-2

Appendix 4-1-2 List of units...............................................................................................................A4-2

Appendix 4-1-3 Selection of AC reactor (B-AL), contactor and NFB ................................................A4-2

Appendix 4-1-4 Outline dimension drawings.....................................................................................A4-3

Appendix 4-1-5 Panel cut dimension drawing...................................................................................A4-8

Appendix 4-1-6 Heating value...........................................................................................................A4-9

Appendix 4-1-7 Selecting the power capacity ...................................................................................A4-9

Appendix 4-1-8 Selecting the wire size .............................................................................................A4-9

Appendix 4-1-9 Drive unit connection screw size ...........................................................................A4-10

Appendix 4-1-10 Connecting each unit ...........................................................................................A4-10

Appendix 4-1-11 Restrictions ..........................................................................................................A4-12

Appendix 4-1-12 Parameters ..........................................................................................................A4-14

Appendix 4-1-13 Precautions ..........................................................................................................A4-14

Appendix 5. Explanation of Small Capacity Spindle Drive Unit Specifications

Appendix 5-1 Explanation of small capacity spindle drive unit specifications ......................................A5-2

Appendix 5-1-1 Outline......................................................................................................................A5-2

Appendix 5-1-2 List of units...............................................................................................................A5-2

Appendix 5-1-3 Outline dimension drawings.....................................................................................A5-2

Appendix 5-1-4 Drive unit specifications list......................................................................................A5-4

Appendix 5-1-5 Heating value...........................................................................................................A5-5

Appendix 5-1-6 Selecting the wire size .............................................................................................A5-5

Appendix 5-1-7 Drive unit connection screw size .............................................................................A5-5

Appendix 5-1-8 Restrictions ..............................................................................................................A5-6

Appendix 6. Compliance to EU EC Directives

Appendix 6-1 Compliance to EC Directives..........................................................................................A6-2

Appendix 6-1-1 European EC Directives ..........................................................................................A6-2

Appendix 6-1-2 Cautions for EC Directive compliance .....................................................................A6-2

Appendix 7. EMC Installation Guidelines

Appendix 7-1 Introduction .....................................................................................................................A7-2

Appendix 7-2 EMC instructions ............................................................................................................A7-2

Appendix 7-3 EMC measures ...............................................................................................................A7-3

Appendix 7-4 Measures for panel structure..........................................................................................A7-3

Appendix 7-4-1 Measures for control panel unit ...............................................................................A7-3

Appendix 7-4-2 Measures for door....................................................................................................A7-4

Appendix 7-4-3 Measures for operation board panel........................................................................A7-4

Appendix 7-4-4 Shielding of the power supply input section ............................................................A7-4

Appendix 7-5 Measures for various cables...........................................................................................A7-5

Appendix 7-5-1 Measures for wiring in panel....................................................................................A7-5

Appendix 7-5-2 Measures for shield treatment .................................................................................A7-5

Appendix 7-5-3 Servomotor power cable..........................................................................................A7-6

Appendix 7-5-4 Servomotor feedback cable .....................................................................................A7-6

Appendix 7-5-5 Spindle motor power cable ......................................................................................A7-7

Appendix 7-5-6 Spindle motor feedback cable .................................................................................A7-7

Appendix 7-6 EMC countermeasure parts............................................................................................A7-8

Appendix 7-6-1 Shield clamp fitting...................................................................................................A7-8

Appendix 7-6-2 Ferrite core ..............................................................................................................A7-9

Appendix 7-6-3 Power line filter ......................................................................................................A7-10

Appendix 7-6-4 Surge protector ......................................................................................................A7-15

Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

Appendix 8 Instruction Manual for Compliance with UL/c-UL Standard...............................................A8-2

Appendix 9. Compliance with China Compulsory Product Certification (CCC Certification) System

Appendix 9-1 Outline of China Compulsory Product Certification System...........................................A9-2

Appendix 9-2 First Catalogue of Products subject to Compulsory Product Certification .....................A9-2

Appendix 9-3 Precautions for Shipping Products .................................................................................A9-3

Appendix 9-4 Application for Exemption...............................................................................................A9-4

Appendix 9-5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification ..............................A9-5

1. Introduction

1-1 Spindle drive system configuration .................................................................................................... 1-2

1-1-1 System configuration................................................................................................................... 1-2

1-1-2 Unit outline type........................................................................................................................... 1-3

1-2 Explanation of type............................................................................................................................. 1-4

1-2-1 Spindle motor type ...................................................................................................................... 1-4

1-2-2 Spindle drive unit type ................................................................................................................. 1-5

1-2-3 Power supply unit type ................................................................................................................ 1-6

1-2-4 AC reactor type ........................................................................................................................... 1-7

1 - 1

1. Introduction

1-1 Spindle drive system configuration

1-1-1 System configuration

Spindle drive unit

(MDS-C1-SPA)

Terminator

Power supply unit

(MDS-C1-CV)

• NC

• Sequencer

• DIO device

• Meter

Breaker or fuse

(Note)

Prepared by user

Contactor

(Note)

Prepared by user

AC reactor

(B-AL)

Spindle motor

NFB

(Note)

Prepared by user

Magnesensor or spindle side detector (1024p/rev encoder)

3-phase 200VAC power supply

1 - 2

1-1-2 Unit outline type

Unit outline type

D:260

200

Fin

1. Introduction

D:260

200

Fin

D:260

/263

200

Fin

Outline dimensions

[mm]

H:380 H:380 H:380

Heat dissipa- tion method

W:90

Wiring allowance at front: 50mm

Required ventilation space at back:

15mm

Heat radiated outside panel

(forced wind cooling)

W:120

Wiring allowance at front: 50mm

Required ventilation space at back:

15mm

Heat radiated outside panel

(forced wind cooling)

W:150

Wiring allowance at front: 50mm

Required ventilation space at back:

15mm (D2: 12mm)

Heat radiated outside panel

(forced wind cooling)

(Note) Refer to "Appendix 1 Outline dimension drawings" for detailed outline drawings.

For customers switching from MDS-A/B Series

The MDS-C1-SPA Series incorporates a highly efficient heat dissipating structure, so the depth of the fin section is smaller than the MDS-A/B Series. Units with an "S" at the end of the type have a smaller unit width than the MDS-A/B Series.

When designing the control panel with these unit outline dimensions, it may not be possible to mount the conventional drive unit.

1 - 3

1. Introduction

1-2 Explanation of type

1-2-1 Spindle motor type

MITSUBISHI

AC SPINDLE MOTOR

TYPE

SJ-V5. 5-01

SI CONT 4 POLE 3 PHASES

kW r/min

A(~) max

25

W I N D C O N N E C T U

3.7

2.8 8000 17

~ )

S2 30 min S3 50 %

137 - 162 V

kW

1500-6000 r/min

A(~) max

P OW E R FA C TOR 8 2 %

AMP INPUT( ~ )

4.1 8000 23 INSULATION CLASS F

AMB TEMP. 0-40ºC

SERIAL

DATE

FRAME D90F

IEC 34-1 1994

WEIGHT 49 kg IP 44

SPEC No.RSV00023*

MITSUBISHI ELECTRIC CORPORATION

A19103-01

MADE IN JAPAN

995291-01

Rating nameplate

(1) Standard spindle motor series

SJ-

(1) (2) (3)

(5) Z-phase detection

Symbol

Z-phase presences

(Note) Presence of the Z-phase applies only to the SJ and SJ-V Series.

None No Z-phase

M Z-phase present

(4) Special specifications

Symbol

Special specifications

None None

(Note) A number indicating the constant output range is indicated after the symbol for the wide range output.

Z

W

High-speed

Wide-range constant output

(3) Base speed

Symbol

Base speed

(Note) The SJ-V Series is indicated with a specification code (–01 to –99).

A

B

1500r/min

1150r/min

L

X

5000r/min

Special

(2) Short time rated output

Symbol

Short time rated output

Symbol

2.2

3.7

5.5

7.5

11

15

2.2kW

3.7kW

5.5kW

7.5kW

11kW

15kW

22

26

30

37

45

55

18.5

18.5kW

(1) Motor series

Symbol

Motor series

Short time rated output

22kW

26kW

30kW

37kW

(Note) The 3.7kW and smaller or the 37kW and larger capacities are available with the

MDS-B-SP Series.

Refer to Appendix 4 and Appendix 5 for details.

45kW

55kW

None

V

Large capacity

Compact medium to large capacity

VS Hollow shaft

(Note) Refer to the "MELDAS AC Spindle Built-in Series Standard Specifications" (BFN-14118-04) for details on the built-in spindle motor.

1 - 4

1. Introduction

1-2-2 Spindle drive unit type

Motor type

Rated input

Rated output

Current state

Serial No.

MITSUBISHI

TYPE

SERVO DRIVE UNIT

MDS-C1-SPA-55

POWER 5.5kW

INPUT 20A DC270-311V

0.2A 1PH 200/200-230V 50/60Hz

OUTPUT 18A 3PH 155V 0-240Hz

MANUAL# IB-1500148

Ｓ/Ｗ　ＢＮＤXXXXXXXXX Ｈ/Ｗ ＶＥＲ. *

SERIAL# XXXXXXXXXXX DATE 00/01

MITSUBISHI ELECTRIC CORPORATION JAPAN

* Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ *

MDS-C1-

(1)

-

(2)

-

(3)

Rating nameplate

(3) Option

Symbol Compatible optional function

None None

R

D

T

Orientation function

Digital speed command input function

S-analog synchronous tapping function

RD Orientation function and digital speed command input function

RT Orientation function and S-analog synchronous tapping function

(2) Capacity

CapaOutline type (Note) The 3.7kW and smaller or

Symbol city (unit width) the 37kW and larger

55

75

110

150

185

(kW)

5.5

7.5

11

15

18.5

B1

(90mm wide)

C1

(120mm wide) capacities are available with the MDS-B-SP

Series.

Refer to Appendix 4 and

Appendix 5 for details.

220 22

D1

(150mm wide)

260

300

26

30

D2

(150mm wide)

(1) Spindle drive unit series

Symbol

Compatible motor rotation speed

Details

SPA

SPAH

Less than 10,000r/min

10,000r/min or more

Standard specifications

(Note 1) The 3.7kW and smaller or the 37kW and larger capacities are available with the MDS-B-SP

Series. Refer to Appendix 4 and Appendix 5 for details.

(Note 2) The Outline of unit is determined according to symbol in the above table “(2)” and it is not affected by the above table “(3)”.

1 - 5

1. Introduction

1-2-3 Power supply unit type

Motor type

Rated input

Rated output

Current state

Serial No.

MITSUBISHI

TYPE

POWER SUPPLY UNIT

MDS-C1-CV-150

POWER 15kW

INPUT 49A 3PH 200/200-230V 50/60Hz

0.2A 1PH 200/200-230V 50/60Hz

OUTPUT 58A DC270-311V

3040

S/W BND538W000A1 H/W VER. D

SERIAL# XXXXXXXXXXX DATE 02/09

MITSUBISHI ELECTRIC CORPORATION JAPAN

* Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ Ｘ *

Rating nameplate

MDS-C1-

(1)

Power supply unit

(1) Motor type

MDS-C1-

Capacity

(kW)

Outline type

(unit width)

CV-37

CV-55

CV-75

CV-110

CV-150

CV-185

CV-220

CV-260

CV-300

CV-370

3.7

5.5

7.5

A2

(60mm wide)

11

B1

(90mm wide)

15

18.5

C1

(120mm wide)

22

26 D1

(150mm wide) 30

37

Compatible AC reactor

Compatible contactor

(Mitsubishi)

(Note 1)

Compatible NFB

(Mitsubishi)

(Note 1)

(Note 1) This is an optional part, and must be prepared by the user.

(Note 2) The 45kW and larger capacities are available with the MDS-B-CVE Series.

Refer to Appendix 4 for details.

1 - 6

1-2-4 AC reactor type

Type B-AL-7.5K

Nameplate

1. Introduction

Top surface of AC reactor

B-AL-

(1)

AC reactor

Motor type

B-AL-

Capacity

(kW)

Compatible power supply unit

7.5K 7.5

MDS-C1-CV-37

MDS-C1-CV-55

11K

MDS-C1-CV-75

11 MDS-C1-CV-110

MDS-C1-CV-150

18.5K 18.5

MDS-C1-CV-185

MDS-C1-CV-220

37K

MDS-C1-CV-300

37 MDS-C1-CV-370

1 - 7

2. Specifications

2-1 Spindle motor ..................................................................................................................................... 2-2

2-1-1 Specifications .............................................................................................................................. 2-2

2-1-2 Output characteristics.................................................................................................................. 2-7

2-2 Drive unit .......................................................................................................................................... 2-12

2-2-1 Installation environment conditions ........................................................................................... 2-12

2-2-2 Spindle drive unit ....................................................................................................................... 2-12

2-2-3 Power supply unit ...................................................................................................................... 2-17

2-2-4 AC reactor ................................................................................................................................. 2-18

2-2-5 D/A output specifications for spindle drive unit ......................................................................... 2-19

2-2-6 Explanation of each part............................................................................................................ 2-20

2-3 Restrictions and precautions............................................................................................................ 2-22

2-3-1 Layout of unit ............................................................................................................................. 2-22

2-3-2 Precautions for installing multiple power supply units............................................................... 2-23

2-3-3 Precautions when installing multiple spindle drive units to one power supply unit................... 2-24

2 - 1

2. Specifications

2-1 Spindle motor

2-1-1 Specifications

Spindle motor type

Base rotation speed

1500r/min Series

7.5-01

SJ-V

11-01 15-01 18.5-01 22-01 2.2-01 3.7-01 5.5-01 26-01

MDS-BMDS-B-

Compatible spindle drive unit type

SPAH-

MDS-B/C1-

22

SPAH-

37

SPA-55 SPA-75

SPA-

110

SPA-

150

SPA-

185

SPA-

220

SPA-

300

Continuous rating

1.5 2.2 3.7 5.5 7.5 11 15 18.5 22

[kW]

Output capacity

30-minute rating

50%ED rating 2.2 3.7 5.5 7.5 11 15 18.5 22 26

[kW]

Base speed

Maximum speed

Frame No.

GD 2

[r/min]

[r/min]

Continuous rated torque [N·m]

[kg·m 2 ]

Inertia [kg·m 2 ]

Tolerable radial load [N]

10000 8000

A90 B90 D90 A112 B112 A160 B160 C160

9.5 14.0 23.5 35.0 47.7 70.0 95.5 118 140

0.027 0.035

0.007 0.009

0.059

0.015

0.098

1500

0.12 0.23 0.23 0.32 0.38

980 1470 1960

Single-phase 200V

0.025

6000

0.03 0.06 0.06 0.08 0.10

3-phase 200V

2940

Cooling fan

Input voltage

Maximum power consumption

Ambient temperature

42W 40W 63W

Environ- ment

Ambient humidity

Atmosphere

Operation: 0 to 40°C (non freezing), Storage: –20 to 65°C (non freezing)

Operation: 90%RH or less (non condensing),

Storage: 90%RH or less (non condensing)

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust

Insulation

Altitude

Operation: 1000 meters or less above sea level,

Storage: 1000 meters or less above sea level

110

Class F

(Note 1) The rated output is guaranteed at the rated input voltage (200/220/230VAC) to the power supply unit.

If the input voltage fluctuates and drops below 200VAC, the rated output may not be attained.

(Note 2) The 50%ED rating applies for a 10-minute cycle time consisting of ON for five minutes and OFF for five minutes.

(Note 3) The 3.7kW and smaller capacities are available with the MDS-B-SPA Series. Refer to Appendix 5 for details.

CAUTION

When replacing the SJ-V series by the conventional SJ series, the shorter L dimension is applied.

2 - 2

2. Specifications

Spindle motor type

Large capacity series

SJ- SJ-V

30A 37BP 45BP 55-01

Compatible spindle drive unit type

SPA-370 SPA-450

MDS-B-

SPA-550

Continuous rating

[kW]

22 30 37 45

Output capacity

30-minute rating

50%ED rating

[kW]

30 37 45 55

Base speed

Maximum speed

[r/min]

[r/min]

1500 1150

4500 3450

Frame No.

Continuous rated torque [N·m]

GD 2 [kg·m 2 ]

Inertia [kg·m

Tolerable radial load

Cooling fan

[N]

2 ]

Input voltage

Maximum power consumption

Ambient temperature

B160 B180 A200 A225

140 249 307 374

0.69 1.36 2.19 3.39

0.17 0.34 0.55 0.85

2940 4900 5880 5880

Single-phase 200V 3-phase 200V

Environ- ment

Ambient humidity

Atmosphere

Altitude

Operation: 0 to 40°C (non freezing), Storage: –20 to 65°C (non freezing)

Operation: 90%RH or less (non condensing),

Storage: 90%RH or less (non condensing)

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust

Operation: 1000 meters or less above sea level,

Storage: 1000 meters or less above sea level

Insulation Class F

(Note 1) The rated output is guaranteed at the rated input voltage (200/220/230VAC) to the power supply unit.

If the input voltage fluctuates and drops below 200VAC, the rated output may not be attained.

(Note 2) The 50%ED rating applies for a 10-minute cycle time consisting of ON for five minutes and OFF for five minutes.

(Note 3) The 37kW and larger capacities are available with the MDS-B-SPA Series. Refer to Appendix 4 for details.

2 - 3

2. Specifications

Spindle motor type

Wide range (1:8) constant output series

Wide range constant output series

SJ-V SJ-

11-01 11-09 15-03 18.5-03

Compatible spindle drive unit type

SPA-110 SPA-185

MDS-C1-

SPA-220 SPA-260 SPA-300

Output

Continuous rating

3.7 5.5 7.5 9 11 19.5

[kW]

18.5 capacity 30-minute rating

50%ED rating [kW]

5.5 7.5 9 11 15 22 22

Base speed [r/min] 750

600

(800)

550

(600)

Maximum speed

Frame No.

[r/min]

B112 A160

47.1 70.0 95.5 115 140 239 294 Continuous rated torque [N·m]

GD 2 [kg·m 2 ]

Inertia [kg·m 2 ]

Tolerable radial load [N]

0.12 0.23 0.23 0.32 0.32 1.36 2.19

0.03 0.06 0.06 0.08 0.08 0.34 0.55

Cooling fan

Input voltage 3-phase 200V

Single- phase

200V

3-phase

200V

Maximum power consumption

Ambient temperature

Environ- ment

Ambient humidity

Atmosphere

Altitude

Operation: 0 to 40°C (non freezing), Storage: –20 to 65°C (non freezing)

Operation: 90%RH or less (non condensing),

Storage: 90%RH or less (non condensing)

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust

Operation: 1000 meters or less above sea level,

Storage: 1000 meters or less above sea level

Insulation Class F

(Note 1) The rated output is guaranteed at the rated input voltage (200/220/230VAC) to the power supply unit.

If the input voltage fluctuates and drops below 200VAC, the rated output may not be attained.

(Note 2) The 50%ED rating applies for a 10-minute cycle time consisting of ON for five minutes and OFF for five minutes.

2 - 4

2. Specifications

Spindle motor type

High-speed series

SJ-V

3.7-02ZM 7.5-03ZM 11-06ZM 11-08ZM 22-06ZM 30-02ZM

Compatible spindle drive unit type MDS-B-

SPAH-110

MDS-B/C1-

Inertia [kg·m

Tolerable radial load [N]

2 ]

SPAH-150 SPA-185 SPA-220 SPA-300

Output capacity

Continuous rating

2.2 5.5 5.5 7.5 11

[kW]

30-minute rating

3.7

50%ED rating

(15min. rating)

[kW]

Base speed [r/min]

18.5

7.5 7.5 11 15 22

3000 1500

Maximum speed [r/min] 15000 12000 8000

Frame No.

Continuous rated torque [N·m]

GD 2 [kg·m 2 ]

A90 A112 B112 A160 B160

7.0 35.0 35.0 47.7 70.0 118

0.027 0.098 0.098 0.12 0.23 0.32

0.007 0.025 0.025 0.03 0.06 0.08

Cooling fan

Input voltage

Maximum power consumption

Single-phase

200V

3-phase 200V

42W 40W 63W

Ambient temperature

Environ- ment

Ambient humidity

Atmosphere

Altitude

Operation: 0 to 40°C (non freezing), Storage: –20 to 65°C (non freezing)

Operation: 90%RH or less (non condensing),

Storage: 90%RH or less (non condensing)

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust

Operation: 1000 meters or less above sea level,

Storage: 1000 meters or less above sea level

Insulation Class F

(Note 1) The rated output is guaranteed at the rated input voltage (200/220/230VAC) to the power supply unit.

If the input voltage fluctuates and drops below 200VAC, the rated output may not be attained.

(Note 2) The 50%ED rating applies for a 10-minute cycle time consisting of ON for five minutes and OFF for five minutes.

(Note 3) The 3.7kW and smaller capacities are available with the MDS-B-SPA Series. Refer to Appendix 5 for details.

2 - 5

2. Specifications

Spindle motor type

Hollow shaft series

SJ-VS

7.5-03ZM 22-06ZM 30-02ZM

Compatible spindle drive unit type

SPAH-110 SPA-220 SPA-300

MDS-C1-

Continuous rating

[kW]

5.5 11 18.5

Output capacity

30-minute rating

50%ED rating

[kW]

7.5 15 22

Base speed

Maximum speed

Frame No.

[r/min]

[r/min]

1500 1500

12000 8000

A112 A160 B160

35.0 70.0 118 Continuous rated torque [N·m]

GD 2 [kg·m 2 ]

Inertia [kg·m 2 ]

Tolerable radial load

Cooling fan

Input voltage consumption

[N]

Maximum power

0.099 0.23 0.32

0.025 0.058 0.08

0 (Note 3)

Single-phase 200V

0 (Note 3)

3-phase 200V

0 (Note 3)

40W 40W

Ambient temperature

Ambient humidity

Operation: 0 to 40°C (non freezing),

Storage: –20 to 65°C (non freezing)

Operation: 90%RH or less (non condensing),

Storage: 90%RH or less (non condensing) Environ- ment

Atmosphere

Altitude

Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust

Operation: 1000 meters or less above sea level,

Storage: 1000 meters or less above sea level

Weight [kg] 65 115 140

Insulation Class F

(Note 1) The rated output is guaranteed at the rated input voltage (200 to 230VAC) to the power supply unit.

(Note 2) The 50%ED rating applies for a 10-minute cycle time consisting of ON for five minutes and OFF for five minutes.

(Note 3) Do not apply a radial load.

2 - 6

2. Specifications

2-1-2 Output characteristics

[Base rotation speed 1500r/min series SJ-V2.2-01] [Base rotation speed 1500r/min series SJ-V3.7-01]

2.2

3.7

15-minute rating

15-minute rating

1.5

1.3

0.9

Continuous rating

2.2

Continuous rating

1.3

5.5

4.1

3.7

2.8

0

0 1500 6000

Rotation speed [r/min]

10000

[Base rotation speed 1500r/min series SJ-V5.5-01]

15-minute rating

Continuous rating

7.5

5.5

4.1

0

0 1500 6000

Rotation speed [r/min]

10000

[Base rotation speed 1500r/min series SJ-V7.5-01]

15-minute rating

Continuous rating

11

8.3

7.5

5.6

0

0 1500 6000

Rotation speed [r/min]

8000

[Base rotation speed 1500r/min series SJ-V11-01]

15-minute rating

Continuous rating

15

11

8.3

0

0 1500 6000

Rotation speed [r/min]

8000

[Base rotation speed 1500r/min series SJ-V15-01]

15-minute rating

Continuous rating

18.5

15

13.9

11.3

0

0 1500 4500

Rotation speed [r/min]

6000

[Base rotation speed 1500r/min series SJ-V18.5-01]

15-minute rating

Continuous

22

18.5

16.5

13.9

0

0 1500 4500

Rotation speed [r/min]

6000

[Base rotation speed 1500r/min series SJ-V22-01]

15-minute rating

Continuous rating

0

0 1500 4500

Rotation speed [r/min]

6000

2 - 7

0

0 1500 4500

Rotation speed [r/min]

6000

2. Specifications

26

22

[Base rotation speed 1500r/min series SJ-V26-01]

30-minute rating

Continuous rating

30

22

0

0 1500

Rotation speed [r/min]

[Large capacity series SJ-30A]

30-minute rating

Continuous rating

6000

37

30

[Large capacity series SJ-37BP]

30-minute rating

Continuous rating

45

37

0

0 1500

Rotation speed [r/min]

[Large capacity series SJ-45BP]

4500

30-minute rating

Continuous rating

0

0

55

45

1150

Rotation speed [r/min]

[Large capacity series SJ-V55-01]

3450

30-minute rating

Continuous

0

0 1150

Rotation speed [r/min]

3450

0

0 1150

Rotation speed [r/min]

3450

2 - 8

2. Specifications

5.5

[Wide range (1:8) constant output series SJ-V11-01]

30-minute rating

3.7

Continuous rating

7.5

5.5

[Wide range (1:8) constant output series SJ-V11-09]

30-minute rating

Continuous rating

9

7.5

0

0 750 6000

Rotation speed [r/min]

[Wide range (1:8) constant output series SJ-V15-03]

30-minute rating

Continuous rating

11

9

0

0 750 6000

Rotation speed [r/min]

[Wide range (1:8) constant output series SJ-V18.5-03]

30-minute rating

Continuous rating

15

11

0

0 750 6000

Rotation speed [r/min]

[Wide range (1:8) constant output series SJ-V22-05]

30-minute rating

Continuous rating

0

0 750

Rotation speed [r/min]

6000

22

19.5

13

11.5

0

0 750 6000

Rotation speed [r/min]

[Wide range constant output series SJ-22XW5]

30-minute rating

Continuous rating

22

18.5

[Wide range constant output series SJ-22XW8]

30-minute rating

Continuous rating

0

600

Rotation speed [r/min]

3000 5000

2 - 9

0

0 500 600

Rotation speed [r/min]

4000

3.7

3

2.2

1.8

[High speed series SJ-V3.7-02ZM]

15-minute rating

Continuous rating

2. Specifications

7.5

6.3

5.5

4.6

[High speed series SJ-V7.5-03ZM]

15-minute rating

Continuous rating

7.5

5.5

0

0 3000

Rotation speed [r/min]

12000

[High speed series SJ-V11-06ZM]

15000

30-minute rating

Continuous rating

0

0 1500

Rotation speed [r/min]

10000 12000

[High speed series SJ-V11-08ZM]

11

7.5

30-minute rating

Continuous rating

15

11

0

0 1500

Rotation speed [r/min]

[High speed series SJ-V22-06ZM]

12000

30-minute rating

Continuous rating

22

18.5

0

0 1500

Rotation speed [r/min]

[High speed series SJ-V30-02ZM]

8000

30-minute rating

Continuous rating

0

0 1500

Rotation speed [r/min]

8000

0

0 1500

Rotation speed [r/min]

8000

2 - 10

7.5

5.5

[Hollow shaft series SJ-V7.5-03ZM]

30-minute rating

Continuous rating

2. Specifications

15

11

[Hollow shaft series SJ-V22-06ZM]

30-minute rating

Continuous rating

22

18.5

0

0 1500

Rotation speed [r/min]

[Hollow shaft series SJ-V30-02ZM]

12000

30-minute rating

Continuous rating

0

0 1500

Rotation speed [r/min]

8000

0

0 1500

Rotation speed [r/min]

8000

2 - 11

2. Specifications

2-2 Drive unit

2-2-1 Installation environment conditions

Common installation environment conditions for servo, spindle and power supply unit are shown below.

Ambient temperature

Operation: 0 to 55°C (with no freezing), Storage / Transportation: -15°C to 70°C (with no freezing)

Environ- ment

Ambient humidity

Atmosphere

Altitude

Vibration/impact

Operation: 90%RH or less (with no dew condensation)

Storage / Transportation: 90%RH or less (with no dew condensation)

Indoors (no direct sunlight)

With no corrosive gas, inflammable gas, oil mist or dust

Operation/Storage: 1000 meters or less above sea level, Transportation: 10000 meters or less above sea level

4.9m/s

2

(0.5G) / 49m/s

2

(5.0G)

2-2-2 Spindle drive unit

(1) Specifications

Spindle drive unit type

MDS-C1-SP-

MDS-C1-SPH-

Spindle drive unit MDS-C1-SP Series

55 75 110 150 185 220 260 300

Rated output

Output

Input

[kW]

Rated voltage [V]

Rated current [A]

Rated voltage [V]

Rated current [A]

Voltage [V]

Frequency [Hz]

3.7 5.5 7.5 11 15 18.5 22 26

155AC

18 26 37 49 63 79 97 130

270 to 311DC

200/200 to 230AC

50/60

Max. 0.2

MAX. 35

Control power

Current [A]

Rush current [A]

Rush conductivity time

[ms]

Earth leakage current [mA]

Control method

Braking

Speed command input

MAX. 6

6 （MAX. 15）

Sine wave PWM control method, current control method

Regenerative braking

Analog voltage ±10V (or +10V) MAX (input impedance approx.10kΩ), or digital (option) (12 bit binary, signed binary, BCD code 2 digits, BCD code 3 digits)

External analog output

Structure

Cooling method

0 to +10V, 2ch (speed meter output, load meter output, data for various adjustments)

Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])

Forced wind cooling (fin)

Weight [kg] 4.4

Heat radiated at rated output

[W]

5.7 6.5 6.3

108 137 181 235 342 366 483 620

Noise Less than 55dB

2 - 12

2. Specifications

(2) Spindle drive unit function specifications list

Function

None

S analog command voltage input±10V

S analog command voltage input 0 to ＋10V

Machine ready complete input

Forward run/reverse run command input

Override analog input

Torque limit 1 to 3 input

Gear selection1, 2 input

Alarm reset input

Emergency stop input

Speed selection 1 to 3 input

Override valid/invalid input

L coil selection input

Index forward run/reverse run input

Digital speed command input

S-analog high-speed tapping input

Sub-motor selection input

Speed meter output

Load meter output

Controller emergency output signal (contact output)

Pulse feedback output signal

Zero speed output signal

Up-to-speed output signal

Speed detection output signal

Torque reach output signal

In torque limit output signal

In motor forward run/reverse run output signal

In alarm output signal

In emergency stop output signal

In ready ON output signal

Current detect output signal

In coil changeover output signal

In L coil selected output signal

Alarm code output 1 to 4 signal

Orientation complete output signal

Positioning complete output signal

In 1-drive unit 2-motor changeover output signal

In sub-motor selection output signal

1-drive unit

2-motor

Spindle motor + spindle motor

(FR-TK unit is required.) changeover

Orientation

Digital speed command

Spindle motor + general-purpose motor

Magnetic sensor orientation (1 point)

Encoder orientation (multipoint

• index)

Motor PLG orientation (multipoint

• index )

12 bit binary

Signed binary

BCD3 digits

BCD2 digits

S-analog high- speed tapping

1024p/rev encoder specification

Motor PLG specification

Only for encoder orientation

1) Motor PLG orientation

2) Magnetic sensor orientation

3) Orientation not available

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MDS-C1-SPA(H)-55～300*

*: Option symbol

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(Note 1) ○: available -: not available

(Note 2) For input excluding a basic function input, up to 12 points can be selected.

(Note 3) For output, up to 8 points can be selected for open emitter, and up to 6 points for open collector.

(Note 4) When using the override input terminal in S analog input, and when using the digital speed command, the override function can not be used.

(Note 5) When the orientation is not applied in the S-analog high-speed tapping specification, Z phase is not output from the pulse feedback signal. A position loop of spindle must be operated in the NC side.

2 - 13

2. Specifications

(3) Details on spindle drive unit function specifications

(a) Speed command input

1) Analog speed command input

Input voltage

Tolerable maximum input voltage

When using bipolar input

-10 to +10V

-15 to +15V

Input part connector, pin No.

Resolution

Between CN8A-No.7 pin (SE1) and

No.8 pin (SE2)

10V/ approx. 1940 divisions

(approx. 5.1mV)

When using unipolar input

0 to +10V

-15 to +15V

Between CN8A-No.17 pin (OR2) and

No.18 pin (OR1)

10V/ approx. 3570 divisions

(approx. 2.8mV)

(Note 1) Tolerable maximum input does not guarantee the speed linearity, but specifies the maximum voltage in which the drive unit will not be damaged.

2) Digital speed command input (option)

Binary

Signed binary BCD code 3digits BCD code 2digits

(12bit binary)

Input Contact input Sink

• source input available

Tolerable maximum input voltage

Input part connector

26.4V

Resolution

Motor maximum speed/4095

CN12

Motor maximum speed/2048

Motor maximum speed/999

Motor maximum speed/99

3) Speed selection input

With this function, 8 patterns of speed commands are selected using up to 3 bits in combination. Speed can be set with a parameter.

Input

Tolerable maximum input voltage

Input part connector

Minimum setting unit

(b) Override input

Speed selection

Contact input Sink and source input available

26.4V

Select maximum three of CN10 general-purpose input

1r/min

This function is valid when the override input contact set with the general-purpose input is turned ON.

Input voltage

Tolerable maximum input voltage

Input part connector, pin No.

Resolution

When using unipolar input

0 to +10V

-15 to +15V

Between CN8A-No.17 pin (OR2) and No.18 pin (OR1)

10V/ approx. 3570 divisions (approx. 2.8mV)

(Note 1) When using unipolar analog input, digital speed command input and speed selection for the speed command, the override function cannot be used.

2 - 14

2. Specifications

(c) Orientation function (spindle set position stop function) (option)

1) 1 point orientation

When the orientation signal is input, the spindle is stopped at the set position determined by an internal parameter.

When using external 1024p/rev encoder or motor PLG

When using magnetic sensor

Available stop position setting range

Stop position resolution

Repeated stop position accuracy

360°

360°/4096 divisions

±0.1°

±5° based on center of magnet and sensor

Approx. 5°/512 divisions

±0.1°

(Note 1) The repeated stop accuracy or resolution in the above table may not satisfy the accuracy according to backlash or friction torque, etc of machine.

(Note 2) When using magnetic sensor, the position accuracy or stop position range differs from the above table according to the installation radius.

(Note 3) Motor PLG orientation is possible only when the spindle and motor are coupled, when they are coupled at 1:1 with gears, or when they are coupled at 1:1 (pulley ratio) with a timing belt.

The Z phase signal must be provided to the motor speed detector.

2) Orientation

The spindle stop position in the orientation command input is changed arbitrarily using external 12 bits stop position command.

Available stop position setting range

Stop position resolution

Repeated stop position accuracy

When using external 1024p/rev encoder or motor PLG

360°(arbitrary according to external stop command)

360°/4096 divisions

±0.1°

(Note 1) The repeated stop accuracy or resolution in the above table may not satisfy the accuracy according to backlash or friction torque, etc of machine.

(Note 2) Motor PLG orientation is possible only when the spindle and motor are coupled, when they are coupled at 1:1 with gears, or when they are coupled at 1:1 (pulley ratio) with a timing belt.

The Z phase signal must be provided to the motor speed detector.

3) Multi-point indexing orientation

By setting the orient command and indexing forward run/reverse run to the general-purpose input, the stop position is changed arbitrarily without one rotation of the spindle.

Available stop position setting range

Stop position resolution

Repeated stop position accuracy

When using external 1024p/rev encoder or motor PLG

360°(arbitrary according to external stop command)

360°/4096 divisions

±0.1°

(Note 1) The repeated stop accuracy or resolution in the above table may not satisfy the accuracy according to backlash or friction torque, etc of machine.

(Note 2) Motor PLG orientation is possible only when the spindle and motor are coupled, when they are coupled at 1:1 with gears, or when they are coupled at 1:1 (pulley ratio) with a timing belt.

The Z phase signal must be provided to the motor speed detector.

2 - 15

2. Specifications

(d) S-analog high-speed tapping function (option)

By structuring the position loop in the NC side and synchronizing with the servo axis, tap cutting is carried out without using floating tap chuck. Setting the S-analog high-speed tapping input to the general-purpose input and adding the speed command voltage to the S-analog input section realize this function.

(e) 1-drive unit 2-motor changeover function

One spindle drive unit rotates two motors that are not used simultaneously. The motor drive wire is changed over with contactor, and signal wire with FR-TK to select which one to use.

When two motors must be rotated simultaneously, this function cannot be used.

(f) Coil changeover function

This function is used when using the coil changeover motor to gain an extensive constant output range without a gear. The coil selection signal is set to the general-purpose input, and a contactor for coil changeover, which is connected with the motor drive wire, is changed over through a compact relay by turning ON/OFF this signal.

For details on each specification above, refer to MDS-C1-SPA Instruction Manual.

2 - 16

2. Specifications

2-2-3 Power supply unit

Power supply unit type

Power supply unit MDS-C1-CV Series

MDS-C1-CV- 37 55 75 110 150 185 220 260 300 370

Rated output [kW]

Rated voltage [V]

Input

Output

Frequency [Hz]

Rated current [A]

Rated voltage [V]

Rated current [A]

Voltage

Frequency

[V]

[Hz]

Control power

Current [A]

Rush current [A]

Rush conductivity time

[ms]

Main circuit method

Structure

Cooling method

Weight [kg]

Heat radiated at rated output

[W]

Noise

200/200 to 230AC

50/60 Frequency fluctuation within ±3%

270 to 311DC

200/200 to 230AC

50/60

Max.0.2

MAX.35

MAX.6

Self- cooling

Converter with power regeneration circuit

Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])

Forced wind cooling

(internal)

Forced wind cooling (fin)

3.4 4.6 5.8 6.0 8.3 8.4 8.6 8.8

55 65 80 125 155 195 210 260 320 400

Less than 55dB

2 - 17

2. Specifications

2-2-4 AC reactor

An AC reactor must be installed for each power supply unit.

(1) Specifications

AC reactor type B-AL- 7.5K 11K

AC reactor

18.5K 30K 37K

Compatible power supply unit type

Rated capacity

(30-minute rating)

Rated voltage

MDS-C1-CV-

[kW]

[V]

7.5 11 18.5 30 37

200/200 to 230AC

Rated current

Frequency [Hz]

Ambient

[A] temperature

Ambient humidity

50/60 Frequency fluctuation within ±3%

Operation: -10 to 60°C (with no freezing),

Storage/Transportation: -10°C to 60°C (with no freezing)

Operation: 80%RH or less (with no dew condensation),

Storage/Transportation: 80%RH or less (with no dew condensation)

Environ- ment Atmosphere

Altitude

Indoors (no direct sunlight)

With no corrosive gas, inflammable gas, oil mist or dust

Operation/Storage: 1000 meters or less above sea level,

Transportation: 10000 meters or less above sea level

Vibration/impact 9.8m/s2 (1G) / 98m/s2 (10G)

Weight [kg] 3.6 3.0 5.2 6.0 10

2 - 18

2. Specifications

2-2-5 D/A output specifications for spindle drive unit

(1) D/A output specifications

Item Explanation

No. of channels

Output cycle

Output precision

Output voltage range

Output magnification setting

Output pin

Function

2ch

444µs (min. value)

8bit

0V to +5V (zero) to +10V,

0V to +10V for meter output

±1/256 to ±128-fold

CN9 connector

MO1 = Pin 9

MO2 = Pin 19

GND = Pin 1

Phase current feedback output function

U phase current FB : Pin 7

V phase current FB : Pin 17

3

4

5

6

Pin

1

2

7

8

9

10

(2) Setting the output data

No. Abbrev.

SP253 DA1NO D/A output channel 1 data No.

SP254 DA2NO D/A output channel 2 data No.

CN9 connector

Name

LG

UIFB

MO1

Pin

11

12

13

14

15

16

17

18

19

20

Name

VIFB

MO2

MDS-C1-SPA

Explanation

Input the No. of the data to be output to each D/A output channel.

1deg=(64000

÷65536)

No. Output data Original data unit

Output magnification standard setting value

(SP255, SP256)

0

0

8

8

Output unit for standard setting

Output cycle

0 ch1: Speedometer output ch2: Load meter output

1 –

5 –

80 Control input 1

81 Control input 2

82 Control input 3

83 Control input 4

84 Control output 1

85 Control output 2

86 Control output 3

87 Control output 4

10V=max. speed (Zero=0V)

10V=120% load (Zero=0V)

Rated 100%=4096

Rated 100%=4096

Depends on maximum speed 3.5ms

30-minute rating 12%/V

30-minute rating 20%/V

30-minute rating 20%/V

3.5ms

3.5ms

3.5ms

2 - 19

2. Specifications

2-2-6 Explanation of each part

(1) Explanation of each spindle drive unit part

<1> <2>

<3> <4>

<6> <5>

<7>

<9>

<8>

<10>

<11>

<12>

<13>

MDS-C1-SPA

<14>

The connector layout differs according to the unit being used. Refer to each unit's outline drawing for details.

Each part name

<1>

<2>

<3>

<4>

<5>

<6>

<7>

<8>

<9>

<10>

<11>

<12>

<13>

CN9A

CN4

CN5

CN6

CN12

CN8A

TE2

TE3

TE1

Name Description

LED --- Unit status indication LED

SW1,

PB1,

PB2,

PB3

---

SW1: Axis No. setting switch

PB1,2,3: Parameter setting button

General-purpose input output / DC power supply connection

CN10 --- connector

CN11 --- Orient position shift / general-purpose output connector

---

---

---

---

---

---

L+, L–

L11, L21

U, V, W

Personal computer connection / analog output connector

Power supply communication connector

Internal PLG encoder connection connector

Magnetic sensor / external encoder connection connector

Digital speed command / general-purpose output connector

Analog speed command / override / pulse output connector

Converter voltage input terminal (DC input)

Control power input terminal (single-phase AC input)

Motor power output terminal (3-phase AC output)

<14> PE Grounding terminal

(Note1) For customer switching from MDS-A/B Series

Make sure that PE terminal position has changed from UVW terminal to the bottom of the cooling fan.

Screw size

Type

Unit width (mm)

<11> L+, L–

<12> L11,L21

<13> U, V, W

<14>

04 to 37

M4 x 12

M4 x 8

Spindle drive unit MDS-C1-SPA-

55 to 110,150S 150 to 185

M6 x 14

M4 x 10

M5 x 12

M5 x 12

2 - 20

220 to 300

M8 x 14

M8 x 14

2. Specifications

(2) Explanation of each power supply unit part

<1>

<3>

<4>

<7>

<2>

<5>

<6>

<8>

<9>

<10>

<11>

The connector layout differs according to the unit being used. Refer to each unit's outline drawing for details.

Each part name

<1>

<2>

<3>

<4>

<5>

<6>

<7>

<8>

<9>

<10>

LED

SW1

---

TE2

TE3

Name Description

---

---

Power supply status indication LED

Power supply setting switch

CHARGE LAMP TE2 output charging/discharging circuit indication LED

L+, L–

L11, L21

Converter voltage output terminal (DC output)

Control power input terminal (single-phase AC input)

TE1 L1, L2, L3 Power input terminal (3-phase AC input)

<11> PE Grounding terminal

(Note1) CN23 is located at the bottom of the power supply unit.

(Note2) For customer switching from MDS-A/B Series

Make sure that PE terminal position has changed from UVW terminal to the bottom of the cooling fan.

Screw size

Type

Unit width (mm)

<7> L+, L–

<8> L11, L21

<9> MC1

<10> L1, L2, L3

<11>

37 to 75

Power supply unit MDS-C1-CV-

110 150 to 185 220 to 370

60 90 120 150

M6 x 16

M4 x 10

M4 x 10

M4 x 8

M4 x 10

M5 x 12

M5 x 8

M8 x 14

M8 x 14

2 - 21

2. Specifications

2-3 Restrictions and precautions

There are restrictions on the layout of spindle drive unit and power supply unit, and on sequence as follows.

When designing a power distribution box or creating sequence, always consider this section, and satisfy the following items.

2-3-1 Layout of unit

Arrange the spindle drive unit and power supply unit as follows.

(1) When installing one spindle drive

Spindle drive

Power supply

Link bar

(Front)

(2) When installing two spindle drives

1) When the total spindle drive output is 37kW or less

Spindle drive

Power supply

Spindle drive

Link bar

(Front)

2) When the total spindle drive output exceeds 37kW

Spindle drive

(1)

Power supply

(1)

Spindle drive

(2)

Power supply

(2)

(Front)

Link bar

(Note 1) Install each unit next to each other (vertical direction is not acceptable) with a 3cm or less clearance between spindle drive unit and power supply unit.

Note that this does not apply to the section between spindle drive (2) and power supply unit (1) shown in 2) of section (2).

(Note 2) When using section (2) 2), install an ACL (B-AL) on each power supply unit.

2 - 22

2. Specifications

2-3-2 Precautions for installing multiple power supply units

The methods for installing the two spindles are explained here as an example for installing multiple power supply units.

NC(PC) MDS-C1-SPA (No.1) MDS-C1-CV (No.1) MDS-C1-SPA (No.2) MDS-C1-CV (No.2)

C

N

10

11

12

8A

9A

C

N

4

C

N

4

C

N

10

11

12

8A

9A

C

N

4

C

N

4

L1, L2, L3

MC1

L+, L-

L11, L21

L1, L2, L3

MC1

L+, L-

L11, L21

MC MC

200VAC

NFB1(No.1) AC rector

(B-AL No.1)

Contactor (No.1) NFB1 (No.2) AC reactor

(B-AL No.2)

Contactor (No.2)

(1) Connecting the L+, L-, L11 and L21 link bars

Connect the L+ and L- link bars independently with C1-CV(No.1) and C1-CV(No.2) as shown above.

Make sure that both C1-CV link bars are not short-circuited when connected.

(2) Connecting and selecting NFB1, contactor and AC reactor

An NFB1, a contactor and an AC reactor must be installed independently to each power supply as shown above. (These cannot be shared.) Note that the contactor, excluding C1-CV-370, can be omitted.

(3) Connecting the MC1 terminal (A/B-CV)

When using the contactor, set the C1-CV rotary switch to "0", and when not using, set to "1".

2 - 23

2. Specifications

2-3-3 Precautions when installing multiple spindle drive units to one power supply unit

The methods for installing two spindle drive units to one power supply unit are explained here as an example.

NC(PC) MDS-C1-SPA (No.1) MDS-C1-CV MDS-C1-SPA (No.2)

C

N

10

11

12

8A

9A

C

N

4

C

N

9

C

N

4

C

N

10

11

12

8A

9A

C

N

4

MC1

L+, L-

L11, L21

L1, L2, L3

MC

200VAC

NFB1 AC reactor

(B-AL)

Contactor

(1) Connecting C1-CV and C1-SPA

Connect C1-CV CN4 and C1-SPA (No. 1) CN4 to C1-CV CN9 and C1-SPA (No.2) CN4. If C1-SPA is connected with three or more axes, leave CN4 for C1-SPA (No. 3) and following open.

Note that the C1-CV can be controlled (READY ON/OFF, alarm display, etc.) only by the spindle drive unit connected to C1-CV CN4.

(2) Make sure that the machine ready complete input turns ON and OFF simultaneously for all the spindle drive units. Do not allow the signal to turn ON and OFF for only one spindle drive unit.

(3) When turning the machine ready complete input OFF during an emergency stop, always have all the spindle drive units output the zero speed signal before turning the signal OFF.

(4) If an alarm occurs in one of the spindle drive units, turn OFF the machine ready complete input OFF for all the spindle drive units.

(5) When connecting three or more spindle drive units, install the large-capacity spindle drive units on both sides of the power supply unit.

2 - 24

3. Characteristics

3-1 Spindle motor ..................................................................................................................................... 3-2

3-1-1 Environmental conditions ............................................................................................................ 3-2

3-1-2 Shaft characteristics .................................................................................................................... 3-2

3-2 Drive unit characteristics .................................................................................................................... 3-3

3-2-1 Environmental conditions ............................................................................................................ 3-3

3-2-2 Heating value .............................................................................................................................. 3-4

3 - 1

3. Characteristics

3-1 Spindle motor

3-1-1 Environmental conditions

Environment Conditions

Ambient temperature

Ambient humidity

Storage temperature

Storage humidity

Atmosphere

0°C to +40°C (with no freezing)

90%RH or less (with no dew condensation)

–20°C to +65°C (with no freezing)

90%RH or less (with no dew condensation)

Indoors (no direct sunlight); no corrosive gases, inflammable gases, oil mist or dust

Altitude

Operation/storage: 1000m or less above sea level

Transportation: 10000m or less above sea level

3-1-2 Shaft characteristics

There is a limit to the load that can be applied on the motor shaft. Make sure that the load applied on the radial direction, when mounted on the machine, is below the tolerable values given below. These loads may affect the motor output torque, so consider them when designing the machine.

Spindle motor Tolerable radial load

SJ-V3.7-02ZM

SJ-V2.2-01, SJ-V3.7-01

SJ-V7.5-03ZM, SJ-V11-06ZM

SJ-V5.5-01, SJ-V11-08ZM

SJ-PMF01830-00

SJ-V7.5-01, SJ-V11-01

SJ-V22-06ZM, SJ-V30-02ZM, SJ-PMF03530-00

SJ-V11-09, SJ-V15-01, SJ-V15-03, SJ-V18.5-01, SJ-V18.5-03

SJ-V22-01, SJ-V22-05, SJ-V26-01, SJ-30A

SJ-22XW5

SJ-37BP

SJ-22XW8, SJ-45BP

SJ-V55-01

490 N

980 N

1470 N

1960 N

2940 N

3920 N

4900 N

5880 N

Radial load

The load point is at the one-half of the shaft length.

3 - 2

3. Characteristics

3-2 Drive unit characteristics

3-2-1 Environmental conditions

Environment Conditions

Ambient temperature

Ambient humidity

Storage temperature

Storage humidity

Atmosphere

Altitude

Vibration

0°C to +55°C (with no freezing)

90%RH or less (with no dew condensation)

–15°C to +70°C (with no freezing)

90%RH or less (with no dew condensation)

Indoors (no direct sunlight); no corrosive gases, inflammable gases, oil mist or dust

Operation/storage: 1000m or less above sea level

Transportation: 10000m or less above sea level

Operation/storage: 4.9m/s

2

(0.5G) or less

Transportation: 49m/s

2

(5G) or less

(Note) When installing the machine at 1,000m or more above sea level, the heat dissipation characteristics will drop as the altitude increases. The upper limit of the ambient temperature drops 1°C with every 100m increase in altitude. (The ambient temperature at an altitude of 2,000m is between 0 and 45°C.)

3 - 3

3. Characteristics

3-2-2 Heating value

Each heating value is calculated with the following values.

The values for the spindle drive unit apply for the continuous rated output. The values for the power supply unit include the AC reactor's heating value.

Servo drive unit

Type

MDS-C1-

Heating value [W]

Inside panel

Outside panel

Power supply unit

Type

MDS-C1-

Heating value [W]

Inside panel

Outside panel

SPA- 55

SPA- 75

SPA-110

SPA-150S

SPA-150

SPA-185

SPA-220

SPA-260

SPA-300

CV-370

21 34

23 42

25 55

26 99

29 126

33 162

35 175

40 220

46 274

54 346

(Note 1) The values for the spindle drive unit are the heating value at the continuous rated output.

(Note 2) The total heating value for the power supply includes the heating value for the AC reactor.

(Note 3) The total heating value for the unit is the total sum of the heating values for the above corresponding units which are mounted in the actual machine.

Example) When the CV-185, SP-185 units are mounted

Unit total heating value (W) =195+242=437(W)

3 - 4

4. Dedicated Options

4-1 Orientation option ............................................................................................................................... 4-2

4-1-1 Magnetic sensor .......................................................................................................................... 4-3

4-1-2 Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8) ............................................. 4-6

4-2 Cables and connectors ...................................................................................................................... 4-8

4-2-1 Cable connection diagram .......................................................................................................... 4-8

4-2-2 List of cables and connectors...................................................................................................... 4-9

4 - 1

4. Dedicated Options

4-1 Orientation option

Select the orientation option to be required for the spindle control based on the following table.

For each control function, availability of use differs depending on the specifications in the NC side, so also refer to the manuals of NC side.

(a) No-variable speed control

(When spindle and motor are directly coupled or coupled with a 1:1 gear ratio)

Spindle control item

Control specifications

Without orientation option

Motor PLG

Motor PLG with Z-phase

With orientation option

Motor PLG with Z-phase

Magnetic sensor

Spindle side detector

(1020p/rev encoder)

{ Speed control

Normal cutting control

Constant surface speed control (lathe)

Thread cutting (lathe)

Orientation control

S-analog high-speed synchronous tap control

1-point orientation control

Multi-point orientation control

Orientation indexing

Standard synchronous tap

Synchronous tap after zero point return

(Note 1) { : Control possible

× : Control not possible

{

{

×

×

×

×

{

×

{

{

{

×

×

×

{

{

{

{

{

{

{

{

{

This normally is not used for no-variable speed control.

(Note 2) The S-analog high-speed synchronous tap control is an option deferent from orientation. For details, refer to “2-2-2 (2)

Spindle drive unit function specifications list”. Setting position loop in the NC side is required.

(b) Variable speed control

(When using V-belt, or when spindle and motor are connected with a gear ratio other than 1:1)

Spindle control item

Control specifications

Without orientation option

Motor PLG

Motor PLG with Z-phase

Motor PLG with Z-phase

{

With orientation option

Magnetic sensor

{

Spindle side detector

(1020p/rev encoder)

{

Speed control

Orientation control

Normal cutting control

Constant surface speed control (lathe)

Thread cutting (lathe)

1-point orientation control

Multi-point orientation control

Orientation indexing

{

U

×

×

×

{

U

×

×

×

U

×

×

×

U

×

{

×

{

{

{

{

× × × × {

S-analog high-speed synchronous tap control

Standard synchronous tap

Synchronous tap after zero point return

(Note 1) { : Control possible

S

×

S

×

S

×

S

S

{

{

× : Control not possible

U : Control not possible when using V-belt

S : Control not possible when varying the speed with a method other than the gears and timing belt (when using V-belt or timing belt).

(Note 2) The S-analog high-speed synchronous tap control is an option deferent from orientation. For details, refer to “2-2-2 (2)

Spindle drive unit function specifications list”. Setting position loop in the NC side is required.

4 - 2

4. Dedicated Options

4-1-1 Magnetic sensor

Prepare the magnetic sensor parts with the following types. When purchasing independently, always prepare with the required configuration part types.

(1) Type

Tolerable

Type Type

Independent type speed [r/min] Drive unit Sensor Magnet

High-speed standard MAGSENSOR BKO-C1730H01.2.6

High-speed small MAGSENSOR BKO-C1730H01.2.9

0 to 12000

0 to 12000

MAGSENSOR BKO-C1730H01.2.41

0 to 25000

MAGSENSOR BKO-C1730H01.2.42

0 to 25000

High-speed ring

MAGSENSOR BKO-C1730H01.2.43

0 to 30000

MAGSENSOR BKO-C1730H01.2.44

0 to 30000

H01

H01

H01

H01

H01

H01

H01

H02

H02

H02

H02

H02

H02

H02

H03

H06

H09

H41

H42

H43

H44

(Note) When preparing with independent types, replace the section following the H in the prepared type with the independent type.

Example: When preparing only the standard magnetic sensor's sensor section, the type will be MAGSENSOR BKO-C1810H02.

(2) Outline dimension drawing: z Drive unit H01

2-ø5.5 hole 25

Connector (sensor side)

For BKO-C1810H01, R04-R08F is used.

For BKO-C1730H01, TRC116-21A10-7F is used.

Connector (controller cable side)

Unit side (TRC116-21A10-7M)

Cable side (TRC116-12A100-7F10.5)

[Unit: mm] z Sensor H02

Reference notch

32

14

1

25 5.5

Cable length 500

+100

-0

18

Connector

For BKO-C1810H02, R04-R-8M is used.

For BKO-C1730H02, TRC116-12A10-7M is used.

[Unit: mm]

CAUTION

When using the magnetic sensor, orientation control cannot be carried out with a machine having a gear ratio between the spindle motor and spindle exceeding

1:31.

4 - 3

z Magnet

Part

No.

Tolerable speed

H03

0 to 6000 r/min

H06

0 to 12000 r/min

4. Dedicated Options

Reference hole

Outline drawings

40

50

4-ø4.3 hole

2.5

7.5

Weight: 40 ± 1.5g

Installation screw: M4

H09

0 to 12000 r/min

H41

0 to 25000 r/min

S N

50

40

30

2-ø4.3 hole

Weight: 14.8 ± 0.7g

Installation screw: M4

N.P

Case E

D

Cover

Spun ring

RINGFEDER

RFN8006 J

×K

4-F screw

Stainless case

SUS-303

N

S

45°

H42

H43

H44

0 to 25000 r/min

0 to 30000 r/min

0 to 30000 r/min

Sensor head Stop position scale

2-øG

±0.15øH on circumference

Reference notch

∗ Polarity (N,S) is indicated on the side wall of cover.

Detection head should be installed so that the reference notch of sensor head comes on the case side.

[Unit: mm]

Magnet

Dimensions

Model A

BKO-C1730H41 105

BKO-C1730H42 94

BKO-C1730H43 78

BKO-C1730H44 66

Reference notch

Gap

G hole h6

B C D E

70H7 +0.030

–0

60H7 +0.030

–0

50H7 +0.025

–0

40H7 +0.025

–0

Spindle damping screw

Installation of magnet

Spindle

Case

Cover

F J

× X

L

79 25 17 M5

×0.8

5 79 60

×68 1

66 23 15 M5

×0.8

5 66 50

×57 1

54 20 13 M4

×0.7

5 54 40

×45 1

Weight

(g)

90 28 19 M6

×1.0

5 90 70

×79 1

1024

±4

768

±4

478

±4

322

±4

Cautions on installation of H41 to H44

1. Tolerance to shaft dimension should be "h6" on the part for installing a magnet.

2. 2-øG hole can be used for positioning of spindle and magnet.

3. Magnet shall be installed as shown to the left.

4. Misalignment between sensor head and magnetic center line shall be within

±2mm.

5. There is an NS indication on the side of the cover.

Install so that the reference notch on the sensor head comes to the case side.

4 - 4

4. Dedicated Options

(3) Caution on installation of magnet

Observe the following cautions when installing the magnet to the spindle.

(a) Do not place an intense magnetic source near the magnet.

(b) Carefully handle the magnet, avoiding mechanical shock to the magnet.

(c) Secure the magnet to the spindle with M4 screws.

(d) After the magnet is installed, balance the entire spindle.

(e) Align the center of the magnet with the center line of the rotating disk on the spindle. (For the position relation, refer to the maintenance instruction manual.)

(f) Keep the magnet and its peripheral clean avoiding iron particles and cutting chips from adhering to the magnet. Failure to observe this could result in malfunction.

(g) Apply lock paint, or other suitable means, to prevent installation screws from becoming loose.

(h) If the magnet is installed on a ground rotating disk, demagnetize the disk because the rotating disk is thought to be magnetized.

(i) Diameter of rotating disk on which the magnet is installed should be within the range from 80mm to 120mm. If this range is exceeded, the magnet may be damaged and the orient control may not be carried out correctly although the speed is below the tolerable speed of the magnet.

(j) If rotation speed of the spindle on which the magnet is installed exceeds 6,000r/min, use a high-speed type magnet (applicable up to 12,000r/min of rotation speed). If rotation speed exceeds 12,000r/min, use a ring type magnet.

(k) When installing the magnet on a rotating body plane, keep the speed below 6,000r/min.

(4) Caution on installation of sensor

Observe the following cautions when installing the sensor.

(a) The center line of head should be in line with the center of magnet.

(b) Connector used in preamplifier

BKO-C1810 : Oil proof-type

BKO-C1730 : Not oil proof-type

Install both type at a place not subject to oil.

(c) The cable between the preamplifier and the controller should be laid down apart from high-voltage cables.

(d) Check the connector wiring, securely engage the receptacle and tighten connector lock screws.

4 - 5

4. Dedicated Options

4-1-2 Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8)

When a spindle and motor are connected with a V-belt, or connected with a gear ratio other than 1:1, use this spindle side detector (1024p/rev encoder) to detect the position and speed of the spindle. Also use this detector when orientation control and synchronous tap control, etc are executed under the above conditions.

(2) Specifications

Detector type

Mechanical Inertia characteristics

Shaft friction torque for rotation

Shaft angle acceleration

Tolerable continuous rotation speed

Maximum rotation speed

Mechanical configuration

Bearing maximum non-lubrication time

Shaft amplitude

(position 15mm from end)

Tolerable load

(thrust direction/radial direction)

Weight

Squareness of flange to shaft

Flange matching eccentricity

Working environment

Ambient temperature range

Storage temperature range

Humidity

Vibration resistance

Impact resistance

OSE-1024-3-15-68 OSE-1024-3-15-68-8

0.1

× 10 -4 kgm

2

or less

0.98Nm or less

10

4

rad/s

2

or less

6000 r/min

7030 r/min

0.1

× 10 -4 kgm

2 or less

0.98Nm or less

10

4

rad/s

2 or less

8000 r/min

8030 r/min

20000h/6000r/min 20000h/8000r/min

0.02mm or less 0.02mm or less

10kg/20kg

Half of value during operation

10kg/20kg

Half of value during operation

1.5kg 1.5kg

0.05mm or less

0.05mm or less

–5°C to +55°C

–20°C to +85°C

95%Ph

5 to 50Hz, total vibration width 1.5mm, each shaft for 30min.

294.20m/s

2

(30G)

Signal name

A, B phase

Z phase

Number of detection pulses

1024p/rev

1p/rev

Connector pin layout

Pin Function

D

E

F

G

H

J

A

B

C

A phase

Z phase

B phase

-

Case earth

-

-

+5V

-

Pin Function

N

P

R

S

T

K

L

M

0V

-

-

A phase

Z phase

B phase

-

-

4 - 6

4. Dedicated Options

(3) Outline dimension drawings

102 33 68

MS3102A20-29P

3 2

4-

Ø

5.4 hole

2

5

+0.012

0

20

1.15

+0.14

0

Shaft section

Key way magnified figure

Spindle side detector (OSE-1024-3-15-68, OSE-1024-3-15-68-8)

[Unit: mm]

4 - 7

4. Dedicated Options

4-2 Cables and connectors

4-2-1 Cable connection diagram

The cable connected with CN4, CN5 or CN6 of spindle drive unit in the following diagram can be ordered from Mitsubishi Electric Corp. as option parts. Cables can only be ordered in the designated lengths. If a cable connected with the other connector or a cable with special length is required, purchase a connector or connector set, etc., and create the cable.

Spindle drive unit

(MDS-C1-SPA)

Power supply unit

(MDS-C1-CV)

NC

PC

DIO

Meter

Personal computer

CN5

CN4

CN6

(1)

(1)

(2) Spindle detector cable

Spindle side detector/magnetic sensor

<Spindle side detector (1024p/rev encoder)

/magnetic sensor cable>

Spindle motor

(2) Spindle detector cable

＜Motor PLG / Spindle PLG cable＞

4 - 8

4. Dedicated Options

4-2-2 List of cables and connectors

(1) NC bus cable and connector

(cable and connector between drive unit and power supply unit )

For

CN4

NC bus cable SH21

Length:

0.35, 0.5, 0.7, 1,

1.5, 2, 2.5, 3,

Drive unit side connector

(3M)

Connector : 10120-6000EL

Shell kit : 10320-3210-000

3.5,

6,

4, 4.5,

7, 8,

5,

9,

10, 15, 20, 30 m

FCUA-CS000 For

CN4

NC bus cable connector set

(Note) The connector manufacturer is subject to change without notice.

Drive unit side connector

(3M)

Connector : 10120-3000VE

Shell kit : 10320-52F0-008

Item Model Contents

Drive unit side connector

(3M)

Connector : 10120-6000EL

Shell kit : 10320-3210-000

Drive unit side connector

(3M)

Connector : 10120-3000VE

Shell kit : 10320-52F0-008

4 - 9

4. Dedicated Options

(2) Spindle detector cable

Item Model Contents

For CN5 Motor PLG cable

CNP5- -

Connector type

2: Connector

E: Crimped terminal

Axis No. (1 to 8 axis)

1: No. 1 axis to

8: No. 8 axis

Spindle drive unit side connector (3M)

Connector : 10120-3000VE

Shell kit : 10320-52F0-008

Spindle motor side connector

For 2-type

(Tyco Electronics AMP)

Plug : 350720-1

Pin : 350689-1

For E-type (J.S.T.)

Crimped terminal: V1.25-4

2-type

System No.

None : 1st system

2 : 2nd system

P : PLC axis

E-type

For CN6 Magnetic sensor cable

Length:

2, 5, 10, 20, 30 m

CNP6M-

-

Connector type

2: Connector

E: Crimped terminal

Spindle drive unit side connector (3M)

Connector : 10120-3000VE

Shell kit : 10320-52F0-008

Magnetic sensor side connector

For 2-type (Tajimi Musen)

Plug: TRC116-12A10-7F10.5

For E-type (J.S.T.)

Crimped terminal: V1.25-4

Axis No. (1 to 8 axis)

1: No. 1 axis to

8: No. 8 axis

2-type

System No.

None : 1st system

2 : 2nd system

P : PLC axis

E-type

Spindle side detector (1024p/rev encoder) cable

Length:

2, 5, 10, 20, 30 m

CNP6A - -

Connector type

2: Straight cannon

3: Angle cannon

E: Crimped terminal

Spindle drive unit side connector (3M)

Connector : 10120-3000VE

Shell kit : 10320-52F0-008

Axis No. (1 to 8 axis)

1: No. 1 axis to

8: No. 8 axis

Spindle side detector

(1024p/rev encoder) side connector

For 2-type (DDK)

Plug : MS3106A20-29S

Clamp : MS3057-12A

For 3-type (DDK)

Plug : MS3108A20-29S

Clamp : MS3057-12A

For E-type (J.S.T.)

Crimped terminal: V1.25-4

System No.

2 : 2nd system

P : PLC axis

Length:

2, 5, 10, 20, 30 m

(Note) The connector manufacturer is subject to change without notice.

2-type

3-type

E-type

4 - 10

4. Dedicated Options

(3) External connection cable

Cables shown below are made by the user.

Item Model Contents

For

CN10,

CN11,

CN12

DIO cable Spindle drive unit side connector (3M)

Connector : 10120-3000VE

Shell kit : 10320-52F0-008

External device

NC device

Programmable controller

External part DIO

Cable: Batch vinyl shield cable

0.2SQ x 20-core (Maximum diameter 12mm or less)

For

CN8A

Analog speed command input pulse feedback cable

For

CN9A

For meter output

Personal computer for parameter input

• monitor

Spindle drive unit side connector (3M)

Connector : 10120-3000VE

Shell kit : 10320-52F0-008

Cable: Twisted pair shield cable

0.3SQ x 4 + 0.3SQ x 3

External device

NC device

Programmable controller

Spindle drive unit side connector (3M)

Connector : 10120-3000VE

Shell kit : 10320-52F0-008

Cable: Twisted pair cable

0.3SQ x 2 + 0.3SQ x 2

External device

Speed meter

Load meter

Personal computer

(Note1) The connector manufacturer is subject to change without notice.

(Note2) Keep the length of the cables, excluding the cable for CN9A, which is connected with a personal computer, to 30m or less.

(The cable connected with a personal computer must be 3m or less.)

(Note3) Do not relay the CNP5, CNP6M or CNP6A cables. Malfunctions may occur due to noise from the motor drive wire or other cables. (Orientation position could dislocate, vibration could occur, etc.)

If the cable must be relayed, keep the peeled shield section as short as possible (3cm or less), and separate the cable from the other drive wires and cables. Mitsubishi will not be held liable for any problems that should occur as a result of a relayed cable. The customer is responsible for providing measures against noise.

4 - 11

5. Peripheral Devices

5-1 Selection of wire ................................................................................................................................. 5-2

5-1-1 Example of wires by unit ............................................................................................................. 5-2

5-2 Selection the AC reactor, contactor and no-fuse breaker.................................................................. 5-4

5-2-1 Standard selection....................................................................................................................... 5-4

5-2-2 Selection of contactor for changing over spindle motor drive wire ............................................. 5-5

5-3 Earth leakage breaker........................................................................................................................ 5-6

5-4 Branch-circuit protection .................................................................................................................... 5-7

5-4-1 Circuit protector ........................................................................................................................... 5-7

5-4-2 Fuse protection............................................................................................................................ 5-7

5-5 Noise filter .......................................................................................................................................... 5-8

5-6 Surge absorber .................................................................................................................................. 5-9

5-7 Speedometer and load meter........................................................................................................... 5-10

5-8 Cable for peripheral control.............................................................................................................. 5-11

5-8-1 Cable for external emergency stop ........................................................................................... 5-11

5 - 1

5. Peripheral Devices

5-1 Selection of wire

5-1-1 Example of wires by unit

Selected wires must be able to tolerate rated current of the unit’s terminal to which the wire is connected.

How to calculate tolerable current of an insulated wire or cable is shown in “Tolerable current of electric cable” (1) of Japanese Cable Makers’ Association Standard (JCS)-168-E (1995), its electric equipment technical standards or JEAC regulates tolerable current, etc. wire.

When exporting wires, select them according to the related standards of the country or area to export.

In the UL standards, certification conditions are to use wires of 60

o

C and 75

o

C product. (UL508C)

Wire’s tolerable current is different depending on conditions such as its material, structure, ambient temperature, etc. Check the tolerable current described in the specification of the wire to use.

Example of wire selections according to each standard is as follows.

(1) 600V vinyl insulated wire (IV wire) 60 o

C product

(Example according to IEC/EN60204-1, UL508C)

Unit type

Power supply unit

Spindle drive unit

Terminal

name

MDS-C1-CV-37

MDS-C1-CV-55

MDS-C1-CV-75

MDS-C1-CV-110

MDS-C1-CV-150

MDS-C1-CV-185

MDS-C1-CV-220

MDS-C1-CV-260

MDS-C1-CV-300

MDS-C1-CV-370

MDS-C1-SPA-55

MDS-C1-SPA-75

MDS-C1-SPA-110

MDS-C1-SPA-150

MDS-C1-SPA-185

MDS-C1-SPA-220

MDS-C1-SPA-260

MDS-C1-SPA-300

TE1 TE2 TE3

(L1, L2, L3, ) (L+, L-) (L11, L21, L12, L22, MC1) mm

2

AWG mm

2

AWG mm

2

AWG

3.5 12

3.5 12

5.5 10

14 6

22 4

30 3

38 2

Same as TE1

50 -

60 -

- -

3.5 12

5.5 10

8 8

14 6 selected power supply

22 4 unit

30 3

38 2

60 -

1.25 to 2

1.25 to 2

16 to 14

16 to 14

(2) 600V double (heat proof) vinyl insulated wire (HIV wire) 75

o

C product

(Example according to IEC/EN60204-1, UL508C)

Unit type

Power supply unit

Spindle drive unit

Terminal name

MDS-C1-CV-37

MDS-C1-CV-55

MDS-C1-CV-75

MDS-C1-CV-110

MDS-C1-CV-150

MDS-C1-CV-185

MDS-C1-CV-220

MDS-C1-CV-260

MDS-C1-CV-300

MDS-C1-CV-370

MDS-C1-SPA-55

MDS-C1-SPA-75

MDS-C1-SPA-110

MDS-C1-SPA-150

MDS-C1-SPA-185

MDS-C1-SPA-220

MDS-C1-SPA-260

MDS-C1-SPA-300

TE1 TE2 TE3

(L1, L2, L3, ) mm

2

AWG mm

2

(L+, L-) (L11, L21, L12, L22, MC1)

AWG mm

2

AWG

2 14

3.5 12

5.5 10

14 6

14 6

22 4

30 3

38 2

38 2

50 -

Same as TE1

2 14

3.5 12

5.5 10

14 6 selected power supply

14 6 unit

22 4

30 3

38 2

1.25 to 2

1.25 to 2

16 to 14

16 to 14

5 - 2

5. Peripheral Devices

(3) 600V bridge polyethylene insulated wire (IC) 105 o

C product

(Example according to JEAC8001)

Unit type

Power supply unit

Spindle drive unit

Terminal name

MDS-C1-CV-37

MDS-C1-CV-55

MDS-C1-CV-75

MDS-C1-CV-110

MDS-C1-CV-150

MDS-C1-CV-185

MDS-C1-CV-220

MDS-C1-CV-260

MDS-C1-CV-300

MDS-C1-CV-370

MDS-C1-SPA-55

MDS-C1-SPA-75

MDS-C1-SPA-110

MDS-C1-SPA-150

MDS-C1-SPA-185

MDS-C1-SPA-220

MDS-C1-SPA-260

MDS-C1-SPA-300

TE1 TE2 TE3

(L1, L2, L3, ) mm

2

AWG mm

(L+, L-) (L11, L21, L12, L22, MC1)

2

AWG mm

2

AWG

2 14 2 14

3.5 12 3.5 12

5.5 10 14 6

14 6 22 4

14 6 22 4

22 4 30 3

38 2 38 2

38 2 50 -

2 14

3.5 12

5.5 10

14 6 selected power supply

14 6 unit

22 4

1.25 to 2

30 3

38 2

16 to 14

16 to 14

CAUTION

1. Selection conditions follow IEC/EN60204-1, UL508C, JEAC8001.

• Ambient temperature is maximum 40°C.

• Cable installed on walls without ducts or conduits.

To use the wire under conditions other than above, check the standards you are supposed to follow.

2. The maximum wiring length to the motor is 30m.

If the wiring distance between the drive unit and motor is 20m or longer, use a thick wire so that the cable voltage drop is 2% or less.

3. Always wire the grounding wire.

5 - 3

5. Peripheral Devices

5-2 Selection the AC reactor, contactor and no-fuse breaker

5-2-1 Standard selection

Install an AC reactor, contactor and no-fuse breaker (NFB) per one power supply unit. Refer to the table below and select them according to each power supply unit capacity.

Selection of AC reactor, contactor and no-fuse breaker (NFB)

Power supply unit capacity

AC reactor

Recommended contactor

(Special order part)

Recommended main circuit NFB

(Special order part)

3.7 to 7.5kW

NF50CS3P-40A0

5

11kW 15 to 18.5kW 22 to 30kW 37kW

B-AL-7.5K B-AL-11K B-AL-18.5K B-AL-30K B-AL-37K

S-N25 200V S-N35 200V

NF50CS3P-50A05

S-N50 200V S-N80 200V S-N150 200V

NF100CS3P-100A05 NF225CS3P-150A05 NF225CS3P-175A05

Recommended motor fan NFB

(Special order part)

An NFB or CP (circuit protector) can be used as the motor fan breaker.

Select the NFB or CP using a value approximately double the motor fan rated current value shown below.

Contact the NFB or CP manufacturer for details on the recommended wire size, etc.

Spindle motor frame size

71 90 112 132 160 180

Motor fan rated current

0.1A 0.2A

0.2A

0.2A

0.6A

0.6A

* A rush current that is approximately double the above rated current flows when the motor starts.

(Note 1) In the above table, a special order part refers to a part that cannot be ordered from Mitsubishi, and which must be prepared by the user.

(Note 2) To comply with the EC Directives, use contactors and NFB that comply with the EN/IEC

Standards.

CAUTION

If a breaker is shared by several power supply units, the breaker may not activate when a short-circuit fault occurs in a small capacity unit. This is dangerous, so never share the breakers.

5 - 4

5. Peripheral Devices

5-2-2 Selection of contactor for changing over spindle motor drive wire

When using coil changeover motor and 1-drive unit 2-motor changeover function, select a contactor for changing over motor drive wire from the table below according to the capacity of spindle drive unit to be used.

Spindle drive unit type Recommended contactor type

MDS-A/B-SPA(H)-04

MDS-A/B-SPA(H)-075

MDS-A/B-SPA(H)-15

MDS-A/B-SPA(H)-22

MDS-A/B-SPA(H)-37

MDS-A/B/C1-SPA(H)-55

MDS-A/B/C1-SPA(H)-75

MDS-A/B/C1-SPA(H)-110

MDS-A/B/C1-SPA(H)-150

MDS-A/B/C1-SPA(H)-185

MDS-A/B/C1-SPA(H)-220

S-N10

S-N10

S-N10

S-N10

S-N18

S-N20

S-N25

S-N35

S-N50

S-N65

S-N80

MDS-A/B/C1-SPA(H)-260

MDS-A/B/C1-SPA(H)-300

S-N80

S-N125

MDS-B-SPA(H)-370

MDS-B-SPA(H)-450

S-N150

S-N180

MDS-B-SPA(H)-550 S-N300

(Note 1)

These contactors are prepared by the user.

(Note 2)

Use the EN/IEC Standards compliant parts in compliance with EC Directives.

5 - 5

5. Peripheral Devices

5-3 Earth leakage breaker

When installing an earth leakage breaker, select the breaker on the following basis to prevent the breaker from malfunctioning by the higher frequency earth leakage current generated in the spindle drive unit.

(1) Selection

Obtaining the earth leakage current for all drive units referring to the following table, select an earth leakage breaker within the “rated non-operation sensitivity current”.

Usually use an earth leakage breaker for inverter products that function at a leakage current within the commercial frequency range (50 to 60Hz).

If a product sensitive to higher frequencies is used, the breaker could malfunction at a level less than the maximum earth leakage current value.

Earth leakage current for each unit

Unit Earth leakage current Maximum earth leakage current

MDS-C1-SPA-55 to 300 6mA 15mA

(Note1) Maximum earth leakage current: Value that considers wiring length and grounding, etc.

(Commercial frequency 50/60Hz)

(Note2) The earth leakage current in the power supply unit side is included in the drive unit side.

(2) Measurement of earth leakage current

When actually measuring the earth leakage current, use a product that is not easily affected by the higher frequency earth leakage current. The measurement range should be 50 to 60Hz.

POINT

1. The earth leakage current tends to increase as the motor capacity increases.

2. A higher frequency earth leakage current will always be generated because the inverter circuit in the drive unit switches the transistor at high speed. Always ground to reduce the higher frequency earth leakage current as much as possible.

3. An earth leakage current containing higher frequency may reach approx. several hundreds of mA. According to IEC479-2, this level is not hazardous to the human body.

5 - 6

5. Peripheral Devices

5-4 Branch-circuit protection

5-4-1 Circuit protector

This breaker is used to switch the control power and to provide overload and short-circuit protection.

When connecting a circuit protector or breaker to the power input (TE3 terminals L11 and L21) for the control circuit, use a product that does not trip (incorrectly activate) by a rush current when the power is turned ON. A circuit protector with inertial delay and an operation delayed type breaker are available to prevent unnecessary tripping. Select the product to be used according to the machine specifications.

The rush current and rush conductivity time differ according to the power impedance and power ON timing, so select a product that does not trip even under the conditions listed in the following table.

Rush current: Ip=35

36.8%

I [A]

Time constant: T=6

Rush conductivity time:

Time to reach 36.8% of rush current; equivalent to breaker operation characteristics operation time. t [ms]

POINT

When collectively protecting the control circuit power for multiple units, select a circuit protector or breaker that satisfies the total sum of the rush current Ip.

The largest value is used for the rush conductivity time T.

5-4-2 Fuse protection

The fuse of branch-circuit protection must use UL class CC, J or T. In the selection, please consider rush current and rush conductive time.

Selection of branch-circuit protection fuse

Connected total of unit

Fuse (Class CC)

Rated [V] Current [A]

Wire Size

AWG

1 – 4

5 – 8

600

20

35

16 to 14

CAUTION

For continued protection against risk of fire, replace only with same type 600

V, 20 or 35 A (UL CLASS CC) fuse.

5 - 7

5. Peripheral Devices

5-5 Noise filter

(1) Selection

Use an EMC noise filter if the noise conducted to the power line must be reduced. Select an EMC noise filter taking the power supply unit's input rated voltage and input rated current into consideration.

(2) Noise filter mounting position

Install the noise filter to the power supply unit’s power input as the diagram below indicates.

Power distribution panel

Power supply unit

Breaker

AC reactor Contactor

Power supply

Noise filter

R

S

T

MDS-C1-CV

(Note) The noise filter must be prepared by the user.

Recommended devices: Okaya Electric Industries 3SUP-HL-ER-6B Series

Soshin Electric HF3000C-TMA Series

Contact: Okaya Electric Industries Co., Ltd. Telephone: 03-3424-8120

(+81-3-3424-8120) http://www.okayaelec.co.jp

Soshin Electric Co., Ltd. Telephone: 03-3775-9112

(+81-3-3775-9112) http://www.soshin.co.jp

(Note) The above devices may be changed at the manufacturer's discretion.

Contact each manufacturer for more information.

5 - 8

5. Peripheral Devices

5-6 Surge absorber

When controlling a magnetic brake of a servomotor in DC OFF circuit, a surge absorber must be installed to protect the relay contacts and brakes. Commonly a varistor is used.

(1) Selection of varistor

When a varistor is installed in parallel with the coil, the surge voltage can be adsorbed as heat to protect a circuit. Commonly a 120V product is applied. When the brake operation time is delayed, use a 220V product. Always confirm the operation with an actual machine.

(2) Specifications

Select a varistor with the following or equivalent specifications. To prevent short-circuiting, attach a flame resistant insulation tube, etc., onto the leads as shown in the following outline dimension drawing.

Varistor specifications

Varistor type

Varistor voltage rating

(range)

(V)

Tolerable circuit voltage

Rating

Surge current withstand level

Energy withstand level

(A)

AC (V) DC (V) 1 time 2 times 10/1000us

(J)

Power

Max. limit voltage

Electrostatic

2ms (W) (V) capacity

(reference value)

(pF)

ERZV10D121

TNR10V121K

ERZV10D221

TNR10V221K

POINT

120

(108 to 132)

220

(198 to 242)

75 100 3500 2500 20 14.5 0.4 200 1400

140 180 3500 2500 39 27.5 0.4 360

(Note 1) Selection condition: When ON/OFF frequency is 10 times/min or less, and exciting current is 2A or less

(Note 2) ERZV10D121 and ERZV10D221 are manufactured by Matsushita Electric Industrial Co., Ltd.

TNR10V121K and TNR10V221K are manufactured by MARCON Electronics Co., Ltd.

Contact: Matsushita Electronic Components Co., Ltd : http://www.panasonic.co.jp/ maco/

MARCON Electronics Co., Ltd. Telephone : (Kanto)03-3471-7041 (+81-3-3471-7041)

(Kinki) 06-6364-2381 (+81-3-6364-2381)

(Chubu) 052-581-2595 (+81-52-581-2595)

(3) Outline dimension drawing

• ERZV10D121, ERZV10D221

20.0

11.5

[Unit: mm]

Insulation tube

410

Normally use a product with 120V varistor voltage. If there is no allowance for the brake operation time, use the 220V product. A varistor whose voltage exceeds 220V cannot be used, as such varistor will exceed the specifications of the relay in the unit.

5 - 9

5. Peripheral Devices

5-7 Speedometer and load meter

Speedometer and load meter can be output from the D/A output which is for measuring control data.

When speedometer is output, +10V DC is output at the motor’s maximum speed regardless of the motor’s rotation direction. The following specifications are recommended for the display.

10 (a) Type YM-8G type DC voltage type (Mitsubishi)

(b) Rating 10VDC full scale

(c) Internal impedance approx. 10k

Ω

0

Maximum rotation speed

Motor rotation speed (r/min)

Speedometer output specification

(2) Load meter output

The load meter indicates the percentage of the load in respect to the motor's rated output. The relation of the motor output capacity [kW] and load meter display [%] is as follows.

0

Overload (for one minute) zone

50%ED (15-minute)

(30-minute) zone

Continuous rating zone

1500 6000

Motor rotation speed (r/min)

Load meter output specification

8000

Load meter 120%

Load meter 100%

The following specifications are recommended for the display.

(a) Type YM-8G type DC voltage type (Mitsubishi)

(b) Rating 10VDC full scale

(c) Internal impedance approx. 10k

Ω

(d) Scale indicating alarm at 100% or above (see right figure)

0

20

40

60

80

%

Load meter display

100

Red zone

120

5 - 10

5-8 Cable for peripheral control

5. Peripheral Devices

5-8-1 Cable for external emergency stop

Prepare the cable below for external emergency stop function (dual emergency stop function). The cable for external emergency stop must be prepared by the user.

External emergency stop connector

Bottom view of MDS-C1-CV

No. Item

101

102

Connector

Contact

101 102

Type

2-178288-3

1-175218-2

Manufacturer

Tyco Electronics AMP

Tyco Electronics AMP

Wire size:0.5 to 1.25SQ

Drive unit side

3

1

CN23

+

-

5 - 11

Appendix 1. Outline Dimension Drawings

Appendix 1-1 Outline dimension drawings of spindle motor ..................................................................A1-2

Appendix 1-1-1 SJ Series ...................................................................................................................A1-2

Appendix 1-1-2 SJ-V Series ...............................................................................................................A1-5

Appendix 1-1-3 SJ-VS Series ...........................................................................................................A1-15

Appendix 1-2 Unit outline dimension drawings ....................................................................................A1-17

Appendix 1-2-1 Spindle drive unit.....................................................................................................A1-17

Appendix 1-2-2 Power supply unit ....................................................................................................A1-21

Appendix 1-2-3 AC rector .................................................................................................................A1-25

A1 - 1

Appendix 1. Outline Dimension Drawings

Appendix 1-1 Outline dimension drawings of spindle motor

Appendix 1-1-1 SJ Series

• SJ-30A with standard flange

Terminal box 850

740

665.5

110

7 310

20

φ51

189

60 5

7

4-φ19

Exhaust air

Cooling fan

110

90

A

10.5

A

43

8

φ

30

0

φ

32

5

35°

Cooling air inlet

16

[Unit: mm]

A 55m6 A

Cross section

A-A

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-30A with standard legs

Terminal box

850

505

430.5

345

230 110

90 10.5

6 312

189

6

Exhaust air

Cooling fan

127

304

127 108

A

A

Cooling air inlet

16

4-Ø15

55

127

310

127

A 55m6 A

Cross section

A-A

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 2

[Unit: mm]

Appendix 1. Outline Dimension Drawings

• SJ-37BP, SJ-22XW5 with standard flange

Terminal box

909

769

701.5

530

φ51

68 5

140

25

7 350

224

Exhaust air

A

140

110 15

A

50

9

φ

35

0

φ

37

5

35°

Cooling air inlet

Cooling fan

18

7

4-φ19

A

60m6

Cross section

A-A

A

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-37BP, SJ-22XW5 with standard legs

Terminal box

909

400.5

508.5

441

247.5

140 6 352

224

[Unit: mm]

6

Exhaust air

110

A

15

Cooling air inlet

A

Cooling fan

139.5

338

139.5

121 70

139.5

139.5

350

18

A 60m6 A

Cross section

A-A

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 3

[Unit: mm]

Appendix 1. Outline Dimension Drawings

• SJ-45BP, SJ-22XW8 with standard flange

Terminal box

932

792

733

φ63

73

140

30

5

7 378

278

Exhaust air

140

110

A

15

A

Cooling fan

Cooling air inlet

7

4-φ19

58

1

φ

40

0

φ

42

5

35°

φ425

18

A 60m6

Cross section

A-A

A

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-45BP, SJ-22XW8 with standard legs

Terminal box

932

272.5

425.5

140 6 506.5

447.5

φ63

380

278

[Unit: mm]

6

Exhaust air

Cooling fan

152.5

385

152.5

133

110

A

15

Cooling air inlet

A

4-φ19

85

159

400

18

159

A 60m6 A

Cross section

A-A

[Unit: mm]

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 4

Appendix 1. Outline Dimension Drawings

Appendix 1-1-2 SJ-V Series

• SJ-V2.2-01, SJ-V3.7-02ZM with standard flange

φ35

Terminal box

360

300

265

60

130

48

12

5

Flange

□174

168

4-φ12

45

Ａ

8

Exhaust air

Ａ

φ

18

5

φ

19

0

Cooling fan

8

Cooling air inlet

5

2-M6 Screw

16

φ28j6

Ａ

Ａ

Cross section

A-A

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V2.2-01, SJ-V3.7-02ZM with standard legs

φ35

□176

φ

220

5

[Unit: mm]

Terminal box 300

360

265

130

60

5 176

168

5

45 8

Exhaust air

Cooling fan

75

105

56

41

Ａ

Ａ

Cooling air inlet

8

4-φ10 35

70

180

70

2-M6 Screw

16

φ28j6

Ａ Ａ

Cross section

A-A

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 5

[Unit: mm]

Appendix 1. Outline Dimension Drawings

• SJ-V3.7-01 with standard flange

φ35

390

330

295

60

Terminal box

160

48

12

5

Flange

□174

168 4-φ12

Exhaust air

45

Ａ

8

Ａ

φ

18

5

φ

19

0

Cooling fan

5

φ22

0

Cooling air inlet

8

5 □176

16

2-M6

φ28j6

Ａ Ａ

Cross section

A-A

Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V3.7-01 with standard legs

φ35

Terminal box

390

330

295

160

60

45 8

5 176

168

5

[Unit: mm]

Exhaust air

Cooling fan

Ａ

Cooling air inlet

100

130

56

41

Ａ

8

4-φ10 35

70

180

70

16

2-M6

φ28j6

Ａ Ａ

Cross section

A-A

Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 6

[Unit: mm]

Appendix 1. Outline Dimension Drawings

• SJ-V5.5-01 with standard flange

Terminal box

485

425

390

60

255

φ44

48

12　

5

Flange

□174

168

4-φ12

Exhaust air

45

Ａ

7.5

Ａ

φ

18

5

φ1

90

φ

220

Cooling fan Cooling air inlet

7

5 □176

φ28h6

φ

22

3-M4 Screw

Ａ Ａ

Cross section

A-A

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V5.5-01 with standard legs

φ44

Terminal box

425

485

255

390

60

45 7.5

5 176

168

5

5

[Unit: mm]

Exhaust air

Cooling fan

159

190

56

41

Ａ

Ａ

Cooling air inlet

4-φ10

7

35

70

180

70

φ

22

φ28h6

Ａ Ａ

Cross section

A-A

3-M4 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 7

[Unit: mm]

Appendix 1. Outline Dimension Drawings

• SJ-V7.5-01, SJ-V7.5-03ZM, SJ-V11-06ZM with standard flange

φ44

Terminal box

520

440

403

80

238

47 5

13

Flange

□204

198

4-φ15

Exhaust air

Cooling fan

63

Ａ

8

Ａ

φ

215

φ

22

5 φ25

0

Cooling air inlet

10

5 □208 5

φ

22

φ32h6

Ａ Ａ

Cross section

A-A

3-M5 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V7.5-01, SJ-V7.5-03ZM, SJ-V11-06ZM with standard legs

φ44

Terminal box

520

440

403

238

80

5 208

198

5

63 8

[Unit: mm]

Ａ

Exhaust air

Cooling air inlet

Ａ

Cooling fan

4-φ12

140

180

70

50

10

φ22

3-M5 Screw

φ32h6

Ａ Ａ

Cross section

A-A

45

95

230

95

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 8

[Unit: mm]

Appendix 1. Outline Dimension Drawings

• SJ-V11-01, SJ-V11-08ZM with standard flange

φ44

Terminal box

490

453

600

288

110

65 5

13

Flange

□204

198

4-φ15

Exhaust air

80 10

Ａ

Ａ φ2

15

φ

22

5

Cooling fan

Cooling air inlet

14

5 □208

φ

40

φ48h6

Ａ Ａ

Cross section

A-A

3-M5 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V11-01, SJ-V11-08ZM with standard legs

φ44

Terminal box

490

453

600

110

288 5 208

198

80 10

5

φ25

0

5

[Unit: mm]

Exhaust air

Cooling fan

140

180

Ａ

Cooling air inlet

Ａ

70

50

14

4-φ12

45

95

230

95

φ4

0

3-M5 Screw

φ48h6

Ａ Ａ

Cross section

A-A

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 9

[Unit: mm]

Appendix 1. Outline Dimension Drawings

• SJ-V15-01, SJ-V18.5-01, SJ-V11-09, SJ-V15-03, SJ-V22-06ZM with standard flange

φ44

Terminal box

579.5

469.5

434.5

259.5

65

110

20

5

266

□250

Flange

198

4-φ15

Exhaust air

80 10

Ａ

Ａ

φ

26

5

φ

27

5

φ30

0

Cooling fan

Cooling air inlet

14

5 □262 5

φ

40

3-M5 Screw

φ48h6

Ａ Ａ

Cross section

A-A

[Unit: mm]

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V15-01, SJ-V18.5-01, SJ-V11-09, SJ-V15-03, SJ-V22-06ZM with standard legs

φ44

Terminal box

579.5

469.5

434.5

259.5

110

80 10

5 262

198

5

Exhaust air

Cooling fan

Ａ

Ａ

Cooling air inlet

178

250

108

60

14

4-φ15

50

127

295

127

φ

40

3-M5 Screw

φ48h6

Ａ Ａ

Cross section

A-A

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

[Unit: mm]

A1 - 10

Appendix 1. Outline Dimension Drawings

• SJ-V30-02ZM with standard flange

φ51

Terminal box

649.5

539.5

499.5

329.5

110

20

266

□250 Flange

238

65 5

4-φ15

Exhaust air

80

Ａ

10

Ａ φ

26

5 φ

27

5

φ30

0

Cooling fan

Cooling air inlet

5 □262 5

14

φ

40

φ48h6

Ａ Ａ

Cross section

A-A

3-M5 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V30-02ZM with standard legs

φ51

Terminal box

649.5

539.5

499.5

329.5

110

80 10

5 262

238

5

[Unit: mm]

Exhaust air

Cooling fan

178

250

Ａ

Ａ

Cooling air inlet

108

60

14

4-φ15

50

127

295

127

φ

40

φ48h6

Ａ Ａ

Cross section

A-A

3-M5 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

A1 - 11

[Unit: mm]

Appendix 1. Outline Dimension Drawings

• SJ-V22-01, SJ-V18.5-03, SJ-V22-05 with standard flange

Terminal box

φ51

649.5

539.5

499.5

110

329.5

20

266

□250 Flange

238

65 5

4-φ15

Exhaust air

90

Ａ

10.5

Ａ φ

26

5 φ

27

5

φ30

0

Cooling fan

Cooling air inlet

5 □262 5

16

φ4

5

φ55m6

Ａ Ａ

Cross section

A-A

3-M5 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V22-01, SJ-V18.5-03, SJ-V22-05 with standard legs

φ51

Terminal box

649.5

539.5

499.5

329.5

110

90 10.5

5 262

238

5

[Unit: mm]

Exhaust air

Cooling fan

178

275

Ａ

Ａ

Cooling air inlet

108

60

4-φ15

16

50

127

295

127

φ

45

φ55m6

Ａ Ａ

Cross section

A-A

3-M5 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

[Unit: mm]

A1 - 12

Appendix 1. Outline Dimension Drawings

• SJ-V26-01 with standard flange

φ51

Terminal box

695.5

585.5

545.5

375.5

110

20

Flange

□250

238

65 5

4-φ15

Exhaust air

90

Ａ

10.5

Ａ φ

26

5

φ

27

5

φ30

0

Cooling fan

Cooling air inlet

16

5 □262

φ

45

φ55m6

Ａ Ａ

Cross section

A-A

3-M5 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V26-01 with standard legs

φ51

Terminal box

695.5

585.5

545.5

110

375.5

5 262

238

5

90 10.5

5

[Unit: mm]

Exhaust air

Cooling fan

178

275

Ａ

Ａ

Cooling air inlet

108

60

4-φ15

16

50

127

295

127

φ

45

φ55m6

Ａ Ａ

Cross section

A-A

3-M5 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

[Unit: mm]

A1 - 13

Appendix 1. Outline Dimension Drawings

• SJ-V55-01 with standard flange

φ63

Terminal box

864

724

672

402

140

75

30

5

□480

348 4-φ24

110

Ａ

15

Exhaust air

Cooling fan

Ａ

Cooling air inlet

20

φ5

00

φ

51

0 φ550

35°

2-M10

φ

65

φ75m6

Ａ Ａ

Cross section

A-A

3-M6 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-V55-01 with standard legs

φ63

Terminal box 864

724

672

140

402

110 15

6 426

348

6

[Unit: mm]

Ａ

Exhaust air

Cooling air inlet

Ａ

Cooling fan

286

366

149

109

4-φ19

20

80

178

435

178

φ

65

φ75m6

Ａ Ａ

Cross section

A-A

3-M6 Screw

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

[Unit: mm]

A1 - 14

Appendix 1. Outline Dimension Drawings

Appendix 1-1-3 SJ-VS Series

• SJ-VS7.5-03ZM with standard flange

φ44

Terminal box

32

210

453

405.5

230.5

47

80

5

13

□204

198

4-φ15

Ｂ

Cooling fan Exhaust air

504

Cooling air inlet

340

Ａ

5

φ

21

5

φ

27

5

160

□208

35°

5

φ

250

Ｂ

Ａ

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

• SJ-VS22-06ZM with standard flange

φ44

[Unit: mm]

Terminal box

32

210

479

411.5

241.5

65

110

5

20

□250

238

4-φ15

Ｂ

Cooling fan Exhaust air

545

Cooling air inlet

351

Ａ

5

φ

26

5 φ

27

5

190

□262

35°

5

φ

300

Ｂ

Ａ

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

[Unit: mm]

A1 - 15

Appendix 1. Outline Dimension Drawings

• SJ-VS30-02ZM with standard flange

φ51

Terminal box

32

210

549

481.5

311.5

65

110

5

20

□250

238

4-φ15

Ｂ

Cooling fan Exhaust air

615

Cooling air inlet

421

Ａ

5

φ

26

5

φ

27

5

35°

190

□ 262 5

φ

300

Ｂ

Ａ

(Note 1) Provide a clearance of 30mm or more between the cooling fan and wall.

(Note 2) The shaft can also be mounted upward.

(Note 3) If the suspension bolts are removed during operation, plug the screw holes with bolts.

[Unit: mm]

A1 - 16

Appendix 1. Outline Dimension Drawings

Appendix 1-2 Unit outline dimension drawings

Appendix 1-2-1 Spindle drive unit

MDS-C1-SPA-55

MDS-C1-SPA-75

MDS-C1-SPA-110

φ6hole

70

(Wiring allowance

Intake

22

2-M6 screw

2-M4 screw

16

6

45

90

(State with terminal block cover removed)

Terminal block cover

20

Intake

180

260

60 15

Required wind passage space

3-M5 screw

2-M5 screw

Square hole

(Note 1)

2-M5 screw hole 82

Panel mounting hole machining drawing

(Note 1) Attach packing around the square hole for sealing.

[Unit : mm]

A1 - 17

Appendix 1. Outline Dimension Drawings

MDS-C1-SPA-150

MDS-C1-SPA-185

φ6hole

70

(Wiring allowance)

Intake

22

2-M6 screw

2-M4 screw

16

6

60

120

Terminal block cover

(State with terminal block cover removed)

20

Intake

180

260

60 15

Required wind passage space

3-M5 screw

Square hole

(Note 1)

2-M5 screw

2-M5 screw hole

112

Panel mounting hole machining drawing

(Note 1) Attach packing around the square hole for sealing.

[Unit : mm]

A1 - 18

Appendix 1. Outline Dimension Drawings

MDS-C1-SPA-220

2-φ6 hole

70

(Wiring allowance)

Intake

52

2-M6 screw

2-M4 screw 46

6 6

45 60

150

(State with terminal block cover removed)

Terminal block cover

60

20

• For MDS-C1-SP

3-M8 screw

Square hole

(Note 1)

Intake

180 60

260

15

Required wind passage space

2-M8 screw

4-M5 screw hole 142

Panel mounting hole

machining drawing

(Note 1) Attach packing around the square hole for sealing.

A1 - 19

[Unit : mm]

Appendix 1. Outline Dimension Drawings

MDS-C1-SPA-260

MDS-C1-SPA-300

2-φ6 hole

70

(Wiring allowance)

Exhaust

52

2-M6 screw

2-M4 screw 46

6 6

45 60

150

(State with terminal block cover removed)

Terminal block cover

60

20

Intake

180 63

263

12

Heat dissipation allowance

3-M8 screw

Square hole

(Note 1)

2-M8 screw

4-M5 screw hole 142

Panel mounting hole

machining drawing

(Note 1) Attach packing around the square hole for sealing.

A1 - 20

[Unit : mm]

Appendix 1. Outline Dimension Drawings

Appendix 1-2-2 Power supply unit

ø6 hole

MDS-C1-CV-37

MDS-C1-CV-55

MDS-C1-CV-75

70

(Wiring allowance)

22

2-M6 screw

3-M4 screw

16

30

60

6

(State with terminal block

cover removed)

Terminal block cover

20 180

220

Intake

(Note 2)

20 15

Heat dissipation allowance

3-M4 screw

2-M4 screw

Square hole

(Note 1)

2-M5 screw hole 52

Panel mounting hole machining drawing

(Note 1) Attach packing around the square hole for sealing

(Note 2) The MDS-C1-CV-37 does not have a built-in fan.

A1 - 21

[Unit : mm]

ø6 hole

MDS-C1-CV-110

Appendix 1. Outline Dimension Drawings

70

(Wiring allowance)

(Note 2)

22

2-M6 screw

3-M4 screw

16

45

90

6

(State with terminal block

cover removed)

Terminal block cover

20

Intake

180

260

60 15

Required wind passage space

3-M5 screw

2-M5 screw

Square hole

(Note 1)

2-M5 screw hole 82

Panel mounting hole machining drawing

(Note 1) Attach packing around the square hole for sealing

(Note 2) The MDS-C1-CV-110 does not have a fan at the top.

A1 - 22

[Unit : mm]

Appendix 1. Outline Dimension Drawings

ø6 hole

MDS-C1-CV-150

MDS-C1-CV-185

70

(Wiring allowance)

(Note 2)

22

2-M6 screw

3-M4 screw

16

60

120

6

(State with terminal block

cover removed)

Terminal block cover

20

Intake

180

260

60 15

Required wind passage space

3-M5 screw

2-M5 screw

Square hole

(Note 1)

2-M5 screw hole 112

Panel mounting hole machining drawing

(Note 1) Attach packing around the square hole for sealing.

(Note 2) The MDS-C1-CV-150/185 does not have a fan at the top.

A1 - 23

[Unit : mm]

MDS-C1-CV-220

MDS-C1-CV-260

MDS-C1-CV-300

MDS-C1-CV-370

2-ø6 hole

Appendix 1. Outline Dimension Drawings

70

(Wiring allowance)

Intake

42

2-M6 screw

3-M4 screw

45

6

60

150

6 36

60

(State with terminal block

cover removed)

Terminal block cover

20

Intake

180

260

60 15

Required wind passage space

3-M8 screw

Square hole

(Note 1)

2-M8 screw

4-M5 screw hole 142

Panel mounting hole machining drawing (Note 1) Attach packing around the square hole for sealing.

A1 - 24

[Unit : mm]

Appendix 1-2-3 AC rector

• B-AL-7.5K

Appendix 1. Outline Dimension Drawings

6-M5 screw

FG grounding position

L11

L12

MAIN

DRIVE

L21

L22

L31

L32

PE grounding position

(with grounding mark)

Terminal cover

55

± 1

4-8×15 slot

165

± 2

• B-AL-11K

6-M5 screw

FG grounding position

L11

L12

MAIN

DRIVE

L21

L22

L31

L32

PE grounding position

(with grounding mark)

Terminal cover

55

± 1

4-8×15 slot

[Unit: mm]

165

± 2

A1 - 25

[Unit: mm]

• B-AL-18.5K

Appendix 1. Outline Dimension Drawings

6-M6 screw

FG grounding position

MAIN

L11

L12

DRIVE

L21

L22

L31

L32

PE grounding position

(with grounding mark)

Terminal cover

55

± 1

4-8×15 slot

165

± 2

• B-AL-30K

6-M6 screw

FG grounding position

L11

L12

MAIN

DRIVE

L21

L22

L31

L32

PE grounding position

(with grounding mark)

Terminal cover

55

± 1

4-8×15 slot

[Unit: mm]

165

± 2

A1 - 26

[Unit: mm]

• B-AL-37K

Appendix 1. Outline Dimension Drawings

6-M6 screw

FG grounding position

MAIN

L11

L12

DRIVE

L21

L22

L31

L32

PE grounding position

(with grounding mark)

Terminal cover

70

± 1

4-8×15 slot

220

± 2

[Unit: mm]

A1 - 27

Appendix 2. Cable and Connector Specifications

Appendix 2-1 Selection of cable.............................................................................................................A2-2

Appendix 2-1-1 Cable wire and assembly ..........................................................................................A2-2

Appendix 2-2 Cable connection diagram ...............................................................................................A2-4

Appendix 2-3 Connector outline dimension drawings............................................................................A2-8

A2 - 1

Appendix 2. Cable and Connector Specifications

Appendix 2-1 Selection of cable

Appendix 2-1-1 Cable wire and assembly

The following shows the specifications and processing of the wire used in each cable. Manufacture the cable using the following recommended wire or equivalent parts.

Recommended wire model

(Cannot be directly ordered from

Mitsubishi

Finished outside diameter

Sheath material

No. of pairs

Electric Corp.)

Wire characteristics

Configuration

Conductor resistance

Withstand voltage

Insulation resistance

Heat resistant temperature

UL20276 AWG28

10pair

6.1mm PVC 10

7 strands/

0.13mm

222

Ω/km or less

AC350/ 1min

1M

Ω/km or more

80°C

Applica- tion

NC unit communi- cation cable

A14B2343 (Note 1) 7.2mm PVC 6

40 strands/

0.08mm

TS-91026 (Note 2) 11.6mm PVC

2

(0.3 mm

2

)

10

(0.2 mm

2

)

60 strands/

0.08mm

40 strands/

0.08mm

(Note 1) Junko Co. (Dealer: Toa Denki)

(Note 2) BANDO ELECTRIC WIRE (http: //www.bew.co.jp)

105

Ω/km or less

63 or less

95

Ω/km

Ω/km or less

AC500/ 1min

1500M

Ω/k m or more

AC750V/

1min

60M

Ω/km or more

105°C

60°C

Detector cable

Detector cable

(Cable length:

20m or more)

(2) Cable assembly

Assemble the cable as shown in the following drawing, with the cable shield wire securely connected to the ground plate of the connector.

Core wire Core wire

Shield (external conductor)

Sheath

Shield

(external conductor)

Sheath

Ground plate

A2 - 2

Appendix 2. Cable and Connector Specifications

(3) Cable protection tube (noise countermeasure)

If influence from noise is unavoidable, or further noise resistance is required, selecting a flexible tube and running the signal cable through this tube is effective. This is also an effective countermeasure for preventing the cable sheath from being cut or becoming worn.

A cable clamp (MS3057) is not installed on the detector side, so be particularly careful of broken wires in applications involving bending and vibration.

Supplier Tube

Drive unit side

Connector

Installation screws

Nippon Flex

Control Corp.

DAIWA DENGYO

CO., LTD

FBA-4

(FePb wire braid sheath)

Hi-flex

PT #17 (FePb sheath)

RBC-104 (straight)

RBC-204 (45

°)

RBC-304 (90

°)

PSG-104 (straight)

PLG-17 (90

°)

PS-17 (straight)

G16

G16

G16

Screw diameter ø26.4

Screw diameter ø26.4

PF1/2

Sankei Works

Purika Tube

PA-2 #17 (FePb sheath)

BC-17 (straight) Wire tube screws : 15

(Note) None of the parts in this table can be ordered from Mitsubishi Electric Corp.

Motor detector side

RCC-104-CA2022

PDC20-17

PDC20-17

A2 - 3

Appendix 2. Cable and Connector Specifications

Appendix 2-2 Cable connection diagram

CAUTION

1. Do not mistake the connection when manufacturing the detector cable.

Failure to observe this could lead to faults, runaway or fires.

2. Do not connect anything to pins unless otherwise particularly specified when manufacturing a cable. (Leave OPEN)

3. Contact Mitsubishi when manufacturing a cable longer than 30m.

4. Do not relay the cable which the shield cable is used in. Malfunctions may occur due to noise from the motor drive wire, other cables or devices.

If the cable must be relayed, keep the peeled shield section as short as possible (3cm or less), and separate the cable from the other drive wires and cables. Mitsubishi will not be held liable for any problems that should occur as a result of a relayed cable. The customer is responsible for providing measures against noise.

(1) NC bus cable (Cable between spindle drive unit and power supply unit)

<SH21 cable connection diagram>

Drive unit side connector

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

19

10

20

PE

16

7

17

8

18

9

13

4

14

5

15

6

1

11

2

12

3

1

11

2

12

3

17

8

18

9

19

10

20

15

6

16

7

13

4

14

5

Drive unit side connector

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

PE FG

A2 - 4

Appendix 2. Cable and Connector Specifications

(2) Spindle detector cable

<CNP5 cable connection diagram>

(CN5) Spindle drive unit side connector

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

PA

RA

PB

RB

PZ

P15(+15V)

N15(-15V)

LG

6

16

7

17

8

5

15

1

Motor PLG side connector

Housing: 350720-1

Pin: 350689-1

1

2

3

4

5

8

6

9

MOH

RG

3

13

V1.25-4

100mm

<CNP6M cable connection diagram>

(CN6) Spindle drive unit side connector

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

MAG 6

MAGR

LS

LSR

P15(+15V)

LG

16

7

17

5

15

Magnetic sensor side connector

Connector: TRC116-12A10-7F10.5

A

D

F

E

C

B

<CNP6A cable connection diagram>

(CN6) Spindle drive unit side connector

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

MA

MA

*

MB

MB

*

MZ

MZ

*

P5(+5V)

LG

P5(+5V)

LG

P5(+5V)

LG

4

14

10

1

2

12

3

13

19

11

20

15

B

P

H

K

A

N

C

R

Spindle side detector (1024p/rev encoder) side connector

Plug: MS3106B20-29S (Straight)

MS3108B20-29S (Angle)

Clamp: MS3057-12A

CAUTION

The shield of the spindle detector cable is not connected to the "FG" (earth). Do not connect the cable shield to the earth by clamping the cable, etc.

A2 - 5

Appendix 2. Cable and Connector Specifications

<CN8A cable connection diagram>

(CN8A) Spindle drive unit side connector

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

OR3

RP

SE1

SE2

SES

OR2

OR1

ORS

SYA

SYA

SYB

SYB

*

SYZ

SYZ

GND

GND

*

*

13

4

14

1

11

15

2

12

3

16

6

7

8

5

17

18

NC,PC side

SYZ

SYZ

*

GND

GND

FG

OR3

RP

SE1

SE2

OR2

OR1

SYA

SYA

*

SYB

SYB

*

<CN9A cable connection diagram>

(CN9A) Spindle drive unit side connector

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

TX

RX

GND

SM0

LM0

OM

OUT8

15

5

11

9

19

1

8

<CN10 cable connection diagram>

(CN10) Spindle drive unit side

Connector:

Shell kit: connector

10120-3000VE

10320-52F0-008

16

8

18

9

14

5

15

6

19

20

17

10

1

11

2

12

3

13

4

REDY

SRN

SRI

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

IN9

IN10

IN11

IN12

CES1

OUT6C

+24V

RG

NC,PC side

Personal computer side

TX

RX

GND

SM0

LM0

0M

OUT8

NC、PC side

DIO devices side

REDY

SRN

SRI

IN1

IN2

IN3

IN4

IN5

IN6

IN7

IN8

IN9

IN10

IN11

IN12

CES1

OUT6C

+24V

RG

A2 - 6

Appendix 2. Cable and Connector Specifications

<CN11 cable connection diagram>

(CN11) Spindle drive unit side

connector

Connector:

10120-3000VE

Shell kit: 10320-52F0-008

16

19

7

17

14

5

15

6

8

18

9

10

20

12

3

13

4

1

11

2

8H

9H

10H

11H

12H

CES3

OUT1

OUT2

OUT3

OUT4

OUT5

OUT6

OUT7

1H

2H

3H

4H

5H

6H

7H

<CN12 cable connection diagram>

(CN12) Spindle drive unit side

connector

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

19

7

17

8

5

15

6

16

18

9

10

20

3

13

4

14

1

11

2

12

R9

R10

R11

R12

CES2

OUT1C

OUT2C

OUT3C

OUT4C

OUT5C

FA

FC

R5

R6

R7

R8

R1

R2

R3

R4

NC、PC side

DIO devises side

1H

2H

3H

4H

5H

6H

7H

8H

9H

10H

11H

12H

CES3

OUT1

OUT2

OUT3

OUT4

OUT5

OUT6

OUT7

NC、PC side

DIO devises side

R1

R2

R3

R4

R5

R6

R7

R8

R9

R10

R11

R12

CES2

OUT1C

OUT2C

OUT3C

OUT4C

OUT5C

FA

FC

A2 - 7

Appendix 2. Cable and Connector Specifications

Appendix 2-3 Connector outline dimension drawings

Connector for CN2 Servo drive unit

Manufacturer: 3M (Ltd.)

<Type>

Connector: 10120-3000VE

Shell kit: 10320-52F0-008

[Unit: mm]

12.0

22.0

14.0

Manufacturer: 3M (Ltd.)

<Type>

Connector: 10120-3000VE

Shell kit: 10320-52A0-008

[Unit: mm]

33.3

12.7

12.0

22.0

14.0

Manufacturer: 3M (Ltd.)

<Type>

Connector: 10120-6000EL

Shell kit: 10320-3210-000

Because this connector is an integrated molding part of the cable, it is not an option setting in the connector set.

The terminal connector

(A-TM) also has the same outline.

[Unit: mm]

A2 - 8

33.3

12.7

20.9

29.7

Appendix 3. Selection

Appendix 3-1 Selecting the power supply ..............................................................................................A3-2

Appendix 3-1-1 Selecting according to the continuous rated capacity...............................................A3-2

Appendix 3-1-2 Selection example .....................................................................................................A3-3

A3 - 1

Appendix 3. Selection

Appendix 3-1 Selecting the power supply

When selecting the power supply capacity, select the capacity that satisfies both the "Appendix 3-1-1

Selecting according to the continuous rated capacity".

Appendix 3-1-1 Selecting according to the continuous rated capacity

Select the power supply capacity that satisfies the following conditions for the spindle motor to which the power is supplied.

Power supply unit rated capacity

≥ ∑ (spindle motor output)….. (1)

Rated capacity of power supply unit

150 185 220 MDS-C1-CV- 37 55 75 110

Rated capacity:

(kW)

4.2 6.0 8.0 11.5

15.5

19.0

23.0

POINT

1. "Spindle motor output" refers to the short time rated output (kW) of the spindle motor.

2. If the spindle motor output in acceleration/deceleration is different from that in steady state, substitute the larger value for "spindle motor output".

3. If the spindle motor output is limited, multiply the output value by the limit rate and then substitute the multiplied value for "spindle motor output".

4. If a spindle motor has a coil switch function, calculate with the specification of the coil that has larger output.

CAUTION

1. If the selection capacity exceeds 38.0kW, use two or more power supply units. Select so that the capacity of each power supply unit satisfies the expressions (1).

2. Only when MDS-B-SPA-370 or larger capacity spindle drive unit is connected, a large-capacity power supply unit (MDS-B-CVE-450, 550) can be used. Refer to "Appendix 4. Explanation of Large Capacity Spindle Unit

Specifications" for details.

3. For the spindle drive unit, the drive unit capacity may become large depending on the spindle motor such as high-troupe motor. Make sure that the capacity limit of drive unit which can be connected is provided depending on the power supply.

Power supply unit Spindle drive unit

MDS-C1-CV- 37

55

75

110

150

185

220

260

300

370

MDS-C1-SPA-55 to 75

MDS-C1-SPA-55 to 110

MDS-C1-SPA-55 to 150

MDS-C1-SPA-55 to 185

MDS-C1-SPA-55 to 220

MDS-C1-SPA-55 to 260

MDS-C1-SPA-55 to 300

MDS-C1-SPA-55 to 300

MDS-B-SP-370

MDS-C1-SPA-55 to 300

MDS-B-SP-370 to 450

MDS-C1-SPA-55 to 300

MDS-B-SP-370 to 550

A3 - 2

Appendix 3. Selection

Appendix 3-1-2 Selection example

(Example 1) Spindle motor : SJ-V18.5-03 30-minute rated output 11kW

Spindle drive unit: MDS-C1-SPA-220

(1) Selection with rated capacity

Σ(Spindle motor output) = 11kW

→ "MDS-C1-CV-110" that has the selection capacity of 11kW, or larger unit is required.

(2) Selection with spindle drive unit

According to the table in the previous section , "MDS-C1-CV-150" or larger unit is required for the power supply unit which can be combined with

"MDS-C1-SPA-220".

(3) Overall selection

Select the power supply unit "MDS-C1-CV-150" that meets the conditions (1) and (2).

(Example 2) Spindle motor: No.1 SJ-V5.5-01 30-minute rated output 5.5kW

No.2 SJ-V18.5-03 30-minute rated output 11kW

Spindle drive unit: No.1 MDS-C1-SPA-55

No.2 MDS-C1-SPA-220

(1) Selection with rated capacity

Σ(Spindle motor output) = 5.5kW + 11kW = 16.5kW

→"MDS-C1-CV-185" that has the selection capacity of 16.5kW, or larger unit is required.

(2) Selection with spindle drive unit

No.1 According to the table in the previous section, "MDS-C1-CV-37" or larger unit is required for the power supply unit which can be combined with "MDS-C1-SPA-75".

No.2 According to the table in the previous section, "MDS-C1-CV-150" or larger unit is required for the power supply unit which can be combined with "MDS-C1-SPA-75".

(3) Overall selection

Select the power supply unit " MDS-C1-CV-185" that meets the conditions (1) and (2).

A3 - 3

Appendix 4. Explanation of Large Capacity Spindle

Unit Specifications

Appendix 4-1 Explanation of large capacity spindle unit specifications .................................................A4-2

Appendix 4-1-1 Outline .......................................................................................................................A4-2

Appendix 4-1-2 List of units ................................................................................................................A4-2

Appendix 4-1-3 Selection of AC reactor (B-AL), contactor and NFB .................................................A4-2

Appendix 4-1-4 Outline dimension drawings ......................................................................................A4-3

Appendix 4-1-5 Panel cut dimension drawing ....................................................................................A4-8

Appendix 4-1-6 Heating value ............................................................................................................A4-9

Appendix 4-1-7 Selecting the power capacity ....................................................................................A4-9

Appendix 4-1-8 Selecting the wire size ..............................................................................................A4-9

Appendix 4-1-9 Drive unit connection screw size.............................................................................A4-10

Appendix 4-1-10 Connecting each unit ............................................................................................A4-10

Appendix 4-1-11 Restrictions............................................................................................................A4-12

Appendix 4-1-12 Parameters............................................................................................................A4-14

Appendix 4-1-13 Precautions ...........................................................................................................A4-14

A4 - 1

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

Appendix 4-1 Explanation of large capacity spindle unit specifications

Appendix 4-1-1 Outline

The MDS-B-SPA Series large capacity spindle unit (37KW, 45KW, 55KW) is an expanded capacity version of the MDS-C1-SPA Series standard spindle unit (30KW or less).

Additional items related to the increased capacity are explained in this section.

Appendix 4-1-2 List of units

<Power supply unit> <Spindle drive unit>

Type

Capacity

(kW)

Weight

(kg)

B-CVE-450

B-CVE-550

45 20 B-SPA-370

55 21 B-SPA-450

37 20

45 21

B-SPA-550 55 21

(Note) Use the MDS-C1-CV-370 for the power supply unit 37kW.

Appendix 4-1-3 Selection of AC reactor (B-AL), contactor and NFB

Always mount the AC reactor and contactor shown below on the input side of each power supply unit

(B-CVE-450, 550).

(Note 1) Always mount one contactor for each power supply unit when using the MDS-B-CVE-450 or

550. The power supply unit could be damaged if the contactor is omitted or shared with another unit.)

(Note 2) Always mount one AC reactor for each power supply unit. The power supply unit could be damaged if the AC reactor is omitted or shared.

The selection of the NFB when using only one power supply unit is shown below for reference.

Capacity

Type

(kW)

Weight

(kg)

Power supply unit type

AC reactor (ordered part)

Recommended contactor

(special order part)

Recommended NFB

(special order part)

MDS-B-CVE-450 MDS-B-CVE-550

B-AL-45K B-AL-55K

S-N150 S-N180

NF225CS3P-200A NF400CS3P-300A

(Note) Even when OFF, an earth leakage current of maximum 15mA flows at the coil connection terminal MC1 for the power supply unit's external contactor. Thus, when using a contactor other than that recommended above, do not use the contactor that can be turned ON at 15mA or less or cannot be turned OFF at 15mA. When using a contactor with an internal electronic circuit, consult with the contactor manufacturer and make sure that the contactor will operate correctly even if an earth leakage current of 15mA or less flows.

A4 - 2

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

Appendix 4-1-4 Outline dimension drawings

The I bolt mounting hole is provided only at the top of the MDS-B-CVE-550 and MDS-B-SPA-450, 550.

The I bolt (size: M10) is not enclosed and must be prepared by the user. Use an I bolt with a 13 to 25mm long thread.

(1) MDS-B-CVE-450

180

AIR FLOW

Fin

L+

L–

L+

L–

L11 L12

MC1

L21 L22

MC2

L1 L2 L3

60

4-ø6 hole

120

240

60 63 146 114

(Note) Always install a large capacity drive unit in the left side of power supply unit, and connect TE2(L+,L-) with DC connection bar.

[Unit : mm]

A4 - 3

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

(2) MDS-B-CVE-550

2-M10 screw for I-bolt mounting

Only on top

180

AIR

FLOW

Fin

L+

L–

L+

L–

L11 L12

MC1

L21 L22

MC2

L1 L2 L3

60

4-ø6 hole

180

300

60 63 146

120

(Note) Always install a large capacity drive unit in the left side of power supply unit, and connect TE2(L+,L-) with DC connection bar.

[Unit : mm]

A4 - 4

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

(3) MDS-B-SP-370

180

AIR FLOW

Fin

L+

L–

L11 L21

U V W

60

4-ø6 hole

120

240

60 62 146 114

(Note) Always install a large capacity drive unit in the left side of power supply unit, and connect TE2(L+,L-) with DC connection bar.

[Unit : mm]

A4 - 5

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

(4) MDS-B-SP-450/550

2-M10 screw for I-bolt mounting

Only on top

180

AIR

FLOW

Fin

L11 L21

60

U V W

4-ø6 hole

180

300

60

L+

L–

63 146 120

(Note) Always install a large capacity drive unit in the left side of power supply unit, and connect TE2(L+,L-) with DC connection bar.

[Unit : mm]

A4 - 6

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

1) 45kW

(for wire connection)

6-M6 screw

M5 screw

FG connection position

(with grounding mark)

PE connection position

Terminal cover

MAIN

L11

L12

DRIVE

L21

L22

70

±1

L31

L32

4-8×15 slot

(mounting slot)

2) 55kW

6-M10 screw

(for wire connection)

M5 screw

FG connection position

4-10×15 slot

(mounting slot)

Terminal cover

MAIN

L11

L12

DRIVE

L21

L22

L31

L32

200

±1.5

PE connection position

(with grounding mark)

215

±2.5

220

±2.5

[Unit : mm]

ACL type

Compatible power supply unit

D

3

D Weight

B-AL-45K MDS-B-CVE-450 120 160 12.8kg

(6) DC connection bar

[Unit : mm]

ACL type

Compatible power supply unit

φ12

D

3

D Weight

B-AL-55K MDS-B-CVE-550 200

12 x 24 long hole

(17)

89

57.5

14.5

(Note) This DC connection bar is a set of two DC connection bars.

3

POINT

1. These DC connection bars are accessories.

2. Always install a large capacity drive unit in the left side of power supply unit, and connect TE2(L+,L-) with DC connection bar.

A4 - 7

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

Appendix 4-1-5 Panel cut dimension drawing

Square hole

Square hole

8-M5 screw

Spindle drive unit mounting side Power supply unit mounting side

(Front view)

Unit [mm]

Sym- bol

H

W

H1

H2

W1

W2

W3

W4

W5

Power supply unit

MDS-B-CVE-450 MDS-B-CVE-550

Symbol

360±0.3 360±0.3 H

Spindle drive unit

MDS-B-SPA-370 MDS-B-SPA-450 MDS-B-SPA-550

360±0.3 360±0.3 360±0.3

222±1 282±1 282±1

341±1 341±1 341±1

10±0.5 10±0.5 10±0.5

– – –

120±0.3 180±0.3 180±0.3

51±0.5 51±0.5 51±0.5

– – –

– – –

(Note 1) The spindle drive unit must be mounted to the left of the power supply unit looking from the front of the unit. The panel must be cut taking this into consideration.

(Note 2) L+ and L– connection conductors are enclosed with the MDS-B-CVE-450 and 550 capacities, so provide space between the units according to the dimensions shown above.

A4 - 8

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

Appendix 4-1-6 Heating value

Power supply unit Spindle drive unit

Heating value (W) Type Type

MDS-B-CVE-450

MDS-B-CVE-550

MDS-B-SPA-550

Heating value (W)

850

1000

1200

(Note 1) The heating value is the value at the continuous rated output.

(Note 2) Use the following expressions as a guide for the heating value outside the panel when mounting in an enclosed structure.

Unit Heating value outside panel

MDS-B-CVE-450, 550

Heating value outside panel =

(B-CVE heating value -30) × 0.75

MDS-B-SPA-370, 450, 550

Heating value outside panel =

(B-SPA heating value -40) × 0.75

Appendix 4-1-7 Selecting the power capacity

The power capacity required for the power supply unit is shown below.

Power supply unit type Power capacity (kVA)

MDS-B-CVE-450 63

MDS-B-CVE-550 77

Appendix 4-1-8 Selecting the wire size

(1) Recommended wire size for power lead-in wire

Regardless of the motor type, select the wire size as shown below using the power supply unit capacity as a reference.

Power supply unit type

MDS-B-CVE-450

MDS-B-CVE-550

Recommended wire size for power-lead-in wire

HIV60mm

2

HIV80mm

2

(2) Recommended wire size for spindle motor output wire

Regardless of the motor type, select the wire size as shown below using the spindle drive unit capacity as a reference.

Spindle drive unit type

MDS-B-SPA-370

MDS-B-SPA-450

MDS-B-SPA-550

Recommended wire size for spindle motor output wire

HIV50mm

2

HIV60mm

2

HIV80mm

2

(3) L+, L– link bar wire size

Power supply unit type

MDS-B-CVE-450

MDS-B-CVE-550

L+, L– link bar wire size

Dedicated link bars are enclosed as accessories (always use accessories)

Dedicated link bars are enclosed as accessories (always use accessories)

(Note) The wire sizes above for the MDS-B-CVE-450/550 are the values when connecting to the terminal section on the left front.

(4) L11, L21, MC1

Regardless of the spindle drive unit and power supply unit capacities, use an IV2mm

2

or more wire size.

A4 - 9

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

Appendix 4-1-9 Drive unit connection screw size

Power supply unit Spindle drive unit

Type

MDS-B-CVE-450 MDS-B-CVE-550

MDS-B-SPA-370

Left Right Left Right

MDS-B-SPA-450

MDS-B-SPA-550

L1, L2, L3

U, V, W

L+, L–

L11, L21

M8 M10 – –

M10 M6 M10 M6 M10 M10

MC1 M4 M4 – –

Appendix 4-1-10 Connecting each unit

NC

PC

DIO

The wiring system is the same as the MDS-C1-SPA Series. (Refer to the wiring system example below.)

Note that there are restrictions to the mounting and selection, so refer to the Restrictions given in

Section Appendix 5-1-11.

(a) When using MDS-C1-CV-370 or smaller

MDS-B-SPA(H)-370 to 550

MDS-C1-CV

-260 to 370

MDS-B-SPA(H)

-040 to 37

MDS-C1-SPA(H)

-55 to 300

L11 L21

L+

L-

U V W

L+

L11

L21

MC1

L1 L2 L3

L-

L21

U V W

L+

L-

L11

MC Contactor

MAG

ENC

Spindle motor

NFB

For motor blower

PLG

AC reactor

B-AL

NFB

NFB

For motor blower

PLG

Spindle motor

MAG

ENC

3φ 200VAC 50Hz

3φ 200 to 220VAC 60Hz

A4 - 10

NC

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

(b) When using MDS-B-CVE-450, 550

MDS-B-SPA(H)-370 to 550 MDS-B-CVE-450/550

MDS-B-SPA(H)

-040 to 37

MDS-C1-SPA(H)

-55 to 300

Always use the link bar enclosed with

B-CVE.

L11 L21

MAG

ENC

L+

L-

U V W

L+

L-

L11 L12 MC1

Upper step

L21 L22 MC2

Lower step

L1 L2 L3

Contactor

AC reactor

B-AL

L11

L21

U V W

PLG

Spindle motor

NFB

NFB

For motor blower

PLG

For motor blower

NFB

Spindle motor

MAG

3φ 200VAC 50Hz

3φ 200 to 220VAC 60Hz

(Note 1) Connect the L11, L21 and MC1 external connections without removing the conductors connected between L21 and L22, L22 and MC2, and L11 and L12 of the MDS-B-CVE-450,

550.

(L12, L22 and MC2 are for special specifications, and normally, the external connection is not required.)

(Note 2) Always connect the contactor to MC1 so that it can be controlled with the drive unit's internal signal. The power supply unit could be damaged if the contactor is turned ON and OFF with a separate user-prepared sequence.

(Note 3) One end of the contactor coil is connected to the MC1 terminal and the other end is connected to the power supply. The phase on the side connected to the power supply must be different from the phase connected to the power supply unit's L21.

A4 - 11

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

Appendix 4-1-11 Restrictions

(1) Mounting

Always mount the MDS-B-SPA-370,450, 550 on the left of the power supply unit.

When using MDS-B-CVE-450, 550, always use the enclosed link bar to connect L+ and L- on the

MDS-B-SP-370, 450, 550.

(a) Layout when connecting only one spindle drive unit to power supply unit.

Mount the power supply on the right and the spindle drive unit on the left.

Always cut the panel according to the panel cut dimension drawings shown in Appendix 5-1-5.

<Example 1>

MDS-B-SPA-450 MDS-B-CVE-450

(b) Layout when connecting multiple drive units to a large capacity power supply unit

The following number of spindle drive units can be additionally connected.

• When MDS-B-CVE-450 and MDS-B-SPA-370 are combined, 9kW (=45kW–37kW+1kW)

worth of units.

• When MDS-B-CVE-550 and MDS-B-SPA-450 are combined, 11kW (=55kW–45kW+1kW)

worth of units.

• When MDS-B-CVE-450 and MDS-B-SPA-370 are combined, 19kW (=55kW–37kW+1kW)

worth of units.

In this case, arrange the MDS-B-SPA-370, 450 to the left of MDS-B-CVE-450, 550 as shown in the panel cut dimension drawings in Appendix 5-1-5. Mount the additional drive units to the right of the MDS-B-CVE-450, 550.

If the spindle motor output differs from the spindle drive unit output, the above, excluding the layout, may not always apply. (This is because the power supply unit's output is determined by the motor output.)

<Example 2>

MDS-

B-SPA-370

MDS-

B-CVE-450

MDS-

B-SPA-37

(2-axis)

A4 - 12

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

(2) Selection

(a) When using the MDS-B-CVE-450, 550, one of the B-SPA-370, 450, 550 units must be selected for the drive units connected to this power supply unit.

Only one MDS-B-SPA-370, 450, 550 can be connected to one MDS-B-CVE-450, 550.

(b) When using MDS-B-SPA-370, 450 or 550, the following power supply unit must be selected.

• When using MDS-B-SPA-370: Select MDS-C1-CV-260 or more or MDS-B-CVE-450 or 550

• When using MDS-B-SPA-450: Select MDS-C1-CV-300 or more or MDS-B-CVE-450 or 550

• When using MDS-B-SPA-550: Select MDS-C1-CV-370 or more or MDS-B-CVE-450 or 550

Note that if the total of the spindle motor output corresponds to the above power supply unit with the normal selection method, that capacity power supply unit can be selected.

When total of servo/spindle motor output is 23kW or less: Select MDS-C1-CV-260

When total of servo/spindle motor output is 23.1kW or more: Select power supply unit with normal selection method.

When total of servo/spindle motor output is 27kW or less: Select MDS-C1-CV-300

When total of servo/spindle motor output is 27.1kW or more: Select power supply unit with normal selection method.

When total of servo/spindle motor output is 31kW or less: Select MDS-C1-CV-370

When total of servo/spindle motor output is 31.1kW or more: Select power supply unit with normal selection method.

A4 - 13

Appendix 4. Explanation of Large Capacity Spindle Unit Specifications

Appendix 4-1-12 Parameters

The parameters added and changed in respect to the 30kW or smaller drive unit are shown below. The parameters other than those shown below are the same as the 30kW or smaller capacity. For details on the parameters, refer to "MDS-C1 SERIES INSTRUCTION MANUAL" (BNP-B2365)

No. Abbr.

Parameter name

Standard

Details Setting setting

Set the spindle drive unit's capacity type.

(HEX setting)

Setting Unit capacity Setting Unit capacity

0000 --- 0010 MDS-B-SPA-550

0001 MDS-B-SPA-075 0011 ---

0002 MDS-B-SPA-15 0012 ---

--- 0003 MDS-B-SPA-22 0013

0004 MDS-B-SPA-37 0014

0005 MDS-B/C1-SPA-55 0015

SP039 ATYP* Drive unit type 0006 MDS-B/C1-SPA-75 0016

---

---

--- 0000 to FFFF 0000

--- 0007 MDS-B/C1-SPA-110 0017

0008 MDS-B/C1-SPA-150 0018

0009 MDS-B/C1-SPA-185 0019

000A MDS-B/C1-SPA-220 001A

000B MDS-B/C1-SPA-260 001B

000C MDS-B/C1-SPA-300 001C

000D MDS-B-SPA-370 001D

000E MDS-B-SPA-450 001E

000F MDS-B-SPA-04 001F

---

---

---

---

---

---

---

---

When the CN4 connector of the drive unit and the power supply are connected, setting below is necessary.

SP041 PTYP*

Power supply type

To validate the external emergency stop function, add

40h.

(HEX setting)

Unit capacity

External emergency stop invalid

External emergency stop valid

0000 to FFFF 0000

MDS-C1-CV-260

MDS-C1-CV-300

0126 0166

0130 0170

MDS-C1-CV-370

MDS-B-CVE-450

0137 0177

0145 0185

MDS-B-CVE-550 0155 0195

Parameters with an asterisk * in the abbreviation, such as ATYP*, are validated with the NC power turned ON again.

Appendix 4-1-13 Precautions

After turning the power OFF, wait at least 15 seconds before turning it ON again.

If the power is turned ON within 15 seconds, the drive unit's control power may not start up correctly.

A4 - 14

Appendix 5. Explanation of Small Capacity Spindle

Drive Unit Specifications

Appendix 5-1 Explanation of small capacity spindle drive unit specifications........................................A5-2

Appendix 5-1-1 Outline .......................................................................................................................A5-2

Appendix 5-1-2 List of units ................................................................................................................A5-2

Appendix 5-1-3 Outline dimension drawings ......................................................................................A5-2

Appendix 5-1-4 Drive unit specifications list .......................................................................................A5-4

Appendix 5-1-5 Heating value ............................................................................................................A5-5

Appendix 5-1-6 Selecting the wire size ..............................................................................................A5-5

Appendix 5-1-7 Drive unit connection screw size...............................................................................A5-5

Appendix 5-1-8 Restrictions................................................................................................................A5-6

A5 - 1

Appendix 5. Explanation of Small Capacity Spindle Drive Unit Specifications

Appendix 5-1 Explanation of small capacity spindle drive unit specifications

Appendix 5-1-1 Outline

MDS-C1-SPA Series spindle drive unit of 5.5kw or smaller are not available. Therefore, when the spindle drive unit of 3.7kw or smaller is required, use a spindle unit of MDS-B-SPA Series. In this section, the items about MDS-B-SPA which must be added to C1-SPA are explained. Use MDS-C1-CV for the power supply unit to be combined.

Appendix 5-1-2 List of units

Type

Capacity

(kW)

Weight

(kg)

MDS-B-SPA-04

MDS-B-SPA-075

MDS-B-SPA-15

MDS-B-SPA-22

0.4 3.5

0.75 3.5

1.5 3.5

2.2 4.5

MDS-B-SPA-37 3.7 4.5

(Note) Use the power supply unit MDS-C1-CV-37 or larger.

Appendix 5-1-3 Outline dimension drawings

(1) MDS-B-SPA-04 to 15

The front view drawing shows a state with the terminal cover removed.

Panel mounting hole machining drawing

+

2-M5 screw hole

L+

L-

L11

L21

U V W

30

60

2-ø6 hole

20

70

Wiring space

180

(Note 1) A square hole processing is not required in the panel mounting hole machining.

[Unit : mm]

(Note 2) Keep ventilation area in the top and bottom of unit because only MDS-B-SPA-15 has a built-in fan.

A5 - 2

Appendix 5. Explanation of Small Capacity Spindle Drive Unit Specifications

The front view drawing shows a state with the terminal cover removed.

Panel mounting hole machining drawing

52

2-M5 screw

L+

L-

L11

L21

U V W

30

60

2-ø6 hole

20

70

Wiring space

180

320

FAN

120

[Unit : mm]

A5 - 3

Appendix 5. Explanation of Small Capacity Spindle Drive Unit Specifications

Appendix 5-1-4 Drive unit specifications list

Spindle drive unit MDS-B-SPA Series

Spindle drive unit type

MDS-B-SPA-

MDS-B-SPAH-

04 075 15 22 37

0.1 0.3 0.5 1.5 2.2

AC 155

Rated output

Output

Input

[kW]

Rated voltage [V]

Rated current [A]

Rated voltage [V]

Rated current [A]

Control power

Voltage [V]

Frequency [Hz]

Current [A]

Control method

Braking

Speed control input

External analog output

Structure

Ambient temperature

DC270 to 311

AC200/200 to 230

50/60

Max. 0.2

Sine wave PWM control method, current control method

Regenerative braking

Analog voltage ±10V (or +10V) MAX (input impedance approx.10kΩ), or digital (12 bit binary, signed 12 bit binary, BCD code 2 digits, BCD code 3 digits)

0 to +10V, 2ch (speed meter output, load meter output, data for various adjustments)

Protection type (Protection method: IP20)

Operation: 0 to 55°C (with no freezing), Storage / Transportation: -15°C to 70°C (with no freezing)

Environ- ment

Ambient humidity

Atmosphere

Altitude

Operation: 90%RH or less (with no dew condensation)

Storage / Transportation: 90%RH or less (with no dew condensation)

Indoors (no direct sunlight)

With no corrosive gas, inflammable gas, oil mist or dust

Operation/Storage: 1000 meters or less above sea level,

Transportation: 10000 meters or less above sea level

4.9m/s

2

(0.5G) / 49m/s

2

(5.0G) Vibration/impact

Cooling method

[kg] Weight

Heat radiated at continuous rated output

Noise

[W]

Self-cooling Internal

3.5 4.5

30 40 50 70 80

Less than 55dB

A5 - 4

Appendix 5. Explanation of Small Capacity Spindle Drive Unit Specifications

Appendix 5-1-5 Heating value

Heating value

MDS-B-SPA-

Inside panel Outside panel

04

075

15

30 -

40 -

22

50 -

27 43

37 29 51

(Note 1) The heating value is the value at the continuous rated output.

Appendix 5-1-6 Selecting the wire size

(1) Recommended wire size for spindle motor output wire

Regardless of the motor type, select the wire size based on the spindle drive unit capacity as shown below.

MDS-B-SPA- IV wire (60 o

C) HIV wire (75 o

C)

04

075

2mm

2

15

22 3.5mm

2

2mm

2

37

(Note 1) The wire sizes recommended in (1) above are selected under the conditions that the ambient temperature is 30°C and three tubes are wired.

During actual use, select the wire based on the above reference while considering the ambient temperature, wire material, and wiring state.

(Note 2) To suppress the L+ and L– link bar size to the minimum required for each unit, select as shown below based on the total output current of the motor to be load.

First, obtain the motor output current of each drive unit based on the drive unit capacity.

Spindle motor (Decide according to the drive unit capacity )

Unit capacity MDS-B-SPA□-

Motor output current (A)

04 075 15 22 37

4 6 10 17 25

Regardless of the spindle drive unit capacities, use the wire size of IV2mm

2

or more.

Appendix 5-1-7 Drive unit connection screw size

Terminal name Screw size

U,V,W,G

L+,L-

L11,L21

M4

M6

M4

A5 - 5

Appendix 5. Explanation of Small Capacity Spindle Drive Unit Specifications

Appendix 5-1-8 Restrictions

CAUTION

1. Correctly transport the product according to its mass. Failure to observe this could result in injury.

2. Do not stack the product above the indicated limit.

3. Install the product on non-combustible material. Installation directly on or near combustible materials could result in fires.

4. When installing, always observe this manual and install on a place which can withstand the mass.

5. Do not get on the product, or place heavy objects on it. Failure to observe this could result in injury.

6. Use the product within the designated environment conditions.

7. Do not allow conductive matters such as screws or metal pieces, or combustible matters such as oil to enter the spindle drive unit.

8. Do not block the spindle drive unit's ventilation area. Failure to observe this could result in faults.

9. The spindle drive unit is a precision device. Do not drop it or apply strong impacts

10. Do not install or operate a spindle drive unit that is damaged or missing parts.

11. Consult with the Service Center or Service Station when storing the spindle drive unit after a long time.

(a) Each unit is designed to be installed in a cabinet such as a power distribution box. Avoid installation in a place exposed to direct sunlight, near heat generating objects or outdoors.

(b) The inner working environment (temperature, humidity, vibration, atmosphere) of the cabinet must be within the limits given in the "Specifications for each unit". The cabinet for the cutting machine must be a totally closed type cabinet.

(c) Make considerations so that inspections and replacement during maintenance is easy.

The space required around each unit's panel is shown in the outline dimension drawings.

(d) Each unit generates some heat, so leave a space on the top and bottom when installing other equipment or parts.

Refer to the outline drawing for the square hole dimensions. In this case, insert packing between the unit and power distribution box. Refer to the following installation examples for installing each unit.

40 160

Power distribution box

Power distribution box

Cover

Exhaust

Front

Rear

(Example. 1) Secure space for air flow when the machine is installed at the rear of the power distribution box.

Partition

Filter

Intake

(Example. 2) When the outdoor air cooling section is to protrude from the power distribution box, make sure that cutting chips, etc., do not enter the exhaust section.

A5 - 6

Appendix 5. Explanation of Small Capacity Spindle Drive Unit Specifications

CAUTION

1. Do not hold the front cover when transporting the spindle drive unit. The drive unit could fall off and cause injury.

2. Always observe the installation direction. Failure to do so could result in faults.

3. Provide the specified distance between the spindle drive unit and inner surface of the control panel or other devices. Failure to observe this could result in faults.

(Note 1) When installing in a poor environment (factory with high levels of oil mist), install a filter at the intake section of the partition showed with the dashed line in (d) item (Example 2).

(Note 2) Make sure that cutting chips from the drill, etc., do not enter the spindle drive unit when assembling the control panel.

(Note 3) Provide means so that oil, water and cutting chips, etc., do not enter the spindle drive unit from the control panel clearances or the ceiling fan.

(Note 4) When using the product in a place with high levels of harmful gases or dust, protect the spindle drive unit with air purging (feed in clean air from outside so that the pressure in the storage panel is higher than outside to prevent the entry of harmful gases or dust).

(2) Installation of cooling fan

Each unit (excluding types without fins) is individually provided with a cooling fan (FAN1 shown below). However, install additional fans (FAN2 shown below) by the user in consideration of operation continuity when fan stops due to degradation of the environment around the fan and improvement of maintenance.

When using the totally closed type unit installation method and the box structure in which cutting oil and dust, etc., easily enters the unit's fan + fan section (a structure where the fan may stop easily due to the working environment), the user should add a fan at the FAN2 position shown on the right. Carry out forced cooling with the velocity set to 2m/s or more. Also take the serviceability into consideration in this case.

Inside box Outside box

Wind direction

FAN1 (mounted on unit as standard)

FAN2 (Additionally installed by user)

* Install a finger guard for safety.

Due to the structure, heat will tend to accumulate at the top of each unit. Thus, install a fan in the power distribution box to agitate the heat at the top of each unit.

Wind direction

(Inside box)

FAN3

(Additionally installed by user)

Velocity 2m/s or higher

* Install a finger guard for safety.

A5 - 7

Front view of units

Appendix 6. Compliance to EU EC Directives

Appendix 6-1 Compliance to EC Directives ...........................................................................................A6-2

Appendix 6-1-1 European EC Directives............................................................................................A6-2

Appendix 6-1-2 Cautions for EC Directive compliance ......................................................................A6-2

A6 - 1

Appendix 6. Compliance to EU EC Directives

Appendix 6-1 Compliance to EC Directives

Appendix 6-1-1 European EC Directives

In the EU Community, the attachment of a CE mark (CE marking) is mandatory to indicate that the basic safety conditions of the Machine Directives (issued Jan. 1995), EMC Directives (issued Jan. 1996) and the Low-voltage Directives (issued Jan. 1997) are satisfied. The machines and devices in which the servo and spindle drive are assembled are the targets for CE marking.

(1) Compliance to EMC Directives

The servo and spindle drive are components designed to be used in combination with a machine or device. These are not directly targeted by the Directives, but a CE mark must be attached to machines and devices in which these components are assembled. The next section "EMC

Installation Guidelines", which explains the unit installation and control panel manufacturing method, etc., has been prepared to make compliance to the EMC Directives easier.

(2) Compliance to Low-voltage Directives

The MDS-C1-SPA Series units are targeted for the Low-voltage Directives. An excerpt of the precautions given in this specification is given below. Please read this section thoroughly before starting use.

A Self-Declaration Document has been prepared for the EMC Directives and Low-voltage

Directives. Contact Mitsubishi or your dealer when required.

Appendix 6-1-2 Cautions for EC Directive compliance

Use the Low-voltage Directive compatible parts for the servo/spindle drive and servo/spindle motor. In addition to the items described in this instruction manual, observe the items described below.

(1) Configuration

Isolating transformer

Circuit breaker

Electromagnetic contactor

AC reactor

CB MC

Drive unit

M

Use a type B (AC/DC detectable type) breaker

(2) Environment

Use the units under an Overvoltage Category II and Pollution Class of 2 or less environment as stipulated in IEC60664.

These units do not provide protection against electric shock and fire sufficient for the requirements of the Low-voltage Directive and relevant European standards by themselves, so provide additional protection (refer to 5.2.4 and 7.1.6.1 of EN50178)

Drive unit Motor

During operation

Storage

During transportation

During operation

Storage

During transportation

Ambient temperature

0°C to 55°C -15°C to 70°C -15°C to 70°C

Ambient temperature

0°C to 40°C -15°C to 70°C -15°C to 70°C

Humidity

Altitude

90%RH or less

1000m or less

90%RH or less

1000m or less

90%RH or less

13000m or less

Humidity

Altitude

80%RH or less

1000m or less

90%RH or less

1000m or less

90%RH or less

13000m or less

A6 - 2

Appendix 6. Compliance to EU EC Directives

[1] Use the power supply and servo/spindle drive unit under an Overvoltage Category II as stipulated in IEC60664.

[2] In case of Overvoltage Category III, connect the PE terminal of the units to the earthed-neutral of the star-connection power supply system.

[3] Do not omit the circuit breaker and electromagnetic contactor.

(4) Earthing

[1] To prevent electric shocks, always connect the servo/spindle drive unit protective earth (PE) terminal (terminal with mark) to the protective earth (PE) on the control panel.

[2] When connecting the earthing wire to the protective earth (PE) terminal, do not tighten the wire terminals together. Always connect one wire to one terminal.

PE terminal PE terminal

[3] Select the earthing wire size in accordance with Table 1 of EN60204-1.

(5) Wiring

[1] Always use crimp terminals with insulation tubes so that the connected wire does not contact the neighboring terminals.

Crimp terminal

Insulation tube

Wire

[2] Do not connect the wires directly.

[3] Select the size of the wires for input power supply to Power Supply unit in accordance with

Table 4 and 5 of EN60204-1.

A6 - 3

Appendix 6. Compliance to EU EC Directives

[1] Use EN/IEC Standards compliant parts for the circuit breaker and contactor.

[2] Select circuit breaker with instantaneous trip function. (Trip within 30 second when over current of 600%). Apply Annex C of EN60204-1 for sizing of the circuit breaker.

(7) Miscellaneous

[1] Refer to the next section "EMC Installation Guidelines" for methods on complying with the

EMC Directives.

[2] Ground the facility according to each country's requirements.

[3] The control circuit connector ( {) is safely separated from the main circuit ( ).

[4] Inspect the appearance before installing the unit. Carry out a performance inspection of the final unit, and save the inspection records.

Mitsubishi CNC

SH21 cable

Power supply unit Spindle drive unit Servo drive unit

SV1,2

(CSH21)

Battery unit

CN1A CN1A CN1B

CN4

CN1A CN1B

SH21 cable

CN4 CN8 CN4 CN3M

Tool end detector

CN7 CN3L

CN9 CN9 CN9

Tool end detector

External emergency stop input

CN23 CN6

CN20

CN2L

CN5 CN2M

No-fuse breaker

AC reactor

Contactor

R

S

T

Ground

Breaker MC

L1

L2

TE1

L3

MC1

L11

TE3

L+

TE2

L-

L21

L+

L-

L11

L21

TE3

TE1

U

V

W

TE2

Spindle motor

PLG

MU

MV

MW

L+

L-

TE1

TE2

L11

L21

TE3

LU

LV

LW

Servo motor

Motor end detector

Servo motor

Motor end detector

: Main circuit

: Control circuit

Ground Ground Ground

A6 - 4

Appendix 7. EMC Installation Guidelines

Appendix 7-1 Introduction ......................................................................................................................A7-2

Appendix 7-2 EMC instructions ..............................................................................................................A7-2

Appendix 7-3 EMC measures ................................................................................................................A7-3

Appendix 7-4 Measures for panel structure ...........................................................................................A7-3

Appendix 7-4-1 Measures for control panel unit.................................................................................A7-3

Appendix 7-4-2 Measures for door .....................................................................................................A7-4

Appendix 7-4-3 Measures for operation board panel .........................................................................A7-4

Appendix 7-4-4 Shielding of the power supply input section..............................................................A7-4

Appendix 7-5 Measures for various cables ............................................................................................A7-5

Appendix 7-5-1 Measures for wiring in panel .....................................................................................A7-5

Appendix 7-5-2 Measures for shield treatment...................................................................................A7-5

Appendix 7-5-3 Servomotor power cable ...........................................................................................A7-6

Appendix 7-5-4 Servomotor feedback cable ......................................................................................A7-6

Appendix 7-5-5 Spindle motor power cable........................................................................................A7-7

Appendix 7-5-6 Spindle motor feedback cable...................................................................................A7-7

Appendix 7-6 EMC countermeasure parts .............................................................................................A7-8

Appendix 7-6-1 Shield clamp fitting ....................................................................................................A7-8

Appendix 7-6-2 Ferrite core ................................................................................................................A7-9

Appendix 7-6-3 Power line filter........................................................................................................A7-10

Appendix 7-6-4 Surge protector........................................................................................................A7-15

A7 - 1

Appendix 7. EMC Installation Guidelines

Appendix 7-1 Introduction

EMC Instructions became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Instructions.

As the NC unit is a component designed to control machine tools, it is believed to be out of the direct

EMC Instruction subject. However, we would like to introduce the following measure plans to backup

EMC Instruction compliance of the machine tool as the NC unit is a major component of the machine tools.

(1) Methods for installation in control/operation panel

(2) Methods of wiring cable outside of panel

(3) Introduction of countermeasure parts

Mitsubishi is carrying out tests to confirm the compliance to the EMC Standards under the environment described in this manual. However, the level of the noise will differ according to the equipment type and layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be confirmed by the machine manufacturer.

These contents are the same as the EMC INSTALLATION GUIDELINES (BNP-B8582-45).

For measures for CNC, refer to "EMC INSTALLATION GUIDELINES" (BNP-B2230).

Appendix 7-2 EMC instructions

The EMC Instructions regulate mainly the following two withstand levels.

Emission ..... Capacity to prevent output of obstructive noise that adversely affects external sources.

Immunity ..... Capacity not to malfunction due to obstructive noise from external sources.

The details of each level are classified as Table 1. It is assumed that the Standards and test details required for a machine are about the same as these.

Table 1

Class Name

Radiated noise

Emission

Conductive noise

Details

Electromagnetic noise radiated through the air

Electromagnetic noise discharged from power line

Generic

Standard

Standards for determining test and measurement

EN50081-2

EN61800-3

(Industrial environment)

EN55011

IEC61000-4-2

Immunity

Static electricity electrical discharge

Radiated magnetic field

Burst immunity

Conductive immunity

Power supply frequency field

Power dip

(fluctuation)

Example) Withstand level of discharge of electricity charged in a human body.

Example) Simulation of immunity from digital wireless transmitters

Example) Withstand level of noise from relays or connecting/disconnecting live wires

Example) Withstand level of noise entering through power line, etc.

Example) 50/60Hz power frequency noise

Example) Power voltage drop withstand level

Surge

Example) Withstand level of noise caused by lightning

IEC61000-4-3

EN61000-6-2

EN61800-3

(Industrial environment)

IEC61000-4-4

IEC61000-4-6

IEC61000-4-8

IEC61000-4-11

IEC61000-4-5

A7 - 2

Appendix 7. EMC Installation Guidelines

Appendix 7-3 EMC measures

The main items relating to EMC measures include the following.

(1) Store the device in an electrically sealed metal panel.

(2) Earth all conductors that are floating electrically. (Lower the impedance.)

(3) Wire the power line away from the signal wire.

(4) Use shielded wires for the cables wired outside of the panel.

(5) Install a noise filter.

Ensure the following items to suppress noise radiated outside of the panel.

(1) Securely install the devices.

(2) Use shielded wires.

(3) Increase the panel's electrical seal. Reduce the gap and hole size.

Note that the electromagnetic noise radiated in the air is greatly affected by the clearance of the panel and the quality of the cable shield.

Appendix 7-4 Measures for panel structure

The design of the panel is a very important factor for the EMC measures, so take the following measures into consideration.

Operation board panel

Door

Control panel

Appendix 7-4-1 Measures for control panel unit

(1) Use metal for all materials configuring the panel.

(2) For the joining of the top plate and side plates, etc., mask the contact surface with paint, and fix with welding or screws.

In either case, keep the joining clearance to a max. of 20cm for a better effect.

(3) Note that if the plate warps due to the screw fixing, etc., creating a clearance, noise could leak from that place.

(4) Plate the metal plate surface (with nickel, tin) at the earthing section, such as the earthing plate.

(5) The max. tolerable hole diameter of the openings on the panel surface, such as the ventilation holes, must be 3cm to 5cm. If the opening exceeds this size, use a measure to cover it. Note that even when the clearance is less than 3cm to 5cm, noise may still leak if the clearance is long.

Example)

Painting mask

Hole exceeding

3cm to 5cm

∗ Provide electrical conductance

A7 - 3

Painting mask

Max. joining clearance 20cm

Appendix 7. EMC Installation Guidelines

Appendix 7-4-2 Measures for door

(1) Use metal for all materials configuring the door.

(2) Use an EMI gasket or conductive packing for the contact between the door and control panel unit.

(3) The EMI gasket or conductive packing must contact at a uniform and correct position of the metal surface of the control panel unit.

(4) The surface of the control panel unit contacted with the EMI gasket or conductive packing must have conductance treatment.

EMI gasket

Packing

Control panel

Door

Carry out conductance treatment on sections that the EMI gasket contacts.

(5) As a method other than the above, the control panel unit and door can be connected with a plain braided wire. In this case, the panel and door should be contacted at as many points as possible.

Appendix 7-4-3 Measures for operation board panel

(1) Always connect the operation board and indicator with an earthing wire.

(2) If the operation board panel has a door, use an EMI gasket or conductive packing between the door and panel to provide electrical conductance in the same manner as the control panel.

(3) Connect the operation board panel and control panel with a sufficiently thick and short earthing wire.

Refer to the "EMC INSTALLATION GUIDELINES" BNP-B2230 for the NC for more details.

Appendix 7-4-4 Shielding of the power supply input section

(1) Separate the input power supply section from other parts in the control panel so that the input power supply cable will not be contaminated by radiated noise.

(2) Do not lead the power line through the panel without passing it through a filter.

Control panel

Drive unit

Power line filter

Radiated noise

Breaker AC input

Control panel

Drive unit

Shielding plate

Power line filter

Radiated noise

Breaker AC input

The power supply line noise is eliminated Use a metal plate, etc., for the shielding by the filter, but cable contains noise again because of the noise radiated in the control panel.

partition. Make sure not to create a clearance.

A7 - 4

Appendix 7. EMC Installation Guidelines

Appendix 7-5 Measures for various cables

The various cables act as antennas for the noise and discharge the noise externally. Thus appropriate treatment is required to avoid the noise.

The wiring between the drive unit and motor act as an extremely powerful noise source, so apply the following measures.

Appendix 7-5-1 Measures for wiring in panel

(1) If the cables are led unnecessarily in the panel, they will easily pick up the radiated noise. Thus, keep the wiring length as short as possible.

Noise Noise

Device Device Device Device Device Device

(2) The noise from other devices will enter the cable and be discharged externally, so avoid internal wiring near the openings.

Control panel Control panel

Device Device Device Device

Noise

(3) Connect the control device earthing terminal and earthing plate with a thick wire. Take care to the leading of the wire.

Appendix 7-5-2 Measures for shield treatment

Common items

Use of shield clamp fittings is recommended for treating the shields. The fittings are available as options, so order as required. (Refer to section "6.1 Shield clamp fitting".)

Clamp the shield at a position within 10cm from the panel lead out port.

POINT

1. When leading the cables, including the grounding wire (FG), outside of the panel, clamp the cables near the panel outlet (recommendation: within

10cm).

2. When using a metal duct or conduit, the cables do not need to be clamped near the panel outlet.

3. When leading cables not having shields outside the panel, follow the instructions given for each cable. (Installation of a ferrite core, etc., may be required.)

A7 - 5

Appendix 7. EMC Installation Guidelines

Appendix 7-5-3 Servomotor power cable

Control panel

Control panel

Earth with paint mask

Conduit connector

Earth with P or U clip

Cannon connector To drive unit

Cannon connector

To drive unit

Servomotor

Servomotor

Conduit

Shield cable Cabtyre cable

Using shield cable Using conduit

(1) Use four wires (3-phase + earthing) for the power cable that are completely shielded and free from breaks.

(2) Earth the shield on both the control panel side and motor chassis side.

(3) Earth the shield with a metal P clip or U clip.

(A cable clamp fitting can be used depending on the wire size.)

(4) Directly earth the shield. Do not solder the braided shield onto a wire and earth the end of the wire.

Solder

(5) When not using a shield cable for the power cable, use a conventional cabtyre cable. Use a metal conduit outside the cable.

(6) Earth the power cable on the control panel side at the contact surface of the conduit connector and control panel. (Mask the side wall of the control panel with paint.)

(7) Follow the treatment shown in the example for the conduit connector to earth the power cable on the motor side. (Example: Use a clamp fitting, etc.)

Clamp fitting

To earthing

Conduit

Conduit connector

Appendix 7-5-4 Servomotor feedback cable

Control panel

Cannon connector

Use a conventional batch shield pair cable for the servomotor feedback cable, and ground it in the NC side

(control panel).

Cannon connector

To drive unit

Batch shield pair cable

A7 - 6

Appendix 7. EMC Installation Guidelines

Appendix 7-5-5 Spindle motor power cable

Control panel

Control panel

Earth with

P or U clip

Terminal box

Earth with paint mask

Conduit connector Terminal box

To drive unit

To drive unit

Conduit

Shield cable

Spindle motor

Using shield cable

Cabtyre cable

Using conduit

(1) Use four wires (3-phase + earthing) for the power cable that are completely shielded and free from breaks.

(2) Earth the shield in the same manner as the servomotor power cable.

(3) When not using a shield cable for the power cable, use a conventional cabtyre cable. Use a metal conduit outside the cable.

(4) Earth the power cable on the control panel side at the contact surface of the conduit connector and control panel side wall in the same manner as the servomotor power cable. (Mask the side wall of the control panel with paint.)

(5) Earth at the conduit connector section in the same manner as the servomotor power cable.

Appendix 7-5-6 Spindle motor feedback cable

Control panel

Clamp the shield, and connect to the connector case.

Terminal box

To drive unit

Spindle side connector

(State with the cover removed)

Batch shield pair cable

(1) Use a conventional batch shield pair cable for the spindle motor feedback cable.

Note) A shield for the spindle motor feedback cable is not "FG", and therefore do not ground it.

A7 - 7

Appendix 7. EMC Installation Guidelines

Appendix 7-6 EMC countermeasure parts

Appendix 7-6-1 Shield clamp fitting

The effect can be enhanced by connecting the cable directly to the earthing plate. Install an earthing plate near each panel's outlet (within 10cm), and press the cable against the earthing plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together. Securely earth the earthing plate with the frame ground. Install directly on the cabinet or connect with an earthing wire.

Contact Mitsubishi if the earthing plate and clamp fitting set (AERSBAN- SET) is required.

• Outline drawing

View of clamp section

AERSBAN-DSET

AERSBAN-ESET

100

70

86

56

30

–

Note 1) Screw hole for wiring to earthing plate in cabinet.

Note 2) The earthing plate thickness is 1.6mm.

Clamp fitting A

× 2

Clamp fitting B

× 1

Clamp fitting A

Clamp fitting B

L

70

45

CAUTION

The shield of the spindle detector cable is not connected to the "FG"(Earth). Do not connect the cable shield to the earth by clamping the cable, etc.

A7 - 8

Appendix 7. EMC Installation Guidelines

Appendix 7-6-2 Ferrite core

A ferrite core is integrated and mounted on the plastic case.

Quick installation is possible without cutting the interface cable or power cable.

This ferrite core is effective against common mode noise, allowing measures against noise to be taken without affecting the signal quality.

Recommended ferrite core

TDK ZCAT Series

Shape and dimensions

ZCAT type

A

B

D

C

ZCAT-A type

A

B

E

C

ZCAT-B type

A

B

Fig. 1

E

ZCAT-C type

A

Fig. 2

Fig. 3 Fig. 4

ZCAT3035-1330 (-BK)*

1

ZCAT2035-0930-M (-BK)

ZCAT2017-0930-M (-BK)

ZCAT2749-0430-M (-BK)

Unit [mm]

Applicable

Weight

Recommended ferrite core

1 39 34 13 30 --- 13 63

2 35 29 13 23.5

4 49 27 4.5

19.5

22 10 29

9 12

--- 4.5 26

*1 A fixing band is enclosed when shipped.

ZCAT-B type: Cabinet fixed type, installation hole ø4.8 to 4.9mm, plate thickness 0.5 to 2mm

ZCAT-C type: Structured so that it cannot be opened easily by hand once closed.

A7 - 9

Appendix 7. EMC Installation Guidelines

Appendix 7-6-3 Power line filter

(1) Power line filter for 200V

HF3000A-TM Series for 200V

Features

• 3-phase 3-wire type (250V series, 500V series)

• Compliant with noise standards German Official Notice Vfg243,

EU Standards EN55011 (Class B)

• Effective for use with IGBT inverter and MOS-FET inverter.

• Easy mounting with terminal block structure, and outstanding reliability.

Application

• Products which must clear noise standards German Official

Notice Vfg243 and EU Standards EN55011 (Class B).

• For input of power converter using advanced high-speed power device such as IGBT MOS-FET.

Specifications (250V series)

Part name

HF3005A HF3010A HF3015A HF3020A HF3030A HF3040A HF3050A HF3060A HF3080A HF3100A HF3150A

-TM -TM -TM -TM -TM -TM -TM -TM -TM -TM -TM

Rated voltage 250VAC

Rated current 5A 10A 15A 20A 30A 40A 50A 60A 80A 100A

Leakage current 1.5mA MAX 250VAC 60Hz

Contact: Soshin Electric Co., LTD. Telephone: 03-3775-9112 (+81-3-3775-9112) http://www.soshin.co.jp

<Example of measuring voltage at noise terminal> ... Measured with IGBT inverter

150A

German Official Notice Vfg243 measurement data EU Standards EN55011 (Class B)

A7 - 10

<Typical characteristics>

Appendix 7. EMC Installation Guidelines

40A item

<Circuit diagram>

(250V series)

Outline dimensions

(500V series)

[ Unit : mm ]

Part name

Dimensions

A B C

HF3005A-TM

HF3010A-TM

HF3015A-TM

180 170 130

HF3020A-TM

HF3030A-TM

260 155 140

HF3040A-TM

HF3050A-TM

HF3060A-TM

290 190

170

230

HF3080A-TM

405 220

HF3100A-TM

HF3150A-TM 570 230

210

A7 - 11

Appendix 7. EMC Installation Guidelines

200V MX13 Series 3-phase high attenuation noise filter

Features

• Perfect for mounting inside control panel:

New shape with uniform height and depth dimensions

• Easy mounting and maintenance work:

Terminals are centrally located on the front

• Complaint with NC servo and AC servo noise:

High attenuation of 40dB at 150KHz

• Safety Standards:

UL1283, CSA22.2 No.8, EN133200

• Patent and design registration pending

Specifications

Type

MX13030 MX13050 MX13100 MX13150

Item

1 Rated voltage (AC)

2 Rated current (AC)

3

Test voltage (AC for one minute across terminal and case)

4

Insulation resistance

(500VDC across terminal and case)

5 Leakage current (250V, 60Hz)

3-phase 250VAC (50/60Hz)

2500VAC (100mA) at 25°C, 70% RH

100M

Ω min. at 25°C, 70% RH

8 Working ambient temperature

9 Working ambient humidity

10 Storage ambient temperature

11 Storage ambient humidity

12 Weight (typ)

3.5 mA max.

30 m

Ω max.

11 m

Ω max.

30°C max

8 mA max.

5.5 m

Ω max.

3.5 m

Ω max.

–25°C to +85°C

30% to 95% RH (non condensing)

–40°C to +85°C

10% to 95% RH (non condensing)

2.8kg 3.9kg 11.5kg 16kg

(Note) This is the value at Ta

≤50°C.

Refer to the following output derating for Ta>50°C.

Contact : Densei-lambda Co., Ltd. Telephone : 03-3447-4411 (+81-3-3447-4411)

Fax : 03-3447-7784 (+81-3-3447-7784)

http://www.densei-lambda.com

A7 - 12

Appendix 7. EMC Installation Guidelines

Example of using MX13 Series

This is a noise filter with the same dimensions as MDS-D/DH drive unit depth (200mm) and height

(380mm). This unit can be laid out easily in the device by arranging it in a row with the servo unit.

As with the servo unit, the terminals are arranged on the front enabling ideal wire lead-out.

Refer to the following usage examples for details.

Wire to 3-phase power supply

Noise filter input terminal

200

380

Noise filter (MX13 Series)

Servo unit

Servo input terminal

Example of noise terminal voltage attenuation

Wire from noise filter to servo

Noise filter output terminal

Frequency [MHz] Frequency [MHz]

EMI data for independent control panel EMI data for control panel + noise filter

(with six-axis servo unit mounted) (MX13030)

Output derating

Ambient temperature Ta (°C)

A7 - 13

Outline drawing

MX13030, MX13050

Appendix 7. EMC Installation Guidelines

[ Unit : mm ]

MX13030 MX13050

A

B

C

D

E

F

66 81

45 55

10.5 13

50 67

13 16

10 13

G 177 179

H M4 screw M6 screw

I 70 85

J M4 screw M6 screw

K 195 200

MX13100, MX13150

(Installation hole) (Installation hole)

[ Unit : mm ]

A

B

C

D

E

130 165

90 110

20 27.5

115 150.5

37.5 57.5

J

K

L

F

G

18 23

174 176

H M6 screw M8 screw

I 21 27

37.5 56.5

115 149.5

276 284

A7 - 14

Appendix 7. EMC Installation Guidelines

Appendix 7-6-4 Surge protector

Insert a surge protector in the power input section to prevent damage to the control panel or power supply unit, etc. caused by the surge (lightning or sparks, etc.) applied on the AC power line.

Use a surge protector that satisfies the following electrical specifications.

(1) Surge protector for 200V

R•A•V BYZ series for 200V

Part name

Circuit voltage

50/60Hz Vrms

Maximum tolerable circuit voltage

Clamp voltage

(V) ±10%

Surge withstand level

8/20µs (A)

Surge withstand voltage

1.2/50µs (V)

Electrostatic capacity

Service temperature

RAV-781BYZ-2 3AC 250V 300V 783V 2500A 20kV 75pF -20 to 70°C

(Note) Refer to the manufacturer's catalog for details on the surge protector's characteristics and specifications, etc.

(1) Black (2) Black (3) Black

0 0

UL-1015 AWG16

41 1

R•A•V BXZ series for 200V unit: mm

Part name

Circuit voltage

50/60Hz Vrms

Maximum tolerable circuit voltage

Clamp voltage

(V) ±10%

Surge withstand level

8/20µs (A)

Surge withstand voltage

1.2/50µs (V)

Electrostatic capacity

Service temperature

RAV-781BXZ-4 3AC 250V 300V 1700V 2500A 2kV 75pF -20 to 70°C

(Note) Refer to the manufacturer's catalog for details on the surge protector's characteristics and specifications, etc. diagram

(1)Black (2)Black (3)Black

U Green

0 0

UL-1015 AWG16

41 1

A7 - 15 unit: mm

Appendix 7. EMC Installation Guidelines

(2) Example of surge protector installation

Factory power

Input power supply

Grounding

An example of installing the surge protector in the machine control panel is shown below.

A short-circuit fault will occur in the surge protector if a surge exceeding the tolerance is applied.

Thus, install a circuit protection breaker in the stage before the surge protector. Note that almost no current flows to the surge protector during normal use, so a breaker installed as the circuit protection for another device can be used for the surge protector.

Panel earth leakage breaker Breaker

Breaker

B

Grounding plate

A

Transformer

Contactor

MC

Breaker

AC reactor

NC unit

Other device

(panel power supply, etc.)

Power supply unit and drive unit

Other device

(panel power supply, etc.)

(1) Surge protector

(Protection across phases)

Control panel

(relay panel,

etc.)

(2) Surge protector

(Protection across each phase's grounding)

Installing the surge absorber

CAUTION

1. The wires from the surge protector should be connected without extensions.

2. If the surge protector cannot be installed just with the enclosed wires, keep the wiring length of A and B to 2m or less. If the wires are long, the surge protector's performance may drop and inhibit protection of the devices in the panel.

3. The selected surge protector differs according to the input power voltage.

A7 - 16

Appendix 8. Instruction Manual for Compliance with

UL/c-UL Standard

Appendix 8 Instruction Manual for Compliance with UL/c-UL Standard.............................. A8-2

A8 - 1

Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

Instruction Manual for Compliance with UL/c-UL Standard

The instruction of UL/c-UL listed products is described in this manual.

The descriptions of this manual are conditions to meet the UL/c-UL standard for the UL/c-UL listed products. To obtain the best performance, be sure to read this manual carefully before use.

To ensure proper use, be sure to read specification manual, connection manual and maintenance manual carefully for each product before use.

1. UL/c-UL listed products

[CNC system]

Unit name Unit part number

NC control panel

Display unit

Keyboard unit

Base I/O unit

FCU6-MU [*1]-[*2], FCU6-MA [*1]-[*2]

FCU6-DU [*39][*40], FCU6-YZ [*39][*40]

FCUA-LD [*41], FCUA-CT [*41], FCUA-CR [*41]

FCU6-YZ [*39][*40], FCU6-TZ [*39][*40]

FCU6-KB0 [*42], FCUA-KB [*42]

FCU6-DX [*3], HR377, HR378, HR353

Remote I/O unit FCUA-DX [*4]

I/O module HR357, HR371, QY231

[AC servo/spindle system]

Unit name Unit part number

Power supply unit

Servo drive unit

Spindle drive unit

Option unit

Battery unit

Servo motor

Spindle Motor

MDS-B-CVE- [*5], MDS-C1-CV-[*5]

MDS-B-V1- [*6], MDS-B-V14- [*6], MDS-C1-V1- [*6]

MDS-B-V2- [*7], MDS-B-V24- [*7], MDS-C1-V2- [*7]

MDS-B-SVJ2- [*8]

MDS-B-SP [*38]-[*9], MDS-C1-SP [*38]-[*9]

MDS-C1-SPA[*43]-[*44][*45]

MDS-B-PJEX

FCU6-BT4D1

HA-FF [*10][*11][*12][*13][*14][*15][*16][*17][*18][*19]

HC-MF [*10][*11][*12][*13][*14][*15][*16][*17][*18][*19]

HC-SF [*10][*11][*12][*13][*14][*15][*16][*17][*18][*19]

HC-RF [*10][*11][*12][*13][*14][*15][*16][*17][*18][*19]

HC [*20][*11][*21][*14][*22]-[*23][*24]

SJ [*25][*26][*27]-[*28][*29][*30][*31]-[*32]

SJ [*33][*26][*28][*34][*35][*36][*37][*31]

Suffixes listed below may be attached to the above part numbers at portions marked with [*]. For details regarding specifications, see the specification manuals for each product.

[*1] 011, 013, 021, 031, 032, 515, 516, 517, 535, 536

[*3] 210, 211, 220, 221, 310, 311, 320, 321, 330, 331, 340, 341, 350, 351, 410, 411, 420, 421, 430, 431, 440, 441, 450, 451

[*4] 100, 101, 110, 111, 120, 121, 130, 131, 140, 141

[*5] 37, 55, 75, 110, 150, 185, 220, 260, 300, 370,(450, 550: Only MDS-B Series)

[*6] 01, 03, 05, 10, 20, 35, 45S, 45, 70, 90, 110, 150

[*7] 0101, 0301, 0303, 0501, 0503, 0505, 1003, 1005, 1010, 2010, 2020, 3510S, 3510, 3520S, 3520, 3535, 4520, 4535, 4545,

7035, 7045, 7070S, 7070

[*8] 01, 03, 04, 06, 07, 10, 20

[*9] 04, 075, 15, 22, 37, 55, 75, 110, 150, 185, 220, 260, 300, 370, (450,550:Only MDS-B Series)

[*10] 05, 1, 2, 3, 4, 5, 6, 7, 8, 10, 12, 15, 20, 30, 35

[*11] 1, 2, 3 [*12] None, C

[*13] None, P, N, I, E [*14] None, B

[*15] None, Gn, GnH (n = serial number) [*16] None, K, D, X, T

[*17] None, Wn (n = serial number)

[*19] None, Sn (n = serial number)

[*21] None, R

[*23] E, A

[*18] None, UL, UE

[*20] 5, 10, 15, 20, 35, 45, 70

[*22] S, T

[*24] 1, 2, 33, 42, 51

[*25] NL, PF, PL, V, VL

[*27] None, S

[*29] 01 - 99

[*31] None, M

[*33] None, N, P

[*35] None, 1 - 9, A - F

[*37] None, B, C, F, G, R

[*39] T, C, N

[*41] 10, 100, 120

[*43] None, H

[*44] 55,75,110,150,185,220,260,300

[*45] None, R,D,T,RD,RT

[*26] None, K

[*28] Two digits decimal two digits

[*30] None, F, G, Y, Z

[*32] None, S01 - S99

[*34] A, B, L, M, N, X

[*36] None, D, H, P, Z

[*38] None, H, M, X, HX, MX

[*40] 31, 32, 33, 34, 35, 36

[*42] 05, 06, 10, 13, 14, 20, 30

A8 - 2

Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

2. Operation surrounding air ambient temperature

The recognized operation ambient temperature of each units are as shown in the table below. The recognized operation ambient temperatures are the same as an original product specification for all of the units. temperature

CNC system

AC servo/spindle system

NC control panel

Base I/O unit

Remote I/O unit

I/O module

Power supply unit

Servo drive unit

Spindle drive unit

Option unit, Battery unit

Servo motor, Spindle Motor

0 to 55

°C

0 to 55

°C

0 to 55

°C

0 to 55

°C

0 to 55

°C

0 to 55

°C

0 to 55

°C

0 to 55

°C

0 to 40

°C

3. Notes for CNC system

3.1 Selection of external power supply unit

An UL recognized 24Vdc output power supply unit should be used to CNC system.

The “PD25” power supply unit provided by Mitsubishi will be changed to UL recognized product since

September 2000.

4. Notes for AC servo/spindle system

4.1 General Precaution

It takes 10 minutes to discharge the bus capacitor.

When starting wiring or inspection, shut the power off and wait for more than 15 minutes to avoid a hazard of electrical shock.

4.2 Installation

MDS-B/C1 Series have been approved as the products, which have been installed in the electrical enclosure. The minimum enclosure size is based on 150 percent of each MDS-B/C1 unit combination.

And also, design the enclosure so that the ambient temperature in the enclosure is 55

°C (131°F) or less, refer to the manual book

4.3 Short-circuit ratings

Suitable for use in a circuit capable of delivering, it is not more than 5kA rms symmetrical amperes.

A8 - 3

Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

4.4 Peripheral devices

To comply with UL/c-UL Standard, use the peripheral devices, which conform to the corresponding standard.

• Circuit Breaker, Fuses, Magnetic Contactor and AC Reactor

Applicable power supply unit

Circuit Breaker

Fuse

Class K5

MDS-B-CVE-37

MDS-C1-CV-37

MDS-B-CVE-55

MDS-C1-CV-55

MDS-B-CVE-75

MDS-C1-CV-75

MDS-B-CVE-110

MDS-C1-CV-110

MDS-B-CVE-150

MDS-C1-CV-150

MDS-B-CVE-185

MDS-C1-CV-185

MDS-B-CVE-220

MDS-C1-CV-220

MDS-B-CVE-260

MDS-C1-CV-260

NF50 40A

NF50 40A

NF50 40A

NF50 50A

NF100 100A

NF100 100A

NF225 150A

NF225 150A

70A

100A

100A

100A

200A

200A

200A

300A

MDS-B-CVE-300

MDS-C1-CV-300

MDS-B-CVE-370

MDS-C1-CV-370

NF225 150A

NF225 175A

MDS-B-CVE-450 NF225 200A

MDS-B-CVE-550 NF400 300A

300A

300A

• Circuit Breaker for spindle motor Fan

Magnetic contactor (AC3)

S-N25

S-N25

S-N25

S-N35

S-N50

S-N50

S-N80

S-N80

S-N80

S-N150

S-N150

S-N180

AC Reactor

BKO-NC6851-

H11 (B-AL-7.5K)

H11 (B-AL-7.5K)

H11 (B-AL-7.5K)

H12 (B-AL-11K)

H13 (B-AL-18.5K)

H13 (B-AL-18.5K)

H14 (B-AL-30K)

H14 (B-AL-30K)

H14 (B-AL-30K)

H15 (B-AL-37K)

H16 (B-AL-45K)

H17 (B-AL-55K)

Select the Circuit Breaker by doubling the spindle motor fan rated.

A rush current that is approximately double the rated current will flow, when the fan is started.

<Notice>

• For installation in United States, branch circuit protection must be provided in accordance with the National Electrical Code and any applicable local codes.

• For installation in Canada, branch circuit protection must be provided in accordance with the Canadian Electrical Code and any applicable provincial codes.

4.5 Flange of servo motor

Mount the servomotor on a flange, which has the following size or produces an equivalent or higher heat dissipation effect:

Flange size

(mm)

Servo Motor

HC † HC-RF† HC-MF† HA-FF † HC-SF†

150x150x6 --- --- Under 100W Under 100W ---

250x250x6 --- ---

250x250x12 0.5 to 1.5kW 1.0 to 2.0kW

200W

400W 400,600W

---

0.5 to 1.5kW

300x300x20 2.0 to 7.0kW

--- --- --- 2.0 to 7.0kW

4.6 Motor Over Load Protection

Servo drive unit MDS-B-V1/2/14/24 Series and MDS-C1-V1/2 series and spindle drive unit MDS-B-SP and MDS-C1-SP series have each solid-state motor over load protection.

When adjusting the level of motor over load, set the parameter as follows.

A8 - 4

Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

4.6.1 MDS-B-V1/2/14/24, MDS-C1-V1/2 Series

Parameter

No.

Parameter

Abbr.

Parameter

Name

Setting Procedure

Standard

Setting Value

Setting

Range

60s 1 to 300s SV021 OLT Overload

Time constant

Set the time constant for overload detection. (Unit: 1 second.)

SV022 OLL Overload

Detection level

Set the overload current detection level with a percentage (%) of the stall rating.

4.6.2 MDS-B-SP, MDS-C1-SP, MDS-C1-SPA Series

Parameter

No.

Parameter

Abbr.

Parameter

Name

Setting Procedure

150%

Standard

Setting Value

1 to 500%

Setting

Range

SP063 OLT Overload

Time constant

Set the time constant for overload detection. (Unit: 1 second.)

60s 0 to 1000s

SP064 OLL Overload

Detection level

Set the overload current detection level with a percentage (%) of the rating.

110% 1 to 200%

4.7 Field Wiring Reference Table for Input and Output

Use the UL-approved Round Crimping Terminals to wire the input and output terminals of MDS-B

Series.

Crimp the terminals with the crimping tool recommended by the terminal manufacturer.

Following described crimping terminals and tools type are examples of Japan Solderless Terminal Mfg.

Co., Ltd.

4.7.1 Power Supply Unit (MDS-B-CVE, MDS-C1-CV Series)

3.7 to 7.5 11.0 to 18.5 22.0 to 37.0

45.0 55.0 Capacity [kW]

P, N

(L+, L-)

M6 M6 M6 M6,

Terminal

Screw Size

Screw Torque

[lb in/ N m]

L11, L21, MC1

(R0, S0)

Screw Torque

[lb in/ N m]

L1, L2, L3

Screw Torque

[lb in/ N m]

44.3/5.0 49.6/5.6

17.4/2.0 14.2/1.6

49.6/5.6

M4 M4 M4 M4 M4

14.2/1.6

14.2/1.6

M4 M5 M8 M8 M10

14.6/1.6 29.8/3.37

117.2/13.2 117.2/13.2

14.6/1.6

177/20

P, N (L+, L-)

Capacity [kW]

Wire Size (AWG)

3.7, 5.5

#10/60

7.5

°C #8/60°C

11.0

#4/60

°C

15.0

#4/60

°C

/Temp Rating Note 1 #12/75

°C #10/75°C #8/75°C

#4/75

°C

Crimping Terminals

Type

R5.5-6

R8-6 R22-6

R5.5-6 R8-6

R22-6

18.5, 22.0

#3/60

°C

#4/75

°C

Crimping Tools Type YHT-2210

YHT-8S YPT-60

YHT-2210 YHT-8S

YPT-60

Capacity [kW]

Wire Size (AWG)

/Temp Rating Note 1

26.0 30.0 37.0 45.0 55.0

#1/60

°C

#3/75

°C

#1/75

°C #1/0/75°C

The bus bar is attached to the product.

Crimping Terminals

Type

38-S6

R22-6

38-S6

L330T

459-12

Crimping Tools Type YPT-60

YET300

YF-1

A8 - 5

Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

L11, L21 (R0, S0), MC1

Capacity [kW]

Wire Size (AWG)

/Temp Rating Note 1

Crimping Terminals

Type

Crimping Tools Type

3.7 to 55.0

#14/ 60

°C

#14/ 75

°C

V2-4

YNT-1614

L1, L2, L3

Capacity [kW]

Wire Size (AWG)

/Temp Rating Note 1

Crimping Terminals

Type

Crimping Tools Type

Earth Wire Size

(AWG)

#10/60

°C #10/60°C

#12/75

°C #10/75°C

#10/75

°C

#4/60

°C

#3/60

°C

#4/75

°C

#4/75

°C

#3/75

°C

Capacity [kW]

Wire Size (AWG)

/Temp Rating Note 1

Crimping Terminals

Type

Crimping Tools Type

Earth Wire Size

(AWG)

Terminal

Screw

Size

22.0 26.0 30.0 37.0 45.0 55.0

#1/60

°C #1/0/60°C

#2/75

°C #1/75°C

#1/75

°C

1/0/75

°C

#2/0

/75

°C

#3/0

/75

°C

38-S8

L330T

459-12 38-S8

L330T

459-12

70-8 R80-10

38-S8

YPT-60

YET300

YF-1

YPT-60

#3/60

°C #1/60°C

#3/75

°C #3/75°C

YPT-60

#3/75

°C

YET300

YF-1

1/75

°C

#1/75

YTP-150

°C

#1/0

/75

°C

4.7.2 Servo Drive Unit (MDS-B-V1/2/14/24, MDS-C1-V1/2 Series)

Axis 1-axis (V1, V14) 2-axes (V2, V24)

Capacity [kW] 0.1 to 3.5 4.5 to 9.0

11.0,

15.0

0.1+0.1 to 7.0+7.0

P, N

(L+, L-)

Screw

Torque

[lb in/ N m]

L11, L21

(R0, S0)

Screw

Torque

[lb in/ N m]

U, V, W

Screw

Torque

[lb in/ N m]

M6 M6 M6

44.3/5.0 44.3/5.0

44.3/5.0

M4 M4 M4

17.4/2.0 17.4/2.0

17.4/2.0

M4 M5 M8

14.6/1.6 28.6/3.2

117.2/13.2

M6

44.3/5.0

M4

17.4/2.0

M4

14.6/1.6

P, N (L+, L-)

YHT-2210 YPT-60

#10/60

°C #10/60°C

#10/75

°C #10/75°C

#10/75

°C

#4/60

#4/75

°C

°C

#3/60

#4/75

°C

°C

#3/75

°C

Wire size depends on the Power Supply Unit (MDS-B-CVE, MDS-C1-CV Series).

L11, L21 (R0, S0)

Capacity [kW]

Wire Size (AWG)

/Temp Rating Note 1

Crimping Terminals

Type

Crimping Tools Type

0.1 to 15.0

#14/ 60

°C

#14/ 75

°C

V2-4

YNT-1614

A8 - 6

Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

U, V, W

Capacity [kW] 0.1 to 1.0 2.0 3.5 4.5

Wire Size (AWG) #14/60

°C #10/60°C

#8/60

°C

#8/60

°C

/Temp Rating Note 1 #14/75

°C #14/75°C #10/75°C #10/75°C

Crimping Terminals

Type

R2-4

R5.5-4 8-4

R8-5

(8-4)

R5.5-5

(R5.5-4)

Crimping Tools Type

Earth wire Size

(AWG)

YHT-2210

YHT-8S

YHT-2210

#14/60

°C #10/60°C

#8/60

°C

#8/60

°C

#14/75

°C #12/75°C #10/75°C #10/75°C

Capacity [kW]

Wire Size (AWG) #8/60

°C #8/60°C

#4/60

°C

/Temp Rating Note 1 #8/75

°C #8/75°C

#4/75

°C

Crimping Terminals

Type

R8-5

(8-4)

#2/60

#3/75

°C

°C

R8-5 R22-8 R38-8

Crimping Tools Type

Earth Wire Size

(AWG)

YHT-8S YPT-60

#8/60

°C #8/60°C

#4/60

°C

#8/75

°C #8/75°C

#4/75

°C

#3/60

#3/75

°C

°C

4.7.3 Spindle Drive Unit (MDS-B-SP, MDS-C1-SP, MDS-C1-SPA Series)

Capacity [kW] 0.4~3.7 5.5~18.5 22.0~30.0

37.0 45.0/55.0

P, N

(L+, L-)

Screw

Torque

[lb in/ N m]

L11, L21

(R0, S0)

Terminal

Screw

Size

Screw

Torque

[lb in/ N m]

U, V, W

Screw

Torque

[lb in/ N m]

P, N (L+, L-)

44.3/5.0 44.3/5.0

44.3/5.0 234.3/26.5

177/20

M4 M4 M4 M4 M4

17.4/2.0 17.4/2.0

17.4/2.0

17.4/2.0

17.2/2.0

M4 M5 M8 M8 M10

14.6/1.6 28.6/3.2 117.2/13.2 88.5/10.0

177/20

Wire size depends on the Power Supply Unit (MDS-B-CVE, MDS-C1-CV Series).

L11, L21 (R0, S0)

Capacity [kW]

Wire Size (AWG)

/Temp Rating Note 1

Crimping Terminals

Type

Crimping Tools Type

0.4~55.0

#14/60

°C

#14/75

°C

V2-4

YNT-1614

A8 - 7

Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

U, V, W

Capacity [kW] 0.4, 0.75

Wire Size (AWG)

1.5 2.2, 3.7

5.5

#14/60

°C #10/60°C #10/60°C

/Temp Rating

Note 1

#14/75

°C #14/75°C #12/75°C

7.5

#8/60

°C

#10/75

°C

Crimping

Terminals Type

Crimping Tools

Type

Earth Wire Size

(AWG)

R2-4

5.5-S4 R5.5-4

R2-4

R5.5-5

R8-5

R5.5-5

YHT-8S

YHT-2210

YHT-2210

#14/60

°C #11/60°C #10/60°C

#8/60

°C

#14/75

°C #14/75°C #10/75°C

#10/75

°C

11.0

#8/60

°C

#8/75

°C

R8-5

YHT-8S

#8/60

°C

#8/75

°C

15.0

#4/60

°C

#4/75

°C

L330T

459-23

YPT-60

#4 /60

°C

#4 /75

°C

Capacity [kW]

Wire Size (AWG)

/Temp Rating

Note 1

#3/60

°C #2/60°C #1/60°C

#4/75

°C #3/75°C #2/75°C

#1/75

°C

#1/0/75

°C

#2/0

75

°C

#4/0

/75

°C

Crimping

Terminals Type

22-S6

L330T

459-23

Crimping Tools

Type

Earth Wire Size

(AWG)

YPT-60

#3/60

°C #3/60°C

#4/75

°C #3/75°C

#3/75

°C

YET300

YF-1

#1/75

°C

YPT-150

#1/75

°C

#3/0

/75

°C

Note 1: 60

°C: Polyvinyl chloride insulated wires (IV)

75

°C: Grade heat-resistant polyvinyl chloride insulated wires (HIV)

Use copper wire only.

Above listed wire are for use in the electric cabinet on machine or equipment.

A8 - 8

Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

4.8 Spindle Drive / Motor Combinations

Following combinations are the Standard combinations

Rating Output (kW)

Of Applicable Spindle Motor

Drive Unit Note: 1

SJ- ( ) Series

SJ-V/VL Series

Note: 2

SJ-N Series

SJ-NL Series

MDS-B-SP []-04

MDS-C1-SP []-04

MDS-B-SP []-075

MDS-C1-SP []-075

MDS-B –SP []-15

MDS-C1-SP []-15

MDS-B –SP []-22

MDS-C1-SP []-22

MDS-B –SP []-37

MDS-C1-SP []-37

MDS-B-SP []-55

MDS-C1-SP []-55

MDS-C1-SPA []-55

MDS-B-SP []-75

MSD-C1-SP []-75

MDS-C1-SPA []-75

MDS-B-SP []-110

MDS-C1-SP []-110

MDS-C1-SPA []-110

MDS-B-SP []-150

MDS-C1-SP []-150

MDS-C1-SPA []-150

MDS-B-SP []-185

MDS-C1-SP []-185

MDS-C1-SPA []-185

0.2

0.75

1.5

2.2 2.2

3.7 3.7

5.5 5.5

5.5

7.5

7.5

11

MDS-B-SP []-220

MDS-C1-SP []-220

MDS-C1-SPA []-220

MDS-B-SP []-260

MDS-C1-SP []-260

MDS-C1-SPA []-260

MDS-B-SP []-300

MDS-C1-SP []-300

MDS-C1-SPA []-300

MDS-B-SP [] –370

MDS-B-SP [] -450

MDS-B-SP [] -550

11

15

18.5

11

15

18.5

22

5.5

7.5

11

7.5

11

15

11

15

18.5

22

26

15

18.5

22

26

30

15

18.5

22

26

30

37

22

26

30

37

45

30

37

45

55

Note1: [] can be H, M, X, HX, MX or none only SP.

[] can be H or none only SPA .

Note2: Applicable unit depends on the range of power constant of motor.

Inquire of Mitsubishi about the detail of the combinations.

A8 - 9

Appendix 8. Instruction Manual for Compliance with UL/c-UL Standard

5. AC Servo/Spindle System Connection

5-1 Use S Analog Drive Unit

Regarding the connection of NC, see the NC manual book.

MDS-C1-SP[H][M][X] Series

MDS-B-SP(H)(M)[X] Series

MDS-C1-CV Series

MDS-B-CVE Series

CN11 CN12

NC

PC

DIO

Metor

Personal-

computer

CN9A CN4

CN5 CN6

CN10 CN8A

CN4

CN9

External Emergency Stop

U/V/W

L+/L-

L11/L21

MC1

CN2 L1/L2/L3

MC

MC

Contactor

AC-L

AC Reactor

Circuit Breaker

Fuse or

Breaker

3 phase

200/220VAC

Enclosure Side

Machine Side

Spindle Motor

FAN

Encoder and

Thermal Protection

A8 - 10

Appendix 9. Compliance with China Compulsory

Product Certification (CCC Certification)

System

Appendix 9-1 Outline of China Compulsory Product Certification System ............................................A9-2

Appendix 9-2 First Catalogue of Products subject to Compulsory Product Certification.......................A9-2

Appendix 9-3 Precautions for Shipping Products...................................................................................A9-3

Appendix 9-4 Application for Exemption ................................................................................................A9-4

Appendix 9-5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification................................A9-5

A9 - 1

Appendix 9. Compliance with China Compulsory Product Certification (CCC Certification) System

Appendix 9-1 Outline of China Compulsory Product Certification System

The Safety Certification enforced in China included the "CCIB Certification (certification system based on the "Law of the People’s Republic of China on Import and Export Commodity Inspection" and

"Regulations on Implementation of the Import Commodities Subject to the Safety and Quality Licensing

System" enforced by the State Administration of Import and Export Commodity Inspection (SACI) on import/export commodities, and the "CCEE Certification" (certification system based on "Product

Quality Certification Management Ordinance" set forth by the China Commission for Conformity

Certification of Electrical Equipment (CCEE) on commodities distributed through China.

CCIB Certification and CCEE Certification were merged when China joined WTO (November 2001), and were replaced by the "China Compulsory Product Certification" (hereinafter, CCC Certification) monitored by the State General Administration of Quality Supervision, Inspection and Quarantine

(AQSIQ) of the People's Republic of China.

The CCC Certification system was partially enforced from May 2002, and was fully enforced from May

2003. Target commodities which do not have CCC Certification cannot be imported to China or sold in

China. (Indication of the CCIB or CCEE mark has been eliminated from May 1, 2003.)

CCIB : China Commodity Inspection Bureau

CCEE : China Commission for Conformity Certification of Electrical Equipment

CCC : China Compulsory Certification

Appendix 9-2 First Catalogue of Products subject to Compulsory Product

Certification

The First Catalogue of Products subject to Compulsory Product Certification, covering 132 items (19 categories) based on the CCIB products (104 items), CCEE products (107 items) and CEMC products

(Compulsory EMC Certification products) was designated on December 3, 2001.

Class Product catalogue Class Product catalogue

1 Electric Wires and Cables (5 items)

2 Switches, Installation protective and connection devices (6 items)

3

Circuit-breakers (including RCCB, RCBO, MCB)

Low-voltage switchers

(disconnectors, switch-disconnectors, and fuse-combination devices.

5

6

Electric tools

Welding machines

(16 items)

(15 items)

Regulations

Certification Household and similar electrical appliances

(18 items)

8 Audio and video equipment (16 items)

(12 items) equipment

10 Lighting apparatus

12 Motor vehicles and Safety

Parts

(2 items)

11 Telecommunication (9 items) equipment

(4 items) Other protective equipment for circuits

(Current limiting devices, circuits protective devices, over current protective devices, thermal protectors, over load relays, low-voltage electromechanical contactors and motor starters)

Relays (36V < Voltage

≤ 1000V)

Other switches

(Switches for appliances, vacuum switches, pressure switches, proximity switches, foot switches, thermal sensitive switches, hydraulic switches, push-button switches, position limit switches, micro-gap switches, temperature sensitive switches, travel switches, change-over switches, auto-change-over switches, knife switches)

CNCA -01C -011: 2001

(Switch and Control

Equipment)

CNCA -01C -012: 2001

(Installation Protective

Equipment)

13

14

15

16

17

18

19

Tyres

Safety Glasses

Agricultural Machinery

Latex Products

Medical Devices

Fire Fighting Equipment

Detectors for Intruder Alarm

Systems

(3 items)

(1 item)

(1 item)

(7 items)

(3 items)

(1 item)

Other devices

(contactors, motor starters, indicator lights, auxiliary contact assemblies, master controllers, A.C. Semiconductor motor controllers and starters)

Earth leakage protectors

Fuses

Low-voltage switchgear

4 Small power motors (1 item)

CNCA-01C-010:2001

(Low-voltage switchgear)

CNCA-01C-013:2001

(Small power motors)

(Note)

(Note) When the servomotor or the spindle motor of which output is 1.1kW or less (at 1500 r/min) is used,

NC could have been considered as a small power motor. However, CQC (China Quality

Certification Center) judged it is not.

A9 - 2

Appendix 9. Compliance with China Compulsory Product Certification (CCC Certification) System

Appendix 9-3 Precautions for Shipping Products

As indicated in Appendix 9-2, NC products are not included in the First Catalogue of Products subject to

Compulsory Product Certification. However, the Customs Officer in China may judge that the product is subject to CCC Certification just based on the HS Code.

Note 2

NC cannot be imported if its HS code is used for the product subject to CCC Certification. Thus, the importer must apply for a "Certification of Exemption" with CNCA.

Note 3

Refer to Appendix 10-4.

Application for Exemption for details on applying for an exemption.

(Note 1) The First Catalogue of Products subject to Compulsory Product Certification (Target HS

Codes) can be confirmed at http://www.cqc.com.cn/Center/html/60gonggao.htm

.

(Note 2) HS Code: Internationally unified code (up to 6 digits) assigned to each product and used for customs.

(Note 3) CNCA: Certification and Accreditation Administration of People's Republic of China

(Management and monitoring of certification duties)

A9 - 3

Appendix 9. Compliance with China Compulsory Product Certification (CCC Certification) System

Appendix 9-4 Application for Exemption

Following "Announcement 8" issued by the Certification and Accreditation Administration of the

People's Republic of China (CNCA) in May 2002, a range of products for which application for CCC

Certification is not required or which are exempt from CCC marking has been approved for special circumstances in production, export and management activities.

An application must be submitted together with materials which prove that the corresponding product complies with the exemption conditions. Upon approval, a "Certification of Exemption" shall be issued.

<Range of products for which application is exempt>

Range of products not requiring application

(a) Items brought into China for the personal use by the foreign embassies, consulates, business agencies and visitors

(Excluding products purchased from Service Company for Exporters)

(b) Products presented on a government-to-government basis, presents

(c) Exhibition products (products not for sale)

(d) Special purpose products (e.g., for military use)

Products not requiring application for CCC Certification are not required to be CCC marked or certified.

Range of products for which application is exempted

(e) Products imported or manufactured for research and development and testing purposes

(f) Products shipped into China for integration into other equipment destined for 100% re-export to a destination outside of China

(g) Products for 100% export according to a foreign trade contract (Excluding when selling partially in

China or re-importing into China for sales)

(h) Components used for the evaluation of an imported product line

(i) The products imported or manufactured for the service (service and repairs) to the end-user. Or the spare parts for the service (service and repairs) of discontinued products.

(j) Products imported or manufactured for research and development, testing or measurements

(k) Other special situations

The following documents must be prepared to apply for an exemption of the "Import Commodity Safety and Quality License" and "CCC Certification".

(a) Relevant introduction and description of the company.

(b) The characteristics of the products to be exempted.

(c) The reason for exemption and its evidence (ex. customs handbook).

(d) The name, trademark, quantity, model and specification of the products to be exempted.

(Attach a detail listing of these items for a large quantity of products. When importing materials for processing and repair equipments, submit a list of the importing materials for each month and repair equipments.)

(e) Guarantee for the safety of the products; self-declaration to be responsible for the safety during the manufacturing and use.

(f) To be responsible for the authenticity and legitimacy of the submitted documents. Commitment to assist CNCA to investigate on the authenticity of the documents (When CNCA finds it necessary to investigate on the authenticity of the documents.)

(2) Business license of the company (Copy)

(3) Product compliance declaration

Indicate which standard’s requirements the products comply with or submit a test report (Copy is acceptable. The report can be prepared in a manufacturer’s laboratory either at home or overseas.)

(4) Import license (Only if an import license is needed for this product. Copy is acceptable.)

(5) Quota certificate (Only if a quota certificate is needed for this product. Copy is acceptable.)

(6) Commercial contract (Copy is acceptable.)

(7) If one of item (4), (5) or (6) cannot be provided, alternative documents, such as bill of lading, the invoice, and other evidential documents must be submitted.

A9 - 4

Appendix 9. Compliance with China Compulsory Product Certification (CCC Certification) System

Appendix 9-5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification

The state whether or not Mitsubishi NC products are subject to the CCC Certification is indicated below, based on the "First Catalogue of Products subject to Compulsory Product Certification" issued by the

State General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) of the

People's Republic of China and the Certification and Accreditation Administration of the People's

Republic of China (CNCA) on July 1, 2002.

Model China HS Code (Note 1)

Judgment on whether or not subject to

CCC Certification

Power supply unit

Servo/spindle drive unit

Servo/spindle

85044090

85371010

85015100

85015200

–

Not subject to CCC Certification

Not subject to CCC Certification

NC Not subject to CCC Certification

Display unit – Not subject to CCC Certification

(Note 1) The China HS Code is determined by the customs officer when importing to China. The above HS Codes are set based on the HS Codes used normally when exporting from Japan.

(Note 2) Reference IEC Standards are used as the actual IEC Standards may not match the GB

Standards in part depending on the model.

Whether or not the NC products are subject to CCC Certification was judged based on the following five items.

(a) Announcement 33 (Issued by AQSIQ and CNCA in December 2001)

(b) HS Codes for the products subject to CCC Certification (Export Customs Codes)

* HS Codes are supplementary materials used to determine the applicable range. The applicable range may not be determined only by these HS Codes.

(c) GB Standards (This is based on the IEC Conformity, so check the IEC. Note that some parts are deviated.)

(d) Enforcement regulations, and products specified in applicable range of applicable standards within

(e) "Products Excluded from Compulsory Certification Catalogue" (Issued by CNCA, November 2003)

Reference

• Outline of China's New Certification System (CCC Mark for Electric Products), Japan Electrical

Manufacturers' Association

• Outline of China's New Certification System (CCC Mark for Electric Products) and Electric

Control Equipment, Nippon Electric Control Equipment Industries Association

A9 - 5

Date of revision

Nov. 2005

Revision History

Revision details Manual No.

IB(NA)1500150-A First edition created.

Global service network

NORTH AMERICA FA Center

EUROPEAN FA Center

CHINA FA Center

KOREAN FA Center

North America FA Center (MITSUBISHI ELECTRIC AUTOMATION INC.)

Illinois CNC Service Center

500 CORPORATE WOODS PARKWAY, VERNON HILLS, IL. 60061, U.S.A.

TEL: +1-847-478-2500 (Se

California CNC Service Center

FAX: +1-847-478-2650 (Se

5665 PLAZA DRIVE, CYPRESS, CA. 90630, U.S.A.

TEL: +1-714-220-4796 FAX: +1-714-229-3818

Georgia CNC Service Center

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TEL: +1-678-258-4500 FAX: +1-678-258-4519

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200 COTTONTAIL LANE SOMERSET, NJ. 08873, U.S.A.

TEL: +1-732-560-4500 FAX: +1-732-560-4531

Kentucky CNC Service Satellite

8025 PRODUCTION DRIVE, FLORENCE, KY., 41042, U.S.A.

TEL: +1-859-342-1700 FAX: +1-859-342-1578

Michigan CNC Service Satellite

2545 38TH STREET, ALLEGAN, MI., 49010, U.S.A.

TEL: +1-847-478-2500 FAX: +1-269-673-4092

Ohio CNC Service Satellite

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TEL: +1-847-478-2608

Texas CNC Service Satellite

FAX: +1-847-478-2690

1000, NOLEN DRIVE SUITE 200, GRAPEVINE, TX. 76051, U.S.A.

TEL: +1-817-251-7468

Canada CNC Service Center

FAX: +1-817-416-1439

4299 14TH AVENUE MARKHAM, ON. L3R OJ2, CANADA

TEL: +1-905-475-7728

Mexico CNC Service Center

FAX: +1-905-475-7935

MARIANO ESCOBEDO 69 TLALNEPANTLA, 54030 EDO. DE MEXICO

TEL: +52-55-9171-7662 FAX: +52-55-9171-7698

Monterrey CNC Service Satellite

ARGENTINA 3900, FRACC. LAS TORRES, MONTERREY, N.L., 64720, MEXICO

TEL: +52-81-8365-4171 FAX: +52-81-8365-4171

Brazil MITSUBISHI CNC Agent Service Center

(AUTOMOTION IND. COM. IMP. E EXP. LTDA.)

ACESSO JOSE SARTORELLI, KM 2.1 18550-000 BOITUVA – SP, BRAZIL

TEL: +55-15-3363-9900 FAX: +55-15-3363-9911

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Germany CNC Service Center

GOTHAER STRASSE 8, 40880 RATINGEN, GERMANY

TEL: +49-2102-486-0 FAX:+49-2102486-591

South Germany CNC Service Center

KURZE STRASSE. 40, 70794 FILDERSTADT-BONLANDEN, GERMANY

TEL: +49-711-3270-010 FAX: +49-711-3270-0141

France CNC Service Center

25, BOULEVARD DES BOUVETS, 92741 NANTERRE CEDEX FRANCE

TEL: +33-1-41-02-83-13 FAX: +33-1-49-01-07-25

Lyon CNC Service Satellite

U.K CNC Service Center

TRAVELLERS LANE, HATFIELD, HERTFORDSHIRE, AL10 8XB, U.K.

TEL: +44-1707-282-846 FAX:-44-1707-278-992

Italy CNC Service Center

ZONA INDUSTRIALE VIA ARCHIMEDE 35 20041 AGRATE BRIANZA, MILANO ITALY

TEL: +39-039-60531-342 FAX: +39-039-6053-206

Spain CNC Service Satellite

CTRA. DE RUBI, 76-80 -APDO.420 08190 SAINT CUGAT DEL VALLES, BARCELONA SPAIN

TEL: +34-935-65-2236 FAX:

Turkey MITSUBISHI CNC Agent Service Center

(GENEL TEKNIK SISTEMLER LTD. STI.)

DARULACEZE CAD. FAMAS IS MERKEZI A BLOCK NO.43 KAT2 80270 OKMEYDANI ISTANBUL,

TURKEY

TEL: +90-212-320-1640 FAX: +90-212-320-1649

Poland MITSUBISHI CNC Agent Service Center (MPL Technology Sp. z. o. o)

UL SLICZNA 34, 31-444 KRAKOW, POLAND

TEL: +48-12-632-28-85 FAX:

Wroclaw MITSUBISHI CNC Agent Service Satellite (MPL Technology Sp. z. o. o)

UL KOBIERZYCKA 23, 52-315 WROCLAW, POLAND

TEL: +48-71-333-77-53 FAX: +48-71-333-77-53

Czech MITSUBISHI CNC Agent Service Center

(AUTOCONT CONTROL SYSTEM S.R.O. )

NEMOCNICNI 12, 702 00 OSTRAVA 2 CZECH REPUBLIC

TEL: +420-596-152-426 FAX: +420-596-152-112

ASEAN FA Center

HONG KONG FA Center

TAIWAN FA Center

ASEAN FA Center (MITSUBISHI ELECTRIC ASIA PTE. LTD.)

Singapore CNC Service Center

307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943

TEL: +65-6473-2308 FAX: +65-6476-7439

Thailand MITSUBISHI CNC Agent Service Center (F. A. TECH CO., LTD)

898/19,20,21,22 S.V. CITY BUILDING OFFICE TOWER 1 FLOOR 12,14 RAMA III RD BANGPONGPANG,

YANNAWA, BANGKOK 10120. THAILAND

TEL: +66-2-682-6522 FAX: +66-2-682-6020

Malaysia MITSUBISHI CNC Agent Service Center

(FLEXIBLE AUTOMATION SYSTEM SDN. BHD.)

60, JALAN USJ 10/1B 47620 UEP SUBANG JAYA SELANGOR DARUL EHSAN MALAYSIA

TEL: +60-3-5631-7605 FAX: +60-3-5631-7636

JOHOR MITSUBISHI CNC Agent Service Satellite

(FLEXIBLE AUTOMATION SYSTEM SDN. BHD.)

NO. 16, JALAN SHAHBANDAR 1, TAMAN UNGKU TUN AMINAH, 81300 SKUDAI, JOHOR MALAYSIA

TEL: +60-7-557-8218 FAX: +60-7-557-3404

Indonesia MITSUBISHI CNC Agent Service Center

(PT. AUTOTEKNINDO SUMBER MAKMUR)

WISMA NUSANTARA 14TH FLOOR JL. M.H. THAMRIN 59, JAKARTA 10350 INDONESIA

TEL: +62-21-3917-144 FAX: +62-21-3917-164

India MITSUBISHI CNC Agent Service Center (MESSUNG SALES & SERVICES PVT. LTD.)

B-36FF, PAVANA INDUSTRIAL PREMISES M.I.D.C., BHOASRI PUNE 411026, INDIA

TEL: +91-20-2711-9484 FAX: +91-20-2712-8115

BANGALORE MITSUBISHI CNC Agent Service Satellite

(MESSUNG SALES & SERVICES PVT. LTD.)

S 615, 6TH FLOOR, MANIPAL CENTER, BANGALORE 560001, INDIA

TEL: +91-80-509-2119 FAX: +91-80-532-0480

Delhi MITSUBISHI CNC Agent Parts Center (MESSUNG SALES & SERVICES PVT. LTD.)

1197, SECTOR 15 PART-2, OFF DELHI-JAIPUR HIGHWAY BEHIND 32ND MILESTONE GURGAON

122001, INDIA

TEL: +91-98-1024-8895 FAX:

Philippines MITSUBISHI CNC Agent Service Center

(FLEXIBLE AUTOMATION SYSTEM CORPORATION)

UNIT No.411, ALABAMG CORPORATE CENTER KM 25. WEST SERVICE ROAD SOUTH

SUPERHIGHWAY, ALABAMG MUNTINLUPA METRO MANILA, PHILIPPINES 1771

TEL: +63-2-807-2416 FAX: +63-2-807-2417

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47-49 HOANG SA ST. DAKAO WARD, DIST.1 HO CHI MINH CITY, VIETNAM

TEL: +84-8-910-4763 FAX: +84-8-910-2593

China FA Center (MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD.)

China CNC Service Center

2/F., BLOCK 5 BLDG.AUTOMATION INSTRUMENTATION PLAZA, 103 CAOBAO RD. SHANGHAI

200233, CHINA

TEL: +86-21-6120-0808

Shenyang CNC Service Center

TEL: +86-24-2397-0184

Beijing CNC Service Satellite

FAX: +86-21-6494-0178

FAX: +86-24-2397-0185

9/F, OFFICE TOWER1, HENDERSON CENTER, 18 JIANGUOMENNEI DAJIE, DONGCHENG DISTRICT,

BEIJING 100005, CHINA

TEL: +86-10-6518-8830 FAX: +86-10-6518-8030

China MITSUBISHI CNC Agent Service Center

(BEIJING JIAYOU HIGHTECH TECHNOLOGY DEVELOPMENT CO.)

RM 709, HIGH TECHNOLOGY BUILDING NO.229 NORTH SI HUAN ZHONG ROAD, HAIDIAN DISTRICT ,

BEIJING 100083, CHINA

TEL: +86-10-8288-3030

Tianjin CNC Service Satellite

FAX: +86-10-6518-8030

RM909, TAIHONG TOWER, NO220 SHIZILIN STREET, HEBEI DISTRICT, TIANJIN, CHINA 300143

TEL: -86-22-2653-9090 FAX: +86-22-2635-9050

Shenzhen CNC Service Satellite

RM02, UNIT A, 13/F, TIANAN NATIONAL TOWER, RENMING SOUTH ROAD, SHENZHEN, CHINA 518005

TEL: +86-755-2515-6691 FAX: +86-755-8218-4776

Changchun Service Satellite

TEL: +86-431-50214546

Hong Kong CNC Service Center

TEL: +852-2619-8588

FAX: +86-431-5021690

UNIT A, 25/F RYODEN INDUSTRIAL CENTRE, 26-38 TA CHUEN PING STREET, KWAI CHUNG, NEW

TERRITORIES, HONG KONG

FAX: +852-2784-1323

Taiwan FA Center (MITSUBISHI ELECTRIC TAIWAN CO., LTD.)

Taichung CNC Service Center

NO.8-1, GONG YEH 16TH RD., TAICHUNG INDUSTIAL PARK TAICHUNG CITY, TAIWAN R.O.C.

TEL: +886-4-2359-0688

Taipei CNC Service Satellite

FAX: +886-4-2359-0689

FAX: +886-4-2359-0689 TEL: +886-4-2359-0688

Tainan CNC Service Satellite

TEL: +886-4-2359-0688 FAX: +886-4-2359-0689

Korean FA Center (MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD.)

Korea CNC Service Center

DONGSEO GAME CHANNEL BLDG. 2F. 660-11, DEUNGCHON-DONG KANGSEO-KU SEOUL, 157-030

KOREA

TEL: +82-2-3660-9607 FAX: +82-2-3663-0475

Notice

Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible.

Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product.

Duplication Prohibited

This instruction manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.

© 2004-2005 MITSUBISHI ELECTRIC CORPORATION

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