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Owner's Manual
[RRFTSMRN
6.25 HORSEPOWER
21" MULTI-CUT
ROTARY LAWN MOWER
Model No.
917.388360
• Safety
•
-Assembly
• Operation
•
Maintenance
•
Eepafiol
•
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty ...............................................
2
Safety Rules .........................................
2
Assembly ..............................................
4
Operation .............................. ;............... 6
Maintenance Schedule ........................
10
Maintenance .........................................
10
Product Specifications .......................... 11
Service and Adjustments ...................... 13
Storage .................................................
15
Troubleshooting ...................................
16
Repair Parts ..........................................
34
Parts Ordering ...................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For two years from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commereial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Depadment in the United States. This warranty applies only
while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require operator presence control to minimize the risk of injury. Your unit is equipped with cuch
controls, do not attempt to defeat the function of the operator presence controls
under any circumstances.
TRAINING;
• Read this operator's manual carefully.
Become familiar with the controls and know how to operate your mower
properly. Leam how to quickly stop mower.
• Do not allow children to use your mower.
Never allow adults to use
mower without proper instructions,
• Keep the area of operation clear of all
persons, especially small children and pets.
• Use mower only as the manufacturer
intended and as described in this manual.
2
• Do not operate mower if it has been dropped or damaged in any manner.
Always have damage repaired before
using your mower.
• Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be hazardous.
• The blade turns when the engine is
running.
PREPARATION"
• Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the blade and can cause severe injury.
• Always wear safety glasses or eye
shields when starting and while using
your mower.
• Dress properly. Do not operate mower
when barefoot or wearing open
sandals. Wear only solid shoes with
good traction when mowing.
• Check fuel tank before starling engine.
Do not fill gas tank indoors, when the
engine is running or when the engine is
hot. Allow the engine to cool for several
minutes before filling the gas tank.
Clean off any spilled gasoline before starting the engine.
* Always make wheel height adjustments
before starting your mower. Never attempt to do this while the engine is running.
• Mow only in daylight or good artificial light.
OPERATION:
• Keep your eyes and mind on your
mower and the area being cut. Do not
let other interests distract you.
• Do not mow wet or slippery grass.
Never run while operating your mower.
Always be sure of your footing - keep a
firm hold on the handles and walk.
• Do not put hands or feet near or under
rotating parts. Keep clear of the discharge opening at all times.
• Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks,
reads, and any gravel-covered areas.
• Never direct discharge of material
toward bystanders nor allow anyone
near the mower while you are operating
it.
• Before cleaning, inspecting, or repair-
ing your mower, stop the engine and
make absolutely sure the blade end all
moving parts have stopped. Then
disconnect the spark plug wire and
keep it away from the spark plug to
prevent accidental starting.
• Do not continue to run your mower if
you hit a foreign object.
Follow the procedure outlined above, then repair
any damage before restarting and
operating your mower.
• Do not change the governor settings or overspeed the engine.
Engine damage or personal injury may result.
• Do not operate your mower if it vibrates
abnormally. Excessive vibration is an indication of damage; stop the engine, safely check for the cause of vibration
and repair as required.
• Do not run the engine indoors. Exhaust fumes are dangerous.
• Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you might lose your footing. Do not mow
excessively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions -
maintain good footing.
• Never operate your mower without
proper guards, plates, grass catcher or other safety devices in place.
MAINTENANCE AND STORAGE:
• Check the blade and the engine
mounting bolts often to be sure they are tightened properly.
• Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
• condition.
• Keep all safety devices in place and
working.
• To reduce fire hazard, keep the engine
free of grass, leaves or excessive grease and oil.
• Check grass catcher often for deteriora-
tion and wear and replace worn bags.
Use only replacement bags that are recommended by and comply with
specifications of the manufacturer of
your mower.
• Always keep a sharp blade on your
mower.
• Allow engine to cool before storing in
any enclosure.
• Never store mower with fuel in the tank
inside a building where fumes may
reach an open flame or an ignition
source such as a hot water heater, space heater, clothes dryer, etc.
ALook for this symbol to point out
important safety precautions.
It means
CAUTIONII!
BECOMEALERTf!!
YOUR
SAFETY IS INVOLVED.
ACAUTION:
Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
_I, WARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
3
These accessorieswere availablewhen this lawn mower was produced. They are not shipped with your mower. They are also availableat most Sears retailoutletsand service
centers. Most Sears storescan also order repair partsfor you, when you providethe model
numberof your lawnmower. Some of these accessoriesmay not applyto your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DISCHARGE LAWN MOWERS
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
LAWN MOWER MAINTENANCE
MULCHER KITS
GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
GAS CANS
MUFFLERS
AIR FILTERS
SPARK PLUGS
BELTS BLADES
BLADE ADAPTERS
WHEELS ENGINE OIL
Read these instructionsand this manual in
its entirety before you attempt to assemble or operate your new lawn mower.
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the
engine.
Your new lawn mower has been as-
sembled at the factory with the exception of
those parts left unassembled for shipping purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. All parts such as nuts, washers, bolts, etc., neces-
sary to complete the assembly have been
placed in the parts bag.
TO REMOVE LAWN MOWER FROM
CARTON
• Remove loose parts included with mower.
• Cut downtwo end comers of carton and
lay end panel down flat.
• Remove all packing materials except
padding between upper and lower
handle and padding holding operator
presence control bar to upper handle.
• Roll lawn mower out of carton;and check
carton thoroughly for additional loose parts.
4
HOWTO SET UP YOUR LAWN
MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
•
Raise lower handle section to operating position and squeeze the bottom ends
of lower
handle towards each other until the pin in handle can be inserted into one of the throe height adjustment holes.
•
Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs.
•
Remove
any packing material from
around control bar.
• Your handles may be adjusted for your
mowing comfort.
Refer to Service and
Adjustments section of this manual.
Operator presence
Control bar handle
Liftup
Lower handle
Handle pin
Mowing posi_on
adjustment
/bracket
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert to
bagging or discharging, see =To convert
moweP in the OPERATION section of thi,, manual.
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
iocation of variousconb'oleand adiustmants. Save this manual forfuture reference.
These symbols may appear on your lawn mower or in literature supplied with the
product. Learn and understand their meaning.
CAUTION
OR WARNING
ENGINE
ON
ENGINE
OFF
FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
AND FEET AWAY presence control bar control cable
Handle
Primer with dipstick
Mulcher door Lawn mower housing
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the Wheel adjuster en_line.
(on each wheel)
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the
National Standards Institute and the U.S. Consumer Product Safety Commission. The blade
turns when _
engine is running.
Operator Presence Control Bar- must be
held down to the handleto startthe engine.
Release to stop the engine.
Pflmer - pumps additional fuel from the
carburetor to the cylinder for use when staring a cold engine.
Starter Handle - used for starting the engine,
6
REAR BAGGING
can resulttnforeign objectsthrown
intothe eyes, whichcan resultin
asvere eye damage. Always wear safety
glasses or eye shieldswhile operatingyour
lawn mower or performingany
adjustments
or repairs. We recommenda wide vision s_ety mask over spectaclesor standmd safety glasses.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
The engine speed was set at the factoryfor
optimumperformance. Speed is not adjust-
able.
the grass catcher frame hooks onto the
• To convert to mushing or discharging
' operation, remove grass catcher and
rear door.
ENGINE ZONE CONTROL
•,CAUTION:
Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the dsk
of blade contact injury. Do not under any
circumstances attempt to defeat the function of the operator control, The blade turns when the engine is running.
• Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST cu'rlrlNG HEIGHT
•
Raise wheels for low cut and lower wheels
for high cut
•
Adjust cutting height to suit your require-
mentso Medium position is best for most lawns.
• To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up or down to suit your requirements. Be sure all
wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.
Also, 9-position
adjusters
(if so equipped) allow lever to be positioned between the plate tabs.
Plate Tab
Lower Wheels for High Cut
Pivot pins
SIDE DISCHARGING
• Rear door must be closed.
• Open mulcher door and installdischarge
deflectorunder guard as shown.
• Mower is now ready for discharging
operation.
• To convert to mulchingor bagging
operation,dischargedeflectormust be
removed and mulcher doormust be closed,
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR LAWN
MOWER
FOR MULCHING
-
•
Rear door cloesd.
•
Mulcher door closed.
FOR REAR BAGGING-
• Grass catcher installed.
• Muicher door dosed.
FOR SIDE DISCHARGING
-
•
Rear door closed.
• Side discharge deflector
installed.
ACAUTION: Do not run your lawn mow(
without rear door closed or approved grass catcher in place.
Never attempt to operate
the lawn mower with the rear
door removed or propped open.
Lever
Raise Wheels for Low Cut
TO CONVERT MOWER
Your lawn mower was shippedready to be
used as a mulcher. To convertto baggingor
discharging:
7 door
Open
Mulcher Door
Discharge deflector
BEFORE STARTING ENGINE
OIL
Your lawn mower is shippedwithoutoil in the engine.
• Be sure mower is leveland area around oil
fillis clean.
• Remove engine oil cap and fillto the full
lineon the dipstick.
NOTE: Allow oil to settle down into
engine for accurate dipstick reading.
• Engine holds 20 ozs. of oil. Fortype and
grade of oilto use, see =ENGINE" in
Maintenance sectionof this manual.
• Pour oilslowly. Do not over fill
• Check oil level before each use. Addoilif
needed. Fillto full lineon dipstick,
• To read properlevel, tighteneng'vneoil cap
each time.
• Reinstall engine oil cap and tighten.
• Change the oil after every 25 hours of
operationor each season. You may need
to change the oil more often under dusty,
dirtyconcrdions.
ADD GASOMNE
• Fillfuel tank. Use fresh, clean, regular
unleaded gasolinewith a minimumof 87
octane. Do not mix oil with gesoi'me.
Purchase fuel in quantitiesthatcan be used within30 days to assurefuel freshness.
_WARNING: Expedence
indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture
which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.
Use fresh fuel next season.
See Storage
Instructions for additional
information.
Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
_I_CAUTION: Fill to bottom of gas tank filler neck, Do not overfill, Wipe off any spilled oil or fuel.
Do not store, spill or use gasoline near an open flame.
TO START ENGINE
• To start a cold engine, push primer three
(3) times before trying to start. Use a firm
push. This step is not usually necessary
when starting an engine which has already
run for a few minutes.
• Hold operator presence control bar down
to the handle and pull stader handle
quictdy. Do not allow starter rope to snap beck.
• To stop engine, release operator presence
control bar.
NOTE:
In cooler weather it may be
necessary to repeat pdming steps. In warmer weather over priming may cause
flooding
and engine will not start. If you do
flood engine, wait a few minutes
before attempting to start aiid do not repeat
priming
steps,
Gasoline filler
cap
Engine oil cap
8
MOWINGTIPS
• Under certain conditions,such as very taU
grass,it may be necessaryto raisethe
heightof cut to reduce pushingeffortand to
keep from overloadingthe engine end
leavingdumps of grass dippings. It may also be necessaryto reduce groundspeed and/or runthe lawn mower overthe area a second time.
• For extremelyheavy cutting,reducethe
widthof cut by overlappingpreviouslycut
pethandmowstowly.
• Forbetter grass baggingand mostcutting
conditions,the engine speed shouldbe set
in the fast position.
• Pores in doth grass catcherscan become
filladwith dirtand dustwith use and
catchers will collectless grass. To prevent
this,regularlyhose catcher off withwater
and let dry before using.
• Keep top of engine around starterclear
and claan of grass clippingsand chaff.
This willhelp engine air flow and extend engine life.
MULCHING MOWING TIPS
IMPORTANT: For best performance, ke_ mower housing free of built-up grass ant trash. Clean UNDERSIDE OF MOWER
HOUSING after each use. See "Cleanin.€ in MAINTENANCE section of this manu_
• The special mulching blade will recutthe
grass clippingsmany times and reduce lawn they will d_sperseintothe grassand
not be noticed.Also, the mulchedgrassw biodegrade quicklyto providenutrientsto1 the lawn. Always mulchwith your highest
engine (blade) speed as this will provide
the best recuttingac'donofthe blades.
• Avoidcuttingyour lawn when it iswet. We
grass tendsto form dumps and interferes
with the mulching action.The besttime to
mow your lawn is the early afternoon.At this time the grass has driedand the newl
cut area will not be exposedto the direct
SUn.
• For best results,adjust the lawn mower
cuttingheightso that the lawn mowercuts
off onlythe top one-thirdof the grass
blades. If the lawn is overgrownitwillbe
necessaryto raisethe heightof cut to
reduce pushingeffortand to keep from
overloadingthe engine and leaving
dumps of mulchedgrass. Forextremely
heavy mulching,reduceyour width of cut,
mow slowlyand raise the rear of the lawn
mower c_e wheel adjustersettinghigher tban the front.
• Certaintypes of grass and grass corditior_
may requirethat an area be mulcheda
s :ond
to
_.
Whendeinga _xmd out,mow
• Change your cutSngpattem from week to
+week. MOw northto southene week than
change to east to weet the next week. This
willhelp preventmaffingand grainingof the lawn.
1/3
9
AS YOU COMPLETE
/__-_'_.
O___
.....
Check for Loose Fastenem
Clean/inspect Grass Catcher
(ffEquipped) a Clean UnderDrive Cover
_ IPower-Propened Mowem)
(Power.Propelled Mowers)
R
Check/Sharpen/Replace Blade
Lubrication Chart
C;ean Battery/RecharQe
IElectdc Start Mowers_
E Check
EnQine Oil Level
_
_
I_'
_
V'
I_s
I_
I/
I/1.2
1_4
Inspect Muffler
Clean Air Filter
_ =
IS'=
1 ÷Change mornoftml when operasng under a heavy load or in high artY_enttemperatdres,
2 - Service more oftenwhen opemffng In dkty or _
conditions.
3 ° Replace bladu rnore often when mowing In samly =ol
4. Charge 48 hoursal end of season.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not
cover items that have been subjected to
operator abuse or negligence. To receive full value from the w_, operator must
maintain mower as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your unit.
AU intheSew e and
LUBRICATION
Wheel adjusters
checked at least once each season.
• Once a year, replace the spark plug,
replace air filter element and check blade
for wea'. A new spark plug and clean/new air filter element assures proper air-fuel mixture and helps your engine run better
aed
nger.
• Follow the maintenance schedule in this
manual.
BEFORE EACH USE
• Check engine oil level
• Check for loose faateners.
LUBRICATION
Keep unit well lubricated (See 'LUBRICATION
CHART").
CHART
3rake spdng
bracket
(_ Rear door hinge
Handle bracket mounting pin
(_) SPRAY LUBRICANT
(_) SAE 30 MOTOR OIL REFER TO
ENGINE - MAINTENANCE SECTION.
IMPORTANT: Do not oil or grease plastic wheel bearings.
Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating bearings. If you
feel they must be lubricated,
use only a dry, powdered graphite type lubricant sparingly.
10
PRODUCT SPECIFICATIONS
MODEL NUMBER
SERIAL NUMBER
DATE OF PURCHASE
GASOLINE
CAPACITY/TYPE:
917.388360
I ,
OILTYPE (API-SF/SG/SH):
1_5 QUARTS
UNLEADED REGULAR
SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
20 OZS.
OIL CAPACITY:
SPARK PLUG(GAP:
VALVE CLEARANCE:
.030") CHAMPION RJ19LM OR Jt 9LM
INTAKE:
EXHAUST:
.004 - .008
.004 - .008
SOLID STATE IGNITION
AIR GAP: .0125 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing.Record
both serial number and date of purchase in space provided above.
LAWNMOWER
Always observe safety rules when performing any maintenance.
TIRES
• Keep tires free of gasoline,oil,or insect
controlchemicalswhk_hcan harm rubber.
• Avoidstumps,stones,deep ruts,sharp
objectsand other hazards that may cause tire damage.
BLADE CARE
For best results, mower blade must be kept sharp.
Replace bent or damaged blades,
TO REMOVE BLADE
• Disconnect
spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.
• Turn lawn mower on its side.
Make
sure air filter and carburetor
are up.
•
Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt.
•
Protect your hands with gloves and/or wrap blade with heavy cloth,
•
Remove blade bolt by tuming counter-
clockwise.
•
Remove
blade and attaching
hardware
(bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work properly.
Replace adapter if damaged.
11
TO REPLACE BLADE
• Position the blade adapter on the
engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned.
• Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
• Be sure the trailing edge of blade
(opposite sharp edge) is up toward the engine.
• Install the blade bolt with the lock
washer and hardened washer into blade adapter and crankshaft.
• Use block of wood between blade and
o
lawn mower housing and tighten the blade bolt, turning clockwise.
The recommended tightening torque is
35-40 ft. Ibs.
IMPORTANT: Blade bolt is grade 8 heat treated.
TO SHARPEN BLADE
NOTE: We do not recommend
sharpening blade - but if you do, be sure
the blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower or
engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail
into a beam or wall. Leave about one
inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either
end of the blade moves downward,
sharpen the heavy end until the blade
is balanced.
Crank shaft
Blade
SAE VISCOSITY GRADES
keyway
Bolt
Lockwashar Hardened
washer Trailing adapter crank
Blade shaft edge
GRASS CATCHER
• The grass _ may be heaed with
water, but mustbe dry when used.
• Check your grass catcher often for damage
or deterioration.Through normal use it will wear. If catcher needs replacing,replace
only with a manufacturerapproved
replacementcatcher.Give the lawn mower model number when ordering.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service classification SF, SH or
SG. Select the oil's SAE viscosity grade according to your expected operating temperature.
"30'
-2O" -10"
O'
10" 20" 30"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE:
Although multi--viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi--viscosity oils will result in increased oil consumption when used above 32°F. Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of operation or at least once a year if the
lawn mower is not used for 25 hours in
one year.
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug securely each time you check the oil revel
TO CHANGE ENGINE OIL
NOTE: Before tipping lawn mower to
drain oil, drain fuel tank by running
engine until fuel tank is empty.
• Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with spark plug.
• Remove engine oil cap; lay aside on a
clean surface.
• Tip lawn mower on its side and drain oil
into a suitable container. Rock lawn
mower back and forth to remove any oil
trapped inside of engine.
• Wipe off any spilled oil on lawn mower
and on side of engine .
• Fill engine with oil_Fill only to the
"FULL" line on the dipstick. DO NOT
OVER FILL.
• Replace engine oil cap.
• Reconnect spark plug wire to spark
plug.
Container
AIR FILTER
Your engine willnot run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more often if you mow in very dusty, dirty conditions. Do not wash air filter.
TO CHANGE
AIR FILTER
•
Remove the air filter cover by tuming counterclockwise to the stop and pull
away from collar.
• Remove filter from inside of cover.
12
• Clean the inside of the cover and the collar to remove any dirt accumulation.
• Insert new filter into cover.
• Put air filter cover and filter into collar
aligning the tab with the slot.
• Push in on cover and turn clockwise to
tighten.
Collar
Clip
Tum counter-to remove
clockwise
Air filter cover
to tighten
MUFFLER
Inspect and replace corroded muffler as it
could create afire hazard and/or damage,
SPARK PLUG
Change your spark plug each year to make your engine start easier and run better. Set spark plug gap at .030 inch.
CLEANING
IMPORTANT: For best performance, ke_ mower housing free of built--up grass and trash. Clean underside of mower housing after each use.
_CAUTION:
Disconnect spark plug wit
from spark plug and place wire where it
cannot come in contact with the spark plug.
• Turn lawn mower on its side. Make sL
air filter and carburetor are up. Clean the underside of your lawn mower by scraping to remove build--up of grass and trash.
• Clean engine often to keep trash from
accumulating. A clogged engine runs
hotter and shortens engine life.
• Keep finished surfaces and wheels fr_
of all gasoline, oil, etc.
• We DO NOT recommend using a
garden hose to clean lawn mower
unless the electrical system, muffler, 8
filter and carburetor are
covered to keep water out. Water in engine can result in shortened engine life.
ACAUTION:
Before performing any service or adjustmentsL
• Release control bar and stop engine.
• Make sure the blade and all moving
parts have completely stopped.
• Disconnect spark plug wire from spark
plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST cu'rrlNG HEIGHT
See "TO ADJUST CUTTING HEIGHT" in the Operation section of this manual.
REAR DEFLECTOR
The rear
defi_or,
attached between the rear wheels of your lawn mower, is provided to minimize the possibility that
objects will be thrown out the rear of the
lawn mower into the operator's mowing position.
If the rear deflector becomes damaged, it
should be replaced.
TO ADJUST HANDLE
The handle on your lawn mower has three (3) height positions - adjust to heig that suits you,
•
Squeeze the bottom ends of lower
handle towards each other until the pir in handle can be inserted into one of the three height adjustment holes.
Low
Handle pin
3-posttiol adjustrnel bracket
13
TO ASSEMBLE GRASS CATCHER
• Put grass catcher frame into grass bag
with dgid part of bag on the bottom.
Make sure the frame handle is outside of the bag top.
• Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.
ACAUTION:
Do not run your lawn mower without clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
Catcher
handle _
.--_
_/'_
\
_
./k\\
ENGINE
CARBURETOR
Your carburetorhas a non-adjustsblefixed main jet for mixturecontrol. Ifyour engine does not operate properlydue to suspected carburetorproblems,take your lawn mowerto an authorizedservicecenter for repairor adjustment.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed.
Overspeeding the
engine above the factory high speed
setting can be dangerous, if you think the
engine-governed high speed needs adjusting, contact your nearest authorized service center, which has proper
equipment and experience to make any
necessary adjustments.
ENGINE SPEED
Your enginespeed has been factoryset Do
not attemptto increaseenginespeed or it
may resultin personal injury. If you believe that the engineis running too fast or too slow,
take your lawn mowerto an authonzed service center for repairand adjustment.
opening
14
Immediately prepare your lawn mower(or
storageat the end of the season or ifthe unit
willnot be used for 30 days or more.
LAWN MOWER
When lawn mower isto be storedfora period
of time, clean it thoroughly,removeall dirt,
grease, leaves,etc. Store in a clean, dryarea.
• Clean entire lawn mower (See "CLEAN-
ING" in the Maintenancesectionof this manual).
• Lubricateas shown in the Maintenance
sectionof this manual.
• Be surethat all nuts,belts, screws, and pins
are securelyfastened. Inspect moving
partsfor damage, breakage and wear.
Replace if necessary.
• Touch up all rustedor chippedpaint
surfaces;sand lightlybefore painting.
HANDLE
• You can fold your lawn mower handle for storage.
• Loosen the two (2) handle knobs on
sides of the upper handle and allow handle to fold down to the rear.
• Squeeze the bottom ends of lower handle toward each other until pins in handle clear the brackets and pivot
entire handle assembly forward and
allow it to rest on mower.
• When setting up your handle from the
storage position, the lower handle will require manually locking into the mowing position.
IMPORTANT:
When folding the handle for
storage or transportation, be sure to fold the handle as shown or you may damage the control cables.
/
pin
3-position
Handle adjustment
bracket
Operator Presence
Upper
• Handle
Fold Forward'-'_
Control Bar
Lower
Handle
Mowing
Position
ENGINE
FUEL SYSTEM
IMPORTANT: tt is important to prevent
gum deposits from forming
in essential fuel system parts such as carburetor, fue!
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol blended
fuels
(called gasohol or using ethanol or methanol) can attract moistur_ which leads to separation
and formation
of acids during storage. Acidic gas can damage
the fuel system of an engine
while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and carburetor are empty.
•
Never use engine or carburetor cleane
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative
in minimizing the formation
of
fuel gum deposits during storage.
Add
stabilizer to gasoline in fuel tank or
storage container.
Always follow the mix
ratio found
on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.
Do not drain the gas tank and carburetor
if using fuel stabilizer.
15
ENGINEOIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE' in the Maintenance section of this manual).
CYLINDER
•
Remove spark plug.
•
Pour one ounce (29 ml) of oil through spark plug hole into cylinder.
•
Pull starter handle slowly a few times to distribute oil.
•
Replace with new spark plug.
OTHER
•
Do not store gasoline from one season to another.
•
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
•
If possible, store your unit indoors and cover it to give protection from dust and dirt.
•
Cover your unit with a suitable protective cover that does not retain moisture.
Do not use plastic.
Plastic cannot breathe which allows condensation to form and will cause your unit to rust.
IMPORTANT: Never cover mower while engine and exhaust areas are still warm.
_I_CAUTION:
Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark.
Allow the engine to cool before storing in any enclosure.
TROUBLESHOOTING
PROBLEM
Does not start
CHART
CAUSE
CORRECTION
1.
Dirtyair filter.
2.
Out offuel.
3, Stale fuel.
1.
Clean/replace air filter.
2.
Fill fuel tank.
4.
Water in fuel.
3.
Drain tank and refill with fresh clean fuel.
4.
Drain fuel tank and carburetor and refill tank
with esh gas .
5.
Connect wire to plug.
5.
Spark plugwire is disconnected.
6.
Bad spark plug.
7.
Loose blade or brokenblade
6.
Replace spark plug.
7.
Tightenblade boitor adapter.
8.
Controlbar in released pceltJm.
9.
Controlbar defective.
8.
Depresscontrolbar to handle.
9.
replace blade adapter.
Replace controlbar.
Loss of power 1.
Rear of lawn mower housing
1.
Set to =Higher Cut"
or cuttingblade dragging in heavy grass.
position.
2.
Cuttingtoo much grass.
3.
4.
5.
Dirtyair filter.
Buildupof grass, leaves, and trash under mower.
Too much oil in engine.
6.
Walking speed too fast.
2.
Setto =Higher Cut"
position.
3.
Clean/replace air filter.
4.
Clean undersideof mower
5.
Check oil level.
8.
housing.
Cut at slower walking speed.
16
TROUBLESHOOTING
PROBLEM
CHART
CAUSE CORRECTION
Poor cut- uneven 1.
Worn, bent or loose blade.
2.
3.
Wheel heights uneven.
Buildupof grass, leaves and trash under mower.
1.
Replace blade. Tighten
blade bolt.
2.
Set all wheeis at same
height
3.
Clean underside of mower hou_ng.
Excessive vibration
1.
2.
Worn, bent or loose blade.
Bent engine crankshaft.
1.
Replace blade. TKjhten
blade bolt.
2.
Contact an authorized service center.
Starter rope hard to pull
1.
Engine flywheel brake is on
when control bar is released
2.
3.
4.
Bent engine cranksh_t.
Blade adapter broken.
Blade dragging in grass.
1.
Depress contro! bar to
upper handle before
pulling starter rope.
2.
Contact an authorized service center.
3, Replace blade adapter.
4.
Move lawn mower to cut
grass or to hard surface to start engine
Grass catcher not filling (if so
equipped)
Hard to push
1.
Cutting height too low.
2.
Lift on blade wom off.
3.
Catcher not venting
_r.
1.
Raise cutting height.
2.
Replace blade.
3.
Clean grass catcher.
1. " Grass is too high or wheel
h_ight is too low.
• I 2.
Rear of lawn mower housing or blade dragging in grass.
3.
Grass _r too full.
4.
Handlet_ght pes_onnot rightforyou.
I.
Raise cutting height.
.
Raise rear of lawn mower housingone (1) setting higher.
3.
Emptygrass catcher.
4.
Adjusthendle height to
suit.
17
87
CRAFTSMAN ROTARY LAWN MOWER-MODEL NO. 917.388360
49
34
4O
4_
\
3O
I
I
CRAFTSMAN ROTARY LAWN MOWER-MODEL NO. 917.388360
KEY
NO.
PART
NO.
DESCRIPTION
12
13
14
15
16
17
18
19
2O
21
22
23
24
25
26
27
28
29
30
31
33
9
10
11
7
8
5
6
1
2
3
4
131696
166860X479
161105X479
132001
636O1
131959
66426
74780512
154132
165754
156577
750097
850733X004
136376
51793
147286
165946X479
17600406
167132X004
167133X004
165858
168360X004
166875
751153
166236X479
166243x479
851856
152124
160835X007
19112222
165760
87877
ControlBar
Upper Handla
LowerHandle
RopaGuido
Locknut 1/4-20
Handle Bolt
WlreTie
Hex Bolt 5/16-18 x 3/4
Hinge Bracket
MulcherDoor
Engine Zone ControlCable
Hex Washer Head Screw #10-24 x 1/2
Up-Stop Bracket
HandleKnob
HairpinCotter
Hinge Rod
Support Bracket
Screw
Axle Arm Assembly. LF
Axle Arm Assembly - RF
Roar Skirl
Selsctor Spring
Rear Door AssemblyKit (Incl. Spdngs)
Locknut 5/16-18
Handle Brecket Assembly (Left)
Handle BracketAssembly (Right)
Screw 1/4-20 x 3/8
Hinge Spdng
Wheel AdjustingBracket - Front
Spacer
Clip on Discharge Guard
Selector Kncb
KEY PART
NO.
NO.
DESCRIPTION
34 167130X004
35 166785
36 160828
37 151162
38
164362
39 83923
40 77400
41 88652
42 165766
43 165767
44
45
165912
150406
46 85463
47 63124
48 167131X004
49 151161
50
57143
51 73990500
52 166878
53 851064
54 850263
56 851074
56 165833
57 851514
58 161551
67 166113
68 165755
70
......
- -
- -
161058
171200
Axle Arm Assembly - LR
Locknut 5/16-18
ShoulderBolt 5/16-18
Wheel Assembly
Shoulder Boit
Flanged Locknut
Hubcap
Hinge Screw
Spdng (LH)
Spring(RH)
Door Bolt
Hex Head Thread Rolling Screw 3/8-16 x 1
DangerDecal
Nut
Axle Ann Assembly - RR
Whee_
WaveWasher
Nut
Housing Assembly (Incl. Ref. #17, 18 & 46)
Hex Head Screw 3/8-24 x 1-3/8 Grd. 8
Helical Lockwasher
HardenedWasher
21" Blade
Blade Adapter
Adjustment Bolt
Grass Bag
Catcher Frame
Engine - (See Breakdown)
Craftsman 143.006200
Waming Decal (Not Shown)
Owner's Manual
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.006200
_--370K
4OO
130
416
120
119
125
126
1(
313
' 7
1897
46
185
178
238 25O
36
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.006200
KEY
NO.
PART
NO.
DESCRIPTION
1
2
6
7 36557
12 36775
12A 36558
12B 36694
14
15
16 34839A
17 31335
18
19
20
30
40
41
42
36070
36071
40006
40007
43 20381
45 36777
46
36281
32600
36776
40004
40005
48 27241
50 37460
52 29914
69 35261
70
72 30572
73 28833
75 27897
80 30574A
81 305g0A
82 30591
83 30568A
86 650488
89 611004
90 611112
92 650815
93 650816
100 34443B
101 610118
103 651007
110
119 36787
120 36825
125 37288
126
37266
26727
33734
28277
30589
651018
32610A
34311E
37047
37289
130 6021A
135 35395
150 31672
151 31673
151A 40017
Cylinder (Incl. 2,20 & 150)
Dowel Pin
Breather Element
Breather Ass'y. (Incl. 6 & 12A)
Breather Tube
Breather Cover & Tube 0nd.
12B)
Breather Tube Elbow
Washer
Governor Rod (Incl. 14)
Governor Lever
Governor Lever Clamp
Screw, Torx T-15, 8-32x 19/
64"
Extension Spring
Oil Seal
Crankshaft
Piston, Pin & Ring Set (Std.)
Piston, Pin & Ring Set (.010'
OS)
Piston & Pin Ass'y. (Std.) (Incl.
43)
Piston & Pin Ass'y.(.0t0"
OS)(Incl. 43)
Ring Set (Std.)
Ring Set (.010" OS)
Piston Pin Retaining Ring
Connecting Rod Ass'y. (Incl.
46)
Connecting Rod Bolt
Valve Lifter
Camshaft (MCR)
Oil Pump Ass'y.
* Mounting Flange Gasket
Mounting Flange (Incl. 72 thru
83,306).
Oil Drain Plug (Incl. 73)
Drain Plug Gasket
Oil Seal
Governor Shaft
Washer
Governor GearAss'y.
(Incl. 81)
Governor Spool
Screw, 1/4-20 x 1-1/4"
Flywheel Key
Flywheel
Belleville
Washer
Flywheel Nut
Solid State Ignition
SparkPlug Cover
Screw, TorxT-15, 10o24X15/
16"
Ground Wire
Cylinder Head Gasket
Cylinder Head
Exhaust Valve (Std.) (Incl.
151)
Intake Valve (Std.) (Incl. 151)
Screw, 5/16-18 x 1-1/2"
Resistor Spark Plug (RJ19LM)
Valve Spdng
Valve Spring
Cap
Intake Valve Seal
KEY
NO.
PART
NO.
DESCRIPTION
169 36783
172
36784
174 30200
178 29752
182 6201
184 26756
185 36785
186 32653
189 650839
191 36559A
195
610973
207
34336
216
33086
223 650451
224 36786
238 650932
239 34338
241 35797
245 35066
250 35065
280 36980
282 650831
277 650988
285 35000A
287 650926
290 29774
292 26460
298 28763
300 36916
301 36246
305 35647
306 36996
307 35499
309 650562
310 35648
313 34080
325 37152
355 590701
370A 36261
370C 37318
370K 36695
370R 37317
371 37269
380 640262
390 590737
400 36792B
416 36085
417 650821
900
900
* Valve Cover Gasket
Valve Cover
Screw, 10-24 x 9/16"
Nut & Lock Washer, 1/4-28
Screw, 1/4-28 x 7/8"
Carburetor To Intake Pipe
Gasket
Intake Pipe
Governor Link
Screw, 1/4-20 x 3/8"
S.E. Brake Bracket (Incl. 195)
Termthal
Throttle Link
R.P.M. AdjustingLever
Screw, 1/4-20 x 1"
Intake Pipe Gasket
Screw, 10-32 x 49164"
Air Cleaner Gasket
Air C_eanerCollar
Air Cleaner Filter
Air Cleaner Cover
Blower Housing
Screw, 10-24 x 9/16"
Screw, 1/4-20 x 1/2"
Muffler
Screw, 1/4-20 x 2-5/16"
Starter Cup
Screw, 8-32 x 21/64"
Fual
Line
Fuel Line Clamp
Screw, 10-32 x 35/64"
Fuel Tank (Incl. 292 & 301)
Fuel Cap
Oil FillTube
uO'-Ring
=O"-Ring
Screw, 10-32 x 1/2'
Dipstick
Spacer
Spdng Clip
Starter Handle (Black)
Identification Decal
Primer Decal (3 X)
Starter Decal
Warning Decal
6.5 H.P. Craftsman Decal
Carburetor (Incl. 184)
Rewind Starter
Gasket Set (Incl. Items
Marked *)
Spark ArrestorKit (Incl.
417)(Optional)
Screw, 10-32 x 1/2" (Optional)
Replacement Engine NONE
Replacement S/B 750860,
order tram 71-999
RPM High 2900 to 3200
NOTE: This engine could have been built with
590694 starter).
NOTE: All componentdimensionsgiven in U.S.
inches
1 inch = 25.4 mm
37
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.0062_
III
KEY
NO.
PART
NO,
640262
631615
631767
631184
631183
640070
650506
631807
651025
630766
640018
640200
631867
631024
632019
631028
631021
631022
640259
640080
632766
632547
640175
27110A
630748
631027
6327608
35
36
36A
37
28
29
3O
31
4O
44
47
48
6O
18
2O
2OA
25
27
6
7
16
17
1
2
4
5
DESCRIPTION
Carburetor
(Incl. 184 of Engine Parts List)
Throttle Shaft & Lever Assembly
Throttle Return Spdng
* Dust Seal Washer
* Dust Seal (Throttle)
Throttle Shutter
* Shutter Screw
Fuel Fitting
Throttle Crack Screw/Idle Speed Screw
Tension Spring
Idle Restrictor Screw
Idte Restrictor Scrwe Cap (Bracts)
FloatBow1
* Float Shaft
Roat
* Float Bowl "O"Ring
* tn_etNeedle, Seat, & C_p (Incl. 31)
SpringCllp
PdmerBulb/Retainer Ring
Main Nozzle Tube
CarburetorTube
* =(3"Ring, Maln Nozzle Tube
High Speed Bowl Nut
• Bowl NutWasher
* Welch Plug, Idle Mixture Well
* Welch Plug, Atmospheric Vent
Repak kit
(tnc_.
36
CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.006200
8
11
5
6
7
1
2
3
4
12
13
KEY
NO.
PART
NO.
590694
590599A
59O6OO
59O696
59(To01
59O697
590698
59O699
590700
590695
590535
590701
DESCRIPTION
Recoil Starter
Spdng Pin (Incl. 4)
Washer
Retainer
Washer
Brake Spdng
Starter Dog
DogSpdng
Pulley & Rewind Spnng Ass'y.
Starter Housing Ass'y.
(40 degree grommet)
Starter Rope ( 98* X 9/64" dia.)
StaRer Handle
_-5
O_2
_--lJl
12
mm
8
11
3
6
7
12
13
14
KEY
NO.
PART
NO.
59O737
590740
590616
590617
590618A
590687A
59O535
590701
59O760
DESCRIPTION
Rewind Starter
Retainer
Starter Dog
DogSpdng
Pulley & Rewind Spdng Ass'y
Starter Housing Ass'y
(40degree grommet)
StarterRope
(Length 98" x 9/64' dia.)
Starter Handte
SpringClip
II
tl1-7
39
For in-home major brand repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-Home sM(1-800-469-4663)
Para pedir servicio de reparaci6n a domicilio
1-800-676-5811
In Canada for all your service and parts needs call
Au Canada pour tout le service ou les pi_ces
1-800-665-4455
For the repair or replacement parts you need:
Call 6 am-11pm CST, 7 days a week
PartsDirect sM
1-800-366-PART (1-800-366-7278)
Para ordenar piezas con entrega a domicilio
1-800-659-7084
For the location of a Sears Parts and Repair Center in your area:
Call 24 Hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance
Agreement or to inquire about an existing Agreement:
Call 9 am-5 pm, Monday - Saturday
1-800-827-6655
SEAR8
171200 Rev.1
11.18.99
VB Printedin
U.S.A,
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