R

ECESSED

W

ARM

C

EILING

H

EATERS

C

ATALOGUE

N

UMBERS

HE7230, HE7245, HE7260,

HE7230RX, HE7245RX, HE7260RX

I

NSTALLATION AND

O

PERATING

M

ANUAL

INDEX Section

General information ------------------------------------------------------------ 1

Dimensions ---------------------------------------------------------------------- 2

Installation Details -------------------------------------------------------------- 3

Electrical Connections -------------------------------------------------------- 4

Operation ------------------------------------------------------------------------- 5

Servicing & Maintenance ----------------------------------------------------- 6

Consort Equipment Products Limited

Thornton Industrial Estate, Milford Haven

Pembrokeshire, SA73 2RT

Tel: 01646 692172 Fax: 01646 695195

Mon to Thu 8.30 am to 4.30 pm. Fri 8:30 am to 3:30 pm

Web: www.consortepl.com

Emails: [email protected] [email protected]

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41001456 Iss 02

1. General Information

1.1 Introduction

This instruction manual describes the CLAUDGEN

Recessed Warm Air Ceiling Heaters.

The heater is designed for discreet positioning in a suspended 600mm ceiling within retail or commercial premises. It can fit a recess as shallow as

210mm.

CONSORT Wireless controller CRX2

1.2 General

1.5 Controller standard models

All installations must be in accordance with the regulations in force in the country of use.

These instructions must be handed to the user on completion of the installation.

Installers and service engineers must be able to demonstrate competence and be suitably qualified in accordance with the regulations in force in the country of use.

The HE7230, HE7245, HE7260 heaters are supplied with a remote controller. The remote control unit houses 3 double pole 20A rocker switches.

The heater can also be controlled remotely via

BMS or any controls with contact rated at 20A for

HE7230, HE7245 and 30A for HE7260. The controller is wired to the base unit via an appropriate sized cable specified by the current IEE standard.

To ensure continued and safe operation it is recommended that the appliance is serviced annually.

The heater outlet / inlet must not be obstructed during use.

1.3 Electrical Supply.

Electrical supply is 230/240V single phase, Neu1.6 Location. tral and Earth. The maximum cable inlet size is

4mm².

It is recommended that the electrical supply to the base unit in the heater is via an appropriate switched isolator in accordance with within the ceiling void or roof space.

Care must be taken to allow complete free air regulations in force in the country of use and must be via a fused isolator having a contact separation

All units should be installed horizontally. It is recommended that the ceiling heater is installed movement into the inlet grilles of the unit to ensure the correct working operation of the heater. If theof greater than 3mm on all poles.

HE7230 or HE7245 heaters are mounted close to

BMS control, time switches, room thermostats and the wall or corner the discharge opening should door interlocks can be installed at the discretion be facing the wall. The minimum distance from the and responsibility of the installer. wall or corner is 0.8m or 1.2m for the HE7260.

All units must be wired in accordance with I.E.E regulations for the Electrical Equipment of

1.7 Clearance distances

Buildings and the installer should ensure that a It is recommended that a minimum clearance of suitable isolating switch is connected in the mains 50mm is allowed around the case and 30mm supply. above the heater. The clearance allows for cable entry and prevents combustible surfaces over-

1.4 Controller `RX` models heating.

The HE7230RX, HE7245RX, HE7260RX heaters are supplied without a controller. The `RX` models will not work without the controller. See section

5.1 for more details.

The minimum mounting height (floor to grille) is

2.2m for the HE7230, HE7245 and 2.5m for the

HE7260. The recommended mounting height is

2.5m for the HE7230, HE7245 and 3m for the

HE7260.

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41001456 Iss 02

1. General Information

1.8 Clearance distances

1.9 Health and Safety

Sole liability rests with the installer to ensure that all site safety procedures are adhered to during installation.

Sole liability rests with the installer to ensure that protective safety wear such as hand, eye, ear and head protection is used during installation of the product.

Do not rest anything especially ladders against the product.

1.10 Standards

Units conform to the European electrical standard

BS EN 60335-2-30

2. Dimensions

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41001456 Iss 02

3. Installation Details.

3.1 Mounting

The Claudgen recessed ceiling heaters are designed to fit in place of a standard 600mm ceiling panel.

IT IS ESSENTIAL THAT THE CEILING FRAME IS ADE-

QUATELY SUPPORTED TO SUPPORT THE WEIGHT OF THE

HEATER, OR THAT THE HEATER IS INDIVIDUALLY SUP-

PORTED. THERE IS PROVISION ON THE HEATER FOR

CHAIN OR WIRE, SUPPORT OR MOUNTING.

The weight of the HE7230/RX, HE7245/RX is 7kg

The weight of the HE7260/RX is 10kg

It is the sole responsibility of the installer to ensure that the points of attachment to the building are sound. Care must be taken to allow complete free air movement into the inlet grilles of the unit to ensure the correct working operation of the heater. Carefully unpack the unit and control box.

The unit is supplied with a length of self-adhesive foam strip. This can be cut into lengths and is to be laid on the 4 sides of the ceiling frame . This will ensure that the unit assembly is free from vibration. The discharge grille and diffuser assembly can now be fitted into the ceiling frame.

Fig.1 Air discharge of HE7230/RX and HE7245/RX

ENSURE THE AIR OUTLET OF HE7230 AND

HE7245 IS NEAREST TO THE WALL OR CORNER.

Fig.2 Air discharge of HE7260/RX

Fig.3 Mounting supports

TOP OR SIDE CABLE ENTRY

TERMINAL COVER

The wire or chain used to mount the heater can be attached to 4 of the M6 studs or the 4 x M6 threaded inserts as shown in diagram.

4. Electrical Connections.

4.1 Electrical Connections.

These units are suitable for connection to a

230/240 Volt 50 Hz single phase supply.

The appliance shall be connected to the supply via an appropriate switched fused double pole isolator having a contact separation of greater than 3mm. Test for correct operation and refit the cover.

For connection to the mains supply it will be necessary to open the terminal cover at the side/ back of the unit to connect the supply from the controls prior to refitting the cover. Wire in accordance to the wiring diagrams.

For safety reasons, a sound earth connection must always be made to the unit before it is put to use. The unit should be wired in accordance with

IEE Regulations for the Electrical Equipment of

Buildings.

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41001456 Iss 02

4. Electrical Connections.

4.2 Electrical connections for standard models

Fig.4 Mains supply direct to heater Fig.5 Remote switch terminal side view

E N L

L connected by 30A one way connector block

L L

Fig.6 Mains supply via remote switch

F - Fan

H1 - Heating element 1

H2 - Heating element

N - Neutral

E - Earth

Two independent live feeds must be used on

4,5kW and 6kW heaters as shown on the diagrams

N

N and E connected by 30A one way connector block

L L1 E

L L

4.3 Electrical connections without using the remote switch standard models

If the heaters are to be controlled by means other than the remote switch supplied, eg BMS, then the heat output can be selected by connecting the appropriate terminals.

Fig.7 Wiring of the heaters without using remote switch

WIRED TERMINALS HE7230 HE7245

H1 + H2 + F 3000W 4500W

1000W 1500W H1 + F

H2 + F 2000W 3000W

HE7260

6000W

2000W

4000W

Please note the ‘F’ terminal must always be connected

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41001456 Iss 02

4. Electrical Connections.

4.4 Electrical connections for wireless control models

5. Operation.

5.1 Models for wireless controls

The heaters for wireless controls, models

HE7230RX, HE7245RX and HE7260RX can be controlled by CONSORT wireless controller

CRX2. The heaters will not work without a controller. Each controller has unique identification code, it can control unlimited number of heaters and will not interfere with other controllers within the building. For more details please follow the instructions supplied with the controller.

5.2 Standard models

All standard heaters

HE7230, HE7245 and HE7260 are supplied with a remote switch that gives the following functions;

On/off & two heat settings.

For thermostatic control a room thermostat of appropriate switch rating maybe connected to the circuit. The thermostat should be wired between the isolator switch and the heater remote switch.

For HE7245, HE7260 or to control more than one

HE7230 heaters by a thermostat, a contactor or a relay in conjunction with the thermostat should be used.

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6. Servicing & Maintenance.

6.1 Maintanence 6.4 Fault Finding

ALWAYS ENSURE THAT THE MAIN

EXTERNAL ELECTRICITY SUPPLY IS the mains and arrange for a certified electrician to

SWITCHED OFF BEFORE COMMENCING ANY attend and investigate the reason.

MAINTENANCE ON THIS HEATER.

To obtain the best results from the heater, it is essential to avoid the accumulation of dust and dirt within the unit on the air inlet and discharge

6.5 Replacing the Fan Heater necessary.

Cleaning of the fan is best carried out with a soft brush.

The product should be serviced annually.

Servicing shall be undertaken by a competent person. b) Disconnect the internal wiring from the blower c) Remove the four screws fixing the fan heater assembly to the back of the case. d) The fan heater assembly can now be eased forward and removed from the heater case. e) Fit replacement fan heater and reassemble in reverse order.

6.6 Spares

6.2 General

If the heater does not operate a competent service engineer should be called to identify the nature of the fault.

All heaters are fitted with motor thermal protection.

It is essential when ordering spares or replacement parts to state the model number and the serial number on the rating label fixed to the side of the unit below the terminal cover.

In the interest of progress the Company reserve the right to vary specifications from time to time without notice. The material listed is offered sub-

Other faults in relation to the element, motor and wiring should be identified using conventional fault finding techniques. ject to the Company’s General Conditions of Sale, a copy of which can be obtained on request.

In the event that electrical components are replaced, please ensure that electrical safety checks in accordance with the regulations in force in the country of use are undertaken.

6.3 Thermal cut-out

The units are protected from overheating in the event of fan failure or an obstruction of the free airflow, by thermal cut outs. If this happens the thermal cut outs switch off the appliance. The appliance will not operate until the heater is disconnected from the mains supply and it has cooled down.

If this fault re-occurs again, refer to the section

‘6.4 fault finding’.

Consort Equipment Products Ltd

Registered Office: Thornton Industrial Estate

Milford Haven, Pembrokeshire, SA73 2RT

Tel: 01646 692172 Fax: 01646 695195

BS EN ISO 9001 Registered Company No FM12671

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41001456 Iss 02

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