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Agfa CP1000
Reference manual
2
© Agfa-Gevaert N.V. 2000.
No parts of this document may be reproduced, copied, adapted or transmitted in any form or by any means without the written permission of Agfa-Gevaert N.V.
Agfa-Gevaert N.V. makes no warranties or representation, expressed or implied, with respect to the accuracy, completeness or usefulness of the information contained in this document and specifically disclaims warranties of suitability for any particular purpose. Agfa-Gevaert N.V. shall under no circumstances be liable for any damage arising from the use or inability to use any information, Agfa CP1000, method or process disclosed in this document.
Agfa-Gevaert N.V. reserves the right to make changes to this document without prior notice.
Agfa-Gevaert N.V., Septestraat 27, B-2640 Mortsel, Belgium.
Agfa CP1000 is a trademark of Agfa-Gevaert N.V., Belgium.
Agfa and the Agfa-Rhombus are trademarks of Agfa-Gevaert AG, Germany.
1210E GB 20001120
1210E GB 20001120
Table of contents
Chapter 1:
................................................................ 5
Chapter 2:
Installation of the Agfa CP1000
.......................................................... 11
Chapter 3:
Getting started with the Agfa CP1000
................................................ 21
Chapter 4:
................................................................... 37
Chapter 5:
................................................................................... 49
Chapter 6:
Advanced service: instructions for skilled service personnel
3
Appendix A:
.......................................................... 87
Appendix B:
.......................................................... 93
Appendix C:
4
1210E GB 20001120
Chapter
1
Introducing the
Agfa CP1000
This chapter introduces the Agfa CP1000 to the user and draws the attention to some important safety precautions.
❑
❑
❑
❑
6
Welcome to the Agfa CP1000
The Agfa CP1000 is a most up-to-date table-top processor designed to handle all types of medical X-Ray film (except for mammographical films) suitable for rapid processing. All operations are programmed and each step takes place automatically.
The complete throughput, drying included, takes only 125 seconds.
The Agfa CP1000 offers the following features:
■
Automatic film processing;
The Agfa CP1000 handles film from 100 x 100 mm (4” x 4”) up to 350 mm (14”) wide and 1200 mm (51”) long. With the Agfa CP1000 you cannot process rollfilms.
■
Easy to handle, compact in size, light in weight;
■
No installation cost;
•
Just plug it in.
•
No extra plumbing: no fixed water supply or water-drainage system required.
■
Low operating costs;
•
Economical standby mode.
•
No waste of water.
•
Precise and automatic control of developer temperature.
•
Precise and automatic control of chemical replenishment. The film scanner registers exactly the amount of solutions needed to process a specific film size.
■
Easy maintenance and cleaning;
•
The simple construction of the Agfa CP1000 allows easy access to all parts needing cleaning or replacement.
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About this manual
This manual is your reference guide to the Agfa CP1000.
It has a task-oriented, modular structure and describes in detail all instructions for setup, operation and maintenance.
The reference manual consists of the following chapters:
•
Chapter 1, ‘Introducing the Agfa CP1000’ , introduces the Agfa CP1000 to the user
and draws the attention to some important safety precautions.
•
Chapter 2, ‘Installation of the Agfa CP1000’
, offers a step by step description of the unpacking and installation procedure for the Agfa CP1000.
•
Chapter 3, ‘Getting started with the Agfa CP1000’
, introduces the Agfa CP1000 to the user and explains some key concepts.
•
Chapter 4, ‘Cleaning the Agfa CP1000’ , guides you through cleaning tasks which
require no special skills, tools or training.
•
Chapter 5, ‘Troubleshooting’ , serves as a guide to recognize, identify and solve
possible errors and problems.
•
Chapter 6, ‘Advanced service: instructions for skilled service personnel’
describes maintenance and repair procedures which may be carried out by skilled service personnel only.
•
Appendix A, ‘Equipment information sheet’ .
•
Appendix B, ‘Parts list and exploded views’ .
•
, lists the main topics in alphabetical order to help you find the appropriate procedure for any task.
❖
The present instruction manual is focused on the installation, use and maintenance procedures of the Agfa CP1000 processor, with a minimum of technical assistance. If you encounter difficulties with the installation or operation instructions, or if the processor fails to operate as specified, call your local service organization.
7
8
Safety precautions
General safety instructions
•
The processor was designed for processing medical X-ray films (except for mammographic films and rollfilms), and should only be used for this purpose.
•
The processor may only be operated by staff, skilled on the machine.
•
Make sure that only authorized personnel has access to the processor.
•
Only trained and authorized service personnel can make repairs or changes to the processor.
•
If there is visible damage to the machine casing, the processor should not be started or used.
•
Do not override or disconnect the integrated safety features.
•
Disconnect the processor from the mains before performing any maintenance activities.
•
Like all technical devices, the processor must be operated, cared for and serviced correctly, as described in the documentation provided with the machine.
•
If the processor is not operated correctly or if you do not have it serviced correctly,
Agfa is not liable for resulting disturbances, damages or injuries.
•
When installing the processor, care must be taken to ensure that there is either a mains plug or an all-cable disconnecting device in the internal installation fitted near the processor and that it is easily accessible.
•
If connections with other components or assemblies are made, Agfa can guarantee safety only for combinations which are approved by Agfa.
•
If you notice conspicuous smoke or noise, disconnect the processor immediately.
•
An earth leakage breaker must be built into the electrical circuit (I
N
≤
30 mA).
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Special instructions for the handling of chemicals
•
When handling chemicals, you must observe safety and environmental regulations as well as the operating and warning instructions accompanying the chemicals.
•
Wear stipulated protective clothing and safety goggles.
•
When disposing of chemicals and waste water, you must comply with the local regulations concerning waste water and environmental protection.
•
If chemicals get into your eyes, immediately rinse your eyes with cold water and consult a physician.
•
Do not inhale vapor from chemicals. Make sure that there is sufficient ventilation where the processor is installed, i.e. air exchange that is at least ten times the space volume per hour.
•
Always comply with the installation instructions.
•
Regularly check all connections to the processor for tightness.
•
If liquid gets into the inside of the processor (due to spills), disconnect the processor from the mains immediately and have the device cleaned thoroughly by service personnel.
Collect spent chemicals in separate containers and suspend hose pipes at a sloping angle without any kinks.
Make sure that the hose pipes do not come into contact with the liquid in the container!
9
10
Safety compliance
The Agfa CP1000 complies with the VDE 0805/EN 60950/IEC 950 safety regulations and with the European regulations on radio interference suppression EN
55022, Class B and CISPR Publication 22 (1990) Level B.
•
The non-return water connection system complies with the DIN 1988 standards.
•
The Agfa CP1000 carries the CE label.
•
Only applicable to North America:
The Agfa CP1000 has been constructed in accordance with the safety regulations
UL Standard 1950 and UL 122, with CSA 22.2 N° 950 and with the regulations on radio interference suppression USA Standard FCC 47, Part 15, Class A.
•
Only applicable to North America: The Agfa CP1000 is UL and cUL certified.
Warning
The Agfa CP1000 generates, uses and can radiate radiofrequency energy and if not installed and used in accordance with the user manual, may cause interference with radio communications.
The
Agfa CP1000 has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart B of
Part 15 of the FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user will be required to take at his own expense whatever measures may be required to correct the interference.
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Chapter
2
Installation of the
Agfa CP1000
This chapter offers a step by step description of the installation and unpacking procedure for the Agfa CP1000.
❑
Basic installation requirements
❑
12
Basic installation requirements
Before unpacking the unit, make sure you have a darkroom with an adequate working area and the basic installation requirements, as listed below. Complete specifications are provided in Appendix A.
Installation requirements
•
Power requirement
Prior to connecting the processor to the mains, check whether the specifications on the data plate match your local power supply (120 V / 230 V). The processor must not be run without earth protection. An earthed power outlet protected by a fuse
(15 A / 16 A) is required. An earth leakage breaker (I
N
= < 30 mA) must be built into the electric circuit.
•
Water requirement
The Agfa CP1000 processor does not need a separate water connection. Water is supplied by a water replenishment bottle, and should be at normal room temperature (15 °C to 25 °C / 59 °F to 77 °F). A convenient sink and water hose is recommended for filling the water replenishing bottle, for mixing the chemicals and for cleaning the processor.
An optional fixed water connection can be ordered though, if continuous water supply is wanted. Refer to page
92 for the appropriate order code.
•
Disposal of waste chemicals and waste water
It is the purchaser’s responsibility to conform to local rules and regulations regarding the disposal of waste chemicals. Care should be taken when handling chemicals at all times. Please observe the hazard instructions provided on the chemical labels.
•
Ventilation requirement
The Agfa CP1000 processor does not require a separate exhaust system and does not produce excessive external heat. The processor will operate properly at a room temperature between 15 °C and 30 °C / 59 °F and 86 °F, and at a relative humidity between 30 % and 80 %.
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Working area requirements
The Agfa CP1000 is designed to be installed in a darkroom. Consult the medical imaging film company for recommended darkroom lighting conditions.
The counter or support upon which the processor is to be set up must have a minimum surface of 660 x 660 mm. A larger working surface is recommended for safety purposes. The processor should be accessible from all sides if possible, but a minimum clearance must be provided. Consult the diagram:
Light-tight cover
550 mm
(22")
CP
1000
370 mm
(14.8")
560 mm
(22.4")
650 mm
(26")
The Agfa CP1000 Support
Table is an option meeting exactly all requirements: it features appropriate support leg holders and a hole to lead through the drain hoses to the waste bottles which can be placed in a safe location underneath the table.
❖
Refer to Appendix A, ‘Specifications’ for order codes and
specifications.
13
Installation
❖
Refer to page
22 for a diagram of the main components.
Arranging the drain hose
1
Remove the rubber bands.
Lift the processor and set it down on its rear end with two people. Do not use the legs as a pivot point. The drain hoses are held in place by rubber bands.
2
Withdraw and unroll the three drain hoses
.
14
If the processor has been placed as shown above, you see from the left to the right: the developer hose, the fixer hose and the wash-water hose.
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3
Lower the processor back into operating position with two people.
Do not use the legs as a pivot point.
4
Arrange the hoses into their appropriate waste bottles.
CP
1000
Waste solutions must be drained preferably into three separate waste bottles. The developer hose and the waste-water hose can be put together into one bottle. However, the fixer hose should be put into a second waste bottle.
Make sure that the drainage hoses do not come into contact with the liquid in the container!
5
Correct the length of the hoses.
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Collect spent chemicals in separate containers and suspend hose pipes at a sloping angle without any kinks
If the processor is to be installed on a counter with the waste bottles stored beneath, holes should be cut into the counter top for the drain hoses to pass through.
15
Leveling the processor
The processor must be exactly level for a reliable operation and a proper replenishment of the chemicals. Levelling screws in the legs are provided to enable a proper adjustment. Use a levelling instrument to achieve satisfactory results.
1
Level the machine by means of the adjustable legs.
Level the machine front-to-back and left-to-right, preferably on the tank rollers as shown in the figures above.
• Turn the levelling screws clockwise to raise the processor and counter-clockwise to lower the processor.
• Turning the screws is made easier by lifting slightly the appropriate corner.
2
Now you can replace the processor cover.
16
Make sure that the interlock pin, marked on the processor cover with a white dot, is properly engaged with the interlock switch. If not, the processor will fail to work.
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Fitting the exit tray
1
If not done already, remove the exit tray from its polyfoam wrapping.
2
Engage the left hook of the exit tray in the slot on the left of the dryer cover.
3
Engage the right hook of the exit tray in the leftmost ventilation slot on the right side of the dryer cover.
17
Inserting the replenishment bottles
A set of replenishment bottles was packaged in the accessories box that also contained this manual. Supplementary sets of 5 l or 2.5 l replenishment bottles
for the appropriate order codes.
1
Make sure the replenishment bottles have the correct valves attached.
The valves are color coded to match them to their corresponding bottles to avoid
contamination of the chemicals. Refer to the table on page 39
for the appropriate color codes.
Never interchange the valves!
2
Insert the empty replenishment bottles into the corresponding receptacles.
❖
The replenishment bottles should be inserted emptily at this time. The mixing and filling procedure for chemicals can be found in
Chapter 3, ‘Getting started with the Agfa CP1000’ .
18
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
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Installing the light-tight cover
The light-tight cover is an optional accessory making it possible to leave the darkroom safely once processing of films has started.
❖
Refer to
for order codes and specifications.
1
Remove the light-tight cover accessory from its packing.
2
Slide the light-tight cover onto the feed tray and press it firmly into position.
CP
1000
19
Installing a fixed water connection
For normal operation the Agfa CP1000 processor does not need a separate water connection. However, it is possible to install a fixed water connection if continuous water supply is wanted. The fixed water connection accessory can be ordered as an option.
❖
Refer to
for order codes and specifications.
1
Remove the fixed water connection accessory from its packing.
2
Install the fixed water connection accessory as shown in the diagram below.
150 mm (5.9")
Set the flow to
0.2 - 0.25 l/min
Outer thread
10 mm (3.8")
Length 5000 mm (107")
Pressure: max 0.8 bar
20
The pressure reducing valve is connected to the water source (1.805 cm / 3/4” pipe with shut-off valve). The connection is a male union with a 0.953 / 3/8” O.D. thread.
Set the pressure reducing valve to the values as indicated in the diagram.
3
Remove the water replenishment bottle and insert the hose connector into the water receptacle, marked by a white ring.
Water temperature should be between 5 °C and 25 °C (40 °F and 70 °F).
❖
The water line valve should be shut off at the end of a work period. You must have a fixed floor drain for waste water when using the fixed water connection accessory.
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Chapter
3
Getting started with the Agfa CP1000
This chapter introduces the Agfa CP1000 to the user and explains some key concepts.
❑
❑
❑
❑
Checking the replenishment rates
❑
❑
❑
❑
Main components
1 2 3 4 5 6 7 8 9 10 11 12 13 14
22
6
7
4
5
1
2
3
10
11
8
9
12
13
15
Developer bottle receptacle
Developer ring (red)
Developer bottle valve (red)
Developer replenishment bottle
Processor cover
Fixer replenishment bottle
Fixer tank guide plate
Water replenishment bottle
Wash-water tank guide plate
Control panel
Film transport roller
Dryer assembly cover
Dryer fan and heater compartment
16 17 18 19 20 21 22 23 24
17
18
19
20
14
15
16
21
22
23
24
25
17 25
Exit tray
Feed tray
Developer tank cover
Adjustable leg
Developer heater
Developer thermal cutout
Fixer heater
Fixer thermal cutout
Heater cables
Wash-water tank
Squeegee roller assembly
Dryer transport roller assembly
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Functional diagram
Exposed film is inserted directly into the feed slot at the left side of the processor. The film passes the film scanner regulating the replenishment and dryer systems, and then passes through the developer, the fixer and the wash-water tanks. After drying, the film leaves the dryer section and is deposited into the exit tray.
1 2 3 4 5 6
3
4
5
6
7
1
2
7
Feed tray
Film scanner for replenishment
Developer replenishment bottle
(5 l)
Fixer replenishment bottle (5 l)
Water replenishment bottle (5 l)
Dryer transport roller assembly
Developer tank (0.9 l)
8
8
9
10
11
12
13
9 10 11 12
Fixer tank (0.9 l)
Water tank (0.9 l)
13
Squeegee roller assembly
Cross-blowing fan
Infrared dryer
Exit tray
23
24
Operation
When the power switch is turned ON, the drive motor, the pump motor, the tank heaters and the dryer fans start to operate.
After about 7 minutes, the chemical solutions are heated up sufficiently for the
Agfa CP1000 to become operational.
When a film is fed into the processor, it is detected by the film scanner, a pair of magnetic rollers. The film scanner also measures the length of the film to determine the replenishment rate, being different for each separate tank. At the same time, the replenishment system, the dryer heaters and the fan are activated.
As long as film feed is detected, the replenishment pumps operate at double speed. This increased circulation causes the contents of the developer tank, fixer tank and wash-water tank to rise in their pump tubes and flow into the drains.
An appropriate amount of fresh solution and wash water is replenished automatically from the supply.
When the end of the film is detected and the film scanner rollers are no longer turning, the following occurs:
❖
The indicator light remains on for about 15 seconds. When it turns off, another film can be fed into the processor.
❖
Provided that no additional film is inserted, the circulation rate is slowed down again. 40 seconds after the last film exits the dryer, the infrared dryer heaters turn off, and after an additional 40 seconds, the lower fan turns off.
The upper fan works continuously.
As long as the machine is left on, it remains in standby mode but uses neither chemicals nor water.
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Control panel
The control panel contains the power switch, the manual replenishment key with the film feed light, and the dryer temperature step-switch.
2
3 4 5
0
0
2
3 4 5
°
C
Position ‘I’ of the red power switch turns the processor ON.
Depending on the room temperature, solutions reach their proper operating temperature within 7 minutes.
Position ‘0’ switches the processor OFF.
❖
The processor should only be switched on with full tanks.
❖
The processor should never be switched off during film transport.
The manual replenishment key allows the user to initiate an additional replenishment cycle, during which a red indicator light is illuminated.
The manual replenishment key should be pressed if the processor has been idle for more than a day. Film may be inserted into the processor when the additional replenishment cycle is completed, which is indicated by the red light going OFF.
The light is also illuminated during film feed.
The 6 step-switch controls the dryer temperature. This enables the dryer temperature to be adjusted to particular environment conditions (humidity and ambient temperature). The normal setting is ‘3’.
Do not touch the switches with wet fingers!
25
26
Preparing the chemicals
If the replenishment bottles are to be filled with chemicals for the first time, be sure to read the following instructions:
•
Prior to filling the tanks for the first time, it is recommended that they be re-moved from the processor and rinsed with tap water. The standard cleaning procedure as described in
Chapter 3, ‘Getting started with the Agfa CP1000’
can be followed, except that there are no chemicals yet to be drained.
•
To save chemicals, check and adjust the replenishment rates using water in three spare replenishment bottles (which can be ordered as an option). If the replenishment rates are satisfactory, you can fill the genuine set of replenishment bottles with chemicals. The procedures for checking and adjusting the replenishment rates can be found further on in this chapter.
❖
The chemical products can cause skin irritations with people who are sensitive to them. It is therefore advisable to wear rubber gloves and to wash your hands thoroughly afterwards.
❖
Always prepare the solutions in accordance with the directions from your supplier. Read the accompanying leaflet and/or the instructions on the bottle, to check for congruity with the procedures below.
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
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Preparing the developer solution Agfa G153
Agfa G153 should be used to prepare the developer solution. A unit package contains 12 sets of 2 concentrated solutions (parts A and B), each set being used for making up 2.5 litres of working solution (if you want to make up 5 litres of working solution, double the values for water and chemicals):
• part A contains 1000 ml of concentrated developer.
• part B contains 250 ml of concentrated hardener.
1
Fill up the red marked replenishment bottle with 1.25 litres of water
(15 °C - 40 °C).
2
Add part A and mix by stirring the bottle a few moments.
❖
Never mix the concentrated solutions A and B. Part A is first to be thoroughly mixed with the water before part B can be added.
3
Add part B, screw the red valve on the bottle and thoroughly mix once more.
Preparing fixer solution Agfa G353
A unit package of Agfa G353 contains 18 sets of 2 concentrated solutions (parts
A and B), each set being used for making up 2.5 litres of fixer solution (if you want to make up 5 litres of working solution, double the values for water and chemicals in the procedure below):
• part A contains 500 ml of concentrated fixer,
• part B contains 250 ml of concentrated hardener.
1
Fill up the blue marked replenishment bottle with 1.75 litres of water
(10 °C-30 °C).
2
Add part A and mix by stirring the bottle a few moments.
❖
Never mix the concentrated solutions A and B. Part A is first to be thoroughly mixed with the water before part B may be added.
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You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
27
Preparing fixer solution Agfa G354
A unit package of Agfa G354 contains 18 units of 1000 ml chemical, each for making up 2.5 litres of fixer solution (if you want to make up 5 litres of working solution, double the values for water and chemicals in the procedure below):
1
Fill up the blue marked replenishment bottle with 1.5 litres of water
(10 °C-30 °C).
2
Add the chemical and mix by stirring the bottle a few moments.
Inserting the replenishment bottles
❖
A full replenishment bottle of each solution should always be kept in readiness to ensure quick replacement. The solutions can be preserved for about one week in a full and closed replenishment bottle. Always keep in mind the preservation instructions indicated on the bottles.
Place the replenishment bottles in the receptacles, taking the color codes into account (red for developer, blue for fixer, white for water). When the replenishment bottles are inserted into the processor, the tanks will automatically be filled to the bottom edge of the bottle valves.
28
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
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Checking the replenishment rates
The Agfa CP1000 processor features an automatic replenishment system, in which the replenishment cycle is controlled by the length of the film. However, the width of the film will affect the replenishment rates. By watching the liquid levels in the replenishment bottles you can easily check and - if necessary - adjust the replenishment rates.
❖
Each of the three replenishment bottles has its own replenishment rate.
Checking the replenishment rate is required in the following circumstances:
• After installation of the machine.
• After replacement of the pumps.
• If the standard film size is altered. The replenishment pumps have been factoryset for average replenishment rates based on processing 240 x 300 mm films. If you will be processing either mainly larger or smaller sizes, it will be necessary to adjust the pumps.
1
Insert full replenishment bottles.
2
Switch the processor on and wait several minutes until the tanks have completely filled.
3
Carefully indicate the liquid level on each bottle, using a marker.
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4
Depress the manual replenishment key to start an additional replenishment cycle of about 3 minutes.
The indicator light turns on.
29
5
After completion, mark the new liquid level on each bottle and measure the level difference from the first mark to the second.
30
6
Compare the rates with those in the table below. If you have an incorrect replenishment value for one of the replenishment bottles, the rate should be adjusted, as described on the next pages.
The table indicates the amount of liquids (± 15 % tolerance) flowing into the tanks during a replenishment period of approximately 3 minutes.
Film sizes
average mix larger than
240 x 300 mm smaller than
240 x 300 mm
Developer
8 mm (5/16”)
11 mm (7/16”)
5 mm (3/16”)
Fixer
11 mm (7/16”)
13 mm (1/2”)
8 mm (5/16”)
Rinsing water
13 mm (1/2”)
13 mm (3/4”)
11 mm (7/16”)
❖
The above values are based on a daily throughput of at least 10 films. If fewer films are being processed, you ought to increase the replenishment rate of the developer and change all tanks more frequently.
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Replenishment rate adjustment
❖
Adjustment of the replenishment pumps involves removing the processor cover and handling the tanks. If the adjustment is done with chemicals in the tanks, it is recommended that you wear protective gloves, glasses and an apron for your safety.
1
Remove the replenishment bottles and the processor cover.
2
Carefully free the tank heater cables from their retaining clips.
3
Lift the tank slightly and pull it forward enough to gain access to the drain valves and pumps.
1210E GB 20001120
The tank covers do not have to be removed.
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
31
4
Loosen the locknut by turning it counter-clockwise.
5
Adjust the screw on top of the vertical pipe, using a screwdriver.
32
Carefully turn the screw clockwise to decrease the replenishment rate, or counterclockwise to increase the rate.
6
Retighten the locknut by turning it clockwise, while holding the adjustment screw in place with the screwdriver to prevent it from turning.
7
Slide the tank back into position, making sure that the drive gears are properly engaged.
8
Replace the processor cover and the replenishment bottles.
9
Depress the manual replenishment key to initiate an additional replenishment cycle of 3 minutes.
10
Check the replenishment rate by following the procedure described earlier in this chapter. If necessary, repeat the adjustment procedure to match as much as possible the rates in the table on page
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
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Switching the Agfa CP1000 on
Before starting up
Prior to starting up, ensure that
•
the machine is connected to the local power supply,
•
the machine cover and the dryer cover are attached,
•
the feed table and exit tray are clean,
•
the water and replenishment bottles are filled.
❖
The processor will automatically be switched off if the dryer assembly cover or the processor cover is not properly closed.
Safety pin for processor and dryer covers.
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Switching the Agfa CP1000 on
1
Plug the power cord into the wall outlet.
Do not work with wet fingers!
2
Check whether the replenishment bottles are full enough and examine the level in the waste bottles.
Only switch on the processor with full tanks.
33
34
3
Turn off all lights but the darkroom safelight.
4
Switch the processor on by pressing the power switch (to position ‘I’).
Do not touch the switch with wet fingers!
Use this key to switch the Agfa CP1000 on.
❖
The processor will automatically be switched off if the dryer assembly cover or the processor cover is not properly closed.
5
Wait for about 7 minutes to achieve the appropriate operating temperature.
Additional replenishment
If the processor has been idle for more than 24 hours, press the manual replenishment key to initiate an additional replenishment period of 3 minutes.
0
Use this key to activate an additional replenishment.
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Using the machine
Selecting the dryer level
Set the multi-position switch to the desired drying level.
2
3 4 5
Use this key to adjust the dryer.
The standard drying level position is 3.
Feeding a film to the Agfa CP1000
Do not put films on or near the dryer! Films can get fogged when placed on the dryer.
❖
You should first run a cleaning film if the machine has been standing idle for some time.
1
Push a film into the feed slot until the LED in the replenishment key shows a red light.
• The maximum film width is 35 cm.
• The smallest size that can be processed is 10 x 10 cm or 9 x 12 cm. Films of this size have to be fed diagonally.
❖
Do not process rollfilms nor mammographic films!
2
You can feed the next film when the LED goes out.
Films are processed for about three minutes and then discharged at the front and placed on the receiving tray.
If you detect a problem, refer to
switching the processor OFF and ON again. This can often solve the problem.
35
36
Switching the Agfa CP1000 off
After work, or at the end of the day, switch off the Agfa CP1000 as follows:
1
Switch off the processor and disconnect the power cord from the outlet.
Do not work with wet fingers!
❖
Do not switch the machine off during film transport!
Use this key to switch the Agfa CP1000 off.
2
Remove the developer replenishment bottle (marked by a red dot) to stop unnecessary oxidation.
3
Remove the water replenishment bottle (marked by a white dot) and pour out the water to prevent the forming of algae.
4
Slightly raise the processor cover to prevent condensation of chemicals.
1210E GB 20001120
Chapter
4
Cleaning the
Agfa CP1000
This chapter guides the user through cleaning tasks which require no special skills, tools nor training.
❑
❑
❑
❑
❑
Cleaning the processor chassis
❑
❑
Cleaning frequency
Regular cleaning of the processor is essential to maintain optimal image quality.
Therefore, the processor should be cleaned carefully at least once a fortnight.
Cleaning becomes absolutely essential when a crystalline deposit is observed on the rollers. If dry residues of chemicals stick to the rubber rollers it may happen that these stick to each other. It is therefore recommended to clean the rollers regularly with lukewarm water.
The following cleaning activities should be done on a regular basis:
Each day
•
Replace the water in the water replenishment bottle daily to prevent the forming of algae.
•
Follow the switching off procedure as described in the paragraph
which can be found in Chapter 3, ‘Getting started with the Agfa
Each week
•
Drain and clean the wash-water tank.
•
If you are processing less than 80 films per week, or if the processor is interrupted for more than one week:
• Drain the developer and fixer tanks and replenishment bottles. Replace exhausted chemicals.
• Clean the tank covers and rollers, the transport rollers, the guide plates, the tanks and replenishment pumps, the valves on the replenishment bottles and the feed tray.
•
If you are processing more than 80 films per week:
• Perform the above tasks every two weeks.
Each month
•
Clean the squeegee rollers (dryer assembly).
38
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
General cleaning directions
When cleaning the Agfa CP1000, always take into account the following points:
•
Always disconnect the power cord from the outlet.
Do not work with wet fingers!
•
Never use hot water. The highest temperature allowed is 40 °C.
•
The electric cables to the heaters are permanent and should never be disconnected.
•
Never clean the chassis or the plastic parts of the heaters in running water.
Always wipe off with a damp cloth!
•
Roller sets are numbered for proper replacement after cleaning.
• The developer roller sets are numbered 1 & 2.
• The fixer roller sets are numbered 3 & 4.
• The wash-water roller sets are numbered 5 & 6.
•
The replenishment bottles, bottle valves, bottle receptacles, tank covers, pumps and tanks are color-coded to prevent contamination of the chemicals and for ease of assembly after cleaning. They must be returned to their proper location after cleaning. Consult the label below.
Replenishment bottle
Bottle valve
Bottle receptacle
Tank cover
Tank
Pump
Rollers
Developer
Red dot
Red color
Red color
Red dot
Red dot
Red color
N°. 1 & 2
Fixer
Blue dot
Blue color
Blue color
Blue dot
Blue dot
White color
N°. 3 & 4
Water
White dot
Beige color
White color
White dot
White dot
Black color
N°. 5 & 6
1210E GB 20001120
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
39
Removal of the tanks
❖
Always keep in mind the general cleaning directions (refer to the previous page).
1
Remove the replenishment bottles and processor cover.
2
Carefully free the tank heater cables from their retaining clips.
3
Slightly lift the tank to be cleaned and pull it forward enough to give free access to the drain valve.
40
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
4
Drain the tank by releasing the drain valve clamp.
It may be necessary to gently pull the end of the drain tube to facilitate proper draining. Allow liquids to run out. For easy flow, the drain tube should not be kinked.
Be careful! Chemicals can splash while draining the tank.
5
Remove the tank cover.
3
3
1210E GB 20001120
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
41
6
Remove the guide plate.
3
3
4
7
Remove the tank heater by lifting it straight up.
4
3
3
The electrical connections are fitted firmly and must never be disconnected.
8
Remove the tank from the processor.
Repeat steps 3 to 8 for all tanks having to be cleaned.
42
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
Cleaning the tanks
1
Take the tank, the tank cover and the guide plate to a sink for cleaning.
2
Remove the transport rollers from the tank.
Wash the rollers with a sponge and running water.
3
Unfasten the replenishment pump by loosening the two wing nuts, and then pull the pump out.
1210E GB 20001120
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
43
4
Clean the replenishment pump in running water, paying special attention to the impeller.
5
After cleaning, reinstall the pumps, observing the color codes on the pumps and the tanks, in order to avoid contamination.
Consult the table on page
6
With the drain valve open, wash the tank under running water, allowing water to drain through the valve. After draining, close the drain valve.
44
7
Clean the guide plate, the tank covers and the rollers in running water.
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
Cleaning the processor chassis
1
Remove the light-tight cover accessory (if present).
2
Clean the feed tray and the feed slot with a sponge and lukewarm water.
3
Disengage and clean the film scanner.
If necessary, take the film scanner to a sink for cleaning.
4
Clean the heaters.
Never hold the plastic part of the heaters in running water, or immerse it in a liquid.
5
Clean the drainage troughs using a sponge and lukewarm water.
1210E GB 20001120
6
Clean any chemical residue around the replenishment receptacles and on the exterior surface of the processor chassis.
7
Replace the film scanner and the light-tight cover accessory.
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
45
Cleaning the dryer
1
Remove the dryer assembly cover.
2
1
Lift the cover slightly to disengage the interlock pin [1], and then slide the cover forward to remove it from its rear holding lip [2].
2
Remove and clean the squeegee roller assembly.
46
Do not dismantle the squeegee roller assembly. Clean the rollers with lukewarm water.
1210E GB 20001120
3
Loosen the knurled screw that secures the dryer transport roller assembly. Lift the dryer transport roller assembly out of the processor.
Clean the rollers if necessary. Do not dismantle the dryer transport roller assembly.
4
Wipe clean the dryer heater and the fan compartment, with a damp cloth.
1210E GB 20001120
Make sure no water gets into the dryer.
5
Reinstall the dryer transport roller assembly.
Make sure that the dryer transport drive gear is properly engaged and that the knurled screw is fastened.
6
Reinstall the squeegee roller assembly.
Make sure that the squeegee roller drive gear is properly engaged.
7
Securely close the dryer assembly cover.
Make sure that the interlock pin is properly engaging the interlock switch.
47
Reinstalling all parts
❖
Follow the color codes carefully. Consult the table on page
1
Put the rollers, the guide plates and the tank covers back into the appropriate tanks.
Make sure that the bent edges of the guide plates are inserted into the grooves on the side of the even numbered rollers of the tanks.
2
Install the tank units into the processor.
•
Make sure that the roller gears are properly engaged with their drive gears.
•
Make sure that the drain valves are fastened in the upright/closed position.
•
Make sure that the heaters are engaged in their retaining slots.
•
Make sure that the heater cables are put back in their clips.
3
Replace the processor cover.
48
Make sure that the interlock pin, which is marked on the processor cover with a white dot, is properly engaged with the interlock switch (together with the pin on the dryer assembly cover). If not, the processor will fail to work.
4
Chemical and water replenishment bottles may now be re-inserted.
The tanks will be filled automatically.
1210E GB 20001120
Chapter
5
Troubleshooting
This chapter provides solutions to some problems you may encounter while working with the Agfa CP1000.
❑
❑
❑
❑
50
Troubleshooting checklist
The Agfa CP1000 is designed for trouble-free operation. Nevertheless, if you encounter some problems resulting from improper operating procedures, processing techniques or equipment malfunction, this section will help you analyze the problem, determine its cause, and solve it if it can be remedied without the intervention of a service technician.
Most problems related to processed films can be traced back to improper operating, replenishment or cleaning procedures. If you have followed all installation, operating and cleaning instructions as described in chapters 1, 2 and 3, the problem can be caused by an electrical or mechanical malfunction.
The troubleshooting procedures in this chapter should help you to identify and correct most common problems.
❖
Some problems can be corrected simply by turning the power switch off and then on again.
❖
Always wear rubber gloves, protective glasses and an apron when working with chemicals. It is also recommended that the tanks be drained before handling parts submerged in chemicals.
1210E GB 20001120
1210E GB 20001120
Processor fails to operate
1
Check that the power cord is plugged in and that the power switch is on.
Do not work with wet fingers!
2
Check that both the dryer assembly cover and the processor cover are firmly in place.
3
Check that the interlock pins in the dryer and processor covers are engaging the interlock switch.
The processor cannot work if the interlock switch is not engaged as shown on the figure above.
4
If none of the above provides a solution, the problem can be caused by a defective power switch or an electrical circuit malfunction.
Call your local service organization.
51
Appearance of processed films
Scratches (lengthwise)
1
Check the condition of the feed table.
If required, clean it with a sponge and lukewarm water. Dry the feed table prior to processing a film.
2
Remove the processor cover and the tank covers and check the tank guide plates.
4
3
3
If required, remove and clean the guide plates with a sponge and lukewarm water.
52
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
Roller marks (crosswise)
1
Check the condition of the tank transport rollers and the dryer squeegee rollers.
•
Remove the processor cover, the tank covers and the dryer assembly cover to access the rollers.
•
Remove the rollers and clean them in a sink with a sponge and lukewarm water.
Follow the instructions as described in
Chapter 4, ‘Cleaning the Agfa CP1000’
.
2
Check the roller springs for proper tension.
1210E GB 20001120
If they are loose, replace them: refer to
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
53
3
Check the upper and lower transport roller drive gears for damage.
If they need to be replaced, refer to
Chapter 6, ‘Advanced service: instructions for skilled service personnel’
4
Check the squeegee roller drive gear for damage (dryer assembly).
5
Check that the developer is not exhausted.
•
Drain and clean the developer tank and the replenishment bottle by following the instructions in
Chapter 4, ‘Cleaning the Agfa CP1000’
•
Mix new developer in the replenishment bottle and refill the developer tank: refer
Chapter 3, ‘Getting started with the Agfa CP1000’
.
6
Check and, if necessary, adjust the developer replenishment rate.
The procedures for checking and adjusting the developer replenishment rate can be found in
Chapter 3, ‘Getting started with the Agfa CP1000’ .
54
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
1210E GB 20001120
Water spots
1
Check the squeegee rollers in the dryer assembly for dirt deposits.
•
Remove the processor cover and the dryer assembly cover.
•
Remove the squeegee roller assembly and clean it with lukewarm water. Do not dismantle the squeegee roller assembly.
2
Check the squeegee rollers for stretched retaining springs.
The retaining springs hold the rollers tightly together. Inspect the springs on each end, without disassembling the rollers. If the rollers are loose, the spring has to be replaced. Call your local service organization.
55
56
Irregular drying patterns
1
Check that the dryer temperature is not too high.
2
Check that the room temperature is not too low.
Ambient room temperature should be between 15 °C and 30 °C / 59 °F and 86 °F.
Insufficient or excessive contrast, insufficient density
1
If the processor has been idle for more than one day, the developer may have to be replenished.
•
Press the manual replenishment key to initiate a 3-minutes replenishment cycle.
Do not touch the switch with wet fingers!
•
Run an exposed test sheet to check results.
2
Remove the developer replenishment bottle and place a thermometer in the receptacle to check the developer temperature.
If the temperature is not in the range of 33 °C and 35 °C / 92 °F and 94 °F, call your local service organization.
3
The developer can be improperly mixed or exhausted.
•
Drain and clean the developer tank and the replenishment bottle by following the instructions in
Chapter 4, ‘Cleaning the Agfa CP1000’
•
Mix new developer in the replenishment bottle and refill the developer tank: refer
to Chapter 3, ‘Getting started with the Agfa CP1000’
.
4
Check, and if required, adjust the developer replenishment rate.
Refer to
Chapter 3, ‘Getting started with the Agfa CP1000’ for checking and adjusting
the developer replenishment rate.
5
Check the replenishment system.
Follow the troubleshooting procedures for film drying problems, as discussed in
Chapter 6, ‘Advanced service: instructions for skilled service personnel’
.
1210E GB 20001120
Dense fogging
1
The developer can be contaminated by fixer.
•
Drain and clean the developer tank and the replenishment bottle by following the instructions in
Chapter 4, ‘Cleaning the Agfa CP1000’ .
•
Mix new solutions in the developer replenishment bottle: refer to
Chapter 3, ‘Getting started with the Agfa CP1000’ .
•
After insertion of the replenishment bottle, the tank will be refilled automatically.
2
Make the same checks as in the procedure to solve contrast problems (see above).
3
Check that the processor is level.
Incorrect levelling can result in excessive drainage. If you want to level the proces-
sor, refer to Chapter 2, ‘Installation of the Agfa CP1000’
.
❖
Caution: Do not put films on or near the dryer! Films can get fogged when placed on the dryer.
1210E GB 20001120
Film not completely dry
Most film drying problems are caused by insufficient hardening of the film due to inadequate fixer replenishment or to fixer exhaustion. However, the problem can also be caused by a mechanical or electrical failure in the control circuits, the dryer or the replenishment system, or by adverse temperature or humidity prob-
in
Chapter 6, ‘Advanced service: instructions for skilled service personnel’
.
57
Film transport problems
If the film is not transported through any of the rollers, the source of the problem could be the transport drive gears in one of the tanks or the dryer. Alternatively, the problem can be caused by one of the components that drive the gears: the gears in the main drive system, the drive motor itself or the drive belt. Refer to
Chapter 6, ‘Advanced service: instructions for skilled service personnel’ .
❖
If the drive motor is defective, call your local service organization.
58
1210E GB 20001120
Chapter
6
Advanced service: instructions for skilled service personnel
The chapter deals with troubleshooting and maintenance work for the Agfa CP1000 during which live electrical or hot components may become exposed.
❑
❑
❑
❑
Maintenance of the main drive assembly
❑
Adjustment of replenishment pump gears
❑
Important safety notice
Warning
This chapter deals with repairs and preventive maintenance work for the Agfa
CP1000 during which live electrical or hot components may become exposed.
The procedures described hereafter can imply hazardous situations and are therefore to be carried out by skilled service personnel only.
60
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Resetting the thermal cutouts
Thermal cutouts are provided to protect the developer and the fixer tank heaters.
If the heaters do not get warm, it is possible that the cutouts have been activated.
1
Remove the processor cover.
2
Check the developer and/or fixer tanks to make sure that they are properly filled.
Replenish the tanks if required. Refer to
Chapter 3, ‘Getting started with the Agfa
3
With tanks properly filled, press the reset switch on the appropriate heater.
Press in the direction of the arrow to reset the thermal cutout.
4
If several attempts to reset the cutouts fail to remedy the problem, call your local service organization.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
61
Film drying problems
Most film drying problems are caused by insufficient hardening of the film due to inadequate fixer replenishment or to fixer exhaustion. However, the problem can also be caused by a mechanical or electrical failure in the control circuits, the dryer or the replenishment system, or by adverse temperature or humidity problems. You may have to check one or more of the following:
Mechanical / Electrical
1
Check for excess temperature or humidity.
Ambient temperature should be less than 30 °C / 86 °F and humidity should be less than 80 %.
2
Check that the dryer fans are operating.
•
Turn the power switch OFF, and then ON again to activate a fan sequence.
3
Check that the infrared tubes in the dryer assembly light during the dryer fan cycle.
•
This can be viewed by removing the processor cover and dryer assembly cover.
•
To momentarily check the infrared tubes, depress the interlock switch with a pencil or a screwdriver.
62
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Chemical / Fixer replenishment
1
Check that the fixer is not exhausted.
•
If the tanks have not been cleaned according to the weekly cleaning schedule
(refer to
Chapter 4, ‘Cleaning the Agfa CP1000’ ), drain and clean the fixer tank
and the replenishment bottle.
•
Replace the fixer tank, mix a new solution in the replenishment bottle and re-insert it in the processor. The tank will be filled automatically.
•
Check for proper film drying by running an exposed test film.
2
If the processor has been idle for more than one day, the fixer may have to be replenished.
Depress the manual replenishment key to initiate a replenishment cycle of 3 minutes.
The indicator light should remain illuminated and the replenishment pump motor should operate at double speed.
3
If, after pressing the replenishment key, the indicator does not light, refer to the next procedure,
‘Mechanical / Replenishment’ .
4
If the indicator does light, but the pump motor does not increase in speed, the problem can be a blown fuse, a defective pump motor, or an electrical malfunction. Refer to the next procedure,
‘Mechanical / Replenishment’ .
5
Since the problem could also be caused by insufficient fixer replenishment, the replenishment rate can be checked.
•
Check and, if necessary, adjust the fixer replenishment rate following the procedures in
Chapter 3, ‘Getting started with the Agfa CP1000’ .
•
When the replenishment rate is corrected, check for proper film drying by running an exposed test film.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
63
Mechanical / Replenishment
1
Listen to the sound of the replenishment pump motor.
If the motor speed does not increase to two times its normal rate when the manual replenishment key is depressed, either a fuse could be blown or the motor could be defective.
•
Call a service technician.
2
If the pump motor seems to be working properly, check that the fixer replenishment pump is operating.
•
The trouble can be caused by a defective pump gear, pump drive gear, replenishment pump drive belt or motor drive belt. Refer to
‘Maintenance of the main drive assembly’
•
Check to see whether chemicals pass through the drain hoses into the waste bottles when the replenishment key is depressed.
3
Check if any gears are binding or making unusual noises.
To inspect the pump gears and pump drive gears, the processor cover and the tank covers need to be removed. Depress the interlock switch, using a pencil or a screwdriver, in order to keep the processor turning while the cover is removed.
64
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
The pump gears must be properly engaged with their associated drive gear. If either or both gears are defective or worn, replenishment will be affected.
The height of the pump gear is critical to gear engagement and may require adjustment. The instructions to adjust or replace pump gears can be found in
‘Maintenance of the main drive assembly’
and ‘Adjustment of replenishment pump gears’ respec-
tively.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
65
4
If none of the pump gears is turning but the pump motor sound is OK, check for a broken or slipping motor drive belt.
This belt connects the pump drive motor to the larger of two transfer gears. For a
.
5
The problem can also be a broken or slipping replenishment pump drive belt.
This belt simultaneously drives the three pumps. For a location diagram,
‘Maintenance of the main drive assembly’ on page 67
. If this belt is defective, call your local service organization.
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INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Maintenance of the main drive assembly
Several replaceable parts are located in the main drive assembly at the rear of the processor, under the rear cover. It is not likely that you will have to replace parts in the main drive assembly, but if any part should become defective, it can easily be replaced.
When maintenance procedures require the handling of parts that are in contact with chemicals, rubber gloves and suitable protection should be worn.
Remove the replenishment bottles, drain the tanks and then rinse the parts in water, in order to remove all chemicals. The parts can now safely be handled without rubber gloves.
Location of gears
1210E GB 20001120
1
2
3
4
1 2 1 3 4 3 5 6 5 7
Developer transport roller drive gear
Developer pump drive gear
Fixer transport roller drive gear
Fixer pump drive gear
5
6
7
8
8
Water transport roller drive gear
Water pump drive gear
Squeegee roller drive gear (red)
Dryer transport roller drive gear
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
67
Gear components
The diagram below gives the location of the different transport drive gears.
1 2 1 2 1 2 3 1 4 5
9 8 13 12 9 10 9 11 9 10 11 9 10 9 7 6
6
7
4
5
1
2
3
Transport roller drive gear
Replenishment pump drive gear
Replenishment pump drive belt
Motor drive belt
Motor drive gear
Larger transfer gear
Smaller transfer gear
11
12
13
8
9
10
Dryer transport roller drive gear
Worm drive
Transport roller transfer gear
Belt guide roller
Dryer squeegee roller drive gear
Main worm drive shaft
68
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
The diagram below gives an overview of the main components of a drive gear shaft. However, individual drive gears can be assembled differently. Always take care to use the same number of components in the same order when reassembling gears.
1 3 4 7 1 5 2 4 3 2 1
6
3
4
5
6
7
1
2
Snap ring
Spacer
Gear
Cylinder pin
Bearing
Drive shaft
Drive shaft holder
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
69
Accessing the main drive assembly
1
Turn the power switch off and disconnect the power cord.
2
Remove the replenishment bottles, the processor cover and tank covers.
3
Pull the tanks out partially and drain them.
Refer to
Chapter 4, ‘Cleaning the Agfa CP1000’
.
4
Remove the two screws securing the rear cover using a screwdriver, and remove the rear cover.
70
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
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Replacement of defective gears: general procedure
❖
Prevent small parts such as snap rings, cylinder pins, washers and spacers from falling into drain holes or into the processor sink. Use tape to cover exposed holes.
After locating a defective gear, removal and replacement follow this general procedure:
1
Remove the snap ring by prying it off.
2
Withdraw the gear slowly from its shaft, so as not to lose any spacers or washers (e.g. there may be several above and below a pump gear), or cylinder pins holding the gear to the shaft.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
71
3
Replace all spacers and washers and slide a new gear on the shaft.
Use the same number of spacers and washers in the same position.
4
Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
5
Check the assembly by turning the drive gear with your finger.
If the drive roller turns smoothly, all parts can be replaced and the operation resumed.
72
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Replacement of a cover drive gear
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1
Remove the snap ring by prying it off.
2
Remove the fastener and the upper rack drive gear.
1210E GB 20001120
3
Replace all spacers and washers and slide a new gear on the shaft.
Use the same number of spacers and washers in the same position.
4
Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
5
Check the assembly by turning the drive gear with your finger.
If the drive roller turns smoothly, the tank cover can be replaced and the operation resumed.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
73
Replacement of a replenishment pump gear
❖
Refer to Chapter 4, ‘Cleaning the Agfa CP1000’
, to know how to locate and access a replenishment pump.
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1
Unfasten the replenishment pump by loosening the two wing nuts, and then pull the pump out.
2
By prying it off, remove the snap ring that holds the pump gear onto the pump shaft.
74
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
3
Withdraw the gear slowly from its shaft, so as not to lose any spacers or washers (e.g. there may be several above and below the pump gear), or cylinder pins holding the gear to the shaft.
The ‘D’ shape of the shaft matches the shape of the hole in the pump gear to prevent it from turning independently.
4
Replace all spacers and washers and slide a new gear on the shaft.
Use the same number of spacers and washers in the same position.
❖
Refer to ‘Adjustment of replenishment pump gears’ on page 83 if the pump
is not properly engaged with its associate drive gear.
5
Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
6
Check the assembly by turning the drive gear with your finger.
If the pump drive gear turns smoothly, all parts can be replaced and the operation resumed.
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
75
Replacement of the red squeegee roller drive gear
❖
Refer to the diagram on page
67 for the location of the red squeegee roller
drive gear.
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
The squeegee roller assembly can be cleaned by the user, but may never be dismantled. If servicing is necessary, call your local service organization. The red drive gear, however, can be replaced if it is damaged.
1
Remove the snap ring by prying it off.
76
2
Withdraw the damaged gear slowly from its shaft.
3
Slide a new red drive gear on the shaft.
4
Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
5
Replace the squeegee roller assembly, being certain to engage the red drive gear.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Replacement of the dryer transport roller drive gear
❖
Refer to the diagram on page
for the location of the dryer transport roller drive gear.
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
The dryer transport roller assembly can be cleaned by the user, but may never be dismantled. If servicing is necessary, call your local service organization. The drive gear, however, can be replaced if it is damaged.
1
Remove the snap ring by prying it off.
1210E GB 20001120
2
Withdraw the damaged gear slowly from its shaft.
3
Slide a new drive gear on the shaft.
4
Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
5
Replace the transport roller assembly, being certain to engage the drive gear.
Advanced service
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
77
Replacement of a worm drive gear
A worm drive gear is driven by a worm drive on the main drive shaft. Consult the diagram on page
After accessing the main drive assembly, do the following:
1
Remove the snap ring and the spacer on the worm drive shaft side of the processor.
2
Slide the drive gear off its shaft.
❖
The cylinder pin is removable, so be careful not to drop it.
3
Slide the new gear on the shaft and replace the snap ring.
78
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Replacement of a drive shaft bearing
Excessive wear on certain bearings may cause gear misalignment. The replacement procedure for all shaft bearings is essentially the same. Consult the diagram on page
After accessing the main drive assembly, proceed as follows:
1
Remove the snap ring and the spacer on the worm drive shaft side of the processor.
2
Slide the drive gear off its shaft.
1210E GB 20001120
3
Remove the cylinder pin and spacer(s).
Be careful not to drop any components.
4
On the opposite side, pull the shaft out.
Transport drive gear shafts are pulled out at the chemical tanks side.
5
Replace the defective shaft bearing(s) from the front and/or the rear sides of the shaft channel.
6
Re-insert the gear shaft through the bearings and replace the spacer.
7
Put the cylinder pin back, as well as the worm drive gear, and secure the gear with a snap ring.
Carefully align the worm drive gear with the worm drive on the main shaft.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
79
Replacement of the motor drive belt
The motor drive belt is a toothed belt that engages sprockets in the motor drive gear and the larger of two transfer gears. Before replacing the motor drive belt however, the longer replenishment pump drive belt must be removed. Consult the diagram on page
1
Remove the keeper [1] from the smaller transfer gear [2] shaft and remove the plastic retaining disc.
2
1
2
Disengage the replenishment pump drive belt [1] from the sprockets of the smaller transfer gear.
1
2
80
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
3
Disengage the motor drive belt [2] from the sprockets of the larger transfer gear and then from the motor drive gear.
4
Slide the spare motor drive belt first onto the motor drive gear and then on to the larger transfer gear.
5
Slide the replenishment pump drive belt onto the smaller transfer gear.
Make certain it is properly engaged with the three pump drives.
6
Replace the plastic retaining disc and the keeper on the transfer gear shaft.
Replacement of the replenishment pump drive belt
The replacement of the replenishment pump drive belt is not user serviceable.
Call your local service organization.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
81
Reassembling the main drive assembly
1
Put the rear cover back into its place and secure it with the two screws.
2
Make sure that the tanks are installed and that all gears are properly engaged.
3
Replace the tank covers and the processor cover.
Make sure that the interlock switch, indicated on the processor cover with a white dot, is properly engaging the interlock switch. If not, the processor will fail to operate.
4
Insert the replenishment bottles.
The tanks will be filled automatically.
82
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Adjustment of replenishment pump gears
If a pump gear is not properly engaged with its associated drive gear, the position of the gear on the shaft can be lowered or raised by adjusting the number of spacers below the pump gear. Spacers may be reused, as they are not subject to wear.
❖
Refer to
Chapter 4, ‘Cleaning the Agfa CP1000’
, to know how to locate and access the replenishment pumps.
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1
Unfasten the replenishment pump by loosening the two wing nuts, and then pull the pump out.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
83
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
2
By prying it off, remove the snap ring that holds the pump gear onto the pump shaft.
3
Withdraw the gear slowly from its shaft, so as not to lose any spacers or washers (there may be several above and below a pump gear), or cylinder pins holding the gear to the shaft.
84
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
4
Replace the gear, the spacers and the washers.
Increase or decrease the number of washers to adjust the position of the pump gear.
5
Replace the snap ring.
If a snap ring has been lost or damaged, replace it with a new one.
6
Check the assembly by turning the drive gear with your finger.
If the drive roller turns smoothly, the tank cover can be replaced and the operation resumed.
1210E GB 20001120
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
85
Replacement of roller springs
Replacing a transport roller spring
❖
Refer to
Chapter 4, ‘Cleaning the Agfa CP1000’
, for the location and the removal of transport rollers.
You are reminded to handle all chemicals with care, to wear protective gloves and an apron to protect your clothing, and to wear protective glasses for your safety. Always conform to local regulations regarding the disposal of chemicals.
1
Remove the roller spring by sliding it over the end of the bearing on the transport roller assembly.
86
2
Slide a new roller spring over the bearing, taking care not to stretch out the spring while fitting it in place.
Make sure that the spring is properly relocated in the bearing grooves.
Replacing a squeegee roller spring
The squeegee roller assembly can be removed easily for cleaning purposes, but it can not be dismantled. Call your local service organization if a squeegee roller spring needs replacement.
INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY
1210E GB 20001120
Appendix
A
Equipment information sheet
88
Specifications
Product description
Type of product
Commercial name
Model number
Type
Original seller/manufacturer
Labelling
CE (Type 206/846)
TÜV (Type 206)
ULc (Type 846)
Medical film processor
CP 1000
206/846
Table-top model
Agfa-Gevaert NV-Mortsel
93/42 EEC ‘Medical Devices’ (Europe)
EN 60950; DIN 1988 (Germany)
UL 1950, CSA 22.2 No.950 (US)
Dimensions
Length, receiving tray and feed table excluded
Length, receiving tray and feed table included
Width
Height, receiving tray excluded
Height, receiving tray included
940 mm
1090 mm
650 mm
370 mm
400 mm
Weight
Unpacked & empty
Packed (with accessories)
56 kg
88.5 kg
Materials (refer to the recycling instructions manual for a complete overview of materials)
Equipment does not contain as a constituent element: CFC or HCFC, Asbestos,
PCB or PCT, Mercury, Cadmium, Lead as additive to plastic parts.
Plastic parts > 50 g are marked in accordance with ISO 11469.
1210E GB 20001120
1210E GB 20001120
Electrical connection
ABC: 342VJ (Type 206)
ABC: 342WL (Type 846)
Power consumption
Standby
During film processing
Environmental conditions
Relative humidity
Room temperature
Recommended consumables
[1]
Developer
Fixer
Film
Water
Tank volumes
Developer tank
200/208/230-240 V, 50 Hz, 60 Hz, 8 A
(CE & TÜV)
100/120 V, 60 Hz, 9 A (cUL listed)
180 W
500 W (max. 1700 W)
10 % - 80 % (non-condensing)
15 °C - 30 °C
Agfa G 153 X-ray developer
G 353 or G 354 X-ray fixer all general X-ray films tap water
0.9 l
Water tank
Replenishment bottles
0.9 l
5 l each (optional 2.5 l)
Developer temperature (default value upon installation)
Fixer temperature (default value upon installation)
89
90
Replenishment rates (default values upon installation)
Developer 600 ml/m²
Fixer 750 ml/m²
Water 900 ml/m²
Film characteristics
Smallest film size
Max. film width
100 x 100 mm or 90 x 120 mm
360 mm (max. format 350 x 430 mm)
Physical emissions
Noise emission (sound power level according to ISO 7779)
• During film processing 55 dB(A)
• Standby
Magnetic field
Radio frequency emission
Heat emission
• During film processing
46 dB(A)
1.5 mT max.
according to CE requirement
• Standby total: 1800 kJ/h; into the room: 1800 kJ/h total: 650 kJ/h; into the room: 650 kJ/h
Chemical emissions (equipment & consumables)
Depending on processing conditions, and type of chemicals; in direct surroundings of equipment, when using recommended chemicals, and if installed according to instructions
SO
2
(sulfur dioxide)
CH
3
COOH (acetic acid) below TLV values
[2]
Process data
Output
Processing time
Film transport speed
60 films per hour (240 x 300 mm format)
137 seconds from dry to dry
280 mm/min.
1210E GB 20001120
Drying system
Infrared drying (6 levels) air throughput about 80 m³/h
End of Life
Estimated product life
(if regularly serviced and maintained according to AGFA instructions)
7 yrs.
For re-use, recycling or disposal of used apparatus and for recycling instructions, please contact your local service organization.
[1]. Take note of the relevant Material Safety Data Sheets.
[2]. Threshold limit value for chemical substances in the work environment as adopted by the ACGIH (American Conference of Governmental Hygienists).
1210E GB 20001120
91
92
Accessories and order codes
Option
Light-tight cover
Fixed water connection
Support table
Replenishment system
Consumables
Agfa G153 X-ray developer
Agfa G353 X-ray fixer
Agfa G354 X-ray fixer
Replenishment bottles
Replenishment bottles
Function
Darkroom protection
For continuous water supply
Sturdy and easy to clean
230-240 V / 50/60 Hz
ABC code
2T7ZG
HV49W
25JMK
34UZW
Order volume ABC code
Set 12 x 2.5 l of developer chemical HT536
Set 18 x 2.5 l of fixer chemical 2TRXG
Set 18 x 2.5 l of fixer chemical
Set 3 x 2.5 l
Set 3 x 5 l
2828Q
3N5PN
3N5OL
1210E GB 20001120
Appendix
B
Parts list and exploded views
94
Spare parts list
Notes
❖
Electrical connections and repairs should only be made by authorised electricians. Mechanical connections and repairs should only be made by authorised technicians.
❖
D = Standardized part. For orders please refer to the separate spare parts list for standardised parts on page
❖
*= Spare part, not available from stock. Expect extended delivery times.
❖
Gray colored table cells indicate an assembly of parts, which are also indicated by dotted lines on the diagrams.
❖
Data and characteristics may be changed without notice.
1210E GB 20001120
1210E GB 20001120
Location diagram
Assembly name
Mounting rack
Electronic rack
Drive plate
Roller mounting diagram
Developer tank
Fixer tank
Water tank
Squeegee roller assembly
Cross-flow blower
Dryer section
Exit unit
9
9
11
3
5
7
6
4
4
4
8
2
10
1
Pages
-
-
-
-
-
-
-
-
-
-
-
10
11
6
7
8
9
2
3
N
°
1
4
5
95
Mounting rack
96
1210E GB 20001120
1210E GB 20001120
Mounting rack
Item Nr
01
23
24
25
26
27
28
19
20
21
22
15
16
17
18
09
10
11
12
13
14
06
07
08
02
03
04
05
33
34
35
29
30
31
32
36
37
38
39
40
Part Code
CM+0.0000.6405.5
CM+9.0205.0160.0
CM+9.0371.7011.0
CM+9.0372.0040.0
CM+9.0426.6311.0
CM+9.0471.7170.0
CM+9.5220.1680.1
CM+9.88962952.1
CM+9.9432.1070.5
CM+9.9432.1075.1
CM+9.9432.1090.5
CM+9.9432.1110.5
CM+9.9432.3025.0
CM+9.9462.1017.3*
CM+9.9462.1019.1
CM+9.9462.1034.2
CM+9.9462.1035.0
CM+9.9462.1039.1
CM+9.9462.1043.0
CM+9.9462.1044.0
CM+9.9462.1045.0
CM+9.9462.1052.3
CM+9.9462.1105.0
CM+9.9462.1106.0
CM+9.9462.1111.1
CM+9.9462.1175.1*
CM+9.9462.1520.0
CM+9.9462.6082.0
CM+9.9462.6101.0
CM+9.9463.1042.0
CM+9.9463.1062.1*
CM+9.9463.1072.1*
CM+9.9463.1090.0*
CM+9.9463.1120.2*
CM+9.9463.1181.0*
CM+9.9463.1400.0
CM+9.9463.2950.0
CM+9.9463.5120.0
CM+9.9463.5130.0
CM+9.9463.5150.0
Description
HOSE TRANSPARENT, WEAVE --- 9.8196.7471.0 -
L=100MM
SCREW LOCKING
HOSE CLAMP SNP-18
HOSE CLAMP SNP-22
COVER SWITCH
FLAT PLUG 1X6,3/0,8
SCANNING ROLLER
RUBBER ELBOW
VALVE RED
GASKET
VALVE WHITE
VALVE BLUE
RETAINER RING
TABLE PLATE
MEASURING PIN
SNAP SPRING
REDUCING PART
COVER
COLOR RING RED
COLOR RING BLUE
COLOR RING WHITE
PIN
PROTECTING CAP
HOLDER
SNAP CASE
COVER BOTTOM
DETECTOR
BOTTLE
FOOT
DEVICE COVER
DRYER HOOD
GEAR COVER
FEED TABLE
CHASSIS
COVER TOP
FILM CHUTE
REED-SWITCH PREASS.
CP1000 / 0206 POWER CABLE
CP1000 / 0846 POWER CABLE UL
CP1000 / 0206 POWER CABLE
97
98
Electronic rack
14
21
(GS3)
SI1 SI2 SI3 SI4 SI10
13
04/03
07/03
05/03
17
06/03
ST9 ST4 ST3 ST10 ST7
SI5 SI6 SI7 SI8 SI9
12*
02
11*
20
(GS2)
15*
18
(GS1)
D2
D1
D4 D3 D2 D1
ST6 ST13
16
ST9
R17
ST8
D3
R15
08
09
01
10*
19
EPROM
1210E GB 20001120
1210E GB 20001120
Electronic rack
Item Nr
01
02
13
14
15
09
10
11
12
03
04
05
06
07
08
16
17
18
19
20
21
Part Code
CM+0.0433.7178.0
CM+9.0436.5228.0
CM+9.0451.9130.0
CM+9.0451.9604.0
CM+9.0451.9630.0
CM+9.0451.9705.0
CM+9.04519706.0
CM+9.0472.0270.0
CM+9.0479.1135.0
CM+9.9463.1141.0*
CM+9.9463.1170.0*
CM+9.9463.4105.0*
CM+9.9463.4130.0
CM+9.9463.4171.0
CM+9.9463.4181.0*
CM+9.9463.5070.0
CM+9.9463.5080.0
CM+9.9463.5250.0
CM+9.9463.5276.0
CM+9.9463.5300.0
CM+9.9463.5320.0
Description
TRANSFORMER
FILTER
RETAINER CAP
FUSE T 2,5A
FUSE T 0,4A
FUSE T 6,25A
FUSE T 0,7A
FLAT CONNECTOR TERMINAL STRIP
CLIP SKS 16L
COVER
TRANSFORMER CAGE
BRACKET
FUSE T6,25A
COVER
BOTTOM PART
INTERCONNECT CABLE 8POL.
INTERCONNECT CABLE 8POL.
CONTROL BOARD (GS1) WITHOUT EPROM
EPROM PROGRAM 1002
SOLID STATE RELAY (GS2)
DISTRIBUTOR BOARD (GS3)
99
Drive plate 1/2
100
1210E GB 20001120
1210E GB 20001120
Drive plate 1/2
Item Nr
18
19
20
21
22
23
24
12
13
14
15
16
17
09
10
11
06
07
08
01
02
03
04
05
25
26
27
Part Code
CM+9.0326.8910.0
CM+9.0389.5060.0
CM+9.0389.5080.0
CM+9.03896528.0
CM+9.0389.6536.0
CM+9.0426.6061.0
CM+9.0426.6138.0
CM+9.8370.2828.0
CM+9.8370.2848.0
CM+9.9432.3025.0
CM+9.9460.2561.0
CM+9.9460.2562.1
CM+9.9460.2590.0
CM+9.9462.1202.3
CM+9.9462.1207.1
CM+9.9462.1219.1
CM+9.9462.1252.3
CM+9.9462.1260.4
CM+9.9462.1282.0
CM+9.9463.1301.0
CM+9.9463.1302.0*
CM+9.9463.1305.0
CM+9.9463.1320.0*
CM+9.9463.1330.1
CM+9.9463.1380.0*
CM+9.9463.1381.1
CM+9.9463.4550.0
Description
WASHER
TOOTHED BELT WHEEL
TOOTHED BELT WHEEL
TOOTHED BELT 6T5X990
TOOTHED BELT 6T2,5X200
ROCKER KEY
ROCKER SWITCH 200 GL.30.2X11.0 RT
WASHER
WASHER
RETAINER RING
COVER
SETTING KNOB
STEP SWITCH (GS IR)
SHAFT
SHAFT
TOOTHED BELT WHEEL
BUSHING
PINION M=1,5 - TEETH=12
PLATE
RUBBER SLEEVE
MOUNTING BRACKET
GUIDE ROLLER
DRIVE PLATE
CLAMPING PLATE
SWITCH ENCLOSURE ASSY
SWITCH ENCLOSURE
MOTOR PREASS.
101
Drive plate (2/2)
102
1210E GB 20001120
1210E GB 20001120
Drive plate 2/2
Item Nr
01
02
16
17
18
19
20
21
22
23
13
14
15
09
10
11
12
03
04
05
06
07
08
Part Code
CM+9.0326.8910.0
CM+9.0327.3800.0
CM+9.0430.8321.0
CM+9.8187.6655.1
CM+9.9402.1101.1
CM+9.94021129.0
CM+9.9432.3025.0
CM+9.9460.2258.0
CM+9.9462.1203.2
CM+9.9462.1204.0
CM+9.9462.1205.1
CM+9.9462.1206.0
CM+9.9462.1211.1
CM+9.9462.1212.0
CM+9.9462.1213.2
CM+9.9462.1214.0
CM+9.9462.1215.0
CM+9.9462.1218.0
CM+9.9462.1221.1
CM+9.9462.1253.3
CM+9.9462.1270.1
CM+9.9462.1275.0
CM+9.9463.1320.0*
Description
WASHER
WASHER
GEAR MOTOR
HELICAL SPUR GEAR M=1 /TEETH=22
SPUR GEAR M=1,5 / TEETH=15
RETAINER RING
RETAINER RING
BEARING
SHAFT
HELICAL SPUR GEAR M=1 / TEETH=25
SHAFT
HELICAL SPUR GEAR M=1 / TEETH=46
SHAFT
HELICAL SPUR GEAR M=1 / TEETH=24
SHAFT
HELICAL SPUR GEAR M=1 / TEETH=32
PIPE UNION
SPUR GEAR M=1 / TEETH=33
PLATE
BUSHING
DRIVE SHAFT ASSY
SPUR GEAR M=1 / TEETH=67
DRIVE PLATE
103
Roller mounting diagram
104
1210E GB 20001120
Roller mounting diagram
Item Nr
01
02
03
04
05
06
07
08
09
Part Code
CM+9.9463.1250.0
CM+9.9432.2110.3
CM+9.9432.2150.4
CM+9.9460.2330.0
CM+9.9462.1380.0
CM+9.9462.1400.0
CM+9.9462.6220.2
CM+9.9462.6320.2
CM+9.9462.6360.2
Description
RUBBER ROLLER GRAY
RUBBER ROLLER GRAY
RUBBER ROLLER GRAY
RUBBER ROLLER GRAY
RUBBER ROLLER D = 16 mm
RUBBER ROLLER assy D = 24 mm
ROLLER PUR YELLOW
ROLLER PUR YELLOW
ROLLER PUR YELLOW
1210E GB 20001120
105
106
Developer tank
32
02
05
26
D800
21
D800
D759
26
26
09
37
15
23
22
33
35
20
25
24
04
18
19
16
31
17
31
10
08
36
15
16
D2348
14
18
06
11
36
2
27
29
28
1
27
26
30
13
14
FILM DIRECTION
34
2
17
1
38
07
01
03
12
39
1210E GB 20001120
1210E GB 20001120
Developer tank
Part Code
CM+0.0000.6415.9
CM+9.0374.7294.0
CM+9.0374.7298.0
CM+9.8370.2616.0
CM+9.94201201.0
CM+9.9432.1006.1
CM+9.9432.2002.0
CM+9.9432.2022.2
CM+9.9432.2025.1
CM+9.9432.2026.1
CM+9.9432.2028.4
CM+9.9432.2090.2
CM+9.9432.2109.1
CM+9.9432.2110.3
CM+9.9432.2111.0
CM+9.9432.2115.0
CM+9.9432.2116.0
CM+9.9432.2150.4
CM+9.9432.2180.4
CM+9.9432.2720.0
CM+9.9432.2854.2
CM+9.9432.2859.0
CM+9.9432.2861.0
CM+9.9432.2872.1
CM+9.9432.2880.2
CM+9.9432.3025.0
CM+9.9441.1007.1
CM+9.9441.2052.1
CM+9.9441.2053.0
21
22
23
17
18
19
20
11
12
13
14
15
16
24
25
26
27
28
29
Item Nr
01
02
03
08
09
10
04
05
06
07
Description
HOSE SILOPREN SM71H --- 9.9432.2003.1, L=140MM
LABEL, RED
LABEL, RED
PUMP BODY - D
BEARING
NUMBER LABEL
SWINGING BRACKET
BEARING BOLT
HELICAL SPUR GEAR M=1 / TEETH=12
HELICAL SPUR GEAR M=1 / TEETH=28
BUSHING
GUIDE PLATE
TENSION SPRING
RUBBER ROLLER GRAY
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
RUBBER ROLLER GRAY
ROLLER MOUNTED D=25MM
LATCH
CROWN GEAR
SET SCREW
NUT
FILLER PLUG
DRIVE WHEEL
RETAINER RING
NUMBER LABEL FOR 4 MACHINES
BEARING
BUSHING
107
108
Developer tank
32
02
05
26
D800
21
D800
D759
26
26
09
37
15
23
22
33
35
25
24
04
16
19
18
20
31
17
31
10
08
36
15
16
D2348
14
18
06
11
36
2
27
29
28
1
27
26
30
13
14
FILM DIRECTION
34
2
17
1
38
07
01
03
12
39
1210E GB 20001120
1210E GB 20001120
Developer tank
Item Nr
30
31
32
33
34
35
36
37
38
38
39
Part Code
CM+9.9441.2101.0
CM+9.9462.1027.0
CM+9.9462.1611.1
CM+9.9462.1612.0
CM+9.9462.1620.0
CM+9.9462.6210.0
CM+9.9462.6220.2
CM+9.9462.9110.0
CM+9.9463.1950.0
CM+9.9463.1930.0
CM+9.9463.2110.0
Description
BEARING
SPUR GEAR M=1,5 / TEETH=15
ROLLER HOLDER
BEARING
ROLLER MOUNTED D=25MM
BATH COVER MOUNTED
ROLLER PUR YELLOW
PUMP - D
CP1000 / 0206
ELECTRONIC HEATER 230V/50HZ/60HZ
CP1000 / 0846
ELECTRONIC HEATER 120V/60HZ
TANK DEVELOPER - FIXER
109
110
Fixer tank
32
02
27
04
27
D800
22
D800
D759
27
25
34
08
24
23
39
14
33
21
26
19
16
31
06
01
17
31
14
18
09
14
D2348
15
07
35
4
13
30
3
05
10
4
28
27
29
30
38
35
3
28
27
20
12
37
FILM DIRECTION
36
40
41
03
11
1210E GB 20001120
1210E GB 20001120
Fixer tank
Part Code
CM+0.0000.6415.9
CM+9.0374.7291.0
CM+9.0374.7295.0
CM+9.94201201.0
CM+9.9432.1006.1
CM+9.9432.2002.0
CM+9.9432.2022.2
CM+9.9432.2025.1
CM+9.9432.2026.1
CM+9.9432.2028.4
CM+9.9432.2090.2
CM+9.9432.2109.1
CM+9.9432.2110.3
CM+9.9432.2111.0
CM+9.9432.2112.0
CM+9.9432.2115.0
CM+9.9432.2116.0
CM+9.9432.2150.4
CM+9.9432.2180.4
CM+9.9432.2312.0
CM+9.9432.2720.0
CM+9.9432.2854.2
CM+9.9432.2859.0
CM+9.9432.2861.0
CM+9.9432.2870.2
CM+9.9432.2880.2
CM+9.9432.3025.0
CM+9.9441.1007.1
CM+9.9441.2052.1
21
22
23
17
18
19
20
11
12
13
14
15
16
24
25
26
27
28
29
Item Nr
01
02
03
08
09
10
04
05
06
07
Description
HOSE SILOPREN SM71H --- 9.9432.2003.1, L=140MM
LABEL, BLUE
LABEL, BLUE
BEARING
NUMBER LABEL
SWINGING BRACKET
BEARING BOLT
HELICAL SPUR GEAR M=1 / TEETH=12
HELICAL SPUR GEAR M=1 / TEETH=28
BUSHING
GUIDE PLATE
TENSION SPRING
RUBBER ROLLER GRAY
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
RUBBER ROLLER GRAY
ROLLER MOUNTED D=25MM
BEARING
LATCH
CROWN GEAR
SET SCREW
NUT
PUMP BODY - F
DRIVE WHEEL
RETAINER RING
NUMBER LABEL FOR 4 MACHINES
BEARING
111
112
Fixer tank
32
02
27
04
27
D800
22
D800
D759
27
25
34
08
24
23
39
14
33
21
26
19
16
31
06
01
17
31
14
18
09
14
D2348
07
35
13
30
10
35
4
28
36
38
27
29
30
3
28
27
20
12
37
FILM DIRECTION
15
4
3
05
40
41
03
11
1210E GB 20001120
1210E GB 20001120
Fixer tank
Item Nr
30
31
32
33
34
35
36
37
38
39
40
40
41
Part Code
CM+9.9441.2053.0
CM+9.9462.1027.0
CM+9.9462.1611.1
CM+9.9462.1612.0
CM+9.9462.6210.0
CM+9.9462.6220.2
CM+9.9462.6310.0
CM+9.9462.6320.2
CM+9.9462.6360.2
CM+9.9462.9120.0
CM+9.9463.1900.0
CM+9.8370.2655.0
CM+9.9463.2110.0
Description
BUSHING
SPUR GEAR M=1,5 / TEETH=15
ROLLER HOLDER
BEARING
BATH COVER MOUNTED
ROLLER PUR YELLOW
ROLLER MOUNTED
ROLLER PUR YELLOW
ROLLER PUR YELLOW
PUMP - F
CP1000 / 0206
ELECTROMECHANICAL HEATER 230V/50HZ/60HZ
CP1000 / 0846
ELECTROMECHANICAL HEATER 120V/60HZ
TANK DEVELOPER - FIXER
113
114
Water tank
32
02
04
27
27
D800
22
D800
D759
31
26
25
16
31
39
24
23
34
27
08
19
17
09
07
35
10
21
14
18
33
D2348
6
13
14
15
38
36
6
30
28
29
5
28
12
27
20
37
FILM DIRECTION
5
05
06
01
03
11
40
1210E GB 20001120
1210E GB 20001120
Water tank
Part Code
CM+0.0000.6415.9
CM+9.0374.7293.0
CM+9.0374.7297.0
CM+9.94201201.0
CM+9.9432.1006.1
CM+9.9432.2002.0
CM+9.9432.2022.2
CM+9.9432.2025.1
CM+9.9432.2026.1
CM+9.9432.2028.4
CM+9.9432.2090.2
CM+9.9432.2109.1
CM+9.9432.2110.3
CM+9.9432.2111.0
CM+9.9432.2112.0
CM+9.9432.2115.0
CM+9.9432.2116.0
CM+9.9432.2150.4
CM+9.9432.2180.4
CM+9.9432.2312.0
CM+9.9432.2720.0
CM+9.9432.2854.2
CM+9.9432.2859.0
CM+9.9432.2861.0
CM+9.9432.2922.3
CM+9.9432.2880.2
CM+9.9432.3025.0
CM+9.9441.1007.1
CM+9.9441.2052.1
21
22
23
24
25
26
27
28
29
18
19
20
14
15
16
17
08
09
10
11
12
13
Item Nr
01
02
03
04
05
06
07
Description
HOSE SILOPREN SM71H --- 9.9432.2003.1, L=140MM
LABEL, WHITE
LABEL, WHITE
BEARING
NUMBER LABEL
SWINGING BRACKET
BEARING BOLT
HELICAL SPUR GEAR M=1 / TEETH=12
HELICAL SPUR GEAR M=1 / TEETH=28
BUSHING
GUIDE PLATE
TENSION SPRING
RUBBER ROLLER GRAY
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
RUBBER ROLLER GRAY
ROLLER MOUNTED D=25MM
BEARING
LATCH
CROWN GEAR
SET SCREW
NUT
PUMP BODY - W
DRIVE WHEEL
RETAINER RING
NUMBER LABEL FOR 4 MACHINES
BEARING
115
116
Water tank
32
02
04
27
27
D800
22
D800
D759
31
26
25
16
31
39
24
23
34
27
08
19
17
09
07
35
10
21
14
18
33
D2348
6
13
14
15
38
36
6
30
28
29
5
28
12
27
20
37
FILM DIRECTION
5
05
06
01
03
11
40
1210E GB 20001120
Water tank
Item Nr
30
31
32
33
34
35
36
37
38
39
40
Part Code
CM+9.9441.2053.0
CM+9.9462.1027.0
CM+9.9462.1611.1
CM+9.9462.1612.0
CM+9.9462.6210.0
CM+9.9462.6220.2
CM+9.9462.6310.0
CM+9.9462.6320.2
CM+9.9462.6360.2
CM+9.9462.9130.0
CM+9.9463.2310.0
Description
BUSHING
SPUR GEAR M=1,5 / TEETH=15
ROLLER HOLDER
BEARING
BATH COVER MOUNTED
ROLLER PUR YELLOW
ROLLER MOUNTED
ROLLER PUR YELLOW
ROLLER PUR YELLOW
PUMP - W
TANK / SOAK
1210E GB 20001120
117
118
Squeegee roller assembly
*
FILM DIRECTION
1210E GB 20001120
Squeegee roller assembly
Item Nr
01
02
03
04
05
06
07
08
09
Part Code
CM+9.8155.4401.4
CM+9.8157.6225.0
CM+9.8187.6862.1
CM+9.8187.6863.0
CM+9.9432.2109.1
CM+9.9460.2330.0
CM+9.9462.6901.2
CM+9.9462.6902.2
CM+9.9462.6903.0*
Description
GROOVED BUSH
WASHER
SEGMENT
HELICAL SPUR GEAR M=1 / TEETH=22
TENSION SPRING
RUBBER ROLLER GRAY
BEARING PLATE
BEARING PLATE
ROD
1210E GB 20001120
119
Cross-flow blower
ball bearing
D142
D9
120
02
Top cross-flow-blower
Bottom cross-flow-blower
03
FILM DIRECTION
03
D4009
D4009
D9
D142 slide bearing
01
1210E GB 20001120
Cross-flow blower
Item Nr
01
Part Code
CM+9.0431.7229.0
02
03
CM+9.0431.7230.0
CM+9.9462.1021.0
Description
CP1000 / 0206, 0846
CROSS-FLOW BLOWER / SLIDE BEARING (50HZ / 60HZ)
CP1000 / 0206, 0846
CROSS-FLOW BLOWER / ROLLER BEARING
(230V/50HZ / 60HZ)
MOUNTING PLATE
1210E GB 20001120
121
122
Dryer section
06
12
08
03
05
01
07
10
D6
D81
05
03
04
06
12
13
11
02
09
10
D251
08
D251
D81
D94
07
1210E GB 20001120
1210E GB 20001120
Dryer section
08
09
10
11
12
13
Item Nr
01
02
03
04
05
06
07
Part Code
CM+9.0471.1327.0
CM+9.0471.1351.0
CM+9.8149.6801.0
CM+9.8149.6826.0
CM+9.8149.6830.0
CM+9.8149.6910.0
CM+9.8187.6911.3
CM+9.8187.6912.0
CM+9.8187.6913.0
CM+9.8187.6914.0
CM+9.8187.6916.0
CM+9.8187.6917.0
CM+9.9462.4315.2
Description
PLUG HOUSING
PLUG HOUSING
SPRING BOW
CABLE
OVERHEAT PROTECTION 90
°
C
OVERHEAT PROTECTION 110
°
C
IR HOUSING SHELL
GUIDE PLATE
HOLDER
REFLECTOR
SPRING BOW
SPRING BOW
RADIATOR 110 V - 630 W
123
Exit unit
FILM DIRECTION
124
1210E GB 20001120
1210E GB 20001120
Exit unit
Item Nr
04
05
06
01
02
03
07
08
09
10
11
12
19
20
21
13
14
15
16
17
18
Part Code
CM+9.0327.3800.0
CM+9.0329.6050.0
CM+9.8185.6037.0
CM+9.8352.1572.1
CM+9.9402.1129.0
CM+9.9460.2105.0
CM+9. 9460.2106.0
CM+9.9462.1353.1*
CM+9.9462.1354.1
CM+9.9462.1370.0
CM+9.9462.1380.0
CM+9.9462.1400.0
CM+9.9462.1410.0
CM+9.9463.1201.1*
CM+9.9463.1206.0
CM+9.9463.1211.1*
CM+9.9463.1220.1*
CM+9.9463.1240.1*
CM+9.9463.1250.0
CM+9.9463.1260.0
CM+9.9463.4210.0
Description
WASHER
WASHER
WASHER
SPUR GEAR, M=1 / TEETH=16
RETAINER RING
BEARING
BEARING
BOLT
SPUR GEAR, M=1 / TEETH=24
ROLLER ASSY D=16MM
RUBBER ROLLER D=16MM
RUBBER ROLLER ASSY D=24MM
RUBBER ROLLER GRAY
COVER
CLAMP
COVER
PLATE PREASS. RHS
PLATE PREASS. LHS
RUBBER ROLLER GRAY
RUBBER ROLLER D=24MM
KNURLED SCREW
125
126
Parts list
(sorted on part code)
Part code
CM+0.0000.6405.5
CM+0.0000.6415.9
CM+0.0000.6415.9
CM+0.0000.6415.9
CM+0.0433.7178.0
CM+9. 9460.2106.0
CM+9.0205.0160.0
CM+9.0326.8910.0
CM+9.0326.8910.0
CM+9.0327.3800.0
CM+9.0327.3800.0
CM+9.0329.6050.0
CM+9.0371.7011.0
CM+9.0372.0040.0
CM+9.0374.7291.0
CM+9.0374.7293.0
CM+9.0374.7294.0
CM+9.0374.7295.0
CM+9.0374.7297.0
CM+9.0374.7298.0
CM+9.0389.5060.0
CM+9.0389.5080.0
CM+9.0389.6536.0
CM+9.03896528.0
CM+9.0426.6061.0
CM+9.0426.6138.0
CM+9.0426.6311.0
CM+9.0430.8321.0
CM+9.0431.7229.0
CM+9.0431.7230.0
CM+9.0436.5228.0
CM+9.0451.9130.0
CM+9.0451.9604.0
CM+9.0451.9630.0
CM+9.0451.9705.0
Description
HOSE TRANSPARENT, WEAVE --- 9.8196.7471.0 -
L=100MM /
HOSE SILOPREN SM71H --- 9.9432.2003.1, L=140MM
HOSE SILOPREN SM71H --- 9.9432.2003.1, L=140MM
HOSE SILOPREN SM71H --- 9.9432.2003.1, L=140MM
TRANSFORMER
BEARING
SCREW LOCKING
WASHER
WASHER
WASHER
WASHER
WASHER
HOSE CLAMP SNP-18
HOSE CLAMP SNP-22
LABEL, BLUE
LABEL, WHITE
LABEL, RED
LABEL, BLUE
LABEL, WHITE
LABEL, RED
TOOTHED BELT WHEEL
TOOTHED BELT WHEEL
TOOTHED BELT 6T2,5X200
TOOTHED BELT 6T5X990
ROCKER KEY
ROCKER SWITCH 200 GL.30.2X11.0 RT
COVER SWITCH
GEAR MOTOR
CP1000 / 0206, 0846
CROSS-FLOW BLOWER / SLIDE BEARING
(50HZ / 60HZ)
CP1000 / 0206, 0846
CROSS-FLOW BLOWER / ROLLER BEARING
(230V/50HZ / 60HZ)
FILTER
RETAINER CAP
FUSE T 2,5A
FUSE T 0,4A
FUSE T 6,25A
Page
Item
01
02
03
03
03
03
04
02
02
02
02
01
02
01
07
02
01
01
01
01
01
03
05
04
06
07
05
03
01
02
02
03
04
05
06
1210E GB 20001120
1210E GB 20001120
Part code
CM+9.04519706.0
CM+9.0471.1327.0
CM+9.0471.1351.0
CM+9.0471.7170.0
CM+9.0472.0270.0
CM+9.0479.1135.0
CM+9.5220.1680.1
CM+9.8149.6801.0
CM+9.8149.6826.0
CM+9.8149.6830.0
CM+9.8149.6910.0
CM+9.8155.4401.4
CM+9.8157.6225.0
CM+9.8185.6037.0
CM+9.8187.6655.1
CM+9.8187.6862.1
CM+9.8187.6863.0
CM+9.8187.6911.3
CM+9.8187.6912.0
CM+9.8187.6913.0
CM+9.8187.6914.0
CM+9.8187.6916.0
CM+9.8187.6917.0
CM+9.8352.1572.1
CM+9.8370.2616.0
CM+9.8370.2655.0
CM+9.8370.2828.0
CM+9.8370.2848.0
CM+9.88962952.1
CM+9.9402.1101.1
CM+9.9402.1129.0
CM+9.94021129.0
CM+9.94201201.0
CM+9.94201201.0
CM+9.94201201.0
CM+9.9432.1006.1
CM+9.9432.1006.1
CM+9.9432.1006.1
CM+9.9432.1070.5
CM+9.9432.1075.1
Description
FUSE T 0,7A
PLUG HOUSING
PLUG HOUSING
FLAT PLUG 1X6,3/0,8
FLAT CONNECTOR TERMINAL STRIP
CLIP SKS 16L
SCANNING ROLLER
SPRING BOW
CABLE
OVERHEAT PROTECTION 90
°
C
OVERHEAT PROTECTION 110
°
C
GROOVED BUSH
WASHER
WASHER
HELICAL SPUR GEAR M=1 /TEETH=22
SEGMENT
HELICAL SPUR GEAR M=1 / TEETH=22
IR HOUSING SHELL
GUIDE PLATE
HOLDER
REFLECTOR
SPRING BOW
SPRING BOW
SPUR GEAR, M=1 / TEETH=16
PUMP BODY - D
CP1000 / 0846
ELECTROMECHANICAL HEATER 120V/60HZ
WASHER
WASHER
RUBBER ELBOW
SPUR GEAR M=1,5 / TEETH=15
RETAINER RING
RETAINER RING
BEARING
BEARING
BEARING
NUMBER LABEL
NUMBER LABEL
NUMBER LABEL
VALVE RED
GASKET
40
05
05
06
05
04
04
06
05
05
09
10
08
09
08
06
01
02
07
03
04
05
03
Item
07
01
02
06
08
09
10
11
12
04
04
04
03
04
07
08
09
Page
127
128
Part code
CM+9.9432.1090.5
CM+9.9432.1110.5
CM+9.9432.2002.0
CM+9.9432.2002.0
CM+9.9432.2002.0
CM+9.9432.2022.2
CM+9.9432.2022.2
CM+9.9432.2022.2
CM+9.9432.2025.1
CM+9.9432.2025.1
CM+9.9432.2025.1
CM+9.9432.2026.1
CM+9.9432.2026.1
CM+9.9432.2026.1
CM+9.9432.2028.4
CM+9.9432.2028.4
CM+9.9432.2028.4
CM+9.9432.2090.2
CM+9.9432.2090.2
CM+9.9432.2090.2
CM+9.9432.2109.1
CM+9.9432.2109.1
CM+9.9432.2109.1
CM+9.9432.2109.1
CM+9.9432.2110.3
CM+9.9432.2110.3
CM+9.9432.2110.3
CM+9.9432.2110.3
CM+9.9432.2111.0
CM+9.9432.2111.0
CM+9.9432.2111.0
CM+9.9432.2112.0
CM+9.9432.2112.0
CM+9.9432.2115.0
CM+9.9432.2115.0
CM+9.9432.2115.0
CM+9.9432.2116.0
CM+9.9432.2116.0
CM+9.9432.2116.0
CM+9.9432.2150.4
CM+9.9432.2150.4
Description
VALVE WHITE
VALVE BLUE
SWINGING BRACKET
SWINGING BRACKET
SWINGING BRACKET
BEARING BOLT
BEARING BOLT
BEARING BOLT
HELICAL SPUR GEAR M=1 / TEETH=12
HELICAL SPUR GEAR M=1 / TEETH=12
HELICAL SPUR GEAR M=1 / TEETH=12
HELICAL SPUR GEAR M=1 / TEETH=28
HELICAL SPUR GEAR M=1 / TEETH=28
HELICAL SPUR GEAR M=1 / TEETH=28
BUSHING
BUSHING
BUSHING
GUIDE PLATE
GUIDE PLATE
GUIDE PLATE
TENSION SPRING
TENSION SPRING
TENSION SPRING
TENSION SPRING
RUBBER ROLLER GRAY
RUBBER ROLLER GRAY
RUBBER ROLLER GRAY
RUBBER ROLLER GRAY
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
HELICAL SPUR GEAR M=1 / TEETH=20
RUBBER ROLLER GRAY
RUBBER ROLLER GRAY
16
16
16
17
17
17
03
18
14
15
15
13
13
15
14
13
12
12
05
02
14
12
11
11
09
11
10
10
08
10
09
07
07
09
08
Item
11
12
07
06
06
08
Page
1210E GB 20001120
1210E GB 20001120
Part code
CM+9.9432.2150.4
CM+9.9432.2150.4
CM+9.9432.2180.4
CM+9.9432.2180.4
CM+9.9432.2180.4
CM+9.9432.2312.0
CM+9.9432.2312.0
CM+9.9432.2720.0
CM+9.9432.2720.0
CM+9.9432.2720.0
CM+9.9432.2854.2
CM+9.9432.2854.2
CM+9.9432.2854.2
CM+9.9432.2859.0
CM+9.9432.2859.0
CM+9.9432.2859.0
CM+9.9432.2861.0
CM+9.9432.2861.0
CM+9.9432.2861.0
CM+9.9432.2870.2
CM+9.9432.2872.1
CM+9.9432.2880.2
CM+9.9432.2880.2
CM+9.9432.2880.2
CM+9.9432.2922.3
CM+9.9432.3025.0
CM+9.9432.3025.0
CM+9.9432.3025.0
CM+9.9432.3025.0
CM+9.9432.3025.0
CM+9.9432.3025.0
CM+9.9441.1007.1
CM+9.9441.1007.1
CM+9.9441.1007.1
CM+9.9441.2052.1
CM+9.9441.2052.1
CM+9.9441.2052.1
CM+9.9441.2053.0
CM+9.9441.2053.0
CM+9.9441.2053.0
CM+9.9441.2101.0
Description
RUBBER ROLLER GRAY
RUBBER ROLLER GRAY
ROLLER MOUNTED D=25MM
ROLLER MOUNTED D=25MM
ROLLER MOUNTED D=25MM
BEARING
BEARING
LATCH
LATCH
LATCH
CROWN GEAR
CROWN GEAR
CROWN GEAR
SET SCREW
SET SCREW
SET SCREW
NUT
NUT
NUT
PUMP BODY - F
FILLER PLUG
DRIVE WHEEL
DRIVE WHEEL
DRIVE WHEEL
PUMP BODY - W
RETAINER RING
RETAINER RING
RETAINER RING
RETAINER RING
RETAINER RING
RETAINER RING
NUMBER LABEL FOR 4 MACHINES
NUMBER LABEL FOR 4 MACHINES
NUMBER LABEL FOR 4 MACHINES
BEARING
BEARING
BEARING
BUSHING
BUSHING
BUSHING
BEARING
28
28
29
29
29
30
07
26
27
27
27
28
30
30
24
25
26
26
25
13
10
24
24
25
22
23
23
23
21
22
22
20
20
21
21
Item
18
18
19
19
19
20
Page
129
130
Part code
CM+9.9460.2105.0
CM+9.9460.2258.0
CM+9.9460.2330.0
CM+9.9460.2330.0
CM+9.9460.2561.0
CM+9.9460.2562.1
CM+9.9460.2590.0
CM+9.9462.1017.3*
CM+9.9462.1019.1
CM+9.9462.1021.0
CM+9.9462.1027.0
CM+9.9462.1027.0
CM+9.9462.1027.0
CM+9.9462.1034.2
CM+9.9462.1035.0
CM+9.9462.1039.1
CM+9.9462.1043.0
CM+9.9462.1044.0
CM+9.9462.1045.0
CM+9.9462.1052.3
CM+9.9462.1105.0
CM+9.9462.1106.0
CM+9.9462.1111.1
CM+9.9462.1175.1*
CM+9.9462.1202.3
CM+9.9462.1203.2
CM+9.9462.1204.0
CM+9.9462.1205.1
CM+9.9462.1206.0
CM+9.9462.1207.1
CM+9.9462.1211.1
CM+9.9462.1212.0
CM+9.9462.1213.2
CM+9.9462.1214.0
CM+9.9462.1215.0
CM+9.9462.1218.0
CM+9.9462.1219.1
CM+9.9462.1221.1
CM+9.9462.1252.3
CM+9.9462.1253.3
CM+9.9462.1260.4
Description
BEARING
BEARING
RUBBER ROLLER GRAY
RUBBER ROLLER GRAY
COVER
SETTING KNOB
STEP SWITCH (GS IR)
TABLE PLATE
MEASURING PIN
MOUNTING PLATE
SPUR GEAR M=1,5 / TEETH=15
SPUR GEAR M=1,5 / TEETH=15
SPUR GEAR M=1,5 / TEETH=15
SNAP SPRING
REDUCING PART
COVER
COLOR RING RED
COLOR RING BLUE
COLOR RING WHITE
PIN
PROTECTING CAP
HOLDER
SNAP CASE
COVER BOTTOM
SHAFT
SHAFT
HELICAL SPUR GEAR M=1 / TEETH=25
SHAFT
HELICAL SPUR GEAR M=1 / TEETH=46
SHAFT
SHAFT
HELICAL SPUR GEAR M=1 / TEETH=24
SHAFT
HELICAL SPUR GEAR M=1 / TEETH=32
PIPE UNION
SPUR GEAR M=1 / TEETH=33
TOOTHED BELT WHEEL
PLATE
BUSHING
BUSHING
PINION M=1,5 - TEETH=12
15
13
14
15
10
11
12
23
24
25
26
14
09
16
19
17
16
17
18
20
18
Item
06
11
12
13
08
04
06
20
21
22
16
17
18
19
14
15
03
31
31
31
Page
1210E GB 20001120
1210E GB 20001120
Part code
CM+9.9462.1270.1
CM+9.9462.1275.0
CM+9.9462.1282.0
CM+9.9462.1353.1*
CM+9.9462.1354.1
CM+9.9462.1370.0
CM+9.9462.1380.0
CM+9.9462.1380.0
CM+9.9462.1400.0
CM+9.9462.1400.0
CM+9.9462.1410.0
CM+9.9462.1520.0
CM+9.9462.1611.1
CM+9.9462.1611.1
CM+9.9462.1611.1
CM+9.9462.1612.0
CM+9.9462.1612.0
CM+9.9462.1612.0
CM+9.9462.1620.0
CM+9.9462.4315.2
CM+9.9462.6082.0
CM+9.9462.6101.0
CM+9.9462.6210.0
CM+9.9462.6210.0
CM+9.9462.6210.0
CM+9.9462.6220.2
CM+9.9462.6220.2
CM+9.9462.6220.2
CM+9.9462.6220.2
CM+9.9462.6310.0
CM+9.9462.6310.0
CM+9.9462.6320.2
CM+9.9462.6320.2
CM+9.9462.6320.2
CM+9.9462.6360.2
CM+9.9462.6360.2
CM+9.9462.6360.2
CM+9.9462.6901.2
CM+9.9462.6902.2
CM+9.9462.6903.0*
CM+9.9462.9110.0
Description
DRIVE SHAFT ASSY
SPUR GEAR M=1 / TEETH=67
PLATE
BOLT
SPUR GEAR, M=1 / TEETH=24
ROLLER ASSY D=16MM
RUBBER ROLLER D=16MM
RUBBER ROLLER D=16MM
RUBBER ROLLER ASSY D=24MM
RUBBER ROLLER ASSY D=24MM
RUBBER ROLLER GRAY
DETECTOR
ROLLER HOLDER
ROLLER HOLDER
ROLLER HOLDER
BEARING
BEARING
BEARING
ROLLER MOUNTED D=25MM
RADIATOR 110 V - 630 W
BOTTLE
FOOT
BATH COVER MOUNTED
BATH COVER MOUNTED
BATH COVER MOUNTED
ROLLER PUR YELLOW
ROLLER PUR YELLOW
ROLLER PUR YELLOW
ROLLER PUR YELLOW
ROLLER MOUNTED
ROLLER MOUNTED
ROLLER PUR YELLOW
ROLLER PUR YELLOW
ROLLER PUR YELLOW
ROLLER PUR YELLOW
ROLLER PUR YELLOW
ROLLER PUR YELLOW
BEARING PLATE
BEARING PLATE
ROD
PUMP - D
06
12
13
27
32
09
10
05
11
Item
21
22
19
08
37
09
38
38
07
08
36
08
37
36
35
35
36
09
37
28
29
35
34
34
07
33
34
13
32
32
33
33
Page
131
132
Part code
CM+9.9462.9120.0
CM+9.9462.9130.0
CM+9.9463.1042.0
CM+9.9463.1062.1*
CM+9.9463.1072.1*
CM+9.9463.1090.0*
CM+9.9463.1120.2*
CM+9.9463.1141.0*
CM+9.9463.1170.0*
CM+9.9463.1181.0*
CM+9.9463.1201.1*
CM+9.9463.1206.0
CM+9.9463.1211.1*
CM+9.9463.1220.1*
CM+9.9463.1240.1*
CM+9.9463.1250.0
CM+9.9463.1250.0
CM+9.9463.1260.0
CM+9.9463.1301.0
CM+9.9463.1302.0*
CM+9.9463.1305.0
CM+9.9463.1320.0*
CM+9.9463.1320.0*
CM+9.9463.1330.1
CM+9.9463.1380.0*
CM+9.9463.1381.1
CM+9.9463.1400.0
CM+9.9463.1900.0
CM+9.9463.1930.0
CM+9.9463.1950.0
CM+9.9463.2110.0
CM+9.9463.2110.0
CM+9.9463.2310.0
CM+9.9463.2950.0
CM+9.9463.4105.0*
CM+9.9463.4130.0
CM+9.9463.4171.0
CM+9.9463.4181.0*
CM+9.9463.4210.0
Description
PUMP - F
PUMP - W
DEVICE COVER
DRYER HOOD
GEAR COVER
FEED TABLE
CHASSIS
COVER
TRANSFORMER CAGE
COVER TOP
COVER
CLAMP
COVER
PLATE PREASS. RHS
PLATE PREASS. LHS
RUBBER ROLLER GRAY
RUBBER ROLLER GRAY
RUBBER ROLLER D=24MM
RUBBER SLEEVE
MOUNTING BRACKET
GUIDE ROLLER
DRIVE PLATE
DRIVE PLATE
CLAMPING PLATE
SWITCH ENCLOSURE ASSY
SWITCH ENCLOSURE
FILM CHUTE
CP1000 / 0206
ELECTROMECHANICAL HEATER 230V/50HZ/60HZ
CP1000 / 0846
ELECTRONIC HEATER 120V/60HZ
CP1000 / 0206
ELECTRONIC HEATER 230V/50HZ/60HZ
TANK DEVELOPER - FIXER
TANK DEVELOPER - FIXER
TANK / SOAK
REED-SWITCH PREASS.
BRACKET
FUSE T6,25A
COVER
BOTTOM PART
KNURLED SCREW
38
38
14
15
21
39
41
40
37
12
13
17
18
01
19
20
14
15
16
20
21
22
Item
39
39
30
31
32
33
34
10
11
35
23
23
24
25
26
36
40
Page
1210E GB 20001120
Part code
CM+9.9463.4550.0
CM+9.9463.5070.0
CM+9.9463.5080.0
CM+9.9463.5120.0
CM+9.9463.5130.0
CM+9.9463.5150.0
CM+9.9463.5276.0
CM+9.9463.5300.0
CM+9.9463.5320.0
Description
MOTOR PREASS.
INTERCONNECT CABLE 8POL.
INTERCONNECT CABLE 8POL.
CP1000 / 0206 POWER CABLE
CP1000 / 0846 POWER CABLE UL
CP1000 / 0206 POWER CABLE
EPROM PROGRAM 1002
SOLID STATE RELAY (GS2)
DISTRIBUTOR BOARD (GS3)
Page
Item
27
16
17
38
39
40
19
20
21
1210E GB 20001120
133
134
Standardized parts list
Item Nr.
D142
D151
D195
D218
D244
D247
D251
D759
D800
D2211
D2320
D2321
D2323
D2348
D2388
D2412
D4009
D6
D9
D39
D44
D55
D81
D82
D94
D95
D134
Part Code
CM+6.0095.523.00
CM+6.0096.420.00
CM+6.0200.439.00
CM+6.0200.449.00
CM+6.0202.110.00
CM+6.0205.447.00
CM+6.0205.449.00
CM+6.0207.213.00
CM+6.0207.214.00
CM+6.0215.620.00
CM+6.0215.708.00
CM+6.0219.114.00
CM+6.0227.510.00
CM+6.0237.241.00
CM+6.0244.007.00
CM+6.0244.024.00
CM+6.0250.004.00
CM+7.0326.8620.0
CM+7.0329.5200.0
CM+6.0215.589.00
CM+6.0225.022.00
CM+6.0225.027.00
CM+6.0225.045.00
CM+6.0236.753.00
CM+6.0243.853.00
CM+6.0250.075.00
CM+7.0214.038.00
Description
CHEESE HEAD SCREW Din84-M3x6
WASHER Din125-A-4.3
CYLINDRICAL PIN Din7-2h8x12
CYLINDRICAL PIN Din7-2.5h8x16
CHEESE HEAD SCREW Din84-M4x10
SPRING WASHER Din127-B-3
SPRING WASHER Din127-B-4
HEXAGON NUT Din439-B-M3
HEXAGON NUT Din439-B-M4
HEXAGON HEAD SCREW Din933-M4X10
HEXAGON NUT Din934-A-M4
TAPER GROOVED PIN Din1475-2x12
WASHER Din9021-4.3
COUNTERSUNK HD SCREW Din963-M4x8
GROOV.FILL.HD SCREW WN10018-2.9x9.5
GROOV.FILL.HD SCREW WN10018-2.9x13
COUNTERSUNK HD SCREW Din965-M3x6
WASHER 6.1x12x1
WASHER 6.1x12x0.5
HEXAGON HEAD SCREW Din933-M6X55
FILLISTER HEAD SCREW Din7985-M4x10
FILLISTER HEAD SCREW Din7985-M4x16
FILLISTER HEAD SCREW Din7985-M3x30
CLAMPING SLEEVE Din1481-2x20
SPIRAL PIN Din7343-2x12
COUNTERSUNK HD SCREW Din965-M3x10
FILLISTER HEAD SCREW Din7985-M4x20
1st
Page
1210E GB 20001120
Appendix
C
Index
136
Index
A
Adjustment of gears
replenishment rates
............................................................................................... 29
B
Bearings, replacement of
............................................................................................. 79
Belts, replacement of
C
Checking of replenishment rates
................................................................................. 29
Chemicals color code table
order codes
preparation of
Cleaning frequency
general cleaning directions
.................................................................................... 39
Cleaning of the dryer
processor chassis
squeegee roller assembly
...................................................................................... 46
tanks
transport rollers
Color code table
Contrast problems on processed films
......................................................................... 56
Control panel
D
Density problems on processed films
.......................................................................... 56
Developer chemical preparation
.............................................................................................. 27
color codes
order codes
Diagram of the gears
main components
processor sections
................................................................................................. 23
Disposal of chemicals
1210E GB 20001120
1210E GB 20001120 waste water
Drain hoses
,
Dryer cleaning of
temperature control switch
.................................................................................... 25
Drying problems chemical/fixer replenishment
................................................................................. 63
irregular drying patterns
......................................................................................... 56
mechanical/electrical
............................................................................................. 62
mechanical/replenishment
..................................................................................... 64
E
Excessive contrast on processed films
........................................................................ 56
Exit tray installation
F
Film appearance problems
............................................................................................ 52
drying problems
Fixed water connection installation
order codes
Fixer chemical preparation
............................................................................................. 27
color codes
order codes
replenishment problems
.................................................................................. 29
,
Fogging problems on processed films
......................................................................... 57
Functional description
Functional diagram
G
G153 developer chemical order codes
preparation
G353 fixer chemical order codes
preparation
G354 fixer chemical order codes
preparation
Gears adjustment of
components of
137
138 location of
replacement of
I
Inserting the replenishment bottles
........................................................................ 18
Installation of the exit tray
fixed water connection
........................................................................................... 20
light-tight cover
processor
replenishment bottles
....................................................................................... 18
Insufficient contrast on processed films
....................................................................... 56
Insufficient density on processed films
........................................................................ 56
Irregular drying patterns on processed films
................................................................ 56
L
Levelling the processor
................................................................................................ 16
Light-tight cover installation
order code
M
Main components diagram
........................................................................................... 22
Main drive assembly accessing
diagram of
Manual replenishment key
........................................................................................... 25
O
Operation control panel
functional description
............................................................................................. 24
problems
P
Power consumption
requirement
switch
Preparation of the developer chemical
................................................................................................ 27
fixer chemical
1210E GB 20001120
1210E GB 20001120
Processor cleaning the chassis
.............................................................................................. 45
operating problems
................................................................................................ 51
Pumps see replenishment pumps
..................................................................................... 83
R
Reinstallation of the dryer assembly cover
............................................................................................ 17
processor cover
Removal of the dryer assembly cover
............................................................................................ 17
dryer transport roller assembly
.............................................................................. 47
rear cover
squeegee roller assembly
...................................................................................... 46
tanks
Replacement of belts
drive shaft bearings
............................................................................................... 79
gears
,
roller springs
worm drive gears
Replenishment bottles first installation of
insertion of
order codes
Replenishment pumps adjustment of gears
............................................................................................... 83
cleaning of
problems with
Replenishment rates adjustment of
adjustment table
checking of
Requirements installation requirements
........................................................................................ 12
power requirement
................................................................................................. 12
ventilation requirements
........................................................................................ 12
water requirement
working area requirements
.................................................................................... 13
Rollers see squeegee rollers (dryer assembly)
................................................................. 83
see transport rollers (tank units)
............................................................................ 85
139
140
S
Safety compliance
precautions
Scratches on processed films
...................................................................................... 52
Squeegee roller assembly cleaning of
removal of
replacement of springs
........................................................................................... 86
Support table features
order codes
Switching off the machine
............................................................................................ 36
Switching on the machine
............................................................................................ 33
T
Tanks capacities of
cleaning of
removal of
Thermal cutouts, resetting of
....................................................................................... 61
Transport rollers cleaning of
replacement of springs
........................................................................................... 86
Troubleshooting appearance of processed film problems
................................................................ 52
checklist
film drying problems
............................................................................................... 62
operating problems
................................................................................................ 52
V
Ventilation requirement
................................................................................................ 12
W
Waste bottles installation of
Water replenishment color codes
..................................................................................... 39
spots on processed films
....................................................................................... 55
Working area requirements
.......................................................................................... 13
Worm drive gears replacement of
1210E GB 20001120
1210E GB 20001120
141
Printed in Belgium
Published by Agfa-Gevaert N.V., B-2640 Mortsel-Belgium
1210E GB 20001120
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