Canon AL-1 film camera Repair guide
Below you will find brief information for film camera AL-1. The Canon AL-1 is a 35mm film camera with a variety of features, including automatic exposure and electronic focus. It is a great choice for photographers who want to capture high-quality images without having to worry about all the technical details.
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REPAIR GUIDE PREFACE This Repair Guide is issued as a part of the Service Manyal for the Canon AL-1. Its purpose is to insure the continued high quality of the camera through correct repair proce- dures. The ‘Tools List is also included on this microfiche, which is titled the Repair Instructions. Separate microfiche titled Parts Catalog and General complete the Service Manual. The main sheet number for all sheets is C-054. This and the General microfiche also have a syffix number -lE. The | indicates the first sheet of a possible series and the E indicates that the language is English. Any comments or suggestions will be appreciated. First Edition: March, 1982 Canon Inc. Camera Service Aaministration Division Camera Service Administration Department Shinjuku Dai-Ichi Seimei Building Post Office Box 5050 Nishi-Shinjuku Tokyo 160, Japan INTRODUCTION II. CONTENTS ASSEMBLY and DISASSEMBLY l. 9 10. Spool, Sprocket & Shutter Unit Removal LJ Covers Top Cover в. = Front Panel Removal ‘ AE Flex Back Cover, Winding Base LE « Finder Optics, Meter . & ® ® & & # «€ вене нае а. сенате «4. . = a + = ав. a... a E EEE... & BB BB € à € E & & FF # # 5 а IF Flex, Automatic Diaphragm Unit “о Mirror, Lower Winding Base Mir cou E 6 #6 # 6 #6 BB BBW Mechanism & AV Resistor 11. Shutter Unit Disassembly (Part 1) ce 12. Shutter Unit Disassembly (Part 2) a ADJUSTMENTS ео еее ева 1. Shutter Adjustments 2. AE Adjustments QF Adjustments т. =. чей её т о. 6 # % * 6 6 #6 à € 6 #6 6 #& 6 € & Winding Adjustments Lubrication and Bonding 6 6 6€ à 6 6 = € = 5 5 # © 5 8 - - 5 5 5 ев . есче 5 # : 6 #6 © & 5 6 6 # невесте 5 BF 8 ет в 6 6 & ® à & ® € 6 8 6 + 6 6 8B 6 6 © BRB © #% # # Address A-9 А- 11 А- 13. с-9 С- 10 D-2 E- 13 F-4 INTRQDUCT ION i. Special Repair Lnstructions l. 1. Exposyre and Winding adjustments are identical to the AvV-1, Normally they would not have been included, but they have been. 1.2. Instryctions concerning the Focus adjustmeats. 2. A. DO NOT REVERSE THE PQLARITY ON THE D.C.-D.C. CONVERTOR when attaching a power supply. If polarity is reversed the capacitor in the converter will explode. | | | B. To determine if the camera focusing is defective or the subject is not suitable, check the camera by focusing. on a chart. C. A D.C. power supply to power the chart illumination is very helpful, and the chart should not be lit by and A.C. light source, | D. AS with the AF 514XL-S and AF 35 M, the best distance for test is 2.5 to 3 meters. Glossary of Terms Terms new to Canon service literature are listed below. JUST FOCUS: “The signal, indicator, and conditions which cause the center, green focus indicator. to light. This indicates that the lens is correctly focused. FRONT FOCUS: The signal, indicator, and conditions which cause the right, red focus indicator to light. This indi- cates that the lens is focused in front of the subject, REAR FOCUS : The signal, indicator, and conditions which cause the left, red focus indicator to light. This indi cates that the lens is focused behind the subject, I. ASSEMBLY and DISASSEMBLY l. Covers ( Wa (143) eu e 9) — ñ “aff | Ela plo. 10:01 ir 5 1 TA ГОРО! Lo. = — |. ¡ALÍ (Ses Го. 4) 20-2 = (14 a Sir 380mm (0081 = т Об = DD! | 8 ' 20 10:71 05 к Е [= Saw 1043) Em 13661 wi и СУ - E y i J, vi Fu i x (See Pg g ) (7 a Sir es a Jn EE O Ame IE 3-1. a = JF (> Om NOM = ' Om mol Fees PQ RY Numbers (1)~ @d I. ASSEMBLY and DISASSEMBLY 1. Covers Assembly and Disassembly Notes 1. Be careful with the top cover leads to the hot shoe, 2. Don't loose the Shutter Release Rod (23)-1. White Adjustment Notes 1, When removing the top cover, check the position Qf the 5-L lever [shown dotted between (14) and (15)]. It must not be set at. the $ position. 2. Correctly align the shutter dial. and shutter speed wiper when installing the top cover. 3. Check self timer operation after installing the top cover. Adjustment Tolerances (See parts catalog for adjusting sizes) l. Washers (9) & (10) are used to remove thrust play and wobble from the shutter dial (11). Tolerance limit: 0.5mm on circumference 2. Shoulder screw (14) is used to remove thrust play from the finger rest. Tolerance limit: 0.3mm.and no scraping sound when the winding lever 1s moved 3. Ring (15) is used to prevent space between the winding lever anc S-L lever. Maximum space tolerance: 0.3mm 4. Spring washer (17) is used to adjust the feel of the winding lever. 5, Release pin (23)-1 is used to adjust the release stroke. Release Stroke: SW1 = 0.1 to 0.5 mm SW2 = 0,6 to 0. lOmm Note: Numbers ir parentheses in the text correspond to circled numners on the facing page. Disassemble in normal order and reassemble in reverse order. I. ASSEMBLY and DISASSEMBLY 2. Top Cover ()- 1-11) FEO „с (143 Y 1-2 | E (1-7 | | (1)-8 BT ! | (1)-9 > | (1) 10 CS — e(1)-llx] | (1)-6 (#2) > (1-502 J 32 > (2)-1 ! " ‚2 A (11-4x2 - > (1)-1 mats (2)-1 I | 1-6 a sin E кре + «Ame IDM) | YT 70m 1077 | o AY en (EY) | : TQ IQ: 7 iaa “Ares QA Numbers (1) — (5) | (2)-4 . | , ola . E E D 30. 10301 WB da . > 1 O: Eee A HL TE 08S res [0339 | 020 ee 10200 1. ASSEMBLY and DISASSEMBLY 2. Top Cover Assembly and Disassembly Notes Buttons (4) & (5) are heat riveted in place. Adjustment Notes (See parts catalog Adjustment Tolerances ‘ E for adjusting sizes) 1, Click Collar (1)-5 is used to adjust S-L click torque and remove play from the Shytter Button Seat (1)-7. To1.erance limit: 0.3mm 2. Self-timer Activacator (1)-6 is used to adjust the S-L lever click torque to between 200 and 350 g. 3. Shutter Dial Coupler (2)-1 is used to adjust shutter dial thrust play to within 0.2 to 0.3mm, and to adjust the feel. 4, Washer (2)-4 adjust the shytter dial click torque to 300 +- 150g. Note: Numbers In parentheses in the text correspond to circled numbers on the facing page. Disacccemble in normal order and reassemble in reverse order. I. ASSEMBLY and DISASSEMBLY J. Front Panel Removal m—-—Œ TT со ыы = = | == ' Numbers (1) — 20 EZ — 40 deleted QD ~ pa ARSEMBLY and DISASSEMBLY 3. Front Panel Removal Assembly and Disassembly Notes 1. Unsolder the electrical leads when removing the front panel. Yellow Black white NS Weder Red Da pe (Meter) of 3 ПТ°я: E Le = I : ÉS DA Sh he -2) ЛИ 4/7 | ===) WII Orange” Black AV Resistor д. Unsolder the flex at the points shown. Jnsolder here From IF FLEA LE 3. The finder can be cleaned and parts changed by removing the front panel (20). 4. The neck strap lugs can be removed without removing numbers (1) through (21). >. It is not normally necessary to remove numbers (31) through (34). 6. Plyobond is used on the edges of (1) and (10). Adjustment Notes Make sure no internal parts are visible after the camera has been adsembled. — - —— Note" Numbers in parenthes:s in the text correspond o circled numbers on the facing page. Disassemble in normal order and reassemble in reverse order. lo I. ASSEMBLY and DISASSEMBLY 4. AE Flex & (2) @ | Be} 6 | Ян (1х2 7 (10-1 | GEE > (10) - 121% (12 a ñ IE Г бор отит 10220 ri Жо == 10741 1-2 ñ a am 4 : ты Ha ‚ | mf Sea Drome Numbers (1) ~ (3 a (7)-2 ~(7)-4 normally need not (14)-7 (19-8 be removed . A sr - A a ne veo! 03% =n 043! es ку в еее 10:21 О 40 = (DAD) | 16 A OIE Ka — — диННННЯ: ll I. ASSEMBLY and DISASSEMBLY 4. AE Flex Assembly and Disassembly Notes 1. When remcving the AF fiex (10), don't bend the self-timer contact. 2. lt is not normally necessary to remove numbers (7)-2 through (7)-4. Adjustment Notes Adjustment Tolerances (SE | : for adjusting sizes) 1. Shoulder screw (10) is used to adjust the self-timer contact spacing. Tolerance limit: Q. lmn or over (SIZE 022 is standard size) Contact 0.1 mor aver Adjusting screw 2. Stopper (14!1-2 is used to adjust the release switch contact height.The height is measured from the shutter dial base. Tolerance limit: SW] ON: 1.35 += 0. 15mm SW2 ON: 0,85 + 0.15 3. Release Contact No. 2 (14)-7 is used to adjust tne release pressure. Tolerance limit: SWI1 ОМ: 70 +- 20g SW2 ON: 600 += 100g SW1-SW2 separation: at least 0.2mm Overtravel: at least 0.3mm Note: Numbers in parentheses in the text correspond to circled rumbers on the facing page. Disassemble in rormal order and reassemble in reverse order. I. ASSEMBLY and D(SASSEMBLY 5. Back Cover, Winding Base 0-7. [Pa === а ll o — i A A “(ZE U) 1 # tr 102M] A *3 7 mm 1032) 2441 use thinner roller if | | 230 mm (030! | | 1 | film scratched. | $) (1) Y | (2) 4 | k_—]] 2h (9) Numbers 7 4 a sue | a {11 (Oversize) | (nis? a A SIZE | ñ SIZE rr | Olmm (001) | A 020mm 1020) 10) О зп (003) | (See TT 2 2mm [390] 1) > 11 N ро п РЕ i 2.4mm (120) 0-0 Menta M2 (020) | T m23 [02 2) — 06 normally need hot be removed. remove top and bottom O18 mm 1957 T 02mm (002) covers. If necessary E I. ASSEMBLY and DISASSEMBLY 5. Back Cover, Winding Base Assembly and Disassembly Notes 1. When removing che counter dial (6)-3, don't bend the s2lf-timer contact. 2. When removing (1) and (4), first loosen (2) and (3). 3. It 1s not normally necessary to remove numbers (21) through (26). Adjustment Notes Sw5-5' Brush Position Adjustment SW5, 5 Brysh QD \ White 5ws SYS ma Purple Screw 1. When the winding stopper is in one of the three blank spots on the winding gear, the wiper brush (11) must be on thie SW5' pattern. 2. When the shutter 1s wound, the brush should be on the SW5 pat- tern and aligned with the white leads soldering land. (Exact alignment is not critical). 3. Adjust with the eccentric screw. — Adjustment Tolerances (See parts catalog = re re re l. An oversized screw (1) is available in çase of stripped threads, 2. Washer (6)-2 is used to adjust fílm counter (6)-3 vertical play. Tolerance limir: 0.5mm 3. Spring (9) and washer (10) are used to adjust the pressure of the SW5-5' pattern brush( №). Note: Numbers in parentheses in the text correspond to circled numbers on the fading page. Disassemble in normal order and reassemble {п reverse order. i. ASSEMBLY and DISASSEMBLY 6. Finder Optics, Meter (5-2 a SIZE F "78 O 1 5mm (151 O 2% mm 102%) (5)-] a SIZE ! 1. 03mm 1030! 9 me 1050! | (131 — a ENE t a 005mm (0051 1 010mm (010) 07 (8) a SIZE Об тт (0091 О! О ны [0101 Dima (10151) 020mm (0701 Ó 25m (025) Ó Mm 10M) 03mm (0341 dames 10401 (Ale? 8 us (9x2 SI. —] p= 2 A = 05,7 (D « EP Na | x ® Numbers (1) ~ (8 В Ll. ASoEMBLY and DISASSEMBLY 6. Finder Optics, Meter Assembly and Disassembly Notes rey q у l. Don't loose the focus. washers ( 17) and (18). 2. Don't bend the meter needle. Adjustment Notes ]. See section 11.2.5 for meter (12) needle adjustment. 2. Apply dust gard tape to (6) and (16). 3. Install the focusing screen springs (13) in the order shown. 2nd e _—E_ ¡E ~~ e (See parts catalog- Adjustment Tolerances : : for adjusting sizes) pre l. (5)-1,2 are used to remove pentaprism play. 2. (13) x 2 are used to position the focusing screen. Larger "Sizes" are stronger. 3. (17) and (18) are focusing washers for the focusing screen. I Note: Numbers in parentheses in the text correspond to circled numbers on the facino page. Disassemble in normal order and reassemble in reverse order. I. ASSEMBLY and DISASSEMBLY 7. IF Flex, Automatic Diaphragm Unit ™ Access from front, y | | Ne 1 but, removed from И ` wl Ne 1 [A rear © A к 21 = | 180" Ie Q 13)-3 ' a: (3)-4 О 7 | = 85 o 2 L , (3-6 Numbers. (1)~ 43 | | ZU =~ 2% | 1-8 van. | ' un — 20) deleted (11-7 = | | | J (3)40 a RO Da N an Adjusting Notes: a Az [3)-9 ) 3 COS mer 1005) : A 13mm (0:0) I. (4) is the CCD focus adjusting shim. 015mm 10151 ao See section 11.3.7. i 020mm 10201 Ни Е 5 030mm (0%) A SUE £ a 18 used to remove LCD vertical Daôm= 10401 * *1 010mm 1010] play. 5 Om 16701 4 pew 1020! 17 1. ASSEMBLY and DISASSEMBLY 7. IF Flex, Automatic Diaphragm Unit Assembly anc Disassembly Notes l. The three screws (5) are special flat-head screws. Do not mix them with Standard type screws. 2. The IF flex (12) and D.C.-D.C. convertor (24) are connected by a yellow and a blue lead. 3, Contact (22) is soldered directly to (24). 4. Certain D.C.-D.C. convertors (24) are grounded with a wire instead Qf contact (22). Adjustment Notes 1. DO NOT" REVERSE "THE LEADS BETWEEN (11) and (24) 2. When rebonding (11) and the LED with liquid gasket, be sure not to use excessive bond. If it runs, it may get On the focusing screon. J. Indicator Contact Adjustment Autome tic Diaphragm Lever in 3.1. With the automatic diaphragm «ver in the start position, measure the contact spacing. It should be as shown below. Val 0.2m 3.2. Contact Pressure should he over 5 g at the separation point. 4. «192 Check and Adjustment 4.1. Holding Power Check Place a string around the end of TH the armature and measure force necessary E tQ separatc the armature from the magnet, Tolerance limit: Over 150 g 4.2. Minimum Operating Voitage Check Tolerance limit: 1.4 - 1,6 V (Under 1.7V) Connect the magnet directly to a LVPS. Starting at 1,8v, reduce the voltage in 0.1 volt steps until the magnet fails to operate. Repeat the check three or four times. Note: Numbers in parentheses in the text correspond to circled numbers on the facing page. Disassemble in normalsorder and reassemble in reverse order. IT. ALLEMLGLY and DISASSEMBLY r« IF Flex, Automatic Diaphragm Unit (cont .) Assembly and Disassembly Notes 7 —-m o 4.3. Armature Spring Tension Tolerance limit: 80 to 120 q Press in the arrow marked cirection (A) with a tension gage. Mdasure the tension when the edge of the lever is just even with the point (B) on the protrusion from the base. Adjustment Tolerances (Sec parts catarog — Sn for adjusting sizes) l. (4) is used to adjust the CCD position. See section II, 3,7,3. 2. (10) is used to remove vertical play from the LED. 18 L. ASSEMBLY and DISASSEMBLY В. Mircor, Mirror Mechanism & AV Kesistor — | Always check in order: 1, FFD 2. WE NX | 5-1 xa E” | = = | ÿ al a (4; Ry ЗЫ: = oral ed ! d \2 ¡807 DE Y Ч = I 7 1 -4 y | iy о ‘ ‘43-10 { >] ul] * =. wg 14-5 = L > o eT > 4 => (2 =) ' h A ; Lay 4 | Г - {> > gor (2-5 Го A Ne | J - 4)- (4) В ' 3 (47-6 ura ELO === (7) 5 US-3——— a SL A a 5:2 Uy ~ US can Le y &Bmm 1068) 4 250mm (2301 removed 005 Aum и 9 mn 1069 dde 2955 mm (29%) Man : = ще BO all Be А 260mm 1260) separately ETA a О АС rem MT O Ame 20 I. ASSEMBLY and DISASSEMBLY 8. Mirror, Mirror Mechanism & AV Renistor Adjustment Notes 1. AV Resistor Unit (4) Installation l. 1. The AV Resistor Urit is the same unit as is used in the AV-1 but improvements in individual parts tolerances have made adjust- ments unnecessary. (This is also true of present AV-1's.) But {if either (4)-В or (4)-10 is changed or moved, perform the following checks. 1.2. Check The contact point of the brush (4)-8 should align with the triangular mark (part of the printed pattern) to the right of the resistor pattern. Adjust with screw (4)-10. Resistor pattern 4 Mark Brush + BEE RE ape Cushion (11) 1 Lo 3» —— Mirror (6) 2 — 3m 2. Main Mirror 2.1. The fully up position of the main mirror should be at 0 +0.2 mm with respect to the lower edge of the shock absorbing cushion (11). (In other words, it should compress the cushion slightly). If this 1s not properly adjusted, the mirror may not return pro per ly or there may be a light leak. 2.2. Curtain Release Point The 1st curtain release should be released when the mirror 1s at a point two to three mm below the lower edge of the foam cushion (11). 2.3. Mirror Light Shield Closing When looking through the film aper- ture, the light shield should be comple- tely closed at least 0.1mm before the main mirror reaches the top of its tra- vel. You can tell when the light shield is completely closed when you can no longer see reflections of the main mirror through the slit between the main and light shield. Adjust with (8) and (9). Note: Numbers in parentheses in Ehe text correspond to circled numbers on the facing page. Disassemble in normal order and reassemble in reverse order. 1. ASSEMBLY and DISASSEMBLY 2 | YH. Mirror, Mirror Mechanism & AV ltasistor (CONEC.) -——— Adjustment Notes 2.3. Main Mirror Positioning | | The main mirror must be posirioned exactly. This requires special tools. The mirror unit only will be stocked until further notice. 2.4. Sub Mirroc Positioning Arrach che mirror flush with che edges shown with double-stick tape. Flush \\Flush Surface Surface 2.5. Mirror Angle Adjustment X Axis Y Axis Main Mirror 0+-3' 0+-8' Sub Mirror Qr-3' 0+-8* (Vert.) (Horiz.) 2.6. Máaximuin Apertuce Pin Height The height of the maximum aperture signal pin should be +0.05 - 6.9.0, 72 mn from che mount surface. Adjustment Tolerances (See parts catalog — for adjusting sizes) 1. (71 is used to adjust main mirror play and action. I. 1 ASSEMBLY and DISASSEMBLY „= a FR == a a 9. Lower Winding Base == TT HT a an e Y — 2% E > 21 y? (15-119 | 15-12 ® r BB : y —_— y 15-6 - | de n=? 15 E | DS A | 15-44 im . INL 5 - (3x3 A X LL — 04)! ~J re 7 в roy ea TA ых uu "E ada | (| Ses vd a. E de rt — 13 i — | = 1 ñ 5 ss ai ' 8 > TY 1 = (5--1 | | q | 71 + ) O ar, LE. ma +4 | » (2 (А d Ч de 115 -3 : e 0 20) | | i 10-3 | | =» 15 -2 (10: A cs (15 -10 uo-2[ > f и ре : : | & 15-9 4 001 hd Ao; dy (10-3 a PUNCH Мару E va 7 hee Fi el и "Та в = : ñ A с SITE a + 12 AQ em 17 AQum PAra 1049) No Mare A a C SIZE FRO mm (260mm | Qee (O69) More 552mm 41mm AB me (1052) Mon — = [957mm ABgmm 5 35mm 1037) Yetiow | 4 —| A 13577 = С 153 XDI-1104-120 x»x = = a SIZE = A Fr "5 Gea 1021 Olkter a y 4 929mm [029] Wing [e RIC Numbers (1) => (15 #1 2 mm 10321 Ager r 121 ( ‚ ) 2 = 27 A _ 15-8 CA1-1246 a sI у 178 (16) ~ (20) deleted es E E ome (1001 | @-@#normal need not MO 933mm 103 *. "Amas — 12001 be removed. _ +34 и ‘sat - dD-11 0-13 Can be removed without aa 150 (15)-13 removing 0-1 — 6910 * 17 mm (0371 Moin 5 a 9-6 ~dd-jpcan be removed without : 1 => 10381 | Флот (DAC! 3 S о ré removing 8-1 - 8-5 . OM me *E Arn | 303) CGn=-2565=-000 030mm *Edmm (308) de a “ZE Scerw paume AS Г o" FO" 0) Brace + y Yes (030 25 I. ASSEMBLY and DISASSEMBLY 9. Lower Winding Base Assembly and Disassembly Notes 1. These parts can be removed without removing either the TOp COVEr or front panel parts. 2. It is not normally necessary to remove (22)-(27). 3. (15)-6 - 10 and (15)-11 - 13 may be removed without regard to (15}-1 - 6, and (15)-1 - 10 respectively Adjustment Notes 1. See section 11.4.2. for lower winding base adjustments. 2. Match charge cams |[p/¢(8)) and connecting lever (4) according to the amount of mutual friction surface between tnem At least 1/2 of the charge collar (5) should be in contact with the charge cam. If not use washer (3) to increase th. overlap. Adjustment Tolerances (See parts catarog for adjusting sizes) — l. If an oversize (3.8mm or larger) is used when adjusring overcharge, (See xection 11,4,5,), use the 049 size connecting lever. If the stan- dard (3.7mn) or smaller collar is used use the 065 size lever. (This is to prevent backlash. 2. (4)-1 is used to prevent friction between the 2nd curtain latch and connecting leveyv during winding. There should be 0.2mm between them. With the shutter wound, there should be space between the 2nd curcaln charge spring and the lever collar (4)-1. 3. Collar (5) is for overcharge adjustment (See section 11.,4.5.). A 0.2mm change in collar diameter results in a change of C.32mm in the overcharge. 4. Charge Gear (7) affects the film perforation position. (See section II.4.1) Note: Black screws indicate the 010 size gear. >. Pawl (10)-3 is used to prevent backlash, Use the size which gives the correct distance hetween the gear and pawl. Wind and hold at the fully wound position. The pawl should not reach next tooth. 1 = и E (.heck the charge cam at all 03 02 Ehcee positions. — Note: Numbers in parentheses in the text correspond to circled numbers on the facing page. Disassemble in normal order and reassemble in reverse order, 24 I. ASSEMBLY and DISASSEMBLY 9. Lower Winding Base (cont.) Assembly and Disassembly Notes 6. Use the washer (15)-8 which gives the smoothest operation of gear (15)-7. Standard: t=0.2mm 7, Spring (15)-13 is used to adjust the anti-backlash torque. Gheck: Measure the torque at the circumference Of year ( 15)-7 Stendard: Forward : 25 - 45g Reverse : HN - 1304 8. Washer (15)-3 is used tn achieve the best amount of play bet- ween (15)=4 and (15)-5. 1. AMLEMDLY ai DLISASSEMDLY 1U. Spuol, 3. XYD-05V4-->x a9398-05904-0%0 | 499-0504 :060 & 198-0504 - 0/0 Y. ‚ - "= ное 7 = - ; Br ° . FA sprochet & Shytter Unit Kemoval Ai no €1-? Y 24-1-3 | #474 f= — Jus. $ À Ч Е adi зу = ¡Cdi \ Ty — (See Page 22.4) Numbers (W-V can be removed after removing 1 - 6 in Sections 1.1 and 1.5. 8 y can be removed aftor remaving 1 - 6 in Sections I.1, 1.4 and 1.5. LC I. ASSEMBLY and DISASSEMBLY 10. Speol, Sprocket & Shutter Unit Removal Assembly and Disassembly Notes l. A special tool is available for removing (10). Fee the tools list. Adjustment Notes J. Winding Shaft (2) DO NOT lubricate (2)-2, 3, 4 or the inside of clutch does not require grease. (2)-5. This 2. Be careful not to strip the threads of sprocket spindle (10) when tightening it. 3. Spool Torque Standard: 11) - 250 gem (Spool Diameter : 13mm) Adjustment: Change Spool Gear Unit (15) in section I - 9. Adjustment Tolerances (SEE parts catalog for adjusting sizes) 1, Washer (3) is used to adjust spool end-play. Tclérance limit: 9. 15-0.4mm 2. Sprocket spindle (10) is used to adjust sprocket end-play. Tolerance limit: 0, 1-0.4mm Spindle standard size : 032 Note: Numbers In parentheses In the text correspond to circled numbers on the facing page. Disassemble in normal order and reassemble in reverse order. 27 I. ASSEMBLY and DISASSEMBLY ll. Shutter Unit Disassembly (Part 1) \4)=1 Ma 7 (11-251 Ш U) | | = Г DA | Ç 7-3 = a i : ca = Bee x a —— EC AL pa RE. (a) | cap см ВО € Cu | | oem , 0 | a> |... | A 20-1x2 ll CA1-1636 = a S1ZE JR + 400 mm (0101 Numbers (4) ~ wl "Le SN YE mm ¡070 Man A+ 18 1, ASSEMBLY and DISASSEMBLY 11. Shutter Unit (Part 1) Adjustment Notes l. Shutter Curtains Because of the increased use of plastic (pinion gear etc.) the best method fac installing shutter curtains is different than older conven- tional shutters. l. J]. Second Curtain( Order: l. ribbons , 2. curtain end ) l. Make sure the curtain is parallel with the aperture at both ends and the center and attach the ribbons. 2. Attach the curtain end following the same precautions. 3. Adjust the position of the curtain bar with the pinion gear mesh. 4. After adjustment, stake the pinion gear with Aron-tite. 5. Tension the spring drum. Adjust the final position of the curtain bar to 4,7 +-0.4 mm fram | E | the boldly aperture edge, Measured on light. shield (17), the distance is 4.5 +-0.4mm and there are punch marks at the 4.5 mm position. p— 4.5,1 D.4 7m 1,2. First Curtain (Order: 1. curtain end, 2. ribbons ) l. Check that the curtain bar is parallel with the aperture and the 2nd curtain bar and attach the curtain end. 2. Attach the ribbons, making sure everthing is kept parallel. 3. Adjust the Ist and 2nd curtain overlap with the pinion gear mesh. Overlap should be 1.5 to 3.0 at both edges and the middle of the aperture. ( At the end of travel, the overlap 3.5mm). 4. After adjustment, stake the pinion gear with Aron-tite, 5. Tension the spring drum, 2. Second Curtain Magnet See section 11.4.4, for holding power check. 3. SW4 (7) Use only fronsolve or alcohol type cleaners. SW4 OFF postition: SW4 must turn off just as the master gear starts to turn when the first curtain is released. Standard: lst Curtain release must take place at SW4 OFF +- 0. тт. This adjustment helps insure even exposure. Reason: The Ist curtain start lever has a governor to slow the start of the Ist curtain release lever. Adjustment Tolérances TS | for adjusting sizes) 1. lst Curtain latch lever (11) is used to adjust the shutter unit overcharge. Tolerance limit: 0.4 -0.8mm Standard size: 020 Note: Numbers in parentheses in the text correspond to circled numbers orf the facing page. Disassemble in normal order and reassemble in reverse order. 29 I. ASSEMBLY and DISASSEMBLY 12. Shutter Unit Disassembly (Part 2; | (9) (10) | T À 42: | o | Numbers (1) — 6 1. ASSEMBLY and DISASSEMULY 12. Shutter Unit (Part 2) Adjustment Notes 1, Curtain latch cam (5) must be adjusted. (See section 11.4.3.) Note: Numbers in parentheses in the text correspend to circled numbers on the facing page. Disassemble in normal order and reassemble in reverse order. — ir alli" UN EE Jo 11. ADJUSTMENTS л | 1. Shutter Adjustments I.1l. Curtain Travel Time 1, Tolerance 10.5+- 073 mS (34mm slit separation) 2. Adjustment Faster > lst Curtia Ilower 2nd Curtain Teeth “ain Time Change lst 4 О 1 м Ser 2nd. 3 0.1 5 m Sev Set the shutter speed to 1/ 1000 Check the curtain travel time. Only "normal ynevenness" is allowed. ("Normal” ynevenness means that the lst curtain' is faster. than the 2nd curtain) (2 > 1.2, Shutter Speeds 1. Tolerance limit: at 1/1090 : 1. 1 mS (0.8 1.4 mS) 2.. Adjustment Set the shutter dial to the manual 1/1000 position. (With the top cover removed, set the “10 to tne index as shown below. Release Switch Contact. КТ gelf-timer Contact Inner Shutter Dial Install a 200 KOhm variable resistor in place of the existing RTC and adjust until the speed is within tolerance with 3V applied. Remove and measure the variable and install the nearest fixed resistor. (If a variable resistor is not available, change fixed resistors until the correct value is found. A 1 Kohm increase in resistance slows the shutter specd about 0. 1mS). 3,2 II. ADJUSTMENTS 2. AE Adjustments 2.1. Offset (Only necessary is IC 1 1s replaced) l. Desolder one end of resistor RTC. 2. Short pin ICIp9 (MOS IN) to IClpl10 (TP). 3. Measure the voltage from pin 10 (TP) to ground, Record as V1. 4. Measure the voltage from pin ll (MOS OUT) to ground, Record as V2. 5. If V1 - V2 = 0 to 5mV, adjust- ment is not necessary. Remove the short and re-coat ICl's pins with Peligon F. 6. If the voltage is not correct proceed with the adjustment. 7. Remove R NULL ADJ resistor connected tó either R NULL ] or R NULL 2 and install a 200 KOhm variable at the R NULL 2 pad. 8. Adjusc the variable until V1 and V2 are within limits. Disconnect and measure the variable 9. Install the nearest possible fixed resistor. 10 Recheck the voltage after installing the new resistor. 11, After the adjustment is finished. remove the short, resolder the RTC resistor and re-coat the IC pins with Peligon F. 2.2. Reference Voltage (Vc) The reference volt.ye (Vc) is used as the base for all followina AE adjustments. Check it carefully. 1. Reference Voltage. (Vc) : 1.300 70mV 2. Check * |; A. Apply 3V power to the camera. В. Measure the voltage from Vcl to Gnd at IC2 with SW] on. Record as reference voltage for the following adjustments. 33 11. ADJUSTMENTS 2. АЕ Adjustments win SE рев оао “= TEE тети EE ER SRE BDRM TE FT, A Se. dW FY Cm wR ЧЕН we Sw esr re ow 2.3. Gain This adjustment is to correct AV (delta AV) slope to mirimize variations between the various EV levels. l. Standard: Difference between EV9 and EV15 : 6EV +- 0.2V 2. Adjustment A. Remove R Gain resistor and install a 200 KOhm variable. В. Adjust the light source to EV 15 (K=12.5, 4096 nt) Ca Put the service standard lens (AE Evaluation lens if available) on the camera and set the aperture to f/5.6, and the shutter dial to "A". (Use the test top cover*). D.Turn SW1 on. E. Calibrate the correet gain voltage as follows: VC x 6 = V Cain 8 E. Measure. the voltage at V TV with a DDM (Vp). G. Set the light source to EV9 and repeat the prgcess (Vg). He (Vp) - (Ve) - _VE = 0 +- l0mv F G = I. Adjust tie variable to meet the above conditions. Disconnect and measure the variable J. Install the nearest possible tixed resistor. 54 II. ADJUSTMENTS 2. AE Adjustments i mre — 8 2.4 Level Adjust to correspond tu AV level, i. Standard: +-0.3EV 2. Adjustment A. Adjust the light source to EV 12 (K=12.5, 512 nt) and camera and lens as in the previous adjustment. В. Turh SW l on. C. Calculate the level voltage (TV). TV = LY Ve 8 D. Measure the TV voltage at the point shown on the preceeding pagé.It should be the same as the calculated value. Note: Unless otherwise noted all measurements are to body ground. Only marked points should be used because parts of the body are plastic. E. If the voltage is not correct remove the fixed resistor and use a variable to find the necessary resistance. 2.5. Meter Needle l. Standard and tolerance limit: Standard 0.1 EV 2. Adjustment A. Adjust the light source to EV 9 (K=12.5, 64 nt) with the service standard lens (AF Evaluation lens if available) on the camera and set the aperture to f£/4.0, and the :hutter dial to "А". B. Turn SWl on. C. Adiust the needle so chat it cuts the center of the "3" in "39" on the shueter speed scale. [1. ADJUSTMENTS 2. AE Adjustments 2.6 Meter Deflection Angle o LE The meter defléction angle is adjusted so that it 1s within the given tolerance limit at EV15 (1/1000, £/5.6) and EV9 (1/15, £/5.6). 1. Standard: -EV 15: 1/1000 += Q.5EV EV9 : 1/15 +- 0.5EV 1/1000 Limits 1/15 Limits +0.5EV: Lower edge of necdle aligned with inner edge Qf middle zero). | 0 15 k = | ar 0.5 Ev) “= В Г || E JUU 1 (-0.5EV: Upper edge of needle aligned with inner edge of first zero). г. Adjustren: A. Measure Vc (Section II. 2. 2.) “e x 10% -292 ohms = Y ohms 4.44 В, Select the adjusting resistor closest to the "У" value and install it in place of the current RM. C. Recheck the meter needle position at EV9 and EV 15. 52 tb Il. ADJUSTMENTS 2. AE Adjustments 2.7. Flash Shutter Speed 1 Standard: A. The meter needle should align at 1/60 +- 0.4EV when the camera is in the electronic flash mode. -0.4EV limit: Needle aligned with inner edge of zero. +0.4£V limit: Needle aligned with inter edge of six. B. Tmelag (Shutter tester) A Line: 0.5 mS ov over B Line: 1.5 mS or over 2, Check and adjustment A. 5et the shutter dial to 1/60 BP, Ground the CCC pad of the circuit. The needle should point to 1/60. | C. IL it does not recheck the previous meter adjustments, D. Adjust the timelag by changing X cohtact spacing. 2.8. Battery Checker 1. Standard: With 2 +- 0.1V input, the needle should be centered on the "3" in "30". (See drawing in "Meter Needle Adjustment ) 37 IZ. ADJUSTMENTS 2. AE Adjustments 2. Adjustment A. Connect the regulated low voltage power supply (LVPS) to the camera and set it to minimum output. | B. While pushing the, checker bytton, gradually increase the voltage until the needle bisects the "3" in "30". C. Read the voltage. If it is greater than 2.1V, install the. next lower RCH. If it is less than 1.9V, install the next | igher RCH. D. Recheck meter deflection at EV15 and Fv3. If it fails to reach +0.5EV limit, install the next larger RM. | If it exceeds the =0.5FV limit, install the next smalier RM, | Е, Recheck the battery checker. 2.9. Current Consumption Ll. Lear current kh. Standard: Under 30 A B. Check Connect The LVPS to the camera and read the me“er. 2. Operational Current A. Standard: Under 250mA B. Check 1. Connect the LVPS and an ammeter to the camera. 2. Focus on the test chart so the green LED is light(50/1.4). J. Read the ammeter. 4. Set the shutter dial at "B" and wind the shutter. 5. Press and hold the shutter buttop. 6. Read the ammeter. 38 II. ADJUSTMENTS 3. OF Adjustments =" 3.1 Preparations for Electronic Focus (OF) Adjustments 1. Camera Setting (All electronic focus adjustments are made to the front panel unit attached to the QF Test Adaptor (CY9-1050-000). The front panel mounts in the adaptor upside-down. 1.1 Front View Rear View Solder yellow lead to minus (=) PO) VC/ DC ++ Solder to D.C=D.C. plus (+) (DO NOT REVERSE + 3V D.C, Polarity) Connect the yellow lead to minus (-) and the orange cord from the plus (+) to the plus (+) contact on the tounge which connects to the AC flex. Connect +3VDC to the front panel connection. has i ‘DO not reverse polarity. If power is applied with the plus and minus leads reversed, the D.C.-D.C. convertor capacitor will explode. Always check polarity before applying power. 1.2. Cover the film aperture with black plastic foam, and make a black flap to cover the entire rear of the front panel. 54 II. ADJUSTMENTS 3. QF Adjustments 1.3. Oscilloscope Connections | It is advisable to solder leads to the IF (focusing) flex priar to making adjustments Oscilloscope : Trigger: EXTernal - Connect to TPO Probe : l:lwith lto 3 uF capacitor* "То see the signals at TP], 2, and 3 a coupling capacitor (1 to 3 uf) is necessary. Because of the capacitor, it is necessary to wait 30 sec. to l minute (Discharge time). (Monitor) =~ ~ Note: "Monitor" connections are not necessary for normal adjustments. Connect to appropriate Test Point (1-3uF) Solder to DC/DC@ Ostilloscope Converter IT. ADJUSTMENTS 3, QF Adjustments 1.4. Test Set-ups There are two possible test set-ups possible to adjust the QF mechanism, one using test charts at a finite distance and one using a collimator with charts optically at infinity. 1. Finite Distance Set-up Chart to Front Panel 1.97m += 10mm press a A. Light Sources (1) [sight source(s) which can provide a constant, con- sistent, illumination even over the central 20cm of the chart is necessary. We have found that modified 35mm manual slide projectors are best, and that two projec- tors give much more even illumination than a single unit. If a single unit is used, it should be located as close as possible to the optical axis as possible to avoid uneven illumination. A.C. flicker makes adjustment very difficult. Each pro- jector should be modified to take a D.C. 12V, 24W bulb. Thé fan should be remaih connected to the A.C. power supply. B. D.C. Power Supply (2) Use a power supply capability of powering the light source lamp(s). C. After making the connections, mount the front panel in the OF Adjustment Stand (CY9-1050-000). |) D. Tripod Pan Head (3) A large, smooth tripod pan head is recommended. I not available, a stand which allows small angular movements is recommended. Ho II. ADJUSTMENTS 3. QF Adjystments q Y 2. Oscilloscope Set-up A. Qpal Diffuser (3) Cover to block out stray light = о 0 10 Modified Projector (1) Use modified projector as explained in finit distance set-up Plase a diffuser between projector lamp and co.,limator chart. Light the chart evenly with an illumination of about EV9. D.C. Power Sypply (2) Use a power supply capability of powering the light source lam»(s). After making the connections, mount the front panel in the OF Adjustment Stand (CY9-1040-000). (4) Tr ipod. Pan Head A large, smooth tripod pan head is recommended. I not available, a stand which ailows smail angular movements 15 recommended. Chart The chart should be adjusted to infinity position. 4 IT. ADJUSTMENTS 3. QF Adjustments 1.2 OF Test Standard Lens La Lens extension To accurately measure the lens extension, a piece of graph paper should be taped around the lens on the focusing scale. Since the front panel is upside-down, the most convenient position ie not at the normal index, so a new index is also desirable. NEW FD 50mm 1:1.4 | ; The lead (extension for one complete revolution) is 12.5mm or 0.03472mm per degree. This is equivalent to 0.0648mm lens extension per millimeter of revolution on the circumference of the focusing ring with 0.2mm thick- ness graph paper. FD 50mm 1:1.4 The lead ‚extension for one complete revolution) is 12.0mm-cr 0.0333mr per degree. This is equivalent to 0.0590mm lens extension per millimeter of revolution on the circumference of the focusing ring with u.2mm thick- ness araph paper. Finite Distance (2 Meter) Lens Extension It is necessary to establish the exact position for correct focus at 2 meters on the test standard lens if the finite distance method is used. The calculated extension for 2 meter focus is 1.39mm, but because of variations between individual lenses, the follwing procedure is recommended. A. Select a known-good camera body (an average of several is better), and remove the front panel, В. Select a 50mm/1.4 lens that is accurately adjusted for infinity focus. C. Prepare the front panel®and lens as outlined in section (11.3.7). D. Adjust the lens so that VAl = VA3 at TP3. Mark the extension of the lens at this point. This is the “just focus"* correct 2 meter point for the test standard lens. * just focus: For lack of a better term, the Japanese term "just focus" will be used to indicate the correct "in focus” signal or condition of the OF circuit. Il. 1.3 43 ADJUSTMENTS 3. QF Adjustments a E—— == — = = Typical Qscilloscope Waveforms Throughout this guide references are made to maximym front, middle or rear focus. The os¢illoscope waveforms for best middle (just focus) are shown below. For front focys, the waveforms on the left would be as shown and for rear focus the waveforms on the right would be as shown. One Bar Chart De focus Just. Focus ve ” 1 À FE = vu 113 ; \ 21 | EA Va L у! Center : E ° У | Waveform ; 1 _ Vv | = > Slope Max. Distance Max. A + 7 1 or | TF2 1 - No | ; У, Ya V3 5 Max. Height VA i VA 7 VA 3 11, ADJUSTMENTS J. QF Adjustments = — = Ножны A A a us E =—1— — == = 1.4. Post IC Replacement Adjustment Task List When any of the IC's are changed, perform the adjustments in the order listed. Replaced IC Adjustment | CCD SFP CPU |. Mirror Angle 45° 1 1 | 1 2. parallax 2 xe | x 3. Level | x 4. Sensor parallax | 4 | a | x 5. Waveform Check | 5 | 5 | 3 sn a lm DDD ar йщыце À o. 6. OF Focus (Coarse) 6 6 | X 7. OF focus (Fine) | 7 | 71 | + 8 ® 105 0 TTT, Ls M* : Adjustments marked “X" are not necessary. [I. ADJUSTMENTS 3. QF Adjustments 3.2. Sub-mirror Adjustment Tools: 1. Universal 90° Collimator or 2. Simplifieds 90° Collimator 3, Reverse Mount 4. Spanner Standard: Sub-mirror : Horizontal +-8' Vertical +-6' Main Mirror: Horizontal +- 10° Vertically +- 3! Adjustment : Sub-mirror eecentric Method: Adjust eccentric until within mirror angle is within tolerances. Ssub-mir ror eccentric q > Чё 11. ADJUSTMENTS 3. QF Adjustments 3.3. CCD Parallax Ad‘iustment 1. Set-up Collimator Chart Tllum: About EV9 | hi ——— ST e = == тут 1.97m += 10mm 2. Oscilloscope Coupling and Adjustment, Adjustment (with auto. diaphragm unit removed) | == ITI 96.5 = == 20R82 VR || ih Na Cy E SE 12K6) 1 JIC as A E rro " , 7 T CZ ENT TRG OUscilloscope Coupling : D.C. Channel 1: 50mv/div (1: 1 probe) Time Base: 2ms/div. Trigger: Exterhal(trailing edge) E GE Because of caparTtance coupling, wait about \ 30 seconds for D.C. remove cover бегом = ——— ——— A E O E E «Ее «= JL. HT ADJUS'TMENTS >. QF Adjustments —— — = ще == — RE o y N a — + rr — Parallax Adjustment Test Equipment: Oscilloscope Tools: 1, ОР Test Srandard Lens [A] chart 3. 20 KOhm Variable Resistor (ser to about 12 KLOhm) 4. 1 - 3 yF film ar Tantal ium capacitor (on probe) Adjustment : CCD Longitudinal Position Method: l. 2 Loosen the CCD positioning screw (previous page) If the IF flex is. new there will be no resistors mounted at the R101, 102 and 103 positions. In this case mount the 20 KOhm variable in the R102 position. (At least one of the three must be installed to make this adjust- ment). Fer-set the variable to about 12 KOhm . Adjust the front panel position so the chart is aligned with the focus mark as shown. ++ Char t/Mark alignment Adjust for best middle (just focus) focus (See section II . 3.1.3 ). Loosen three sensor screws and adjust the longitudinal (fore-aft) position of the sensor. Adjust so that, in the oscilloscope waveform А = В and tighten the screws. Remove the lens and tighten the sensor positioning screw until ir just touches the sensor unit. Leave the 20 KQhm resistor in position. It is used in the next adjustment. 11, ADJUSTMENTS J. QF Adjustments 3.4. Gain Adjustment Collimator : — == = — = — — Nq¡8 | —.. =" _—— Illum: About EV8-9 Finite ND staace:’ |, _ _ a (Use blank arca of chart): ha uy ra 1.9 Тм + 1 Nem 2. Os¢illoscope Coupling and Adjustment TO A (RPO) di ez y \ мм E. : 7k R102 TED pa Y A Ze о EXT TRG Oscilloscope Coupling : D.C. Channel l: 50mv/div (1: 1 probe) Time Base: 2ms/div. Trigger: EXTernal(trailing edge) Because of capacitance coupling, wait about 30 seconds for D.C. level to stabilize. H3 TP1 waveform РР JF RF Maximize JF Increase brichtness uu + — + Check change of JF waveform II. ADJUSTMENTS 19 J. QF Adjustments er P = т "E т LJ 3. Adjustment Test Equipment: Oscilloscope Tools: l. QF, Test Standard Lens 2, 20 ¥KOhm Variable Resistor (set to aboyt 12 KLOhm) 3. 1 - 3 yF film or Tantalium capacitor (on probe) 4, | , | Chart. Standard: TP1 Qutput: 250mV +-30mV Adjustment. : R102 or R10& (Minimum) Method: 1. Mount a 20 KQhm variable resistor adjusted to about 12 KOhm in the R102 position. 2. Watching the waveform of TPl adjust the variable for a minimum. (Normally, tne míddle waveform will be the smallest of the three. If the rear waveform is smaller move the variable resistor to the R103 positic and proceed. (There should not be a resistor in both positions). 3. Set the illumination for about EVS and adjust th:: gain at TPl is 250mV. Then adjust the variable until TP! decreases suddenly and sharply. (AGC. Threshold) 4. At this ocint gradually raise the illumination level and adjust the variable so the output at TPl is 250mv +=30mV. [If TPI is greater than 250mV- Increase Resistance If TPl is smaller than 250mVv- Decrease Resistance 5. Install a fixed resistor of the same resistance as the variable resistor. I]. ADJUSTMENTS 3. QF Adjustments E 31.5. Sensor Balance Adjustment l.. Set-up -0.5 dpt. lens collimator | es ян o []ilum: -| About EV9 |. (just — above AGC thres- hold, o = 1.97 m+1"Oùm — 2. Osciiloscope Coupling and Adjustment Cscilloscope Coupling : D.C. Channel .1* 100mV/div (1:1 probe) Channel 2:. 10-20mV/div Vn3 Time Base: 2ms/div. ‘Trigger: EXTernal(trailing edge) Because of capacitance. coupling, wait about 30 seconds for D.C, level to stabilize. il EXT TRO Go S| I1. ADJUSTMENTS 3. QF Adjustments — 3. Adjustment Test Equipment: Qscilloscope Tools: 1. QF Test Standard Lens La ME Chart 3. Two each 20 KQOhm Váriable Resistor (set to about .10 KOhm) 4. 1- ZXZuF film or Tantalium capacitor (on probe) Standard: Comparative height g£ front, middle, and rear wave forms Front and Rear waves should be within 2% of the height of the middle waveform. Adjustment : R101 , R103 (or -R1Q1l, R102) (Depends on section 3.4) Method: This method is written assuming the resistor selected in section 3.4 was R102. If it was R103, substitute R103 for R102. l. Mount-a 20 KOhm variable resistors adjusted to about 10 KOhm in the R101 and R103 position 3. 2. Check the waveform of TP2 on Channel 1, adjust for "just focus” and record the middle waveform voltage as V2. -TP2 3. Adjust for best front focus and adjust the variable resistor so- that V1 = V2, Repeat the process for rear focus. (Course adjustment OK) Va 4. Monitoring TP3 on Channel 2, care- fully adjust the lens: wntil the VA2 signal is maximum, (If an A.C. light source. is used, this adjustment is "pa practically impossible because of instability of the waveforms). 5. Adjust the illumination just above the y AGC threshold (where VA2 changes suddenly). VAI VA? VAS Then adjust the oscilloscope variable gain control sp VA2 is about seven divisions on the screen. 6. As 1n step 3 , adjust for best front focus and adjust VRI 80 VA2 = VAl. Adjust for best rear focus and repeat using VR3 until МАЗ = VA2, 7. Remove and measure the variable resistors and replace them with fixed resistors of the same value. IT. ADJUSTMENTS 3, QF Adjustments A Fr 3.6. Waveform Checks l. Set-up 7 No: Chart = -— Illum: EV9 Collimátor ‘Finite Distance (Use blank area ôf chart) 1.9 7m} 1 Om - 2. Oscilloscope.Coupling and Adjustment UNLZ J М ЧА а y ee = " Oscilloscope Coupling : Channel |: Channel 2: Time Base: À D.C. 50mV/div (1: 1 probe) 2ms/div. - Trigger: EXTernal(traiiing -edge) Because of capacitance coupling, wait 30. seconds for D.C. level to stabilize. about II. ADJUSTMENTS 3. QF Adjustments 3. Ad-ustment Test Equipment: Oscilloscope Tools: 1. QF Test Standard. Lens Le | +] Chart. 3. 1 = 2 uF fi1lw or Tantalium capacitor (on probe) Note: If light from any source other than through the lens strikes the CCD, the balance will appear to De bad. Also, if the chart is not evenly lit or is dirty, -the CCD output will appear uneven. In either case the following checks will not be accurate. Chart If a :ip is caysed by a dirty spot of uyneven lighting, the dip will —— a move with the camera. — TP? 1. Masking Check (TP 2 Signal) Standard; When the lens is stopped down from Ё/ 1,4 to £/5.6 the balance should. change no wore than 7%. F 1.4 F 56 — — — H Unbalanced a | |, TF2 , ‚ . ‚ . v, mag. | ' ` ' ' E \ A ~ =" T= E N " mes” = a Masking “a em — I 11, ADJUSTMENTS 1, QF Adjustments a = AN which is very rare, proceed as follows: If masking occures A. The main mirror light shield may cause masking. If it does, move the CCD slightly to the rear, and tighten. a Light = Shield B. With the same set-up as used in II1.3.3 (parallax), move the camera vertically so A=B. At “this point the focus frame c«hould he centered on the chart. | 2 Dirt, wust and Foreigh Matter Checks ARB » a A. Sharp dips in the signal waveform || _ vd = ОР I saan Causes: ane l. Foreign matter between beam splitter and CCD. A TP? | o 2. Foreign Mater in the CCD. Mas ar re l. Loosen the two screws and remove the particles, 2. For bad cases over 7% (B/A ratio), replace the CCD. BR, Shallower, wider dips Sgn q a — Causes: 1. Dirty IR Filter TP? - 2, Forcign matter between IR filter and btam splitter. | l. Clean the IR filter from within the mirror ,box. 2. Change the beam splitter bare. I + ADJUSTMENTS 3. QF Adjustments N Vi — = = - aus = — — F 3. CCD Output Level Inbalance В ту — — — | Cause: TP2 Aj re EY. Lan" к "Tolerance Limit : B/A 10% There is do Cure for this problem. If tolerance, change it. Inherent Inbalance betwerr bits, not caused by foreign matter the CCD 1s out of Note: These types of problems do not have much effect on large apertyre lenses, aperture lenses. but can cause false signals with small 11, ADGIETMENTS 3. OF u - Adjustments — "= = 3.1. OF Focus Coarse Adjustment . Set-up de a 1llum: About EV9 {just above AGC thres- hold) Collimator Finite Distance 14 7m 1 1) mm Zs aa Coupling and Adjustment J I NEW Oscilloscope Coupling : D.C. Channel 1; 100mv/div (1:1 probe) Channel 2: 10-20mV/div UII op . Lu E LLL ! Time Base: 2ms/div. Trigger: EXTernal (trailing edge) ID Те = dx E Uj Because ol capacitance PP AN coupling, wait about = O TIO 30 seconds for D.C. 7 > level to stabilize, 3 EXT. TRO fm i} “D “0mm 1:1.4 The lead (extension for one complete revolution) 1s 12.5mm or 0.03472mm per degree. This is equivalent to 0.0648mm lens extensión per millimeter of revblution on the circumference of the focusing ring-with 0.2mm thick- ness graph paper. “0mm 1:1,4 The lead (extension for once complete revolution) is 12.0mm or 0.0333Imm per degree. This 15 equivalent to 1.0590mm Inns extension per millimeter of revolution on the clrecunference of the focusing ring with 0.2mm thick- ness graph paper, Els 5 ADJUSTMENTS J. QF Adjustmgnts = + 3. Adjustment Test Equipment: Yscilloscope Tools: T. QF Test Standard Lens(with graph paper scale, (See section Il.3.1,2). с. Е Chart 3. 1 = 3 yF film or Tantaliym capacitor (on probe) Standard: O+~0Q. 95mm Adjustment : Adjusting Washers (Sec Parte Catalog for available thicknesses) Method: A. Collimator Method UE Бен. |. Check the waveform of TP3 on Channel 2. Carefully adjust for "just tocys" so that VAL = VA3, | Note* Adjust the oscilloscope until | VAl and VA3 are appryximately 6 to 7 divisions on the scale. VA, VA: Va, VA2 may be cff scale. This is OK. 2. Carefully measyre the lens extension from infinity and * select a washer to bring the focus to within 0.05mm. 3. Loosen the three sensor mountiny sciews, install the washer and retighten the screws while pressing the sensor toward the lens mount. B. Finite Distance Method |. Same as *. ll above. 2. Carefully measure the lens variation trom 2 meters and select a washer to bring the focus to within 0.05mm. 3. Loosen the three sensor mounting screws, install the washer and retighten the sqgrews whill pressing the sensor toward the lens mount. PIS ADOLISTMENT: 59 J. QF Adjustments 1.8. QF Focus Fine Adjustment Collimator I1lum: About EVI (just above AGC thres- hold) 1.97m += | Отт 2. Nscilloscope Coupling and Adjustment bine Adjustment == 0 WAS mb TO и Sub micro y a ACSCENEtric 4 7 = iNT Th th Osciltoscope Coupling : D.C. Channel It 100mV/div (1:1 probe) Channel 2: 10-20mV/dıv Time Base: 2ms/div. Trigger: EXTernar(trailiag edyo) F Because of capacitaner | coupl \ ne, «d it about | u} 10 seconds or DLC level to subi (te. = EEE EE TE WE TE ==т pp ——— a an 11. ADJUSTMENTS 3. QF Adjustments >. Adjustment Test Equipment: Oscilloscope Tools: 1. QF Test Standard Lens(with graph paper scale, (See section 11.3.7). Le EE Chart i. 1 = 3 uF film or Tantalium capacitor (on probe) standard: 0 += 0.02mm (at infinity for collimacor method) (ar 2m [or finite distance method) Ad Jus oment: Sub-mirror eccuentric Ma Cod A. Collimäcor “Method sec the lens to infinity. Check the waveform of TP3 on Channel 2. Carefully adjust the sub-mirror &ecentric so that VAI = VA3 exactly. В. Finite Distance Method L, Set the lens to 2m, (Sec Note 1), and carefully adjust the Sub micror so that VAl = VAJ, à. Sight On a distant, high contrast scene with the lens on infinity. Slowly move the lens off of infinity until the green jus" focus indicator goes out. The infinity mark should be aligned with the £/4 - £/5.6 area of the depth-of-field scale. Caution: The OF tine focus a:justment cannot be per tor med unless these pre-co:ditions are met. |. The sub-mirror is adjusted co 45° +- 6. 2. ''he fo::us has been adjusted with washers (3.6.) to vithin 0.05mm. It these condicions are not met, the fine adjustment «ili cause focusing errors. Hote |: ger Section Li. 4d. L. 50 11. ADJUSTMENT 3. ОК Adjustments in слнн си: == — a — — === = —— — = 3-9 Resistor R105 Adjustment Collimator Ni dum: Finite Distance About F/9 [Just above ЛС theen- hotel) I. 7m +=] 1mm 2. mer ancope Coupling and Adjustment Oscilloscope SIRO 1H Coupling : D.C. Channel] l:: 50mv/div (1:1 probe) Time Base: 0.5ms/div. (Delay) с SQL Trigger: EXTernal(trailing cdge) JETA AIO el (If oscilloscope does not have SZ delay, use 5ms/div, and 10X HCN ent magnification). Mundos 5 == TF or CT Because of capacitance coupling, wait about 10 seconds Гог Г.С. leve] to stabilize. ok, asia = | ail 11. ADJUSTMENTS 3. QF Adjustments ——-— J. Adjustment Test Equipment: Oscilloscope Tools: 1. QF Test Standard Lens (w1th graph paper scale, (See secticn 11.3.1). 2. Bo Chart 1. 500 KOhm Variable Resistor (set to 500 KOhm) 4. 1 - 3 yF film or Tantalium capacitor (on probe) standard: Above AGC Threshold , at just fcecus VAI =, 1.5 ms +0 -0.05 ms VA2 VAT 1.5 tb ms VAZ JF waveform Method: l. Sensor balance adjustment must nave been completed. Remove R105 and install the 500 KOhm variable resistor in its place, 2. Adjust for just focus condition (VAZ maximum), increase the brightness just to the AGC threshold and read VAT at this point. Adjust the variable resistor until VAT is correct. Higher resistance Lower Resistance Longer VAT shorter VAT in 3, Remove the variable resistor and replace Lt with a fixed resistor of the same value. Caution: This standard is for a 90% / 2% reflectance chart. I£ the chart is soiled, the reflectance will be different. Establish the correct VAT using a known-good body. 6! Lt [[. AGINSTMENTAS 4, Winding Adjustments 4. 1, Perforation Adjustment o 1. Standard: d Per foration FIT Ц. al CJ a Frame edge position. 3 Left: No more chan 1/3 in per foration Right: Not in perforation Frame insert the leader and wind several frames. Using a Jength of film, position. Apply back tension and check the per foration æs 2. Adjustment If the pos two charge gears and thu mesh can be change possibilities. ition is not correct, adjust as follows. There are d so there are several 050 screws: chrome |. Always start with the 050 charge gear. 010 screws: black With the mechanism wound, meash the gears as shown below. Charge Gear hs, ESS 4 Le mounting Screws Index line Compound Gear — Index dot 2. If the results are as shown below, leave the 050 charge gear in place and change the mesh one tucth. Example 1: Right edde of frame in perforation НОО 090 2 6% 11. ADJUSTMENTS 4. Winding Adjustments Example 2: Left edge of frame alighed with perforation edge Charge Gear compound 4 Gear \ A, 000 x | ose ts Frame Fig. 2 Cam Mounting Screws 3. If the results are as shown below in srep 1, change to the 0 10 charge gear and align the compound gear and charge’ gear indices. Example: Left edge of aperture in right 2/3 of perforation. ОО Compound Charge Gear Gear Frame Fig. 3 a Cam Mounting Screws 4. If the results are as shown below in step l, change to the 010 charge gear and offset the compound gear and charge gear indices one tooth. ¿xample: Right edye cf aperture in right 1/2 of perforation. oar ООО ии Frame Frame Fig. 4 Gy Iv. ARJUSTMENTS 4. Winding Adjustments == ща пп — — —- TT" e IU: Example 2: Left edge of perforation aligned with middle 1/3 to 1/2 of perforaticn. О El 4-4 Compound Charge Cear el Gear | Frame | Cam Mounting Srrews 6,2, Winding Base (Lower, |, Assemble the sprocket clutch gear so the clutch groove align with the gear tooth as shown. (A). (There are 3 points where they align correctly. 2, Now atign this point with the index point on the large compound gear (B). 3. Install the small compound gear on the flatted shaft on the reverse side of tl.a base 4. Apply clockwise pressure at (A) and check that one of the four marks on the small comprund gear align with the index on the base. (С). Clutch Gear Tooth y. Grooye A Index Compound Gear A:1gn (Small) here [I. ACJUSTMENTE 4, Winding Adjustments J. 2nd Curtain Latch Position l. 5t ndard: Minus latch (0.0 - 0. 15mm) Mesh 0.3 - 0. 5тт. 2. Adjustment A. B. Ge р. Е. Check the mesh. Apply the charge spring. pressure. Recheck the mesh. Check with 2nd curtain magnet Fower off. If the mesh i. too shallow, adjust and retighten the setscrews. Apply power to the magnet and check again in the wound position. Check in the wound condition. 2nd Curtain 4 — Latch Cam Armature Lever 0.3 —- 4.5 "a 4. 2nd Curtain Magnet l. Holding Power Л: В. Standard : 120 д ar over Check l. Wind the mechanism. 2. Apply power fo magnet (camera power if assembled. 6V, mA if not) J. Press with a correx at (A) and measure the force required LO separate the armature from the yoke. 4. If it is too low, change the magnet. IL. ALIUSTMENTS Ge 4, winding Adjustments à, 2nd Cnrtain Release Spring Torque A. Standard: 140 = 170g B. Check l. Apply the correx about Imm from the end of the spring (A). 2. Check the tension just where the spring clears (B). Armature Lever 2nd Curtain H Latch Cam Charge y Sprin = С А Spring a Wu Vo. 2nd Curtain Release Return Pressure A, Standard: More than 609 less than above. В. Check |. Measure at (C), 2. Set the armature against the yoke. 1. Letting the spring return, measure the tension when the armature and yoke part. 4. Overcharge A. Standard: 0.5 -0.9mm B. Adjustment Check with the conhecting lever at the maximum lift of the charge cam. The overcharge of Mg2 Charge lever should be between 0.5 & 0.9mm. Adjust by changiing the size of the connecting lever collar. (The check method is identical to the AV-1). Connecting Lever Charge Cam Mg2 Charge Lever 61 Il. ADJUSTMENTS 5. Lubrication_and Bonding — = — This division is divided intc, four sections, |. Roly, 2. Top Cover, 3. Front Panel, and 4. Shutter Unit. Рог ach subsection, the information is listed numerically, l. Part. Name, 2, Lubricant/ Bond, and 3. Special instructions. Expendables Order Numbers (Current as Qf January, 1982) Bonds Lubricants Plyobond CY9-8001-000 Astrqil CY9-8017-000 Diabond СУ9-8002-000 UTLM 10 CY9-8031-000 Arontite L(Blye cap)CY9-8008-000 LT-SH CY9-8033-000 Lozoid 72090 CY9-8037-Q00 Qil Retardant Eleztrolube 2C-X CY9-B039-000 OBF-10 CY9-8051-000 PL-15 CY9-8073-000 I. Body Section A. 1. Spool B. 1. Sprocket 2, PL-15 2. PL-15 3. Apply to hatched area J. Apply to hatched area --—— С. l. Sprocket Shaft D. l. Winding Shaft Coyer Planter 2. LT-SH 2. Arontite L J. Apply to hatched area + -. Apply to arrow-ma.ked points E. l. Winding Shaft gear 2. Lozoid 72090 2. Apply to arrow-marked points q 7 1 # Ls N 3 e CU nm 68 II. AJUSTMENTS 5. Lubricatinn and Bonding F. 1. Connecting Lever G..l. Connecting E. (2) l. Winding Gear Collar Lever 2. Lozoid 72090 2. Lozoid 72090 2. Loroid 72090 3. Apply to hatched area 3. All surfaces 3. Apply to cross-hatched arca Lower Winding Base Lozoid 7209C Apply to cross-hatched area Arontitc L(Blue cap) Appiy to hatched arca LY Be dB) N IL. ADJUSTMENTS 5. Lubrication and Bonding 1.1. Back Cover Hook J. 1. ASA Contact 2. LT-SH 2. Electrolube 2G-X 3. Apply to hatched area 3. Apply to hatched area K. 1. Rewind Sháft Housing 2. Electrolube 2G-X 3. Apply to hateched area L. 1. Winding Lever M. l. Neck Strap Lugs 2: PL=15 , 2. Arontite L(Blue ca) 3. Apply tu arrow-marked points J. Apply to threads © \ №. 1. winding Coupler Screw O. 1. Tripod Socket Screws 2. Arontite L(Blue cap) 2. Arontite L(Blue cap) 3. Apply to threads 3. Apply to threads = 8 1%. ADJUSTMENTS 7 0 5. Lubrication ond Binding A чан: — ЧБЕнЕщЕнНннЫы — Uprer Wındina Base Parts Plyobord Apply to marked area of dial Lozoid 72090 Apply to arrow-marked points LT Ls Ls Во) = отв II. ADJUSTMENTS >, Lubrication and Bonding — = == == = == = т - — 2e 71 2. Top Cover A. 1. Accessory Shue 2. Plyobond 3. Apply to marked area J. Front Panel Unit Parts A. 1. Auto Diaphragm Unit 2. Diabond 3. Apply at points marked "A" 2. UTLM 10 3. Apply ac pcints marked "A" В. 1, OF IC's (CPU, SFP) 2. Humiseal J. Apply to pins 1. Shutter 3utton, Dial 1.A. Detent Balls a. FL-15 1.B. Dial Bonding 2. Plyobond 1. Underside of dial tor | | ы 72 253497 SATIO зозату OLT-WI111 :sa>FjINS I5PIUO) 1TTO1£y :DUTIESE IJEUS = ISSUTJESQ IIPUE)DUTARIP S85 *f [1C3IASVY "7 (S5V8;51 1215200 DPUP U1333 aeal) bursmeap 2235 '"( 01 WILT C7 WE ITUPYDBA JOJITE CT CI SITCUDE PUT VOTIESIIONT “€ SIN3AISAPIY *1] LL, «ARIES TEMENTS э. Lubrication and Bonding 4. Shutrer 'init A. 1. Pin:on Gear Screws 2. Arontitc L 3. Apply to threads Shutter upper Member Oi1lRetardant OBF-10 Anply to hatched area Lal Pad o \ © so. Su ON EN l. 2nd Curtain Pinion Shaft 2. Oil Retardant 3. Apply to, all surfaces > 2: 3. had FM 73 2nd Curtatn Larch Screw Arontite L Auply to threads D о Shutter Lower Member Astroil Apply to hatched areas Master Gear Astroil Apply to shaft bear)ng surfaces. © 74 CANON SERVICE TOOLS LIST CANON AL-1 (REF. NO. C12-1821, 1822) TEST EQUIPMENT (USE) (NAME OF TEST EQUIPMENT) 1. Shutter Shutter Tester (Model 7J-18C) or PA-16 Transistorized Shutter Tester or Simplified Shutter Tester. 2. Exposure Meter -1 Canon Light Source 2 D.C. Voltage Tester (DDM Model VOAC 77 or VOAC 707) (Measureing Meter Accuracy, Unit: 1mV) 2-3 Ohmmeter 2-4 Standard Brightness Checker (Cds) or Canon Luminance Meter (S.B.C.) 2-5 Oscilloscope (General electrical circuit checks) 3. Range-Viewfinder 3-1 Universal Range-viewfinder Colli- mator or Universal Rangefinder Collimator 3-2 Focusing Charts (3 each) 3-3 Oscilloscope 3-4 D.C. Power: Supply (for Light source) 3-5 Service Standard FD 50mm 1:1.4 lens 4. Mirror Angle (45°) 4-1 Universal Type 90° Collimator 4-2 AL-1 Inverted Mount 4-3 Traveling Microscope 4-4 Simplified 90° Collimator (if 4-1 is not available) 5 Field of View Universal Range-viewfinder or Universal Parallax Collimator 6. FFD 42.14 Dial Gauge 7. Adjustment 7-1 5S£l12-7 Torque Cauge (2.0-7.0Kgem) Clochwise (Common to Motor Drive) 7-2 ST42-Cl2-1401-1S Torque Gauge Head (Common to AE-1) 7-3 Retaining Ring Pliers (Local Purchase) (Common to AE-1) 7-4 Depth Micrometer (Check Max. Aperture Correction Pin height) (Local Purchase) В. OF Adjustment Stand (10r front panel) (Front panel mounts in inverted position) SPECIAL SCREW DRIVERS (Use) Tightening Sprocket Shaft CY9-6113-010 ( TB39-CS1-1768-15 ) (Common to AE-1) | }— | | "5 Tightening Windirig Bever CY9-6108-010 | ( TB39-CA1-4977-15 ) (Common to AE-1 and AV-1) О Mirror Angle (45°) Adjusting Spanner CY9-6026-010 ( TB11-CA1-4918-1S ) (Common to AE-1 and Av-1) OT 76 CANON AL-1 PROGRAM SERVICE PARTS POLICY 1. THE POLICY OF CAMERA SERVICE , TOKYO, IS TO STOCK ALL PARTS NECESSARY TO EFFECT EFFICIENT ECONOMICAL SERVICE. IT IS NEITHER NECESSARY NOR TECHNICALLY FEASIBLE TO STOCK SEPARATELY EVERY PART THAT GOES INTO EACH PRODUCT. IN ESTABLISHING THE SPARE PARTS LIST, WE CONSIDER REPAIR DIFFICULTY, LABOR COST, SPECIAL TOOL REQUIREMENTS AND INDIVIDUAL PARTS Vs. ASSEMBLED UNIT COST TO DETERMINE IN WHICH FORM PARTS WILL BE STOCKED. 2. RECENT REVIEW HAS SHOWN THAT IT IS MORE ECCONOMCAL AND ADVANTAGEOUS TO THE CUSTOMER, THE SERVICE FACILITY AND US TO STOCK INDIVIDUAL PARTS UNLESS THERE IS AN OVERRIDING REASON FOR STOCKING PRE—ASSEMBLED UNITS. THE UNITS LISTED BELOW ARE STOCKED AS UNITS BECAUSE THEY REQUIRE TOOLS OR TECHNICS NOT NORMALLY AVAILABLE AT FIELD SERVICE LEVEL. CG9---2504---000 186 SPOOL GEAR UNIT CY1—1043—000 CURTAIN CG9---2564---000 WINDING LEVER] СУ1---1044---000 DRUM, 2™ CURTAIN CG9---2564---000 WINDING LEVER (BL) CY1--1045--000 ROLLER CG9---2622—000 010 GEAR, CHARGE UNIT CY1---1046-—-000 SPRING DRUM, 2™ CURTAIN IN ADDITION TO THE ABOVE, WHICH ARE STOCKED ONLY AS UNITS, SOME INDIVIUAL PARTS ARE STOCKED FOR THE FOLLOWING UNITS IN ADDITION TO THE UNIT. CF1---0831---000 MIRROR UNIT CG9---2616---000 FRONT COVER (BL) CG1---0082---000 COVER, BACK CG9---2619---000 BATTERY CONTACT UNIT CG1---0155---000 MIRROR MECHANISM CG9---2999---000 REWIND CRANK UNIT (BL) CG1---0158---000 ELECTRIC PARTS UNIT CY 1—1040---000 1°" CURTAIN BRAKE UNIT CG1---0159---000 AUTO DIAPHRAGM UNIT CY1---1041---000 2™ CURTAIN BRAKE UNIT CG1---0160---000 SHUTTER UNIT CY1---1042--000 SW 4 ">

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Key features
Automatic Exposure
Built-in Flash
Self-timer
Depth-of-field Preview
Manual/Automatic Exposure Control
Compact & Lightweight
Frequently asked questions
The AE Flex houses the self-timer contact, release switch, and a pressure and overtravel adjustment for the release contact.
The IF Flex is connected to the Automatic Diaphragm Unit and includes the D.C.-D.C. convertor, a contact for the ground, and a LED for focusing.
The Canon AL-1 uses FD-mount lenses.
The Canon AL-1 has a shutter speed dial that you can use to adjust the shutter speed. You can manually select shutter speeds from 1/1000 to 1/2 second, or you can use the automatic setting to let the camera choose the best shutter speed for the current lighting conditions.
The SW5-5' Brush Position Adjustment is used to ensure that the wiper brush is properly aligned with the SW5 pattern and the white leads soldering land. This is necessary for proper operation of the film counter.