Owner`s Manual

Operator's Manual

®

PROFESSIONAL VAC

Model No.

486.247072

STOP

DO NOT RETURN TO STORE

For Missing Parts or Assembly

Questions Call 1-866-576-8388

IMPORTANT!

The engine is shipped without oil. Oil must be added before starting the engine. See Engine Maintenance on page 20 of this manual for instructions.

CAUTION:

Before using this product, read this manual and follow all Safety

Rules and Operating Instructions.

•

•

Safety

Assembly

•

Operation

•

Maintenance

•

Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

PRINTED IN U.S.A.

FORM NO. 41311 (11/18/10)

TABLE OF CONTENTS

WARRANTY .................................................................... 2

SAFETY ........................................................................... 3

ACCESSORIES AND ATTACHMENTS ........................... 5

FULL SIZE HARDWARE CHART (CART) ....................... 6

FULL SIZE HARDWARE CHART (ADAPTER) ................ 7

CARTON CONTENTS ..................................................... 8

ASSEMBLY ...................................................................... 9

OPERATION .................................................................. 18

MAINTENANCE ............................................................ 20

STORAGE AND OPTIONAL USE ................................. 21

TROUBLESHOOTING ................................................... 21

PARTS EXPLOSION ................................................ 22-26

REPAIR PARTS LISTS ............................................. 22-26

PARTS ORDERING/SERVICE ...................... BACK PAGE

WARRANTY

CRAFTSMAN PROFESSIONAL LIMITED WARRANTY

Two Years on Powered Tractor Attachment

When operated and maintained according to all supplied instructions, if this Powered Attachment fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

This warranty applies for only one year from the date of purchase if this Powered Attachment is ever used for commercial or rental purposes.

During the first year of purchase, there will be no charge for warranty service in your home. For your convenience, inhome warranty service will still be available after the first year of purchase, but a trip charge will apply. This charge will be waived if you transport the tractor to an authorized Craftsman drop-off location. For the nearest authorized location, call

1-800-4-MY-HOME®.

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

• Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard maintenance servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

• Repairs necessary because of operator abuse, including but not limited to damage caused by improper transportation, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the operator's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

2

The model number and serial numbers will be found on a decal attached to the Yard Vac.

You should record both the serial number and the date of purchase and keep in a safe place for future reference.

MODEL NUMBER:

SERIAL NUMBER:

DATE OF PURCHASE:

486.247072

__________________

__________________

Call 1-866-576-8388 for missing parts or assembly help


SAFETY

Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times when using power equipment.

• Read and follow all instructions in this manual before attempting to assemble or operate this equipment. Failure to comply with these instructions may result in personal injury. Keep this manual in a safe place for future reference and for ordering replacement parts.

• Read this operating and service instruction manual carefully. Be thoroughly familiar with the controls and proper use of this power vacuum.

• Read the vehicle owners manual and vehicle safe operation rules before using this equipment.

• Never allow children under 16 to operate this Vac System.

Children 16 years and older should only operate under close parental supervision.

• DO NOT allow anyone to operate this equipment without proper instructions.

• DO NOT allow passengers to ride on this equipment or the towing vehicle.

• Keep the area of operation clear of others, particularly small children and pets.

• Check fuel before starting engine. Do not fill fuel tank indoors, while engine is running or while engine is hot. Wipe off any spilled fuel before starting engine.

• Engine and muffler get hot. Do not touch! To avoid fire hazard, keep clean of debris and other accumulations.

• Never store Vac System with fuel in tank. Allow engine to cool before storing in any enclosure.

• Do not change engine governor settings.

• Do not operate engine if air cleaner or cover is removed except for adjustment. Removal of these parts could create a fire hazard.

• Keep hands, feet, face, long hair and clothing out of inlet and discharge area. There are ROTATING BLADES inside these openings.

• Before cleaning, repairing or inspecting, make certain all moving parts come to a complete stop. Disconnect spark plug wire and keep wire away from plug to prevent accidental starting. Keep throttle control lever in stop position.

• If the Vac System should become blocked with debris at any point, shut engine off and wait until the impeller comes to a complete stop before attempting to remove the obstruction. Disconnect spark plug wire to prevent accidental starting.

• If the cutting mechanism strikes a foreign object, or if your

Yard Vac should start to vibrate abnormally, stop the engine immediately, disconnect spark plug wire and move the wire away from the spark plug. Allow the machine to stop and take the following steps. a. Inspect for damage. b. Repair or replace any damaged parts. c. Check for loose parts and tighten to assure continued safe operation.

• Check all bolts for tightness at frequent intervals to help insure safe operation.

• Check top cover frequently for wear. Replace if worn or damaged.

• Never operate Yard Vac unless deck adapter, hose, hose adapter (nozzle), discharge chute (elbow), and top cover are properly attached in their place.

• Do not remove top cover or attempt to empty contents of cart while engine is running.

• Never attempt to change hose adapter (nozzle) or to install remote hose attachment when engine is running.

• Keep all shields and guards (e.g. discharge chute (elbow) and hose adapter (nozzle) in place and securely attached.

• Always wear safety glasses or other suitable eye protection when operating or maintaining this equipment.

• Do not stand behind cart in exhaust discharge area while engine is running.

• Do not operate this equipment while intoxicated or while taking drugs or medication that impairs the senses or reactions.

• When using this equipment, start the vehicle transmission in first (low) gear and then gradually increase speed only as conditions permit.

• Operate this equipment at reduced speed on rough terrain, along creeks and ditches and on slopes to prevent tipping or loss of control. Do not drive too close to a creek or ditch.

• Vehicle braking and stability are affected by the addition of this equipment. Do not fill the Yard Vac to its full capacity without checking the capability of the towing vehicle to safely pull and stop with Yard Vac attached.

• Before operating on any grade (hill) refer to the safety rules in the vehicle owner's manual concerning safe operation on slopes. Also refer to the SLOPE GUIDE on page 27 of this owner's manual. Do not operate on slopes in excess of 10 degrees. STAY OFF STEEP SLOPES!

• Follow the maintenance instructions outlined in this manual.

Look for this symbol to point out important safety precautions. It means —

Attention!! Become alert!! Your safety is involved.

DANGER:

This Vac System was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This unit is capable of amputating fingers and hands and throwing objects. Failure to observe the safety instructions could result in serious injury or death.



3

WARNING

TO AVOID SERIOUS INJURY

• Read Owner’s Manual and all safety labels on machine before starting and using machine.

• Do Not remove top cover or attempt to empty contents of cart while engine is running.

• Do Not stand behind cart in exhaust discharge area while engine is running.

• Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge area. There are ROTATING BLADES inside these openings.

• Wear approved safety glasses and gloves. Avoid loose fitting clothes.

• Keep the area of operation clear of all persons, particularly small children and pets.

• Keep all shields and guards (e.g. upper chipper chute extension, discharge chute, nozzle assembly) in place and securely attached.

• Check discharge boot frequently for wear. Replace if worn or damaged.

• If unit becomes clogged or jammed, shut off engine right away. Do Not attempt to clear clog or jam with engine running.

• Muffler and engine get hot and can cause burns. Do Not Touch. To avoid a fire hazard, keep leaves, grass and other combustible debris off hot muffler and engine.

• Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running.

• Do Not operate unit unless nozzle or optional Hose Kit is secured in place.

• Do Not fill gas tank while engine is running. Allow engine to cool at least 2 minutes before refueling.

MUFFLER AND

ADJACENT AREAS

MAY EXCEED 150 F

777-5863

DANGER

HAZARDOUS ROTATING BLADES INSIDE. KEEP HANDS AWAY FROM ALL

OPENINGS. DO NOT REMOVE OR ATTACH HOSE, HOSE ADAPTER, ELBOW OR

OPTIONAL HOSE KIT WHEN ENGINE IS RUNNING!

WARNING

This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest-covered, or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester muffler is available at your nearest engine authorized service center.

4



ACCESSORIES AND ATTACHMENTS

These accessories were available when the unit was purchased. They are also available at most Sears retail outlets and service centers. Most Sears stores can order repair parts for you when you provide the model numbers of your tractor and

Yard Vac System.

The Hand Wand Attachment, Model 486.24509 provides a 12' x 5" diameter hose to clean around shrubs, patios, window wells and other areas not accessible to the tractor.



5

A B

FULL SIZE HARDWARE CHART (CART)

C

D

I

E

M

J

F

N

T

K

G

R

P

Q

S

V

NOT SHOWN FULL SIZE

W

X

Y

Z

AA

H

L

O

U

6

J

K

L

M

H

I

E

F

G

C

D

REF.

NO.

A

B

PART NO.

QTY. DESCRIPTION

47407

43574

43351

1509-90

43001

43012

47630

43182

44950

43013

47598

47189

47810

1

5

1

4

4

10

4

Hex Bolt, 5/16-18 x 4"

Hex Bolt, 3/8-16 x 3"

Hex Bolt, 1/2-13 x 1-1/4"

Hex Bolt, 1/4-20 x 1-1/4"

Hex Bolt, 3/8-16 x 1"

Hex Bolt, 1/4-20 x 3/4"

Hex Bolt, 5/16-18 x 3/4"

Thread Forming

8 Hex Bolt, 5/16-18

5 Carriage Bolt, 1/4-20 x 3/4"

6 Lock Nut, 1/4-20

11 Nut, Hex Flange 1/4-20

4 Nylock Nut, 1/4-20


V

W

X

Y

S

T

U

Z

AA

REF.

NO.

N

O

P

PART NO.

HA21362

712-3083

1543-69

Q 43088

R R19212016




4 Nylon Washer

2

4

Washer, 1/4" Std.

Washer, 5/8"

43352

43010

43343

41518

712-0421

HA20186

23353

25910

48402

1

2

Flat Washer, 7/16"

2 Cotter Pin

1 Hair Cotter Pin

5 Tinnerman Nut, 1/4-20

3 Wing Nut, 5/16-18

1 Spring

1 Hitch Pin

2 Axle Clip

Plug, Plastic



A

I

B

FULL SIZE HARDWARE CHART (ADAPTER)

E

C

D

F

G

J

NOT SHOWN FULL SIZE

K

L

M

REF.

NO.

A

B

C

D

E

F

G

PART NO.


1509-90

43840

43661

43080

43088

47810

47189

3

2

4

2

9

3

5

Hex Bolt, 1/4-20 x 1-1/4"

Hex Bolt, 5/16-18 x 1-1/4"

Hex Bolt, 1/4-20 x 1"

Carriage Bolt, 5/16" x 3/4"

Washer, 1/4" Std.

Nylock Nut, 5/16-18

Nylock Nut, 1/4-20

REF.

NO.

H

I

J

K

L

M

N

PART NO.


43081

1543-69

44850

23826

44849

23825

23827

12

5

2

1

Washer, 5/16" Std.

Nylon Washer

Tarp Strap

1 Angle Bracket

2 "S" Hook

1 Mounting Strap

Mounting Bracket

N

H



7

CARTON CONTENTS

2

1

4

5

3

14

7

6

15

19

21

20

22

23

8

4

5

6

7

REF.

NO.

1

2

3

8

9

10

11

12

13

14

PART NO.


48791

40343

41310

43791

65518

25742Y

65442Y

46420

43793

48497

24527Y

43792

23540

25876

1

2

2

2

Cart Tray

1 Cart Cover

1 Engine

1 Hose Adapter

1 Rope, 36"

1 Front Tongue

1 Rear Tongue

1 Elbow w/ Deflector

Hose Clamp

Wheel

1 Wheel Support

1 Hose

1 Hitch Plate

Brace

8

9

16

24

10

11

17

25

27

18

26

28

12

13

18

19

20

21

REF.

NO.

15

16

17

22

23

24

25

26

27

28

PART NO.


24497Y

49873

43790

49974

24386

27144

43830

25875

26008

25874

25010

23475

49872

23560

1

1

1

1

Latch Stand Bracket

2 Lower Support Rod

1 Tarp Strap, 25"

1 Hose Hanger Rod

1 Latch Stand Plate

1 Top Support Angle

1 Deck Adapter

2 Cart Bed Brace

Axle

Front Support Tube

1 Latch Lock Lever

1 Hitch Bracket

1 Front Support Rod

Adapter Bracket (Deck)



ASSEMBLY

This unit is shipped

WITHOUT GASOLINE or OIL

. After assembly, see separate engine manual for proper fuel and engine oil recommendations.

TOOLS REQUIRED FOR ASSEMBLY

(1) Screwdriver

(1) Pliers

(2) 7/16" Wrenches

(2) 1/2" Wrench

(2) 9/16" Wrenches

(2) 3/4" Wrenches (only if figure 12 on page 12 is used)

• Attach the hitch bracket to the front tongue using two

3/8" x 1" bolts and 3/8" nylock nuts. See figure 2.

• Assemble the front tongue on top of the rear tongue using three 3/8" x 3" hex bolts and 3/8" nylock nuts.

See figure 2.

• Install the hitch pin and the hair cotter pin in the hitch bracket and front tongue. See figure 2.

3/8" x 3"

HEX BOLT

HITCH PIN

3/8" x 1"

HEX BOLT

REMOVAL OF PARTS FROM CARTONS

• Remove the hardware packs and all loose parts from the cartons.

• Lay out and identify parts shown in carton contents.

• Lay out and identify parts in the hardware packs.

Keep contents of each hardware package separate.

CART ASSEMBLY

• Assemble latch lock lever to rear tongue using 5/16" x 4" hex bolt and 5/16" nylock nut. Tighten nut until snug against side of rear tongue. See figure 1A.

• Attach the spring to the hole in the latch lock lever and the hole in the tongue. See figure 1B.

LATCH

LOCK

LEVER

5/16" NYLOCK NUT

A

FIGURE 2

3/8" NYLOCK NUT

HAIR

COTTER PIN

• Assemble the rear tongue to the wheel support by sliding the axle through the holes in the tongue and wheel support as shown in figure 3.

WELDED PLATE

HOLE FOR AXLE

5/16" x 4"

HEX BOLT

B

SPRING

FIGURE 1



FIGURE 3

9

• Assemble an axle clip, a wheel and a 5/8" washer onto each end of the axle. Assemble a second 5/8" washer onto each end of the axle if space allows. Secure both wheels in place using two cotter pins. See figure 4.

5/8"

WASHER

WHEEL

AXLE

• Place the cart bed braces and the cart tray onto the wheel support. Secure latch stand bracket underneath the tongue's latch lock lever. See figure 6.

• Assemble the cart tray and cart bed braces to the wheel support using eight 5/16" x 3/4" hex bolts and

5/16" nylock nuts. Tighten nuts after all bolts are in place. See figure 6.

5/16" x 3/4"

HEX BOLT

AXLE

CLIP

COTTER PIN

5/8" WASHER

(IF SPACE ALLOWS)

FIGURE 4

CART

BED

BRACE

5/16"

NYLOCK NUT

• Assemble the latch stand plate and latch stand bracket (with alignment tab toward rear of cart) to the cart tray using four 1/4" x 3/4" hex bolts and 1/4" nylock nuts. Tighten nuts after all bolts are in place.

See figure 5.

1/4" x 3/4"

HEX BOLTS

FIGURE 6

FIGURE 5

10

TAB

1/4" NYLOCK NUT



• Attach the engine mounting plate to the tongues using two 3/8" x 3" hex bolts in the back holes, two

3/8" x 1" hex bolts in the front holes and four 3/8" nylock nuts. See figure 7.

HINT:

For easier assembly, support the rear tongue with a block of wood.

• Place the hose hanger rod down into the hose hanger bracket on the impeller housing assembly. See figure

9.

HOSE HANGER

ROD

3/8" x 1"

HEX BOLT

3/8" x 3"

HEX BOLT

3/8" NYLOCK NUT

FIGURE 7

• Attach the plastic elbow to the top of the engine housing using four 5/16" x 3/4" hex bolts (self tapping) and nylon washers. See figure 8.

HINT: Push in on hex bolts as you tighten to form threads.

• Connect the hose adapter to the engine housing by fastening three wing nuts to the pre-assembled bolts in the engine housing. See figure 8.

FIGURE 9

• Place a hose clamp onto the end of the hose. Push the hose onto the hose adapter (nozzle). Tighten the hose clamp onto the hose and hose adapter. Do not collapse the hose adapter when tightening the clamp.

See figure 10.

• The remaining hose clamp will be used later to fasten the hose to the deck adapter.

HOSE ADAPTER

(NOZZLE)

HOSE CLAMP

HOSE

NYLON WASHER

5/16" x 3/4"

HEX BOLT

(SELF TAP)

WING NUT

FIGURE 8



FIGURE 10

11

• Loop the 25" tarp strap under the hose. Fasten the hooks to the hose hanger rod. See figure 11.

HOSE HANGER ROD

25" TARP

STRAP

CART COVER ASSEMBLY

• Slide the front support tube through the double loops at the front of the cart cover. See figure 13.

DOUBLE LOOPS

FIGURE 11

• Assemble the hitch plate to the tractor hitch if:

- Your tractor has a square (straight) hitch frame, to help prevent binding.

- Your tractor has a lightweight hitch frame that needs reinforcement for towing.

Use a 1/2" x 1-1/4" hex bolt, a 7/16" flat washer and a

1/2" nylock nut. See figure 12.

1/2" x 1-1/4"

HEX BOLT

TRACTOR HITCH

FRAME (SQUARE)

ATTACH

MOW-N-VAC

HERE

FRONT

SUPPORT

TUBE

FIGURE 13

CART COVER

• Slide the front support rod (straight ends) through the front sleeve located in the top of the cart cover. Slide a lower support rod (bent ends) through the rear sleeve located behind the front sleeve. The

bend

in the rod must face in the direction shown in figure 14.

SUPPORT

ROD

LOWER

SUPPORT

ROD

REAR SLEEVE

HITCH

PLATE

7/16" FLAT WASHER

1/2" NYLOCK NUT

TRACTOR HITCH

FRAME (TAPERED)

FIGURE 12

12

BEND

BOTTOM OF

CART COVER

FIGURE 14



• Slide the second lower support rod (bent ends) through the sleeve along the bottom of the cart cover.

Slide a looped end of the rope onto the rod as it enters each gap in the sleeve. The

bend

in the rod must face in the direction shown in figure 15.

• Place the top support angle inside the cart cover.

Fold the bottom of the cover around the top support angle. Insert two plastic plugs as shown in figure 17 to secure the cover to the ends of the top support angle.

BOTTOM OF

CART COVER

PLASTIC PLUG

BEND

ROPE

LOWER

SUPPORT ROD

BOTTOM SLEEVE

FIGURE 15

• Locate the plastic strips that are stitched to the bottom of the cart cover. Cut seven slits in the cover fabric that align with the holes in the plastic strips.

See figure 16.

TOP SUPPORT ANGLE

FIGURE 17

• Assemble the five 1/4" x 3/4" carriage bolts and tinnerman nuts as shown, leaving the nuts loose enough that the bolts can slide back and forth in the slots. See figure 18.

• Insert three 1/4" x 3/4" carriage bolts through the top angle support and the folded cover. Insert two 1/4" x

3/4" carriage bolts through the slots at the ends of the top angle support. Assemble five tinnerman nuts onto the bolts, leaving the nuts loose enough that the bolts can slide back and forth in the slots. See figure 18.

CUT SLITS (7)

PLASTIC STRIPS

FIGURE 16



FIGURE 18

1/4" x 3/4"

CARRIAGE BOLT

TINNERMAN NUT

13

• Secure front support tube to top support angle using two 1/4" x 1-1/4" hex bolts and 1/4" lock nuts.

TIGHTEN. Do not over tighten

and collapse support tube. See figure 19.

NOTE: Cart bag not shown for clarity.

• Assemble a 1/4" x 3/4" bolt and 1/4" lock nut to each end of the second lower support rod.

TIGHTEN,

then back nut off 1/2 turn. See figure 21.

• Attach the lower support rod to the

outside

of the top support angle using two 1/4" flanged nuts.

TIGHTEN.

See figure 21.


FRONT SUPPORT TUBE

TOP SUPPORT ANGLE

1/4" LOCK NUT

1/4" x 1-1/4" HEX BOLT

FIGURE 19

• Place the front support rod on the

outside

and the lower support rod on the

inside

of the top angle support. Attach using two 1/4" x 3/4" hex bolts and

1/4" lock nuts. TIGHTEN nut only until flush with end of bolt. The rods must pivot freely. See figure 20.


1/4" FLANGED

NUT

LOWER SUPPORT

ROD (BENT)

1/4" LOCK

NUT

1/4" x 3/4"

HEX BOLT

FIGURE 21

• Attach the braces to the front support tube using two 1/4" x 1-1/4" hex bolts and 1/4" flanged nuts.

TIGHTEN. Do not over tighten

and collapse support tube

. See figure 22.


FRONT SUPPORT ROD

(STRAIGHT)

1/4" FLANGED

NUT

BRACE

1/4" LOCK NUT

LOWER SUPPORT ROD

(BENT)

1/4" x 3/4" HEX BOLT

FIGURE 20

14

1/4" x 1-1/4"

HEX BOLT

FIGURE 22



• Place the assembled cart cover on top of the cart, aligning the bolts in the top support angle with the holes in the cart. Assemble five 1/4" flanged nuts onto the bolts. DO NOT TIGHTEN YET. See figure 23.

• Attach the bottom of the braces to the top support angle and the cart using two 1/4" x 3/4" hex bolts,

1/4" washers and 1/4" flanged nuts.

TIGHTEN

. See figure 23.

• TIGHTEN the five 1/4" flanged nuts.

1/4" x 3/4"

HEX BOLT

1/4"

WASHER

• With the rope hanging down loosely, check if the cover fits down freely around the rear of the cart tray.

If the cover needs to extend farther to the rear, loosen bolts (a) in figure 24 to slide the support rod rearward.

• If the rear of the cover does not rest down freely around the rear of the cart tray, loosen bolts (b) in figure 24 and tilt the front support tube rearward while sliding the bottom of the braces rearward. Retighten the bolts.

BRACES

FIGURE 23



1/4"

FLANGED

NUT

BOLT B

BOLT A

FIGURE 24

• Allow the rope to hang loosely behind the rear of the cart. Use the lanyard to tighten the rope until it firmly secures the cart cover to the cart. See figure 25.

• Ensure lanyard is locked to keep rope in place. See figure 25.

LANYARD

LOCK

UNLOCK

FIGURE 25

15

STOP

BEFORE PROCEEDING,

look in the fold-out sheets included with this manual to find templates for Sears mower decks. If written instructions are printed on the template, follow those instructions instead of the instructions in this manual.

ASSEMBLING THE #62468 DECK ADAPTER

TO THE MOWER DECK

NOTE:

Not all of the parts in the deck adapter hardware package will be needed for your particular fit up.

• Remove the mower discharge deflector from your mower deck. Save the deflector and hardware for remounting deflector.

• Position the adapter over the deck opening, and check for fit of cutout as shown in figure 27. Trim cutout, if necessary, to allow tilting of adapter, keeping the fit as close as possible for best vacuum suction.

NOTE: Make sure adapter clears gauge

wheels on mower deck

DECK ADAPTER

MOWER DECK

CAUTION: Mower deflector must be replaced when Vac System deck adapter is removed. Do Not operate mower unless adapter or deflector is in place and properly mounted.

• Identify and cut out the template for your

brand and size

mower deck. If there is no template included for your deck size, you can make your own template by marking around a piece of cardboard held against the edge of the deck's discharge opening.

• Tape the template to the face of the adapter, about

1/2" from front and 1/4" down from top for deeper decks. For shallow decks, position template low enough that adapter will not extend below bottom of deck. Mark outline of template on face of adapter using white crayon, nail or scriber. Drill a starting hole inside the outline, then use a saber saw or key hole saw to cut out the opening. See figure 26.

1/4" DOWN

IMPORTANT:

Keep cut-off as close to the top edge as possible.

Curl on deck may be located outside of adapter or inside depending on deck opening design

FIGURE 27

• Holding the adapter bracket and the deck adapter together, position the deck adapter on the mower deck.

Keeping the edge of deck adapter as close as possible to the offset in the adapter bracket, see if the slot in the adapter bracket can be aligned with one or two of the deflector holes in your mower deck’s discharge opening. If the bracket can not be located correctly using existing holes, it will be necessary to drill one or two 5/16" diameter holes in the deck. See figure 28.

Use existing holes or drill 5/16" diameter hole or holes.

ADAPTER BRACKET

1/2" FROM FRONT

FIGURE 26

16

DECK ADAPTER

MOWER DECK

Keep edge of adapter as close as possible to offset in bracket

FIGURE 28



• Assemble the adapter bracket to the deck using two

5/16" x 1-1/4" hex bolts, 5/16" flat washers and 5/16" nylock nuts. See figure 29.

NOTE: It may be necessary to use extra 5/16" flat washers to shim under the bracket next to the deck surface. Ten extra washers have been furnished as shims. See figure 29.

(2) 5/16" NYLOCK

NUTS

(2) 5/16" FLAT

WASHERS

ADAPTER BRACKET

5/16" x 1-1/4"

HEX BOLT

FIGURE 29

5/16" flat washers used as needed for shims to adjust for variations in decks.

• With deck adapter positioned correctly over the discharge opening, use the adapter bracket as a template and drill three 9/32" diameter holes in the top of the deck adapter. See figure 30.

• Bolt deck adapter to bracket using three 1/4" x 1" bolts, nylon washers, 1/4" flat washers and 1/4" nylock nuts. Nylon washers should be against the inside of the deck adapter. See figure 30.

DECK ADAPTER

(3) 1/4" NYLOCK

NUTS

ADAPTER

BRACKET

(3) NYLON

WASHERS

MOWER DECK

(3) 1/4" STEEL WASHERS

(3) 1/4" x 1" HEX BOLTS

FIGURE 30

• Assemble end of hose and a hose clamp over the round opening of deck adapter and tighten clamp.

• GO DIRECTLY TO THE OPERATION

INSTRUCTIONS ON PAGE 18.



17

OPERATION

KNOW YOUR VAC SYSTEM

Read this owner's manual and safety rules before operating your Vac System.

Compare the illustration below with your Vac System to familiarize yourself with the various controls and their locations.

BOOT

THROTTLE

CONTROL

CHOKE

CONTROL

FUEL

SHUT-OFF

ON/OFF

SWITCH

LATCH LOCK LEVER

THROTTLE CONTROL

Controls speed of engine.

CHOKE CONTROL Adjust to allow cold starting.

FUEL SHUT-OFF Shuts off fuel flow to engine.

ON-OFF SWITCH

Turns off engine ingition.

CAUTION:

Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.

See STORAGE Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

18

WARNING: Never fill fuel tank indoors, or with the engine running, or while the engine is hot. Do not smoke while filling tank.

BOOT

Connects the plastic elbow to the fabric top, directing discharged material into the cart.

LATCH LOCK LEVER

Locks the cart bed down to the tongue. Releases to allow cart to be tipped back for dumping.

BEFORE STARTING

FILL THE ENGINE WITH OIL!

Your engine is shipped without oil or gasoline. Add oil as instructed in Engine

Maintenance on page 20 of this manual. Add gas as instructed in the separate engine manual.

• Inspect the Vac System to make sure all covers (rear door, vinyl boot, elbow, hose adapter, hose and deck adapter are properly attached.

• Check tires for proper inflation (12 - 14 lbs).

HOW TO STOP YOUR VAC SYSTEM

• To stop engine, move the throttle control lever to the

OFF position.

• Disconnect spark plug wire from plug to prevent accidental starting while equipment is unattended or is being worked on.

CAUTION: The muffler and adjacent areas are

hot!



HOW TO START YOUR VAC SYSTEM

WARNING: Never

start or run the engine without all covers being properly attached to the blower housing and cart.

• Check oil and gas in Vac engine.

• Attach spark plug wire to spark plug.

• Move choke lever on engine to CHOKE position.

(A warm engine may not require choking.)

• Move throttle control lever on engine to FAST position.

• Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point). Let the rope rewind slowly.

• Pull rope with a rapid, continuous, full arm stroke.

Keep a firm grip on starter handle. Let rope rewind slowly. Do not let starter handle snap back against starter.

• Repeat instructions in two preceding paragraphs until engine fires. When engine starts, move choke control gradually to RUN position.

HOW TO USE YOUR VAC SYSTEM

CAUTION:

Vehicle braking and stability may be affected with the addition of an accessory or an attachment. Be aware of changing conditions on slopes.

• Inspect the Vac to make sure the cover, rear door, boot, elbow, hose adapter (nozzle), hose and deck adapter are properly attached.

• Check tires for proper inflation (12 - 14 lbs).

• Check for oil and gas in Vac engine.

• Begin operation at low speed, adjusting forward speed to match grass height and/or moisture condition to prevent clogging.

• Do not attempt to vacuum up any material other than vegetation found in a normal yard, such as light branches, leaves, twigs, etc.

WARNING:

Should your Vac System become clogged, shut off tractor and Vac engines. Before attempting to unclog, remove wire from spark plug to prevent accidental starting.

TO EMPTY THE CART

• Shut off the tractor engine and set the brake.

• Shut off the Vac engine.

• Loosen draw string and pull boot back from the elbow.

• Use rope to secure cover in upright position. Refer to illustration below.

• Release latch lock lever on tongue and tip cart back.

• Using a rake or suitable tool, pull grass clippings and/ or leaves out of the cart.

• After the cart is emptied, tip it forward and secure it to the tongue with the latch lock lever. Fold down cover and secure in place with the rope.

CAUTION: To avoid possible injury, be sure that no one is near the cart before releasing the latch lock lever.

ROPE



19

MAINTENANCE

CUSTOMER RESPONSIBILITIES

• Read and follow the maintenance schedule and the maintenance procedures listed in this section.

MAINTENANCE SCHEDULE

Fill in dates as you

complete regular service.

Bef ore each use

After each use

Check for loose fasteners

Check cover

Check tire pressure

Check engine oil level

X

X

X

X

Lubricate

Clean

X

X X

Maintain engine per instructions below and in engine manual.

age

Service Dates

BEFORE EACH USE

CHECK FOR LOOSE FASTENERS

• Make a thorough visual check of the Vac System for any bolts and nuts which may have loosened.

Retighten any loose bolts and nuts.

CHECK COVER

• Check the cover, especially the front boot and the rear flap for wear. Replace cover if worn or damaged.

CHECK TIRE PRESSURE

• Check tire pressure regularly. Recommended tire pressure is 12-14 Lbs.

CHECK ENGINE OIL LEVEL

• Check oil level before each use. Maintain engine oil as instructed in the separate engine manual.

LUBRICATION

• At the beginning of each season, lubricate the latch, latch pivot bolt, and the axle where the hitch tongue pivots, with a light machine oil.

• At least once a season, grease or oil the wheel bearings. Use automotive wheel bearing type grease or 20 weight oil.

WARNING:

Always stop engine and disconnect spark plug wire before cleaning, lubricating or before performing any repairs or maintenance.

CLEANING

• Make sure the cart and top are cleaned after each use. Grass clippings and leaves left in the cart will mildew and cause damage if not cleaned out.

• Clean the engine

regularly with a cloth or brush.

Keep the cooling fins on the engine housing clean to permit proper air circulation which is essential to engine performance and life. Be sure to remove all dirt and debris from muffler area.

20

ENGINE MAINTENANCE

Only use high quality detergent oil rated with API service classification SF or SG. Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE 30 grade oil is recommended for warm weather use.

For cold weather use refer to the engine manufacturer's

Operating and Maintenance Manual.

• Check

oil level

before each use. Maintain engine oil at level shown in figure 31 below.

• Service

air cleaner

every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the separate engine manual.

• The

spark plug

should be cleaned and the gap reset once a season. Spark plug replacement at the start of each season is recommended. Check the engine manual for correct plug type and gap specifications.

REMOVE OIL CAP

OIL

REPLACE CAP

AFTER FILLED

FULL OIL LEVEL

FIGURE 31



STORAGE AND OPTIONAL USE

• Clean the engine and the entire unit thoroughly.

• Refer to engine manual for correct engine storage instructions.

• If storing in an unventilated or metal storage shed, coat metal parts with light oil or silicone to prevent rust.

• Store unit in a clean, dry area.

It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Follow the instructions in the engine’s Operating &

Maintenance Manual.

TO USE THE CART WITHOUT THE VAC SYSTEM

• Remove bolts holding frame to cart and store bag and frame in a safe place.

CAUTION: The muffler and adjacent areas are

hot!

• Keep removed bolts, washers and nuts in a safe place with bag.

• Remove and store the four bolts and nuts which fasten the engine base to the tongue.

• Slide the engine off the tongue and store in a safe storage area.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE(S)

Engine fails to start 1. Spark plug wire disconnected.

2. Safety switch not contacted.

3. Fuel tank empty, or stale fuel.

4. Fuel shut-off valve closed (if so equipped).

5. Faulty spark plug.

CORRECTIVE ACTION

1. Connect wire to spark plug.

2. Correctly install hose adapter nozzle.

3. Fill tank with clean, fresh fuel.

4. Open fuel shut-off valve.

5. Clean, adjust gap or replace.

Loss of power; 1. Spark plug wire loose operation erratic.

2. Unit running on CHOKE.

3. Blocked fuel line or stale fuel.

4. Water or dirt in fuel system.

1. Connect and tighten spark plug wire.

2. Move choke lever to OFF position.

3. Clean fuel line; fill tank with clean fresh gasoline.

4. Disconnect fuel line at carburetor to drain fuel tank. Refill with fresh fuel.

5. Adjust carburetor.*

6. Service air cleaner.*

5. Carburetor out of adjustment.

6. Dirty air cleaner.

Engine overheats 1. Carburetor not adjusted properly.

1. Adjust carburetor.*

2. Engine oil level low.

2. Fill crankcase with proper oil.

Too much vibration 1. Loose parts or damaged impeller.

1. Stop engine immediately and disconnect spark plug wire. Tighten all bolts and nuts. Make all necessary repairs.

If vibration continues, have unit serviced by an authorized service dealer.

Unit does not discharge

1. Discharge chute (elbow) clogged.

1. Stop engine immediately and disconnect spark plug wire.

Clean inside of housing and discharge chute (elbow).

2. Foreign object lodged in impeller.

2. Stop engine immediately and disconnect spark plug wire.

Remove lodged object.

3. Vac Cart is full.

3. Empty cart.

*Refer to the engine manual packed with your unit.

NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer.



21

22

REPAIR PARTS LIST FOR 486.247072 PROFESSIONAL VAC

5

3

1

15

2

7

16

6

9

20

19

28

27

30

39

18

13

18

4

25

25

11

10

22

12

17

21

6

26

14

23

23

8

23

24




8

9

10

11

12

13

14

15

16

4

5

6

7

REF.

NO.

1

2

3

PART NO.


48791

65518

43012

24386

43182

26008

48497

65442Y

24527Y

24497

25742Y

23475

25010

HA20186

25875

25910

1 Cart Tray

1 Rope, 36"

4 Hex Bolt, 1/4-20 x 3/4"

1 Latch Stand Plate

8 Hex Bolt, 5/16-18 x 3/4"

1 Axle

2 Wheel

1 Rear Tongue

1 Wheel Support

1 Latch Stand Bracket

1 Front Tongue

1 Hitch Bracket

1 Latch Lock Lever

1 Spring

2 Cart Bed Brace

2 Axle Clip

24

25

26

27

28

29

30

20

21

22

23

REF.

NO.

17

PART NO.

47189

18 47810

19 R19212016


4

9

4

Nylock Nut, 1/4-20

Nylock Nut, 5/16-18

Washer, 5/8"

43010

23353

43001

HA21362

2

1

2

5

Cotter Pin

Hitch Pin

Hex Bolt, 3/8-16 x 1"

Nylock Nut, 3/8-16

43343

43574

47407

23540

43351

712-3083

43352

1 Hair Cotter Pin, 3/32"

3 Hex Bolt, 3/8-16 x 3"

1 Hex Bolt, 5/16-18 x 4"

1 Hitch Plate

1 Hex Bolt, 1/2-13 x 1-1/4"


1 Flat Washer, 7/16"



23

REPAIR PARTS FOR MODEL 486.247072 PROFESSIONAL VAC

6

24

37

4

2

31

28

4

18

18

31

13

25

25

28

32

20

12

28

ADAPTER #62468

21

26

10

25

36

8

13

26

25

10

26

27

26

13

34

8

27

27

5

25

8

13

33

34

41

26

25

10

35

13

3

12

25

18

42

19

31

1

43

31

40

17

3

11

14

23

15

24

9

39

8

38

See page 26

30

39

22

16

7

29

26



REPAIR PARTS FOR MODEL 486.247072 PROFESSIONAL VAC

27144

25874

25876

49873

43840

40343

41310

47810

25873

43661

43791

43012

47189

43792

49974

46420

712-0421

43013

48402

44850

44849

43793

43790

9

10

11

12

5

6

7

8

REF.

NO.

1

2

3

4

13

14

15

16

17

18

19

20

21

22

23

PART NO.


1 Top Support Angle

1 Front Support Tube

2 Brace

2 Lower Support Rod

2 Hex Bolt, 5/16-18 x 1-1/4"

1 Cart Cover

1 Engine (49 State)


1 Engine Mounting Base

4 Hex Bolt, 1/4-20 x 1"

1 Hose Adapter

6 Hex Bolt, 1/4-20 x 3/4"


1 Hose

1 Hose Hanger Rod

1 Elbow with Deflector

3 Wing Nut

6 Lock Nut, 1/4-20

2 Plug, Plastic

2 Tarp Strap

2 "S" Hook

2 Hose Clamp

1 Tarp Strap, 25"

40

41

42

43

37

38

39

30

31

32

33

34

35

36

REF.

NO.

24

25

26

27

28

29

PART NO.


43574

43088

1543-69

43081

1509-90

47630

43001

47598

43830

23560

43080

23825

23826

49872

43085

HA21362

62468

23827

44950

41518

41311

2

11

9

12

7

4

Hex Bolt, 3/8-16 x 3"

Washer, 1/4" Std.

Nylon Washer

Washer, 5/16" Std.

Hex Bolt, 1/4-20 x 1-1/4"

Hex Bolt, 5/16-18 x 3/4"

(Thread Forming)

2 Hex Bolt, 3/8-16 x 1"

11 Nut, Hex Flange 1/4-20

1 Deck Adapter

1 Deck Adapter Bracket

2 Carriage Bolt, 5/16" x 3/4"

1 Mounting Strap

1 Angle Bracket

1 Front Support Rod

4 Hex Bolt, 5/16-18 x 1-1/2"


1 Deck Adapter Kit

1 Mounting Bracket

5 Carriage Bolt, 1/4-20 x 3/4"

5 Tinnerman Nut, 1/4-20

1 Owners Manual



25


9

9

4

16

22

12

6

15

4

21

19

10

20

11

REF.

NO.

PART

NO.


1 629-0241A 1 Harness, Wire

2

3

4

5

24634

24633

43182

47600

1

1

12

4

Housing Assembly, Inner

Housing Assembly, Outer

Hex Bolt, 5/16-18 x 3/4"

Hex Bolt, 5/16-24 x 1"

6 710-1268 2 Screw, Self Tap #10-16 x 3/8"

7 43063 3 Hex Bolt, 5/16-18 x 1"

8 712-0421 3 Wingnut

9

10

11

47810

43086

41480

12

5

1

Nylock Nut, 5/16-18

Lock Washer, 5/16"

Wire Mag. Ground

26

REF.

NO.

PART

NO.


12 725-1700 1 Switch Cover

13 725-3166 1 Snap Mount Switch

14 726-0272 1 Clamp

15 731-1613 1 Switch Cover

16

17

24958

46584

1 Hose Hanger Bracket

3 Hex Nut, Whizlock 5/16-18

18 43081 4 Washer, 5/16" Std.

19 736-0247 1 Washer

20 66995 1 Impeller Assembly

21 40320 1 Hex Bolt, 5/16-24 x 1-1/4" Locking

22 HA11154 1 Key, 3/16" Sq. x 1.75"



SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

OF TRACTOR WITH ATTACHMENT

FOLD ALONG

DOTTED LIN

E

E

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

10 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not operate on slopes greater than 10 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. Braking may be affected by tractor attachment. Reduce speed on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.



27

PARTS ORDERING/SERVICE

Get it fixed, at your home or ours!

Your Home

For expert troubleshooting and home solutions advice:

www.managemyhome.com

For repair –

in your home

– of

all

major brand appliances, lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.

For Sears professional installation of home appliances and items like garage door openers and water heaters.

1-800-4-MY-HOME

®

(1-800-469-4663)

Call anytime, day or night (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in items like vacuums, lawn equipment, and electronics, call anytime for the location of your nearest

Sears Parts & Repair Service Center

1-800-488-1222

(U.S.A.)

1-800-469-4663

(Canada)

www.sears.com www.sears.ca

To purchase a protection agreement on a product serviced by Sears:

1-800-827-6655

(U.S.A.)

1-800-361-6665

(Canada)

Para pedir servicio de reparación a domicilio, y para ordenar piezas:

1-888-SU-HOGAR

®

(1-888-784-6427)

Au Canada pour service en français:

1-800-LE-FOYER

(1-800-533-6937) www.sears.ca

MC

® Registered Trademark /

® Marca Registrada / TM

TM Trademark / SM

Marca de Fábrica /

Service Mark of Sears Brands, LLC

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