ACE Motorhomes, Dunswell Road,

Cottingham, East Yorkshire HU16 4JX.

Tel: 01482 875740 Fax: 01482 840082 email: [email protected]

website: www.acemotorhomes.co.uk

A MEMBER OF THE SWIFT GROUP

1084647 Issued October 2008

Enjoy the freedom

Ace

Airstream

Specification, wiring diagrams & bulb chart

Enjoy the freedom

contents

Standard Specifications ............................................................. 2

Optional Specifications .............................................................. 3

Capacities ................................................................................... 4

Towing Capabilities .................................................................... 5

Jacking ....................................................................................... 6

Wiring Diagrams ......................................................................... 7

Bulb Replacement .................................................................... 13

2

Standard Specifications

Model

Engine

Engine Capacity

Engine Power

Torque

Chassis

Wheel base

Designated Passenger Seats

Berths (sleeping positions)

Overall Length (no ladder)*

Overall Width (mirrors folded)

Overall Height

Maximum Technical Permissible Laden Mass (A)

Mass in Running Order (B)†

Maximum User Payload (A-B)

Essential Habitation Equipment

Thermal Insulation Grade

Bed Sizes

Front Double

Front Nearside Single

Front Offside Single

Rear Double

Rear Nearside Single

Rear Offside Single

Airstream 600EK Compact

Fiat ‘100 MultiJet’ diesel

2198cc

100bhp @ 2900rpm

250Nm @ 1500rpm

Fiat special low line

3.00m/9'10"

1

2

5.90m/19'4"

2.31m/7'7"

2.77m/9'1"

3300kg

2875kg

425kg

10kg

Three

2.06m x 1.38m/1.24m /6'9" x 4'6"/4'1"

1.93m x 0.71m/6'4" x 2'4"

1.78m x 0.71m/5'10" x 2'4"

Airstream 630EW

Fiat ‘130 MultiJet’ diesel

2287cc

130bhp @ 3600rpm

320Nm @ 2000rpm

Fiat special low line

4.04m/13'3"

1

2

7.04m/23'1"

2.35m/7'8"

2.77m/9'1"

3500kg

3135kg

365kg

10kg

Three

2.11m x 1.81m/1.33m /6'11" x 5'11"/4'4"

1.93m x 0.71m/6'4" x 2'4"

1.81m x 0.72m/5'11" x 2'4"

Airstream 630PR

Fiat ‘130 MultiJet’ diesel

2287cc

130bhp @ 3600rpm

320Nm @ 2000rpm

Fiat special low line

4.04m/13'3"

1

2

7.04m/23'1"

2.35m/7'8"

2.77m/9'1"

3500kg

3140kg

360kg

10kg

Three

2.11m x 1.33m/6'11" x 4'4"

1.79m x 0.71m/5'10" x 2'4"

1.89m x 0.71m/6'2" x 2'4"

NOTE: 1. The Maximum User Payload includes: a) the conventional load (this is the allowance for passengers) b) essential habitation equipment (items and fluids required for safe and proper functioning of habitation equipment) c) optional equipment (items available from the manufacturer over and above the standard specification) d) personal effects (those items not covered by the above)

2. The

Mass in Running Order is the mass of the unladen vehicle including a 75kg allowance for the driver plus engine coolants and 90% of the fuel tank, water tank and gas capacity.

3. PLEASE TAKE CARE TO ENSURE THAT YOU HAVE ALLOWED FOR THE MASSES OF ALL ITEMS YOU INTEND TO CARRY IN THE MOTOR CARAVAN, e.g. passengers, optional equipment, essential habitation equipment and personal effects, such as clothing, food, pets, bicycles, sailboards, sports equipment etc.

4. WARNING - UNDER NO CIRCUMSTANCES SHOULD THE MAXIMUM TECHNICAL PERMISSIBLE LADEN MASS OF THIS MOTOR CARAVAN BE EXCEEDED.

* For optional roof ladder (add 200mm).

Airstream 680FB

Fiat ‘130 MultiJet’ diesel

2287cc

130bhp @ 3600rpm

320Nm @ 2000rpm

Fiat special low line

4.04m/13'3"

1

4

7.04m/23'1"

2.35m/7'8"

2.77m/9'1"

3500kg

3140kg

360kg

10kg

Three

2.11m x 1.24m/1.06m /6'11" x 4'1"/3'6"

1.90m x 1.32m/6'3" x 4'4"

Model

Engine

Engine Capacity

Engine Power

Torque

Chassis

Wheel base

Designated Passenger Seats

Berths (sleeping positions)

Overall Length (no ladder)*

Overall Width (mirrors folded)

Overall Height

Maximum Technical Permissible Laden Mass (A)

Mass in Running Order (B)†

Maximum User Payload (A-B)

Essential Habitation Equipment

Thermal Insulation Grade

Bed Sizes

Front Double

Front Nearside Single

Front Offside Single

Rear Double

Rear Nearside Single

Rear Offside Single

Airstream 600EK Compact

Fiat ‘130 MultiJet’ diesel

2287cc

130bhp @ 3600rpm

320Nm @ 2000rpm

Fiat special low line

3.00m/9'10"

1

2

5.90m/19'4"

2.31m/7'7"

2.77m/9'1"

3300kg

2890kg

410kg

10kg

Three

2.06m x 1.38m/1.24m /6'9" x 4'6"/4'1"

1.93m x 0.71m/6'4" x 2'4"

1.78m x 0.71m/5'10" x 2'4"

Airstream 630EW

Fiat ‘160 MultiJet’ diesel Auto

2999cc

157bhp

400Nm

Fiat special low line

4.04m/13'3"

1

2

7.04m/23'1"

2.35m/7'8"

2.77m/9'1"

3500kg

3202kg

298kg

10kg

Three

2.11m x 1.81m/1.33m /6'11" x 5'11"/4'4"

1.93m x 0.71m/6'4" x 2'4"

1.81m x 0.72m/5'11" x 2'4"

NOTE: 1. The Maximum User Payload includes: a) the conventional load (this is the allowance for passengers) b) essential habitation equipment (items and fluids required for safe and proper functioning of habitation equipment) c) optional equipment (items available from the manufacturer over and above the standard specification) d) personal effects (those items not covered by the above)

2. The

Mass in Running Order is the mass of the unladen vehicle including a 75kg allowance for the driver plus engine coolants and 90% of the fuel tank, water tank and gas capacity.

3. PLEASE TAKE CARE TO ENSURE THAT YOU HAVE ALLOWED FOR THE MASSES OF ALL ITEMS YOU INTEND TO CARRY IN THE MOTOR CARAVAN, e.g. passengers, optional equipment, essential habitation equipment and personal effects, such as clothing, food, pets, bicycles, sailboards, sports equipment etc.

4. WARNING - UNDER NO CIRCUMSTANCES SHOULD THE MAXIMUM TECHNICAL PERMISSIBLE LADEN MASS OF THIS MOTOR CARAVAN BE EXCEEDED.

* For optional roof ladder (add 200mm).

Optional Specifications

Airstream 630PR

Fiat ‘160 MultiJet’ diesel Auto

2999cc

157bhp

400Nm

Fiat special low line

4.04m/13'3"

1

2

7.04m/23'1"

2.35m/7'8"

2.77m/9'1"

3500kg

3207kg

293kg

10kg

Three

Airstream 680FB

Fiat ‘160 MultiJet’ diesel Auto

2999cc

157bhp

400Nm

Fiat special low line

4.04m/13'3"

1

4

7.04m/23'1"

2.35m/7'8"

2.77m/9'1"

3500kg

3207kg

293kg

10kg

Three

2.11m x 1.24m/1.06m /6'11" x 4'1"/3'6"

1.90m x 1.32m/6'3" x 4'4"

2.11m x 1.33m/6'11" x 4'4"

1.79m x 0.71m/5'10" x 2'4"

1.89m x 0.71m/6'2" x 2'4"

3

Capacities

Water tank capacities

Airstream

Gas capacities

Airstream

The above are recommended gas bottle sizes

Fresh Water tank

90 litre

Waste Water tank

68 litre

Water

Heater

12 litre

toilet tank

(Flushing)

0 litre

capacity

2 x 7kg

4

notIce

For technical data on the base vehicle please refer to manufacturer’s handbook

Airstream towing capabilities

Model Engine / Chassis

Airstream 600EK

Airstream 600EK

Airstream 630PR

Airstream 630PR

Airstream 630EW

Airstream 630EW

Airstream 680FB

Airstream 680FB

100 MJ (2.2L) /SWB / ABS

130MJ (2.3L) / SWB / ABS

130MJ (2.3L) / LWB / ABS

160MJ (3.0L) / LWB / ABS / AUTO

130MJ (2.3L) /LWB / ABS

160MJ (3.0L) / LWB / ABS / AUTO

130MJ (2.3L) /LWB / ABS

160MJ (3.0L) / LWB / ABS / AUTO

MTPLM

3300kg

3300kg

3500kg

3500kg

3500kg

3500kg

3500kg

3500kg

Permissible

Front Axle Load

1750kg

1750kg

1850kg

1850kg

1850kg

1850kg

1850kg

1850kg

Towing Capabilities

Permissible

Rear Axle Load

1900kg

1900kg

2000kg

2000kg

2000kg

2000kg

2000kg

2000kg

Recommended

Maximum Trailer Weight

1125kg

1400kg

1340kg

1340kg

1340kg

1340kg

1340kg

1340kg

Gross Train Weight

5300kg

5800kg

6000kg

6000kg

6000kg

6000kg

6000kg

6000kg

• Single axle conversions - maximum towed trailer mass = 2000kg

• These towing capacities are valid provided the Gross Train Weights as shown on the

AL-KO conversion plates are not exceeded.

To ensure adequate road holding, the load on the front axle, under all conditions, must not be less than 40% or more than 70% of the total weight.

Care must be taken when distributing loads. The loadings above are maximum loadings and must not be exceeded under any circumstances.

cAUtIon: When fitting a towbar, it must meet certain minimum requirements as specified by type Approval Regulations. the bar will have marked on it the approval standard (94/20/ec) and the maximum download, or noseweight, that it can accept. It must fit the manufacturer’s approved mounting points and must not obscure the towing vehicle’s number plate.

5

Jacking

AIRstReAm

Jacking Point: ▲

6

RoAd lIGHtInG

Wiring Diagrams

7

8

Wiring Diagrams

consUmeR cIRcUIts – RooF

poWeR cIRcUIts

Wiring Diagrams

9

Wiring Diagrams

consUmeR cIRcUIts – FlooR

10

230v cIRcUIts

Wiring Diagrams

11

Wiring Diagrams

cAble coloUR cHARt

12

Road lights

Application

Side marker light

Rear high level marker light

High level stop lamp

Rear indicator lamp

Rear Stop / Tail lamp

Rear reverse lamp

Rear fog lamp

Number plate light

Interior / other

Application

Downlighters, LED, main habitation (dry) areas

Downlighters, LED, shower (wet) areas

Locker spotlights, LED

Panel mounted fluorescent lamps

Panel mounted fluorescent lamps

Furniture mounted cold cathode fluorescent lamps

Skylight surround fluorescent lamps

B-pillar map reading lamps

Entrance step lamp

Awning lamp, LED

Note: Not all lights feature on all models within a range

bulb Reference

W5W

W5W

T5/13.5

PY21 Orange

P21/5W

P21

P21

C5W

bulb Reference

FEM0470 complete lamp

FEM0441 complete lamp

FEM0440 complete lamp

300mm Fluorescent bulb

600mm Fluorescent bulb

530mm complete lamp, front fixed

300mm Fluorescent bulb

GU4/MR11 Dichroic bulb

LED complete lamp

500mm LED complete unit

Bulb Replacement

bulb Rating

12v 5w

12v 5w

12v 2.3w

12v 21w

12v 21w / 5w

12v 21w

12v 21w

12v 5w

bulb Rating

12v LED

12v LED

12v LED

12v 8w

12v 13w

12v 5w CCFL

12v 8w

GU4 12v 10w

12v LED

12v 2.2w LED

13

Replacement instructions

AIRstReAm RoAd lIGHt bUlb

Access - ReplAcement

InstRUctIons

ReAR IndIcAtoR lAmps And/oR ReveRse lAmps - ReplAcInG

Bulb access is from rear of lamp.

The lamp is retained into the rear panel via a spring clip located at the bottom of the lamp body. To release the lamp:

Carefully insert a large flat bladed screwdriver between the top of the lamp body and the plastic of the rear panel.

Using a lever action push the lamp body down against the spring clip.

Once the spring clip is compressed sufficiently, the top of the lamp body can be withdrawn from the rear panel – with the top of the lamp withdrawn the remainder of the lamp will follow.

At the rear of the lamp, a two part metal clip holds the bulb holder in place. To release this:

Insert a flat bladed screwdriver between the rear of the lamp body and the curved section of the two part clip, and use a lever action to disengage the clip from the rear of the lamp body.

Continue to move the curved section of the clip away from the lamp body, and the second straight part will lift away from the back of the bulb holder.

The bulb holder can now be withdrawn from the lamp body.

Bulbs are a bayonet fitting – apply slight pressure on bulb towards the bulb holder, and twist to release.

Re-position the bulb holder into the lamp body and re-engage the two part clip.

Place the lamp body back into the aperture with the spring clip in position against the edge of that aperture. Using a downward force compress the spring clip until the top edge of the lamp body can also be pushed into the aperture.

cause the brake / tail operation of the bulb to be reversed, and/or cause a bulb warning light to illuminate on the Fiat dashboard.

ReAR FoG lIGHts

Bulb access is from rear of lamp.

The light fitting can be accessed from underneath the rear of the vehicle.

At the rear of the lamp, twist the bulb holder relative to the lamp body to release, and withdraw the bulb holder and bulb.

Please note: The visible rubber terminal cover is not fixed to the bulb holder, and it may be easier to grip the bulb holder with this removed.

Bulbs are a bayonet fitting – apply slight pressure on bulb towards light fitting, and twist to release

Re-position the bulb holder into the lamp and twist to lock in place

stop & tAIl lAmps - ReplAcInG

The procedure for these lamps is as for the indicator or reverse lamps.

In addition care is needed when fitting the replacement bulb, that the orientation of the bulb is correct. A simple check is that the lamp when operating as a brake light should be brighter than when operating as a tail lamp, this check can be undertaken before the lamp body is re-fitted into the rear panel.

It is wise to avoid dis-connecting the bulb holder from the harness, as incorrect re-connection can

FRont oR ReAR HIGH level mARkeR / posItIon lAmps (Red / cleAR lense)

Bulb access is from rear of lamp

Check first within motorhome if rear of lamp is visible

14

Replacement instructions

If rear of lamp is visible:

Harness plugs into bulb holder – Twist bulb holder relative to lamp body to release bulb holder from lamp body

Bulbs are push fit into bulb holder – pull bulb directly away from holder to release

Reverse procedure to replace bulb in holder, holder in lamp and lamp onto motorhome body

If rear of lamp is not visible:

Remove 2x screws from light fitting, and withdraw whole fitting from motorhome body

Harness plugs into bulb holder – Twist bulb holder relative to lamp body to release bulb holder from lamp body

Bulbs are push fit into bulb holder – pull bulb directly away from holder to release

Reverse procedure to replace bulb in holder, holder in lamp and lamp onto motorhome body

HIGH level bRAke lAmp

This lamp is single piece and has no user serviceable parts inside.

Remove the screw at both ends of lamp, and withdraw whole fitting away from rear panel of motorhome.

Please note: The screws which retain the lamp also retain the reverse camera housing.

Unplug the lamp from the harness, by squeezing the small tab on the side of the connector, and pulling the connector away from the lamp.

Re-connect the new lamp to harness, and secure with the original two screws.

Lamp retaining screws are fixed into a rubber sleeve with a threaded insert, often known as a rawlnut. If lamp has been removed and re-fitted several times the rubber sleeve may need replacing, these are available through your dealer.

nUmbeR plAte lAmps

Bulb access is via the front lense of each lamp

Remove the two screws in the lense of the lamp, and remove

Lever the bulb out of retaining clips

Reverse the procedure to re-fit a new bulb and the light lense

sIde mARkeR / posItIon lAmps

Bulb access is from rear of lamp

If rear of lamp is visible from inside the vehicle:

Depending on the location, a small brown plastic cover may be present covering the connections to the lamp. Remove the screws in the cover to release and access the rear of the lamp.

The harness plugs directly into the bulb holder – twist the bulb holder relative to the lamp body to release, and withdraw the bulb holder and bulb.

Bulbs are push fit into bulb holder – pull bulb directly away from holder to release

Reverse the procedure to replace the bulb in the holder, holder in the lamp and the lamp onto the motorhome body. Replace plastic cover.

If rear of lamp is not visible from inside the vehicle:

Remove the 2 screws from the front of the light fitting, and withdraw the whole fitting from motorhome body

The harness plugs directly into the bulb holder – twist the bulb holder relative to the lamp body to release, and withdraw the bulb holder and bulb.

Bulbs are push fit into bulb holder – pull bulb directly away from holder to release

Reverse the procedure to replace the bulb in the holder, holder in the lamp and the lamp onto the motorhome body.

15

16

Notes

Notes

17