YASKAWA VS-616G5 Series Programming Manual
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VS-616G5 Series (Revision F) Programming Manual Constant Torque Inverter with Adaptive Vector Control (AVC™) ! WARNING PRECAUTIONS 1) Only turn ON the input power supply after replacing the front cover. Do not remove the cover while the inverter is powered up. 2) When the retry function (parameter L5-02) is selected, do not approach the inverter or the load, since it may restart suddenly after being stopped. 3) Since the Stop key can be disabled by a function setting, install a separate emergency stop switch. 4) Do not touch the heatsink or braking resistor, due to very high temperatures. 5) Since it is very easy to change operation speed from low to high speed, verify the safe working range of the motor and machine before operation. 6) Install a separate holding brake, if necessary. 7) Do not check signals during operation. 8) All inverter parameters have been preset at the factory. Do not change the settings unless required. Failure to observe these precautions may result in equipment damage, serious personal injury or death. NOTICE Printed April 1999. The information contained within this document is the proprietary property of Yaskawa Electric America, Inc., and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Electric America, Inc. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly improving its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. 2 VS-616G5 Programming Manual Contents Contents Section A A1 A2 B B1 B2 B3 B4 B5 B6 B8 B9 C C1 C2 C3 C4 C5 C6 C7 C8 D D1 D2 D3 D4 D5 E E1 E2 E3 E4 E5 F F1 F2 F3 F4 F5 F6 F7 F8 F9 H Description Page INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 VS-616G5 PARAMETER TREE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 INITIALIZATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Initialization Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 User’s Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 APPLICATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 DC Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Speed Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Delay Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Reference Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Energy Saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Zero Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 TUNING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Accel/Decel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 S-Curve Accel/Decel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Motor Slip Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Torque Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 ASR Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Hunting Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Factory Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 REFERENCE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Preset References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Reference Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Jump Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Torque Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 MOTOR PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 V/f Pattern 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Motor 1 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Motor 2 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Motor 2 V/F Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Motor 2 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 OPTION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 PG Option Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 AI-14 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 DI-08, 16 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 AO-08 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 DO-02 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 DO-08 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 PO-36F Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 SI-F/G Option Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73 CP-916 Option Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 CONTROL CIRCUIT TERMINAL PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 VS-616G5 Programming Manual 3 Contents Section H1 H2 H3 H4 H5 L L1 L2 L3 L4 L5 L6 L7 L8 O O1 O2 Appendix 4 Description Page Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Serial Communication Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Motor Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Power Loss Ridethrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Current Limit/Stall Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Reference Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Fault Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Torque Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Hardware Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 OPERATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Monitor Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Key Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 AUTO-TUNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 VS-616G5 PARAMETER LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 VS-616G5 Programming Manual Introduction Introduction Thank you for purchasing Yaskawa’s VS-616G5 high performance vector inverter. The G5 employs the latest hardware and software technology to provide unmatched performance, reliability and application flexibility. The G5 flexible control mode architecture allows four choices of motor control technology for your application: · Open Loop Vector is best for most applications, as it offers Adaptive Vector Control technology (AVC™) for precise speed regulation, quick response and high starting torque. · Closed Loop Flux Vector is the choice for applications requiring torque control, very precise speed regulation and full torque control at zero speed. · V/f (Volts per Hertz) mode with Yaskawa’s proprietary full range auto-torque boost provides ideal control for multi-motor applications. · Closed Loop V/f allows encoder feedback for use with the Volts/hertz mode. Use the following key to determine which control mode and access level are available for each parameter. No. Parameter Name A1-00 Language Selection LCD Display V/f V/f w/PG Open Loop Vector Flux Vector Select Language Q Q Q Q Q: Quick-Start Level, selected parameters for maintenance-level programming B: Basic Level, selected parameters for basic programming in most applications A: Advanced Level, all parameters for advanced programming in special applications The menu structure for all access levels are the same for the Operation, Initialize, Auto-tuning and Modified constants sections. The Programming section menu structure for each access level is as follows: Quick-Start Access Level Structure MENU Programming Data Name Data Entry Function Level Data Name Data Entry Function Level Data Name Data Entry Basic Access Level Structure MENU Programming Advanced Access Level Structure MENU Programming VS-616G5 Programming Manual Group Level 5 Introduction Software Version Explanation Yaskawa recognizes the need to continuously improve product quality. This product may receive feature enhancements in the form of software or hardware changes. New programming parameters will be added to the latest programming manual. When a new parameter is added a software version note will be placed next to the parameter. Software Version Example: A1-00 Language Selection Select Language Q Q Q Q Select the language displayed on the digital operator according to the following table: Setting 0 1 2 3 4 5 6 Description English (factory default) Japanese Deutsche <1110> Francais <1110> Italiano <1110> Espanol <1110> Portugues <1110> This version note <1110> indicates that five additional languages have been added with software version 1110. The part number of the main control printed circuit board on the drive reflects the software version. The software version normally increases to a higher number with newer versions. Please consult the factory for details. PCB Part Number Example: ETC615991-S1110 Software version 1110 The VS-616G5 ships preset to open loop vector control, quick-start access level. This publication describes all Quick-Start, Basic and Advanced parameters. For installation and simplified Quick-Start parameters, please refer to YEA-TOA-S616-10.12C. 6 VS-616G5 Programming Manual VS-616G5 Parameter Tree VS-616G5 Parameter Tree Group Operation Menu U Inverter operation is enabled. Inverter status is displayed. A B U1 Status monitoring Monitor U2 Fault trace Fault Trace Q U3 Fault history Fault History Q A1 Initialization Initialize Q A2 User setting parameter User Parameters A Application B1 Operation method selection Sequence Application B2 DC injection braking DC Braking B B3 Speed search Speed Search A B4 Timer function Delay Timers A B5 PID control PID Control A B6 DWELL function Reference Hold A B7 Droop control Droop control A B8 Energy-saving control Energy Saving A B9 Zero Servo Zero Servo A Q, B, A Parameters are set/read. Items to be set/ read vary depending on the access level setting. Auto-tuning C Accel/decel time Accel/Decel C2 S-curve characteristics S-curve Acc/Dec A C3 Motor slip compensation Motor-slip Comp B. A C4 Torque compensation Torque Comp B, A C5 ASR ASR Tuning B, A C6 Carrier frequency Carrier Freq BA C7 Hunting prevention Hunting Prev A C8 Factory-tuning constant Factory Tuning A Reference D1 Frequency reference value Preset Reference Reference D2 Upper/lower limits Reference Limits B D3 Jump frequency Jump Frequencies B D4 Sequence Sequence A D5 Torque reference Torque Control A Modified Constants F H L O VS-616G5 Programming Manual Q, B, A C1 Only parameters that have been changed from the factory setting are set/read. E Q, B, A Tuning Tuning D Access Level Monitor Programming Motor parameters are automatically set by inputting turning data (motor nameplate values) when performing vector. Display Monitoring Items Initialize Language selection in LCD display. Constant access levels, control method selection and initializing passwords. Function Q, A Motor Parameters E1 V/f pattern V/F Pattern Q Motor E2 Motor parameters Motor Setup Q, A E3 Motor 2 control method Motor 2 Ctl Meth E4 V/f pattern/2 V/f Pattern 2 A E5 Motor 2 constants Motor 2 Setup A Option F1 PG speed control card PG Option setup Option F2 Analog reference card A1-14 Setup F3 Digital input card DI-08, 16 Setup B F4 Analog monitor card AO-08, 16 Setup B F5 Digital output card DO-02 Setup B F6 Digital output card DO-08 Setup B F7 Pulse monitor card PO-36F Setup B F8 SI-F/G card SI-F/G B F9 DDS-B/SI-B card DDSS/SI-B B Control Circuit Terminals H1 Sequence input Digital Inputs B Terminal H2 Sequence output Digital Outputs B H3 Analog input Analog Inputs B, A H4 Analog output Analog Outputs B H5 MODBUS communication (RS-485) Serial Com Setup A Protection L1 Motor electric thermal overload relay Motor Overload Protection L2 Momentary power loss ride-through PwrLoss Ridethru L3 Stall prevention Stall Prevention L4 Frequency Detection Ref Detection L5 Fault retry Fault Restart L6 Overtorque detection Torque Detection L7 Torque limit Torque Limit L8 Hardware protection Hdwe Protection B, A Digital Operator O1 Display selection Monitor Select B, A Operator O2 Key selection Key Selections B, A A Q, B, A B B B, A B, A, F B, A B B, A B 7 This page intentionally left blank. 8 VS-616G5 Programming Manual Section A: Initialization Parameters A1 Initialization Set-up V/f V/f w/PG Open Loop Vector Flux Vector Q Q Q Q Main Menu: Initialize <ENTER> A A1 Initialization Parameters Initialization Set-up A1-00 Language Selection Select Language Select the language displayed on the digital operator according to the following table: Setting 0 1 2 3 4 5 6 A1-01 Parameter Access Level Description English (factory default) Japanese Deutsch <1110> Francais <1110> Italiano <1110> Espanol <1110> Portugues <1110> Access Level Q Q Q Q This parameter allows the “masking” of parameters according to user level. See the following table: Setting 0 1 2 3 4 Description Operation Only User Program - Accesses parameters selected by OEM (A2-01 to A2-32). Quick Start Level (factory default) - For maintenance-level programming. Basic Level - For basic programming in most applications. Advanced Level - For advanced programming in special applications. A1-02 Control Method Selection Control Method Q Q Q Q Select the control method best suited for your application. Setting Description 0 1 V/f Control - For general-purpose and multiple motor applications. V/f with PG Feedback - For general-purpose applications requiring closed loop speed control. Open Loop Vector (factory default) - For applications requiring precise speed control, quick response and higher torque at low speeds (150% torque below 1Hz). Flux Vector - For applications requiring very precise speed and torque control at a wide speed range including 0 speed. Uses encoder feedback. 2 3 VS-616G5 Programming Manual 9 Section A: Initialization Parameters A1 Initialization Set-up A1-03 Operator Status Init Parameters V/f V/f w/PG Open Loop Vector Flux Vector Q Q Q Q Use this parameter to reset the inverter to its factory default settings. Initialize the inverter after changing the control PCB, or after selecting language (A1-00), control method (A1-02), or inverter capacity (O2-04). Setting Description 0 1110 No Initialization (factory default) User Initialization - resets the inverter to user-specified initial values. To set user-specified initial values, make all required changes to parameter settings, then set O2-03 to “1”. The inverter will memorize all current settings as the user-specified initial values. Up to 50 changed parameters can be stored. 2-Wire Initialization - terminal 1 becomes FWD run command and terminal 2 becomes REV run command. All other parameters are reset to their original factory default settings. 3-Wire Initialization - terminal 1 becomes run command, terminal 2 becomes stop command and terminal 3 becomes FWD/ REV run selection. All other parameters are reset to their original factory default settings. 2220 3330 A1-04 Password Entry Enter Password Q Q Q Q Parameter A1-04 is used to enter a password into the inverter, to be able to make adjustments to locked parameters. Password protection is provided for: A1-01 Access Level A1-02 Control Method A1-03 Initialization A2-01 to A2-32 User Parameters (If selected) 10 VS-616G5 Programming Manual Section B: Application Parameters A2 User Parameters and B1 Sequence V/f A2 V/f w/PG Open Loop Vector Flux Vector User’s Parameters The user can select up to 32 parameters for quick-access programming. By setting the user access level (A1-01) to “User Program”, only the parameters selected in function A2 can be accessed by the user. Parameter A1-01 must be set to 4 (advanced access level) to input parameter numbers into A2-01 through A2-32, and then A1-01 must be set to 1 (User Level) for only the user selected parameters to be viewed. Main Menu: Programming <ENTER> B B1 Application Parameters Sequence B1-01 Frequency Reference Selection B1-02 Operation Method Selection Reference Source Run Source Q Q Q Q Q Q Q Q Frequency reference and run command can be set independently as shown below: Setting 0 1 2 3 4 Description Command from digital operator Command from control circuit terminal (factory default) Command from serial communication Command from option card EWS (Reference from CP-717)* <1110> This setting will be used with the CP-717 to run and change the reference through DP-RAM. * Setting parameter B1-01 or B1-02 to 4 allows reference and/or run source from CP-717 when either CP-916 or CP-216 option cards are installed. By depressing the LOCAL/REMOTE key on the digital operator, the operation mode can be selected as shown below: Local: Operation according to frequency reference and run command from digital operator. Remote: Operation according to frequency reference and run command set by B1-01 and B102. The digital operator is reset to remote operation when power is cycled. VS-616G5 Programming Manual 11 Section B: Application Parameters B1 Sequence B1-03 Stopping Method Selection Stopping Method V/f V/f w/PG Open Loop Vector Flux Vector Q Q Q Q This function selects the stopping method suitable for the particular application. Setting 0 1 2 3 Description Ramp to stop (factory default) Coast to stop DC injection to stop Coast to stop with timer · Ramp to Stop (B1-03 = “0”) Output Frequency Decel time 1 (C1-02) Zero Speed Level (Frequency at DC Injection Braking Start - B2-01) Factory Default: 0.5Hz Run Command ON DC injection Braking Time at Stop (B2-04) Factory Default: 0.5 s OFF Figure 1 Stopping Method - Ramp to Stop Upon removal of the FWD (REV) run command, the motor decelerates at a rate determined by the time set in deceleration time 1 (C1-02) and DC injection braking is applied after the minimum output frequency (E1-09) has been reached. If the deceleration time is set too short or the load inertia is large, an overvoltage fault (OV) may occur during deceleration. In this case, increase the deceleration time or install an optional braking transistor and/or braking resistor (braking transistors are provided as standard for units 230V 7.5kW and smaller, 460V 15kW and smaller). Braking torque: without braking resistor, approx. 20% of motor rated torque with braking option, approx. 150% of motor rated torque 12 VS-616G5 Programming Manual Section B: Application Parameters B1 Sequence V/f V/f w/PG Open Loop Vector Flux Vector · Coast to Stop (B1-03 = “1”) Inverter output is shut OFF when stop command is given. Output frequency Run command ON OFF Figure 2 Stopping Method - Coast to Stop Upon removal of the FWD (REV) run command, the motor starts to coast. After a stop command is given, a run command is accepted and operation will start after the minimum baseblock time (L2-03) elapses. If there is a possibility that a run command might be entered before the motor has come to a stop, the speed search function (B3) or Coast to Stop with Timer 1 (B1-03 = “3”) should be employed. · DC Injection Braking to Stop (B1-03 = “2”) Output Frequency Inverter Output OFF during Minimum Baseblock Time (L2-03) Factory Default: 0.5s Run Command ON B2-04 x 10 DC injection Braking Time DC injection Braking Time at Stop (B2-04) Factory Default: 0.0s OFF DC injection Braking Time at Stop (B2-04) Figure 3 Stopping Method - DC Injection Braking to Stop Upon removal of the FWD (REV) run command, the motor brakes to stop, according to the DC injection braking time at stop set in B2-04. If this value is set to “0” (factory default), DC injection braking is disabled, and the motor coasts to stop. When choosing this function, note that the actual stop time is the time set in B2-04 multiplied by 10 (see Figure 3 above). This stopping method is disabled during flux vector control. Braking duty cycle should allow excess motor heat to dissipate. VS-616G5 Programming Manual 13 Section B: Application Parameters B1 Sequence V/f V/f w/PG Open Loop Vector Flux Vector · Coast to Stop with Timer 1 (B1-03 = “3 ”) Output Frequency Decel Time 1 (C1-02) Accel Time 1 (C1-01) Coasting Time FWD (REV) Run Command ON ON ON Run Command Disabled Figure 4 Stopping Method - Coast to Stop w/ Timer After a stop command is given, a run command is not accepted while the coast to stop timer elapses (same as Decel 1). After the timer runs out, another run command must be given for the inverter to begin acceleration. This stopping method is disabled during flux vector control. B1-04 Prohibition of Reverse Operation Reverse Oper B B B B A “reverse run disabled” setting does not allow a reverse run command from the control circuit terminal or the digital operator. This setting is used in applications where a reverse run command is undesirable. Setting 0 1 14 Description Reverse run enabled (factory default) Reverse run disabled VS-616G5 Programming Manual Section B: Application Parameters B1 Sequence B1-05 Operation Selection at Zero Speed Zero Speed Oper V/f V/f w/PG Open Loop Vector Flux Vector - - - A During flux vector control, select an operation mode to be employed when the frequency reference (analog input) drops below the minimum output frequency (El -09). During V/f or open loop vector control, baseblock is applied when the output frequency drops below the minimum output frequency (El -09). Setting Description E1 -09 disabled, run according to frequency reference (factory default) Baseblock Run at minimum output frequency (E1-09) Zero-speed operation (internal speed reference is set to “0”) 0 1 2 3 B1-06 Input Scan Time Cntl Input Scans B B B B This parameter selects the microprocessor scan time for reading sequence input data from the control circuit terminals. Setting 0 1 Description 2ms scan time for 2 scans 5ms scan time for 2 scans (factory default) Set to “0” when a quicker response is needed from the control circuit terminals. B1-07 Operation Selection After Switch to Remote Mode LOC/REM RUN Sel A A A A Parameter b1-07 determines how the inverter will function when switching between local and remote operation. This function prevents the motor from running when switching between local/remote and the inverter is controlled from the digital operator. Setting Description 0 (Cycle Extrn RUN) - If the run command is closed when switching from local control to remote control, the inverter will not run. The run command must be cycled for the inverter to run. (factory default) 1 (Accept Extrn RUN) - If the run command is closed, when switching from local control to remote control, the inverter will run. VS-616G5 Programming Manual 15 Section B: Application Parameters B2 DC Braking B1-08 Run Command Acceptance During Programming RUN CMD at PRG V/f V/f w/PG Open Loop Vector Flux Vector A A A A As a safety precaution the drive will not respond to a change in the run command when the digital operator is being used to set or adjust parameters.This parameter will allow the drive to accept or reject a change in the run command when the digital operator is being used to change or adjust parameters. <1110> Table 1: B2 Setting Description 0 1 Run command is disabled when drive is in the programming mode. (factory default) Run command is enabled when the drive is in the program mode DC Braking B2-01 DC Braking Frequency (Zero Speed Level) Setting Range: Factory Default: DCInj Start Freq B B B B 0.0 to 10.0Hz 0.5Hz Sets the frequency at which DC injection braking (or initial excitation for flux vector control) starts, in units of 0.1 Hz. When B2-01 < E1-09, DC injection braking starts from the minimum frequency reference (E1-09). B2-01 DC Injection Braking Frequency B2-03 DC Injection Braking Time at Start Figure 5 DC Injection Braking at Starting B2-02 DC Braking Current Setting Range: Factory Default: DCInj Current B B B - 0 to 100% 50% DC injection braking current is set as a percentage of inverter rated current. In flux vector control mode, initial excitation is performed according to the motor no-load current set in E2-03. This parameter should not be set unnecessarily high or motor overexcitation may occur. 16 VS-616G5 Programming Manual Section B: Application Parameters B2 DC Braking B2-03 DC Braking Time at Start Setting Range: Factory Default: DCInj Time@Start V/f V/f w/PG Open Loop Vector Flux Vector B B B B 0.00 to 10.00s 0.00s DC injection braking at start can be used to stop a spinning motor (or when motor rotation direction is unknown) prior to running. DC injection braking time at start (or initial excitation for flux vector control) is set in units of 0.1 second. When B2-03 is set to “0”, DC injection braking is disabled and acceleration starts from the minimum output frequency. B2-04 DC Braking Time at Stop Setting Range: Factory Default: DCInj Time@Stop B B B B 0.00 to 10.00s 0.00s DC injection braking time at stop (or initial excitation for flux vector control) is set in units of 0.1 second. When B2-04 is set to “0”, DC injection braking is disabled, and the inverter output shuts OFF. E1-09 Min. Output Frequency B2-04 DC injection Braking Time at Stop Figure 6 DC Injection Braking Time at Stop When coast to stop is selected as the stopping method (B1-03), DC injection braking at stop is disabled. B2-08 Magnetic Flux Compensation Level <1110> Setting Range: Factory Default: FieldComp - - A A 0 to 500% 0% This parameter allows the magnetizing motor flux to be boosted when starting the motor. This parameter will facilitate a quick ramp-up of the torque reference and magnetizing current reference to reduce motor slip during start. A setting of 100% equals motor no-load current E1-09. This flux level will be applied below Minimum Output Frequency (E1-09) until the DC Injection Time at Start (B2-03) expires. This parameter is useful when starting motors that are relatively larger than the inverter, due to the requirement for increased magnetizing current. This parameter may also compensate for reduced starting torque due to motor circuit inefficiencies. VS-616G5 Programming Manual 17 Section B: Application Parameters B3 Speed Search V/f B3 V/f w/PG Open Loop Vector Flux Vector Speed Search When starting into a coasting motor, use the speed search command or DC injection braking at start, to prevent a drive trip and motor burnout. This function allows the restart into a coasting motor without the necessity to stop. It is useful during inverter bypass operation, when switching between the motor receiving power directly from the line and from the inverter. Two interlocking contactors must be employed for commercial power switchover to prevent line power from being applied to the inverter output terminals. Set the multi-function contact input selection (H1-01 to H1-06) to “61” (start search command from maximum output frequency), “62” (start search command from the set frequency), or “64” (start search command from the SFS frequency when baseblock is applied). B3-01 Speed Search after Run Command Setting SpdSrch at Start A - A - Description 0 Speed search disabled, the motor accelerates to the set frequency from the min. frequency reference after run command is given (factory default). 1 Speed search enabled after run command is given, according to multi-function contact input selection. When using an encoder, the motor accelerates/ decelerates to the set frequency from the motor speed. Note: This parameter is disabled except when (A1-02=1) (V/F w/PG Fdbk) or 3 (Flux Vector) B3-02 Speed Search Detection Current Level Setting Range: Factory Default: SpdSrch Current A - A - 0 to 200% 150% After power loss and recovery, speed search begins to ramp the frequency down from a specified point in order to locate the frequency of the spinning motor. During initial speed search the inverter’s output current exceeds the speed search detection current level. This level is set as a percentage of inverter rated current. When the inverter’s output current is less than the speed search detection level, the frequency is interpreted as the speed agree level, and the inverter accelerates/decelerates to the specified frequency. Note: Factory setting defaults to 150 when A1-02=0 (V/F Control). When A1-02=2 (Open Loop Vector), the default is 100. 18 VS-616G5 Programming Manual Section B: Application Parameters B4 Delay Timers B3-03 Speed Search Deceleration Time Setting Range: Factory Default: SpdSrch Dec Time V/f V/f w/PG Open Loop Vector Flux Vector A - A - 0.1 to 10.0s 2.0s Sets deceleration time during speed search in units of 0.1 second. When speed search deceleration time is set to 0.0 second, speed search is disabled. The speed search deceleration time should be set to be somewhat faster than the decel rate of coasting motor. Build an input sequence so that the speed search command is input at the same time or prior to the FWD (REV) run command. If the run command is input before the search command, the search command is not effective. Below is a timing diagram of the search command input: ON FWD (REV) Run Command ON Speed Search Command Max. Output Frequency, Frequency Reference at Run Command Input, or SFS Output Frequency Speed Search Decel Time (B3-03) Output Frequency Min. Baseblock Time (L2-03) Speed Search Operation Motor Speed Coasting Accelerating Speed Agree Detected B3-02 Output Current Figure 7 Search Command Input Timing Diagram B4 Delay Timers The inverter input and output contacts can be used in place of an external timer. When multi-function contact input (H1-__ = “18”) is closed, a multi-function contact output (H2-__ = “12”) can be set to close after the On-delay time (B4-01) has expired. When multi-function contact input (H1-__ = “18”) is opened, a multi-function contact output (H2-__ = “12”) can be set to open after the Off-delay time (B4-01) has expired. This function operates independently of any action the inverter is performing. B4-01 On-delay Timer Setting Range: Factory Default: Delay-ON Timer A A A A 0.0 to 100.0s 0.0s Sets the ON-delay time in units of 0.1 second. The multi-function input must be “closed” for longer than the ON-delay timer for the multi-function output to close. VS-616G5 Programming Manual 19 Section B: Application Parameters B5 PID Control B4-02 Off-delay Timer Setting Range: Factory Default: Delay-OFF Timer V/f V/f w/PG Open Loop Vector Flux Vector A A A A 0.0 to 100.0s 0.0s Sets the OFF-delay time in units of 0.1 second. The multi-function input must be “open” for longer than the OFF-delay timer for the multi-function output to open. Multi-function Contact Input: Timer Function ON ON ON ON ON ON ON ON ON ON Multi-function Contact Output: Timer Function B4-01 B4-02 B4-01 B4-02 Figure 8 Timing Diagram of Timer Function B5 PID Control The Proportional, Integral and Derivative (PID) control function provides closed-loop control and regulation of a system variable such as temperature or pressure. A control signal based on the difference (or proportion) between a feedback signal and a desired setpoint is produced. Integration and derivative calculations are then performed on this signal, based upon the PID parameter settings (B5-01 to B5-08), to minimize deviation, for more precise control. Proportional - P PID refers to the type of action used to control modulating equipment such as valves or dampers. With proportional control, a control signal based on the difference between an actual condition and a desired condition is produced. The difference, such as that between an actual temperature and setpoint is the “error”. The inverter adjusts its output signal related directly to the error magnitude. Integral - I The integral action is designed to minimize offset. An integrating term is used to observe how long the error condition has existed, summing the error over time. Once the system has stabilized, the offset would be minimized. Derivative - D Overshoot refers to a control loop tendency to overcompensate for an error condition, causing a new error in the opposite direction. Derivative action provides an anticipatory function that exerts a “braking” action on the control loop. When combined, the proportional integral, and derivative actions provide quick response to error, close adherence to the setpoint, and control stability. 20 VS-616G5 Programming Manual Figure 9 PID Block Diagram Section B: Application Parameters Figure 9 PID Block Diagram VS-616G5 Programming Manual 21 Section B: Application Parameters B5 PID Control B5-01 PID Control Mode Selection PID Mode V/f V/f w/PG Open Loop Vector Flux Vector A A A A To enable PID control, set PID control mode selection to “1” or “4”, according to the description below. Also be sure to set terminal 16 function selection (H3-05) to PID feedback (setting: “B”). Setting 0 1 2 3 <1110> 4 <1110> Description PID disabled (factory default) PID enabled (deviation signal is put through derivative control) PID with feed forward (feedback signal is put through derivative control) Reference= Frequency reference + PID output, D is Fdbk Reference= Frequency reference + PID output, D is feed-forward Notes: 1. PID with feed forward applies control much quicker than normal PID, without waiting for the deviation signal to build up. 2. A PID inverse feedback signal can be selected by inverting the settings for terminal 16 gain and bias. Then select the PID control intended value setpoint or detected feedback value setpoint as follows: Intended Value Setting The control circuit terminal 16 voltage signal (0 to 10V, -10 to 10V) or multi-step speed parameters H103 to H1-06 can be used to set the PID intended value. Control circuit terminal 16 voltage signal: Set reference selection (B1-01) to “1”. Multi-step speed parameters (H1-03 to H1-06): Set reference selection (B1-01) to “0”. (combination of multi-step speed references and jog frequency reference) Detected Value Setting (Feedback) The control circuit terminal 14 current signal (4 to 20mA) or voltage signals (0 to 10V, -10 to 10V) can be used to set the PID detected value. Control circuit terminal 14 current signal: Set terminal 14 signal selection (H3-08) to “2”. Control circuit terminal 14 voltage signal: Set terminal 14 signal selection (H3-08) to “0”or “1”. 22 VS-616G5 Programming Manual Section B: Application Parameters B5 PID Control V/f V/f w/PG Open Loop Vector Flux Vector Notes: 1. I value is reset to ”0” when operation stops. 2. The upper limit of the I value can be set by parameter B5-04. Increase the value of parameter B5-04 to upgrade control capability by integration. If the control system vibrates and it cannot be stopped by adjusting the integral time, output delay time, etc., decrease the set value of parameter B5-04. 3. PID control can be canceled by a multi-function contact input signal. By setting any of parameters H1-01 to H1-06 to “19” and by closing the contact during running, PID control is disabled and the intended value signal itself is used as a frequency reference signal. B5-02 PID Control Proportional Gain Setting Range: Factory Default: PID Gain A A A A 0.00 to 25.00 1.00 The proportional gain is the value by which the deviation signal is multiplied to generate a new frequency reference. B5-03 PID Control Integral Time Setting Range: Factory Default: PID I Time A A A A 0.00 to 360.0 seconds 1.00 seconds The integral calculation sums the deviation over time, which eliminates the offset, thus achieving the intended value. The integral time determines how quickly the integral gain increase is added to the control loop. B5-04 PID Control Integral Limit Setting Range: Factory Default: PID I Limit A A A A 0.0 to 100.0% 100.0% The integral limit value eliminates oscillations and improves stability. This value is set as a percentage of maximum output frequency (E1-04). B5-05 PID Control Derivative Time Setting Range: Factory Default: PID D Time A A A A 0.00 to 10.00 seconds 0.00 seconds The derivative calculation attempts to control the remaining overshoot left over after the proportion and integral calculations. If the system is approaching the intended value very rapidly, the derivative control produces a strong braking action to prevent overshoot. If the system is already stable with very little deviation change, derivative control has very little effect. The derivative time is used to dampen oscillations and reduce overshoot, thus improving stability. Setting the derivative time to a larger number produces more braking action in the control system. VS-616G5 Programming Manual 23 Section B: Application Parameters B5 PID Control B5-06 PID Control Limit Setting Range: Factory Default: PID Limit V/f V/f w/PG Open Loop Vector Flux Vector A A A A 0.0 to 100.0% 100.0% The PID limit value further eliminates oscillations and improves stability. This value is set as a percentage of maximum output frequency (E1-04). B5-07 PID Control Offset Setting Range: Factory Default: PID Offset A A A A A A -100.0% to +100.0% 0.0% The PID offset adds a bias to the calculated PID value, in order to reduce any offset. B5-08 PID Control Output Primary Delay Time Setting Range: Factory Default: PID Delay Time A A 0.00 to 100.0 seconds 0.00 seconds The output delay time is used to delay changes in the calculated PID value, which can prevent oscillations and improve stability. Parameters B5-04 and B5-06 to B5-08 are preset at the factory to optimum values for most applications, hence, do not need to be changed. When tuning a system, first adjust the proportional gain until oscillations are reduced. Then adjust the integral time so that minimal deviation is achieved as quickly as possible, without oscillations. Finally, adjust the derivative time to reduce any overshoot at start-up. B5-09 PID Output Selection <1110> Output Level Sel A A A A The PID output term for the inverter control can be either negative or positive output. Setting 0 1 24 Description PID Normal or Forward Output (factory default) Increase in the manipulated variable when the process variable is larger than the setpoint and decrease the manipulated variable when the process variable is smaller. PID Reverse or Inverse Output Increase the manipulated variable when the process variable is smaller than the setpoint and decrease the manipulated variable when the process variable is larger than the setpoint. VS-616G5 Programming Manual Section B: Application Parameters B5 PID Control B5-10 PID Output Gain <1110> Setting Range: Factory Default: Output Gain V/f V/f w/PG Open Loop Vector Flux Vector A A A A 0.0 to 25.0 1.0 This parameter sets the gain of the PID output. The PID output can be monitored by parameter U1-37 PID Output Monitor. Refer to PID Block Diagram Figure 9. B5-11 PID Output Reverse <1110> Output Rev Sel A A A A This parameter is used when the motor is required to change direction during PID operation in response to a negative PID output signal. The PID output can be monitored using parameter U1-37 PID Output Monitor. Setting 0 1 Description Zero limit (factory default) When PID output is negative, motor direction is not changed. The PID output is limited to 0. Reverse When PID output is negative the motor will reverse direction. Note: When Reverse Prohibit B1-04 is selected, reverse will not operate. B5-12 Loss of Feedback Action <1110> Fb Los Det Sel A A A A This parameter is used to select what action the inverter will take on a loss of PID feedback. A loss of PID feedback occurs when the feedback signal falls below the B5-13 Feedback Loss Detection Level for the time set by B5-14 Feedback Loss Detection Time. Setting 0 1 2 Description Disabled (factory default) PID feedback missing detection is disabled. Alarm PID feedback missing detection is enabled. Operation continues after loss of feedback. The text “Fbl” will be displayed on the digital operator. Fault PID feedback missing detection is enabled. The inverter output to the motor is shut off (the motor is stopped) and “Fbl” is displayed on the digital operator. VS-616G5 Programming Manual 25 Section B: Application Parameters B6 Reference Hold B5-13 PID Feedback Loss Detection Level Setting Range: Factory Default: <1110> Fb los Det Lvl V/f V/f w/PG Open Loop Vector Flux Vector A A A A 0 to 100% 1% This parameter sets the level at which a loss of PID feedback is detected. The PID feedback must be at or below this level for the time defined by B5-14 before a loss of feedback can be detected. A setting of 100% represents 100% of the feedback signal. B5-14 PID Output Gain <1110> Setting Range: Factory Default: Output Gain A A A A 0.0 to 25.0 1.0 This parameter sets the gain of the PID output. The PID output can be monitored by parameter U1-37 PID Output Monitor. Refer to PID Block Diagram Figure 9. B6 Reference Hold The reference hold or dwell function is used to temporarily hold the output frequency at a set reference, for a set time, and then start it again. This function can be used when driving a permanent magnet motor, or a motor with a heavy starting load. This pause in acceleration allows the magnets in a permanent magnet motor to synchronize with the stator field of the motor, thus reducing traditionally high starting current. B6-01 Dwell Frequency Reference at Start Setting Range: Factory Default: Dwell Ref @Start A A A A A A A A 0.0 to 400.0Hz 0.0Hz Sets the dwell frequency reference during acceleration in units of 0.1Hz. B6-02 Dwell Time at Start Setting Range: Factory Default: Dwell Time@Start 0.0 to 10.0s 0.0s Sets the amount of time that the frequency reference “dwells” during acceleration in units of 0.1s. B6-03 Dwell Frequency Reference at Stop Setting Range: Factory Default: Dwell Ref @Stop A A A A 0.0 to 400.0Hz 0.0Hz Sets the dwell frequency reference during deceleration in units of 0.1Hz. 26 VS-616G5 Programming Manual Section B: Application Parameters B7 Droop Control and B8 Energy Saving B6-04 Dwell Time at Stop Setting Range: Factory Default: Dwell Time @Stop V/f V/f w/PG Open Loop Vector Flux Vector A A A A 0.0 to 10.0s 0.0s Sets the amount of time that the frequency reference “dwells” during deceleration in units of 0.1s. B7 Droop Control The Drooping function reduces the motor speed based on the load torque of the motor. B7-01 Droop Control Gain Setting Range: Factory Default: Droop Quantity - - - A 0.0 to 100.0 0.0 Parameter b7-01 sets the amount of motor speed reduction when the motor is producing 100% of rated torque. The actual amount of motor speed reduction is based on the ratio of the amount of motor torque and the maximum output frequency (E1-04). B7-02 Droop Control Delay Time Setting Range: Factory Default: Droop Delay Time - - - A 0.03 to 2.00 0.05 Parameter b7-02 sets the response time for the drooping function. Decreasing the droop delay time, will cause the response to become quicker; however, instability may occur. B8 Energy Saving This feature can save energy during operation under lightly loaded conditions, by decreasing output voltage, energy-saving operation is made available. Energy saving control is enabled by a multi-function contact input, when control mode selection (A1-02) is set to “0” (V/f Control) or “1” (V/f w/PG Fdbk). Parameters B8-03, B8-04 and B8-05 are for energy savings in the vector modes. B8-01 and B8-02 are only functional in the V/f modes via a multi-function input command. Parameters B8-03, B8-04 and B8-05 are for automatic energy savings in the vector modes. B8-01 Energy Saving Gain Setting Range: Factory Default: Energy Save Gain A A - - 0 to 100% 80% The output voltage during energy-saving operation is the product of the normal V/f settings (El-03 to E1-10) and the energy saving gain. The output voltage decreases and recovers in the voltage recovery time (L2-04). As the energy saving gain increases, the output voltage increases also. This feature is only enabled by a multi-function contact input. VS-616G5 Programming Manual 27 Section B: Application Parameters B8 Energy Savings B8-02 Energy Saving Starting Frequency Setting Range: Factory Default: Energy Save Freq V/f V/f w/PG Open Loop Vector Flux Vector A A - - 0.0 to 400.0Hz 0.0Hz After the multi-function contact input for energy-saving operation closes (H1-__, setting: “63”), the output voltage is decreased when the output frequency reaches the energy-saving starting frequency. This feature is only enable by multi-function contact input. . B8-03 Automatic Energy Saving <1110> Energy Save Sel - - A A This parameter is used to select if Automatic Energy Saving Mode is to be on or off. A multi-function contact input is not required to activate Automatic Energy Saving Mode. This mode of operation automatically searches for the optimum motor voltage required to save energy. This function is separate and not to be confused with parameters B8-01 and B8-02. The energy saving mode that utilizes B8-01 and B8-02 requires a multi-function input to be activated for operation. This Automatic Energy Saving Mode selection does not require a multi-function input to activate operation. Setting 0 1 Description Disabled (factory default) Energy saving mode will not be activated under light loads. Enabled The energy saving mode will be activated under light loads. B8-04 Energy Saving Control Gain Setting Range: Factory Default: Energy Save Gain - - A A 0 to 10.0 0.7 The output voltage during energy-saving operation is the product of the normal V/f settings (El-03 to E1-10) and the energy saving gain. The output voltage decreases and recovers according to the EnergySaving Control Time Constant B8-05. As the energy saving gain increases, the output voltage increases also. Note: When the control mode A1-02=3, the default factory setting becomes 1.0 B8-05 Energy Control Time-Constant Setting Range: Factory Default: Energy Save F. T - - A A 0.00 to 10.00 0.50 Parameter B8-05 sets the response time for the Automatic Energy Saving function. Decreasing the Energy Control Time-Constant, will cause the response to become quicker; however, instability may occur if this is decreased too much. Note: When control mode A1-02=3, the default factory setting becomes 0.01. 28 VS-616G5 Programming Manual Section B: Application Parameters B9 Zero Servo V/f FWD Energy Saving Command (Multi-function input setting = “63”) V/f w/PG Open Loop Vector Flux Vector Fref ≥ B8-02 Fout Vout L2-04 V/f Pattern × Energy Saving Gain (B8-01) Figure 10 Timing Diagram of Energy Saving Function B9 Zero Servo The zero servo function is enabled when the multi-function contact input is set to zero servo command (H1-__ = “72”). The motor position is then memorized when motor speed feedback is less than the zero speed level (B2-01). B9-01 Zero Servo Gain Setting Range: Factory Default: Zero Servo Gain - - - A 0 to 100 5 Sets the zero-servo position loop gain. When adjusting the gain, the higher the setting, the quicker the response. However, if the gain is set too high, it can cause overshoot and a possible runaway condition. 0 (Position Ref.) B9-01 + Kp Speed Reference ∫ Motor Deviation Position Counter Motor Speed Feedback Figure 11 Zero Servo Position Loop B9-02 Zero Servo Bandwidth Zero Servo Count - - - A Setting Range: 0 to 16383 pulses Factory Default: 10 pulses Sets zero servo bandwidth in units of one pulse. During zero servo control, the multi-function contact output (H2-__ = “33”) is closed until the number of pulses (or bandwidth) is completed. Then the contact output opens. VS-616G5 Programming Manual 29 Section C: Tuning Parameters C1 Accel/Decel V/f V/f w/PG Open Loop Vector Flux Vector . Zero Servo Function (Multi-function Input H1-__ setting = “72”) OFF ON Zero Speed Level Motor Speed (B2-01) Speed Loop (Factory Default: 0.5Hz) Zero Servo Loop Zero Servo Bandwidth (B9-02) Position Deviation Zero Servo Completion (Multi-function Output H2-__ setting = “33”) OFF ON Figure 12 Timing Diagram of Zero Servo Function C C1 Notes: 1. For multi-function contact input function selection, refer to parameters H1-01 to H1-06. 2. For multi-function contact output function selection, refer to parameters H2-01 to H2-03. 3. This function is only available during flux vector control (Al-02 = “3”). Tuning Parameters Accel/Decel C1-01 C1-02 C1-03 C1-04 C1-05 C1-06 C1-07 C1-08 Acceleration time 1 Deceleration time 1 Acceleration time 2 Deceleration time 2 Acceleration time 3 Deceleration time 3 Acceleration time 4 Deceleration time 4 Accel Time 1 Decel Time 1 Accel Time 2 Decel Time 2 Accel Time 3 Decel Time 3 Accel Time 4 Decel Time 4 Q Q Q Q Q Q Q Q B B B B B B B B A A A A A A A A A A A A A A A A Setting Range: 0.00 to 6000.0s Note: Setting range may be 0.00-600.0 or 0.0-6000.0 depending on the setting of parameter C1-10. Factory Default: 10.0s Acceleration time sets the time necessary for the output frequency to accelerate from 0Hz to maximum output frequency. Deceleration time sets the time necessary for the output frequency to decelerate from the maximum output frequency to 0Hz. 30 VS-616G5 Programming Manual Section C: Tuning Parameters C1 Accel/Decel V/f Decel Time 1* (C1-02) Accel Time 1 (C1-01) Accel Time 2 (C1-03) Output Frequency Decel Time 2* Accel Time 3 (C1-04) (C1-05) V/f w/PG Open Loop Vector Flux Vector Decel Time 4* (C1-08) Decel Time 1* Accel Time 4 (C1-07) (C1-02) Decel Time 3* (C1-06) Decel Time 1* (C1-02) Time FWD (REV) Run Command ON OFF ON ON ON Accel/Decel Time Selection 1 (Terminals 3 to 8, Setting = “7”) OFF ON ON OFF ON Accel/Decel Time Selection 2 (Terminals 3 to 8, Setting = “1A”) * When “deceleration to stop” is selected (B1-03 = “0”) Figure 13 Timing Diagram of Accel/Decel Time Adjustment When any of the multi-function contact input selections (H1-01 to H1-06) are set to “7”and “1A”, up to four accel/decel times can then be selected by opening or closing the appropriate accel/decel time selection commands (terminals 3 to 8). . Accel/decel Time Selection 1 Multi-function Input Setting = “7” Accel/decel Time Selection 2 Multi-function Input Setting = “1A” Accel Time Decel Time Open or not set Closed Open or not set Closed Open or not set Open or not set Closed Closed C1-01 C1-03 C1-05 C1-07 C1-02 C1-04 C1-06 C1-08 C1-09 Fast-Stop Time Setting Range: Factory Default: Fast Stop Time B B B B 0.00 to 6000.0s 10.0s Fast-stop time is enabled when: Multi-function contact input is set to fast-stop command (setting = “15”), and the contact closes. The default stopping method when a fault is detected is fast-stop. VS-616G5 Programming Manual 31 Section C: Tuning Parameters C2 S-Curve Accel/Decel C1-10 Accel/Decel Time Setting Unit Acc/Dec Units V/f V/f w/PG Open Loop Vector Flux Vector A A A A Setting Description 0 Accel/decel time (C1-01 to C1-09) setting range is in units of 0.01 second. Accel/decel time setting range: 0.00 to 600.00s Accel/decel time (C1-01 to C1-09) setting range is in units of 0.1 second. Accel/decel time setting range: 0.0 to 6000.0s (factory default) 1 If any of the parameters C1-01 to C1-09 is set to 600.1 seconds or more, C1-10 cannot be set to “0”. C1-11 Accel/Decel Time Switching Frequency Level Setting Range: Factory Default: Acc/Dec SW Freq A A A A 0.0 to 400.0Hz 0.0Hz Accel/decel times can be changed automatically, without using the multi-function contact inputs. Use accel/decel times set in parameters C1-01 and C1-02 when output frequency ≥ C1-11. Use accel/decel times set in parameters C1-07 and C1-08 when output frequency < C1-11. When multi-function contact inputs are set for accel/decel selection, this command has priority over automatic change of accel/decel. Accel/Decel Switching Level (C1-11) Output Frequency C1-07 C1-01 C1-02 C1-08 Figure 14 Accel/Decel Switching Level Adjustment C2 S-Curve Accel/Decel An S-curve pattern is used to reduce shock and provide smooth transitions during machine acceleration and deceleration. S-curve characteristic time is the time from the output frequency to the set accel/ decel time. C2-01 C2-02 C2-03 C2-04 S-Curve Time at Acceleration Start S-Curve Time at Acceleration End S-Curve Time at Deceleration Start S-Curve Time at Deceleration End Setting Range: Factory Default: 32 SCrv Acc @ Start SCrv Acc @ End SCrv Dec @ Start SCrv Dec @ End A A A A A A A A A A A A A A A A 0.00 to 2.50s 0.20s VS-616G5 Programming Manual Section C: Tuning Parameters C2 S-Curve Accel/Decel V/f V/f w/PG Open Loop Vector Flux Vector . Frequency Reference Output Frequency Output Frequency Time S-curve Characteristic Time (Tsc) Figure 15 S-curve Characteristic Timing Diagram The following figure shows FWD/REV run switching during deceleration to stop. FWD Run Command REV Run Command C2-02 C2-03 DC Injection Braking Time at Stop B2-04 C2-04 Output Frequency C2-01 C2-01 C2-04 C2-02 C2-03 Figure 16 S-curve Characteristics - FWD/REV Operation Time to accelerate from the minimum frequency to the maximum frequency (total acceleration) VS-616G5 Programming Manual = C1-__ + (C2-01 + C2-02)/2 33 Section C: Tuning Parameters C3 Motor Slip Compensation V/f C3 V/f w/PG Open Loop Vector Flux Vector Motor Slip Compensation As the load becomes larger, the motor speed is reduced and motor slip increases. The slip compensation function keeps the motor speed constant even under varying load conditions. C3-01 Slip Compensation Gain Setting Range: Factory Default: Slip Comp Gain B - B B 0.0 to 2.50 1.0 This function controls the output frequency in response to the load’s torque demand. Increase the set value in one tenth (0.1) increments when operating at low speeds; decrease the set value as the motor speed increases. During flux vector control, this gain compensates for motor slip causes by changes in temperature. Normally, this setting does not have to be modified. Note: Default factory setting will be 0.0 when parameter A1-02=0 [V/F mode]. When parameter A102=2 [Open Loop Vector] or 3 [Flux Vector] the default factory setting will be 1.0. C3-02 Slip Compensation Primary Delay Time Setting Range: Factory Default: Slip Comp Time A - A - 0 to 10000ms 200ms Adjust the slip compensation delay time when motor speed is unstable or speed response is slow. Increase the set value in 10ms increments when operating at low speeds; decrease the set value as the motor speed increases. C3-03 Slip Compensation Limit Slip Comp Limit A - A - Sets the slip compensation limit as a percentage of motor rated slip (E2-02). E1-04 × C3-03 E1-06 C3-03 E1-06 Base Frequency E1-04 Maximum Frequency Output Frequency Figure 17 Slip Compensation Limit Adjustment 34 VS-616G5 Programming Manual Section C: Tuning Parameters C3 Motor Slip Compensation C3-04 Slip Compensation During Regeneration Setting Slip Comp Regen V/f V/f w/PG Open Loop Vector Flux Vector A - A - - A - Description Slip compensation disabled during regeneration (factory default) Slip compensation enabled during regeneration 0 1 C3-05 Flux Calculation Method Flux Select - Parameter C3-05 determines if the motor torque characteristic is based on output frequency or motor speed. Setting 0 Description Slip Included Motor torque characteristic is based on frequency. (factory default) Slip Excluded Motor torque characteristic is based on motor speed. 1 Torque 100% =0 =0 =1 0% 60Hz =1 1800 rpm 120Hz 3600 rpm When running the motor only in the constant torque region, leave parameter C3-05 set to 0 for the best performance. When running the motor in the constant horsepower region, set parameter C3-05 to 1 because the larger flux will result in better motor stability. VS-616G5 Programming Manual 35 Section C: Tuning Parameters C4 Torque Compensation C3-06 Output Voltage Limit Operation Selection <1110> V/f w/PG Open Loop Vector Flux Vector - - A A Setting Description 0 Disabled (factory default) When this parameter is “0” slip compensation will be disabled when the motor is operating above its base speed. The motor voltage will not be reduced above base speed. Enabled Open Loop Vector Mode: When this parameter is set to “1” the motor voltage will be reduced slightly when the motor is operating above 90% base speed. Slip Compensation is enabled. Speed control accuracy is improved. This may prevent speed instabilities due to motor voltage saturation. This setting may improve speed regulation however motor torque/amp will be reduced by up to 10% due to motor voltage reduction above base speed. Flux Vector Mode: Torque linearity is improved. 1 C4 Output V Limit V/f Torque Compensation Motor torque can be adjusted by changing the V/f pattern (E1-03) or by adjusting the torque compensation gain. For details on setting the V/f pattern, see section E1, V/f Pattern Adjustment,. Parameters C4-03, C4-04 and C4-05 are added for the OLV mode to help improve starting/breakaway response. Individual torque compensation settings are possible for forward (C4-03) and reverse (C404). The delay time (C4-05) is the time for which the internal torque reference will be increased. This torque compensation is much like inputting an analog torque reference via an analog input. C4-01 Torque Compensation Gain Torq Comp Gain B B B - The motor torque requirement changes according to load conditions. Full-range automatic torque boost adjusts the voltage of the V/f pattern according to the required torque. The VS-616G5 automatically adjusts the voltage during constant-speed operation as well as during acceleration. The required torque is calculated by the inverter. This ensures tripless operation and power savings. 36 VS-616G5 Programming Manual Section C: Tuning Parameters C4 Torque Compensation V/f V/f w/PG Open Loop Vector Flux Vector Output voltage ∝ Torque compensation gain × Required torque Voltage Required torque ⇒ Increase voltage Frequency Figure 18 Torque Characteristics Normally, no adjustment is necessary for torque compensation gain. When more torque is needed, increase the torque compensation gain in one tenth (0.1) increments. When the wiring distance between the inverter and the motor is long, or when the motor generates excessive vibration, decrease the torque compensation gain. Increasing torque compensation gain increases motor torque, but an excessive increase may cause the following: · Inverter fault trips due to motor overexcitation · Motor overheat or excessive vibration C4-02 Torque Compensation Time Constant Setting Range: Factory Default: Torq Comp Time A A A - 0 to 10000ms 20ms Increase the torque compensation time constant in 10ms increments when the motor output current is unstable, and decrease this value when speed response is slow. Note: When A1-02=2 [Open Loop Vector] the factory default setting is 20 ms. When A1-02=1or 3 [V/F or V/F w/PG] factory default setting is 200 ms. C4-03 Forward Torque Compensation Value at Start<1110> F TorqCmp @ start Setting Range: Factory Default: - - A - 0.0 to 200.0% 0.0 This parameter may improve the motor performance during start. This feature functions only when starting a motor. Torque reference and motor flux can be ramped up quickly to improve speed response during start. A setting of 0.0 disables this feature. VS-616G5 Programming Manual 37 Section C: Tuning Parameters C5 ASR Tuning C4-04 Reverse Torque Compensation Value at Start<1110> Setting Range: Factory Default: V/f V/f w/PG Open Loop Vector Flux Vector - - A - R TorqCmp @ start 0.0 to 200.0% 0.0 This parameter may improve the motor performance during start. This feature functions only when starting a motor. Torque reference and motor flux can be ramped up quickly to improve speed response during start. A setting of 0.0 disables this feature. C4-05 Torque Compensation Time Constant@Start<1110> Setting Range: Factory Default: TorqCmp Delay T - - A - 0 to 200 ms 1 ms This parameter functions with C4-03 and C4-04. This parameter is the time delay that will be applied to the Torque Compensation parameters C4-03 and C4-04. A setting of less than 4 milliseconds (ms) causes this filter to be disabled. C5 ASR Tuning The automatic speed regulator (ASR) provides optimum performance during changes in motor speed or load, when speed feedback is provided. + Frequency Reference + Output Frequency C5-01, C5-03 + Speed Feedback - Variation Ratio Limit + P + Limit C5-05 I C5-02, C5-04 Figure 19 ASR Block Diagram (V/f Control with PG Feedback) Torque Limit C5-01, C5-03 Speed Reference + + P + Speed Feedback I 1 1 + ST C5-06 Secondary Current Reference L7-01 ~ L7-04 C5-02, C5-04 Figure 20 ASR Block Diagram (Flux Vector Control) 38 VS-616G5 Programming Manual Section C: Tuning Parameters C5 ASR Tuning C5-01 ASR Proportional Gain 1 Setting Range: Factory Default: ASR P Gain 1 V/f V/f w/PG Open Loop Vector Flux Vector - B - B 0.00 to 300.00 20.00 The ASR proportional gain 1 adjusts the speed in response to speed deviation, and softens the effect of changes in load. Speed response increases as the proportional gain is increased. However, the load may become unstable if the ASR proportional gain is set too high. Note: When parameter A1-02=1 [V/f w/PG] the factory default setting is 0.20. When parameter A1-02=3 the factory default setting is 20.00. C5-02 ASR Integral Time 1 Setting Range: Factory Default: ASR I Time 1 - B - B 0.000 to 10.000s 0.500s The ASR integral time 1 adjusts the inverter’s response time to changes in load. Speed response increases as the integral time is decreased. However, the load may become unstable if the ASR integral time is set too low. Note: When A1-02=1 [V/f w/PG] the factory default setting is .200. When A1-02=3 factory default setting is 0.500 When A1-02=1 [V/f w/PG] factory default setting is 0.20. When A1-02=3 factory default setting is 20.00. When A1-02=1 [V/f w/PG] factory default setting is 0.200. When A1-02=3 factory default setting is 0.500 When A1-02=1 [V/f w/PG] factory default setting is 0.02 When A1-02=3 factory default setting is 20.00. C5-03 ASR Proportional Gain 2 Setting Range: Factory Default: ASR P Gain 2 - B - B 0.00 to 300.00 20.00 The ASR proportional gain 2 is an additional proportional gain adjustment that can be enabled by a multi-function contact input (H1-__ = “77”). ON Proportional Gain According to Motor Speed (see Figure 22) C5-03 Proportional Gain OFF ON Multi-function Input OFF (H1-__ = “77”) C5-02 C5-02 Figure 21 ASR Multi-function Input Timing Diagram Note: When parameter A1-02=1 [V/f w/PG] factory default setting is .02 When A1-02=3 the factory default setting is 20.00 . VS-616G5 Programming Manual 39 Section C: Tuning Parameters C5 ASR Tuning C5-04 ASR Integral Time 2 Setting Range: Factory Default: ASR I Time 2 V/f V/f w/PG Open Loop Vector Flux Vector - B - B - A - - 0.000 to 10.000s 0.500s The ASR integral time 2 is an additional integral time adjustment. C5-05 ASR Limit ASR Limit Sets ASR frequency compensation limit as a percentage of maximum output frequency (El -04). This function is enabled when V/f control with PG feedback is selected as the control method (A1-02). C5-06 ASR Output Primary Delay Time Setting Range: Factory Default: ASR Delay Time - - - A 0.000 to 0.500s 0.004s Mechanical backlash in an application causes secondary current (I2) reference variations in the motor’s rotor. This condition can prevent the adjustment of ASR parameters.The output delay time constant is used to control these secondary current (I2) reference variations. C5-07 ASR Switching Frequency Level Setting Range: Factory Default: ASR Gain SW Freq - - - A 0.0 to 400.0Hz 0.0Hz Sets frequency to change ASR proportional gain and integral time constant in units of 0.1Hz when flux vector control is selected. P gain · I time C5-01 C5-02 0 fFB = C5-07 or E1-04 P·N 120 C5-03 C5-04 where: P = Number of Motor Poles N = Motor RPM fFB Motor Speed * When C5-07 =”0”, proportional gain 1 (C5-01) and integral time 1 (C5-02) are selected. Figure 22 ASR Switching Frequency Level Notes: 1.When C5-07 =”0”, proportional gain 1 (C5-01) and integral time 1 (C5-02) are selected. 2.During V/f control with PG feedback (A1-02 = “1”), the frequency switching level becomes the maximum output frequency (E1-04). 40 VS-616G5 Programming Manual Section C: Tuning Parameters C6 Carrier Frequency C5-08 ASR Integral Limit Setting Range: Factory Default: ASR I Limit V/f V/f w/PG Open Loop Vector Flux Vector - - - A 0 to 400% 400% .Parameter C5-08 adjusts the amount of Integral control of the automatic speed regulator in the Closed Loop Flux Vector control mode. Setting parameter C5-08 to zero will make the ASR control proportional. Setting C5-08 to 400% will make the ASR control proportional and integral. C5-08=0 P Control C5-08=400% P-I Control Torque Speed Slip C6 Carrier Frequency This function sets the inverter output transistor switching frequency (carrier frequency). Increase the carrier frequency to reduce motor noise and decrease it to reduce leakage current. C6-01 Carrier Frequency Upper Limit C6-02 Carrier Frequency Lower Limit Setting Range: Factory Default: CarrierFreq Max CarrierFreq Min B B B B A A - - 0.4 to 15.0kHz 15.0Hz* For constant carrier frequency operation, set the gain (C6-03) to “0”, and set the upper limit (C6-01) and lower limit (C6-02) to the same value. * Factory defaults vary depending on drive rating. See the following table for more details: VS-616G5 Programming Manual 41 Section C: Tuning Parameters C6 Carrier Frequency Carrier Frequency Factory Defaults Model CIMRG5U Upper Limit C6-01 Setting Lower Limit C6-02 Setting Gain C6-03 Setting Model CIMRG5U Upper Limit C6-01 Setting Lower Limit C6-02 Setting Gain C6-03 Setting 20P4 15.0 15.0 0 2015 15.0 15.0 0 20P7 15.0 21P5 15.0 15.0 0 2018 15.0 15.0 0 15.0 0 2022 10.0 10.0 0 22P2 23P7 15.0 15.0 0 2030 10.0 10.0 0 15.0 15.0 0 2037 10.0 10.0 0 25P5 15.0 15.0 0 2045 10.0 10.0 0 27P5 15.0 15.0 0 2055 10.0 10.0 0 2011 15.0 15.0 0 2075 10.0 10.0 0 - - - - 2090 2.0 2.0 0 - - - - 2185 2.0 2.0 0 230 460 40P4 15.0 15.0 0 4022 8.0 8.0 0 40P7 15.0 15.0 0 4030 8.0 8.0 0 41P5 15.0 15.0 0 4037 6.0 6.0 0 42P2 15.0 15.0 0 4045 6.0 6.0 0 43P7 15.0 15.0 0 4055 6.0 6.0 0 44P0 15.0 15.0 0 4075 6.0 6.0 0 45P5 15.0 15.0 0 4090 5.0 5.0 0 47P5 12.5 12.5 0 4110 5.0 5.0 0 4011 12.5 12.5 0 4132 5.0 5.0 0 4015 10.0 10.0 0 4160 5.0 5.0 0 4018 10.0 10.0 0 4185 2.0 2.0 0 - - - - 4220 2.0 2.0 0 - - - - 4300 2.0 2.0 0 575 42 51P5 10.0 10.0 0 5030 10.0 10.0 0 52P2 10.0 10.0 0 5037 10.0 10.0 0 53P7 10.0 10.0 0 5045 10.0 10.0 0 55P5 10.0 10.0 0 5055 8.0 8.0 0 57P5 10.0 10.0 0 5075 2.0 1.0 36 5011 10.0 10.0 0 5090 2.0 1.0 36 5015 10.0 10.0 0 5110 2.0 1.0 36 5018 10.0 10.0 0 5160 2.0 1.0 36 5022 10.0 10.0 0 VS-616G5 Programming Manual Section C: Tuning Parameters C7 Hunting Prevention C6-03 Carrier Proportional Gain Setting Range: Factory Default: CarrierFreq Gain V/f V/f w/PG Open Loop Vector Flux Vector A A - - 0 to 99 0 * K varies depending on the carrier frequency upper limit (C6-01): C6-01 Carrier Frequency Fout × C6-03 × K* C6-02 Fout C6-01 > 10.0kHz 10.0kHz > C6-01 > 5.0kHz C6-01 < 5.0kHz K=3 K=2 K=1 Output Frequency Figure 23 Carrier Frequency Setting Note: An OPE11 fault occurs if either of the following conditions is present: 1. C6-03 > 6kHz and C6-02 > C6-01 2. C6-01 > 5kHz and C6-02 ≤ 5kHz C7 Hunting Prevention Occasionally, in an application, resonance between the internal control system and the mechanical system causes current instability. This instability is called hunting, and may cause the machine to vibrate at lower speeds (up to 30Hz). The hunting prevention function monitors the motor flux and uses a special control circuit to “smooth out” any peaks in the output current waveform. C7-01 Hunting Prevention Selection Hunt Prev Select A A − − A A − − Enables the hunting prevention function in V/f control mode. Setting Description 0 1 Hunting prevention is disabled. Hunting prevention is enabled (factory default). C7-02 Hunting Prevention Gain Setting Range: Factory Default: Hunt Prev Gain 0.00 to 2.50 1.00 Sets hunting prevention gain in units of 0.01. When hunting is present while driving a light load, increase the set value in one tenth (0.1) increments. When the motor vibrates or stalls while driving a heavy load, decrease the set value. VS-616G5 Programming Manual 43 Section C: Tuning Parameters C8 Factory Tuning V/f C8 V/f w/PG Open Loop Vector Flux Vector Factory Tuning This section describes parameters not normally accessed by the user, but which may require adjustment. C8-08 Automatic Frequency Regulator Adjustment Setting Range: Factory Default: AFR Gain − − A − 0.00 to 10.00 1.00 Sets AFR gain in units of 0.01. When hunting is present during open loop vector control, decrease the set value in one tenth (0.1) increments. If the speed or torque response is slow, increase the set value. C8-09 Automatic Frequency Regulator Time Constant Setting Range: Factory Default: AFR Time − − A − 0 to 2000 milliseconds 50 milliseconds Parameter C8-09 sets the AFR (automatic frequency regulator) time. Adjusting C8-09 will increase or decrease the AFR frequency response, when the load changes. If the motor is unstable, increase the set value. If the speed response is slow, decrease the set value. C8-30 Carrier Frequency Selection During Auto-tuning Carrier in Tune − − A A During normal auto-tuning, the inverter is tuned while running at a carrier frequency of 2kHz. This parameter allows the user to specify the inverter carrier frequency during auto-tuning. Adjustment may be necessary when using a spindle motor with low inductance. 44 Setting Description 0 1 2 Carrier frequency during auto-tuning is 2kHz (factory default). Carrier frequency during auto-tuning is set by C6-01. Carrier frequency is 5kHz. Except for 185-300 kW which is 2.5 kHz VS-616G5 Programming Manual Section D: Reference Parameters D1 Preset References D D1 Reference Parameters Preset References D1-01 D1-02 D1-03 D1-04 D1-05 D1-06 D1-07 D1-08 Preset Frequency Reference 1 Preset Frequency Reference 2 Preset Frequency Reference 3 Preset Frequency Reference 4 Preset Frequency Reference 5 Preset Frequency Reference 6 Preset Frequency Reference 7 Preset Frequency Reference 8 Setting Range: Factory Default: Reference 1 Reference 2 Reference 3 Reference 4 Reference 5 Reference 6 Reference 7 Reference 8 V/f V/f w/PG Open Loop Vector Flux Vector Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q B B B B B B B B B B B B B B B B 0.0 to 400.0Hz 0.0Hz Up to 9 preset speed references (including jog) can be set through multi-function contact input function selections. When using the multi-step speed references, set the reference selection (B1-01) to “0”, and set terminal 16 selection (H3-05) to “1F”. See the following table for programming preset speed references. Terminal 5 H1-03 = “3” Open Terminal 6 H1-04 = “4” Open Terminal 7 H1-05 = “5” Open Closed Open Open Open Closed Open Closed Open Closed Closed Closed Closed Open Open Closed Closed Closed Open Open Closed Closed Closed Closed Closed VS-616G5 Programming Manual Terminal 8 Speed Reference H1-06 = “6” Open Speed Reference 1 - Set Reference Source (B1-01) to “0”. Open Speed Reference 2 - Set Terminal 16 Selection (H3-05) to “1F”. Open Speed Reference 3 Open Speed Reference 4 Open Speed Reference 5 Open Speed Reference 6 Open Speed Reference 7 Open Speed Reference 8 Closed Jog Speed Reference 45 Section D: Reference Parameters D1 Preset References D1-09 Jog Frequency Reference Setting Range: Factory Default: JOG Reference V/f V/f w/PG Open Loop Vector Flux Vector Q Q Q Q 0.0 to 400.0Hz 0.0Hz The jog frequency reference can be set in this parameter. Depress the JOG key on the digital operator, or close terminal 7, to use this function. The jog command always has priority over other reference commands. When using the multi-step speed references, change the jog command from terminal 7 to terminal 8 (H1-06 = “6”). Frequency Reference D1-01 10.0Hz D1-02 20.0Hz D1-03 30.0Hz D1-04 40.0Hz D1-05 45.0Hz D1-06 50.0Hz D1-07 55.0Hz D1-08 60.0Hz D1-09 6.0Hz Time FWD (REV) Run/Stop Multi-step Speed Ref. 1 (Terminal 5) Multi-step Speed Ref. 2 (Terminal 6) Multi-step Speed Ref. 3 (Terminal 7) ON ON ON ON ON ON ON ON Jog Ref. (Terminal 8) ON Figure 24 Multi-step Speed Operation - Timing Diagram Note: 46 Setting units for D1-01 to D1-09 are dependent upon the setting of digital operator display mode (O1-03). Possible setting units include Hz, percentage, RPM or engineering units. See section O1, Monitor Selection, on page 120 for more details. VS-616G5 Programming Manual Section D: Reference Parameters D2 Reference Limit / D3 Jump Frequency D2 V/f V/f w/PG Open Loop Vector Flux Vector B B B B Reference Limits D2-01 Frequency Reference Upper Limit Setting Range: Factory Default: Ref Upper Limit 0.0 to 110.0% 100.0% The frequency reference upper limit is set as a percentage of the maximum output frequency (E1-04) in increments of 1%. D2-02 Frequency Reference Lower Limit Setting Range: Factory Default: Ref Lower Limit B B B B 0.0 to 109.0% 100.0% The frequency reference lower limit is set as a percentage of the maximum output frequency (E1-04) in increments of 1%. When a run command is input and the frequency reference is less than the lower limit, operation continues at the frequency reference lower limit. However, when the lower limit is set to less than the minimum output frequency (E1-09), operation discontinues. % 100 Internal Frequency Reference D2-01 D2-02 0 E1-04 Hz Set Frequency Reference Figure 25 Setting Frequency Upper and Lower Limits D3 Jump Frequencies D3-01 D3-02 D3-03 D3-04 Jump Frequency Reference 1 Jump Frequency Reference 2 Jump Frequency Reference 3 Jump Frequency Reference Bandwidth Jump Freq 1 Jump Freq 2 Jump Freq 3 Jump Bandwidth B B B B B B B B B B B B B B B B This function allows the prohibition or “jumping” of critical frequencies so that the motor can operate without resonant vibrations caused by some machine systems. This function is also used for dead-band control. Setting the value to 0.0Hz disables this function. VS-616G5 Programming Manual 47 Section D: Reference Parameters D4 Sequence Hz V/f V/f w/PG Open Loop Vector Flux Vector A A A A D3-03 D3-02 Output Frequency D3-04 D3-01 D3-04 D3-04 Hz Set Frequency Reference Figure 26 Jump Frequencies D4 Sequence D4-01 Hold Reference Memory Selection MOP Ref Memory Selects whether the held frequency during motor operated potentiometer (MOP) simulation operation is stored when operation is stopped (when power is removed or when the run command is removed). Setting Description 0 Held frequency during MOP operation not retained. If a stop command is given or if power is removed, the frequency reference is reset to 0Hz. If the inverter is still decelerating when the run command is restored, operation resumes at the frequency reference which the inverter has ramped down to (factory default). Held frequency during MOP operation is retained. If a stop command is given, or if power is removed, operation resumes at the held frequency reference when run command is restored. 1 Note: MOP operation is set using the multi-function contact input function selections (H1-01 to H1-06, setting = “10” and “11”). See section H1, Digital Inputs, on page 76 for more information. D4-02 Trim Control Level Setting Range: Factory Default: Trim Control Lvl A A A A 0 to 100% 10% Sets the motor operated pot or “trim” control level as a percentage of maximum output frequency in units of 1%. When trim control increase and decrease are selected as multi-function contact input functions (setting: H1-__ = “1C” and “1D”, respectively), the trim control level is added to or subtracted from the analog frequency reference, when each respective contact closes. This is useful in applications such as winders and unwinders, where speed compensation may be needed. 48 VS-616G5 Programming Manual Section D: Reference Parameters D5 Torque Control D5 V/f V/f w/PG Open Loop Vector Flux Vector - - - A Torque Control D5-01 Torque Control Selection Torq Control Sel Selects between speed and torque control during flux vector operation (A1-03 = “3”). Setting Description Speed control enabled with torque limit (factory default) Torque control enabled with speed limit 0 1 Speed/torque control selection can also be made by using a multi-function contact input function selection (H1-__ = “71”). D5-02 Torque Limit Primary Delay Time Setting Range: Factory Default: Torq Ref Filter - - - A 0 to 1000ms 0ms Sets delay time constant for torque reference input in the torque control mode, in units of 1ms. D5-03 Speed Limit Input Selection Speed Limit Sel - - - A - - - A Sets speed limit selection in the torque control mode. Setting Description 1 Speed limit is the analog speed reference set by terminal 13 or 14 (factory default). Speed limit is the reference set by B1-01. 2 D5-04 Speed Limit Value Setting Range: Factory Default: Speed Lmt Value -120 to 120% 0% Sets the speed limit value in the torque control mode as a percentage of the maximum output frequency, when D5-03 = “2”. VS-616G5 Programming Manual 49 Section D: Reference Parameters D5 Torque Control D5-05 Speed Limit Bias Setting Range: Factory Default: Speed Lmt Bias V/f V/f w/PG Open Loop Vector Flux Vector - - - A 0 to 120% 10% Sets the speed limit bias value in the torque control mode as a percentage of the maximum output frequency. D5-06 Reference Delay Timer Setting Range: Factory Default: Ref Hold Time - - - A 0 to 1000ms 0ms Sets delay time from when the speed/torque control selection is made to when the control mode is actually changed, in units of 1ms. Torque Control Operation To select torque control, set torque selection (D5-01) to “1”, or close the multi-function contact input set to speed/torque control (H1-__ = “71”) and set terminal 16 function selection to torque reference (H3-05 = “13”). Torque Compensation *2 ÷ Torque Limit Torque Reference Speed Limit *1 + 1 1 + ST T = D5-02 ÷ SFS Motor Speed D5-05 + + Iq Speed Limiting Circuit Figure 27 Torque Control Block Diagram *1: When speed limit selection (D5-03) is set to “1”, the master frequency reference input from terminal 13 or 14 becomes the speed limit; when speed limit selection (D5-03) is set to “2”, the set value of D5-04 becomes the speed limit. *2: When terminal 14 function selection is set to torque compensation (H3-09 = “14”), terminal l4 set value can be used as the torque compensation value. When torque reference > 0 and speed limit > 0 (winder application sequence), the following sequence is activated: 50 VS-616G5 Programming Manual Section D: Reference Parameters D5 Torque Control · When [-1 × speed limit bias (D5-05)] < motor speed < [speed limit + D5-05], torque control is activated using the set torque reference. · When motor speed > [speed limit + D5-05], torque control is activated using the set torque reference. · When motor speed < [-l × D5-05], the speed limiting circuit outputs a positive torque reference to prevent the motor speed from increasing in the reverse direction. Therefore, when torque reference > 0 and speed limit > 0, the torque control range is: [-l × D5-05] < motor speed < [speed limit + D5-05] Refer to the following table for more details on the relationship between torque reference, speed limit and motor speed. Winder Control Unwinder Control Line Direction Line Direction N T T N Configuration M Motor Direction of Motor Rotation Reference Polarity M Motor Forward Reverse Forward Reverse Torque Reference (TREF) + - - + Speed Limit (NLIM) + - + - Torque Torque Torque Limit Torque Torque Limit TREF Torque Profile Torque Limit Torque Limit NLIM 0 NLIM TREF NLIM 0 Speed Speed 0 Speed NLIM 0 Speed TREF D5-05 Torque Limit Torque Limit D5-05 VS-616G5 Programming Manual Torque D5-05 Torque Limit D5-05 51 Section D: Reference Parameters D5 Torque Control Speed/Torque Control Switching When the VS-616G5 is set up for flux vector control (A1-03 = “3”), speed control or torque control can be selected “on the fly” by using the multi-function input speed/torque control selection command (H1-__ = “71”). Terminal No. Parameter No. Setting 8 13 H1-06 B1-01 D5-03 H3-05 71 1 1 13 16 Speed/Torque Selection Command (Terminal 8 Input) Run Command OFF STOP ON Description Speed/torque control selection Frequency reference selection (terminals 13, 14) Speed limit selection (terminals 13, 14) Torque reference/speed limit OFF ON RUN Speed Control Torque Control Speed Control Torque Control Terminal 13 Input Speed Reference Speed Limit Speed Reference Speed Limit Terminal 16 Input Torque Limit Torque Reference Torque Limit Control Method Sequence Speed Control (decel to stop) Torque Reference Figure 28 Speed/Torque Control Selection Timing Diagram Sequence Description When the speed/torque control selection contact is OFF, speed control is activated. · Speed reference during speed control depends on the frequency reference selection (B1-01) setting. To use terminal 13 or 14 as the master frequency reference, set Bl-0l to “l”. · Torque limit during speed control is the smaller of the absolute value of terminal 16 torque limit, or the values set in the torque limit parameters (L7-01 to L7-04). · When a stop command is given during speed control, speed control is maintained and the smaller of the absolute value of terminal l6 torque limit, or the values set in the torque limit parameters (L7-01 to L7-04), is used as the torque limit. Then the motor decelerates to stop. 52 When the speed/torque control selection contact is ON, torque control is activated. · Speed limit during torque control is the master frequency reference at terminal 13 or 14 when speed limit selection (D5-03) is set to “1”, and is the speed limit value (D5-04) when D5-03 = “2”, regardless of the frequency reference selection (B1-01) setting. · During torque control, the terminal 16 analog input value becomes the torque reference. VS-616G5 Programming Manual Section E: Motor Parameters E1 V/F Pattern V/f Open Loop Vector Flux Vector By giving a stop command during torque control, operation changes to speed control automatically, and the motor decelerates to stop. The torque limit during deceleration to stop becomes the values set in the torque limit parameters (L7-01 to L7-04). Note: E E1 V/f w/PG The control mode actually changes after the speed/torque control selection command changes and after the reference delay timer (D5-06) elapses. The terminal 13 speed reference/speed limit and the terminal 16 torque limit/torque reference are stored in the inverter until the time set to D5-06 elapses. Motor Parameters V/f Pattern E1-01 Input Voltage Input Voltage Setting Range: Factory Default: Q Q Q Q 155 to 255V (230V class), 310 to 510V (460V class) 445 to 733 (575V class)<1110> 230V, 460V, 575V <1110> Sets the inverter input voltage in units of 1V. E1-02 Motor Selection Motor Selection Q Q Q Q Select between fan-cooled, blower-cooled and vector/inverter duty motor types with this parameter. Setting 0 1 2 E1-03 V/f Pattern Selection Description Fan-cooled motor characteristics (factory default) Blower-cooled or TENV motor characteristics This setting allows 120% motor current at and above 5.6 Hz continuously, and allows 100% motor current at 0 Hz continuously (w/ linear in between). Vector/inverter duty motor <1110> This setting allows 120% motor current at all frequencies. V/f Selection Q Q Q Q Choose a preset V/f pattern for operation in V/f modes only. It may be necessary to change the V/f pattern when using a high-speed motor, or when special torque adjustment is required in the application. Set values 0 to E: F: preset V/f pattern can be selected custom V/f pattern can be set (factory default) Preset V/f patterns are automatically scaled by the input voltage value set in parameter E1-01. Set the V/f pattern according to the applications described in the table on the following page: VS-616G5 Programming Manual 53 Section E: Motor Parameters E1 V/F Pattern V/f V/f w/PG Open Loop Vector Flux Vector Preset V/f Patterns Specifications E1-03 V/f Pattern *1 Specifications (V) 230 0 0 General-purpose 17 10 0 1.3 2.5 60Hz Saturation 1 F 50 (Hz) (V) 230 2 High Starting Torque *2 50Hz 50Hz Saturation 2 8 V/f Pattern *1 (V) 230 9 8 High Starting Torque 2 9 High Starting Torque 1 A 28 22 15 13 0 1.3 2.5 50 60 High Starting Torque 2 (Hz) B A 28 22 17 13 0 1.5 3.0 60 C 3 90Hz 17 10 0 1.5 3.0 5 Variable Torque Variable Torque 2 Variable Torque 1 57 40 5 6 10 9 0 1.3 4 25 50 (Hz) 120Hz 7 10 9 0 1.5 D D 17 10 0 1.5 3.0 (Hz) 60 120 (V) 230 57 40 7 (Hz) 60 90 (V) 230 (V) 230 60Hz Variable Torque 2 17 10 0 1.5 3.0 60 72 (V) 230 50Hz C (Hz) High Speed Operation 4 (Hz) (V) 230 3 Variable Torque 1 (Hz) B (V) 230 72Hz 50 (V) 230 60Hz 1 F 17 10 0 1.5 3.0 50Hz High Starting Torque 1 E1-03 180Hz E E 6 30 60 (Hz) 17 10 0 1.5 3.0 60 (Hz) 180 Notes: 1 The following conditions must be considered when selecting a V/f pattern: · The voltage and frequency characteristics of the motor. · The maximum speed of the motor. 2 Select a high starting torque V/f pattern only under the following conditions: · The wiring distance is long - 492 ft. (150m) and above. · Large voltage drop at start-up. · AC reactor is connected to the inverter’s input or output. 3 Voltage in preset patterns is doubled for 460V class inverters. The 575V patterns ar 2.5 times the 230V patterns. 54 VS-616G5 Programming Manual Section E: Motor Parameters E1 V/F Pattern V/f V/f w/PG Open Loop Vector Flux Vector Custom V/f Pattern Set up a custom V/f pattern by setting parameter E1-03 to “F”, and then setting the values in parameters E1-04 to E1-13. E1-04 E1-05 E1-06 E1-07 E1-08 E1-09 E1-10 E1-11 E1-12 E1-13 Maximum Frequency Maximum Voltage Motor Base Frequency Middle Output Frequency A Middle Output Voltage A Minimum Output Frequency Minimum Output Voltage Middle Output Frequency B Middle Output Voltage B Motor Base Voltage Max Frequency Max Voltage Base Frequency Mid Frequency A Mid Voltage A Min Frequency Min Voltage Mid Frequency B Mid Voltage B Base Voltage Q Q Q Q Q Q Q Q Q Q Q Q Q Q A − Q Q A − Q Q Q A Q Q A − A A A A A A A A A A Q Q Voltage Max E1-05 Vmax Be sure to satisfy the following conditions for setting parameters E1-04 to E1-13: E1-09 ≤ E1-07 ≤ E1-06 ≤ E1-11 ≤ E1-04 MidB E1-12 VmidB Base E1-13 Vbase MidA E1-08 V mid A Min E1-10 Vmin 0 Fmin Fmid A Fbase FmidB Fmax E1-09 E1-07 E1-06 E1-11 E1-04 Frequency Figure 28 Custom V/f Pattern Setting * For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value. Increasing the voltage in the V/f pattern increases motor torque. However, when setting a custom V/f pattern, increase the voltage gradually while monitoring the motor current, to prevent: · Inverter fault trips as a result of motor overexcitation · Motor overheat or excessive vibration VS-616G5 Programming Manual 55 Section E: Motor Parameters E1 V/F Pattern V/f V/f w/PG Open Loop Vector Flux Vector V/F Pattern for Inverter Capacity 0.4 ~ 1.5kW for 200V Class Parameter No. Name Unit Factory Setting E1-03 V/f Pattern Selection — 0 1 2 3 4 5 6 7 E1-04 Max. Output Frequency Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 E1-06 Max. Voltage Frequency Hz 50.0 60.0 50.0 60.0 50.0 50.0 60.0 60.0 E1-07 Mid. Output Frequency V 2.5 3.0 3.0 3.0 25.0 25.0 30.0 30.0 E1-08 Mid. Output Frequency Voltage V 17.2 17.2 17.2 17.2 40.2 57.5 40.2 57.5 E1-09 Min. Output Frequency Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5 E1-10 Min. Output Frequency Voltage V 10.3 10.3 10.3 10.3 9.2 10.3 9.2 10.3 For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value. Inverter Capacity 0.4 ~ 1.5kW for 200V Class (Continued) Parameter No. Name Unit Factory Setting E1-03 V/f Pattern Selection — 8 9 A B C D E F E1-04 Max. Output Frequency Hz 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0 E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 E1-06 Max. Voltage Frequency Hz 50.0 50.0 60.0 60.0 60.0 60.0 60.0 60.0 E1-07 Mid. Output Frequency V 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 E1-08 Mid. Output Frequency Voltage V 21.8 27.6 21.8 27.6 17.2 17.2 17.2 17.2 E1-09 Min. Output Frequency Hz 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5 E1-10 Min. Output Frequency Voltage V 12.6 14.9 12.6 17.2 10.3 10.3 10.3 10.3 For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value. 56 VS-616G5 Programming Manual Section E: Motor Parameters E1 V/F Pattern V/f V/f w/PG Open Loop Vector Flux Vector V/F Patterns for Inverter Capacity 2.2 ~ 45kW for 200V Class Parameter No. Name Unit Factory Setting E1-03 V/f Pattern Selection — 0 1 2 3 4 5 6 7 E1-04 Max. Output Frequency Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 E1-06 Max. Voltage Frequency Hz 50.0 60.0 50.0 60.0 50.0 50.0 60.0 60.0 E1-07 Mid. Output Frequency V 2.5 3.0 3.0 3.0 25.0 25.0 30.0 30.0 E1-08 Mid. Output Frequency Voltage V 16.1 16.1 16.1 16.1 40.2 57.5 40.2 57.5 E1-09 Min. Output Frequency Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5 E1-10 Min. Output Frequency Voltage V 8.0 8.0 8.0 8.0 6.9 8.0 6.9 8.0 For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value. V/F Patterns for Inverter Capacity 2.2 ~ 45kW for 200V Class (Continued) Parameter No. Name Unit Factory Setting E1-03 V/f Pattern Selection — 8 9 A B C D E F E1-04 Max. Output Frequency Hz 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0 E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 E1-06 Max. Voltage Frequency Hz 50.0 50.0 60.0 60.0 60.0 60.0 60.0 60.0 E1-07 Mid. Output Frequency V 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 E1-08 Mid. Output Frequency Voltage V 20.7 26.4 20.7 26.4 16.1 16.1 16.1 16.1 E1-09 Min. Output Frequency Hz 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5 E1-10 Min. Output Frequency Voltage V 10.3 12.6 10.3 14.9 8.0 8.0 8.0 8.0 For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value. VS-616G5 Programming Manual 57 Section E: Motor Parameters E1 V/F Pattern V/f V/f w/PG Open Loop Vector Flux Vector V/F Patterns for Inverter Capacity 55 ~ 300kW for 200V Class Parameter Name Unit Factory Setting E1-03 V/f Pattern Selection – 0 1 2 3 4 5 6 7 E1-04 Max. Output Frequency Hz 50.0<21> 60.0 60.0 72.0<21> 50.0<21> 50.0<21> 60.0 60.0 E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 E1-06 Max. Voltage Frequency Hz 50.0<21> 60.0 50.0<21> 60.0 50.0<21> 50.0<21> 60.0 60.0 E1-07 Mid. Output Frequency V 2.5 <21> 3.0 3.0 3.0 25.0<21> 25.0 <21> 30.0 30.0 E1-08 Mid. Output Frequency Voltage V 13.8<21> 13.8<21> 13.8<21> 13.8<21> 40.2<21> 57.5<21> 40.2<21> 57.5<21> E1-09 Min. Output Frequency Hz 1.3 <21> 1.5 1.5 1.5 1.3<21> 1.3 <21> 1.5 1.5 E1-10 Min. Output Frequency Voltage V 6.9 6.9 6.9 6.9 5.7<21> 6.9 5.7 <21> 6.9 For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value. V/F Patterns for Inverter Capacity 55 ~ 300kW for 200V Class (Continued) Parameter Name Unit Factory Setting E1-03 V/f Pattern Selection – 8 9 A B C D E F E1-04 Max. Output Frequency Hz 50.0<21> 50.0<21> 60.0 60.0 90.0<21> 120.0<21> 180.0<21> 60.0 E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0 E1-06 Max. Voltage Frequency Hz 50.0<21> 50.0<21> 60.0 60.0 60.0 60.0 60.0 60.0 E1-07 Mid. Output Frequency V 2.5<21> 2.5<21> 3.0 3.0 3.0 3.0 3.0 3.0 E1-08 Mid. Output Frequency Voltage V 17.2<21> 23.0<21> 17.2<21> 23.0<21> 13.8<21> 13.8<21> 13.8<21> 13.8<21> E1-09 Min. Output Frequency Hz 1.3<21> 1.3<21> 1.5 1.5 1.5 1.5 1.5 1.5 E1-10 Min. Output Frequency Voltage V 8.0<21> 10.3<21> 8.0<21> 12.6<21> 6.9 6.9 6.9 6.9 For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value. 58 VS-616G5 Programming Manual Section E: Motor Parameters E2 Motor 1 Set-up E2 V/f V/f w/PG Open Loop Vector Flux Vector Q Q Q Q Motor Set-up E2-01 Motor Rated Current Motor Rated FLA Sets the motor rated current in units of 0.01A for inverter models 27P5, 47P5 and smaller; 0.1A for models G5U2011, G5U4011 and larger. The default setting varies depending on the inverter model setting (O2-04). E2-02 Motor Rated Slip Frequency Setting range: Motor Rated Slip A A Q Q 0.00 to 20.00Hz Sets the motor rated slip frequency in units of 0.01Hz. The default setting varies depending on the inverter model setting (O2-04). Use the following equation to calculate the motor rated slip frequency: where: (N ⋅ P ) f s = f – ----------------120 fs : slip frequency (Hz) f : rated frequency (Hz) N : rated motor speed (rpm) P : number of motor poles E2-03 Motor No-Load Current No-Load Current A A Q Q Sets the motor no-load current in units of 0.01A for inverter models 27P5, 47P5 and smaller; 0.1A for models G5U2011, G5U4011 and larger. The default setting varies depending on the inverter model setting (O2-04). E2-04 Number of Motor Poles Setting Range: Factory Default: Number of Poles − Q − Q Term Resistance A A A A 2 to 48 poles 4 poles Sets the number of motor poles. E2-05 Motor Terminal Resistance Sets the motor phase-to-phase resistance value in units of 0.01W. Motor Terminal Resistance = 273 + (25ºC + insulation class temperature) / 2 Phase-to-Phase Resistance at Insulation Class Temperature × 273 + insulation class temperature The default setting varies depending on the inverter model setting (O2-04). VS-616G5 Programming Manual 59 Section E: Motor Parameters E2 Motor 1 Set-up E2-06 Leakage Inductance Leak Inductance V/f V/f w/PG Open Loop Vector Flux Vector − − A A Sets the motor leakage inductance in units of 0.1%. The default setting varies depending on the inverter model setting (O2-04). E2-07 Core-Saturation Compensation Coefficient 1 Setting Range: Factory Default: Saturation Comp1 − − A A 0.00 to 1.00 0.5 Sets the motor iron core saturation coefficient at 50% of the magnetic flux. This parameter is set automatically during auto-tuning, so it does not need to be changed. E2-08 Core-Saturation Compensation Coefficient 2 Setting Range: Factory Default: Saturation Comp2 − − A A 0.00 to 1.00 0.75 Sets the motor iron core saturation coefficient at 75% of the magnetic flux. This parameter is set automatically during auto-tuning, so it does not need to be changed. E2-09 Motor Mechanical Loss Setting Range: Factory Default: Mechanical Loss − − − A 0.0 to 10.0% 0.0% Sets the motor mechanical loss as a percentage of motor rated output power, in units of 0.1%. E2-10 Motor Iron Loss Torque Compensation <1110> Setting Range: Factory Default: Tcomp Iron Loss A A − − 0 to 65535 14 (Factory default depends on inverter capacity.) This parameter sets the motor iron loss of the torque compensation. 60 VS-616G5 Programming Manual Section E: Motor Parameters E3 Motor 2 Set-up E3 V/f V/f w/PG Open Loop Vector Flux Vector A A A A Motor 2 Set-up E3-01 Motor 2 Control Method Selection Control Method The G5 inverter has the capability to control 2 motors independently. A second motor may be selected using a multi-function contact input. Select the control method best suited for your application for Motor 2. Setting Description 0 1 V/f Control - For general-purpose and multiple motor applications. V/f with PG Feedback - For general-purpose applications requiring closed loop speed control. Open Loop Vector (factory default) - For applications requiring precise speed control, quick response and higher torque at low speeds (150% torque below 1Hz). Flux Vector - For applications requiring very precise speed and torque control at a wide speed range including 0 speed. Uses encoder feedback. 2 3 M Motor 1 M Motor 2 G5 The following is a list of parameters that become effective when motor 2 is selected. E3-01 Function E3 Control Method 2 Control Method 2 E4-01 E4-02 E4-03 E4-04 E4-05 E4-06 E4-07 Function E4 V/F Pattern 2 Max Frequency Max Voltage Base Frequency Mid Frequency Mid Voltage Min Frequency Min Voltage E5-01 E5-02 E5-03 E5-05 E5-06 Function E5 Motor Setup 2 Motor Rated FLA Motor Rated Slip No-Load Current Term Resistance Leak Inductance The inverter must be stopped to switch motors. VS-616G5 Programming Manual 61 Section E: Motor Parameters E4 Motor 2 V/F Pattern / E5 Motor 2 Set-up V/f V/f w/PG Open Loop Vector Flux Vector The motor 2 parameters are identical to the motor 1 parameters. Refer to E1-03 through E1-10. E4-01 E4-02 E4-03 E4-04 E4-05 E4-06 E4-07 Motor 2 Maximum Frequency Motor 2 Maximum Voltage Motor 2 Base Frequency Motor 2 Middle Output Frequency A Motor 2 Middle Output Voltage A Motor 2 Minimum Output Frequency Motor 2 Minimum Output Voltage E5 Motor 2 Set-up E5-01 Motor 2 Rated Current Max Frequency Max Voltage Base Frequency Mid Frequency A Mid Voltage A Min Frequency Min Voltage A A A A A A A A A A A A A A A − A A A − A A A A A A AA − Motor Rated FLA A A A A Sets the motor rated current in units of 0.01A for inverter models 27P5, 47P5 and smaller; 0.1A for models G5U2011, G5U4011 and larger. The default setting varies depending on the inverter model setting (O2-04). E5-02 Motor 2 Rated Slip Frequency Setting range: Motor Rated Slip A A A A 0.00 to 20.00Hz Sets the motor rated slip frequency in units of 0.01Hz. The default setting varies depending on the inverter model setting (O2-04). Use the following equation to calculate the motor rated slip frequency: where: (N ⋅ P) f s = f – ----------------120 fs: slip frequency (Hz) f : rated frequency (Hz) N : rated motor speed (rpm) P : number of motor poles E5-03 Motor 2 No-Load Current No-Load Current A A A A Sets the motor no-load current in units of 0.01A for inverter models 27P5, 47P5 and smaller; 0.1A for models G5U2011, G5U4011 and larger. The default setting varies depending on the inverter model setting (O2-04). E5-04 Motor 2 Number of Motor Poles Setting Range: Factory Default: Number of Poles − A − A 2 to 48 poles 4 poles Sets the number of motor poles for motor 2. 62 VS-616G5 Programming Manual Section F: Option Parameters F1 PG Option Set-up E5-05 Motor 2 Terminal Resistance Term Resistance V/f V/f w/PG Open Loop Vector Flux Vector A A A A A A Sets the motor phase-to-phase resistance value in units of 0.01W. Motor Terminal Resistance = 273 + (25ºC + insulation class temperature) / 2 Phase-to-Phase Resistance at Insulation Class Temperature × 273 + insulation class temperature The default setting varies depending on the inverter model setting (O2-04). E5-06 Motor 2 Leakage Inductance Leak Inductance A − Sets the motor leakage inductance in units of 0.1%. The default setting varies depending on the inverter model setting (O2-04). F F1 Option Parameters PG Option Set-up These parameters can be accessed during operation using a pulse generator (PG) for speed feedback. When access level is BASIC (A1-03), the parameter is not displayed unless the option card is connected. F1-01 PG Pulses per Revolution Setting Range: Factory Default: PG Pulses/Rev − Q − Q − B − B 0 to 60000 1024 Sets the number of PG pulses per motor revolution (pulses/rev). F1-02 PG Disconnection Detection Stopping Method PG Fdbk Loss Sel Selects the stopping method when a disconnected PG is detected. Setting 0 1 2 3 VS-616G5 Programming Manual Description Ramp to stop - according to C1-02 Coast to stop (factory default) Fast-stop according to C1-09 Alarm flashes, operation continues (this setting is disabled during flux vector control) 63 Section F: Option Parameters F1 PG Option Set-up F1-03 Overspeed Detection Stopping Method PG Overspeed Sel V/f V/f w/PG Open Loop Vector Flux Vector − B − B − B − B − B − B − B Selects the stopping method when an overspeed condition is detected. Setting 0 1 2 3 Description Ramp to stop - according to C1-02 Coast to stop (factory default) Fast-stop according to C1-09 Alarm flashes, operation continues (this setting is disabled during flux vector control) F1-04 PG Deviation Detection Stopping Method PG Deviation Sel Selects the stopping method when excessive speed deviation is detected. Setting 0 1 2 3 Description Ramp to stop - according to C1-02 Coast to stop Fast-stop according to C1-09 Alarm flashes, operation continues (factory default) F1-05 PG Rotation Selection PG Rotation Sel Sets the relationship between the motor rotation direction and PG polarity. Setting 0 1 Description Motor FWD direction is counterclockwise (factory default). Motor FWD direction is clockwise. The motor rotation direction applies when viewing the motor shaft from the load side. F1-06 PG Division Rate (pulse output) PG Output Ratio − B Setting Range: 1 to 132 Factory Default: 1 Sets the division ratio for monitoring the PG pulse signals. 64 VS-616G5 Programming Manual Section F: Option Parameters F1 PG Option Set-up V/f Division Ratio = n+1 m V/f w/PG Open Loop Vector Flux Vector B − − Data m: 1 to 32 n: 0, 1 Setting Example: 1+1 2 When F1-06 is set to “132”, then the division ratio = = 32 16 This parameter is effective only when the printed circuit board PG-B2 is used F1-07 Integral Value During Accel/Decel − PG Ramp PI/I Sel Selects whether speed control (ASR) integral operation is activated during acceleration/deceleration. Setting 0 1 Description Integral operation disabled (factory default) Integral operation enabled F1-08 Overspeed Detection Level Setting Range: Factory Default: − PG Overspd Level A − A 0 to 120% 115% Sets the motor overspeed detection level as a percentage of maximum output frequency (E1-04). F1-09 Overspeed Detection Time Setting Range: Factory Default: − PG Overspd Time A − A 0.0 to 2.0s 0.0s Sets the elapsed time from when an overspeed condition is detected to when a fault occurs. Overspeed Level (F1-08) |Motor Speed| 0 Overspeed Fault Signal ON OFF F1-09 Figure 29 Overspeed Detection Timing Diagram A fault signal is output to stop operation after the absolute value of the motor speed exceeds the set value of F1-08 and after the time set to F1-09 elapses. The stopping method is set by F1-03. When parameter A1-02=1 [V/f w/PG] the factory setting will be 1.0. When parameter A1-02=3 [Flux Vector] the factory setting will be 0.0. VS-616G5 Programming Manual 65 Section F: Option Parameters F1 PG Option Set-up F1-10 PG Deviation Detection Level Setting Range: Factory Default: PG Deviate Level V/f V/f w/PG Open Loop Vector Flux Vector − A − A 0 to 50% 115% Sets the excessive speed deviation detection level as a percentage of maximum output frequency (E1-04). F1-11 PG Deviation Detection Time Setting Range: Factory Default: PG Deviate Time − A − A 0.0 to 2.0s 0.0s Sets the elapsed time from when excessive speed deviation is detected to when a fault occurs. Speed Reference Motor Speed Speed Deviation Fault Signal F1-10 OFF ON OFF F1-11 Figure 30 Overspeed Detection Timing Diagram A fault signal is output to stop operation after the deviation between speed reference and the motor speed exceeds the set value of F1-10 and after the time set to F1-11 elapses. The stopping method is set by F1-04. Also, detection is not activated while accelerating/decelerating or during torque control. F1-12 Number of Teeth Gear 1 F1-13 Number of Teeth Gear 2 Setting Range: Factory Default: PG # Gear Teeth1 PG # Gear Teeth2 − A − − − A − − 0 to 1000 0 Sets the number of teeth for each gear when gears are installed between the motor and the PG. When the number of gear teeth is set, the motor revolutions per minute (rpm) are calculated as shown below. No. of Motor RPM’s = No. of Teeth Gear 2 (F1-13) No. of PG Output Pulses × 60 × No. of Teeth Gear 1 (F1-12) PG Pulses/Revolution (F1-01) This function is disabled when either F1-12 or F1-13 = “0”. 66 VS-616G5 Programming Manual Section F: Option Parameters F2 AI-14B Option Set-up F1-14 PGO Detection Time Setting Range: Factory Default: PGO Detect Time V/f V/f w/PG Open Loop Vector Flux Vector − A − A 0.0 to 10 seconds 2 seconds Parameter F1-14 sets the time from when the pulse generator (PG) signal is missing to when the fault signal is displayed. The stopping method when a “PGO” fault is detected is selected by parameter F1-02. If a speed reference is commanded, but the motor is physically locked, a “PGO” fault will occur even though the PG is not disconnected from the inverter. F2 AI-14B Set-up F2-01 Bipolar or Unipolar Input Selection AI-14 Input Sel A A A A Sets CH1 to CH3 input functions when AI-14B option is connected. Setting 0 1 Function 3-channel individual input (factory default) 3-channel additional input CH1 (TC1 to TC4) CH2 (TC2 to TC4) CH3 (TC3 to TC4) Substitute for Substitute for Substitute for terminals 13 and 17 terminals 14 and 17 terminals 16 and 17 Sum of CH1 to CH3 input values is used as the frequency reference value. When the 3CH individual input is used, parameter B1-01 is automatically set to “l” (frequency reference from control circuit terminal). The option/inverter reference selection, which is selected by a multi-function contact input (H1-__ = “2”), is disabled when using the AI-14B option. VS-616G5 Programming Manual 67 Section F: Option Parameters F3 DI-08/DI-16H & F4 AO-08/AO-12 Option F3 V/f V/f w/PG Open Loop Vector Flux Vector A A A A DI-08/DI-16H Set-up F3-01 Digital Input Option DI Input Selects the setting mode of the frequency reference input from the DI-08 and DI-16H options. Setting 0 Frequency Reference Setting Mode BCD 1% unit (factory default) 1 BCD 0.1% unit 2 BCD 0.01% unit 3 BCD 1Hz unit 4 BCD 0.1Hz unit 5 BCD 0.01Hz unit 6 Binary DI-08: DI-16H, 12-bit selection: DI-16H, 16-bit selection: 7 F4 255/100% 4096/100% 30000/100% Binary, set value is displayed in decimal notation. AO-08/AO-12 Set-up F4-01 Analog Output Channel 1 Selection AO CH1 Select A A A A Selects the analog output monitors for channel 1 of the AO-08 and AO-12 options. Analog Output Channel 1 Selection F4-01 Setting Description Frequency reference Monitors the frequency reference value. 10V= Max frequency (0-+/-10V possible) 2 Output frequency (factory default) Monitors the output frequency. 10V= Max frequency (0-+/-10V possible) 3 Inverter output current Monitors the output current. 10V=Rated current (0 to +10V output) 5 Motor speed Monitors the motor speed. 10V= Max frequency (0 to +/- 10 V possible) 6 Output voltage Monitors the inverters internal output voltage reference value. 10V=200,400 or 575 VAC 7 DC bus voltage Monitors the DC voltage of the inverters internal main circuit. 10V=400 or 800 VDC (0 to +10V output) 8 Output power Monitors the output power, this is an internally detected value. 10V=Max motor capacity. (0 to +/-10 V possible) 9 Torque reference (internal) Monitors the internal torque reference value when vector control is used. 10 V=Rated torque. (0 to +/-10V possible) 10-14 68 Function 1 Not Used -- 15 Terminal 13 input voltage level Monitors the input voltage of the frequency reference (voltage). An input of 10 V corresponds to 100%. 10 V=100% (10 V) 0 to +/-10 V possible. 16 Terminal 14 input voltage or current level Monitors the input current of the frequency reference. (current) An input of 20 mA corresponds to 100%. 20 mA=100% (20 mA) 0 to + 10 V output. 17 Terminal 16 input voltage level Monitors the input voltage of the multi-function analog input. An input of 10 V corresponds to 100%. 10 V= 100% (10 V). (0 to +/-10 V possible) VS-616G5 Programming Manual Section F: Option Parameters F4 AO-08/AO-12 Option Set-up V/f V/f w/PG Open Loop Vector Flux Vector Analog Output Channel 1 Selection (Continued) F4-01 Setting Function Description 18 Motor secondary current (Iq) Monitors the calculated value of the motors secondary current. (Iq) The motors rated secondary current corresponds to 100%. 10 V=Rated secondary current. (0 to + 10 V output) 19 Motor excitation current (Id) Monitors the calculated value of the motors excitation current. (Id) The motors rated excitation current corresponds to 100%. 10 V=Rated excitation current. (0 to + 10 V output). 20 SFS output frequency Monitors the output frequency after a soft start. This is the frequency without the correction from compensation functions such as slip compensation. 10 V=Max. frequency (0 to +/- 10 V possible) 21 ASR input Monitors the input to the speed control loop. The max. frequency corresponds to 100%. 10 V=Max. frequency (0 to +/- 10 V possible) 22 ASR output Monitors the output from the speed control loop. Analog monitor becomes 10 V/ max. output frequency with V/F control. In vector control the analog monitor becomes 10V= motor rated excitation current. (0 to +/-10V possible.) 23 Speed deviation Monitors the speed deviation within the speed control loop. The max. frequency corresponds to 100%. 10 V=Max. frequency (0 to +/-10 V possible.) 24 PID feedback Monitors the feedback value when the PID control is utilized. The input for the max. frequency corresponds to 100%. 10 V= Max frequency. (0 to +/-10 V possible.) 25 Not Used 26 Voltage reference (Vq output) Monitors the inverters internal voltage reference value for the motors secondary current control. 10 V= 200,400 or 575 VAC (0 to =/- 10 V possible.) 27 Voltage reference (Vd output) Monitors the inverters internal voltage reference value for the motors excitation current control. 10 V= 200,400 or 575 VAC (0 to =/- 10 V possible.) -- 28-30 Not Used -- 31 Not Used -- 32 ACR(q) Output Monitors current control output value for the motors secondary current. 10 V= 100%. 33 ACR(d) Output Monitors current control output value for the motors excitation current. 10 V= 100%. 34-35 Not Used -- 36 PID Input Monitor Monitors the input to the PID circuit. This is the PID reference + the PID reference bias - the PID feedback. 10 V= Max frequency. 37 PID Output Monitor Monitors the output of the PID circuit. 10 V= Max frequency. 38 PID Setpoint or Reference Monitors the PID setpoint. This is the PID setpoint + the PID setpoint bias. 10 V= Max frequency. F4-02 Analog Output Channel 1 Gain Setting Range: Factory Default: AO CH1 Gain A A A A 0.00 to 2.50 1.00 Sets the channel 1 output gain for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in F4-02. VS-616G5 Programming Manual 69 Section F: Option Parameters F4 AO-08/AO-12 Option Set-up F4-03 Analog Output Channel 2 Selection Setting Range: Factory Default: AO CH2 Select V/f V/f w/PG Open Loop Vector Flux Vector A A A A A A A Same as F4-01 Inverter output current (setting = “3”) Selects the analog output monitors for channel 2 of the AO-08 and AO-12 options. F4-04 Analog Output Channel 2 Gain Setting Range: Factory Default: AO CH2 Gain A 0.00 to 2.50 0.50 Sets the channel 2 output gain for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in F4-04. F4-05 Analog Output Channel 1 Bias AO CH1 Bias A A A A Setting Range: -10.0 to + 10.0 Factory Default: 0.0 Sets the channel 1 output bias for the analog output monitors. This is for the AO-08 and AO-12 option cards. F4-06 Analog Output Channel 2 Bias Setting Range: Factory Default: AO CH2 Bias A A A A -10.0 to + 10.0 0.0 Sets the channel 2 output bias for the analog output monitors. This is for the AO-08 and AO-12 option cards. 70 VS-616G5 Programming Manual Section F: Option Parameters F5 DO-02 Option Set-up V/f F5 V/f w/PG Open Loop Vector Flux Vector DO-02 Set-up The DO-02C option card has 2 form C type dry contacts. Each of the dry contacts can be individually set by F5-01 and F5-02. The DO-02C option card connects to the control board at 3CN. The table is a list of items that can be selected. F5-01 DO-02C Digital Output Channel 1 Selection DO-02 CH1 Select A A A A Selects the multi-function output selections for channel 1 of the DO-02C option. For detailed information on these settings, refer to section H2, Digital Outputs, on page 88. Setting Description Setting Description 0 During run 1 (factory default) 13 Fref/Fout agree 2 1 Zero speed 14 Fref/set agree 2 2 Fref/Fout agree 1 15 Frequency detection 3 3 Fref/set agree 1 16 Frequency detection 4 4 Frequency detection 1 17 Torque detection 1 (N.C.) 5 Frequency detection 2 18 Torque detection 2 (N.O.) 6 Inverter ready 19 Torque detection 2 (N.C.) 7 DC bus undervoltage 1A Reverse direction 8 Baseblock 1 1B Baseblock 2 9 Option frequency reference 1C Motor 2 selected A Remote operation 1D Regenerating B Torque detection 1 (N.O.) 1E Restart enabled C Loss of reference 1F Overload (OL1) D DB overheat 20 OH pre-alarm E Fault 30 Current/torque limit F Not used 31 Speed limit 10 Minor fault 33 Zero servo end 11 Reset command active 37 During run 2 12 Timer output F5-02 DO-02C Digital Output Channel 2 Selection Setting Range: Factory Default: - DO-02 CH2 Select -- A A A A Same as F5-01 Zero speed (setting = “1”) Selects the multi-function output selections for channel 2 of the DO-02C option. VS-616G5 Programming Manual 71 Section F: Option Parameters F6 DO-08 Option Set-up F6 V/f V/f w/PG Open Loop Vector Flux Vector A A A A DO-08 Set-up F6-01 DO-08 Digital Output Selection DO-08 Selection Selects the multi-function output selections for the DO-08 option. Setting Terminal No. 0 8-channel individual (factory default) Description TD5/TD11 Overcurrent (SC, OC, GF) TD6/TD11 Overvoltage (OV) TD7/TD11 Inverter overload (OL2) TD8/TD11 Fuse blown (FU) TD9/TD11 Not used TD10/TD11 Inverter overheat (OH) TD1/TD2 During zero-speed detection TD3/TD4 During speed agree TD5/TD11 TD6/TD11 Binary output * TD7/TD11 TD8/TD11 1 binary output TD9/TD11 During zero-speed detection TD10/TD11 During speed agree TD1/TD2 During run TD3/TD4 Minor fault * When F6-01 is set to binary output (setting = “1”), use the table below to read the DO-08 output. TD8/TD11 (bit 3) TD7/TD11 (bit 2) TD6/TD11 (bit 1) TD5/TD11 (bit 0) Description 0 0 0 0 No fault 0 0 0 1 Overcurrent (SC, OC, GF) 0 0 1 0 Overvoltage (OV) 0 0 1 1 Inverter overload (OL2) 0 1 0 0 Inverter overheat (OH) 0 1 0 1 Overspeed (OS) 0 1 1 0 Fuse blown (FU) 0 1 1 1 Not used 1 0 0 0 External fault (EF3 ~ EF8) 1 0 0 1 Controller fault 1 0 1 0 Motor overload (OL1) 1 0 1 1 Not used 1 1 0 0 Power loss (UV1, UV2, UV3) 1 1 0 1 Excessive speed deviation (DEV) 1 1 1 0 PG disconnection (PGO) 1 1 1 1 Not used Note: When the terminal is open, the bit setting is “0”; when the terminal is closed, the bit setting is “1”. 72 VS-616G5 Programming Manual Section F: Option Parameters F7 PO-36F & F8 SI-F/G Option Set-up V/f F7 V/f w/PG Open Loop Vector Flux Vector PO-36F Set-up The PO-36F option card outputs pulse signals that correspond to the inverter output frequency. These signals are used in master/slave configurations where speed matching is needed. . F7-01 PO-36F Pulse Monitor Output Selection PO-36F Selection A A A A A A Sets the number of pulse signals to be output from the PO-36F option. Setting 0 1 2 3 4 F8 Number of Output Pulses Inverter output frequency × 1 Inverter output frequency × 6 (factory default) Inverter output frequency × 10 Inverter output frequency × 12 Inverter output frequency × 36 Function F8 SI-F/G Set-up The setting of parameter F8-01 selects the stopping method when an E-15 fault is detected. F8-01 (E-15) Detection Stopping Method E-15 Det Sel A A An E-15 fault may occur when using the SI-F or SI-G communication options. The fault will occur after initial communication has been established then the connection is lost. The following fault code will be displayed: Setting 0 1 2 3 VS-616G5 Programming Manual Description Ramp to stop according to C1-02 set value Coast to stop. Ramp to stop according to C1-09 set value. Alarm flashes, operation continues. 73 Section F: Option Parameters F9 CP-916 Option Set-up V/f F9 V/f w/PG Open Loop Vector Flux Vector CP-916 Setup The CP-916 option card provides PLC and motion type functions. This allows the G5 inverter to be a stand alone control system. The CP-916 option card connects to the control board at 3CN. When the CP-916 option is installed, the 4CN speed feedback option port is the only option port that is supported. Specifications • RS 232C communication port - Used for programming the CP-916G and for communication to other devices such as PLC’s or printers. • High speed (4 Mb/s) peer to peer communication port. • Available protocol; MEMOBUS (MODBUS) 19.2 kbps maximum. Application Download Tool 19.2 kbps maximum. CP 717 Programming Tool 9.6 kbps. F9-01 Option External Fault Selection EFO Selection A A A A Parameter F9-01 selects the initial state for an external fault condition when the inverter is configured for serial communication using the CP-916. Setting 0 1 Description When closed, the inverter will trip. (factory default) When open, the inverter will trip. The “EFO” fault code will be displayed. F9-02 Option External Fault Detection EFO Detection A A A A Parameter F9-02 selects the condition of detection for an external fault when using the CP-916 option. Setting 0 1 74 Description The fault will always be detected, even when the drive is stopped. (factory default) The fault will be detected only when the drive is running. VS-616G5 Programming Manual Section F: Option Parameters F9 CP-916 Option Set-up F9-03 Option External Fault Action EFO Fault Action V/f V/f w/PG Open Loop Vector Flux Vector A A A A A A A - - A The setting of parameter F9-03 selects the stopping method when an EF0 fault is detected. Setting 0 1 2 3 Description Ramp to stop according to C1-02 set value. Coast to stop. (factory setting) Ramp to stop according to C1-09 set value. Alarm flashes, operation continues. F9-04 Trace Sample Time Setting Range: Factory Default: Trace Sample Tim A 0-60000 0 Parameter F9-04 sets the trace sample time when using the CP-916B option card. F9-05 Torque Reference/Torque Limit Select (CP-916) Torq Ref/Lmt Sel - Parameter F9-05 allows the CP-916 option card to set the torque limits when the inverter is in the speed control mode and the torque reference when operating in the torque control mode Setting 0 1 Description Disabled -Torque reference/torque limits set by G5 program parameters or by analog input. Enabled - Torque reference/torque limits set by G5 program parameters, analog input, or by the CP-916. (factory default) Operation Truth Table for Parameter F9-05 Set Value Speed Control (Torque Limit) Torque Control (Torque Reference) F9-05 = 0 Set by parameter or analog input. Set by analog input terminal 14 or 16. F9-05 = 1 Set by CP-916 option card, parameter, or analog Set by CP-916 option card. input. Note: The inverter will use the lowest value from the CP-916, L7-01 to L7-04, or the multi-function analog input terminals 14 or 16. VS-616G5 Programming Manual 75 Section H: Control Circuit Terminals H1 Digital Inputs F9-06 Bus Fault Select Bus Fault Sel V/f V/f w/PG Open Loop Vector Flux Vector A A A A The setting of parameter F9-06 selects the stopping method when an BUS fault is detected. A BUS fault may occur when using the SI-B or the CP-916 communication options. The fault will occur after initial communication has been established then the connection is lost. The following fault code will be displayed: “BUS SI-B Com Err”. Setting 0 1 2 3 Description Ramp to Stop - Ramp to stop according to C1-02 set value. Coast to stop. Fast-Stop - Ramp to stop according to C1-09 set value. Alarm Only - Alarm flashes, operation continues. H Control Circuit Terminal Parameters H1 Digital Inputs The VS-616G5 has six multi-function contact inputs for the set-up of numerous functions, including multi-step speed operation, PID, speed search, speed/torque control selection, and many other. This section includes descriptions of these functions. H1-01 H1-02 H1-03 H1-04 H1-05 H1-06 Multi-function Input Terminal 3 Selection Multi-function Input Terminal 4 Selection Multi-function Input Terminal 5 Selection Multi-function Input Terminal 6 Selection Multi-function Input Terminal 7 Selection Multi-function Input Terminal 8 Selection Terminal 3 Sel Terminal 4 Sel Terminal 5 Sel Terminal 6 Sel Terminal 7 Sel Terminal 8 Sel B B B B B B B B B B B B B B B B B B B B B B B B The following table lists the function selections for the multi-function contact inputs (terminals 4 to 8), and indicates the control modes during which each function can be enabled. H1-01 to 6 Setting 0 1 2 3 4 5 6 7 8 9 A B C D E 10 11 76 Function 3-Wire Control Local/Remote Selection Option/Inverter Selection Multi-Step Ref. 1 (factory default, H1-03) Multi-Step Ref. 2 (factory default, H1-04) Multi-Step Reference 3 Jog Frequency Ref. (factory default, H1-05) Multi-Accel/Decel 1 Ext. Baseblock N.O. (factory default, H1-06) External Baseblock N.C. Accel/Decel Ramp Hold OH2 Alarm Signal Terminal 16 Enable V/f Mode Selection ASR Integral Reset MOP Increase MOP Decrease V/f √ √ √ √ √ √ √ √ √ √ √ √ √ − − √ √ Control Method (A1-02) Open Loop V/f w/ PG Vector √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ − √ − √ √ √ √ Flux Vector Reference Page √ √ √ √ √ √ √ √ √ √ √ √ √ − √ √ √ VS-616G5 Programming Manual Section H: Control Circuit Terminals H1 Digital Inputs V/f H1-01 to 6 Setting 12 13 14 15 16 17 Forward Jog Reverse Jog Fault Reset (factory default, H1-02) Fast-Stop Motor 2 Select Fast-Stop (Closed, motor decels by C1-09) 18 19 1A 1B 1C 1D 1E 1F 20-2F 30 31 60 61 62 63 64 65 66 71 72 77 Timer Function PID Disable Multi-Accel/Decel 2 Program Lockout Trim Control Increase Trim Control Decrease Reference Sample Hold Terminal 13/14 Switch External Fault (factory default, H1-01) Closed: PID Integral is Reset Closed: PID Integral Value is Held <1110> DC Injection Activate Speed Search 1 Speed Search 2 Energy Saving Command Speed Search 3 KEB Ridethrough N.C. KEB Ridethrough N.O Speed/Torque Control Change Zero Servo Command ASR Gain Switch Function V/f √ √ √ √ √ √ Control Method (A1-02) Open Loop V/f w/ PG Vector √ √ √ √ √ √ √ √ √ √ √ √ Flux Vector V/f w/PG Open Loop Vector Flux Vector Reference Page √ √ √ √ √ √ <1110> √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ − − − √ √ √ √ √ √ √ √ √ √ √ √ − − √ √ √ √ − − − √ √ √ √ √ √ √ √ √ √ √ √ √ √ − √ √ √ − − − √ √ √ √ √ √ √ √ √ √ √ √ − − − √ √ √ √ √ √ · 3-Wire Control (setting: “0”) When H1-__ is set to “0”, 3-wire control is enabled. The terminal set to “0” becomes the FWD/REV run command. S1 Run Command (Run when “Closed”) S2 Stop Command (Stop when “Open”) FWD/REV Run Selection (FWD Run when “Open” REV Run when “Closed”) S3 SC Figure 31 Terminal Function at 3-Wire Sequence Selection (H1-__ = “ 0” ) VS-616G5 Programming Manual 77 Section H: Control Circuit Terminals H1 Digital Inputs V/f V/f w/PG Open Loop Vector Flux Vector · Local/Remote Selection (setting: “1”) Selects the operation mode, only when the inverter is stopped. Local: Operation according to frequency reference and run command from digital operator. Remote: Operation according to frequency reference and run command set by B1-01 and B102, respectively. Note: When local/remote selection is set by a multi-function contact input terminal, local/remote selection from the digital operator key is disabled. · Option/Inverter Selection (setting: “2”) Selects whether operation is performed using a reference command from an option card or from the inverter. Selection is effective only when the inverter is stopped. Open: Runs by frequency reference and run command from inverter control circuit terminal or digital operator. Closed: Runs by frequency reference and run command from an option card. Multi-Step Ref 1 through 3 and Jog Freq Ref (Set value = 3, 4, 5, and 6) Terminal 8 (H1-06 = 6) Jog Freq Ref O O O O O O O O X Terminal 7 (H1-05 = 5) Multi-Step Ref 3 O O O O X X X X Terminal 6 (H1-04 = 4) Multi-Step Ref 2 O O X X O O X X Terminal 5 (H1-03 = 3) Multi-Step Ref 1 O X O X O X O X Preset Reference Reference 1 (d1-01) Reference 2 (d1-02) Reference 3 (d1-03) Reference 4 (d1-04) Reference 5 (d1-05) Reference 6 (d1-06) Reference 7 (d1-07) Reference 8 (d1-08) Jog Reference (d1-09) O - Open X - Closed -- Has no effect d1-01 is effective when b1-01 is set to 0 (reference from the digital operator) d1-02 is effective when the terminal 16 setting (H3-05) is set to anything other than zero. 78 VS-616G5 Programming Manual Section H: Control Circuit Terminals H1 Digital Inputs V/f V/f w/PG Open Loop Vector Flux Vector It is possible to mix analog and digital references in the multi-speed input function. The parameters must be set as shown below . P a ra m e te r Re fe re nce Digita l Ana log (d1-01) Referenc e 1 b1-01 = 0 b1-01 = 1 (term inal 13 or 14) (d1-02) Referenc e 2 (d1-03) Referenc e 3 H3-05 0 H3-05 = 0 (term inal 16) d1-03 (d1-04) Referenc e 4 d1-04 (d1-05) Referenc e 5 d1-05 (d1-06) Referenc e 6 d1-06 (d1-07) (d1-08) (d1-09) Referenc e 7 Referenc e 8 Jog Referenc e d1-07 d1-08 d1-09 not available · Multi Accel/Dec1 (Set value = 7) Open: Acceleration 1 / Deceleration 1 is set by parameters C1-01and C1-02 respectively. Closed: Acceleration 2 / Deceleration 2 is set by parameters C1-03 and C1-04 respectively. D ecel Tim e 1 (C 1-02) A ccel Tim e 1 (C 1-01) A ccel Tim e 2 (C 1-03) D ecel Tim e 2 (C 1-04) D ecel Tim e 1 (C 1-02) O utput F requency t F W D (R E V ) R un C om m and t A ccel/D ecel T im e S election (Term inals 3 to 8) t · External Baseblock N.O. (setting: “8”) Baseblock operation is performed when the contact output is closed. External baseblock operation differs as described below, depending on the run command input status. When an external baseblock signal is input while the inverter is running, BB blinks on the digital operator display, and the inverter output is shut OFF. When the external baseblock signal is removed, operation restarts at the previous frequency reference before baseblock. Output voltage is then increased up to its previous level before baseblock, in the voltage recovery time (L2-04). When a stop signal is input and an external baseblock signal is input while the inverter is decelerating, BB blinks on the digital operator, the inverter output shuts OFF and the frequency reference is set to 0. VS-616G5 Programming Manual 79 Section H: Control Circuit Terminals H1 Digital Inputs V/f V/f w/PG Open Loop Vector Flux Vector · External Baseblock N.C. (setting: “9”) Baseblock operation is performed similar to setting “8”, except that operation is performed when the contact output is closed. · Accel/Decel Hold Command (setting: “A”) The accel/decel hold command is used to temporarily hold the output frequency at the current frequency reference, when the hold command is input. When a stop command is input, the accel/decel hold condition is released and operation stops. Fwd Run OFF Accel/Decel Hold Command ON OFF ON OFF OFF ON Frequency Reference Output Frequency Figure 32 Accel/Decel Hold Command Timing Diagram Notes: 1. When hold reference memory selection is enabled (D4-01 = “1”) and an accel/decel hold command is input, by inputting a run command again after a stop command is input, the held output frequency is stored unless the accel/decel stop command is released. Operation resumes at the stored frequency. 2. When the power supply is turned OFF after the accel/decel hold command is input, the held output frequency is also stored. 3. When D4-01 is set to “0”. the held output frequency is not stored, · Inverter Overheat OH2 Alarm (setting: “B”) When the inverter overheat alarm signal is input, OH2 blinks on the digital operator display. This contact can be connected to an external temperature switch for monitoring the inverter ambient temperature. A multi-function contact output (H2-__) can be set to “20” to close a contact at this condition. · Multi-function Analog Input Selection (setting: “C”) This setting disables the terminal 16 multi-function analog input. Open: Closed: Terminal 16 command is not accepted. Terminal 16 command is accepted. · Feedback Mode During V/f Selection (setting: “D”) Feedback input can be disabled while the inverter is running when this function is selected. However, the speed control integral value (C5-05) is held until stop. Open: Feedback control enabled (closed loop) Closed: Feedback control disabled (open loop) This function is available only during V/f control with PG feedback. 80 VS-616G5 Programming Manual Section H: Control Circuit Terminals H1 Digital Inputs V/f V/f w/PG Open Loop Vector Flux Vector · Speed Control Integral Value Reset (setting: “E”) The speed control integral value can be reset while the inverter is running when this function is selected. Reset is effective only when integral control selection during accel/decel (F1-07) = “0”. Open: PI-control (speed control integral values are added.) Closed: P-control (speed control integral values are reset by the integral time constant.) · Up/Down Command (settings: Up = “10”. Down = “11”) With the FWD (REV) run command entered, a change in frequency is performed by inputting the Up or Down signals to any two contact inputs, so that operation can be performed at the desired speed. UP command DOWN command Operation Status Closed Open Accel Open Closed Decel Open Open Hold Closed Closed Hold FWD Run UP Command S5 DOWN Command S6 Upper Limit Speed Lower Limit Speed Output Frequency D H U H D H U H D D1 H U U1 H D D1 H Frequency Agree Signal U: D: H: U1: D1: Up (accelerating) status Down (decelerating) status Hold (constant speed) status Up status, with clamping at upper limit speed Down status, with clamping at lower limit speed Figure 33 UP/DOWN Command Timing Diagram Notes: 1. Be sure to set frequency reference selection (B1-01) = “1”. When B1-01 = “0”, Up/Down operation is disabled. 2. Upper limit speed = Max. output frequency (E1-04) × Frequency reference upper limit (D2-01), if used 3. The lower limit value is either the master frequency reference from control circuit terminals 13 or 14, or the frequency reference lower limit (D2-01), whichever is larger. 4. When hold reference memory selection is enabled (D4-01 = “1”) and a hold command is input, the held output frequency is stored even after the power supply is turned OFF. When D4-01 = “0”, the held output frequency is not stored. 5. If the jog frequency reference is input during Up/Down operation, the jog frequency reference has priority. VS-616G5 Programming Manual 81 Section H: Control Circuit Terminals H1 Digital Inputs V/f V/f w/PG Open Loop Vector Flux Vector · Forward and Reverse JOG commands (settings: Fwd Jog = “12”, Rev Jog = “13”) Forward and reverse run jog frequency commands are enabled. Setting Description 12 Forward jog command is closed, run at jog frequency reference (D1-09). Reverse jog command is closed, run at jog frequency reference (D1-09). 13 Notes: 1. When either the forward or reverse jog command is input during run, this command has priority. 2. When both the forward and reverse jog commands are closed for more than 500ms, the inverter stops according to the stopping method selection (Bl-03). 3. The forward and reverse jog commands can be set independently. · Fault Reset (setting: “14”) Closing this contact resets a fault after the condition is removed. · Fast-Stop (Set value = 15) Open: The inverter operates normally. Closed: The inverter decelerates to stop using deceleration time C1-09 (factory set to 10 sec.). The run command can remain closed during this period of time. The inverter will not run, from the external terminals or the digital operator as long as this input is closed. To restart the inverter, the run command must be cycled. · Motor 2 Select (Set value = 16) Open: Motor 1 is selected. Closed: Motor 2 is selected. When Motor 2 is selected, the following parameters are effective; The inverter must be stopped to switch motors. A multi-function digital output may be programmed when motor 2 is selected. Refer to page 88 for more information. · Fast-Stop (setting: “17”) <1110> When this input is closed the motor decelerates to a stop using the rate defined by parameter C1-09. · Timer Function (Set value = 18) The timer function works independently from the inverter. The timer input must be on longer than the time in b4-01for the output to close. The timer input must be off longer than the time in b4-02 for the output to open. b4-01 is the on-delay time setting (0.0 - 300.0 second) b4-02 is the off-delay time setting (0.0 - 300.0 second) 82 VS-616G5 Programming Manual Section H: Control Circuit Terminals H1 Digital Inputs V/f V/f w/PG Open Loop Vector Flux Vector Multi-function Digital Input: Timer Function Multi-function Contact Output: Timer Function a b a b a - b4-01 b - b4-02 · PID Disable (Set value = 19) Open: PID control is enabled. Closed: PID control is disabled · Program Lockout (setting: “1B”) Opening this contact prohibits the changing of VS-616G5 parameters. · TrimCtl Increase (Set value = 1C) · TrimCtl Decrease (Set value 1D) Closed: Increases or decreases the output frequency based on the setting of d4-02 (trim control level). This function is not available when the reference is set from the digital operator. · Analog Reference Sample/Hold Selection (setting: “1E”) If the contact input closes for 100ms or longer, the analog frequency reference is sampled once, after which the analog frequency reference is held. Analog Input Fref 100ms 100ms Closed Open t1 t2 t3 Figure 34 Sample/Hold Selection - Analog Reference Note: t1, t3 - Reference is held at 100ms or longer. t2 - Reference is not held at less than 100ms. VS-616G5 Programming Manual 83 Section H: Control Circuit Terminals H1 Digital Inputs V/f V/f w/PG Open Loop Vector Flux Vector · Terminal 13/14 Selection (setting: “1F”) Open: Closed: Note: Terminal 13 is used for the master frequency reference. Terminal 14 is used for the master frequency reference. When the set value of Terminal 14 Selection (H3-09) is other than “1F” and the contact input is set for terminal 13/14 selection (H1-__ = “1F”), a setting error (OPE3) occurs. · External Fault (setting: “20-2F”) Use this contact input to select how the inverter responds to an external fault. External Fault Selection Input Level Selection N.O. N.C. Detection Method Always √ √ √ √ √ √ √ √ During Run Ramp to Stop Coast to Stop Fast-stop Alarm Only √ 20 √ 24 √ 28 √ √ √ √ √ √ √ √ Setting Result External Fault Action √ 22 √ 26 √ 2A √ √ √ √ √ √ √ √ √ √ √ 25 √ 29 √ √ √ √ √ √ √ √ 2E 21 √ √ 2C √ 2D 23 √ 27 √ 2B √ 2F Notes: 1. N.O. = normally open contact; N.C. = normally closed contact 2. Setting “24” is the factory default. 3. Set up the external fault function according to the following tree: 84 VS-616G5 Programming Manual Section H: Control Circuit Terminals H1 Digital Inputs V/f V/f w/PG Open Loop Vector Flux Vector Depress the Data/Enter key. H1-__ = “24” Depress the ∧ key. Input Level Selection N.O. Contact N.C. Contact Detection Method Always During Run External Fault Action Ramp to Stop Coast to Stop Fast-stop Alarm Only · PID Integral reset (Set value = 30) Open: PID Integral values are added. Closed: PID Integral value is set to zero. · PID Control Integral Hold (Set value = 31) <1110> Closed: Integral value of the PID control is held. · DC Injection Braking Command (setting: “60”) When a DC injection braking command is input while the inverter is stopped, DC injection braking operation is activated. When a run command or a jog command is input, DC injection braking is released to start operation (operation has priority). DC Injection Braking Command OFF Fwd Run Command OFF DC Injection Braking Output Frequency OFF ON ON DC Injection Braking Start Frequency (B2-01) OFF DC Injection Braking Figure 35 DC Injection Braking Contact Input Timing Diagram VS-616G5 Programming Manual 85 Section H: Control Circuit Terminals H1 Digital Inputs V/f V/f w/PG Open Loop Vector Flux Vector ·Speed Search 1 and Speed Search 2 (Set value = 61 and 62) Set values 61 and 62 are only available in the open loop V/f and open loop flux vector control modes. Searches from max frequency when using 61, and set frequency when using 62. Run Command Motor RPM Output Frequency a = (L2-03) minimum baseblock time Output b = (L2-04) voltage Voltage recovery time c = speed search decel time Output d = V/f pattern reduction Current during speed search a c d b b3-02 (150% ) Inverter is in speed search mode Inverter is in run mode · Energy Save Mode (Set value = 63) After the energy savings input is closed and the output frequency is equal to or greater than (b8-02) energy savings start frequency, the output voltage drops to the value in (b8-01) energy savings gain. The output voltage increases and decreases based on L2-04 (voltage recovery time). Run Command t Energy saving command Output Frequency Output Voltage 86 t b8-02 t b8-01 t VS-616G5 Programming Manual Section H: Control Circuit Terminals H1 Digital Inputs V/f V/f w/PG Open Loop Vector Flux Vector · Speed Search 3 (Set value = 64) Speed Search Command Run Command Estimated deceleration frequency when using set value 64 Motor RPM Output Frequency a = (L2-03) minimum baseblock time b = (L2-04) voltage recovery time = speed search decel time d= V/f pattern reduction during speed search VS-616G5 Programming Manual a Output Voltage c d b b3-02 (150%) Output Current Inverter is in speed search mode Inverter is in run mode 87 Section H: Control Circuit Terminals H2 Digital Outputs V/f V/f w/PG Open Loop Vector Flux Vector · KEB Ridethrough (settings: N.C. = “65”, N.O. = “66”) In general applications, the Kinetic Energy Braking (KEB) control circuit attempts to maintain the DC bus voltage at an optimum level [1.35 × input voltage (E1-01)] during momentary power loss, by using load inertia to regenerate voltage back to the DC bus. The inverter decelerates at the fast-stop rate (C1-09), until power is restored, or until the time runs out and an undervoltage fault (UV) occurs. The larger the inertia, the longer the deceleration rate can be extended. If the inertia is small, then the inverter must decelerate quickly to regenerate voltage back to the DC bus, and thus the ridethrough time is shorter. For most applications, set KEB Frequency Constant (L2-06) to “0” (factory default). . KEB Ridethrough Multi-function Input Contact (H1-__ = “65” or “66”) OFF OFF ON Output Frequency L2-06 C1-01 C1-09 1.35 × E1-01 Figure 36 KEB Ridethrough Timing Diagram Note: H2 Larger model inverters (2022 and above, 4018 and above) require a separate uninterruptible power supply (UPS) for control power, in order for load inertia ridethrough to be effective. Digital Outputs The VS-616G5 has three multi-function contact outputs for the indication of various conditions, including frequency detection, speed agree, zero speed, overtorque detection, and many others. This section includes descriptions of these functions. H2-01 Multi-function Output 1 Selection (terminal 9, 10) Terminal 9 Sel H2-02 Multi-function Output 2 Selection (terminal 25, 27) Terminal 25 Sel H2-03 Multi-function Output 3 Selection (terminal 26, 27) Terminal 26 Sel B B B B B B B B B B B B The following table lists the function selections for the multi-function contact outputs (terminals 9, 25 and 26), and indicates the control modes during which each function can be enabled. H2-01 to 3 Setting 0 1 2 3 4 88 Function During run 1 (factory default, H2-01) Zero-speed (factory default, H2-02) Frequency agree 1 (factory default, H2-03) Desired frequency agree 1 Frequency detection 1 V/f √ √ √ √ √ Control Method (A1-02) Open Loop V/f w/ PG Vector √ √ √ √ √ √ √ √ √ √ Flux Vector Reference Page √ √ √ √ √ VS-616G5 Programming Manual Section H: Control Circuit Terminals H2 Digital Outputs H2-01 to 3 Setting 5 6 7 8 9 A B C D E F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F 20 30 31 33 37 Function Frequency detection 2 Inverter ready DC bus undervoltage Baseblock 1 Option reference Remote operation Torque detection 1 (N.O.) Loss of reference DB overheat Fault Not used Minor fault Reset command active Timer output Frequency agree 2 Desired frequency agree 2 Frequency detection 3 Frequency detection 4 Torque detection 1 (N.C.) Torque detection 2 (N.O.) Torque detection 2 (N.C.) Reverse direction Baseblock 2 Motor 2 Selection Regenerating Restart enabled Overload (OL1) OH pre-alarm Current/torque limit Speed limit Zero servo completion During run 2 V/f √ √ √ √ √ √ √ √ √ √ − √ √ √ √ √ √ √ √ √ √ √ √ √ − √ √ √ − − − √ Control Method (A1-02) Open Loop V/f w/ PG Vector √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ − − √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ − − √ √ √ √ √ √ − √ − − − − √ √ Flux Vector Reference Page √ √ √ √ √ √ √ √ √ √ − √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ · During Run (setting: “0”) Closes when a run command is input, or when the inverter outputs voltage. · Zero-speed (setting: “1”) Closes when the inverter output frequency is less than the minimum output frequency (El-09) during V/f control with PG feedback. Closes when the motor speed is less than the zero-speed level (B2-01) during flux vector control. VS-616G5 Programming Manual 89 Section H: Control Circuit Terminals H2 Digital Outputs · Frequency Agree 1 (setting: “2”) Closes whenever the output frequency “agrees” with the frequency reference, plus or minus the speed agree detection width (L4-02). This is effective during both forward and reverse operation. Detection Width 1 (L4-02) Frequency Reference Output Frequency Frequency Agree 1 Signal OFF ON OFF Figure 37 Frequency Agree Signal 1 Timing Diagram · Desired Frequency Agree 1 (setting: “3”) Closes whenever the output frequency “agrees” with the speed agree detection level (L4-01), plus or minus the speed agree detection width (L4-02). This is effective during both forward and reverse operation. Detection Width 1 (L4-02) Detection Level 1 (L4-01) Output Frequency Desired Frequency Agree 1 Signal OFF ON OFF Figure 38 Desired Frequency Agree 1 Signal Timing Diagram · Frequency Detection 1 (setting: “4”) Closes whenever the output frequency is at or below the speed agree detection level (L4-01). During acceleration from below the detection level, the output frequency increases through the detection bandwidth (L4-02) before the contact opens again. This is effective during both forward and reverse operation. 90 VS-616G5 Programming Manual Section H: Control Circuit Terminals H2 Digital Outputs Detection Width 1 (L4-02) Detection Level 1 (L4-01) Output Frequency Frequency Detection 1 Signal ON OFF ON Figure 39 Frequency Detection 1 Signal Timing Diagram · Frequency Detection 2 (setting: “5”) Closes whenever the output frequency is at or above the speed agree detection level (L4-01). During deceleration from above the detection level, the output frequency decreases through the detection bandwidth (L4-02) before the contact opens again. This is effective during both forward and reverse operation. Detection Level 1 (L4-01) Detection Width 1 (L4-02) Output Frequency Frequency Detection 2 Signal OFF ON OFF Figure 40 Frequency Detection 2 Signal Timing Diagram · Inverter Ready (setting: “6”) Closes when the inverter is ready for operation (no faults or alarms). · DC Bus Undervoltage (setting: “7”) Closes when the main circuit DC bus voltage or control circuit power supply is drops below the trip level, or when the main circuit magnetic contactor (MC) turns OFF. · Baseblock 1 - N.O. (setting: “8”) Closes when the inverter output shuts OFF. · Frequency Reference Selection (setting: “9”) Opens when the frequency reference is input from the control circuit terminals or an option. Closes when the frequency reference is input from the digital operator. · Run Command Selection (setting: “A”) Opens when run command is input from the control circuit terminals or an option. Closes when run command is input from the digital operator. · Overtorque Detection 1 - N.O. (setting: “B”) Closes during overtorque detection 1 (see section L6, Overtorque Detection, on page 113). VS-616G5 Programming Manual 91 Section H: Control Circuit Terminals H2 Digital Outputs · Loss of Frequency Reference (setting: “C”) Closes when frequency reference is reduced by 90% within 400ms. The inverter will respond according to the setting of reference loss selection (L4-05). After reference loss, if L4-05 = “1”, then operation continues at 80% of the previous frequency reference, and the contact closes. OFF Fwd Run Command OFF ON 80% Master Frequency Reference 10% 400ms 400ms 80% Frequency Output Frequency OFF Reference Loss Contact OFF ON ON Figure 41 Reference Loss Timing Diagram · Dynamic Braking Resistor Overheat (setting: “D”) Closes during braking resistor overheating or a braking transistor fault. · Fault (setting: “E”) Closes when a fault occurs (except CPF00 and CPF01). · Alarm (setting: “10”) Closes while an alarm is displayed. · Fault Reset (setting: “11”) Closed while fault is being reset. · Timer Output (setting: “12”) Closes when timer contact input closes (after On-delay time elapses). Opens when timer contact input opens (after Off-delay time elapses). · Frequency Agree 2 (setting: “13”) Closes whenever the output frequency “agrees” with the frequency reference, plus or minus the speed agree detection width (L4-04). This is used for setting up an alternate detection width. Detection Width 1 (L4-04) Frequency Reference Output Frequency Frequency Agree 2 Signal OFF ON OFF Figure 42 Frequency Agree Signal 2 Timing Diagram 92 VS-616G5 Programming Manual Section H: Control Circuit Terminals H2 Digital Outputs · Desired Frequency Agree 2 (setting: “14”) Closes whenever the output frequency “agrees” with the speed agree detection level (L4-03), plus or minus the speed agree detection width (L4-04). Choose forward or reverse operation in L4-03. Detection Width 1 (L4-04) Detection Level 1 (L4-03) Output Frequency OFF Desired Frequency Agree 2 Signal ON OFF Figure 43 Desired Frequency Agree 2 Signal Timing Diagram · Frequency Detection 3 (setting: “15”) Closes whenever the output frequency is at or below the speed agree detection level (L4-03). During acceleration from below the detection level, the output frequency increases through the detection bandwidth (L4-04) before the contact opens again. Choose forward or reverse operation in L4-03. Detection Width 1 (L4-04) Detection Level 1 (L4-03) Output Frequency Frequency Detection 3 Signal ON OFF ON Figure 44 Frequency Detection 3 Signal Timing Diagram · Frequency Detection 4 (setting: “16”) Closes whenever the output frequency is at or above the speed agree detection level (L4-03). During deceleration from above the detection level, the output frequency decreases through the detection bandwidth (L4-04) before the contact opens again. Choose forward or reverse operation in L4-03. Detection Level 1 (L4-03) Detection Width 1 (L4-04) Output Frequency Frequency Detection 4 Signal OFF ON OFF Figure 45 Frequency Detection 2 Signal Timing Diagram VS-616G5 Programming Manual 93 Section H: Control Circuit Terminals H2 Digital Outputs · Overtorque Detection 1 - N.C. (setting: “17”) Closes during overtorque detection 1 (see section L6, Overtorque Detection, on page 113). · Overtorque Detection 2 - N.O. (setting: “18”) Closes during overtorque detection 2 (see section L6, Overtorque Detection, on page 113). · Overtorque Detection 2 - N.C. (setting: “19”) Opens during overtorque detection 2 (see section L6, Overtorque Detection, on page 113). · During Reverse Run (setting: “1A”) Closes during a reverse run command. · Baseblock 2 - N.C. (setting: “1B”) Opens when the inverter output shuts OFF. · Motor 2 Selection (setting: “1C”) Closed when motor 2 is selected. Motor 2 may be selected by using a multi-function digital input. · Motoring/Regenerating Mode (setting: “1D”) Closes during regenerative operation (flux vector control only). · Automatic Restart (setting: “1E”) Closes during automatic restart operation. · OL1 Pre-alarm (setting: “1F”) Closes when the motor-calculated electronic thermal overload value increases to 90% of the internal fault detection level. · OH Pre-alarm (setting: “20”) Closes when the heatsink temperature exceeds the overheat temperature level (L8-02), or when a multi-function contact input (H1-__ = “B”) closes. · Current/Torque Limit (setting: “30”) Closes during torque limit. · Speed Limit (setting: “31”) Closes when the speed limit level (D5-03) is reached during torque control (flux vector control). · Zero-Servo Completion (setting: “33”) Closes when zero-servo operation is completed. · During Run 2 (setting: “37”) Closes when a run command is input (does not close during baseblock, injection braking or initial excitation). 94 VS-616G5 Programming Manual Section H: Control Circuit Terminals H3 Analog Inputs H3 Analog Inputs The VS-616G5 has three analog inputs (two multi-function and one reference), for the external input of numerous references and limits, including frequency, torque, PID, and others. This section includes descriptions of these functions. H3-01 Terminal 13 Signal Selection Term 13 Signal B B B B B B B B B B B B Selects the type of voltage signal input at terminal 13. Setting Description 0 to 10V input (factory default) -10 to +10V input 0 1 The resolution of terminal 13 is 11 bit. H3-02 Terminal 13 Reference % Gain Terminal 13 Gain Setting Range: 0.0 to 1000.0% Factory Default: 100.0% Sets the terminal 13 input gain level when the reference voltage is 10V. H3-03 Terminal 13 Reference ±% Bias Terminal 13 Bias Setting Range: -100.0 to 100.0% Factory Default: 0.0% Sets the terminal 13 input bias level when the reference voltage is 0V. 1000 +100 Gain (%) Bias (%) 0 Reference (%) 100 -100 Figure 46 Analog Input Gain and Bias Adjustment VS-616G5 Programming Manual 95 Section H: Control Circuit Terminals H3 Analog Inputs H3-04 Terminal 16 Signal Selection Terminal 16 Sel B B B B B B B B Selects the type of voltage signal input at terminal 16. Setting 0 1 Description 0 to 10V input (factory default) -10 to +10V input The resolution of terminal 16 is 11 bit. H3-05 Terminal 16 Multi-function Selection Terminal 16 Sel The following table lists the function selections for the multi-function analog inputs (terminals 14 and 16), and indicates the control modes during which each function can be enabled. Setting 0 1 2 4 5 6 7 8 9 A B C D 10 11 12 13 14 15 1F 96 Function Aux. Frequency Ref. (factory default) Frequency Gain Frequency Bias Voltage Bias Accel/Decel Change DC Injection Braking Current Overtorque Level Stall Prevention Level Reference Lower Limit Jump Frequency PID Feedback PID Reference Bias <1110> Frequency Reference Bias 2 <1110> Forward Torque Limit Reverse Torque Limit Regenerative Torque Limit Torque Reference Torque Compensation Forward/Reverse Torque Limit Not Used V/f √ √ √ √ √ √ √ √ √ √ √ √ √ − − − − − − − Control Method (A1-02) Open Loop V/f w/ PG Vector √ √ √ √ √ √ √ − √ √ √ √ √ √ √ − √ √ √ √ √ √ √ √ √ √ − √ − √ − √ − − − − − √ − − Flux Vector √ √ √ − √ − √ − √ √ √ √ √ √ √ √ √ √ √ − Setting Level ±100% / ±10V 100% / 10V ±100% / ±10V 100% / 10V 100% / 1V 100% / 10V 100% / 10V 100% / 10V 100% / 10V 100% / 10V ±100% / ±10V 10V/Fmax 10V/Fmax 100% / ±10V 100% / ±10V 100% / ±10V ±100% / ±10V ±100% / ±10V ±100% / 10V − VS-616G5 Programming Manual Section H: Control Circuit Terminals H3 Analog Inputs · Frequency Gain (setting: “1”) · Voltage Bias (setting: “4”) · DC Injection Braking Current (setting: “6”) · Overtorque Level (setting: “7”) · Reference Lower Limit (setting: “9”) · Jump Frequency (setting: “A”) · Auxiliary Frequency Reference (setting: “0”) · Frequency Bias (setting: “2”) · PID Feedback (setting: “B”) · Torque Reference (setting: “13”) · Torque Compensation (setting: “14”) 100% · Forward/Reverse Torque Limit (setting: “15”) 100% 100% 0 10V -10V 0 -10V 10V 0 10V -100% -100% · Accel/Decel Change (setting: “5”) · Stall Prevention Level (setting: “8”) 100% 100% 100% 30% 10% -10V · Forward Torque Limit (setting: “10”) · Reverse Torque Limit (setting: “11”) · Regenerative Torque Limit (setting: “12”) 0 1V 10V -10V 0 3V 10V -10V 0 10V Figure 47 Multi-function Analog Input Selection H3-06 Terminal 16 Reference % Gain Terminal 16 Gain B B B B Setting Range: 0.0 to 1000.0% Factory Default: 100.0% Sets the terminal 16 input gain level when the reference voltage is 10V. See Figure 46, on page 95. H3-07 Terminal 16 Reference ±% Bias Terminal 16 Bias B B B B Setting Range: -100.0 to 100.0% Factory Default: 0.0% Sets the terminal 16 input bias level when the reference voltage is 0V. See Figure 46, on page 95. VS-616G5 Programming Manual 97 Section H: Control Circuit Terminals H3 Analog Inputs H3-08 Terminal 14 Signal Selection Term 14 Signal A A A A Selects the type of signal input at terminal 14. Setting 0 1 2 Description 0 to 10V input -10 to +10V input 4 to 20mA (factory default) The resolution of terminal 14 is 10 bit. Note: To enable terminal 14 for a voltage signal (settings: “0” or “1”), cut jumper wire J1 on the control printed circuit board. J1 is located on the bottom left-hand corner of the control board directly behind terminal 13. H3-09 Terminal 14 Multi-function Selection Terminal 14 Sel A A A A Selects the multi-function analog input function for terminal 14 (see Terminal 16 Multi-function Selection for details). H3-10 Terminal 14 Reference % Gain Terminal 14 Gain A A A A Setting Range: 0.0 to 1000.0% Factory Default: 100.0% Sets the terminal 14 input gain level when the reference current is 20mA. See Figure 46, on page 95. H3-11 Terminal 14 Reference ±% Bias Terminal 14 Bias A A A A Setting Range: -100.0 to 100.0% Factory Default: 0.0% Sets the terminal 14 input bias level when the reference current is 4mA. See Figure 46, on page 95. H3-12 Analog Input Filter Time Constant Filter Avg Time A A A A Setting Range: 0.00 to 2.00s Factory Default: 0.00s Sets up a delay filter time constant at terminals 13, 14 and 16. This filter inserts a delay between the time the command is input to the time it is received by the inverter. 98 VS-616G5 Programming Manual Section H: Control Circuit Terminals H4 Analog Outputs H4 Analog Outputs The VS-616G5 has two analog outputs, for the external monitoring of drive conditions such as output frequency, output current, PID feedback and others. H4-01 Terminal 21 Analog Output Selection Terminal 21 Sel B B B B B B B B Selects the analog output monitors for terminal 21. Setting Description 1 Frequency reference 2 Output frequency (factory default) 3 Inverter output current 5 Motor speed 6 Output voltage 7 DC bus voltage 8 Output power 9 Torque reference (internal) 15 Terminal 13 input voltage level 16 Terminal 14 input voltage or current level 17 Terminal 16 input voltage level 18 Motor secondary current (Iq) 19 Motor excitation current (Id) 20 SFS output frequency 21 ASR input 22 ASR output 23 Speed deviation 24 PID feedback 26 Voltage reference (Vq output) 27 Voltage reference (Vd output) 32 ACR (q) Output 33 ACR (d) Output 36 PID Input Monitor <1110> 37 PID Output Monitor<1110> 38 PID Setpoint Monitor <1110> The resolution of terminal 21 is 9 bit plus sign. H4-02 Terminal 21 Analog Output Gain Setting Range: Factory Default: Terminal 21 Gain 0.00 to 2.50 1.00 Sets the terminal 21 output gain for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in H4-02. VS-616G5 Programming Manual 99 Section H: Control Circuit Terminals H4 Analog Outputs H4-03 Terminal 21 Analog Output Bias Setting Range: Factory Default: Terminal 21 Bias B B B B -10.0 to 10.0% 0.0% Sets the terminal 21 output bias for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in H4-02, then add the bias value set in H4-03. +10 2.50 1.00 Bias (%) 0 Gain 0 Reference (%) -10 Figure 48 Analog Output Gain and Bias Adjustment H4-04 Terminal 23 Analog Output Selection Terminal 23 Sel B B B B Selects the analog output monitors for terminal 23 (see Terminal 21 Analog Output Selection). The resolution of terminal 23 is 9 bit plus sign. H4-05 Terminal 23 Analog Output Gain Setting Range: Factory Default: Terminal 23 Gain B B B B 0.00 to 2.50 1.00 Sets the terminal 23 output gain for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in H4-05. See Figure 48. H4-06 Terminal 23 Analog Output Bias Setting Range: Factory Default: Terminal 23 Bias B B B B -10.0 to 10.0% 0.0% Sets the terminal 23 output bias for the analog output monitors. To obtain the output level, multiply the monitor output level by the gain value set in H4-05, then add the bias value set in H4-06. See Figure 48. H4-07 Analog Output Signal Selection AO Level Select B B B B Selects the type of voltage signal output at terminals 21 and 23. Setting 0 1 100 Description 0 to 10V input (factory default) -10 to +10V input VS-616G5 Programming Manual Section H: Control Circuit Terminals H5 Serial Communication Set-up H5 Serial Communication Set-up The inverter uses communication port 6CN to communicate via MODBUS protocol. H5-01 Serial Communication Station Address Serial Comm Adr A A A A A A A A Setting Range: 0 to 1F Factory Default: 1F Selects a station address for identification of the inverter during serial communication. H5-02 Serial Communication Baud Rate Serial Baud Rate A A Selects the baud rate at which the inverter serially communicates with external devices. Setting 0 1 2 3 4 Description 1200 Baud per Second 2400 Baud per Second 4800 Baud per Second 9600 Baud per Second (factory default) 19200 Baud <1110> H5-03 Serial Communication Parity Selection Serial Com Sel A A Selects the transmission parity for the 6CN MODBUS port. Setting 0 1 2 VS-616G5 Programming Manual Description No parity (factory default) Even parity Odd parity 101 Section H: Control Circuit Terminals H5 Serial Communication Set-up H5-04 Stopping Method After Communication Error Serial Fault Sel A A A A A A A A Selects the stopping method after a transmission error is detected. Setting Description Ramp to stop according to the time set in C1-02. Fast-stop according to the time set in C1-09. Coast to stop Alarm only, continuous operation (factory default) 0 1 2 3 H5-05 MODBUS Time Out Detection Serial Fault Dtct H5-05 enables or disables the MODBUS time out detection function. After initial communication begins, if communication is interrupted for longer than 2 seconds, then a communication fault will occur. During a communication fault, the following fault code will be displayed: “CE Memobus Com Err”. Setting Description 0 1 L L1 Disabled - Time out detection is disabled. Enabled - Time out detection is enabled. Protection Parameters Motor Overload The VS-616G5 protects against motor overload with a UL-recognized, built-in electronic thermal overload function. L1-01 Motor Protection Fault Selection (OL1) MOL Fault Select B B B B Selects whether motor overload protection is provided. Setting 0 1 Description Motor overload detection is disabled. Motor overload detection is enabled, motor coasts to stop (factory default). The electronic thermal overload function estimates motor temperature, based on inverter output current and time, to protect the motor from overheating. When the electronic thermal overload relay is activated, an “OL1” error occurs, shutting OFF the inverter output and preventing excessive overheating in the motor. As long as the inverter is powered up, it continues to calculate the motor temperature. When operating with one inverter connected to one motor, an external thermal relay is not needed. 102 VS-616G5 Programming Manual Section L: Protection Parameters L1 Motor Overload When operating several motors with one inverter, install a thermal relay on each motor. In this case, set parameter L1-01 to “0”. L1-02 Motor Protection Time Constant Setting Range: Factory Default: MOL Time Const 0.1 to 20.0 minutes 8.0 minutes B B B B <1110> Sets the amount of time that the motor withstands 150% overload, when the motor is operated continuously at rated current. This value should be set according to the overload resistance of motors used. min 10 7 Operating Time (when L1-02 = “1.0”) “Cold” Start 3 1 “Hot” Start 0.4 0 150 100 200 Motor Rated Current (E2-01) % Figure 49 Electronic Thermal Overload Curve Notes: 1. If the motor is running at 100% output current or less, the electronic thermal overload relay will not trip. (continued next page) 2. If the motor is run continuously at 150% output current, the electronic thermal overload relay will trip after one minute if the motor is started “hot”, and after eight minutes if the motor is started “cold”. L2 Power Loss Ridethrough When momentary power loss occurs, operation can restart automatically, according to the setting of the following parameters. L2-01 Momentary Power Loss Ridethrough Selection PwrL Selection B B B B Selects whether the inverter stops when power loss is detected or “rides through” a momentary power loss. When ridethrough operation is selected, speed search starts from the current output frequency. Setting Description 0 Momentary power loss ridethrough is disabled (factory default). When momentary power loss is detected, a fault contact trips, stopping the inverter. Momentary power loss ridethrough is enabled, for the time set in L2-02. When momentary power loss is detected, a fault contact does not trip. If power is not restored within the time set in L2-02, a fault contact trips, stopping the inverter. 1 VS-616G5 Programming Manual 103 Section L: Protection Parameters L2 Power Loss Ridethrough Setting 2 Description Momentary power loss ridethrough is enabled, within the control logic time, regardless of the time set in L2-02. The control logic time differs depending on inverter capacity. L2-02 Momentary Power Loss Ridethrough Time Setting Range: Factory Default: PwrL RideThru t B B B B 0.0 to 2.0s Inverter model dependent Sets the ridethrough time allowed before the inverter trips, after momentary power loss. This setting is activated when L2-01 is set to “1”. If power is restored within this time, operation restarts automatically. If power is not restored within this time, a fault contact trips, stopping the inverter. 104 VS-616G5 Programming Manual Section L: Protection Parameters L2 Power Loss Ridethrough L2-03 Minimum Baseblock Time Setting Range: Factory Default: PwrL Baseblock t B B B B 0.1 to 5.0s Inverter model dependent After momentary power loss has occurred, the motor may have residual voltage. This can cause excess current to be drawn by the motor when operation restarts, and can trip the inverter. The minimum baseblock time allows the inverter to wait for this residual voltage to dissipate before restarting. This is only effective when L2-02 is set to “1”or “2”. After momentary power loss: · If the minimum baseblock time (L2-03) is greater than the power loss ridethrough time (L2-02 or control logic time), then operation restarts after the minimum baseblock time elapses. · If the minimum baseblock time is less than the power loss ridethrough time, then operation restarts after the power loss ridethrough time elapses. L2-04 Voltage Recovery Time Setting Range: Factory Default: PwrL V/f Ramp t A A A A 0.0 to 5.0s Inverter model dependent When operation restarts after momentary power loss, speed search is activated in order to detect the motor speed. After speed search is complete, the time for the output voltage to increase to its previous level (before power loss) is defined by the voltage recovery time. L2-05 Undervoltage Detection Level Setting Range: Factory Default: PUV Det Level A A A A 150 to 210V (230V class), 300 to 420V (460V class), 431 to 603V (575V class) 190V (230V class), 380V (460V class), 546V (575V class) Sets the inverter main circuit DC bus undervoltage level. When setting this value less than the factory default, it is necessary to install an AC reactor on the input side. The AC reactor reduces peak current input to the inverter and smooths out the DC bus current ripple when operating at low voltages. L2-06 Kinetic Energy Braking Frequency Constant KEB Frequency A A A A Setting Range: 0 to 100% Factory Default: 0% This parameter allows for setting the load inertia ridethrough level, as a percentage of output frequency. This setting is used in conjunction with multi-function contact inputs set for KEB ridethrough (H1-__ = “65” or “66”), after momentary power loss. When the KEB frequency constant is set to “0”, KEB ridethrough functions as normal, to maintain a controlled deceleration rate for the longest time possible, during a momentary power loss (see section H1, Digital Inputs, on page 76 for more details). When the KEB frequency constant is set to any value other than “0”, KEB ridethrough for systems use is enabled. VS-616G5 Programming Manual 105 Section L: Protection Parameters L2 Power Loss Ridethrough KEB Ridethrough Multi-function Input Contact (H1-__ = “65” or “66”) OFF ON OFF Output Frequency L2-06 C1-01 L2-02 (common bus) Fout (1 - L2-06 ) 100% Figure 50 KEB Ridethrough Timing Diagram In system applications requiring multiple drives with a common DC bus, KEB ride-through functions differently. The inverter decelerates from the output frequency to the KEB frequency level, according to the momentary power loss ridethough time (L2-02). The KEB frequency constant (L2-06) is set according to the following equation: KEB Frequency Level = Output Frequency (1 - L2-06 ) 100% This method is ideal when helper drives are being used on a film line, and a loss of power might cause a line break. This method will allow synchronized deceleration for all of the common-bus drives, to prevent speed deviation and thus a possible line break. If power is restored within the recovery time (L2-02), then the inverter accelerates to the previous frequency reference according to acceleration time 1 (C1-01). 106 VS-616G5 Programming Manual Section L: Protection Parameters L3 Stall Prevention / Current Limit KEB Ridethrough Multi-function Input Contact (H1-__ = “65” or “66”) OFF Motor 1 Output Frequency (F1) ON OFF L2-02 Motor 2 Output Frequency (F2) Motor 3 Output Frequency (F3) F1 (1 - L2-06 Inverter 1 ) 100% F2 (1 - L2-06 Inverter 2 ) 100% F3 (1 - L2-06 ) Inverter 3 100% 0 Figure 51 KEB Ridethrough - Common DC Bus Applications Note: Enabling KEB ridethrough overrides the momentary power loss ride-through selection (L2-01). L3 Stall Prevention/Current Limit This function automatically adjusts the output frequency, acceleration and/or deceleration rates in order to continue operation without tripping or “stalling” the inverter. L3-01 Stall Prevention Selection During Acceleration StallP Accel Sel B B B − Enables/disables stall prevention/current limit during acceleration. Setting Description 0 Stall prevention/current limit during acceleration is disabled. The inverter increases the output frequency at the set acceleration rate. If the acceleration rate is too fast for the load condition, the inverter may trip on overcurrent (OC) or overload (OL). Stall prevention/current limit during acceleration is enabled (factory default). The acceleration rate is automatically reduced according to motor current to prevent stalling during acceleration. The acceleration time may be longer than the set value (C1-01). Stall prevention/current limit during acceleration is enabled, with an intelligent acceleration mode. By monitoring motor current, the acceleration rate is automatically adjusted so that acceleration can be completed in the shortest amount of time, regardless of the set acceleration time. 1 2 VS-616G5 Programming Manual 107 Section L: Protection Parameters L3 Stall Prevention / Current Limit L3-02 Stall Prevention Level During Acceleration Setting Range: Factory Default: StallP Accel Lvl B B B − 0 to 200% 150% The stall prevention/current limit level during acceleration is set as a percentage of inverter rated current. A setting of 200% disables current limit during acceleration. During acceleration, if the output current exceeds this current limit level (L3-02), acceleration stops and frequency is maintained. When the output current decreases below this current limit level (L3-02), acceleration restarts. Motor Current L3-02 Time Output Frequency Time * Controls the acceleration rate to prevent the inverter from tripping. * Figure 52 Stall Prevention/Current Limit During Acceleration L3-03 Stall Prevention Limit (constant output area) StallP CHP Level A A A − When a motor is used in the constant output area (constant HP), output frequency ≥ max. voltage output frequency (E1-06). In this area, the stall prevention/current limit level during acceleration is automatically reduced for smoother acceleration. This parameter limits the stall prevention/current limit level during acceleration in the constant output area so that it does not decrease unnecessarily. The current limit level during acceleration is changed according to the following equation: Current Limit Level During Accel in Constant Output Area 108 = Current Limit Level During Acceleration (L3-02) × Max. Voltage Output Frequency (E1-06) Output Frequency VS-616G5 Programming Manual Section L: Protection Parameters L3 Stall Prevention / Current Limit L3-04 Stall Prevention Selection During Deceleration StallP Decel Sel B B B B If deceleration times are set too short for load conditions, the inverter automatically extends the deceleration time according to the main circuit DC bus voltage level. When using an optional braking resistor for the VS-616G5, set parameter L3-04 to ”0”. Setting Description 0 Stall prevention during deceleration is disabled. An excessively short deceleration time will generate an overvoltage fault (OV), and the inverter will stop. Stall prevention during deceleration is enabled (factory default). The DC bus voltage level is monitored, and the deceleration rate is automatically extended to prevent an overvoltage condition. This deceleration rate may be longer than the set value (C1-02). Stall prevention during deceleration is enabled, with an intelligent deceleration mode. By monitoring DC bus voltage, the deceleration rate is automatically adjusted so that deceleration can be completed in the shortest amount of time, regardless of the set deceleration time. Overvoltage (OV) countermeasure during deceleration (with braking resistor installed). Improves stall prevention during deceleration. Overvoltage (OV) sometimes occurs even under settings 1 or 2 above. The rising of the DC bus voltage is limited during fast deceleration of the motor. This feature allows a faster than normal decel time. Note: When in vector mode setting 3 cannot be used with braking resistor and with stall prevention. 1 2 3 Frequency Adjusts the deceleration time to prevent overvoltage fault (OV). Time Set Deceleration Time Figure 53 Stall Prevention During Deceleration Note: Intelligent stall prevention during deceleration (L3-04 = “2”) cannot be set in the vector control modes (when A1-02 = “2” or “3”). VS-616G5 Programming Manual 109 Section L: Protection Parameters L3 Stall Prevention / Current Limit L3-05 Stall Prevention Selection During Running StallP Run Sel B B − − Sets a function to prevent stalling during an overload condition while running at constant speed. Setting Description 0 Stall prevention/current limit during running is disabled. An excessively short deceleration time will generate an overvoltage fault (OV), and the inverter will stop. Stall prevention/current limit during running is enabled (factory default). When the inverter output current exceeds the current limit level (L3-06) for more than 100ms during speed agree, the output frequency is decreased according to deceleration time 1 (C1-02), and this can prevent stalling. When the load condition is stabilized, the inverter accelerates to the previous frequency. Stall prevention/current limit during running is enabled as in setting “1”, however the output frequency is decreased according to deceleration time 2 (C1-04). 1 2 L3-06 Stall Prevention Level During Running Setting Range: Factory Default: StallP Run Lvl B B − − 30 to 200% 160% The stall prevention/current limit level during running is set as a percentage of inverter rated current. A setting of 200% disables current limit during running. During speed agree, if the output current exceeds this current limit level during running, then deceleration starts. When the output current exceeds this current limit level (L3-06), deceleration continues. When the output current decreases below this current limit level (L3-06), acceleration starts, up to the set frequency. Motor Current n072 Time Output Frequency Time * * Decreases frequency to prevent the inverter from tripping. Figure 54 Stall Prevention/Current Limit During Running 110 VS-616G5 Programming Manual Section L: Protection Parameters L4 Reference Detection L4 Reference Detection The VS-616G5 utilizes three different functions for detecting output frequency: · When frequency agree is enabled at the multi-function contact outputs (H2-__ = “2” or “13”), the contact closes whenever the output frequency “agrees” with the frequency reference, plus or minus the speed agree detection width. · When desired frequency agree is enabled at the multi-function contact outputs (H2-__ = “3” or “14”), the contact closes whenever the output frequency “agrees” with the speed agree detection level, plus or minus the speed agree detection width. · When frequency detection is enabled at the multi-function contact outputs (H2-__ = “4”, “5”, “15” or “16”), the contact closes whenever the output frequency is less than or more than the speed agree detection level, depending on which detection is selected. Refer to section H2, Digital Outputs on page 88, for more detailed information on setting these functions. L4-01 Speed Agree Detection Level (without sign) Setting Range: Factory Default: Spd Agree Level B B B B 0.0 to 400.0Hz 0.0Hz Sets the detection level for the desired frequency agree 1 and frequency detection 1 and 2 functions. The set detection level is effective during both FWD and REV operation. L4-02 Speed Agree Detection Width Setting Range: Factory Default: Spd Agree Width B B B B 0.0 to 20.0Hz 2.0Hz Sets the detection width for frequency and desired frequency agree 1 and frequency detection 1 and 2 functions. L4-03 Speed Agree Detection Level (with sign) Setting Range: Factory Default: Spd Agree Lvl+- A A A A 0.0 to ±400.0Hz 0.0Hz Sets the detection level for the desired frequency agree 2 and frequency detection 3 and 4 functions. The set detection level is effective during either FWD or REV operation, depending on the set detection level (positive value for FWD operation, negative value for REV operation). L4-04 Speed Agree Detection Width Setting Range: Factory Default: Spd Agree Width+- A A A A 0.0 to 20.0Hz 2.0Hz Sets the detection width for frequency and desired frequency agree 2 and frequency detection 3 and 4 functions. VS-616G5 Programming Manual 111 Section L: Protection Parameters L5 Automatic Restart L4-05 Operation When Frequency Reference Loss Ref Loss Sel A A A A Selects operation when the frequency reference from the control circuit terminal is reduced by 90% within 400ms. Setting 0 1 L5 Description Stop (factory default). Run at 80% of the previous frequency reference. Automatic Restart After a fault occurs, the inverter and its fault detection circuit can be reset. The automatic restart function allows the inverter to continue operation after certain faults. L5-01 Number of Automatic Restart Attempts Setting Range: Factory Default: Num of Restarts B B B B 0 to 10 0 Sets the number of automatic restart attempts. Setting to “0” disables this function. Automatic Restart Operation · When a fault is detected, the inverter output shuts OFF for the minimum baseblock time (L2-03). The digital operator displays the fault while the inverter output is shut OFF. · While the minimum baseblock time elapses, the fault is reset automatically and speed search starts from the previous output frequency before the fault occurred. · When the total number of faults exceeds the number of automatic restart attempts, the faults are not reset automatically and the inverter output remains OFF. At this time, a fault contact output is activated. The inverter can be set to automatically restart after the following faults occur: · · · · · Overcurrent (OC) Overvoltage (OV) Undervoltage PUV (UV1) Ground fault (GF) Regenerative transistor fault (rr) However, automatic restart is not available for the following faults: · · · · · · Control circuit undervoltage (UV2) MC answer-back fault (UV3) Load short-circuit (SC) Heatsink overheat (OH) Run command fault (EF) Overspeed (OS) · · · · · Excessive speed deviation (DEV) PG disconnection (PGO) Parameter setting error (OPR) Communication error (CE) External fault (EF3 to EF8) The number of restart attempts is reset to 0 when: · A fault does not occur for more than 10 minutes after restart. · A fault reset command is input from the control circuit terminal or the digital operator. · Power is cycled. 112 VS-616G5 Programming Manual Section L: Protection Parameters L6 Torque Detection L5-02 Automatic Restart Operation Selection Restart Sel B B B B Selects whether a fault contact output is activated during automatic restart. Setting No fault relay (factory default) Fault relay active 0 1 L6 Description Torque Detection The overtorque detection circuit activates when the motor load causes the motor current (or torque during vector control) to exceed the overtorque detection level (L6-02). When an overtorque condition is detected, alarm signals are sent to multi-function output terminals 9, 25 and 26. To output an overtorque detection signal, select torque detection 1 at either of the multi-function contact outputs (H2-__ = “B” or “17”). Refer to section H2, Digital Outputs on page 88, for more details. Inverter Rated Current Motor Current L6-02 * * Time Multi-function Contact Output Signal (Overtorque Detection Signal) Terminal 9, 25, 26 ON ON L6-03 L6-03 * Release width (hysteresis) during overtorque detection is 5% of the inverter rated current level. Figure 55 Overtorque Characteristics Timing Diagram L6-01 Overtorque Detection 1 Selection Torq Det 1 Sel B B B B Activates overtorque detection, and selects whether detection generates an alarm or a fault. Setting 0 1 2 3 4 Description Overtorque detection is disabled (factory default). Overtorque detection is enabled whenever at the speed agree level (when inverter is not accelerating or decelerating). Continue running after detection (OL3 alarm). Overtorque detection is enabled always. Continue running after detection (OL3 alarm). Overtorque detection is enabled whenever at the speed agree level. Coast to a stop after detection (OL3 fault). Overtorque detection is enabled always. Coast to a stop after detection (OL3 fault). L6-01 Notes: 1. To detect torque during acceleration or deceleration, set to “2” or “4”. 2. To continue operation after overtorque detection, set to “1” or “2”. During detection, the digital operator displays an “OL3” alarm (blinking). 3. To stop the inverter after an overtorque detection fault, set to “3” or “4”. During detection, the digital operator displays an “OL3” fault. VS-616G5 Programming Manual 113 Section L: Protection Parameters L6 Torque Detection L6-02 Overtorque Detection 1 Level Setting Range: Factory Default: Torq Det 1 Lvl B B B B 0 to 300% 150% Sets the overtorque detection level as a percentage of inverter rated current, during V/f control, and motor rated torque, during vector control. L6-03 Overtorque Detection 1 Time Setting Range: Factory Default: Torq Det 1 Time B B B B 0.0 to 10.0s 0.1s The overtorque detection delay time inserts a delay, between the time motor current (or torque) exceeds the overtorque detection level (L6-02) and when the overtorque detection function is enabled. The digital operator then displays “OL3”. L6-04 Overtorque Detection 2 Selection Torq Det 2 Sel A A A A Activates overtorque detection 2, and selects whether detection generates an alarm or a fault. Setting 0 1 2 3 4 Description Overtorque detection is disabled (factory default). Overtorque detection is enabled whenever at the speed agree level (when inverter is not accelerating or decelerating). Continue running after detection (OL4 alarm). Overtorque detection is enabled always. Continue running after detection (OL4 alarm). Overtorque detection is enabled whenever at the speed agree level. Coast to a stop after detection (OL4 fault). Overtorque detection is enabled always. Coast to a stop after detection (OL4 fault). Overtorque detection 2 functions the same as overtorque detection 1 (L6-01), except that “OL4” is displayed on the digital operator instead. This function is used when two types of detection are output to the multi-function output terminals. L6-05 Overtorque Detection 2 Level Setting Range: Factory Default: Torq Det 2 Lvl A A A A 0 to 300% 150% Sets the second overtorque detection level as a percentage of inverter rated current, during V/f control, and motor rated torque, during vector control. 114 VS-616G5 Programming Manual Section L: Protection Parameters L7 Torque Limit L6-06 Overtorque Detection 2 Time Setting Range: Factory Default: Torq Det 2 Time A A A A 0.0 to 10.0s 0.1s The overtorque detection 2 delay time inserts a delay, between the time motor current (or torque) exceeds the overtorque detection level (L6-05) and when the second overtorque detection function is enabled. The digital operator then displays “OL3”. L7 Torque Limit The torque limit function limits the amount of motor torque in all four quadrants of vector control operation: · Forward Motoring · Reverse Motoring · Forward Regenerating · Reverse Regenerating Torque limit is activated in both the speed and torque control modes. L7-01 Forward Torque Limit Setting Range: Factory Default: Torq Limit Fwd − − B B − − B B − − B B − − B B 0 to 300% 200% Sets the motoring side torque limit value during FWD run. L7-02 Reverse Torque Limit Setting Range: Factory Default: Torq Limit Rev 0 to 300% 200% Sets the motoring side torque limit value during REV run. L7-03 Regenerative Forward Torque Limit Setting Range: Factory Default: Torq Lmt Fwd Rgn 0 to 300% 200% Sets the regenerating side torque limit value during FWD run. L7-04 Regenerative Reverse Torque Limit Torq Lmt Rev Rgn Setting Range: 0 to 300% Factory Default: 200% Sets the regenerating side torque limit value during REV run. VS-616G5 Programming Manual 115 Section L: Protection Parameters L8 Hardware Protection Positive Torque Reference REV Run Regen Torque Limit (L7-04) FWD Run Motor Torque Limit (L7-04) REV Motor Rotation FWD Motor Rotation 0 FWD Run Regen Torque Limit (L7-03) REV Run Motor Torque Limit (L7-02) Negative Torque Reference Figure 56 Torque Limit - 4 Quadrant Operation L8 Hardware Protection The VS-616-G5 comes equipped with a number of built-in functions designed to protect the inverter and its components from damage. This section describes the set-up of these functions. L8-01 Protection Selection for Internal DB Resistor DB Resistor Prot B B B B When a Yaskawa dynamic braking resistor is used, protection against overheat is enabled with this function. The duty cycle of the braking resistor is monitored in software so that it does not exceed 3%. Setting Description DB resistor overheat protection is not provided (factory default). DB resistor overheat protection is provided. 0 1 If the duty cycle exceeds 3%, a DB overheat fault (RH) occurs, and the inverter coasts to stop. L8-02 OH Pre-Alarm Level Setting Range: Factory Default: OH Pre-Alarm Lvl A A A A 0 to 100°C 100°C Sets the heatsink temperature level for protection against overheat (OH). 116 VS-616G5 Programming Manual Section L: Protection Parameters L8 Hardware Protection L8-03 Stopping Method Selection After OH Pre-Alarm OH Pre-Alarm Sel A A A A A A A A Selects the stopping method when heatsink overheat is detected. Setting 0 1 2 3 Description Ramp to stop according to C1-02 setting. Coast to stop Ramp to stop according to C1-09 setting (fast-stop). Operation continues, alarm only (factory default). L8-05 Input Phase Loss Protection Ph Loss In Sel The input phase loss detection circuit monitors the DC bus current ripple and activates when the one of the input phases are lost. The detection circuit calculates the maximum and minimum values of the DC bus voltage in one second intervals, and compares the difference (∆V) between these values with an internal detection level. If ∆V reaches or exceeds the detection level, then after 0.5 second, input phase loss is detected; a PF fault occurs, and the motor coasts to stop. Setting 0 1 Description Input phase loss protection is disabled (factory default). Input phase loss protection is enabled. Input phase loss detection is disabled in the following cases: · · · · · A Stop command is input. Magnetic Contactor (MC) shuts OFF. CPU A/D converter fault (CPF5). During deceleration. Output current ≤ 30% of Inverter rated current. VS-616G5 Programming Manual 117 Section L: Protection Parameters L8 Hardware Protection L8-07 Output Phase Loss Protection Ph Loss Out Sel A A A A The output phase loss detection circuit monitors the DCCT and activates when one of the output phases are lost. The detection circuit calculates the RMS current value (IRMS) for each of the phases and compares it with an internal output detection level. If IRMS decreases to or below the detection level for 10 seconds, an output phase loss (LF) fault occurs, and the motor coasts to stop. Setting 0 1 L8-10 Ground Fault Protection Description Output phase loss protection is disabled (factory default). Output phase loss protection is enabled. Ground Fault Sel A A A A The ground fault detection circuit monitors the output current and activates when one of the output phases is connected to ground. A ground fault will occur when the inverter output grounding current has exceeded 50% of the inverter rated current. When a ground fault condition occurs, the following fault code will be displayed: “GF Ground Fault”. 118 Setting Description 0 1 Disabled - Ground fault protection is disabled Enabled - Ground fault protection is enabled. (factory default). VS-616G5 Programming Manual Section L: Protection Parameters L8 Hardware Protection L8-17 IGBT Protection at Low Speed Prtct@L-Spd A A A — This parameter assists in protecting the IGBT from overheating of the transistor junction when the output current is high and the output frequency is low. The settings are as follows: Setting Description 0 Conventional Method (No change in carrier), inverter relies on L8-19 protection (same as 1042 software). Lower fc - When output current is greater than 100%, and output frequency is less than or equal to 10Hz, the carrier frequency is automatically decreased to the L8-18 setting (between 8 and 2 kHz depending on model). The carrier will automatically return to the normal value after the load is reduced. (factory default) Short term OL2 - OL occurs in 2 seconds when at low output frequencies (6Hz or less) and in hard current limit. I-Limit=150% - Current limit is 150% of inverter rated current. The IGBT junction temperature should be below any critical level provided the output current is less than 150%. <1110> 1 2 3 L8-19 OL2 Characteristics at Low speed <1110> OL2 Chara@L-Spd A A A A This parameter allows the selection of normal or fast OL2 protection below 6 or 10 Hz. It is recommended that this parameter be enabled at all times. In some instances fast OL2 protection (L8-19=1) may not be desired, such as when operating in flux vector at zero speed. If L8-19 is set to 0 (disabled) L8-17 must be set to 1,2, or 3. Setting Description 0 Disabled -OL2 protection is disabled at low speed. This OL2 protection is the same at high speed and low speed. (factory default). Enabled - A current limiting function is performed at low speed, the inverter OL2 protection responds quickly at 6 Hz or less. 1 Caution: When disabling OL2 protection, (L8-19=0) verify that the motor current will not go beyond the current limit level when operating below 10 Hz. Or set the carrier frequency equal to or less than 2 kHz. VS-616G5 Programming Manual 119 Section L: Operator Parameters O1 Monitor Selection O O1 Operator Parameters Monitor Selection O1-01 Monitor Selection User Monitor Sel B B B B The top level in the operation menu allows the viewing of four monitor variables. These are Fref , Fout , Iout , and a user-selected monitor. This function can replace the output voltage monitor with another monitor in the operation mode. Choose one of the monitors U1-04 to U1-39 in this parameter. Setting 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 32 33 34 35 36 37 38 120 Description Control method Motor speed Output voltage (factory default) DC bus voltage Output power Torque reference (internal) Input terminal status Output terminal status Internal control status 1 Elapsed time FLASH ID number Terminal 13 input voltage level Terminal 14 input voltage or current level Terminal 16 input voltage level Motor secondary current (Iq) Motor excitation current (Id) SFS output frequency ASR input ASR output Speed deviation PID feedback DI-16H reference Voltage reference (Vq output) Voltage reference (Vd output) CPU ID number ACR (q) Output ACR (d) Output OPE Detected Zero Servo Pulse PID Deviation PID Output Monitor PID Setpoint VS-616G5 Programming Manual Section L: Operator Parameters O1 Monitor Selection O1-02 Monitor Selection After Power-up Power-On Monitor B B B B Selects the monitor to be displayed on the digital operator immediately after the power supply is turned ON. Setting 1 2 3 4 Description Displays frequency reference (factory default). Displays output frequency. Displays output current. Displays the monitor set in O1-01. O1-03 Scale for Setting and Monitoring Frequency Display Scaling B B B B Units for parameters and monitors related to frequency can be scaled as shown below. Setting 00000 00001 00002 to 00039 00040 to 03999 (user-selected units) Description Unit: 0.01Hz (factory default) Unit: 0.01% Unit: rpm (0 to 3999) 4th 3rd Digits: 5th 0 0 0 2nd 0 1st 0 The 1st thru 4th digits determine the set value at 100% output frequency. Decimal point position is set by the 5th digit as follows: 5th digit = 0: displayed as 0000 5th digit = 1: displayed as 000.0 5th digit = 2: displayed as 00.00 5th digit = 3: displayed as 0.000 Example 1 If 100% output frequency is equal to 200.0 units: Set O1-03 = “12000”; 100% of this reference is displayed as 200.0 and 60% of this reference is displayed as 120.0. Example 2 If 100% output frequency is equal to 65.00: Set O1-03 = “26500”; 60% of this reference is displayed as 39.00. VS-616G5 Programming Manual 121 Section L: Operator Parameters O2 Key Selections O1-04 Display Units for Speed-Related Parameters Display Units − − − B Sets the display units for parameters and monitors related to frequency, in the flux vector control mode. Setting 0 1 Description Displays frequency in Hz (factory default). Displays frequency in rpm. O1-05 Parameter Selection Address Display A A A A B B B B B B Selects how the parameter addresses are displayed on the digital operator. Setting 0 1 O2 Description Displays parameter number (factory default). Displays MODBUS address. Key Selections O2-01 Local/Remote Key Local/Remote Key Enables/disables the digital operator LOCAL/REMOTE key. Setting 0 1 Description Local/Remote key is disabled. Local/Remote key is enabled (factory default). Depressing the Local/Remote key switches operation commands between the digital operator and the settings of B1-01 and B1-02. O2-02 STOP Key During External Terminal Operation Oper STOP Key B B Enables/disables the digital operator STOP key, during operation from the external terminals and during serial communication. Setting 0 1 122 Description The digital operator STOP key is disabled when Run command does not come from the digital operator. The digital operator STOP key is always enabled (factory default). The STOP key is enabled even during external terminal operation and serial communication. VS-616G5 Programming Manual Section L: Operator Parameters O2 Key Selections O2-03 User-Defined Default Value Setting User Defaults B B B B A A Parameters set by user can be stored in the inverter as user default values. Setting 0 1 Description No change (factory default) Sets user-specified values as defaults. Each parameter’s set values are stored as user defaults. Even if the values are changed after this parameter is set, user defaults can be restored by setting A1-03 = “1110” (user initialization). Up to 50 changed values can be stored. Clears user defaults. 2 O2-04 Inverter Model Selection Setting Range: Factory Default: Inverter Model # A A 23P7 to 2075, 43P7 to 4300 Inverter model dependent Sets the inverter capacity, according to model number. Control parameters with defaults specific to the inverter capacity are set automatically (i.e. carrier frequency, motor data, etc.). This parameter does not need changing, unless the control board is replaced. O2-05 Digital Operator M.O.P. Mode Selection Operator M.O.P. A A A A Selects whether the ENTER key is used when the frequency reference is set by the digital operator. The digital operator can simulate a motor operated potentiometer (M.O.P.) by setting this parameter. Setting 0 1 Description The digital operator M.O.P. mode is disabled (factory default). The inverter accepts the frequency reference command when the ENTER key is depressed. The digital operator M.O.P. mode is enabled. The inverter accepts the frequency reference command as soon as changes are made with the arrow keys, without the ENTER key being depressed. VS-616G5 Programming Manual 123 Section L: Operator Parameters O2 Key Selections O2-06 Digital Operator Disconnection Detection Oper Detection A A A A If the digital operator is disconnected from the inverter, this parameter selects whether the inverter detects this condition. Setting 0 1 Description Detection is disabled. Operation continues (factory default). Detection is enabled. When the inverter detects that the digital operator has been disconnected while running, the inverter coasts to stop and the error message “OPR Operator Disconnected” is displayed on the digital operator, after it is connected again. This function can only be activated when the run command comes from the digital operator. O2-07 Operation Time Setting Setting Range: Factory Default: Elapsed Time Set A A A A 0 to 65535 Hours 0 Hours Sets the initial value for the cumulative operation time. Operation time starts accumulating from the set value. This is very useful for preventive maintenance purposes. O2-08 Cumulative Operation Time Selection Elapsed Time Run A A A A Defines the operation time that accumulates in the timer. Setting 0 1 Description Power-On time is the accumulated time (factory default). The timer counts the time while the inverter power supply is turned ON as operation time. Running time is the accumulated time. The timer counts the time while the inverter is running as operation time. O2-09 Initialization Mode Selection Init Mode Sel A A A A Sets factory defaults to worldwide specifications. Setting 0 1 2 3 Description Japanese specifications American specifications (factory default) European specifications OMRON specifications After changing this setting, reinitialize the inverter in parameter A1-03. This initialization affects market-driven parameter settings (motor-related parameters, carrier frequency, inverter rated current, etc.) 124 VS-616G5 Programming Manual Section: Auto-Tuning Auto-Tuning Procedure Main Menu: Auto-Tuning <ENTER> Adaptation to most all 3 phase induction motors manufactured worldwide is possible with the VS616G5’s automatic tuning function. Available in both open loop vector and flux vector control modes, the inverter asks the user for minimal motor information, then guides the user through a quick, simple tuning process. Below is the motor data required for automatic tuning in the quick-start mode: Motor Rated Voltage Motor Rated Current Motor Rated Frequency Motor Rated Speed Number of Motor Poles Motor Selection Sets motor rated voltage in VAC. Sets motor rated current in A. Sets motor rated frequency in Hz. Sets motor rated speed in rpm. Sets the number of motor poles. Chooses connected motor as 1st or 2nd motor. − − Q Q − − Q Q − − Q Q − − Q Q − − Q Q − − Q Q After scrolling through tuning parameters using the ∧ key, depress the Run key to begin auto-tuning. During tuning, “Tune Proceeding” flashes on the digital operator display. After complete, “Tune Successful” is displayed. Note: If the Stop key is depressed during tuning, auto-tuning is interrupted and the motor coasts to stop. The data changed during tuning returns to its original values. After tuning is complete, depress the Menu key to exit the auto-tuning mode. VS-616G5 Programming Manual 125 Appendix VS-616G5 Parameter List A1-A2 Initialize 1. Parameter List Name Parameter Function (Digital Operator No. Display) Language A1-00 Selection (Select Language) 1 0~4 1 Control Method A1-02 Selection (Control method) 0~3 1 Initialize A1-03 (Init Parameters) 0 1110 2220 3330 N/A Password 1 * (Enter Password) 0000~ 9999 1 — — Initialization Initialize User Parameters A1-04 126 Setting Factory Unit Setting 0.1 A1-01 Note 1 Note 2 Note 5 Note 7 Setting Range Access Level (Access Level) A2-01 User Setting ~ Parameters A2-32 (Function A2) Remarks (Digital Operator Display) 0: English 1: Japanese 2: Deutsch <1110> 1 3: Francais <1110> (Note1) 4: Italiano <1110> 5: Espanol <1110> 6: Portugues <1110> 0: Operation Only 1: User Level (Note 5) 2 2: Quick-Start [Q] 3: Basic Level [B] 4: Advanced Level [A] 0: V/F Control 0 1: V/F w/PG Fdbk (Note1) 2: Open Loop Vector 3: Flux Vector 0 : No Initialize 1110: User Initialize (Note 7) 0 2220: 2-Wire Initialize 3330: 3-Wire Initialize Password protection for: A1-01 Access Level A1-02 Control Method 0000 A1-03 Initialization A2-01 to A2-32 User Parameters (If selected) — User Parameter 1 to User Parameter 32 Change during Operation o: Enabled x: Disabled Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector o Q Q Q Q o Q Q Q Q x Q Q Q Q x Q Q Q Q x Q Q Q Q x A A A A Not initialized. (Domestic standard specifications: A1-01 = 1, A1-02 = 2) Setting range is only 0 and 1 when the control method is set to flux vector control (A1-02 = 3) Selection “1: User Level” is only available after selecting setting 4: Advanced Level and then entering a user parameter in A2-01. Setting 1110: User Initialize is only available after setting Parameter No. O2-03 to 1. VS-616G5 Programming Manual Appendix VS-616G5 Parameter List B Application Function b1 Sequence Group B Application Name Parameter Function (Digital Operator No. Display) Setting Range Setting Factory Unit Setting Remarks (Digital Operator Display) 0: (Operator) 1: (Terminals) 2: Communication (Serial Com) 3: (Option PCB) 4: (EWS) Reference from CP717 <1110>(Note 8) 0: (Operator) 1: (Terminals) 2: Communication(Serial Com) 3: (Option PCB) 4: (EWS) Run from CP-717 <1110> (Note 8) 0: (Ramp to Stop) 1: (Coast to Stop) 2: DC injection to stop (DCInj to Stop) 3: Coast to stop with timer (Coast w/Timer) Change during Operation o: Enabled x: Disabled Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x Q Q Q Q x Q Q Q Q x Q Q Q Q Reference SelecB1-01 tion (Reference Source) 0~4 1 1 Operation Method B1-02 Selection (Run Source) 0~4 1 1 Stopping Method B1-03 Selection (Stopping Method) 0~3 (Note 2) 1 0 Reverse Operation B1-04 Prohibit (Reverse Oper) 0, 1 1 0 0: (Reverse Enabled) 1: (Reverse Disabled) x B B B B 0 0: Run at frequency reference (Run at Freq Ref) 1: (STOP) 2: Run at minimum frequency (RUN at Min Freq) 3: (RUN at Zero RPM) x - - - A Operation Selection for Setting of B1-05 E1-09 or less (Zero-Speed Oper) 0~3 1 Digital Input Scan 0: ( 2 mS - 2 Scans) B1-06 Time 0, 1 1 1 x A A A A 1: (5 mS - 2 Scans) (Cntl Input Scans) Operation selection 0: Cycle external run after switching to (Cycle Extern RUN) B1-07 remote mode 0, 1 1 0 x A A A A 1: Accept external run (LOC/REM RUN (Accept Extern RUN) Sel) Run command B1-08 acceptance while 0: Disabled 0, 1 1 0 x A A A A <1110> being programmed 1: Enabled (RUN CMD at PRG) Note 2 Setting range is only 0 and 1 when the control method is set to flux vector control (A1-02 = 3) Note 8 (Tentative) Setting parameter B1-01 or B1-02 to 4 allows reference and/or run source from CP-717 when either CP-916 or CP-216 option cards are installed. Note 9 Drive can be switched between local and remote mode while continuing to run. When switching from remote to local the last remote speed command will be set as the local speed for a bumpless transition. VS-616G5 Programming Manual 127 Appendix VS-616G5 Parameter List B Application Name Parameter Function (Digital Operator No. Display) Group b Application Function b2 DC Injection Brake B2-01 B2-02 B2-03 B2-04 B2-08 Remarks (Digital Operator Display) V/f V/f w/ PG Open Loop Vector User Flux Setting Vector 0.1Hz 0.5 — x B B B B 1% 50 — x B B B - 0.01s 0.00 — x B B B B 0.01s 0.50 * * When 02-09 = 1 (American), the setting is 0.00s. <24> x B B B B 1% 0 100% is no-load current value at Min. frequency (E1-09) x - - A A x A A A A x A - A - 0: Disabled 1: Enabled * Factory setting defaults to 0: Disabled except when (A102=1) (V/F w/PG Fdbk) or 3 (Flux Vector). * Factory setting defaults to 150 when A1-02=0 (V/F Control). When A1-02=2 (Open Loop Vector), the default is 100. Speed Search B3-01 Selection at Start (SpdSrch at Start) 0,1 1 0* Speed Search DC Injection Braking Starting 0.0~ Frequency 10.0 (DCInj Start Freq) DC Injection Current 0~100 (DCInj Current) DC Injection Time at Start 0.00~ (DCInj Time 10.00 @Start) DC Injection Braking Time at 0.00~ Stop 10.00 (DCInj Time @Stop) Magnetic Flux Compensation Capacity 0~500 (FieldComp) Setting Factory Unit Setting Parameter Access Level Speed Search B3-02 Operation Current (SpdSrch Current) 0~200 1% 150* Speed Search Deceleration Time B3-03 (SpdSrch Dec Time) Timer Function B4-01 On-delay Time (Delay-ON Timer) Timer Function B4-02 Off-delay Time (Delay-OFF Timer) 0.1~ 10.0 0.1s 2.0 — x A - A - Delay Timers Brake Sequence <1110> Setting Range Change during Operation o: Enabled x: Disabled 0.0~ 300.0 0.1s 0.0 — x A A A A 0.0~ 300.0 0.1s 0.0 — x A A A A 128 VS-616G5 Programming Manual Appendix VS-616G5 Parameter List B Application Name Parameter Function (Digital Operator No. Display) Function b5 PID Control Group b Application PID Control Mode B5-01 Selection (PID Mode) Setting Range 0~4 Proportional Gain 0.00~ B5-02 (P) 25.00 (PID Gain) Integral (I) Time 0.0~ B5-03 (PID I Time) 360.0 Integral (I) Limit 0.0~ B5-04 (PID I Limit) 100.0 Derivative (D) Time 0.00~ B5-05 (PID D Time) 10.00 PID Limit 0.00~ B5-06 (PID Limit) 100.0 PID Offset –100.0 ~ B5-07 Adjustment +100.0 (PID Offset) PID Primary Delay 0.00~ B5-08 Time 10.00 (PID Delay Time) B5-09 <1110> PID Output Selection (Output Level Sel) B5-10 PID Output Gain <1110> (Output Gain) B5-11 PID Output Reverse <1110> Selection (Output Rev Sel) Setting Factory Unit Setting 0 0.01 1.00 — 0.1s 1.0 — 0.1% 100 — 0.01s 0.00 — 0.1% 100.0 — 0.1% 0.0 — 0.01s 0.00 — 1 0 0.0 ~ 25.0 .1 1.0 VS-616G5 Programming Manual 0: (Disabled) 1: (Enabled D=Fdbk) 2: Enabled D = Feed–Forward (Enabled D=Fdfwd) 3: Reference = Frequency Reference + PID Output (Fref+PID D=Fdbk) 4: Reference = Frequency Reference + PID Output D is feed-forward (Fref+PID D=Fdfwd) 1 0, 1 0, 1 Remarks (Digital Operator Display) 1 0 Change during Operation o: Enabled x: Disabled V/f w/ PG Open Loop Vector A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A x A A A A x A A A A x A A A A x o o o o o o – 0: When PID output is negative, motor direction is not changed, PID output is limited to 0. (0 limit) 1: When PID output is negative, motor reverses direction. (Reverse) User Flux Setting Vector V/f o 0: PID Forward Output [X 1] (Normal Character) 1: PID Reverse Output [X–1] (Rev Character) Parameter Access Level 129 Appendix VS-616G5 Parameter List B Application Name Parameter Function (Digital Operator No. Display) Setting Factory Unit Setting Group b Application Function b6 Reference Hold Function b7 Droop Control Droop Control 130 PID Feedback RefB5-13 erence Missing <1110> Detection Level (Fb los Det Lvl) PID Feedback RefB5-14 erence Missing <1110> Detection Time (Fb los Det Time) Dwell Frequency at B6-01 Start (Dwell Ref @Start) Dwell Time at Start B6-02 (Dwell Time @ Start) Dwell Frequency at B6-03 Stop (Dwell Ref @ Stop) Dwell Time at Stop B6-04 (Dwell Time @ Stop) Droop Control Gain B7-01 (Droop Quantity) Droop Control B7-02 Delay Time (Droop Delay Time) Remarks (Digital Operator Display) 0: PID feedback missing detection disabled. (Disabled) 1: PID feedback missing detection enabled. (Alarm) Operation continues after detection, “Fbl” alarm is displayed. 2: PID feedback missing detection enabled. (Fault) Inverter output is shut off after detection, “Fbl” is displayed. Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x A A A A x A A A A x A A A A 0~2 1 0 0~100 1% 0 0.0~ 25.5 0.1s 1.0 0.0~ 400.0 0.1Hz 0.0 — x A A A A 0.0~ 10.0 0.1s 0.0 — x A A A A 0.0~ 400.0 0.1Hz 0.0 — x A A A A 0.0~ 10.0 0.1s 0.0 — x A A A A 0.0~ 100.0 0.1% 0.0 — o - - - A 0.03~ 2.00 0.01s 0.05 — o - - - A PID Control PID Feedback RefB5-12 erence Missing <1110> Detection Selection (Fb Los Det Sel) Setting Range Change during Operation o: Enabled x: Disabled — — VS-616G5 Programming Manual Appendix VS-616G5 Parameter List B Application Name Parameter Function (Digital Operator No. Display) Energy-saving Gain (Energy Save Gain) Energy-saving B8-02 Frequency (Energy Save Freq) B8-03 Energy -saving <1110> Mode Selection Function b8 Energy Saving Group b Application B8-01 B8-04 <1110> Energy-saving Control Gain (Energy Save Gain) Setting Range Remarks (Digital Operator Display) Parameter Access Level V/f V/f w/ PG Open Loop Vector User Flux Setting Vector 0~100 1% 80 — x A A - - 0.0~ 400.0 0.1Hz 0.0 — x A A - - 0, 1 1 0 x - - F (A) Note F (A) Note 0.0~ 10.0 0.1 0.7* o - - F (A) Note F (A) Note 0.01s 0.50* o - - F (A) Note F (A) Note 1 5 — x - - - A 1 10 — x - - - A Energy-saving Con0.00~ trol Time Constant <1110> 10.00 (Energy Save F .T) Zero-servo gain B9-01 0~100 (Zero Servo Gain) Zero-servo 0~ B9-02 Completion Width 16383 (Zero Servo Count) B8-05 Zero Servo Setting Factory Unit Setting Change during Operation o: Enabled x: Disabled 0: (Disabled) 1: (Enabled) *When control mode A102 = 3, default factory setting becomes1.0 *When control mode A102 = 3, default factory setting becomes.01 Note: USA (02x09=1) and EUR. (02x09=2) are Advanced, others are Factory setting. C1-01 C1-02 C1-03 C1-04 Function C1 Accel / Decel Group C Tuning C1-05 C1-06 C1-07 C1-08 C1-09 Acceleration Time 1 (Accel Time 1) Deceleration Time 1 (Decel Time 1) Acceleration Time 2 Depends (Accel Time 2) on Depends Deceleration Time 2 C1-10 on (Decel Time 2) C1-10 Acceleration Time 3 (Accel Time 3) 0.00~ Deceleration Time 3 600.00 (Decel Time 3) or 0.01s or Acceleration Time 4 0.0 0.1s (Accel Time 4) ~ Deceleration Time 4 6000.0 (Decel Time 4) Emergency Stop Time (Fast Stop Time) Accel/Decel Time C1-10 Set Unit (Acc/Dec Units) Accel/Decel Time Switching C1-11 Frequency (Acc/Dec SW Freq) 10.0 — o Q Q Q Q 10.0 — o Q Q Q Q 10.0 — o B B B B 10.0 — o B B B B 10.0 — x A A A A 10.0 — x A A A A 10.0 — x A A A A 10.0 — x A A A A 10.0 — x B B B B x A A A A x A A A A 0.1 1 1 0: Set unit of accel/decel time is 0.01s. (0.01 Seconds) 1: Set unit of accel/decel time is 0.1s. (0.1 Seconds) 0.0~ 400.0 0.1Hz 0.0 — VS-616G5 Programming Manual 131 Appendix VS-616G5 Parameter List C Tuning Function C2 S-Curve Acc/Dec Name Parameter Function (Digital Operator No. Display) S-Curve Characteristic Time at AccelC2-01 eration Start (SCrv Acc@ Start) S-Curve Characteristic Time at AccelC2-02 eration End (SCrv Acc@ End) S-Curve Characteristic Time at DecelC2-03 eration Start (SCrv Dec @ Start) Slip Compensation C3-03 Limit (Slip Comp Limt) Slip Compensation Selection during C3-04 Regeneration (Slip Comp Regen) C3-05 <1110> Flux Calculation Method ( Flux Select) 0.20 — 0.01s 0.20 0.01s 0.20 Setting Range Setting Factory Unit Setting 0.00~ 2.50 0.01s 0.00~ 2.50 0.00~ 2.50 0.0~2.5 Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x A A A A — x A A A A — x A A A A o B - B B x A - A - x A - A - * Default factory setting is 0.0 when A1-02=0 [V/F mode]. When A1-02=2 [Open Loop Vector] or 3 [Flux Vector] default factory setting is 1.0 * Default factory setting is 2000ms when A1-02=0 [V/F mode]. When A1-02=2 [Open Loop Vector] default factory setting is 200ms. 0.1 1.0* 1 ms 200* 0~250 1% 200 0, 1 1 0 0 : Disabled 1 : Enabled x A - A - 0 0 : Magnetic flux is calculated by output frequency after compensation. (Slip Included) 1 : Magnetic flux is calculated by output frequency before compensation. (Slip Excluded) x - - A - Slip Compensation C3-02 Primary Delay Time 0~10000 (Slip Comp Time) Function C3 Motor Slip Compensation Group C Tuning Slip Compensation C3-01 Gain (Slip Comp Gain) Remarks (Digital Operator Display) Change during Operation o: Enabled x: Disabled 0, 1 1 — Output Voltage C3-06 Limit Operation 0 : Disabled (Note 10) 0, 1 1 0 x A A <1110> Selection 1 : Enabled (Note 11) (Output V limit) Note 10 When this parameter is “0” slip compensation will be disabled when the motor is operating above its base speed. The motor voltage will not be reduced above base speed. Note 11 Open Loop Vector: When this parameter is set to “1” the motor voltage will be reduced slightly when the motor is operating above 90% base speed. Slip Compensation is enabled. Speed control accuracy is improved. This may prevent speed instabilities due to motor voltage saturation. This setting may improve speed regulation however motor torque/amp will be reduced by up to 10% due to motor voltage reduction above base speed. Flux Vector: Torque linearity is improved. 132 VS-616G5 Programming Manual Appendix VS-616G5 Parameter List C Tuning Setting Range Torque CompensaC4-01 tion Gain (Torq Comp Gain) 0.00~ 2.50 Function C4 Torque Compensation Name Parameter Function (Digital Operator No. Display) 1.00 — * When A1-02=2 [Open Loop Vector] factory default setting is 20 ms. When A1-02=1or 3 [V/ F or V/F w/PG] factory default setting is 200 ms. Functions only when starting a motor. Torque reference and motor flux can be ramped up quickly to improve speed response during start. A setting of 0.0 disables this feature. Functions only when starting a motor. Torque reference and motor flux can be ramped up quickly to improve speed response during start. A setting of 0.0 disables this feature. When 0~4ms is set, it is operated without filter. Functions with C4-03 and C4-04. When A1-02=1 [V/f w/PG] factory default setting is .20. When A1-02=3 factory default setting is 20.00. When A1-02=1 [V/f w/PG] factory default setting is .200. When A1-02=3 factory default setting is .500 When A1-02=1 [V/f w/PG] factory default setting is .02 When A1-02=3 factory default setting is 20.00. When A1-02=1 [V/f w/PG] factory default setting is .050. When A1-02=3 factory default setting is .500. User Flux Setting Vector V/f V/f w/ PG Open Loop Vector o B B B - x A A A - x - - A - x - - A - x - - A - o - B - B o - B - B o - B - B o - B - B 1 ms 20* Forward Torque C4-03 Compensation <1110> Value @ Start (F TorqCmp @start) 0.0~ 200.0 0.1% 0.0 Reverse Torque Compensation C4-04 Value @ Start. <1110> (R TorqCmp @ start) 200.0~ 0.0 0.1% 0.0 0~200 1ms 10 ASR Proportional C5-01 (P) Gain 1 (ASR P Gain 1) 0.00~ 300.00 0.01 20.00* ASR Integral (I) C5-02 Time 1 (ASR 1 Time 1) 0.000~ 10.000 0.001s 0.500* ASR Proportional C5-03 (P) Gain 2 (ASR P Gain 2) 0.00~ 300.00 0.01 20.00* ASR Integral (I) C5-04 Time 2 (ASR 1 Time 2) 0.000~ 10.000 0.001s 0.500* 0.1% 5.0 — x - A - - 0.001s 0.004 — x - - - A 0.1Hz 0.0 — x - - - A 1 400% — x - - - A <1110> Function C5 ASR Tuning 0.01 Remarks (Digital Operator Display) Parameter Access Level Torque CompensaC4-02 tion Time 0~10000 (Torq Comp Time) C4-05 Group C Tuning Setting Factory Unit Setting Change during Operation o: Enabled x: Disabled Torque Compensation Time Constant (TorqCmp Delay T) ASR Limit 0.0~ (ASR Limt) 20.0 ASR Primary Delay 0.000~ C5-06 Time 0.500 (ASR Delay Time) ASR Switching 0.0~ C5-07 Frequency 400.0 (ASR Gain SW Freq) ASR Integral Limit C5-08 0~400 (ASR I Limit) C5-05 VS-616G5 Programming Manual 133 Appendix VS-616G5 Parameter List C Tuning Function C7 Hunting Prevention Function C6 Carrier Frequency Group C Tuning Name Parameter Function (Digital Operator No. Display) Carrier Frequency C6-01 Upper Limit (Carrier Freq Max) Carrier Frequency C6-02 Lower Limit (Carrier Freq Min) Carrier Frequency C6-03 Proportional Gain (Carrier Freq Gain) Setting Range Function C8 Factory Tuning Group C Tuning Remarks (Digital Operator Display) 0.4~ 15.0** 0.1 kHz 15.0** When control mode is vector control (A1-02=2, 3), the setting range of C6-01 and C6-02 is 0.4~ 0.1 kHz 15.0** 2.0 ~15.0. 15.0 ** Setting range and factory setting differ depending on 00~99** 1 00** inverter capacity. Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x B B B B x A A - - x A A - - x A A - - Hunting Prevention C7-01 Selection (Hunt Prev Select) 0, 1 1 1 Hunting Prevention C7-02 Gain (Hunt Prev Gain) 0.00~ 2.50 0.01 1.00 — x A A - - 0.01 1.00 — x - - A - 1 ms 50 — x - - A - x - - A A AFR Gain 0.00~ (AFR Gain) 10.00 AFR Time Constant C8-09 0~2000 (AFR Time) C8-08 134 Setting Factory Unit Setting Change during Operation o: Enabled x: Disabled Carrier Frequency C8-30 Selection during <1110> Auto-tuning (Carrier in tune) 0~2 1 0 0: Disabled 1: Enabled 0: Carrier frequency is 2 kHz. 1: Carrier frequency depends on C6-01. 2: Carrier frequency is 5 kHz. (185~300 kW: 2.5 kHz) VS-616G5 Programming Manual Appendix VS-616G5 Parameter List D Reference Function d2 Function d3 Jump Frequencies Reference Limits Group d Reference Function d1Preset Reference Name Parameter Function (Digital Operator No. Display) Frequency D1-01 Reference 1 (Reference 1) Frequency D1-02 Reference 2 (Reference 2) Frequency D1-03 Reference 3 (Reference 3) Frequency D1-04 Reference 4 (Reference 4) Frequency D1-05 Reference 5 (Reference 5) Frequency D1-06 Reference 6 (Reference 6) Frequency D1-07 Reference 7 (Reference 7) Frequency D1-08 Reference 8 (Reference 8) Jog Frequency D1-09 Reference (Jog Reference) Frequency ReferD2-01 ence Upper Limit (Ref Upper Limit) Frequency ReferD2-02 ence Lower Limit (Ref Lower Limit) Jump Frequency 1 D3-01 (Jump Freq 1) Jump Frequency 2 D3-02 (Jump Freq 2) Jump Frequency 3 D3-03 (Jump Freq 3) Jump Frequency D3-04 Width (Jump Bandwidth) Remarks (Digital Operator Display) Change during Operation o: Enabled x: Disabled 0.00 — 0.01Hz 0.00 0.00~ 400.00 0.01Hz 0.00~ 400.00 Setting Range Setting Factory Unit Setting 0.00~ 400.00 0.01Hz 0.00~ 400.00 Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector o Q Q Q Q — o Q Q Q Q 0.00 — o Q Q Q Q 0.01Hz 0.00 — o Q Q Q Q 000~ 400.00 0.01Hz 0.00 — o B B B B 0.00~ 400.00 0.01Hz 0.00 — o B B B B 0.00~ 400.00 0.01Hz 0.00 — o B B B B 0.00~ 400.00 0.01Hz 0.00 — o B B B B 0.00~ 400.00 0.01Hz 6.00 — o Q Q Q Q 0.0~110.0 0.1% 100.0 — x B B B B 0.0~109.0 0.1% 0.0 — x B B B B 0.0~400.0 0.1Hz 0.0 — x B B B B 0.0~400.0 0.1Hz 0.0 — x B B B B 0.0~400.0 0.1Hz 0.0 — x B B B B 0.0~20.0 0.1Hz 1.0 — x B B B B VS-616G5 Programming Manual 135 Appendix VS-616G5 Parameter List D Reference Frequency Reference Hold Function D4-01 Selection (MOP Ref Memory) D4-02 D5-01 Function d5 Torque Control Group d Reference Function d4 Sequence Name Parameter Function (Digital Operator No. Display) D5-02 D5-03 D5-04 D5-05 D5-06 136 ±Speed Limits (Trim Control Lvl) Torque Control Selection (Torq Control Sel) Torque Reference Delay Time (Torque Ref Filter) Speed Limit Selection (Speed Limit Sel) Speed Limit (Speed Lmt Value) Speed Limit Bias (Speed Lmt Bias) Speed/torque Control Switching Timer (Ref Hold Time) Setting Range Setting Factory Unit Setting Remarks (Digital Operator Display) 0: (Disabled) No hold frequency is memorized. 1: (Enabled) Hold frequency is memorized. *When 02-09=1 [USA], the unit is 10%. <24> Change during Operation o: Enabled x: Disabled Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x A A A A x A A A A x - - - A x - - - A x - - - A 0, 1 1 0 0~100 1% 25* 0, 1 1 0 0~1000 1 ms 0 1, 2 1 1 –120 ~ +120 1% 0 — x - - - A 0~120 1% 10 — x - - - A 0~1000 1 ms 0 — x - - - A 0: (Speed Control) 1: (Torque Control) — 1: (Analog Input) terminal 13, 14 2: (Program Setting) VS-616G5 Programming Manual Appendix VS-616G5 Parameter List E Motor Name Parameter Function (Digital Operator No. Display) E1-01 Input Voltage Setting (Input Voltage) Setting Range 155~ 255 (Note 13) Setting Factory Unit Setting 1V Remarks (Digital Operator Display) 200 ¹When 02-09=1 [USA], the (Note value is 1.15 times of Japanese 13) spec., which is 230/200 Change during Operation o: Enabled x: Disabled x Parameter Access Level V/f V/f w/ PG Open Loop Vector Q Q Q User Flux Setting Vector Q 0: (Std Fan-Cooled) 1: (Std Blower-Cooled) x Q Q Q Q 2: (Vector Motor) <1110> V/f pattern selection 0: 50Hz 1: 60Hz Saturation 2: 50Hz Saturation 3: 72Hz 4: 50Hz Variable Torque 1 5: 50Hz Variable Torque 1 V/f Pattern 6: 60Hz Variable Torque 1 E1-03 Selection 00~0F 1 0F 7: 60Hz Variable Torque 2 x Q Q Q Q 8: 50Hz High Starting Torque 1 (V/F Selection) 9: 50Hz High Starting Torque 2 A: 60Hz High Starting Torque 1 B: 60Hz High Starting Torque 2 C: 90Hz D: 120Hz E: 180Hz F: User-defined V/f pattern *Factory setting differs dependMax. Output 40.0~40 60.0* ing on the inverter capacity 02E1-04 Frequency 0.0 0.1Hz (Note 04. x Q Q Q Q (Max Frequency) 13) When 02-09=2 [EUR.], the value is 50.0Hz. *Factory setting differs depend0.0~ ing on the inverter capacity (02200.0 255.0 04). Max. Voltage (Note E1-05 (Note 0.1 V x Q Q Q Q (Max Voltage) 13)* 13) When 02-09=1 (USA), the value is 1.15 times of Japanese spec., which is 230/200 Note 13: This value is for the 200V class. For 400V class, the value is twice that of 200V class. For 575V class, then modify the values by 575/200 Motor Selection (Motor Selection) 0, 1, 2 1 0 Function E1 V/F Pattern Group E Motor E1-02 VS-616G5 Programming Manual 137 Appendix VS-616G5 Parameter List E Motor Torque Control Group E Motor Name Parameter Function (Digital Operator No. Display) Setting Range Setting Factory Unit Setting E1-06 Max. Voltage Frequency (Base Frequency) 0.0~ 400.0 0.1Hz E1-07 Mid. Output Frequency (Mid Frequency A) 0.0~ 400.0 0.1Hz E1-08 Mid. Output Frequency Voltage (Mid Voltage A) 0.00~ 255. 0 (Note 13) 0.1 V E1-09 Min. Output Frequency (Min Frequency) 0.0~ 400.0 0.1Hz E1-10 Min. Output Frequency Voltage (Min Voltage) 0.0~ 255.0 (Note 13) 0.1V E1-11 Mid. Output Frequency 2 (Mid Frequency B) 0.0~ 400.0 0.1Hz Remarks (Digital Operator Display) *Factory setting differs depend60.0* ing on the inverter capacity (02(Note 04). 13) When 02-09=2 (EUR.), the value is 50.0Hz. *Factory setting differs depending on the inverter capacity (023.0* 04). (Note When 02-09=2 (EUR.), A113) 02=0, and E1-03=OF, the value is 5/6 times that of Japan spec.[for a V/F pattern with a 50Hz base frequency] *Factory setting differs depending on the inverter capacity (0211.0 04). (Note When 02-09=1 (USA), the 13)* value is 1.15 times of Japanese spec., which is 230/200 . *Factory setting differs depending on the inverter capacity (020.5* 04). (Note When 02-09=2 (EUR.), A113) 02=0, and E1-03=OF, the value is 5~6 times of Japan. *Factory setting differs depending on the inverter capacity (022.0 04). (Note When 02-09=1 (USA), the 13)* value is 1.15 times of Japanese spec., which is 230/200. 0.0 — Change during Operation o: Enabled x: Disabled Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x Q Q Q Q x Q Q A F x Q Q A F x Q Q Q A x Q Q A F x A A A A 0.0~ 255.0 *When 02-09=1 (USA), the E1-12 (Note 0.1V 0.0 value is 1.15 times of Japanese x A A A A 13) spec., which is 230/200. * 0.0~ 200.0 *When 02-09=1 (USA), the Base Voltage 255.0 (Note E1-13 0.1V value is 1.15 times of Japanese x A A Q Q (Base Voltage) (Note 13) spec., which is 230/200. 13) * Note 13: This value is for the 200V class. For 400V class, the value is twice that of 200V class. For 575V class, then modify the values by 575/200 Mid. Output Frequency Voltage 2 (Mid Voltage B) 138 VS-616G5 Programming Manual Appendix VS-616G5 Parameter List E Motor Name Parameter Function (Digital Operator No. Display) E2-00 E2-01 E2-02 E2-03 Function E2 Motor Setup Group E Motor E2-04 E2-05 E2-06 E2-07 E2-08 E2-09 E2-10 Motor Rated (Motor Rated ) Motor Rated Current (Motor Rated FLA) Motor Rated Slip (Motor Rated Slip) Motor No-load Current (No-Load Current) Number of Motor Poles (Number of Poles) Motor Line-to-line Resistance (Term Resistance) Motor Leak Inductance (Leak Inductance) Motor Iron-core Saturation Coefficient 1 (Saturation Comp 1) Motor Iron-core Saturation Coefficient 2 (Saturation Comp 2) Motor Mechanical Loss (Mechanical Loss) Motor Iron Loss of Torque Compensation (Tcomp Iron Loss) Setting Range Setting Factory Unit Setting Remarks (Digital Operator Display) Change during Operation o: Enabled x: Disabled Parameter Access Level V/f V/f w/ PG Open Loop Vector User Flux Setting Vector — — — x - - - - 0.1~ 1500.0 0.1A* 1.9** x Q Q Q Q 0.00~ 20.00 0.01Hz x A A Q Q 0.00~ 1500.0 0.01A* 2.90** * When inverter capacity is 7.5 kW or less, min. setting unit becomes 0.01 A. 1.20** x A A Q Q x - Q - Q ** Factory setting differs depending on inverter capacity (02-04). 2~48 1 pole 4 0.000~ 65.000 0.001 W 9.842** x A A A A 0.0~ 30.0 0.1% 18.2** x - - A A 0.00~ 0.50 0.01 0.50 — x - - A A 0.00~ 0.75 0.01 0.75 — x - - A A 0.0~ 10.0 0.1% 0.0 — x - - - A 0~ 65535 1W 14 x A A - - VS-616G5 Programming Manual Access level is changed from F to A. <1110> 139 Appendix VS-616G5 Parameter List E Motor Function E4 V/F Pattern 2 Group E Motor Function E3 Control Method Name Parameter Function (Digital Operator No. Display) Setting Range Setting Factory Unit Setting Remarks (Digital Operator Display) 0: 1: 2: 3: (V/F Control) (V/F w/PG Fdbk) (Open Loop Vector) (Flux Vector) Change during Operation o: Enabled x: Disabled Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x A A A A E3-01 Motor 2 Control Method Selection (Control Method) 0~3 1 2 E4-01 Motor 2 Max. Output Frequency (Max Frequency) 40.0~ 400.0 0.1Hz 60.0 — x A (Note 14) A (Note 14) A (Note 14) A (Note 14) E4-02 Motor 2 Max. Voltage ( Max Voltage) 0.0~ 255.0 (Note 13) 0.1V 200.0 (Note 13) — x A (Note 14) A (Note 14) A (Note 14) A (Note 14) 0.0~ 400.0 0.1Hz 60.0 — x 0.00~ 400.0 0.1Hz 3.0* * Factory setting differs depending on the control method [E3-01] x A (Note 14) A (Note 14) A (Note 14) A (Note 14) A (Note 14) A (Note 14) A (Note 14) F (Note 14) 0.0~ 255.0 (Note 13) 0.1V 11.0 * Factory setting differs (Note depending on the control 13)* method [E3-01] x A (Note 14) A (Note 14) A (Note 14) F (Note 14) 0.0~ 400.0 0.1Hz 0.5* * Factory setting differs depending on the control method [E3-01] x A (Note 14) A (Note 14) A (Note 14) A (Note 14) E4-03 E4-04 E4-05 E4-06 Motor 2 Max. Voltage Frequency (Base Frequency) Motor 2 Mid. Output Frequency 1 (Mid Frequency) Motor 2 Mid. Output Frequency Voltage 1 (Mid Voltage) Motor 2 Min. Output Frequency ( Min Frequency) Motor 2 Min. Output Frequency Voltage (Min Voltage) 0.0~ * Factory setting differs A A A F 2.0* 255.0 0.1V depending on the control x (Note (Note (Note (Note (Note13) (Note method [E3-01] 14) 14) 14) 14) 13) Note 13: This value is for the 200V class. For 400V class, the value is twice that of 200V class. For 575V class, then modify the values by 575/200 Note 14: Control mode is determined by E3-01. E4-07 140 VS-616G5 Programming Manual Appendix VS-616G5 Parameter List E Motor Change during Operation o: Enabled x: Disabled Setting Range Setting Factory Unit Setting E5-01 Motor 2 Rated Current (Motor Rated FLA) 0.00~ 1500.0 0.1A* 1.9** x E5-02 Motor 2 Rated Slip (Motor Rated Slip) 0.00~ 20.00 0.01Hz 2.90** x Function E5 Motor Setup 2 Name Parameter Function (Digital Operator No. Display) Remarks (Digital Operator Display) Parameter Access Level V/f V/f w/ PG Open Loop Vector User Flux Setting Vector A (Note 14) A (Note 14) A (Note 14) (Note 14) A (Note 14) A (Note 14) A (Note 14) A (Note 14) A (Note 14) A (Note 14) A (Note 14) (Note 14) A (Note 14) A (Note 14) A (Note 14) A (Note 14) Function F1 PG Option Setup Group F Options * Group E Motor Motor 2 No-load 0.00~ * Setting unit is 0.01A for modCurrent 0.01A* 1.20** x 1500.0 els of 7.5 kW or less. (No-Load Current) Motor 2 Number of ** Factory setting differs E5-04 poles 2~48 1 pole 4 x depending on inverter capacity (Motor 2 # Poles) (02-04). Motor 2 Line-to-line A A A Resistor 0.000~ 0.001 E5-05 9.842** x (Note (Note (Note (Motor 2 term 65.000 W 14) 14) 14) Ohms) Motor 2 Leak InducA A 0.0~ E5-06 tance 0.1% 18.2** x (Note (Note (Note 30.0 (Motor 2 Leak) 14) 41) 14) Note 13: This value is for the 200V class. For 400V class, the value is twice that of 200V class. For 575V class, modify the values by 575/200 Note 14: Control mode is determined by E3-01. PG Constant 0~ *When 02-09=1 (USA), 2 F1-01 1 600* x Q (PG Pulses/Rev) 60000 (EUR.), factory setting is 1024 Operation Selec0: (Ramp to Stop) tion at PG Open 1: (Coast to Stop) F1-02 0~3 1 1 x B Circuit 2: (Fast-Stop) (PG Fdbk Loss Sel) 3: (Alarm Only) Operation Selec0: (Ramp to Stop) tion at Overspeed 1: (Coast to Stop) F1-03 0~3 1 1 x B (PG Overspeed 2: (Fast-Stop) Sel) 3: (Alarm Only) 0: (Ramp to Stop) Operation Selec1: (Coast to Stop) F1-04 tion at Deviation 0~3 1 3 x B 2: (Fast-Stop) (PG Deviation Sel) 3: (Alarm Only) 0: Counter-clockwise PG Rotation (Fwd = C.C.W.) F1-05 0, 1 1 0 x B (PG Rotation Sel) 1: Clockwise (Fwd = C.W.) PG Division Rate Effective only when control cirF1-06 PG --Pulse monitor 1~132 1 1 x B cuit board PG-B2 is used. (PG Output Ratio) Integral Value during Accel/decel 0: (Disabled) F1-07 0, 1 1 0 x B Enable/disable 1: (Enabled) (PG Ramp PI/I Sel) Overspeed F1-08 Detection Level 0~120 1% 115 — x A (PG Overspd Level) * When access level is BASIC (A1-03), constant is not displayed unless the option is connected. E5-03 VS-616G5 Programming Manual A (Note 14) A (Note 14) Q B B B B B - A 141 Appendix VS-616G5 Parameter List F Options Name Parameter Function (Digital Operator No. Display) F1-09 Function F1 PG Option Setup Group F Options * F1-10 F1-11 F1-12 F1-13 Function F2 AI-14 Setup F1-14 F2-01 Setting Range Overspeed Detection Delay 0.0~2.0 Time (PG Overspd Time) Excessive Speed Deviation Detection 0~50 Level (PG Deviate Level) Excessive Speed Deviation detection 0.0~ Delay Time 10.0 (PG Deviate Time) Number of PG Gear Teeth 1 0~1000 (PG # Gear Teeth 1) Number of PG Gear Teeth 2 0~1000 (PG # Gear Teeth 2) PGO Detection Time 0~10.0 (PGO Detect Time) AI-14B Card Input Selection (AI-14 Input Sel) 0, 1 Setting Factory Unit Setting Remarks (Digital Operator Display) * When A1-02=1 [V/f w/PG] factory setting is 1.0. When A102=3 [ Flux Vector] factory setting is 0.0. Change during Operation o: Enabled x: Disabled Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x - A - A 0.1s 0.0* 1% 10 — x - A - A 0.1s 0.5 — x - A - A 1 0 — x - A - - 1 0 — x - A - - 0.1s 2.0 — x - A - A 1 0 x A A A A 0: (3-ch Individual) 1: (3ch Addition) * When access level is BASIC (A1-03), constant is not displayed unless the option is connected. 142 VS-616G5 Programming Manual Appendix VS-616G5 Parameter List F Options Setting Range Setting Factory Unit Setting Remarks (Digital Operator Display) 0: 1: 2: 3: 4: 5: 6: (BCD 1%) (BCD 0.1%) (BCD 0.01%) (BCD 1Hz) (BCD 0.1Hz) (BCD 0.01Hz) BCD Special setting 5 digit input, Binary 255/100% (BCD (5DG) 0.01Hz) 7: (Binary)* *Set value is displayed as decimal. Analog Output option Channel 1 1: Frequency reference 2: Output frequency 3: Inverter output current 5: Motor speed 6: Output voltage 7: DC bus voltage 8: Output power 9: Torque reference (internal) 15: External terminal 13 input voltage 16: External terminal 14 input voltage 17: External terminal 16 input voltage 18: Motor secondary current (Iq) 19: Motor excitation current (Id) 20: Primary frequency after SFS 21: Speed controller ASR input 22: Speed controller ASR output 23: Speed deviation 24: PID feedback 26: Voltage reference (Vq output) 27: Voltage reference (Vd out put) 32: ACR (q) Output 33: ACR (d) Output 36: PID Input <1110> 37: PID Output <1110> 38: PID Reference <1110> Change during Operation o: Enabled x: Disabled Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x A A A A x A A A A F3-01 Digital Input Selection (DI Input) 0~7 1 0 F4-01 Channel 1 Monitor Selection (AO Ch1 Select) 1~38 1 2 0.00~ 2.50 0.01 1.00 — o A A A A 1~38 1 3 Analog Output option Channel 2 selection (same as F4-01) x A A A A o A A A A o A A A A o A A A A Function F4 AO-08. 12 Group F Options * Function F3 DI-08, 16 Setup Name Parameter Function (Digital Operator No. Display) F4-02 F4-03 Channel 1 Gain (AO Ch1 Gain) Channel 2 Monitor Selection (AO Ch2 Select) Channel 2 Gain (AO Ch2 Gain) CH1 Output Bias (AO Ch1 Bias) 0.00~ 0.01 0.50 — 2.50 –10.0 F4-05 0, 1 0.0 – <1110> ~10.0 –10.0 F4-06 CH2 Output Bias 0, 1 0.0 – <1110> ~10.0 * When access level is BASIC (A1-03), constant is not displayed unless the option is connected. F4-04 VS-616G5 Programming Manual 143 Appendix VS-616G5 Parameter List F Options Group F Options Function F8 Function F7 Function F6 Function F5 DO - 02 Setup SI - F./G Setup PO - 36F Setup DO - 08 Setup Name Parameter Function (Digital Operator No. Display) Function F9 CP-916 Setup / DDS • SI-B Setting Factory Unit Setting Remarks (Digital Operator Display) Parameter Access Level V/f V/f w/ PG Open Loop Vector User Flux Setting Vector F5-01 Channel 1 Output Selection (DO-02 Ch1 Select) 00~37 1 0 — x A A A A F5-02 Channel 2 Output Selection (DO-02 Ch2 Select) 00~37 <26> 1 1 — x A A A A F6-01 Output Mode Selection (DO-08 Selection) 0, 1 1 0 0: (8ch Individual) 1: (Binary Output) x A A A A F7-01 Frequency Multiple Selection (PO-36F Selection) 1 0: 1: 2: 3: 4: (1 X Output Freq) (6 X Output Freq) (10 X Output Freq) (12 X Output Freq) (36 X Output Freq) x A A A A F8-01 SI-F/G Communication Error Detection Operation Selection (E-15 Det Sel) 1 0: 1: 2: 3: (Ramp to Stop) (Coast to Stop) (Fast - Stop) (Alarm Only) x A A A A F9-01 Option External Fault Selection (EFO Selection) x A A A A F9-02 F9-03 F9-04 F9-05 F9-06 144 Setting Range Change during Operation o: Enabled x: Disabled Option External Fault Detection Selection (EFO Detection) Option External Fault Detection Operation Selection (EFO Fault Action) Trace Sampling Time (Trace Sample Tim) Torque Reference/ Torque Limit Selection through DPRAM communication (Torq Ref / Lmt Sel) DP-RAM Communication Error Detection Operation Selection (BUS Fault Sel) 0~4 0~3 1 1 0, 1 1 0 0: When 1 is shown, EFO occurs (Normally Open) 1: When 0 is shown, EFO occurs. (Normally Closed) 0, 1 1 0 0: (Always Detected) 1: (Only During Run) x A A A A 0: 1: 2: 3: x A A A A x A A A A (Ramp to Stop) (Coast to Stop) (Fast - Stop) (Alarm Only) 0~3 1 1 0~ 60000 1 0 0, 1 1 1 0: (Disabled) 1: (Enabled) x - - - A 1 0: 1: 2: 3: x A A A A 0~3 1 — (Ramp to Stop) (Coast to Stop) (Fast - Stop) (Alarm Only) VS-616G5 Programming Manual Appendix VS-616G5 Parameter List H Terminals Terminal Function Function H1 Digital Inputs Name Parameter Function (Digital Operator No. Display) Terminal 3 H1-01 Selection (Terminal 3 Sel) Setting Range 00~77 Setting Factory Unit Setting 1 24 Remarks (Digital Operator Display) Multi-function input (terminal 3) 0: 3-Wire Control 1: Local/Remote Selection 2: Option/Inverter Selection 3: Multi-Step Reference 1 4: Multi-Step Reference 2 5: Multi-Step Reference 3 6: Jog Frequency Reference 7: Multi-Accel/Decel 1 8: External Baseblock N.O. 9: External Baseblock N.C. A: Accel/Decel Ramp Hold B: OH2 Alarm Signal C: Terminal 16 Enable D: V/F Mode Select E: ASR Integral Reset F: Terminal Not Used 10: MOP Increase 11: MOP Decrease 12: Forward Jog 13: Reverse Jog 14: Fault Reset 15: Fast-Stop N.O. 16: Motor 2 Select 17: Fast Stop N.C. input Change during Operation o: Enabled x: Disabled Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x B B B B x B B B B x B B B B <1110> 18: Timer Function 19: PID Disable 1A: Multi-Accel/Decel 2 1B: Program Lockout 1C: Trim Control Increase 1D: Trim Control Decrease 1E: Ref Sample Hold 1F: Terminal 13/14 Switch 24: External Fault 30: PID Integral Reset 31: PID Control Integral Hold <1110> Terminal 4 H1-02 Selection (Terminal 4 Sel) Terminal 5 H1-03 Selection (Terminal 5 Sel) 00~77 1 00~77 1 VS-616G5 Programming Manual 14 60: DC Injection Activate 61: Speed Search 1 62: Speed Search 2 63: Energy Save Mode 64: Speed Search 3 65: KEB Ridethrough N.C. 66: KEB Ridethrough N.O 71: Speed/Torque Control Change 72: Zero Servo Command 77: ASR Gain Switch Multi-function input (terminal 4) (same as H1-01) 3 (0) Multi-function input (terminal 5) (Note (same as H1-01) 15) 145 Appendix VS-616G5 Parameter List H Terminals Name Parameter Function (Digital Operator No. Display) Setting Range Setting Factory Unit Setting Remarks (Digital Operator Display) Terminal 6 4 (3) H1-04 Selection 00~77 1 (Note — (Terminal 6 Sel) 15) Terminal 7 6 (4) H1-05 Selection 00~77 1 (Note — (Terminal 7 Sel) 15) Terminal 8 8 (6) H1-06 Selection 00~77 1 (Note — (Terminal 8 Sel) 15) Note 15: Factory settings in the parentheses are values obtained at 3-wire initialization. 146 Change during Operation o: Enabled x: Disabled Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x B B B B x B B B B x B B B B VS-616G5 Programming Manual Appendix VS-616G5 Parameter List H Terminals Function H2 Digital Outputs Name Parameter Function (Digital Operator No. Display) H2-01 H2-02 H2-03 H3-01 H3-02 Function H3 Analog Inputs Terminal H3-03 Multi-function Input Terminal 9-10 (Terminal 9 Sel) Multi-function Input Terminal 25 (Terminal 25 Sel) Multi-function Input Terminal 26 (Terminal 26 Sel) Signal Level Selection Terminal 13 (Term 13 Signal) (Terminal 13 Gain) (Terminal 13 Bias) Terminal 16 Signal H3-04 Level Selection (Term 16 Signal) Terminal 16 Multifunction Analog H3-05 Input (Terminal 16 Sel) Setting Range Setting Factory Unit Setting Remarks (Digital Operator Display) Multi-function output 1 (terminal 9, terminal 10) (same as F5-01) Change during Operation o: Enabled x: Disabled Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x B B B B 00~37 1 0 00~37 1 1 Multi-function output 2 (terminal 25, terminal 27) (same as F5-01) x B B B B 00~37 1 2 Multi-function output 3 (terminal 26, terminal 27) (same as F5-01) x B B B B 0, 1 1 0 0: (0 - 10 VDC) 1: (–10 +10 VDC) x B B B B o B B B B o B B B B x B B B B x B B B B 0.0~ 1000.0 0.1% –100.0 ~ +100.0 0.1% 0, 1 1 0~1F VS-616G5 Programming Manual 1 Frequency reference gain of AI14U, AI-14B (3ch addition 100.0 input), DI-08, and DI-16 is common. Frequency reference gain of AI14U, AI-14B (3ch addition 0.0 input), DI-08, and DI-16 is common. 0 0 0: (0 - 10 VDC) 1: (–10 +10 VDC) Multi-function analog input selection (terminal 16) 0: Auxiliary Reference 1: Frequency Gain 2: Frequency Bias 4: Voltage Bias 5: Accel/Decel Change 6: DC Brake Current 7: Overtorque Level 8: Stall Prevention Level 9: Reference Lower Limit A: Jump Frequency B: PID Feedback C: PID Setpoint D: Frequency Bias 2 10: Forward Torque Limit 11: Reverse Torque Limit 12: Regenerative Torque Limit 13: Torque reference 14: Torque Compensation 15: Forward/Reverse Torque Limit 1F: Not Used 147 Appendix VS-616G5 Parameter List H Terminals Name Parameter Function (Digital Operator No. Display) H3-06 (Terminal 16 Gain) H3-07 Analog Inputs Terminal (Terminal 16 Bias) Signal Level Selection Terminal H3-08 14 (Term 14 Signal) Multi-function Analog Input H3-09 Terminal 14 (Terminal 14 Sel) H3-10 Terminal 14 Gain (Terminal 14 Gain) H3-11 Terminal 14 Bias (Terminal 14 Bias) Analog Input Filter H3-12 Time Constant (Filter Avg Time) 148 Setting Range 0.0~ 1000.0 –100.0 ~ +100.0 0, 1, 2 1~1F 0.0~ 1000.0 –100.0 ~ +100.0 0.00~ 2.00 Setting Factory Unit Setting Remarks (Digital Operator Display) Change during Operation o: Enabled x: Disabled Parameter Access Level V/f V/f w/ PG Open Loop Vector User Flux Setting Vector 0.1% 100.0 — o B B B B 0.1% 0.0 — o B B B B 1 2 0: (0 - 10 VDC) 1: (–10 +10 VDC) 2: (4 - 20 mA) x A A A A 1 1F The function choices for terminal 14 are the same as the choices for terminal 16 [ see H3-05}, except that [setting 0] “Auxiliary Reference” is not available. x A A A A 0.1% 100.0 — o A A A A 0.1% 0.0 — o A A A A 0.01s 0.00 — x A A A A VS-616G5 Programming Manual Appendix VS-616G5 Parameter List H Terminals Name Parameter Function (Digital Operator No. Display) Setting Factory Unit Setting Terminal 21 Output H4-02 Gain (Terminal 21 Gain) Terminal 21Output H4-03 Bias (Terminal 21 Bias) Terminal 23 H4-04 Monitor (Terminal 23 Sel) Terminal 23 Output H4-05 Gain (Terminal 23 Gain) Terminal 23 Output H4-06 Bias (Terminal 23 Bias) Analog Output H4-07 Signal Selection (AO Level Select) Remarks (Digital Operator Display) Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x B B B B 1~38 1 2 Analog output selection (terminal 21 (same as F4-01) 1: Frequency reference 2: Output frequency 3: Inverter output current 5: Motor speed 6: Output voltage 7: DC bus voltage 8: Output power 9: Torque reference (internal) 15: External terminal 13 input voltage 16: External terminal 14 input voltage 17: External terminal 16 input voltage 18: Motor secondary current (Iq) 19: Motor excitation current (Id) 20: Primary frequency after SFS 21: Speed controller ASR input 22: Speed controller ASR output 23: Speed deviation 24: PID feedback 26: Voltage reference (Vq output) 27: Voltage reference (Vd output) 31: Not Used 32: ACR (q) Output 33: ACR (d) Output 36: PID Input <1110> 37: PID Output <1110> 38: PID Reference <1110> 0.00~ 2.50 0.01 1.00 — o B B B B –10.0~ +10.0 0.0% 0.0 — o B B B B 1~38 1 3 Analog output selection (terminal 23) (same as H4-01) x B B B B 0.00~ 2.50 0.01 0.50 — o B B B B –10.0~ +10.0 0.1% 0.0 — o B B B B 0, 1 1 0 x B B B B Function H4 Analog Outputs Group H Terminal Function Monitor Selection H4-01 Terminal 21 (Terminal 21 Sel) Setting Range Change during Operation o: Enabled x: Disabled VS-616G5 Programming Manual 0: (0 - +10 VDC) 1: (–10V +10 VDC) 149 Appendix VS-616G5 Parameter List H Terminals Function L1 Motor Overload Function H5 Serial Com Setup MODBUS Communication Function L2 Power Loss Ride Through Protection Protection Group H Terminal Function Name Parameter Function (Digital Operator No. Display) 150 H5-01 Station Address (Serial Comm Adr) Communication H5-02 Speed Selection (Serial Baud Rate) Communication H5-03 Parity Selection (Serial Com Sel) Stopping Method After CommunicaH5-04 tion Error (Serial Fault Sel) Setting Range 0~20 Setting Factory Unit Setting 1 1F 0~4 0 3 0, 1, 2 1 0 0~3 1 3 0 1 2 3 4 0 1 2 0: 1: 2: 3: Remarks (Digital Operator Display) Change during Operation o: Enabled x: Disabled — : (1200 Baud) : (2400 Baud) : (4800 Baud) : (9600 Baud) : (19200 Baud) <1110> : (No Parity) : (Even Parity) : (Odd Parity) (Ramp to Stop) (Coast to Stop) (Fast - Stop) (Alarm Only) Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x A A A A x A A A A x A A A A x A A A A H5-05 Timeover Detection (Serial Flt Dtct) 0, 1 1 1 0 : (Disabled) 1 : (Enabled) x A A A A L1-01 Motor Protection Selection (MOL Fault Select ) 0, 1 1 1 0: (Disabled) 1: (Coast to Stop) x B B B B x B B B B x B B B B x B B B B x B B B B x A A A A x A A A A x A A A A L1-02 Motor Protection Time Constant (MOL Time Const) 0.1~5.0 0.1 min. min. L2-01 Momentary Power Loss Detection (PwrL Selection) 0, 1, 2 1 0 Momentary Power L2--02 Loss Ride Through (PwrL Ridethru t) 0.0~2.0 0.1s 0.7** Min. Baseblock Time (PwrL Baseblock t) 0.1~5.0 0.1s 0.5* L2-04 Voltage Recovery Time (PwrL V/F Ramp t) 0.0~5.0 0.1s 0.3* L2-05 Undervoltage Detection Level (PUV Det Level) 150~ 210 1V 190* L2-06 KEB Deceleration Rate (KEB Frequency) 0.0~ 100.0 0.1% 0.0 L2-03 1.0 When O2-09=1 [American Spec] the setting range is 0.1~20min. The factory default setting then becomes 8 min. 8 min. is the operation time from a cold start. 0 : (Disabled) 1 : Power loss ride through (PwrL RideThru t) 2 : (CPU Power Active) ** Factory setting differs depending on inverter capacity (02-04). * Factory setting differs depending on inverter capacity. Lower limit of setting range is changed from 0 to 0.1. <1110> * Factory setting differs depending on inverter capacity (02-04). *Voltage Class 200V class=190V Det level 400V class=190V x 2= 380V level 575V class=190x575/200=546 level — VS-616G5 Programming Manual Appendix VS-616G5 Parameter List L Protection Name Parameter Function (Digital Operator No. Display) L3-01 L3-02 Function L3 Stall Prevention Function Protection L3-03 L3-04 L3-05 L3-06 L3-07 L3-08 Stall Prevention During Acceleration (StallP Accel Sel) Stall Prevention Level During Acceleration (StallP Accel Lvl) Stall Prevention Limit During Acceleration (StallP CHP Lvl) Setting Range Remarks (Digital Operator Display) 0: (Disabled) 1: (General Purpose) 2: (Intelligent) Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x B B B - 0, 1, 2 1 1 0~200 1% 150 — x B B B - 0~100 1% 50 — x A A A - 1 1 0: (Disabled) 1: (General Purpose) 2: (Intelligent) <1110> can use setting 2 for all control modes A102=0,1,2,3 3: With braking resistor (Stall prev w/R) When in Vector w/PG A102=3 setting 3 cannot be set with braking resistor and with stall prevention. x B B B B 0, 1, 2 1 1 0: (Disabled) 1: (Decel Time 1) C1-02 2: (Decel Time 2) C1-04 x B B - - 30~200 1% 160 — x B B - - 0.10~ 2.00 0.01 1.00 — x F F - - 10~250 1 ms 100 — x F F - - Stall Prevention During Deceleration 0, 1, 2, 3 (StallP Decel Sel) Stall Prevention Selection during Running (StallP Run Sel) Stall Prevention Level during Running (StallP Run Level) Stall Prevention Function P Gain (StallP Gain) Stall Prevention Function Integral Time (StallP Intg Time) Setting Factory Unit Setting Change during Operation o: Enabled x: Disabled VS-616G5 Programming Manual 151 Appendix VS-616G5 Parameter List L Protection Name Parameter Function (Digital Operator No. Display) Function L4 Reference Detection L4-01 L4-02 L4-03 L4-04 Function L5 Fault Restart Function L6 Torque Detection Protection L4-05 152 L5-01 L5-02 L6-01 Setting Range Frequency 0.0~ Detection Level 400.0 (Spd Agree Level) Frequency 0.0~ Detection Width 20.0 (Spd Agree Width) Frequency –400.0 ~ Detection Level ± +400.0 (Spd Agree Lvl ±) Frequency 0.0~ Detection Width ± 20.0 (Spd Agree Wdth ±) Frequency Loss Detection Selection 0, 1 (Ref Loss Sel) Number of Auto Restart Attempts 0~10 (Num of Restarts) Auto Restart Operation Selection (Restart Sel) Overtorque Detection Selection 1 (Torq Det 1 Sel) 0, 1 0~4 Setting Factory Unit Setting Remarks (Digital Operator Display) Change during Operation o: Enabled x: Disabled Parameter Access Level V/f V/f w/ PG Open Loop Vector User Flux Setting Vector 0.1Hz 0.0 — x B B B B 0.1Hz 2.0 — x B B B B 0.1Hz 0.0 — x A A A A 0.1Hz 2.0 — x A A A A 1 0 x A A A A 1 0 x B B B B 1 0 0: (No Flt Relay) 1: (Flt Relay Active) x B B B B 0 0: (Disabled) 1: (@SpdAgree - Alm) Detected during speed agree only. Operation continues after detection and OL3 flashes on display. 2: (At RUN - Alarm) Overtorque detection during running. Operation continues after detection and OL3 flashes on the display. 3: (@SpdAgree - Flt) Detected during the speed agree only. Inverter trips on OL3, output is shut OFF. 4: (At RUN - Fault) Detected during running, and the inverter trips on OL3. Output is shut OFF. x B B B B 1 0: (Stop) 1: (Run@ 80% PrevRef) — VS-616G5 Programming Manual Appendix VS-616G5 Parameter List L Protection Name Parameter Function (Digital Operator No. Display) L6-02 L6-04 Overtorque Detection Selection 2 (Torq Det 2 Sel) Setting Factory Unit Setting L6-05 L6-06 Function L7 Torque Limit L7-01 L7-02 L7-03 L7-04 Overtorque Detection Level 2 (Torq Det 2 Lvl) Overtorque Detection Time 2 (Torq Det 2 Time) Forward Torque Limit (Torq Limit Fwd) Reverse Torque Limit (Torq Limit Rev) Forward Regenerative Torque Limit (Torq Lmt Fwd Rgn) Reverse Regenerative Torque Limit (Torq Lmt Rev Rgn) Remarks (Digital Operator Display) Parameter Access Level V/f V/f w/ PG Open Loop Vector User Flux Setting Vector 0~300 1% 150 — x B B B B 0.0~ 10.0 0.1s 0.1 — x B B B B x A A A A 0~4 1 0 0: (Disabled) 1: (@SpdAgree - Alm) Detected during speed agree only. Operation continues after detection and OL4 flashes on display. 2: (At RUN - Alarm) Overtorque detection during running. Operation continues after detection and OL4 flashes on the display. 3: (@SpdAgree - Flt) Detected during the speed agree only. Inverter trips on OL4, output is shut OFF. 4: (At RUN - Fault) Detected during running, and the inverter trips on OL4. Output is shut OFF. 0~300 1% 150 — x A A A A 0.0~ 10.0 0.1s 0.1 — x A A A A 0~300 1% 200 — x - - B B 0~300 1% 200 — x - - B B 0~300 1% 200 — x - - B B 0~300 1% 200 — x - - B B Protection Function L6 Torque Detection L6-03 Overtorque Detection Level 1 (Torq Det 1 Lvl) Overtorque Detection Time 1 (Torq Det 1 Time ) Setting Range Change during Operation o: Enabled x: Disabled VS-616G5 Programming Manual 153 Appendix VS-616G5 Parameter List L Protection Function L8 Hardware Protection Function L8 Hardware Protection Protection Protection Name Parameter Function (Digital Operator No. Display) L8-01 Internal DB Resistor Protection Selection (DB Resistor Prot) L8-02 Overheat Pre-alarm Level (OH Pre-Alarm Lvl) 0, 1 Setting Factory Unit Setting 1 0 1 deg C 95 C* Remarks (Digital Operator Display) 0: (Not Provided) 1: (Provided) *Factory setting depends on inverter model [02-04]. Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x B B B B x A A A A x A A A A 50~130 0: 1: 2: 3: (Ramp to Stop) using C1-02 (Coast to Stop) (Fast-Stop) using C1-09 (Alarm Only) display flashes OH Heatsink Ovrtemp L8-03 Operation Selection after OH Prealarm (OH Pre-Alarm Sel) 0~3 1 3 L8-05 Input Phase Loss Protection (PH Loss In Sel) 0, 1 1 0 0: (Disabled) 1: (Enabled) x A A A A L8-07 Output Phase Loss Protection (PH Loss Out Sel) 0, 1 1 0* 0: (Disabled) 1: (Enabled) *When 02-09=1, the factory default setting is 1. x A A A A L8-10 Short-circuit Protection Selection (Ground Fault Sel) 0, 1 1 1 0: (Disabled) 1: (Enabled) x A A A A x A A A - x A A A A L8-17 L8-19 <1110> 154 Setting Range Change during Operation o: Enabled x: Disabled IGBT Protection Selection at Low Frequency (Prtct@L - Spd) OL2 Characteristics Selection at Low Speed (OL2 Chara@LSpd) 0, 1 0, 1 1 1 1* 0 0: Conventional 1: (Lower fc) Carrier frequency is decreased when fout ≤ 10Hz and the load is > 100% iac. 2: (Short term OL2) OL occurs after 2 seconds during low speed [fout £ 6Hz] current limit. 3: (I-Limit=150%) Current limit is set to 150% of the inverter rated current. < G5 plus > Addition * When 02-09=1 factory setting is 1. * When 02-09=2 factory setting is 2. 0: (Disabled) Low frequency OL disabled 1: (Enabled) Low frequency OL enabled VS-616G5 Programming Manual Appendix VS-616G5 Parameter List O Operator O1-01 Monitor Selection (User Monitor Sel) Setting Range 4~39 Remarks (Digital Operator Display) Change during Operation o: Enabled x: Disabled 6 Monitor selection 4: Control method 5: Motor speed 6: Output voltage 7: DC bus voltage 8: Output power 9: Torque reference (internal) 10: Input terminal status 11: Output terminal status 12: Internal Control Status 1 13: Elapsed time 14: Flash software ID number 15: External terminal 13 input voltage 16: External terminal 14 input voltage 17: External terminal 16 input voltage 18: Motor secondary current (Iq) 19: Motor excitation current (Id) 20: Primary frequency after SFS 21: Speed controller ASR input 22: Speed controller ASR output 23: Speed deviation 24: PID feedback 25: DI-16 reference 26: Voltage reference (Vq output) 27: Voltage reference (Vd out put) 28: CPU ID number 1: 2: 3: 4: Setting Factory Unit Setting 1 Function o2 Key Selections Operator Function o1 Monitor Selection Name Parameter Function (Digital Operator No. Display) Monitor Selection after Power Up O1-02 (Power- On Monitor) Frequency Units of Reference Setting O1-03 and Monitor (Display Scaling) O1-04 (Display Units) Parameter No. DisO1-05 play Selection (Address Display) LOCAL/REMOTE O2-01 Key Enable/Disable (Local/Remote Key) STOP Key FuncO2-02 tion Selection (Oper STOP Key) (Frequency Ref) (Output Freq) (Output Current) (User Monitor) Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector o B B B B o B B B B x B B B B 1~4 1 1 0~ 39999 1 0 0, 1 1 0 0: (Hertz) 1: (RPM) x - - - B 0, 1 1 0 0: (Parameter Number) 1: (Memobus Address) x A A A A 0, 1 1 1 0: (Disabled) 1: (Enabled) x B B B B 1 0: (Disabled) When the inverter is operated from the digital operator. 1: (Enabled) Always enabled. x B B B B 0, 1 VS-616G5 Programming Manual 1 — 155 Appendix VS-616G5 Parameter List O Operator Name Parameter Function (Digital Operator No. Display) User Parameter IniO2-03 tialization Selection (User Defaults) Operator Function o2 Key Selection Setting Factory Unit Setting Remarks (Digital Operator Display) 0: (No Change) Yaskawa default values used 1: (Set Defaults) Sets user specified value as default. 2: (Clear All) Clears user defaults * Not initialized. Sets the inverter capacity according to the model number. Parameter Access Level User Flux Setting Vector V/f V/f w/ PG Open Loop Vector x B B B B x B B B B 0, 1, 2 1 0 kVA Selection (Inverter Model #) 0~FF 1 –* Frequency Reference Setting O2-05 Method Selection (Operator M.O.P.) 0, 1 1 0 0: (Disabled) 1: (Enabled) x A A A A 1 0* 0: (Disabled) Operation continues even if the digital operator is disconnected. 1: (Enabled) Inverter fault when the digital operator is disconnected. * When 02-09=1, the value is 1. x A A A A 1 hour — — x A A A A 1 0 x A A A A x A A A A O2-04 Operation Selection When Digital O2-06 Operator is Disconnected (Oper Detection) 0, 1 Elapsed Timer 0~ O2-07 Setting 65535 (Elapsed Time Set) Elapsed Timer O2-08 Selection 0, 1 (Elapsed Time Run) Initialization Mode O2-09 Selection (Init Mode Sel) 156 Setting Range Change during Operation o: Enabled x: Disabled 0: (Power - On Time) 1: (Running Time) 0: 1: 2: 3: 0~3 1 (Japanese spec) (American spec) (European spec) (OMRON spec) 0 When 02-09 = 1 or 2, it is added by <1032>. When 02-09 = 0 or 3, it is added by <1040>. VS-616G5 Programming Manual Appendix VS-616G5 Parameter List U Monitor Monitor Function 2. Monitor Display (Un-XX) Parameter Name No. (Digital Operator Display) Min. Unit Analog Monitor Output Level Description U1-01 Frequency Reference (Frequency Ref) 0.01Hz The unit differs depending on O1-03 setting. U1-02 Output Frequency (Output Freq) 0.01Hz The unit differs depending on O1-03 setting. U1-03 Output Current (Output Current) U1-04 Control Method* (Control Method) U1-05 Motor Speed (Motor Speed) U1-06 Output Voltage (Output Voltage) 0.1V — U1-07 DC Bus Voltage V (DC Bus Voltage) 1V — U1-08 Output Power (Output kWatts) 0.1kW — U1-09 Torque Reference (Torque Reference) 0.1% — 0.1A — Minimum unit is 0.01 A for 7.5 kW or less. 0: 1: 2: 3: V/f control V/f control with PG Vector control without PG Vector control with PG Vector Vector w/o w/ PG PG V/f V/f w/ PG Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q x Q Q Q Q Q Q Q Q Q Q Q Q Q Q Q x x Q Q — Q Q Q Q — Q Q Q Q 10V/Max. output frequency 10V/Max. output frequency 10V/Inverter rated current — 0.01Hz The unit differs depending on O1-03 setting. Parameter Access Level 10V/Max. output frequency 10V/200V or 400V ?575 10V/400V or 800V 10V/Inverter capacity (kW) 10V/Motor rated torque 0 0 0 0 0 0 0 0 1: T1 “Closed” 1: T2 “Closed” U1-10 Input Terminal Status* (Input Term Sts) 1: T3 “Closed” — 1: T4 “Closed” 1: T5 “Closed” Monitor 1: T6 “Closed” 1: T7 “Closed” 1: T8 “Closed” 0 0 0 0 0 0 0 0 1: T9~ 10 “Closed” 1: T25 “Closed” U1-11 Output Terminal Status* (Output Term Sts) 1: T26 “Closed” — 0: Not used 0: Not used 0: Not used 0: Not used 1: Fault * Cannot be changed by U1-04 VS-616G5 Programming Manual 157 Function Appendix VS-616G5 Parameter List U Monitor Parameter Name No. (Digital Operator Display) Min. Unit Description Parameter Access Level Analog Monitor Output Level V/f V/f w/ PG — Q Q Q Q Vector Vector w/o w/ PG PG 0 0 0 0 0 0 0 0 1: During running 1: During zero speed 1: During reverse U1-12 Operation Status* (Int Ctl Sts 1) — 1: During reset signal input 1: During speed agree 1: Inverter operation ready 1: Minor fault 1: Major fault U1-13 U1-14 Monitor U1-15 U1-16 U1-17 Elapsed Time* (Elapsed Time) Software No. at FLASH Side* (FLASH ID) Control Circuit Terminal 13 (Term 13 Level) Control Circuit Terminal 14 Input Voltage (Term 14 Level) Control Circuit Terminal 16 Input (Terminal 16 Level) 1 hour — — Q Q Q Q — — — Q Q Q Q 0.1% — 10V/10V B B B B 0.1% — 10V/10V or 20 mA B B B B 0.1% — 10V/10V B B B B B B B B x x B B A A A A x A x A x A x A x A x A A A A A U1-18 Motor Secondary Current (Iq) (Mot SEC Current) 0.1% — U1-19 Motor Excitation Current (Mot EXC Current) 0.1% — U1-20 Output Frequency after Soft-start (SFS Output) 0.01Hz — U1-21 ASR Input (ASR Input) 0.01% — U1-22 ASR Output (ASR Output) 0.01% U1-23 Speed Deviation (Speed Deviation) 0.01% — U1-24 PID Feedback Capacity (PID Feedback) 0.01% – Analog monitor output level becomes 10V/Max. output frequency for V/f control mode with PG. 10V/Motor rated primary current 10V/Motor rated primary current 10V/Max. output frequency 10V/Max. output frequency 10V/Motor rated primary current 10V/Max. output Frequency 10V/Max. output Frequency * Cannot be changed by U1-04 158 VS-616G5 Programming Manual Function Appendix VS-616G5 Parameter List U Monitor Parameter Name No. (Digital Operator Display) U1-25 U1-26 U1-27 U1-28 U1-32 Monitor U1-33 U1-34 U1-35 U1-36 <1110> U1-37 <1110> U1-38 <1110> U1-39 <1110> D1-16H Input Status* (DI-16 Reference) Output Voltage Reference Vq (Voltage Ref (Vq)) Output Voltage Reference Vd (Voltage Ref (Vd)) Software No. at CPU Side* (CPU ID) ACR (q) Output (ACR (q) Output) ACR (d) Output (ACR (d) Output) OPE Detection Parameter* (OPE Detected) No. of O Servo Moving Pulses (Zero Servo Pulse) Min. Unit — Description Displays input value according to F3-01 setting. For example: When lower 8 bit is ON, Binary selection: 256, BCD selection: 99 V/f V/f w/ PG — A A A A Vector Vector w/o w/ PG PG 0.1V — 10V/200V or 400V x x A A 0.1V — 10V/200V or 400V x x A A — — — A A A A 0.1% — — x x A A 0.1% — — x x A A — — — A A A A 1 — — x x x A A A A A A A A A A A A A F F F F PID Deviation (PID Input) 0.01% PID Output Capacity (PID Output) 0.01% PID output capacity PID Reference (PID Setpoint) 0.01% PID reference + PID reference bias Temperature for Cooling Fin (Heatsink Temp) Parameter Access Level Analog Monitor Output Level 1° C PID reference + PID reference bias – PID feedback capacity — 10V/Max. Output Frequency 10V/Max. Output Frequency 10V/Max. Output Frequency — * Cannot be changed by U1-04 VS-616G5 Programming Manual 159 Function Appendix VS-616G5 Parameter List U Monitor Parameter Name No. (Digital Operator Display) U2-01 U2-02 U2-03 U2-04 U2-05 Function U2 Fault Trace U2-06 U2-07 U2-08 U2-09 U2-10 U2-11 U2-12 U2-13 U2-14 160 Current Fault (Current Fault) Last Fault (Last Fault) Frequency Reference at Fault (Frequency Ref) Output Frequency at Fault (Output Freq) Output Current at Fault (Output Current) Motor Speed at Fault (Motor Speed) Output Voltage Reference at Fault (Output Voltages) DC Bus Voltage at Fault (DC Bus Voltage) Output Power at Fault (Output kWatts) Torque Reference at Fault (Torque Reference) Input Terminal Status at Fault (Input Term Sts) Output Terminal Status at Fault (Output Term Sts) Operation Status at Fault (Inverter Status) Elapsed Operation Time at Fault (Elapsed Time) Parameter Access Level Description Analog Monitor Output Level V/f V/f w/ PG — — — Q Q Q Q — — — Q Q Q Q 0.01Hz — — Q Q Q Q 0.01Hz — — Q Q Q Q 0.1A — — Q Q Q Q 0.01Hz — — x Q Q Q 0.1V — — Q Q Q Q 1V — — Q Q Q Q 0.1kW — — Q Q Q Q 0.1% — — x x Q Q Min. Unit Vector Vector w/o w/ PG PG — Displays the same status as the U1-10. — Q Q Q Q — Displays the same status as the U1-11. — Q Q Q Q — Displays the same status as the U1-12. — Q Q Q Q — Q Q Q Q 1 hour — VS-616G5 Programming Manual Function Appendix VS-616G5 Parameter List U Monitor Parameter Name No. (Digital Operator Display) U3-01 U3-02 Function U3 Fault History U3-03 U3-04 U3-05 U3-06 U3-07 U3-08 Most Recent Fault (Last Fault) Second Most Recent Fault (Fault Message 2) Third Most Recent Fault (Fault Message 3) Fourth/oldest Fault (Fault Message 4) Elapsed Operation Time at Fault (Elapsed Time 1) Elapsed Time of Second Fault (Elapsed Time 2) Elapsed Time of Third Fault (Elapsed Time 3) Elapsed Time of Fourth/ oldest Fault (Elapsed Time 4) VS-616G5 Programming Manual Parameter Access Level Description Analog Monitor Output Level V/f V/f w/ PG — — — Q Q Q Q — — — Q Q Q Q — — — Q Q Q Q — — — Q Q Q Q 1 hour — — Q Q Q Q 1 hour — — Q Q Q Q 1 hour — — Q Q Q Q 1 hour — — Q Q Q Q Min. Unit Vector Vector w/o w/ PG PG 161 YASKAWA ELECTRIC AMERICA, INC. Chicago-Corporate Headquarters 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (847) 887-7000 Fax: (847) 887-7310 Internet: http://www.yaskawa.com MOTOMAN INC. 805 Liberty Lane, West Carrollton, OH 45449, U.S.A. Phone: (937) 847-6200 Fax: (937) 847-6277 YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 Internet: http://www.yaskawa.co.jp YASKAWA ELETRICO DO BRASIL COMERCIO LTDA. Avenida Fagundes Filho, 620 Bairro Saude Sao Paolo-SP, Brasil CEP: 04304-000 Phone: 55-11-5071-2552 Fax: 55-11-5581-8795 E-mail: [email protected] YASKAWA ELECTRIC EUROPE GmbH Am Kronberger Hang 2, 65824 Schwalbach, Germany Phone: 49-6196-569-300 Fax: 49-6196-888-301 Internet: http://www.yaskawa.de MOTOMAN ROBOTICS AB Box 504 S38525, Torsas, Sweden Phone: 46-486-48800 Fax: 46-486-41410 MOTOMAN ROBOTEC GmbH Kammerfeldstraβe 1, 85391 Allershausen, Germany Phone: 49-8166-900 Fax: 49-8166-9039 YASKAWA ELECTRIC UK LTD. 1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, Scotland, United Kingdom Phone: 44-12-3673-5000 Fax: 44-12-3645-8182 YASKAWA ELECTRIC KOREA CORPORATION Paik Nam Bldg. 901 188-3, 1-Ga Euljiro, Joong-Gu, Seoul, Korea Phone: 82-2-776-7844 Fax: 82-2-753-2639 YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. Head Office: 151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, SINGAPORE Phone: 65-282-3003 Fax: 65-289-3003 TAIPEI OFFICE (AND YATEC ENGINEERING CORPORATION) 10F 146 Sung Chiang Road, Taipei, Taiwan Phone: 886-2-2563-0010 Fax: 886-2-2567-4677 YASKAWA JASON (HK) COMPANY LIMITED Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong Phone: 852-2803-2385 Fax: 852-2547-5773 BEIJING OFFICE Room No. 301 Office Building of Beijing International Club, 21 Jianguomanwai Avenue, Beijing 100020, China Phone: 86-10-6532-1850 Fax: 86-10-6532-1851 SHANGHAI OFFICE 27 Hui He Road Shanghai 200437 China Phone: 86-21-6553-6600 Fax: 86-21-6531-4242 SHANGHAI YASKAWA-TONJI M & E CO., LTD. 27 Hui He Road Shanghai 200437 China Phone: 86-21-6533-2828 Fax: 86-21-6553-6677 BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD. 30 Xue Yuan Road,Haidian, Beijing 100083 China Phone: 86-10-6232-9943 Fax: 86-10-6234-5002 SHOUGANG MOTOMAN ROBOT CO., LTD. 7, Yongchang-North Street, Beijing Economic & Technological Development Area, Beijing 100076 China Phone: 86-10-6788-0551 Fax: 86-10-6788-2878 Yaskawa Electric America, Inc., April, 1999 YEA-TOA-S616-10.11C Printed In U.S.A. 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