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Form No. 3399-535 Rev A
22in Recycler ® Lawn Mower with SmartStow ®
Model No. 20340—Serial No. 316000001 and Up
Operator's Manual
Replacement parts are available from an Authorized Service Dealer or at www.shoptoro.com.
Introduction
This rotary-blade, walk-behind lawn mower is intended to be used by residential homeowners. It is designed primarily for cutting grass on well-maintained lawns on residential properties. It is not designed for cutting brush or for agricultural uses.
Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.
You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro
Customer Service and have the model and serial numbers of your product ready.
identifies the location of the model and serial numbers on the product.
This manual identifies potential hazards and has safety
messages identified by the safety alert symbol ( Figure 2
), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
1.
Safety alert symbol
Figure 2
This manual uses 2 words to highlight information.
Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.
WARNING
CALIFORNIA
Proposition 65 Warning
This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
Figure 1
1.
Model and serial number plate
Write the product model and serial numbers in the space below:
Model No.
Serial No.
© 2015—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com.
Important: This engine is not equipped with a spark arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.
The enclosed Engine Owner's Manual is supplied for information regarding the US Environmental Protection
Agency (EPA) and the California Emission Control
Regulation of emission systems, maintenance, and warranty. Replacements may be ordered through the engine manufacturer.
Net Torque
The gross or net torque of this engine was laboratory rated by the engine manufacturer in accordance with the Society of
Automotive Engineers (SAE) J1940. As configured to meet
Original Instructions (EN)
Printed in the USA
All Rights Reserved *3399-535* A
safety, emission, and operating requirements, the actual engine torque on this class of mower will be significantly lower.
Safety
This machine has been designed in accordance with EN ISO
5395:2013 and ANSI B71.1-2012.
Contents
Introduction .................................................................. 1
Safety ........................................................................... 2
General Safety......................................................... 2
Safety and Instructional Decals ................................. 3
Setup ............................................................................ 4
1 Unfolding the Handle ............................................ 4
2 Installing the Recoil-Starter Rope in the Rope
Guide................................................................. 5
3 Filling the Engine with Oil...................................... 5
4 Assembling the Grass Bag ...................................... 6
Product Overview .......................................................... 7
Operation ..................................................................... 7
Before Operation ....................................................... 7
Before Operation Safety ........................................... 7
Filling the Fuel Tank ................................................ 8
Checking the Engine-Oil Level.................................. 8
Adjusting the Cutting Height .................................... 8
During Operation ...................................................... 9
During Operating Safety........................................... 9
Starting the Engine .................................................. 9
Using the Self-Propel Drive .....................................10
Stopping the Engine ...............................................10
Recycling the Clippings ...........................................10
Bagging the Clippings .............................................10
Side-Discharging the Clippings.................................11
Operating Tips ......................................................11
After Operation ........................................................11
After Operating Safety ............................................11
Storing the Machine in the Vertical-Stow
Position .............................................................12
Maintenance .................................................................13
Recommended Maintenance Schedule(s) ......................13
Maintenance Safety.................................................13
Preparing for Maintenance.......................................13
Replacing the Air Filter............................................13
Changing the Engine Oil .........................................14
Replacing the Blade ................................................15
Adjusting the Self-Propel Drive ................................16
Cleaning the Machine..............................................16
Storage ........................................................................17
Preparing the Machine for Storage ............................17
Folding the Handle .................................................17
Remove the Machine from Storage............................18
General Safety
This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury.
Using this product for purposes other than its intended use could prove dangerous to you and bystanders.
• Read and understand the contents of this Operator’s
Manual before you start the engine. Ensure that everyone using this product knows how to use it and understands the warnings.
• Do not put your hands or feet near moving components of the machine.
• Do not operate the machine without all guards and other safety protective devices in place and working on the machine.
• Keep clear of any discharge opening. Keep bystanders a safe distance from the machine.
• Keep children out of the operating area. Never allow children to operate the machine.
• Stop the machine and shut off the engine before servicing, fueling, or unclogging the machine.
Improperly using or maintaining this machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol, which means Caution, Warning, or
Danger—personal safety instruction. Failure to comply with these instructions may result in personal injury or death.
You can find additional items of safety information in their respective sections throughout this manual.
2
Safety and Instructional Decals
Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals.
Manufacturer's Mark
1.
Indicates the blade is identified as a part from the original machine manufacturer.
130-6662
1.
Warning—read the Operator's Manual; 1) Add fuel up to the indicated level. 2) Tip the mower rearward for storage.
94-8072
1.
Lock
112-8867
2.
Unlock
117–2718
3
131-0894
Traction Adjustment
1.
Attention; read the Operator's Manual—1) Loosen the knob by turning it counter clockwise; 2) Pull the cable(s) away from the engine to decrease the traction, or push the cable(s) toward the engine to increase the traction; 3)
Tighten the knob by turning it clockwise.
Setup
Important: Remove and discard the protective plastic sheet that covers the engine.
131–4514
1.
Warning—read the Operator's Manual.
2.
Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts; keep all guards and shields in place.
3.
Cutting/dismemberment hazard of hand or foot, mower blade—disconnect the spark-plug wire and read the instructions before servicing or performing maintenance.
4.
Thrown object hazard—keep bystanders a safe distance from the machine; stop the engine before leaving the operating position; pick up any debris before mowing.
5.
Cutting/dismemberment hazard of hand or foot, mower blade—do not operate up and down slopes; operate side to side on slopes; look behind you when backing up.
1
Unfolding the Handle
No Parts Required
Procedure
WARNING
Unfolding the handle improperly can damage the cables, causing an unsafe operating condition.
• Do not damage the cable(s) when folding or unfolding the handle.
• Ensure that the cable(s) are routed to the outside of the handle.
• If a cable is damaged, contact an Authorized
Service Dealer.
1.
Move the handle rearward to the operating position
4
Figure 3
2.
Set the handle lock in one of the two positions (
) until the pin clicks in place to lock the handle into the operating position.
1.
Handle lock
Figure 4
2.
Pin positions
2
Installing the Recoil-Starter
Rope in the Rope Guide
No Parts Required
Procedure
Important: You must install the recoil-starter rope in the rope guide.
Hold the blade-control bar to the upper handle and pull the recoil-starter rope through the rope guide on the handle
3
Filling the Engine with Oil
No Parts Required
Procedure
Important: Your machine does not come with oil in the engine, but it does come with a bottle of oil. Before starting the engine, fill the engine with oil.
Max. fill: 0.53 L (18 oz), type: SAE 30 detergent oil with an
API service classification of SF, SG, SH, SJ, SL, or higher.
Note: When the crankcase is empty, pour about 3/4 of the crankcase capacity of oil in the crankcase, then do the following:
1.
Move the machine to a level surface.
2.
Remove the dipstick by rotating the cap counterclockwise and pulling it out (
1.
Recoil-starter rope
Figure 5
2.
Rope guide
Figure 6
1.
Dipstick
3.
Wipe the dipstick clean with a clean cloth.
4.
Insert the dipstick into the oil-fill tube, then remove the dipstick.
5.
Read the oil level on the dipstick (
).
• If the oil level is below the Add mark on the dipstick, slowly pour a small amount of oil into the oil-fill tube, wait 3 minutes, and repeat steps
through
until the oil level is at the Full mark on the dipstick.
• If the oil level is above the Full mark on the dipstick, drain the excess oil until the oil level is at the Full mark on the dipstick; refer to
Changing the Engine Oil (page 14)
.
5
Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine.
6.
Install the dipstick securely.
Important: Change the engine oil after the first 5 operating hours; change it yearly thereafter. Refer to
Changing the Engine Oil (page 14)
.
4
Assembling the Grass Bag
No Parts Required
Procedure
1.
Slip the grass bag over the frame as shown in
.
1 g027257
1.
Handle
2.
Frame
2
3
Figure 7
3.
Grass bag
Note: Do not slip the bag over the handle (
).
2.
Hook the bottom channel of the bag onto the bottom of the frame (
).
g027258
Figure 8
3.
Hook the top and side channels of the bag onto the top and sides of the frame, respectively (
).
6
Product Overview
1.
Handle
2.
Self-propel bar
3.
Blade-control bar
4.
Adjustment knob for the self-propel drive
5.
Rear deflector
6.
Oil fill/dipstick
7.
Air filter
8.
Spark plug
Figure 9
9.
Side-discharge deflector
10.
Fuel-tank cap
11.
Cutting-height lever (4)
12.
Handle lock (2)
13.
Grass bag
14.
Recoil-start handle
15.
Side-discharge chute
Operation
Before Operation
Before Operation Safety
General Safety
• Become familiar with the safe operation of the equipment, operator controls, and safety signs.
• Check that all guards and safety devices, such as deflectors and/or grass catcher, are in place and working properly.
• Always inspect the machine to ensure that the blades, blade bolts, and cutting assembly are not worn or damaged.
• Inspect the area where you will use the machine and remove all objects that the machine could throw.
• Adjusting the cutting height may bring you into contact with the moving blade, causing serious injury.
– Shut off the engine and wait for all moving parts to stop.
– Do not put your fingers under the housing when adjusting the cutting height.
Fuel Safety
DANGER
Fuel is extremely flammable and highly explosive.
A fire or explosion from fuel can burn you and others and can damage property.
• To prevent a static charge from igniting the fuel, place the container and/or machine directly on the ground before filling, not in a vehicle or on an object.
• Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any fuel that spills.
• Do not handle fuel when smoking or around an open flame or sparks.
• Store fuel in an approved container and keep it out of the reach of children.
WARNING
Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness.
• Avoid prolonged breathing of vapors.
• Keep your hands and face away from the nozzle and the fuel-tank opening.
• Keep fuel away from your eyes and skin.
7
Filling the Fuel Tank
Figure 10
Figure 11
• For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method).
• Oxygenated fuel with up to 10% ethanol or 15% MTBE by volume is acceptable.
• Ethanol: Gasoline with up to 10% ethanol (gasohol) or 15% MTBE (methyl tertiary butyl ether) by volume is acceptable. Ethanol and MTBE are not the same.
Gasoline with 15% ethanol (E15) by volume is not approved for use. Never use gasoline that contains
more than 10% ethanol by volume, such as E15
(contains 15% ethanol), E20 (contains 20% ethanol), or
E85 (contains up to 85% ethanol). Using unapproved gasoline may cause performance problems and/or engine damage which may not be covered under warranty.
• Do not use gasoline containing methanol.
• Do not store fuel either in the fuel tank or in fuel containers over the winter unless a fuel stabilizer is used.
• Do not add oil to gasoline.
Important: To reduce starting problems, add fuel stabilizer to the fuel, mixing it with gasoline less than
30 days old.
Checking the Engine-Oil Level
Service Interval: Before each use or daily
Note: Max. fill: 0.53 L (18 oz), type: SAE 30 detergent oil with an API service classification of SF, SG, SH, SJ, SL, or higher.
1.
Move the machine to a level surface.
2.
Remove the dipstick (
1.
Dipstick
3.
Wipe the dipstick clean with a clean cloth.
4.
Insert the dipstick into the oil-fill tube, then remove the dipstick.
5.
Read the oil level on the dipstick (
).
• If the oil level is below the Add mark on the dipstick, slowly pour a small amount of oil into the oil-fill tube, wait 3 minutes, and repeat steps
through
until the oil level is at the Full mark on the dipstick.
• If the oil level is above the Full mark on the dipstick, drain the excess oil until the oil level is at the Full mark on the dipstick; refer to
Changing the Engine Oil (page 14)
.
Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine.
6.
Install the dipstick securely.
Adjusting the Cutting Height
Adjust the cutting height as desired. Set the front wheels to
the same height as the rear wheels ( Figure 12 ).
Note: To raise the machine, move the front cutting-height levers rearward and the rear cutting-height levers forward; to lower the machine, move the front cutting-height levers forward and the rear cutting-height levers rearward.
8
• If the engine has been running the muffler will be hot and can severely burn you. Keep away from the hot muffler.
• Check the grass catcher components and the discharge guard frequently and replace them with the manufacturer’s recommended parts when necessary.
• Use accessories and attachments approved by the The
Toro® Company only.
1.
Raise the machine
Figure 12
2.
Lower the machine
Note: The cutting-height settings are 25 mm (1 inch); 35 mm (1-3/8 inches); 44 mm (1-3/4 inches); 54 mm (2-1/8 inches); 64 mm (2-1/2 inches); 73 mm (2-7/8 inches); 83 mm
(3-1/4 inches); 92 mm (3-5/8 inches); and 102 mm (4 inches).
Slope Safety
• Mow across the face of slopes; never up and down. Use extreme caution when changing direction on slopes.
• Do not mow on excessively steep slopes. Poor footing could cause a slip-and-fall accident.
• Do not mow near drop-offs, ditches, or embankments.
You could lose your footing or balance.
During Operation
During Operating Safety
General Safety
• Wear appropriate clothing, including eye protection; slip-resistant, substantial footwear; and hearing protection. Tie back long hair, secure loose clothing, and do not wear jewelry.
• Do not operate the machine while ill, tired, or under the influence of alcohol or drugs.
• The blade is sharp; contacting the blade can result in serious personal injury. Shut off the engine and wait for all moving parts to stop before leaving the operating position.
• When you release the blade-control bar, the engine should shut off and the blade should stop within 3 seconds. If not, stop using your machine immediately and contact an
Authorized Service Dealer.
• Operate the machine only in good visibility and appropriate weather conditions. Do not operate the machine when there is the risk of lighting.
• Wet grass or leaves can cause serious injury if you slip and contact the blade. Mow only in dry conditions.
• Use extreme care when approaching blind corners, shrubs, trees, or other objects that may block your view.
• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could cause a slip-and-fall accident.
• Stop the machine and inspect the blades after striking an object or if there is an abnormal vibration in the machine.
Make all necessary repairs before resuming operation.
• Before leaving the operating position, shut off the engine, remove the key, and wait for all moving parts to stop.
Starting the Engine
1.
Hold the blade-control bar against the handle (
1.
Blade-control bar
Figure 13
2.
Pull the recoil-start handle (
you feel resistance, then pull it sharply, and allow it to return to the rope guide on the handle slowly.
9
Recycling the Clippings
Your machine comes from the factory ready to recycle the grass and leaf clippings back into the lawn.
If the grass bag is on the machine, remove it; refer to
Removing the Grass Bag (page 10)
before recycling the clippings. If the side-discharge chute is on the machine, remove it; refer to
Removing the Side-Discharge Chute (page
before recycling the clippings.
Figure 14
Note: If the machine does not start after several attempts, contact an Authorized Service Dealer.
Bagging the Clippings
Use the grass bag when you want to collect grass and leaf clippings from the lawn.
If the side-discharge chute is on the machine, remove it; refer to
Removing the Grass Bag (page 10)
before bagging the clippings.
Using the Self-Propel Drive
To operate the self-propel drive, simply walk with your hands on the upper handle and your elbows at your sides, and the
machine will automatically keep pace with you ( Figure 15 ).
Installing the Grass Bag
1.
Raise and hold up the rear deflector (
).
Figure 15
Figure 16
1.
Rear deflector
2.
Notch (left side notch not shown)
3.
Grass bag pin (2)
Note: If the machine does not freely roll backward after self-propelling, stop walking, hold your hands in place, and allow the machine to roll a couple of centimeters (inches) forward to disengage the wheel drive. You can also try reaching just under the upper handle to the metal handle and push the machine forward a couple of centimeters (inches).
If the machine still does not roll backward easily, contact an
Authorized Service Dealer.
Stopping the Engine
To stop the engine, release the blade-control bar.
Important: When you release the blade-control bar, both the engine and blade should stop within 3 seconds.
If they do not stop properly, stop using your machine immediately and contact an Authorized Service Dealer.
2.
Install the grass bag, ensuring that the pins on the bag
rest in the notches on the handle ( Figure 16 ).
3.
Lower the rear deflector.
Removing the Grass Bag
To remove the bag, reverse the steps above.
10
Side-Discharging the
Clippings
Use side discharging for cutting very tall grass.
If the grass bag is on the machine, remove it; refer to
Removing the Grass Bag (page 10)
.
Installing the Side-Discharge Chute
Lift up the side deflector and install the side-discharge chute
).
Figure 17
Removing the Side-Discharge Chute
To remove the side-discharge chute, lift up the side deflector, remove the side-discharge chute, and lower the side-discharge deflector.
Operating Tips
General Mowing Tips
• Clear the area of sticks, stones, wire, branches, and other debris that the blade could hit.
• Avoid striking solid objects with the blade. Never deliberately mow over any object.
• If the machine strikes an object or starts to vibrate, immediately stop the engine, disconnect the wire from the spark plug, and examine the machine for damage.
• For best performance, install a new blade before the cutting season begins.
• Replace the blade when necessary with a Toro replacement blade.
Cutting Grass
• Cut only about a third of the grass blade at a time. Do not cut below the 54 mm (2-1/8 inch) setting unless the grass is sparse or it is late fall when grass growth begins to slow down. Refer to
Adjusting the Cutting Height (page 8)
.
• When cutting grass over 15 cm (6 inches) tall, mow at the highest cutting-height setting and walk slower; then mow again at a lower setting for the best lawn appearance. If the grass is too long, the machine may plug and cause the engine to stall.
• Mow only dry grass or leaves. Wet grass and leaves tend to clump on the yard and can cause the machine to plug or the engine to stall.
• Be aware of a potential fire hazard in very dry conditions, follow all local fire warnings, and keep the machine free of dry grass and leaf debris.
• Alternate the mowing direction. This helps disperse the clippings over the lawn for even fertilization.
• If the finished lawn appearance is unsatisfactory, try 1 or more of the following:
– Replace the blade or have it sharpened.
– Walk at a slower pace while mowing.
– Raise the cutting height on your machine.
– Cut the grass more frequently.
– Overlap cutting swaths instead of cutting a full swath with each pass.
– Set the cutting height on the front wheels a notch lower than the rear wheels. For example, set the front wheels at 54 mm (2-1/8 inches) and the rear wheels at 64 mm (2-1/2 inches).
Cutting Leaves
• After cutting the lawn, ensure that half of the lawn shows through the cut leaf cover. You may need to make more than a single pass over the leaves.
• If there are more than 13 cm (5 inches) of leaves on the lawn, set the front cutting height 1 or 2 notches higher than the rear cutting height.
• Slow down your mowing speed if the machine does not cut the leaves finely enough.
After Operation
After Operating Safety
General Safety
• Clean grass and debris from the machine to help prevent fires. Clean up oil or fuel spills.
• Allow the engine to cool before storing the machine in any enclosure.
• Never store the machine or fuel container where there is an open flame, spark, or pilot light, such as on a water heater or on other appliances.
11
Hauling Safety
• Use care when loading or unloading the machine into a trailer or truck.
• Use full-width ramps for loading the machine into a trailer or truck. Do not exceed a 15° angle between the ramp and the trailer or truck.
• Tie the machine down securely using straps, chains, cable, or ropes. Both front and rear straps should be directed down and outward from the machine.
Storing the Machine in the
Vertical-Stow Position
During the mowing season or in the off-season, you can store your machine in the vertical position to minimize storage space.
1.
Ensure that the level of gasoline in the fuel tank is no higher than what is recommended by the engine manufacturer; refer to the engine manufacturer’s decal
).
Note: If the level of gasoline in the fuel tank is too high, drain the gasoline from the fuel tank into an approved fuel container until it is at or below the level recommended by the engine manufacturer.
1.
Handle lock engaged position
Figure 19
2.
Handle lock disengaged positions
4.
Fold the handle fully forward ( Figure 19 ).
Important: Route the cables to the outside of the handle knobs as you fold the handle.
5.
Tighten the handle knobs securely by hand.
6.
Lift the front of the machine by the handle and move it into a storage space (
).
Figure 18
2.
Ensure that the cutting-height setting on the machine is 92 mm (3-5/8 inches) or lower; if it is not, lower it; refer to
Adjusting the Cutting Height (page 8)
.
3.
Disengage the handle locks ( Figure 19 ).
Figure 20
12
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
After the first 5 hours
Maintenance Procedure
Before each use or daily
Before storage
Yearly
• Change the engine oil.
• Check the engine-oil level.
• Ensure that the engine stops within 3 seconds after releasing the blade-control bar.
• Clean grass clippings and dirt from under the machine.
• Empty the fuel tank before repairs as directed and before annual storage.
• Change the engine oil.
• Replace the blade or have it sharpened (more frequently if the edge dulls quickly).
• Clean the air cooling system; clean it more frequently in dusty operating conditions.
Refer to your engine owner's manual.
• Refer to your engine owner's manual for any additional yearly maintenance procedures.
Important: Refer to your engine owner's manual for additional maintenance procedures.
Note: Replacement parts are available online at www.Torodealer.com. For engine parts, see an Authorized Toro Dealer.
Maintenance Safety
• Disconnect the spark-plug wire from the spark plug before performing any maintenance procedure.
• Wear gloves and eye protection when servicing the machine.
• The blade is sharp; contacting the blade can result in serious personal injury. Wear gloves when servicing the blade.
• Never tamper with safety devices. Check their proper operation regularly.
• Tipping the machine may cause the fuel to leak. Fuel is flammable and explosive, and can cause personal injury.
Run the engine dry to remove the fuel with a hand pump; never siphon the fuel.
Preparing for Maintenance
1.
Stop the engine and wait for all moving parts to stop.
2.
Disconnect the spark-plug wire from the spark plug
( Figure 21 ) before performing any maintenance
procedure.
1.
Spark-plug wire
Figure 21
3.
After performing the maintenance procedure(s), connect the spark plug wire to the spark plug.
Important: Before tipping the machine to change the oil or replace the blade, allow the fuel tank to run dry through normal usage. If you must tip the machine prior to running out of fuel, use a hand fuel pump to remove the fuel. Always tip the machine onto its side, with the dipstick down.
Replacing the Air Filter
1.
Use a screw driver to open the air-filter cover ( Figure
13
Figure 22
2.
Replace the air filter.
3.
Install the air-filter cover.
Changing the Engine Oil
Service Interval: After the first 5 hours
Yearly
Run the engine a few minutes before changing the oil to warm it. Warm oil flows better and carries more contaminants.
1.
Move the machine to a level surface.
2.
Refer to
Preparing for Maintenance (page 13)
.
3.
Remove the dipstick (
Figure 23
1.
Dipstick
4.
Tip the machine onto its side with the dipstick down
) or set the machine in the vertical-stow
position ( Figure 25 ; refer to
Vertical-Stow Position (page 12)
) to drain the used oil out through the oil-fill tube.
14
Figure 24
Replacing the Blade
Service Interval: Yearly
Important: You will need a torque wrench to install the blade properly. If you do not have a torque wrench or are uncomfortable performing this procedure, contact an Authorized Service Dealer.
Examine the blade whenever you run out of gasoline. If the blade is damaged or cracked, replace it immediately. If the blade edge is dull or nicked, have it sharpened and balanced, or replace it.
1.
Refer to
Preparing for Maintenance (page 13)
.
2.
Tip the machine either onto its side with the dipstick down.
3.
Use a block of wood to hold the blade steady (
Figure 25
5.
Return the machine to the operating position.
6.
Pour about 3/4 of the crankcase capacity of oil in the crankcase.
Note: Max. fill: 0.53 L (18 oz), type: SAE 30 detergent oil with an API service classification of SF,
SG, SH, SJ, SL, or higher.
7.
Wait about 3 minutes for the oil to settle in the crankcase.
8.
Wipe the dipstick clean with a clean cloth.
9.
Insert the dipstick into the oil-fill tube, then remove the dipstick.
10.
Read the oil level on the dipstick (
).
• If the oil level is below the Add mark on the dipstick, slowly pour a small amount of oil into the oil-fill tube and repeat steps
through
until the oil level is at the Full mark on the dipstick.
• If the oil level is above the Full mark on the dipstick, drain the excess oil until the oil level is at the Full mark on the dipstick.
Important: If the oil level in the crankcase is too low or too high and you run the engine, you may damage the engine.
11.
Install the dipstick securely.
12.
Recycle the used oil properly.
Figure 26
4.
Remove the blade by turning the blade bolt counterclockwise, saving all mounting hardware to
install the new blade ( Figure 26
).
5.
Install the new blade by turning the blade bolt clockwise (
15
Adjusting the Self-Propel Drive
Whenever you install a new self-propel cable or if the self-propel drive is out of adjustment, adjust the self-propel drive.
1.
Turn the adjustment knob counterclockwise to loosen
the cable adjustment ( Figure 28
).
g027709
Figure 27
1.
Handle (left side)
2.
Adjustment knob
Figure 28
3.
Self-propel-drive cable
Important: Position the curved ends of the blade to point toward the machine housing.
6.
Use a torque wrench to tighten the blade bolt to
82 N-m (60 ft-lb).
Important: A bolt torqued to 82 N-m (60 ft-lb) is very tight. While holding the blade with a block of wood, put your weight behind the ratchet or wrench and tighten the bolt securely. This bolt is very difficult to overtighten.
2.
Adjust the tension on the cable ( Figure 28
) by pulling it back or pushing it forward and holding that position.
Note: Push the cable toward the engine to increase the traction; pull the cable away from the engine to decrease the traction.
3.
Turn the adjustment knob clockwise to tighten the cable adjustment.
Note: Tighten the knob firmly by hand.
Cleaning the Machine
Service Interval: Before each use or daily
Cleaning the Machine Using the
Washout Port
For best results, clean the machine soon after you have completed mowing.
1.
Lower the machine to its lowest cutting-height setting.
Refer to
Adjusting the Cutting Height (page 8)
.
2.
Move the machine onto a flat paved surface.
3.
Wash out the area under the rear deflector where the clippings go from the underside of the machine to the grass bag.
4.
Attach a garden hose that is connected to a water
supply to the washout port ( Figure 29 ).
16
1.
Washout port
Figure 29
5.
Turn the water on.
6.
Start the engine and run it until there are no more clippings that come out from under the machine.
7.
Stop the engine.
8.
Shut off the water and disconnect the garden hose from the machine.
9.
Start the engine and run it for a few minutes to dry the underside of the machine to prevent it from rusting.
10.
Allow the engine to cool before storing the machine in an enclosed area.
Cleaning the Machine in the
Vertical-stow Position
1.
Set the machine in the vertical-stow position; refer to
Storing the Machine in the Vertical-Stow Position (page
.
2.
Wash out the clippings from under the machine.
Storage
Store the machine in a cool, clean, dry place.
Preparing the Machine for
Storage
WARNING
Gasoline vapors can explode.
• Do not store gasoline more than 30 days.
• Do not store the machine in an enclosure near an open flame.
• Allow the engine to cool before storing it.
1.
On the last refueling of the year, add fuel stabilizer to the fuel as directed by the engine manufacturer.
2.
Dispose of any unused fuel properly. Recycle it according to local codes, or use it in your automobile.
Note: Old fuel in the fuel tank is the leading cause of hard starting. Do not store fuel without stabilizer more than 30 days, and do not store stabilized fuel more than
90 days.
3.
Run the machine until the engine stops from running out of fuel.
4.
Start the engine again.
5.
Allow the engine to run until it stops. When you can no longer start the engine, it is sufficiently dry.
6.
Disconnect the wire from the spark plug.
7.
Remove the spark plug, add 30 ml (1 oz) of oil through the spark plug hole, and pull the starter rope slowly several times to distribute oil throughout the cylinder to prevent cylinder corrosion during the off-season.
8.
Loosely install the spark plug.
9.
Tighten all nuts, bolts, and screws.
Folding the Handle
WARNING
Folding or unfolding the handle improperly can damage the cables, causing an unsafe operating condition.
• Do not damage the cables when folding or unfolding the handle.
• If a cable is damaged, contact an Authorized
Service Dealer.
1.
Turn the handle lock until you can move the upper handle freely.
2.
Fold the handle forward either to the vertical position or the fully forward position as shown in
17
Important: Route the cables to the outside of the handle knobs as you fold the handle.
Remove the Machine from
Storage
1.
Check and tighten all fasteners.
2.
Remove the spark plug and spin the engine rapidly by pulling the recoil-start handle to blow the excess oil from the cylinder.
3.
Install the spark plug and tighten it with a torque wrench to 20 N-m (15 ft-lb).
4.
Perform any maintenance procedures; refer to
.
5.
Check the engine-oil level; refer to
.
6.
Fill the fuel tank with fresh gasoline; refer to
.
7.
Connect the wire to the spark plug.
Figure 30
3.
To unfold the handle, refer to
.
18
Notes:
19
The Toro Warranty
A 2-Year Full Warranty (45 Day Limited Warranty for Commercial Use)
The Toro GTS Starting Guarantee
A 3-Year Full Warranty (Not Applicable for Commercial Use)
22 in Recycler ®
20 in Mulcher/Bagger
Walk Power Mowers
Conditions and Products Covered
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair the Toro Product listed below if used for residential purposes*; if it is defective in materials or workmanship or if it stops functioning due to the failure of a component; or if the Toro GTS (Guaranteed to Start) engine will not start on the first or second pull, provided the routine maintenance required in the Operator's
Manual have been performed.
This warranty covers the cost of parts and labor, but you must pay transportation costs.
The following time periods apply from the original date of purchase:
Products
22 in Recycler and 20 in
Mulcher/Bagger and Attachments
GTS (Guaranteed to Start)
Engine
Battery
Warranty Period
2 - year full warranty
3 - year full warranty
3 - year full warranty
1 - year full warranty
Limited Warranty for Commercial Use*
Gas-powered Toro Products used for commercial, institutional, or rental use, are warranted for 45 days against defects in materials or workmanship.
Components failing due to normal wear are not covered by this warranty.
The Toro GTS (Guaranteed to Start) Starting Guarantee does not apply when the product is used commercially*.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or workmanship, or if a normal, able-bodied adult can no longer start your product's engine in one or two pulls, follow this procedure:
1.
Contact any Authorized Toro Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, access our web site at www.Toro.com. You may also call the numbers listed in item #3 to use the 24-hour Toro Dealer locator system.
2.
Bring the product and your proof of purchase (sales receipt) to the
Service Dealer. The dealer will diagnose the problem and determine if it is covered under warranty.
3.
If for any reason you are dissatisfied with the Service Dealer’s analysis or with the assistance provided, contact us at:
The Toro Company
Customer Care Department, RLC Division
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Toll free at 866-214-9807 (U.S. customers)
Toll free at 866-214-9808 (Canadian customers)
Owner Responsibilities
You must maintain your Toro Product by following the maintenance procedures described in the Operator's Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
Items and Conditions Not Covered
There is no other express warranty except for special emission system coverage and engine warranty coverage on some products. This express warranty does not cover the following:
•
Cost of regular maintenance service or parts, such as filters, fuel, lubricants, oil changes, spark plugs, air filters blade sharpening or worn blades, cable/linkage adjustments, or brake and clutch adjustments
•
Any product or part which has been altered or misused or neglected or requires replacement or repair due to accidents or lack of proper maintenance
•
Pickup and delivery charges
•
Repairs or attempted repairs by anyone other than an Authorized Toro
Service Dealer
•
Repairs necessary due to failure to follow recommended fuel procedure (consult Operator's Manual for more details)
– Removing contaminants from the fuel system is not covered
– Use of old fuel (more than one month old) or fuel which contains more than 10% ethanol or more that 15% MTBE
– Failure to drain the fuel system prior to any period of non-use over one month
•
Repairs or adjustments to correct starting difficulties due to the following:
– Failure to follow proper maintenance procedures or recommended fuel procedure
– Rotary mower blade striking an object
•
Special operational conditions where starting may require more than two pulls:
– First time starts after extended period of non-use over three months or seasonal storage
– Cool temperature starts such as those found in early spring and late autumn
– Improper starting procedures - if you are having difficulty starting your unit, please check the Operator's Manual to ensure that you are using the correct starting procedures. This can save an unnecessary visit to an Authorized Toro Service Dealer.
General Conditions
All repairs covered by these warranties must be performed by an Authorized
Toro Service Dealer using Toro-approved replacement parts. Repair by an
Authorized Toro Service Dealer is your sole remedy under this warranty.
Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental, or consequential damages in connection with the use of the Toro Products covered by these warranties, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under these warranties.
Some states do not allow exclusions of incidental or consequential damages, so the above exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Countries Other than the United States or Canada
This warranty is not valid in Mexico. Customers who have purchased Toro products exported from the United States or Canada should contact their Toro
Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro
Dealer.
*Residential purposes means use of the product on the same lot as your home. Use at more than one location, or institutional or rental use, is considered commercial use, and the commercial use warranty would apply.
374-0254 Rev F
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