oPeRAToR`S MANUAl

oPeRAToR’S MANUAl

Model HdS 2.5/20 P Cage - 1.575-554.0

Model HdS 2.8/25 P Cage - 1.575-555.0

Model HdS 2.6/30 P Cage - 1.575-550.0

Model HdS 3.5/30 P Cage - 1.575-551.0

Model HdS 3.5/30 Pe Cage - 1.575-552.0

Model HdS 3.5/35 Pe Cage - 1.575-553.0

To locate your local Kärcher Commercial Pressure Washer Dealer nearest you, please call 1-888-805-9852

or visit www.karchercommercial.us

9.800-079.0

Introduction & Important Safety Instructions

Component Identification

Assembly Instructions

Operating Instructions

Detergents and Cleaning Tips

Shut-Down and Clean Up

Storage

Maintenance

Troubleshooting

Maintenance & Oil Change Charts

Exploded View - 554.0, 555.0

Exploded View - 550.0, 551.0, 552.0, 55.0

Exploded View Parts Lists

Control Panel - 554.0, 555.0 & Parts List

Control Panel - 550.0, 551.0, 552.0, 55.0 & Parts List

Hose & Spray Gun Assembly & Parts List

Downstream Injector Assembly

Hose Reel Option

VBA5 Unloader Exploded View and Parts List

KG Pump Exploded View and Parts List

KG-1 Pump Exploded View and Parts List

Burner Specifications

Warranty

Model Number ______________________________

Serial Number ______________________________

Date of Purchase ___________________________

The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.

15-17

18

19

20-21

22-25

26-27

28-29

0

1

2

4-5

6

7

8-9

10

11

11

12-14

4-5

6-7

8

CoNTeNTS

9.800-079.0 • REV. 11/06

INTRodUCTIoN & IMPoRTANT SAFeTY INFoRMATIoN

4

Thank you for purchasing a Hot Water Pressure

Washer.

All information in this manual is based on the latest product information available at the time of printing.

We reserves the right to make changes at any time without incurring any obligation.

This series was designed for maximum use of 4 hours per day, 5 days per week.

owner/User Responsibility:

The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.

Owner and/or user must study and maintain for future reference the manufacturers’ instructions.

This manual should be considered a permanent part of the machine and should remain with it if machine is resold.

When ordering parts, please specify model and serial number.

IMPoRTANT SAFeTY

INSTRUCTIoNS

WARNING: When using this machine basic precautions should always be followed, including the following:

CAUTION: To reduce the risk of injury, read operating instructions carefully before using.

ReAd oPeRAToR’S

MANUAl THoRoUgHlY

PRIoR To USe.

1

.

Read the owner's manual thoroughly. Failure to follow instructions could cause malfunction and result in death, serious bodily injury and/ or property damage.

2. Know how to stop the machine and bleed pressures quickly. Be thoroughly familiar with the controls.

.

Stay alert

- watch what you are doing.

4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling distributor for specific details.

WARNINg

RISk oF exPloSIoN: do NoT SPRAY FlAM-

MAble lIqUIdS.

WARNING: Flammable liquids can create fumes which can ignite causing property damage or severe injury.

5. Risk of explosion - do not spray flammable liquids or operate in an explosive location. Operate only where open flame or torch is permitted.

WARNING: Do not place machine near flammable objects when the engine is hot.

WARNINg keeP WATeR SPRAY

AWAY FRoM eleCTRICAl WIRINg.

WARNINg

RISk oF exPloSIoN:

USe CAUTIoN WHeN

ReFUelINg.

WARNING: Keep water spray away from electrical wiring or fatal electric shock may result.

WARNING: Spray gun kicks back. Hold with both hands.

6. Grip cleaning wand securely with both hands before starting the cleaner. Failure to do this could result in injury from a whipping wand.

WARNING: Risk of fire. Do not add fuel when the machine is operating.

7. Allow engine to cool for 2 minutes before refueling. If any fuel is spilled, make sure area is dry before testing spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.)

Gasoline engines on mobile or portable equipment shall be refueled: a. Outdoors; b. With the engine on the equipment stopped; c. With no source of ignition within 10 feet of the dispensing point; d. With an allowance made for expansion of the fuel should the equipment be exposed to a higher ambient temperature.

In an overfilling situation, additional precautions are necessary to ensure that the situation is handled in a safe manner.

WARNINg

HIgH PReSSURe

STReAM CAN

PIeRCe SkIN ANd

TISSUeS.

WARNING: Risk of injection or severe injury to persons - Keep clear of nozzle - Do not touch or direct discharge stream at persons. This machine is to be used only by trained operators.

CAUTION: Hot discharge fluid.

Do not touch or direct discharge stream at persons.

9.800-079.0 • REV. 11/06

IMPoRTANT SAFeTY INFoRMATIoN

8. High pressure developed by these machines can cause personal injury or equipment damage. Use caution when operating. Do not direct discharge stream at people, or severe injury and/ or death may result.

WARNINg

WARNING: High pressure can cause paint chips or other particles to become airborne and fly at high speeds.

USe PRoTeCTIVe eYeWeAR WHeN oPeRATINg.

9. Eye safety devices and foot protection must be worn when using this equipment.

10. Never make adjustments on machine while in operation.

WARNINg

WARNING: Use only in well ventilated areas. Failure to observe this warning could cause a loss of consciousness or death. This machine was designed for outdoor use only. Use high pressure

RISk oF

ASPHYxIATIoN.

USe THIS PRodUCT oNlY IN A Well

VeNTIlATed AReA.

extension hose to clean indoors.

Store indoors.

11. Avoid installing in small areas or near exhaust fans. Exhaust contains poisonous carbon monoxide gas; exposure may cause loss of consciousness and may lead to death. It also contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm.

12. Do not operate with the spray gun in the off position for more than five minutes as this may cause damage to the pump.

1. The best insurance against an accident is precaution and knowledge of the machine.

14. We will not be liable for any changes made to our standard machines, or any components not purchased from us.

15. Read engine safety instructions provided.

16. Never run pump dry or leave spray gun closed longer than 5 minutes.

17. Inlet water must be from a cold, clean fresh city water supply.

WARNINg

WARNING: Only use recommended fuel. Using other fuels may result in a serious explosion causing personal injury, property damage or loss of life.

RISk oF FIRe oR exPloSIoN: USe

VAPoR FUel oNlY.

18. Use No. 1 or No. 2 heating oil

(ASTM D06) only.

NeVeR

use gasoline in your fuel oil tank. Gasoline is more combustible than fuel oil and could result in a serious explosion.

NeVeR

use crankcase or waste oil in your burner assembly.

Fuel pump malfunction could result from contamination.

19. Do not confuse gasoline and fuel oil tanks. Keep proper fuel in proper tank.

20. Protect machine from freezing.

21. Be certain all quick coupler fittings are secured before using pressure washer.

22. Do not allow acids, caustic or abrasive fluids to pass through the pump.

2. To reduce the risk of injury, close supervision is necessary when a product is used near children. Do not allow children to operate the pressure washer.

This machine must be attended during operation.

24. Do not operate this product when fatigued or under the influence of alcohol or drugs. Keep operating area clear of all persons.

25. Protect high pressure hose from vehicle traffic and sharp objects.

26. Before disconnecting high pressure hose from water outlet, turn burner off and pull the trigger on the spray gun allowing water to cool to below 100° F before stopping machine. Then open the spray gun to relieve pressure. Failure to properly cool down or maintain the heating coil may result in a steam explosion and/or heating coil damage.

27. Do not overreach or stand on unstable support.

Keep good footing and balance at all times.

28. This machine must be attended during operation.

29.

CAUTION: Risk of injury. Disconnect battery ground terminal before servicing.

0.

CAUTION: Moving this machine on a slope causes instability and may result in machines tipping over. Use lifting bar provided on the center top of frame.

5

9.800-079.0 • REV. 11/06

CoMPoNeNT IdeNTIFICATIoN

gasoline

Tank detergent

Injector

Collar discharge

Nipple quick

Coupler

Pressure

Switch

Unloader

Water Supply

Hose

(not included)

Pump

Spray gun battery box

Swivel

Connector

Variable Pressure

Control wand

Wand Coupler

Nozzle quick

Coupler brass

Soap

Nozzle

Control Wand

Handle

High Pressure

Hose

Trigger

6

Pump

— Develops high pressure.

Starter grip

— (Not Shown) Used for starting the engine manually.

Spray gun

— Controls the application of water and detergent onto cleaning surface with trigger device.

Includes safety latch.

detergent Injector

detergents.

— Allows you to siphon and mix

Variable Pressure Control Wand

— Must be connected to the spray gun. This wand handle controls dishcharge flow from one tube to both wand tubes.

When water is discharged from both tubes you will have a pressure loss and allows chemical siphoning when used in combination with a detergent injector.

High Pressure Hose

— Connect one end to water pump discharge nipple and the other end to spray gun.

Note

:

If trigger on spray gun is released for more than 2 minutes, water will leak from valve. Warm water will discharge from pump protector onto floor.

This system prevents internal pump damage.

9.800-079.0 • REV. 11/06

ASSeMblY INSTRUCTIoNS

Spray gun

Soap

Nozzle

Pressure

Nozzle

Safety latch

Wand

Coupler

Wand

Coupler

Wand

Collar

High Pressure

Hose

STeP 1:

Attach the high pressure hose to the spray gun using teflon tape on hose threads.

STeP 2:

Pull the spring-loaded collar of the wand coupler back to insert your choice of pressure nozzle.

STeP 3:

Release the coupler collar and push the nozzle until the collar clicks. Pull the nozzle to make sure it is seated properly.

dipStick

Cold

Water

Source oil Window

STeP 4:

Remove shipping cap and install oil dipstick. Check pump oil level by using dipstick or observe oil level in oil window (if equipped). Use 0 wt. non detergent oil.

discharge Fitting

Coupler Collar garden

Hose

High Pressure Hose

STeP 5:

Connect the high pressure hose to the pump discharge fitting. Push coupler collar forward until secure.

STeP 6:

Connect garden hose to the cold water source.

garden

Hose

Pump

Water Inlet

STeP 7:

Connect the garden hose to pump water inlet. Inspect inlets.

CAUTION: Do not run the pump without water or pump damage will result.

7

9.800-079.0 • REV. 11/06

oPeRATINg INSTRUCTIoNS

oil dipstick gas

Tank

STeP 1:

Check engine oil level. Oil level should be level with the bottom of the oil filler neck. Be sure the machine is level when checking the oil level. (Refer to the engine's operating manual included with machine.) We recommend that the oil be changed after the first 5 hours of use, then once every 50 hours.

Note:

Improper oil levels will cause low oil sensor to shut off engine.

IMPoRTANT! do not run engine with high or low oil levels as this will cause engine damage.

STeP 2:

Fill gas tank with unleaded gasoline. Do not use leaded gasoline.

Caution: Read warnings on pg. 4 and engine manual.

Cold

Water

Source garden

Hose

STeP 3:

Connect garden hose to the cold water source and turn water on completely. Never use hot water.

STeP 4:

Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge from the spray nozzle.

Choke lever

Fuel

Valve

8

STeP 5:

Rotate the fuel shut-off valve to the "On" position. Slide the fuel valve lever to the "ON" position.

When the engine is not in use, leave the fuel valve in the "OFF" position.

STeP 6:

Pull the choke lever out to the "Choke" position

(on a warm engine, leave the choke lever in, in the run position). Push the choke lever to the "Closed" position.

To restart a warm engine, leave the choke lever in the

"Open" position.

9.800-079.0 • REV. 11/06

oPeRATINg INSTRUCTIoNS

Throttle

STeP 7:

Turn the engine to "Run" position.

STeP 8:

Pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigger gun to release pressure and repeat step. Return starter gently. After the engine warms up enough to run smoothly, move choke to run position and throttle to fast position.

CAUTION: Small engines may kick back. Do not hold pull starter grip tightly in hand.

NoZZleS

Temperature gauge burner

Swutch

Safety latch

STeP 9:

If hot water is required.

Adjust temperature gauge to proper temperature (200°). Turn on Burner switch to begin heating water.

brass Soap

Nozzle


Wand (VP)

WARNINg! Never replace nozzles without engaging the safety latch on the spray gun trigger.

Trigger

The four color-coded quick connect nozzles provide a wide array of spray widths from 0° to 45° and are easily accessible when placed in the convenient rubber nozzle holder, which is provided on the front of the machine.

NoTe:

For a more gentle rinse, select the white 40° or green 25° nozzle. To scour the surface, select the yellow 15° or red 0° nozzle. To apply detergent select the black nozzle.

High

Pressure

Nozzle


Control Handle

Selection of high or low pressure is accompanied by turning the handle.

NoTe:

High pressure nozzle must be inserted at end of wand to obtain high pressure. To apply soap read operator's manual.

9

9.800-079.0 • REV. 11/06

10

deTeRgeNTS ANd CleANINg TIPS

WARNINg

WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury.

STEP 1: Connect detergent injector to discharge nipple on machine, Connect high pressure hose to injector with quick coupler(check to make sure locking coupler sleeves are in proper position before applying water pressure

discharge

Nipple detergent

Injector

Control

Handle quick

Coupler

High Pressure

Hose

STeP 2:

Use detergent designed specifically for pressure washers.

Household detergents could damage the pump. Prepare detergent solution as required by the manufacturer. Fill a container with pressure washer detergent. Place the filter end of detergent suction tube into the detergent container.

STeP 3:

Apply safety latch to spray gun trigger. Turn variable pressure control handle until discharge water exits both tubes. Secure black detergent nozzle into quick coupler if you have a single wand.

NoTe:

Detergent cannot be applied using Red, Yellow, Green or

White nozzles.

STeP 4:

With the engine running, pull trigger to operate machine.

Liquid detergent is drawn into the machine and mixed with water. Apply detergent to work area.

Do not allow detergent to dry on surface.

IMPORTANT: You must flush the detergent injection system after each use by placing the suction tube into a bucket of clean water, then run the pressure washer in low pressure for 1-2 minutes.

THeRMAl PUMP PRoTeCTIoN

If you run the engine on your pressure washer for -5 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high temperatures. When the water reaches this temperature, the pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal device prevents internal damage to the pump.

CleANINg TIPS

Pre-rinse cleaning surface with fresh water. Place detergent suction tube directly into cleaning solution and apply to surface at low pressure (for best results, limit your work area to sections approximately 6’ square and always apply detergent from bottom to top). Allow detergent to remain on surface 1- minutes. Do not allow detergent to dry on surface. If surface appears to be drying, simply wet down surface with fresh water. If needed, use brush to remove stubborn dirt. Rinse at high pressure from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1’ from cleaning surface. Use overlapping strokes as you clean and rinse any surface. For best surface cleaning action spray at a slight angle.

Recommendations:

• Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results.

• If painted surfaces are peeling or chipping, use extreme caution as pressure washer may remove the loose paint from the surface.

• Keep the spray nozzle a safe distance from the surface you plan to clean. High pressure wash a small area, then check the surface for damage. If no damage is found, continue to pressure washing.

CAUTION - Never use:

• Bleach, chlorine and other corrosive chemicals

• Liquids containing solvents (i.e., paint thinners, gasoline, oils)

• Tri-sodium phosphate products

• Ammonia products

• Acid-based products

These chemicals will harm the machine and will damage the surface being cleaned.

RINSINg

It will take a few seconds for the detergent to clear.

Apply safety latch to spray gun. Remove black soap nozzle from the quick coupler. Select and install the desired high pressure nozzle.

NoTe:

You can also stop detergent from flowing by simply removing detergent siphon tube from bottle.

9.800-079.0 • REV. 11/06

SHUTTINg doWN ANd CleAN-UP

on-off

Switch

STeP 1:

Remove detergent suction tube from container and insert into

1 gallon of fresh water. Turn variable pressure wand handle for low pressure or connect the black detergent nozzle. Pull trigger on spray gun and siphon water for one minute.

STeP 2:

Turn off the engine.

STeP 3:

Turn off water supply.

Water

Inlet

High Pressure outlet

Safety latch

STeP 4:

Press trigger to release water pressure.

STeP 5:

Disconnect the garden hose from the water inlet on the machine.

STeP 6:

Disconnect the high pressure hose from high pressure outlet.

SToRAge

CAUTION: Always store your pressure washer in a location where the temperature will not fall below

32°F (0°C). The pump in this machine is susceptible to permanent damage if frozen. FREEZE DAMAGE

IS NOT COVERED BY WARRANTY.

1. Stop the pressure washer, squeeze spray gun trigger to release pressure.

2. Detach water supply hose and high pressure hose.

. Turn on the machine for a few seconds, until remaining water exits. Turn engine off immediately.

4. Drain the gas and oil from the engine.

5. Do not allow high pressure hose to become kinked.

6. Store the machine and accessories in a room which does not reach freezing temperatures.

CAUTION: Failure to follow the above directions will result in damage to your pressure washer.

When the pressure washer is not being operated or is being stored for more than one month, follow these instructions:

1. Replenish engine oil to upper level.

2. Drain gasoline from fuel tank, fuel line, fuel valve and carburetor.

. Pour about one teaspoon of engine oil through the spark plug hole, pull the starter grip several

STeP 7:

Engage the spray gun safety lock.

times and replace the plug. Then pull the starter grip slowly until you feel increased pressure which indicates the piston is on its compression stroke and leave it in that position. This closes both the intake and exhaust valves to prevent rusting of cylinder.

4. Cover the pressure washer and store in a clean, dry place that is well ventilated away from open flame or sparks.

NoTe:

The use of a fuel additive, such as STA-BIL

®

, or an equivalent, will minimize the formulation of fuel deposits during shortage. Such additives may be added to the gasoline in the fuel tank of the engine, or to the gasolinee in a storage container.

After extended Storage

CAUTION: Prior to restarting, thaw out any possible ice from pressure washer hoses, spray gun or wand.

engine Maintenance

During the winter months, rare atmosheric conditions may develop which will cause an icing condition in the carburetor. If this develops, the engine may run rough, lose power and may stall. This temporary condition can be overcome by deflecting some of the hot air from the engine over the carburetor area.

NoTe:

Refer to the engine manufacturer's manual for service and maintenance of the engine.

11

9.800-079.0 • REV. 11/06

12

MAINTeNANCe

PReVeNTATIVe MAINTeNANCe

1. Check to see that the water pump is properly lubricated.

2. Follow Winterizing Procedures to prevent freeze damage to the pump and coils.

. Always neutralize and flush detergent from system after use.

4. If water is known to be high in mineral content, use a water softener in your water system or de-scale as needed.

5. Do not allow acidic, caustic or abrasive fluids to be pumped through system.

6. Always use our high grade quality cleaning products.

7. Never run pump dry for extended periods of time.

8. Use clean fuel: kerosene, No. 1 fuel oil or diesel.

Replace fuel filter every 100 hours of operation.

Avoid water contaminated fuel as it will seize up the fuel pump.

9. If machine is operated with smoking or eye burning exhaust, coils will soot up, not letting water reach maximum operating temperature. (See section on

Air Adjustments.)

10. Never allow water to be sprayed on or near engine or burner assembly or any electrical component.

11. Periodically delime coils as per instructions.

12. Check to see that engine is properly lubricated.

It is advisable, periodically, to visually inspect the burner. Check air inlet to make sure it is not clogged or blocked. Wipe off any oil spills and keep this equipment clean and dry.

The areas around the pressure washer should be kept clean and free of combustible materials, gasoline and other flammable vapors and liquids.

The flow of combustion and ventilating air to the burner must not be blocked or obstructed in any manner. Consult factory if vent stacking is going to be used.

MAINTeNANCe ANd SeRVICe

Unloader Valves:

Unloader valves are preset and tested at the factory before shipping. Occasional adjustment of the unloader may be necessary to maintain correct pressure. Call your local dealer for assistance.

Winterizing Procedure:

Damage due to freezing is not covered by warranty. Adhere to the following cold weather procedures whenever the washer must be stored or operated outdoors under freezing conditions.

During winter months, when temperatures drop below

2°F, protecting your machine against freezing is necessary. Store the machine in a heated room. If this is not possible then mix a 50/50 solution of anti-freeze/water into a 5 gallon bucket. Place a short section of garden hose into the bucket and connect it to the machine.

Elevate the bucket and turn the pump on to siphon the anti-freeze through the machine. If compressed air is available, an air fitting can be screwed into the inlet connector and, by injecting compressed air, all water will be blown out of the system.

High limit Hot Water Thermostat:

For safety, each machine is equipped with a high limit control switch. In the event that the temperature of the water should exceed its operating temperature, the high limit control will turn the burner off until the water cools.

Pumps:

Use only SAE 0W non-detergent oil. Change oil after the first 50 hours of use. Thereafter, change the oil every three months or at 500 hour intervals. Oil level should be checked by using the dipstick found on top of the pump or the red dot visible through the oil gauge window. Oil should be maintained at that level.

Cleaning of Coils:

In alkaline water areas, lime deposits can accumulate rapidly inside the coil pipes. This growth is increased by the extreme heat build up in the coil. The best prevention for liming conditions is to use high quality cleaning detergents. In areas where alkaline water is an extreme problem, periodic use of our Deliming Powder (part

#9-028008) will remove lime and other deposits before coil becomes plugged. (See Deliming Instructions for use of Deliming Powder.)

deliming Coils:

Periodic flushing of coils is recommended.

1. Fill a container or optional float tank with 4 gallons of water, then add 1 lb. of deliming powder. Mix thoroughly.

2. Remove wand assembly from spray gun and put spray gun into container. Secure the trigger on the spray gun into the open position.

. Attach a short section (-5 ft.) of garden hose to machine to siphon solution from an elevated container. Turn pump switch on, allowing solution to be pumped through coils back into the container.

Solution should be allowed to circulate 2-4 hours.

4. After circulating solution flush entire system with fresh water. Reinstall wand assembly to spray gun.

9.800-079.0 • REV. 11/06

MAINTeNANCe

Rupture disk:

If pressure from pump or thermal expansion should exceed safe limits, the rupture disk will burst allowing high pressure to be discharged through hose to ground. When disk ruptures it will need to be replaced.

The replacement rupture disk should be torqued to 5 ft. lbs.

Fuel:

Use clean fuel oil that is not contaminated with water and debris. Replace fuel filter and drain tank every 100 hours of operation.

Use No. 1 or No. 2 Heating Oil (ASTM D06) only.

NeVeR

use gasoline in your burner tank. Gasoline is more combustible than fuel oil and a serious explosion could result.

NeVeR

use crankcase or waste oil in your burner. Fuel unit malfunction could result from contamination.

Fuel Control System:

These machines utilize a fuel solenoid valve located on the fuel pump to control the flow of fuel to the combustion chamber. This solenoid valve, which is normally closed, is activated by a flow switch when water is flowing through it. When an operator releases the trigger on the spray gun, the flow of water through the flow switch stops, turning off the current to the fuel solenoid. The solenoid then closes, shutting off the supply of fuel to the combustion chamber. Controlling the flow of fuel in this way allows for an instantaneous burn or no burn situation, thereby eliminating high and low water temperatures, and combustion smoke normally associated with machines incorporating a spray gun.

CAUTIoN:

Periodic inspection is recommended to insure that the fuel solenoid valve functions properly. This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position, the burner is not firing.

burner Nozzle:

Keep the tip free of surface deposits by wiping it with a clean, solvent-saturated cloth, being careful not to plug or enlarge the nozzle. For maximum efficiency, replace the nozzle each season.

Air Adjustment:

Machines are preset and performance tested at the factory - elevation 100 feet. A one-time initial correction for your location will pay off in economy, performance and extended service life. If a smoking or eye-burning exhaust is being emitted from the stack, two things should be checked. First, check the fuel to be certain that kerosene or No. 1 home heating fuel is being used.

Next, check the air adjustment on the burner.

To adjust:

Start machine and turn burner ON. Loosen two locking screws found in the air shutter openings

(refer to illustration below) and close air shutter until black smoke appears from burner exhaust vent. Note air band position. Next, slowly open the air shutter until white smoke just starts to appear. Turn air shutter halfway back to the black smoke position previously noted.

Tighten locking screws.

If the desired position cannot be obtained using only the air shutter, lock the air shutter in as close a position as can be obtained, then repeat the above procedure on the air band setting.

FUel AIR AdJUSTMeNT

Pressure gauge

Port

Air band

electrode Setting:

(See illustration below.)

5/32" electrode

Air band

Adjustment

Screw

Pressure

Adjustment

Screw

Return line

1/4"

7-00098 Fuel

Pump

5/32"

Nozzle

Side View Top View

Periodically check wiring connections. If necessary to adjust electrodes, use diagram.

To Fuel

Tank

1

9.800-079.0 • REV. 11/06

MAINTeNANCe

Fuel Pressure Adjustment:

To adjust fuel pressure, turn the adjusting screw clockwise to increase, counterclockwise to decrease. Do not exceed 200 psi.

NoTe:

When changing the fuel pump, a bypass plug must be installed in the return port or the fuel pump will not prime.

Removal of Soot and Heating Coil:

In the heating process, fuel residue in the form of soot deposits may develop on the heating coil and block air flow which will affect burner combustion. When soot has been detected on visual observation, the soot on the coil must be washed off after following the coil removal steps.

1. Remove the tank head assembly by lifting the tank head off.

2. Remove the two pipe nipples and associated fittings.

. Lift the coil out of the outer wrap.

CAUTION: The coil weighs about 80 lbs. Use proper lifting techniques.

4. Clean, repair and replace the coil by reversing the above steps.

Coil Reinstallation:

Reinstall by reversing the above steps 4 through 1.

Final Note:

The 12 VDC burner systems can draw as much as 18 amps! For such burners to run properly, the battery and engine charging system must be kept in good condition.

The engine must run at the correct RPM to adequately charge the battery. It is equally important not to throttle down the engine on models without batteries, since all power to run the burner comes solely from the engine.

Do not throttle down the engine at anytime while the machine is operating.

14

9.800-079.0 • REV. 11/06

PRobleM loW oPeRATINg

PReSSURe bURNeR WIll

NoT lIgHT

TRoUbleSHooTINg

PoSSIble CAUSe

Water supply is insufficient

Spray nozzle is old, worn or incorrect

Belt slips

Plumbing or hose is leaking

Unloader is faulty or misadjusted

SolUTIoN

Use larger supply hose; clean filter at water inlet.

Match the nozzle number to the machine and/or replace with new nozzle.

Tighten or replace belt; use correct belt.

Check plumbing system for leaks. Retape leaks with teflon tape.

Adjust unloader for proper pressure. Install repair kit when necessary or replace.

Install new packing kit.

Check inlet and discharge valve.

Packing in pump is worn

Discharge valve in pump or inlet is fouled or dirty

Discharge valve or inlet is worn

Spray nozzle has obstruction

Steam pressure control valve is leaking (where applicable)

Engine RPM is slow

There is little or no fuel

Improper fuel or water in fuel

Fuel line is clogged

Fuel filter is plugged

Burner air bands are misadjusted

Little or no fuel pressure from fuel pump

Burner transformer is faulty

Replace with valve kit.

Remove obstruction.

Rebuild or replace as necessary.

Set engine speed at proper specifications / see serial plate.

Fill tank with fuel.

Drain fuel tank and fill with proper fuel.

Clean or replace fuel line.

Replace fuel filter as needed.

Readjust air bands for clean burn.

Increase fuel pressure to specification and/or replace fuel pump.

Test transformer for proper arc between contacts. Replace as needed.

All wire contacts should be clean and tight with no breaks in wire.

Replace if needed.

Electrical wiring is disconnected or has short in it

Flex coupling is slipping on fuel pump shaft or burner motor shaft

ON-OFF switch is defective

25 amp circuit breaker tripped

Bridge rectifier defective

12V DC relay defective

Fuel is not reaching combustion chamber

Check for electrical current reaching burner assembly with burner switch on. Replace switch if needed.

Clean as required.

Heavy sooting on coil and burner can cause interruption of air flow and shorting of electrodes

Electrode setting is improper Check and reset according to diagram in manual.

Push in reset button.

Test and replace.

Test and replace.

Check fuel pump for proper flow. Check solenoid flow switch on machines with spray gun control for proper on-off flow control.

9.800-079.0 • REV. 11/06

15

16

PRobleM bURNeR WIll

NoT lIgHT

(continued from previous page)

MACHINe

SMokeS loW WATeR

TeMPeRATURe

WATeR

TeMPeRATURe

Too HoT

PReSeNCe oF

WATeR IN oIl

TRoUbleSHooTINg

PoSSIble CAUSe

Burner nozzle is clogged

Thermostat has malfunctioned

Fuel solenoid has malfunctioned

Fuel is improper or water is in fuel

Air adjustment is improper

Fuel pressure is low

Burner nozzle is plugged or dirty

Burner nozzle spray pattern is faulty

Coil and burner assembly have heavy accumulation of soot

Electrode setting is misaligned

Smoke stack has obstruction

Engine RPM is low

Fuel is improper or has water in it

Fuel pressure is low

Fuel pump is weak

Fuel filter is partially clogged

Soot buildup on coils is not allowing heat transfer

Burner nozzle is improper

Incoming water to machine is warm or hot

Fuel pump pressure is too high

Fuel pump is defective

Fuel nozzle is incorrect size

Water supplied is insufficient

Water flow is restricted

Oil seal is worn

Air humidity is high

Packing is worn or bad

SolUTIoN

Clean as required.

Test and replace if needed.

Test and replace if needed.

Drain tank and replace contaminated fuel.

Readjust air bands on burner assembly.

Adjust fuel pump pressure to specifications.

Replace nozzle. Check parts breakdown for nozzle size.

Replace nozzle. Check parts breakdown for nozzle size.

Remove coils and burner assembly, clean thoroughly. Call local dealer.

Realign electrodes to specifications.

Check for blockage or other foreign objects.

Increase RPM to correct specs. See serial plate.

Replace with clean and proper fuel.

Increase fuel pressure.

Check fuel pump pressure. Replace pump if needed.

Replace as needed.

Clean coils.

Call your local dealer for proper nozzle.

Lower incoming water temperature.

Call your local dealer for proper fuel pressure.

Replace fuel pump.

See parts breakdown or serial plate for proper size.

Check water GPM to machine.

Check nozzle for obstruction and proper size.

Check serial plate for correct size.

Check and replace if necessary.

Check and change oil twice as often.


9.800-079.0 • REV. 11/06

TRoUbleSHooTINg

PRobleM deTeRgeNT NoT dRAWINg

PUMP RUNNINg

NoRMAllY bUT

PReSSURe loW oN

INSTAllATIoN

FlUCTUATINg

PReSSURe

PoSSIble CAUSe

Air is leaking

Injector head may be blocked, dirty or damaged

Filter screen on detergent suction hose is plugged

Detergent has high viscosity

Not using soap nozzle

Detergent level is low

Pump is sucking air

Valves are sticking

Unloader valve seat is faulty

Nozzle sized incorrectly

Packing piston is worn

Valves are worn

Valve has a blockage

Pump is sucking air

SolUTIoN

Tighten all clamps. Check detergent lines for holes.

Clean and make sure ball and spring behind detergent hose barb or injector body are working properly.

Clean or replace.

Dilute detergent to specifications.

Insert soap nozzle into wand coupler.

Add detergent if needed.

Check water supply and possibility of air seepage.

Check and clean or replace if necessary.


Check and replace if necessary (see serial plate for proper size).




Check water supply and air seepage at joint in suction line.


Check water supply and connections on suction line.


PUMP NoISY

WATeR dRIPPINg

FRoM UNdeR

PUMP

Packing piston is worn

Air is in suction line

Inlet or discharge valve springs are weak or broken

Excessive matter is in valves

Bearings are worn

Piston packing is worn

O-Ring plunger retainer is worn

Piston is cracked

Pump protector is worn

oIl dRIPPINg exCeSSIVe

VIbRATIoN IN delIVeRY lINe bURNeR MoToR

WIll NoT RUN

Oil seal is worn

Valves are functioning irregularly

RelIeF VAlVe leAkS WATeR

Fuel pump has seized

Burner fan loose or misaligned

Control switch is defective

There is a loose wire

Burner motor is defective

Relief valve is defective






Lower water supply pressure. Do not run the spray gun closed longer than 5 minutes.



Replace fuel pump.

Position correctly and tighten set screw.

Replace switch.

Check and replace or tighten wiring.

Replace motor.

Replace or repair relief valve.

9.800-079.0 • REV. 11/06

17

18

MAINTeNANCe CHARTS

PReVeNTATIVe MAINTeNANCe

This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions.

Engine Oil

Air Cleaner

Inspect

Change

Filter

Inspect

Clean

Battery Level

Engine Fuel Filter

Spark Plug Maintenance

Clean Fuel Tank(s)

Replace Fuel Lines

Pump Oil

Clean Burner Filter

Remove Burner Soot

Burner Adjustment/Cleaning

Replace Burner Nozzle

Inspect

Change

Descale Coil

Replace High Pressure Hose

Replace Quick Couplers

Clean Water Screen/Filter

Replace HP Hose

MAINTeNANCe SCHedUle

Daily

Every 25 hours

Every 50 hours

Every 50 hours or monthly

Every months

Check monthly

500 hours or 6 months

500 hours or 6 months

Annually

Annually

Oil level daily

After first 50 hours, then every 500 hours or annually

Monthly (More often if fuel quality is poor)

Annually

Annually

Annually

Annually (more often if required)

Every 6 months

Annually

Weekly

Annually (if there are any signs of wear)

date oil Changed

Month/day/Year oIl CHANge ReCoRd estimated operating

Hours Since last oil Change date oil Changed

Month/day/Year estimated operating

Hours Since last oil Change

9.800-079.0 • REV. 11/06

18

24

25

exPloded VIeW - 554.0, 555.0 ModelS

1

122

11

6 5

101

60

3

61

12

23

13

22

94

107

70

27

46

47

8

115

118

7

116

114

21

10

14

17

74

2

2

58

34

57

2

89

90

53

29

26

28

132

64

97

96

63

111

52

53

117

15

4

59

71

120

19

53

51

37

110

38

121

37

108

75

35

45

20

100

49

53

52

119

36

106

105

31

86

106

99

84

31

44

88

98

42

31

82

55

31

85

40

51

14

20

87

20

Reversed

View of

Regulator

16

For brake detail See

Reversed

View A-A

(enlarged)

Pg. 21

For detail See

Control box Illus.

50,103,104

19

9.800-079.0 • REV. 11/06

exPloded VIeW - 550.0, 551.0, 552.0, 553.0 ModelS

20

31

98

85

19

58

3

19

1

2

18

84

42

6

5

74

7

8

61

114

2

116

3

115

122

11

10

14

60

12

92

13

47

17

18

20

14

For detail See

Control box Illus.

4

59

16

15

37

38

56

76

51

37

53

103

121

120

71

130

130

104

31

20

131

44

31

50

86

82

49

31

105

99

For brake detail See

View A-A

(enlarged) pg. 21

91

53

52

Reversed

View of

Component

41

Honda electric

Start only

40

87

88

9.800-079.0 • REV. 11/06

exPloded VIeW - 550.0, 551.0, 552.0, 553.0 ModelS

89

90

117

123

55

46

75

123

106

35

31

62

21

111

2

70

63

64

23

89

30

90

34

108

48

93

54

33

24

33

68

22

32

95

Steam option

80

78

57

94

25

57

31

77

112

9

109

81

113

27

28

29

26

32

31

31

113

32

Steam option

43

31

129

128

67 electric Start

Model only

65

66

53, 69

124

125

127

126

72

79

79

45

45

102

73

20

39

72

79

20

83

View A-A

(enlarged)

19

19

18

18

21

9.800-079.0 • REV. 11/06

22

9

10

11

12

1

14

15

16

17

18

19

20

21

22

2

24

25

26

27

28

29

0

1

ITeM PART No.

1 9.80-029.0

2

4

9.800-006.0

9.802-825.0

9.80-00.0

5

6

7

8

9.80-14.0

9.80-095.0

9.80-027.0

9.804-01.0

9.802-012.0

9.802-01.0

9.802-871.0

9.802-182.0

9.802-458.0

9.802-09.0

9.80-899.0

9.80-900.0

9.802-148.0

9.802-146.0

9.802-142.0

9.802-210.0

9.80-044.0

9.802-171.0

9.802-192.0

9.802-156.0

9.802-259.0

9.802-75.0

9.802-900.0

9.80-069.0

9.80-120.0

9.800-110.0

9.802-271.0

9.802-782.0

9.802-810.0

9.802-1.0

9.802-14.0

9.802-12.0

9.802-20.0

9.802-19.0

9.802-21.0

9.80-822.0

9.80-82.0

9.804.04.0

9.802-49.0

9.802-242.0

9.802-241.0

exPloded VIeWS PARTS lIST

deSCRIPTIoN

Tank Head Assembly, 16" Diameter x 8" Stack

Label, Hot/Caliente w/Arrows Warning

Clip, Retaining, U-Type

Retainer, Burner Insulation

Coil, Dura, 14.5" Dia., Sch 80 (550.0, 551.0, 552.0, 55.0)

Coil Assembly (554.0, 555.0)

Wrap, Outer Coil, SS (550.0, 551.0, 552.0, 55.0)

Wrap, Outer Coil (554.0, 555.0)

Nipple, 1/2" x M x M, Hex (554.0, 555.0)

Nipple 2-1/2" x 1/2", Pipe (550.0, 551.0, 552.0, 55.0)

Block, Discharge, 1/2" x 1/2", Brass

Elbow, /8" Male Pipe, (Steam Option)

Nipple, /8" x /8" NPT ST Male

Disk, Rupture Assy, 7000 PSI

Hose Barb, 1/2” Barb x /8” MPT, Push-On

Hose, 1/2" Push-On, Conduit

Screw, 1/4" x /4" HH NC (550.0, 551.0, 552.0, 55.0)

(554.0, 555.0)

Insulation, Tank Bottom, 1" Blanket

Assembly, Frame, Large (550.0, 551.0, 552.0, 55.0)

Assembly, Frame, Small (554.0, 555.0)

Label, Die-Cut

Wheel & Tire, 6" Steel Rim

Collar, 5/8" Bore Shaft

Washer, 5/8", Flat, SAE

Engine, Robin, 6 HP, 200W (554.0)

Engine, Robin, 7 HP, 200W (555.0)

Engine, Honda, GX270QAR2, 9 HP, 18 AMP (550.0)

Engine, Honda, GX40QNR2, 11 HP E/S, 18 AMP (552.0)

Engine, Honda, GX40QAH2, 11 HP, 18 AMP (551.0)

Engine, Honda, GX90KQNR2, 1 HP E/S, 18 Amp (55.0)

Pump, KG-250G (554.0)

Pump, KG-00G (555.0)

Pump, KG05G1 (550.0)

Pump, KS540G (551.0, 552.0, 55.0)

Hose, /8” x 29” (551.0, 552.0, 55.0)

Hose, /8" x 25", 2 Wire, Pressure Loop (550.0,554.0,555.0)

Pump Protector, 1/2" PTP

Switch, Pressure, N/O, 1/4" NPT SS (Except Steam Option)

Elbow, 1/2" JIC, /8", 90°

Unloader, VBA5 (555.0, 554.0, 550.0)

Unloader, VBA5 6.6 @ 500 (551.0, 552.0, 55.0)

Adapter, 1/2" x 1/2" Pipe

Swivel, 1/2" MP x /4" GHF w/Strainer

Hose Barb, 1/4" Barb x 1/8" ML Pipe, 90°

(550.0, 551.0, 552.0, 55.0)

Clamp, Hose, UNI .46 - .54 (550.0, 551.0, 552.0, 55.0)

(554.0, 555.0)

9.800-079.0 • REV. 11/06

qTY

1

1

1

1

1

1

1

1

1

6

4

4

1

1

1

1

1

1

1

1

1

1

1

1

2

4

4

1

1

1

1

1

1

1

1

1

2.5 ft.

9

8

1

1

1

4

1

1

1

54

55

56

57

58

59

60

61

62

6

64

65

66

67

68

41

42

4

44

45

46

47

48

49

50

51

52

5

ITeM PART No.

2

4

5

9.802-254.0

9.802-075.0

9.802-076.0

9.802-081.0

9.802-089.0

6

7

8

9

40

9.802-82.0

9.80-08.0

9.804-041.0

9.802-064.0

9.802-705.0

9.802-795.0

9.802-781.0

9.802-14.0

9.802-18.0

9.80-070.0

9.80-110.0

9.800-008.0

9.802-04.0

9.802-042.0

9.802-190.0

9.802-792.0

9.802-51.0

9.80-85.0

9.802-709.0

9.802-776.0

9.802-804.0

9.802-755.0

9.802-177.0

9.800-108.0

9.804-022.0

9.802-62.0

9.802-901.0

9.802-768.0

9.802-79.0

9.800-021.0

9.802-154.0

9.802-15.0

9.802-125.0

9.80-86.0

9.80-87.0

9.80-88.0

9.802-778.0

exPloded VIeWS PARTS lIST

deSCRIPTIoN

Hose, 1/4", Push-On, Fuel Line (Steam Option)

Box, Battery, M-100 (552.0, 55.0)



Plate, Battery Box, Large, PolyPro (552.0, 55.0)

Tank, Fuel, 6 Gallon

Cap, Fuel Tank, Plastic H60-AV

Bolt, 5/16” x 2-/4” Whiz Loc (554.0, 555.0)

Mount, Rubber Vibration, 5/16", 70 Duro (554.0, 555.0)

Mount, Rubber Vibration, /8", 70 Duro

(550.0, 551.0, 552.0, 55.0)

Grommet, Rubber, Nozzle Holder

Bolt, 1/4" x 1" Carriage

Burner Assy, See Burner Spec's Page

Nut, 5/16" Wing (552.0, 55.0)

Nut, /8" Flange, Whiz Loc

Hose Barb, 1/4" Barb x 1/4" Pipe, 90°

(550.0, 551.0, 552.0, 55.0)

Hose Barb, 1/4" Barb x 1/4" ML Pipe

Axle, 0" (550.0, 551.0, 552.0, 55.0)

Axle, 27.80" (554.0, 555.0)

Label, Danger Cool Engine

Elbow, 1/2" JIC x 1/2" Female, 90° (550.0, 551.0, 552.0, 55.0)

Elbow, 1/2" JIC, /8", 90° (554.0, 555.0)

Valve, E-Z Start, /8" MPT x 1/8" FPT (550.0, 551.0, 552.0, 55.0)

Nut, Cage, /8" x 12 Gauge

Regulator, Voltage, 15 V (Pull Start)

Regulator/Rectifier, 18 Amp (Electric Start)

Bolt, 5/16" x /4" NC

Nut, 5/16" ESNA (554.0, 555.0)

(550.0, 551.0, 552.0, 55.0)

Washer, 5/16" Flat (554.0, 555.0)

(550.0, 551.0, 552.0, 55.0)

Screw, 5/16" x 1-1/4", Whiz Loc (552.0, 55.0)

Valve, 1/4" Shut OFF

Label, Nozzle Identification (550.0, 551.0, 552.0, 55.0)

Cap, Valve w/1/4" Port (550.0, 554.0, 555.0)

Cap, Valve w/1/4” Gauge Port (551.0, 552.0, 55.0)

Insulation, Tank Head

Screw, /8" x 1-1/4", Whiz Loc

Nut, Cage, 1/4" x 16 Gauge (550.0, 551.0, 552.0, 55.0)

(554.0, 555.0)

Label, Hot Water Outlet

Plug, Push-On, Oil Drain, Honda (550.0, 551.0, 552.0, 55.0)

Swivel, 1/4" JIC FEM, Push-On

Plug, 1/4" JIC

Wire, THWN, 6 Gauge, Red (552.0, 55.0)

Wire, THWN, 6 Gauge, Black (552.0, 55.0)

Connector, Battery Post, Universal (552.0, 55.0)

Nut, 5/16" Flange, Whiz Loc (552.0, 55.0)

9.800-079.0 • REV. 11/06

qTY

14 in.

1

1

1

1

2

4

4

4

4

4

1

1

1

1

5

4

1

1

4

"

45"

2

1

1

1

8

2

2

1

1

1

1

4

1

1

4

4

1

1

14

10

8

28

18

2

24

92

9

94

95

96

97

98

99

100

101

102

10

104

105

106

107

79

80

81

82

8

84

85

86

87

88

89

90

91

ITeM PART No.

69

70

71

72

9.802-816.0

9.802-958.0

9.802-959.0

9.802-754.0

9.802-77.0

7

74

75

76

77

78

9.80-112.0

9.800-094.0

9.800-002.0

9.80-049.0

9.800-026.0

9.802-010.0

9.802-802.0

9.802-187.0

9.802-120.0

9.80-04.0

9.802-997.0

9.802-212.0

9.802-254.0

9.802-254.0

9.802-428.0

9.802-519.0

9.802-71.0

9.802-72.0

9.802-81.0

9.802-814.0

9.802-81.0

9.802-01.0

9.802-254.0

9.802-707.0

9.802-768.0

9.802-14.0

9.80-052.0

9.802-18.0

9.802-14.0

9.80-89.0

9.802-10.0

9.802-908.0

9.80-111.0

9.802-771.0

9.802-762.0

9.802-695.0

9.802-140.0

9.802-05.0

9.802-81.0

exPloded VIeW PARTS lIST

deSCRIPTIoN

Washer, 7/16" Lock (551.0, 552.0, 55.0)

Key, 0.185 SQR x 1.75" (554.0, 555.0)

Key, 0.247 SQR x 2.125 (550.0, 551.0, 552.0, 55.0)

Screw, 1/4" x 1/2" HH NC, Whiz Loc

Nut, 1/4"-20, ESNA

Bracket, Brake Pad, Black

Label, Warning, Text

Label, Use Only Kerosene

Bushing, 7/8" Snap (550.0, 551.0, 552.0, 55.0)

Label, Open For Steam (Steam Option)

Nipple, 1/4", Hex, Steel (Steam Option)

Washer, 1/4" Flat, SAE

Valve, Flow Control w/Metering (Steam Option)

Tee, 1/4" Branch Male, Legacy Pumps (Steam Option)

Nipple, 1/4" x 2", Galvanized

Linkage, Brake, Black

Filter, Parker Fuel/Oil/H

2

O (10 Micron), Generic

Hose, 1/4" Push On

Hose, 1/4" Push On (550.0, 551.0, 552.0, 55.0)

(554.0, 555.0)

Service Cord, 12/ SJOWA (550.0, 551.0, 552.0, 55.0)

(554.0, 555.0)

Strain Relief, 1/2"

Bolt, 5/16" x 1-1/2" (554.0, 555.0)

Bolt, /8" x 1-/4", NC H ((550.0, 551.0, 552.0, 55.0)

Lock Washer, 5/16"

Washer, /8", Lock Split Ring ((550.0, 551.0, 552.0, 55.0)

Lock Washer, 5/16" (552.0, 55.0)

Nipple, Galvanized, 1/2" x 2-1/2" (550.0, 551.0, 552.0, 55.0)

Hose, 1/4" Push On

Bolt, 5/16" - 24 x /4" NF (554.0, 555.0)

Screw, /8" x 1-1/4" Whiz Loc (550.0, 551.0, 552.0, 55.0)

Elbow, 1/4" Hose Barb x 1/4" Pipe, Steam Option (550.0,

551.0, 552.0, 55.0)

Reducer, M14 x 1/4" F (554.0, 555.0)

Hose Barb, 1/4" x Barb x 1/4" (554.0, 555.0)

Hose Barb, 1/4" Barb x 1/4" Pipe, 90°

Elbow, 1/4" Street

Bushing, 5/8" Snap (554.0, 555.0)

Insulation, Blanket, 18" x 52", Fiberglass (554.0, 555.0)

Lever, Brake, Black

Screw, 10/2" x /4" BH SOC CS (550.0, 551.0, 554.0, 555.0)

Screw, 10/2" x 1-1/4" RH SL (552.0, 55.0)

Nut, 10/2" Kep (552.0, 55.0)

(550.0, 551.0, 554.0, 555.0)

Hose Barb, 1/4" Barb x /8", Double

Bushing, Rubber Nitrile

Washer, 5/16" Lock Split Ring (554.0, 555.0)

9.800-079.0 • REV. 11/06

2

2

1

1

1

1

1

1

1

1

1

2

4

1

1

12

1

1

1

9"

7"

11"

40"

2"

1

1

14”

4

4

2

4

2

4

4

1

1

1

1

1

1

qTY

2

1

1

4

4

exPloded VIeW PARTS lIST

115

116

117

118

119

120

121

122

12

124

125

126

127

128

129

10

11

12

ITeM PART No.

108 9.802-512.0

109

110

9.802-459.0

9.802-104.0

111

112

11

114

9.802-254.0

9.802-09.0

9.802-14.0

9.802-047.0

9.802-045.0

9.802-041.0

9.800-011.0

9.802-011.0

9.802-811.0

9.800-018.0

9.800-049.0

9.802-112.0

9.802-807.0

9.802-744.0

9.802-741.0

9.802-066.0

9.802-722.0

9.802-817.0

9.802-779.0

9.804-08.0

9.804-5.0

9.80-026.0

deSCRIPTIoN

Cable, Tie, 48"

Switch, MV60 Flow (Steam Option)

Bushing, /4" Snap (554.0, 555.0)

Hose, 1/4" Push-On (554.0, 555.0)

(550.0, 551.0, 552.0, 55.0)

Elbow, 1/2" JIC x /8", 90° (Steam Option)

Elbow, 1/4" x 1/4" Pipe (Steam Option)

Adapter, 1/2” x 1/2” Pipe STL

Bushing, 1/2” x /8” STL

Elbow, /8” STL, Street, 45°

Label, RPM Factory Set

Nipple, /4” Hex (554.0, 555.0)

Washer, Fender (554.0, 555.0)

Label, Tipover Hazard

Label, Cleaning Solution

Elbow, /8” Female

Washer /8", SAE Flat (550.0, 551.0, 552.0, 55.0)

Bolt, 10 mm x 20 mm (551.0, 552.0, 55.0)

Bolt, 8 mm x 16 mm HEX Head (550.0)

Pad, Soft Rubber

Bolt, /8" x 1-1/4", NC HH

Washer, /8" x 1", Steel

Nut, /8" ESNA

Rail, Pump Support (551.0, 552.0, 55.0)

Rail, Pump Support (550.0)

Tab, Outer Wrap (550.0, 551.0, 552.0, 55.0 )

9.802-794.0

9.802-124.0

Nut Cage, 1/4" x 12 Gauge (550.0, 551.0, 552.0, 55.0)

Plug, 1/4" Countersunk



Not Shown

1

2

1

1

1

1

4

2

2

1

1

1

1

1

1

4

1

1

8

1

qTY

2

1

1

7”

11”

1

2

1

9.800-079.0 • REV. 11/06

25

CoNTRol PANel exPloded VIeW - 554.0, 555.0 ModelS

24

4

6

5,25

18

7

9

10

17

21

2

3

28

20

26

12

15

22

27

11

8

Reversed

View

20

1

23

13

16

19

14

26

ITeM PART No.

1

2

4

5

9.802-528.0

9.802-51.0

9.80-06.0

9.80-121.0

9.802-285.0

6

7

8

9

10

11

12

1

14

15

9.802-456.0

9.802-45.0

9.802-284.0

9.802-470.0

9.802-485.0

9.802-752.0

9.802-754.0

9.802-775.0

9.802-77.0

9.802-764.0

554.0, 555.0 CoNTRol PANel PARTS lIST

deSCRIPTIoN

Capacitor

Regulator, Voltage, 15 Volt

Box, Electrical

Assembly, Cover, Electrical Box

Thermostat, Adjustable, 02°F

Light, Indicator, Green 12 Volt

Switch, Curvette RA901VB-B-1-V, Carling

Meter, Hobbs Hour

Relay, P & B, VF4-41F11, 12VDC, 40AMP

Breaker, 1658-G41-02-P10-25A

Screw, 1/4" x 1-1/4" Hex, Whiz Loc

Screw, 1/4" x 1/2" HH NC, Whiz Loc

Nut, 1/4" Whiz Loc

Nut, 1/4", ESNA, NC

Screw, 10/2" x /4" Hex

9.800-079.0 • REV. 11/06

1

1

1

1

1

1

1

2

2

2

qTY

1

1

1

1

1

554.0, 555.0 CoNTRol PANel PARTS lIST

ITEM PART NO.

16

17

18

9.802-206.0

9.802-791.0

9.800-098.0

19

20

21

22

2

9.802-802.0

9.802-695.0

9.802-771.0

9.802-759.0

9.80-048.0

24

25

26

27

28

9.80-840.0

9.802-447.0

9.802-762.0

9.802-695.0

9.800-040.0

DESCRIPTION

Clamp, Hose

Nut, Cage, 10/2" x 16 Gauge

Label, Control Panel

Washer, 1/4", Flat, SAE

Nut, 10/2" Keps

Screw, 10/2" x /4"

Screw, 10/2" x 1/2"

Cap, Capacitor, 1.7 x 1.50 x .060 Blk, w/o Hole

Label, Reset



Conduit, 1/4” Split

Screw, 10/2" x 1-1/4" (Ground)

Nut, 10/2", Keps

Ground Label



Not Shown

1

1

1

6"

1

4

1

QTY

1

2

1

1

4

9.800-079.0 • REV. 11/06

27

CoNTRol PANel - 550.0, 551.0, 552.0, 553.0

1, 23

28

2

25

4

13

8

14

24

7

25

19

26

6

28

9

28

15

21

10

22

19

5

27

3

16

18

29

17

20

30

11

12

550.0, 551.0, 552.0, 553.0 CoNTRol PANel PARTS lIST

4

5

6

7

8

9

ITeM PART No.

1

2

9.802-285.0

9.80-05.0

9.802-759.0

9.802-485.0

9.802-525.0

9.802-456.0

9.802-791.0

9.800-11.0

9.802-284.0

deSCRIPTIoN

Thermostat, Adjustable, 02°F

Cover, Electric Box, Black

Screw, 10/2" x 1/2" BHSOC, Black

Breaker, 1658-G41-02-P10-25A

Locknut, 1/2"

Light, Indicator, Green 12V

Cage, Nut, 10/2" x 16 Gauge

Label, Control Panel

Hour Meter, Hobbs, 12-48VDC

6

1

1

1

1

1

qTY

1

1

1

9.800-079.0 • REV. 11/06

550.0, 551.0, 552.0, 553.0 CoNTRol PANel PARTS lIST

26

27

28

29

0

18

19

20

21

22

2

24

25

ITeM PART No.

10

11

12

9.802-45.0

9.802-519.0

9.802-514.0

1

14

15

16

17

9.80-071.0

9.802-786.0

9.802-50.0

9.802-470.0

9.802-528.0

9.802-529.0

9.802-695.0

9.802-748.0

9.802-784.0

9.802-771.0

9.802-447.0

9.802-81.0

9.802-806.0

9.802-762.0

9.800-040.0

9.802-764.0

9.80-048.0

9.802-747.0

deSCRIPTIoN

Switch, Curvette RA901VB-B-1-V, Carling

Strain Relief, 1/2" Metal, Two Screw

Strain Relief, Small

Box, Electric, Black

Nut, 5/16" Hex

Rectifier, Bridge (552.0, 55.0)

Relay, P & B, VF4-41F11, 12VDC, 40AMP

Capacitor (550.0, 551.0)

Bracket, Capacitor (550.0, 551.0)

Nut, 10/2" Keps

Screw, 6/2" x /8", RND HD MCH (550.0551.0)

Nut, 6/2" Keps (550.0, 551.0)

Screw, 10/2" x /4" BH SOC CS (552.0, 55.0)



Conduit, Split, 1/4"

Washer, 5/16", Lock, Split Ring

Washer, 5/16", Flat, Cut

Screw, 10/2" x 1-1/4" (Ground)

Label, Ground

Screw, 10/2" x /4", HEX

Cap, Capacitor, 1.7 x 1.5 x .06 Blk, w/o Hole

(551.0, 555.0)

Screw, 6/2" x 5/8" (550.0, 551.0)



Not Shown

1

2

1

1

1

qTY

1

2

1

1

8

2

1

1

1

1

6

1

66"

2

4

9.800-079.0 • REV. 11/06

29

3

HoSe & SPRAY gUN ASSeMblY

7

8

1

2

Pressure

Nozzle

4

5

6

0

6

7

8

ITeM PART No.

1

2

4

5

9.802-166.0

9.802-100.0

9.802-249.0

9.802-250.0

9.802-229.0

9.802-222.0

9.802-694.0

9.802-286.0

9.802-165.0

9.802-096.0

9.802-225.0

9.802-224.0

9.802-292.0

9.802-29.0

9.802-294.0

9.802-291.0

9.802-296.0

9.802-297.0

9.802-298.0

9.802-295.0

9.802-288.0

9.802-289.0

9.802-290.0

9.802-287.0

HoSe & SPRAY gUN PARTS lIST

deSCRIPTIoN

Coupler, /8" Female



Quick Coupler O-Ring LG

Hose, /8" x 50', 1 Wire, w/Coupler (All Models Except 55.0)

Hose Only, /8" x 50', 2 Wire, Red w/Coupler (55.0)

Spray Gun, Shutoff, AP 1000

Wand, VP Zinc 1/4", w/Coupler, w/Soap Nozzle



Repair Kit, VP Wand, SS Seat

Nozzle, 1/8", Soap Only, Brass

Coupler, 1/4" Male



Quick Coupler, O-Ring, Small

Detergent Injector Assy. # (550.0, 551.0, 552.0, 55.0)

Detergent Injector Assy. #2 (554.0, 555.0)

Nozzle, SAQMEG 150.5, Yellow (55.0, 554.0, 555.0)

Nozzle, SAQMEG 250.5, Green (55.0, 554.0, 555.0)

Nozzle, SAQMEG 400.5, White (55.0, 554.0, 555.0)

Nozzle, SAQMEG 000.5, Red (55.0, 554.0, 555.0)

Nozzle, SAQMEG 1504, Yellow (551.0, 552.0)

Nozzle, SAQMEG 2504, Green (551.0, 552.0)

Nozzle, SAQMEG 4004, White (551.0, 552.0)

Nozzle, SAQMEG 0004, Red (551.0, 552.0)

Nozzle, SAQMEG 150, Yellow (550.0)

Nozzle SAQMEG 250, Green (550.0)

Nozzle SAQMEG 400, White (550.0)

Nozzle SAQMEG 000, Red (550.0)



Not Shown

9.800-079.0 • REV. 11/06

qTY

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

doWNSTReAM INJeCToR ASSeMblY

1

2

4

2

ITeM PART No.

1

2

4

9.802-216.0

9.802-215.0

9.802-210.0

9.802-251.0

9.802-160.0

doWNSTReAM INJeCToR PARTS lIST

deSCRIPTIoN

Injector, Detergent, Non-Adjusting #

Injector, Detergent, Non-Adjusting #2

Clamp, Hose, UNI .46 - .54

Tube, 1/4" x 1/2", Clear Vinyl

Strainer, 1/4", Hose Barb

qTY

1

1

2

6 ft.

1

9.800-079.0 • REV. 11/06

1

1

4

HoSe Reel oPTIoN

6

5

2

3

2

HoSe Reel PARTS lIST

ITeM PART No. deSCRIPTIoN

1

2

9.802-166.0

9.802-244.0

Coupler, /8", Female, Brass

Hose, /8", 2 Wire Pressure Loop

4

5

6

9.802-269.0

9.802-767.0

9.802-781.0

9.80-841.0

Hose Reel, 100' Non-Pivot E-ZEE w/Pin Lock

Screw, /" x /4" HH NC, Whiz Loc

Nut, /8" Flange, Whiz Loc, NC

Bracket, E-ZEE Hose Reel Right, Wrinkle Black

9.800-079.0 • REV. 11/06

qTY

1

1

1

4

4

1

VbA35 UNloAdeR exPloded VIeW

9.803-899.0 kd 25 lPM @ 240 bAR

9.803-900.0 kM 25 lPM @ 240 bAR

VbA35 UNloAdeR exPloded VIeW PARTS lIST

ITeM PART # deSCRIPTIoN

1

9.80-901.0 Body Valve (KM)

9.80-902.0 Body Valve (KD)

2 9.80-90.0 O-Ring

9.80-904.0 Seat

4 9.80-905.0 Ball, Sub-assy

5 9.80-906.0 O-Ring

6 9.80-907.0 Guide Bushing

7 9.80-908.0 Teflon Ring

8 9.80-909.0 O-Ring

9 9.80-910.0 O-Ring

10 9.80-911.0 Connector

11 9.80-912.0 Teflon Ring

12 9.80-91.0 Stem

1 9.80-914.0 Connector, Female

14 9.80-191.0 O-Ring

A

A

A

A

kIT qTY

A, C 1

1

1

C 1

C 1

2

1

1

1

1

1

A 1

C 1

1

A, B 1

ITeM PART # deSCRIPTIoN kIT qTY

15 9.80-916.0 Spring

16 9.80-917.0 Poppet

17 9.802-89.0 Seal Washer /8

18 9.80-920.0 Banjo Bolt, /8 w/ 1/8 Pilot

19 9.80-915.0 Banjo Bolt 1/2

20 9.80-921.0 Seal Washer 1/2

21 9.80-922.0 Plate

22 9.80-92.0 Spring

B

B

C 1

C 1

1

1

2

1

1

2

2 9.80-924.0 Set Screw

24 9.80-925.0 Nut

25 9.80-926.0 Brass Handle

kit A

9.80-927.0 O-Ring Repair Kit

kit b

9.80-928.0 Outlet Kit

kit C

9.80-929.0 Stem Repair Kit

1

1

1

9.800-079.0 • REV. 11/06

9.803-822.0 kg2530g

kg PUMP exPloded VIeW

4

ToRqUe

SPeCS

Item # Ft.-lbs

14

17

25

6

65

22

8

8

8

47

9

1

kg PUMP exPloded VIeW PARTS lIST

ITeM PART No.

1 70-020292

deSCRIPTIoN

Crankcase

2* See Kit Below Plunger Oil Seal

* 70-060181 O-Ring Ø1.78 x 28.0

4* 70-120120 Pressure Ring, 15mm

5* See Kit Below "V" Seal, 15mm

6* 70-00048

7* 70-00049

8 70-160120

9 70-06007

Support Ring 15mm

Intermediate Ring 15mm

Brass Plug, 1/2"

Copper Washer 1/2"

10 70-160228

11* 70-060155

Manifold Housing

O-Ring Ø1.78 x 15.54

12* See Kit Below Valve Assembly

1* 70-060122

14 70-160147

15 70-06008

16 70-160121

17 70-180118

O-Ring Ø2.62 x 18.77

Valve Plug

Washer, Copper

Brass Plug G1/4

Manifold Stud Bolt

qTY

1

6

6

1

1

6

6

8

1

6

1

1

6

ITeM PART No.

18 70-140001

19 70-06006

20 70-160117

25 70-180112

26 70-02018

27 70-020502

28 70-15000

29 70-02100

0 70-000498

70-000499

1 70-160012

2 70-06018

70-020011

4 70-050096

5 70-140002

6 70-180126

deSCRIPTIoN qTY

Washer 8

Copper Washer /8"

Brass Plug /8"

Hexagonal Screw

Bearing Cover

9

1

1

2

Seal Bearing

Snap Ring

Ball Bearing

Crankshaft (250G)

Crankshaft (00G)

Oil Dip Stick

O-Ring .5 x 55.56

Needle Roller Bearing

Engine Flange

Spring Washer

Flange Screw

4

4

1

1

1

1

1

1

1

1

1

9.800-079.0 • REV. 11/06

kg PUMP exPloded VIeW PARTS lIST (CoNT)

ITeM PART No.

7 70-000105

8* 70-00211

deSCRIPTIoN

Crankshaft Seal

Plunger Nut

9* See Kit Below Plunger, 15mm

40* 70-140027

41* 70-06010

42* 70-00091

4 70-00020

Copper Spacer

O-Ring Ø1.78x5.28

Teflon Ring

Plunger Rod

44 70-150204

45 70-010008

46 70-140102

47 70-18012

48 70-060104

49 70-02052

50 70-06002

Connecting Rod Pin

Connecting Rod

Spring Washer

Connecting Rod Screw

O-Ring 2.62 x 107.62

Crankcase Cover

Gasket, G/8

51 70-070005 Sightglass G/8

* Part available in kit (See below)

qTY

1

1

1

6

6

1

1

RePAIR kIT NUMbeR

KIT DESCRIPTION

ITEM NUMBERS

INCLUDED

NUMBER OF

CYLINDERS

KIT WILL SERVICE

70-261408

Plunger Seal

15mm

, 5, 6

70-261409 70-261404

Complete

Seal Packing 15mm Plunger 15mm

2, , 4, 5,

6, 7

8, 9, 40,

41, 42

70-260028

Complete Valve

11, 12, 1

70-260826

Plunger Oil

Seals

2

1 1 6

9.800-079.0 • REV. 11/06

5

9.803-819.0 kg3035g1

9.803-820.0 kg3535g1

9.803-821.0 kg4030g1

kg-1 PUMP exPloded VIeW kg-1 PUMP exPloded VIeW PARTS lIST

6

8

9

10

11*

12*

1

*

14

15

16

17

18


1

2

*

*

4

*

5

*

6

*

70-020292 Crankcase

See Kit Below Plunger Oil Seal

70-060107 O-Ring Ø1.78 x 1.47

70-120120 Pressure Ring, 15mm

See Kit Below "V" Seal, 15mm

70-00027 Support Ring 15mm

7 70-00049 Intermediate Ring 15mm

70-160120 Brass Plug, 1/2"

70-06007 Copper Washer 1/2"

70-160228 Manifold Housing

70-060155 O-Ring Ø1.78 x 15.54

See Kit Below Valve Assembly

70-060122 O-Ring Ø2.62 x 18.77

70-160147 Valve Plug

70-06008 Washer, Copper

70-160121 Brass Plug G1/4

70-180118 Manifold Stud Bolt

70-140001 Washer

9.800-079.0 • REV. 11/06

qTY

1

1

1

6

1

1

8

8

1

6

6

6

6

6


19

20

70-06006 Copper Washer /8"

70-160117 Brass Plug /8"

25

26

27

28

29

0

1

2

4

5

6

7

70-180112 Hexagonal Screw

70-02018 Bearing Cover

70-020502 Seal Bearing

70-15000 Snap Ring

70-02100 Ball Bearing

70-000495 Crankshaft (05G1)

70-000496 Crankshaft (55G1)

70-000497 Crankshaft (400G1)

70-18002 Set Screw

70-160012 Oil Dip Stick

70-06018 O-Ring .5 x 55.56

70-020010 Needle Roller Bearing

70-050055 Engine Flange

70-140002 Spring Washer

70-18012 Flange Screw

ToRqUe

SPeCS

Item # Ft.-lbs

14

17

25

65

22

8

7

9

48

8

9

1

qTY

1

2

1

1

1

1

1

1

4

4

1

1

1

1

1

9

1

kg-1 PUMP exPloded VIeW PARTS lIST (CoNT)

ITeM

8

9*

40*

41*

PART No. deSCRIPTIoN

70-000109 Crankshaft Seal

70-00211 Plunger Nut

See Kit Below Plunger, 15mm

70-140027 Copper Spacer

42* 70-06010 O-Ring Ø1.78x5.28

4* 70-00091 Teflon Ring

44

45

46

47

48

49

70-00020 Plunger Rod

70-150204 Connecting Rod Pin

70-010008 Connecting Rod

70-140102 Spring Washer

70-18012 Connecting Rod Screw

70-070005 Sight Glass, G/8

50

51

70-06002 Gasket, G/8

70-02052 Crankcase Cover

52 70-060104 O-Ring 2.62 x 107.62

* Part available in kit (See below)

qTY

1

1

1

1

6

6

1

RePAIR kIT NUMbeR

70-261408

kIT deSCRIPTIoN

ITeM NUMbeRS

INClUded

NUMbeR oF CYlINdeRS kIT WIll SeRVICe

Plunger Seal

15mm

, 5, 6

70-261409

Complete

Seal Packing

15mm

2, , 4, 5,

6, 7

1

70-261404

Plunger

15mm

9, 40, 41,

42, 4

1

70-260028

Complete

Valve

11, 12, 1

6

70-260826

Plunger Oil

Seals

2

9.800-079.0 • REV. 11/06

7

SPeCIFICATIoNS beCkeTT bURNeR SPeCIFICATIoNS

Model # Burner Assy #

1.575-554.0 9.802-554.0

Fuel Nozzle

9.802-585.0

Transformer Burner Motor Fuel Pump/

9.802-663.0

Solenoid Cord Solenoid Coil

9.802-638.0 9.802-562.0

Fuel Pump/

9.802-639.0

Electrode

9.802-670.0

1.575.555.0 9.802-554.0

1.575-550.0 9.802-560.0

9.802-585.0

9.802-582.0

9.802-663.0

9.802-663.0

9.802-638.0

9.802-638.0

9.802-562.0

9.802-562.0

9.802-639.0

9.802-639.0

9.802-670.0

9.802-670.0

1.575-551.0 9.802-560.0

1.575-552.0 9.802-560.0

1.575-553.0 9.802-560.0

9.802-575.0

9.802-575.0

9.802-576.0

9.802-663.0

9.802-663.0

9.802-663.0

9.802-638.0

9.802-638.0

9.802-639.0

9.802-562.0

9.802-562.0

9.802-562.0

9.802-639.0

9.802-639.0

9.802-639.0

9.802-670.0

9.802-670.0

9.802-670.0

8

9.800-079.0 • REV. 11/06

LIMITED NEW PRODUCT

WARRANTY—COMMERCIAL

PRESSURE WASHERS

Phone: 888-805-9852

Fax: 800-248-8409 www.karchercommercial.us

WHAT THIS WARRANTY COVERS

All Kärcher commercial pressure washers are warranted by Kärcher to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the pressure washer’s warranty period.

FIVE YEAR PARTS AND ONE YEAR LABOR WARRANTY

Components manufactured by Kärcher, such as frames, handles, float tanks, fuel tanks, belt guards, and heating coils. Internal components on the oil-end of Kärcher pumps have a 5 year warranty. Heating coils are pro-rated at 25% after 2 years. Stainless steel coils have a 10 year warranty.

ONE YEAR PARTS AND ONE YEAR LABOR WARRANTY

All other components, excluding normal wear items as described below, will be warranted for one year on parts and labor. Parts and labor warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.

WARRANTY PROVIDED BY OTHER MANUFACTURERS

Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. Kärcher is not authorized and has no responsibility to provide warranty service for such components. Motors manufactured outside of the United States will be warranted by Kärcher.

WHAT THIS WARRANTY DOES NOT COVER

This warranty does not cover the following items:

1. Normal wear items, such as nozzles, spray guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.

2. Any components or other devices incorporated into a Kärcher product that are not manufactured by Kärcher, including, but not limited to gasoline engines, pumps, etc.

3. Defects caused by improper or negligent operation or installation, accident, abuse, misuse, neglect, unauthorized modifications, repair or maintenance of the product by persons other than authorized representatives of

Kärcher

, including, but not limited to, the failure of the Customer to comply with recommended product maintenance schedules.

4. Kärcher products that have been returned by the original Customer and are ultimately re-sold by an Authorized Servicing Dealer or other sales or service outlet to another purchaser.

5. Kärcher products that are sold by any distributor or retailer that is not an official authorized dealer or retailer of Kärcher products.

6. Defects caused by acts of nature and disaster including, but not limited to, floods, fires, wind, freezing, earthquakes, tornadoes, hurricanes and lightning strikes.

7. Defects caused by water sediments, rust corrosion, thermal expansion, scale deposits or a contaminated water supply (such as water in the unit with chloride content higher than that of 80 mg/liter or use of chemicals not approved or recommended by

Kärcher).

8. Defects caused by improper voltage, voltage spikes or power transients in the electrical supply.

9. Devices or accessories not distributed or approved by Kärcher.

10. Any cost of labor arising from the removal and reinstallation of the alleged defective part by Customer.

11. Transportation of the product to an Authorized Servicing Dealer, field labor, replacement rental and any freight charges.

Any components, accessories or other devices provided with the product but not manufactured by Kärcher (such as engines, pumps, etc.) are subject to warranties and service through their respective manufacturers authorized service centers and according to the applicable terms and conditions of such manufacturers warranties. Such components or other devices not manufactured by Kärcher should be referred by the Customer to an authorized service center or their respective manufacturers for repair or replacement.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND, WHETHER ARISING BY LAW, CUSTOM OR

CONDUCT. KÄRCHER MAKES NO ADDITIONAL WARRANTIES, EITHER EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITA-

TION, ANY EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS OF EQUIPMENT FOR A PARTICULAR

PURPOSE AND ANY SUCH WARRANTIES ARE EXPRESSLY DISCLAIMED. KÄRCHER FURTHER DISCLAIMS ANY WARRANTY THAT

THE PRODUCT PURCHASED BY CUSTOMER WILL MEET ANY PARTICULAR REQUIREMENT OF CUSTOMER EVEN IF KÄRCHER

HAS BEEN ADVISED OF SUCH REQUIREMENT.

THE RIGHTS AND REMEDIES PROVIDED UNDER THIS WARRANTY ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS OR

REMEDIES OF CUSTOMER. KÄRCHER SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE TO ANY PERSON OR ENTITY

INCLUDING, BUT NOT LIMITED TO, THE CUSTOMER OR ANY END USER OF THE PRODUCT FOR ANY SPECIAL, INDIRECT,

INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ECONOMIC LOSS, LOSS OF PROFITS OR LOSS OF USE OF THE PRODUCT,

ARISING IN CONNECTION WITH THE SALE, DELIVERY, INSTALLATION, TRAINING OR USE OF PRODUCT.

KÄRCHER’S LIABILITY, WHETHER IN CONTRACT OR IN TORT, ARISING OUT OF ANY WARRANTIES OR REPRESENTATIONS,

INSTRUCTIONS OR DEFECTS FROM ANY CAUSE, SHALL BE LIMITED EXCLUSIVELY TO THE COST OF REPAIR OR REPLACE-

MENT PARTS UNDER AFORESAID CONDITIONS.

The purpose of the foregoing limitations on liability and Customer remedies is to protect Kärcher from unknown or undeterminable risks. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to the

Customer.

Kärcher sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations of

Kärcher under the warranty.

Kärcher reserves the right to make design changes in any of its products without prior notification to the Customer.

9.800-079.0 • REV. 11/06

Form #9.800-079.0 • Revised 11/06 • Printed in U.S.A.

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